teamtechnik AUTOMOTIVE

Flexible assembly and functional test systems

 Automotive. Medtech. Solar.
Focused on your requirements

The teamtechnik Group We develop and manufacture automation solu-

tions used in the automotive, medical and solar
We are the global market leader in solar tech-
nology: Our high-throughput STRINGER TT

Global. Successful. industries.
We add tailored applications to standardized
machine platforms and create customized as-
sembly and functional test systems for automo-
tive components and medical devices.
systems are used by the world's major solar
module manufacturers in the production of so-
lar cell strings.
All of our employees are highly talented with
specialized expertise, and have in-depth know-
ledge of products and processes.

Automotive Medtech Solar

When it comes to innovative production technology,

teamtechnik is the international leader. Our highly flexible
and modular assembly and test systems can be easily
reconfigured. Starting with processes and components
that have been well-proven and field-tested, ensures a
high level of system availability.

We provide our customers with on-going expert support

throughout the entire lifecycle of their product. From the
start-up phase through to series production. Even with
unpredictable production volume changes, constantly
changing end-product design modifications, and multiple
location production requirements. teamtechnik custom-
ers worldwide value this competitive advantage.

teamtechnik is headquartered in Freiberg, Germany.

Our Success
teamtechnik Group

1000 employees worldwide

170 million EUR turnover
40 years experience in innovative
production technology
5 subsidiaries and
15 service locations worldwide
 teamtechnik Automotive
Clever solutions from the think tank

We combine intelligent process technology with modular

design. This allows us to deliver high performance sys-
tems at every level: manual, semi-automatic assembly and
test and high-speed automation.

There are three factors at the heart of our success:

We know your product.

We are familiar with every assembly and test process.
We can always offer the ideal basis for your
production system from the teamtechnik collection
From very early stages of idea inception, we bring you our
of modules.
deep knowledge of product development – from proto-
type, alpha, beta, pre-production and to production ramp-
The result is always a highly flexible, cost-effective and
up, we will be there every step of the way with creativity
reliable assembly and functional test system – tailored to
and solutions. This is what sets us apart:
your application – even if you have very special require-
ments that standard machine platforms are not able to
Perceptive approach to our customers' products
comply.
In-depth knowledge of structure, function and design
Collaborative product development for optimum
production capability

TEAMOS TEAMOS TEST CENTER RTS

Start-up

Products assembled and tested on teamtechnik produc-

tion systems:
Key e-mobility technologies such as e-drives and
batteries
Transmissions ranging from manual through DCT,
CVT and AT to hybrid
Digitization and autonomous driving: sensors,
actuators, control units etc.
Components for internal combustion engines:
valves, pumps, camphasers etc.
30 10 2 0.5
sec sec sec sec

Start small – grow big. From small series to mass production –

teamtechnik offers the full range of automation options.
 Process expertise Platform expertise
Tested and diverse From start-up to high-speed

Is your product particularly sophisticated and difficult for
manufacturability? You can benefit from the experience
we have gained over decades. We have proven processes
from a vast and diverse collection of assembly and test
experiences. The teamtechnik process pool contains over
1000 assembly and functional test processes.
We enhance our standardized machine platforms with
your specific applications to create your individual produc-
tion system. From prototype to mass production, tailored
to your level of automation and with any cycle time, we
configure the right production system for your needs –
always. We can deliver an economical and flexible turnkey
system anywhere in the world.

teamtechnik machine platforms are configured with:

Control and test software
Master PC HW/SW
Electrical, pneumatic and hydraulic equipment
Worldwide safety standards

AUTOMOTIVE
CYCLE TIME
FUNCTIONAL TESTING
Assembly Functional testing Software and Diagnosis ASSEMBLY AND FUNCTIONAL TESTING

Precision and complex assembly Accurate repeatability and reliabil- Innovative, in-house developed
Advanced screwing technology ity measurements of hydraulic, testing software for a variety of
Powerful pressing processes mechanical and electrical systems testing tasks > 20 SEC
Laser welding Non-reactive loading of test Real-time enabled measuring
TEST LINE VALVE TEST VALVE BODY TEST TRANSMISSION TEST
Laser marking specimens technology ECO CELL TEAMOS Start-up Start-up Start-up Start-up Start-up

