Periodical Check Sheet

(1/4)
OK Adjust A Tighten T Cleaning C
RX No. Period from to
Defective Repair Replace R Lubricate L

At intervals At intervals At intervals

Location Check items Check for Yearly Check method Remarks
of 3 months of 6 months of 9 months
GE head Main gearing • Oil amount and contamination Visual check Gear oil #632

1. Drop lubrication system • Oil circulation and leakage Visual check

• Hydraulic switch (PS 2) Operation check

2. Gears • Engagement and abnormal wear Visual check 0.2 to 0.3 mm

3. Timing belt • Belt tension Tactile check

• Damage such as lack of tooth Visual check

Opening and
4. Door switch (LS1) • Working state closing the doors.
Draft gearing

1. Gears • Engagement and abnormal wear Visual check 0.2 to 0.3 mm

2. Drop lubrication system • Oil circulation and leakage Visual check

3. Traverse unit • Cam wear Visual check

• Gap between the sensors Ruler
Lappet tilting & returning device and detection plates 1.5 to 2.0 mm
1. Positioning sensors (PRS2R1 and • Tilting and returning positions Visual check For the adjustment
PRS2R2) procedure, refer to
Section 4.1.
2. Tilting lever • Installation state Visual check, Ruler For the adjustment
procedure, refer to
Section 4.1.
3. Drive unit • Engagement Visual check 0.2 to 0.3 mm
4. OE tilted position sensors • Detection state and gap
(PRS2TR and PRS2TL) Visual check, Ruler 1.5 to 2.0 mm
 (2/4)
OK Defective Adjust A Repair Tighten T Replace R Cleaning C Lubricate L

At intervals At intervals At intervals

Location Check items Check for Yearly Check method Remarks
of 3 months of 6 months of 9 months
Intermediate Creel
section
1. Bobbin hangers • Rotation failure and damage Visual check
• Stains and scratches on the
2. Roving guides roving path Visual check

Draft part • Stains and entangled yarn Visual check Within 0.03 mm

1. Bottom rollers • Fluctuation and roller gage Dial gage

2. Neck bearings • Abnormal wear Visual check

• Fitting without gap Tactile check

3. Trumpet • Scratches Visual check

• Slipping out

4. Top and bottom aprons • Deviation and tension Visual check

• Stains and damage

5. Weighting arm • Pressure, positioning, and state Gage R8259-01010-✽✽

R8259-11010-✽✽
• Fiber accumulation, stains,
6. Cradle and deformation Visual check

7. Top rollers • Scratches and stains Visual check Grind the surface of
the rubber cots.
8. Clearers • Damage and rotation state Visual check

• Fiber dust attraction (magnetically) Visual check

9. Pneumatic flutes and nozzles • Scratches or conditions of Visual check

suction inlets
Lappets

1. Pipe • Height Gage R8251-01020

2. Snail wires • Centering Gage R8235-010✽✽

Rings • Height Gage R8251-01020

1. Ring plate • Alignment and centering Gage R8205-010✽✽

2. Rings • Abnormal wear and damage Visual check

3. Anti-node rings • Bending and deformation Visual check

• Centering Gage R8205-5✽✽✽✽

 (3/4)

OK Defective Adjust A Repair Tighten T Replace R Cleaning C Lubricate L

At intervals At intervals At intervals

Location Check items Check for Yearly Check method Remarks
of 3 months of 6 months of 9 months
Intermediate Lifting-related parts
section
• Lubricated state and abnormal
1. Lifting screw wear Visual check

2. Line shaft coupling • Loosened screw Screw retightening Check upon lapse
of one month after
• Worn coupling installation.
• Abnormal noise, heat, and
Spindle driver fluctuation Tactual check

1. Spindles and bolsters • Remaining yarn Visual check

• Centering Gage R8203-430✽✽

2. Spindle hooks • Working state Operation check

• Belt travel condition and
3. Spindle drive parts damage Visual check

4. Knee brake • Working state Operation check

1. Spring pieces • Fitting of foots without gap Check by hand

OE head Auxiliary gearing (for 481 spindles or more)

1. • Lubricated state • Lack of grease Visual check

Running check
• Grease in the tank (Only for those RX • Fluidity of grease Tactual check
equipped with an optional automatic
greasing system)

2. Gears • Engagement and abnormal wear Visual check

3. Roller release sensors (PRS6R and PRS6L) • Gap between the sensors and
detection plates
Roller overload sensor (PRS7) Ruler 1.5 to 2.0 mm
4. Door switches (LS2 and LS3) Opening and
• Working state closing the doors.
5. Front roller sensor (PRS4) • Gap between the sensor and Ruler
detection plate 1.5 to 2.0 mm
 (4/4)

OK Defective Adjust A Repair Tighten T Replace R Cleaning C Lubricate L

At intervals At intervals At intervals

Location Check items Check for Yearly Check method Remarks
of 3 months of 6 months of 9 months

OE head Lifting unit

• Oil amount, contamination
1. Worm box and leakage Visual check Gear oil #632

2. Coupling of the OE lifting shaft • Abnormal wear Visual check

• Gap between the sensor and Ruler 1.5 to 2.0 mm
3. Lift sensor (PRS1, 8) detection plate
4. Manual handle shaft • Load applied to the shaft Torque wrench For the load
checking procedure,
refer to Section 4.1.

Drive section • Abnormal noise, heat, and Tactile check

vibration
1. Motor • Fan entangled with fibers Visual check

2. Motor belt • Belt travel condition and damage Visual check

• Abnormal noise, heat, and Tactile check
3. Drive shaft wear
• Gap between the sensor and Ruler 1.5 to 2.0 mm
4. Spindle rotation sensor (PRS5) detection plate
• Gap between the magnet and Thickness gage 0.5 mm
5. DC electromagnetic brake armature
• Abnormal noise, heat, and Visual check If any abnormal noise
Pneumatic unit or heat is found,
vibration
replace the motor
1. Pneumatic motor • Motor entangled with fibers bearing.

• Fly/fleece accumulation on Visual check If the motor is

2. Dust collection duct entangled with fibers,
the inside of duct
(unnecessary in case of manual dust remove them by
collection with under-floor exhaust) blowing air.

Instrumentation • Display Visual check

1. Operation panel • Entry state Entry operation check

Visual check and
2. Connectors and wirings • Looseness tactile check
3. Indicator lamps • Lamp ON and OFF states Visual check
• Fly/fleece accumulation on Visual check
4. Inverter the OE cooling fan
Checked on
(date)
Checked by