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Doc. No.

: OP049-17-PLN-500
Doc. Title : Function Test Task Plan
Project : Bentara Field Development Project 2017
Date/Rev. : 18-Apr-18 / Rev.A

CLIENT:

VESTIGO PETROLEUM SDN BHD (VPSB)

COMPANY:

SERBA DINAMIK SDN BHD (SDSB)

CONTRACTOR:

DYNAMIC CURVE SDN BHD (DCSB)

PROJECT TITLE:

PROVISION OF FLEXIBLE FLOWLINE AND EXPORT HOSE PRECOMMISSIONING SERVICES FOR


BENTARA FIELD

DOCUMENT TITLE:

FUNCTION TEST TASK PLAN (FLEXIBLE FLOW LINE)

11-Apr-18 A Issued for Info

Hazrin Shah Khairi MN Hisham


Prepared by: Reviewed by: Approved by:
Date Rev Comment
DCSB DCSB DCSB

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Doc. No. : OP049-17-PLN-500
Doc. Title : Function Test Task Plan
Project : Bentara Field Development Project 2017
Date/Rev. : 18-Apr-18 / Rev.A

The screen version of this document is the CONTROLLED COPY at all times. When printed, it is
considered a FOR INFORMATION ONLY copy, and it is the holder’s responsibility that he / she holds
the latest valid version.

Summary of Revision History

Revision Issue Date Purpose Description of Updated


A 21-Oct-2017 Issued for Info
A 18-Apr-2018 Issued for Info

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Doc. No. : OP049-17-PLN-500
Doc. Title : Function Test Task Plan
Project : Bentara Field Development Project 2017
Date/Rev. : 18-Apr-18 / Rev.A

TABLE OF CONTENTS
1 FUNCTION TEST TASK PLANS .......................................................................................................... 4
1.1 Task Plan #1 – Function Test of Pipeline Flooding Spread ...................................................... 4
1.2 Task Plan #2 – Function Test of Hydro Testing Spread ........................................................... 6
ANNEX 1: Sketches of Equipment Layout ............................................................................................... 8

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Doc. No. : OP049-17-PLN-500
Doc. Title : Function Test Task Plan
Project : Bentara Field Development Project 2017
Date/Rev. : 18-Apr-18 / Rev.A

1 FUNTION TEST TASK PLANS


1.1 Task Plan #1 – Function Test of Pipeline Flooding Spread
The following preparation and operational checks will be completed prior to commencing function
testing operation. No operations shall commence until confirmation of readiness from the
designated personnel is received.

Steps Task Description Action Check


Initial Status:
− All personnel have attended toolbox talk.
− All equipment shall be checked for transit damage. Any indications of damage shall be
reported.
− All certifications are valid.
− Work area barricaded and signage in place.
Sub-Task #1: Preparation
1 Setup equipment as per OP049-17-SKT-01 DCSB
2 Open water source tap and start filling the break tank until it is full.
Note: Filling of water tank may be done during in-house function test DCSB
as it can be time consuming.
3 Prepare Operation Commencement Form and request approval to DCSB
commence operation. SDSB
VPSB
4 Check all valves orientation, fittings and hoses connections. DCSB
5 Switch on digital flowmeter. DCSB
6 Pre-flood the flooding hoses system. DCSB
Sub-Task #2: Function Test of Flooding Pumps
1 Engage Flooding Pump No.1 and remain on idling condition for 5-10
DCSB
minutes for warming up.
2 Upon completion of warming up, choke the discharge valve to
DCSB
increase the pressure to 5 barg.
3 Set the pump at 1000 rpm and logged the flow readings after 2 min. DCSB
4 Upon completion of flowrate simulations at 5 barg, choke the
DCSB
discharge valve to increase the pressure to 10 barg.
5 Upon completion of flowrate simulations at 1000 rpm, repeat steps
from Step #2 until Step #4 at 1300 rpm and logged the flowmeter DCSB
reading.