Hi-accuracy linear index and Simulation of installation and Test cycles created in a graphical, Stage of expansion
(transfer of process
transfer systems assembly forces web-based environment units possible)
Robotic technology Dynamic characteristics test Powerful Manufacturing Execution
Rotary indexing table processes in real time System
Fast pick and place Media conditioning 5-20 SEC

Testing of e-drives and transmissions TEAMAXX TEAMOS TEST LINE VALVE TEST VALVE BODY TEST TRANSMISSION TEST

Functional testing
Calibration
Lubrication testing 0.5-5 SEC
Highly dynamic drive technology
RTS
Battery simulation
Interfaces to noise analysis
systems
Test Benches for E-Drive Systems Functional test systems
Already standard at teamtechnik Vehicle transmissions

COMPACT DRIVE – the trusted basis From development test benches and interlinked serial pro-
teamtechnik is among the global leaders in the field of fle- duction test assemblies to complete EOL test fields, we
xible test benches for e-drive systems. Our standardized realize any application for every type of transmission.
COMPACT DRIVE testing platform enables us to test a
wide variety of product types and variants using the same Efficient and cost-conscious: on the standardized trans-
modules. On this basis we create testing systems, from mission test platform TRANSMISSION TEST, we com-
individual test benches through to fully-automated test bine proven machine-assembly modules with customer-
fields with additional stations for oil filling and draining. specific processes. We mirror complex testing processes
on our own automation system.
Proven processes linked with customer requirements
On our COMPACT DRIVE platform, we combine standar- Functional testing and fluid calibration
dized production system modules with customer-specific Noise analysis
processes. Examples of this include: Test oil management
Battery simulation
Electrical tests and calibration Control unit communication and full data tracking
Function and noise level testing
Battery simulation The highest standards in test technology:
Control unit communication and full data tracing Highly dynamic to deliver fast testing with low
mass moment of inertia on drives and outputs
Excellent control quality for maximum reproducibility
of measurements and results

Series production of test benches for e-drives Short delivery lead times starting at 6 months:
coupled with in house-developed software Intelligent test benches from the world market leader
 Assembly and functional test systems
Transmission mechatronics
teamtechnik is synonymous with efficient production solu-
tions for transmission mechatronics and valve bodies. We
integrate a wide range of different processes in the sys-
tems as required:
Feed, join and fit any part
Pre-assembly of all subassemblies and final assembly
Screwing and labeling
Functional testing and fluid calibration
Control unit communication and full data tracing
New manufacturing modifications, changes to product life
cycles? All assembly or functional test systems can be
adapted at any time.
Manual stations
Hybrid systems with manual and fully-automated
stations
Flexible assembly and functional test systems
Assembly and test platforms such as TEAMAXX and
VALVE BODY TEST guarantee fast delivery.
Excellent product quality with automated assembly
and testing of mechatronics
Assembly and functional testing
Engine components
Oil pumps
Taking the purity requirements into account, teamtechnik
offers efficient solutions for the production of a variety
of oil pumps. From transmission oil pumps to engine oil
pumps with or without electric drive (power on demand).
Assembly and testing of the e-drive can also be done
within the production system. A particular feature here is
integrated dry or hydraulic EOL testing.
Valves
For 20 years, we have developed and built assembly and
functional test systems for many different types of servo-
hydraulic proportional, regulating and switching valves.
Our process pool contains every operation – from pre-
assembly to final assembly, even for very complex pro-
cesses, such as joining hydraulic components.
Camphasers
Highly flexible and reliable production systems with tested
processes and proven components – teamtechnik special-
izes in assembly and functional test systems for every type
of camphasers.
Flexible modular system throughout the whole product
life cycle: from manual stations to fully integrated produc-
tion systems, always the right solution for cycle times from
10 – 30 seconds.
Assembly and functional test systems Assembly and functional test systems
Electronics Batteries

