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696 J. Mater. Sci. Technol., Vol.22 No.

5, 2006

Kinetics of Silver Dissolution in Nitric Acid from Ag-Au0.04 -Cu0.10


and Ag-Cu0.23 Scraps
S.K.Sadrnezhaad† , E.Ahmadi and M.Mozammel
Center of Excellence for Advanced Processes of Production of Materials, Department of Materials Science
and Engineering, Sharif University of Technology, Tehran, Iran
[Manuscript received September 27, 2005, in revised form January 30, 2006]

Kinetics of dissolution of silver present in precious metal scraps in HNO3 was studied in temperature range of
26∼85◦ C. Dissolution rate of silver was much faster than that of copper at all temperatures. Effects of particle
size, stirring speed, acid concentration and temperature on the rate of dissolving of silver were evaluated.
Dissolution rate decreases with particle size and increases with temperature. Dissolving was accelerated with
acid concentrations less than 10 mol/L. Concentrations greater than 10 mol/L resulted in slowing down of the
dissolution rate. Shrinking core model with internal diffusion equation t/τ =1−3(1−x)2/3 +2(1−x) could be
used to explain the mechanism of the reaction. Silver extraction resulted in activation energies of 33.95 kJ/mol
for Ag-Au0.04 -Cu0.10 and 68.87 kJ/mol for Ag-Cu0.23 particles. Inter-diffusion of silver and nitrate ions through
the porous region of the insoluble alloying layer was the main resistance to the dissolving process. Results
were tangible for applications in recycling of the material from electronic silver-bearing scraps, dental alloys,
jewelry, silverware and anodic slime precious metal recovery.
KEY WORDS: Silver; Copper; Kinetics, Dissolution; Shrinking core model; Internal diffusion

1. Introduction tics of pyrolusite of Mn-Ag ores in presence of hy-


drogen peroxide. The activation energy obtained by
Silver is used as an alloying element, coating mate- them is 4.45±0.3 kJ/mol at 30∼60◦ C in nitrate[13] .
rial, ornament, catalyst and biosensor[1,2] in medicine, Traditional recovery of precious metals from anode
battery and film industry[2,3] . Silver nitrate has a slime consists of fusion of sludge in presence of flux,
wide application in electroplating, painting, xerogra- cupellation, melting with-lead in a cupel and parting.
phy and chemical processing. Silver is produced di- Lead is oxidized by atmospheric oxygen and absorbed
rectly from its ores or as a by-product of zinc, cop- by the magnesite in the cupel. This leaves gold, sil-
per and lead[3∼5] . The world consumption of silver ver and platinum group elements as a button, which
exceeds its mine production rate. Silver containing can be weighed to determine the total content of the
articles must, therefore, be recycled in order to partly precious metals. This usually contains too much gold
cover its consumption[6] . Recovery of the scrapped to be separated by nitric acid treatment.
products plays an important role in fulfillment of the Kunda[14] applied an alternative hydrometallurgi-
increasing silver demand in a foreseeable future. cal silver extraction method, which consisted of (a)
A common process used in precious metals in- sulfuric acid leaching of the silver bearing materials,
dustry to separate silver from gold is nitric acid (b) dilution in water of the product, (c) dissolving
dissolution[7∼12] . Alloys with high silver content can in dilute ammonia of the precipitate and (d) reduc-
be directly treated with HNO3 to dissolve their sil- tion with hydrogen of the precipitate into silver[14] .
ver content and to leave the undissolved elements as Similar processes can be applied to the solid waste
a separable solid phase[12] . This method is prefer- materials containing silver bearing substances. Ultra-
ably used in small-scale processes like alloy refinement sound can help to increase the rate of the leaching
when aqua regia dissolution is not a suitable treat- process[15] .
ment.
The precious metals such as gold, silver, selenium
Many investigations on silver/copper reaction and tellurium can be recovered from the anodic slim
with nitric acid solutions can be found in litera- by (a) nitric acid leaching, (b) liquid-liquid extraction
ture [7∼10]. Schack and Clemmons[11] illustrated a
and (c) direct reduction[16,17] . In comparison with
high temperature treatment of silver scrap via smelt-
the conventional pyrometallurgical processes, Wang
ing and cupellation. Martinez et al.[12] report on sil-
et al.[16] claimed hydrometallurgical process to be eco-
ver molar fraction that substantially affect on the rate
nomic, energy-saving and pollution-free.
of silver nitrate formation. With both high nitric acid
activity and temperature, Martinez et al.[12] showed Demir et al.[18] determined a semi-empirical ki-
an outward diffusion of nitrate molecules within the netic model for dissolution of metallic copper parti-
undissolved gold containing less than 0.65 mol frac- cles in HNO3 . Their results showed 18.81 kJ/mol
tion of silver[12] to control the dissolution rate. At 0.7 of activation energy. Kinetics of reaction be-
and more silver mole fraction, a solid-surface chemi- tween metallic silver and nitric acid was investi-
cal mechanism with activation energy of 54.3 kJ/mol gated by Ozmetin et al.[19] in the concentration range
prevails. Jiang et al.[13] illustrated the leaching kine- of 7.22∼14.44 mol/L. Their results have shown a
surface reaction control with activation energy of
† Prof., Ph.D., to whom correspondence should be addressed, 57.66 kJ/mol.
E-mail: sadrnezh@sharif.edu; sadrnezh@yahoo.com. Literature lacks essential information on kinetics
J. Mater. Sci. Technol., Vol.22 No.5, 2006 697
of silver recovery from silver bearing waste materials
such as electronic wastes, photographic films, spent
catalysts and jewelry scraps. Significant amounts of
these materials are created these days throughout the
world[20,21] . This paper aims to elucidate the kinet-
ics and mechanism of dissolution of silver present in
Ag-Au0.04 -Cu0.10 and Ag-Cu0.23 scraps in nitric acid.
The results are useable to improve recovery of pre-
cious metals from silver bearing scraps and wastes[22] .
It is therefore of value to the newly growing materials
recycling technologies[20∼22] .
Fig.1 Effect of acid concentration on fractional dissolu-
2. Experimental tion of silver of Ag-Au0.04 -Cu0.10 alloy