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Doc. No. : OP049-17-PLN-500
Doc. Title : Function Test Task Plan
Project : Bentara Field Development Project 2017
Date/Rev. : 18-Apr-18 / Rev.A

7 Summarize the flowrate readings as per table below:

Flooding Pump (Tag ID: )


Pumping (rpm) Pressure (barg) Flowrate (m3/hr)
1000 5 DCSB
1000 10
1300 5
1300 10
.
8 Repeat the same steps from Step #1 until Step #5 for Flooding Pump
No.2 and summarize the flowrate readings as per table below:

Flooding Pump (Tag ID: )


Pumping (rpm) Pressure (barg) Flowrate (m3/hr)
DCSB
1000 5
1000 10
1300 5
1300 10
.
Sub-Task #3: Housekeeping
1 Once all flooding pumps has been function tested, disengage the
DCSB
pump.
2 Isolate pumping spread from break tank by shutting the inlet and
DCSB
discharge valves.
3 Derig all hoses and housekeeping work area. DCSB
4 Sign off all paperwork DCSB
SDSB
VPSB

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Doc. No. : OP049-17-PLN-500
Doc. Title : Function Test Task Plan
Project : Bentara Field Development Project 2017
Date/Rev. : 18-Apr-18 / Rev.A

1.2 Task Plan #2 – Function Test Leak Testing Spread


The following preparation and operational checks will be completed prior to commencing function
testing operation. No operations shall commence until confirmation of readiness from the
designated personnel is received.

Steps Task Description Action Check


Initial Status:
− All personnel have attended toolbox talk.
− All equipment shall be checked for transit damage. Any indications of damage shall be
reported.
− All certifications are valid.
− Work area barricaded and signage in place.
Sub-Task #1: Preparation
1 Setup equipment as per OP045-17-SKT-02 DCSB
2 Open water source tap and start filling the break tank / buffer tank
until it is full. Note: Filling of water tank may be done during in- DCSB
house function test as it can be time consuming.
3 Prepare Operation Commencement Form and request approval to DCSB
commence operation. SDSB
VPSB
4 Check all valves orientation, fittings and hoses connections. DCSB
5 Check all connection for fittings before pressurization. DCSB
Sub-Task #2: Function Test of Pressurizing Pumps
1 Start pumping Pressurizing Pump No. 1 to circulate the water into
DCSB
the water tank.
2 Once completed, close discharge valve to allow packing of pressure. DCSB
3 Start pressurization in a control manner to 260 barg to meet the test
DCSB
pressure project requirement of 252 barg.
4 Hold for at least 3 minutes. DCSB
5 Summarize the pressure readings as per table below:

Pressurizing Pump (Tag ID: )


Time Air Drive Pressure Output Pressure
(barg) (barg) DCSB

.
6 Start pressurization in a control manner to specified PRV burst
pressure point (280 barg) to check the condition and operational of DCSB
the pressure relief valve.

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Doc. No. : OP049-17-PLN-500
Doc. Title : Function Test Task Plan
Project : Bentara Field Development Project 2017
Date/Rev. : 18-Apr-18 / Rev.A

7 Depressurize the system to ambient pressure by opening discharge


DCSB
valve.
8 Continue the same setup and steps from Step #1 until #4 for
DCSB
Pressurizing Pump No.2.
9 Summarize the pressure readings as per table below:

Pressurizing Pump (Tag ID: )


Time Air Drive Pressure Output Pressure
(barg) (barg) DCSB

.
10 Start pressurization in a control manner to specified PRV burst
pressure point (280 barg) to check the condition and operational of DCSB
the pressure relief valve.
11 Depressurize the system to ambient pressure by opening discharge
DCSB
valve.
Sub-Task #3: Housekeeping
1 Once all system has completed depressurize, dismantle all hoses and
DCSB
fittings connections.
2 Remove barricade tape and signage. DCSB
3 Derig all hoses and housekeeping work area. DCSB
4 Sign off all paperwork DCSB
SDSB
VPSB

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Doc. No. : OP049-17-PLN-500
Doc. Title : Function Test Task Plan
Project : Bentara Field Development Project 2017
Date/Rev. : 18-Apr-18 / Rev.A

ANNEX 1: Sketches of Equipment Layout


No. of
No. Drawing No. Item / Title
Pages
1 OP049-17-SKT-01 Flooding Pumps Equipment Layout 1

2 OP049-17-SKT-02 Pressurizing Pumps Equipment Layout 1

TOTAL PAGES 2

Controlled Document Dynamic Curve Sdn Bhd ANNEX 1