We work closely with our customers to develop assembly teamtechnik offers automation solutions for the
lines that ensure dependable and economical production, following battery components:
even with critical processes. On the basis of trusted plat-
forms we realize assembly and functional test systems, Battery modules
from manual to fully automated, for: Anodes
Battery covers
Sensors Control units Central contact system
Actuators Connectors
Electric motors Trusted processes that are used here include:

Precision with a high degree of automation Thin-foil handling

Intelligent products need intelligent production lines that
combine outstanding precision with high production rates.
With cycle times of the order of seconds, teamtechnik sys-
tems are exceptionally efficient.
What sets our systems apart
Short delivery times High system availability
Compact design In-house developed
Laser welding
teamtechnik has been a network partner in
Ultrasonic welding the award-winning “Electromobility South-
Leakage test West” cluster since march 2011. Working
Thermal contacting with more than 80 companies and research
institutions, we are instrumental in the deve-
Electrical testing procedures
lopment and production of electric vehicles
in Germany and in Baden-Württemberg in
particular, with a focus on their suitability
for mass production.

In-house feeder MES and testing software

technology
 Innovative software solutions
Control. Production. Testing.

teamos.ST – Innovative control system concept

TEAMOS is a process modular platform for assembly and
teamtechnik service management
test technology. We use system modules to construct
every production system according to our customers'
For increased productivity throughout
requirements. The TEAMOS architecture is consistently
and flexibly realized, from the design of the mechanical
the life cycle of your production system
components and the electronic hardware to the software
concept.

teamsoft.MES – Manufacturing Execution System

teamsoft.MES is the production management system from
teamtechnik. It is based on the MS SQL database manage-
ment system. In a typical application, teamsoft.MES acts
as a host PC for recording process data and analyzing
teamtechnik production systems.
In Europe, the USA or Asia, your systems should work – always and every-
where. Our worldwide network guarantees the highest quality of response
teamsoft.TEST – Innovative test software Programming
system
Main
database
Result
database
Analysis/
Reporting and service.
teamsoft.TEST is innovative test software executed on a web-based
(MS® SQL) (MS® SQL)
web-based

National Instruments® LabVIEW® runtime system which TEST SEQUENCE RESULTS

enables test sequences to be visualized graphically on teamtechnik service for high teamtechnik service Automotive
the Internet. Using teamsoft.TEST, test sequences can be system availability: facilitates production changes:
Runtime system
subdivided into separate software modules, which can be Residual bus/
CAN/UDS NI® LabVIEW®
Test bench
visualization

combined and reused for other test situations. Configure Spare parts management: Retrofit: Conversion, extension
test sequences rather than program them – that is the ben- teamsoft.TEST architecture
service parts and logistics and modernization
efit of teamsoft.TEST. Assistance provided where know- Efficiency engineering, process
ledge is insufficient and to correct and cycle time optimization
operational errors Capacity adaptation when
Maintenance under individual volumes change
maintenance contracts Setup of new variants
Typical network layout of teamsoft.MES,
Customer system
teamsoft.TEST test bench PC and programmable Maintenance IT integration: Data flow between
(PPS, Host) logic control (PLC) Calibration internal and external networks
Production support Relocation or mergers
Remote service of production lines
COMPANY NETWORK (Ethernet) Courses and on-site training
(connection optional)
Test bench PC
as required
Host PC MSSQL
server
Server teamsoft.TEST
MSSQL server W O RK
(optional) IO N N ET Programming system: test sequence displayed
PR O D U CT
(optional)
t)
(Etherne
as a graphic
teamsoft.MES
PLC
PLC
Master PLC
 teamtechnik Group
Headquarters
teamtechnik Maschinen und Anlagen GmbH
Planckstrasse 40, 71691 Freiberg, Germany
Phone + 49 7141 7003-0, Fax + 49 7141 7003-70
info@teamtechnik.com, www.teamtechnik.com

With its own e-fleet, photovoltaic system, storage battery

and charging station, sustainable e-mobility is in daily use
at teamtechnik since 2013 and is part of the business model.
Today, teamtechnik is leading in test benches for e-drive
systems used in e-vehicles. Additionally, teamtechnik
supplies assembly and test systems for batteries as well as
PV stringers.
200.E.05.0218©teamtechnik GmbH

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