PROCESS: VH100 Bearing Housing Assembly

Standard Work Instructions Author: Kirby Obermeyer DATE: 23-Jan-12

PAGE
WI Number: WI-0129 Approver (Process Owner): Kelly Evans VERSION: 1 1 OF 5
Scope Start: KanBan components Finish: Assembled VH100 Bearing housing ready for pre paint assembly

With Housing suspended from hoist by With housing sitting on bench With housing sitting on bench

1 1 lifting lug
2 3
Insert plugs as shown to prevent paint ingress. Insert race from
bearing kit (60-400-85)
used on VH100 shaft
While suspending the
housing from 1 lifting lug
ensure VH100 bearing
housing (30-500-25) is
free from dirt and metal
filings by using air gun to
blow out all debris from
housing and bolt holes
Check housing for any
porosity issues before
using. Ensure Race is seated
If flashing is present, completely against
remove and re blow out bottom of housing
housing.

Flip housing over sitting on bench
4 5
Insert lip seal 63-301-35
into housing using the
proper seal installation
tools.
With housing sitting on bench With housing sitting on bench
6
Insert lip seal (63-301-35) filled with grease into Housing
Fill 2nd lip seal 63-301-35 1/2 full of grease. using proper seal installation tools.
Ensure lip seal sits flush with housing after insertion.

Remove excess materials

after insertion of seal
 PROCESS: VH100 Bearing Housing Assembly
Standard Work Instructions Author: Kirby Obermeyer DATE: 23-Jan-12
PAGE
WI Number: WI-0129 Approver (Process Owner): Kelly Evans VERSION: 1 2 OF 5
With housing sitting on bench With housing sitting on bench With housing sitting on bench

7 8 9
Prior to installing gear Take hydraulic gear pump 63-000-15 and place a 0.025" and Place gear spur 61-500-45 on shaft so that it sits
pump ensure there is no a 0.010" shim around shaft on shims.
interference with Align key slots and insert key.
flashing. If flashing is Drive key down to ensure proper seating.
present, remove and re

Apply grease to O-ring 62-

500-30 and place on
6300015

With housing sitting on bench With housing sitting on bench With housing sitting on bench

10 11 12
Using 2 3/8" lock washers and 2,
Tighten set Apply grease to inner edge of top lip seal 63-301-35
3/8"x3/4" bolts attach hydraulic
screw on gear pump 63-000-15 to bottom
gear spur 64-500-55
of housing over O-ring.
and remove Ensure O-ring is properly seated
the 2 shims. before tightening bolts down.
64-508-65