Ag-Cu0.23 ingots were produced by melting and


casting of analytical grade raw materials in alumina
crucibles. Chemical composition of the samples is
85 wt pct Ag and 15 wt pct Cu. Pieces of metals (sil-
ver and copper) were weighted, charged and heated up
to 1050◦ C for 15 min. Alloy filings were made of the
ingot by hack sawing of the specimens. The empirical
data obtained by Rubcuminintara and Tasaso[6] for
Ag-Au0.04 -Cu0.10 jewelry scraps having 86.91 wt pct
Ag and 5.89 wt pct Cu were also used for data veri-
fication and comparison purposes. The experimental
conditions used in this research are similar to those. Fig.2 Effect of particle size on fractional extraction of
Dissolving experiments were carried out in a one- silver and copper at 26◦ C. Part of the data is ob-
liter cylindrical container immersed into a thermostat- tained from literature [6]
ically controlled water bath. Test temperatures were
concentration. A maximum is therefore observable at
selected in the range of 26 to 85◦ C. After the container
∼10 mol/L nitric acid concentration.
was warmed up to the required temperature, it was
fed with 250 ml of aqueous HNO3 being stirred with Martinez and Espiel[12] investigated the effect of
a specified rate. The stirring rate remained constant nitric acid concentration on dissolution rate of sil-
during each test and one gram of filings was added to ver in Ag-Au alloys and found that the reaction was
the container. At selected time intervals, 5 ml solu- first order with 51.1 and 75.12 pct silver at 80◦ C and
tion was sampled. The samples were diluted to the 3.8∼7.10 mol/L nitric acid concentrations. For alloys
desired volume in a volumetric flask. The analysis of with 51.1 pct silver and acid concentrations exceeding
the diluted samples was made with an atomic absorp- 6 mol/L, the reaction order dropped to zero. HNO3
tion spectrophotometer (AAS). reduced generally to NO2 at these concentrations.
Dissolution kinetics was determined by analyzing For leaching silver from copper anode slime, it was
the dissolved silver. Assuming that there exists a reported that there is an optimum nitric acid concen-
spontaneous reaction, fractional extraction can be de- tration of about 7 mol/L[23] . This value was lower
fined as the ratio of the concentration of the metal- than the acid concentrations corresponding to the
lic species present in the solution at time t divided maximum rate of extraction of silver in this investiga-
by its total amount in the alloy. The apparatus was tion. According to Butts and Coxe[24] , the solubility
calibrated with a series of well known standard solu- of silver nitrate in water decreases considerably with
tions. The uncertainties of the measurements were es- the nitric acid concentration. The decrease in dis-
timated with regression analysis procedure. The cor- solution rate of the silver beyond ∼10 mol/L HNO3
relation coefficient (R2 ) was found to be in the range concentration seems therefore to be due to this ef-
of 0.98∼0.99. fect. The concentration for dissolution experiments
was chosen 10.4 mol/L.
3. Results and Discussion Effect of particle size on fractional extraction of
silver in the nitric acid solution is depicted in Fig.2.
As is seen, the dissolution rate decreases with aver-
Different mixing speeds were used to monitor the
age size of the particles. The silver dissolution rate
effect of stirring on the rate of dissolution of the sil-
seems, therefore, to be sensitive to the internal (pore)
ver. The rate of dissolution did not change with the
mass diffusion step. This contradicts with the conclu-
speed of mixing. This finding was consistent with the
sion mentioned by previous researchers, who claimed
data reported by previous authors[6] . Therefore, ex-
a single-step chemical control mechanism[6] .
ternal transfer was not the controlling step for silver
Figure 3 shows that the amount of copper extrac-
dissolution.
tion is much less than that of silver, especially at low
Other influential parameters were concentration,
temperatures. However, both rates increase dramat-
alloy particle size and temperature. Figure 1 shows
ically with temperature. A much faster dissolution
the effect of nitric acid concentration on fractional dis-
process was therefore observed at 85◦ C than at room
solution of silver. It can be seen from Fig.1 that the
temperature. A comparison of the extraction data for
dissolution rate increases with acid concentrations up
Ag-Cu0.23 and Ag-Au0.04 -Cu0.10 alloys given in Fig.4
to ∼10 mol/L HNO3 and then decreases beyond this
698 J. Mater. Sci. Technol., Vol.22 No.5, 2006

reactions[6,12] .
3Ag(s)+4HNO3 (aq) → 3AgNO3 (l)+NO(g)+2H2 O(l)
(1)
Ag(s) + 2HNO3 (aq) → AgNO3 (l) + NO2 (g) + H2 O(l)
(2)
With alloy compositions and nitric acid concentra-
tions used in this investigation, Reactions (1) and (2)
are spontaneous at room temperature. Sum of the
two reactions is as follows:
4Ag(s) + 6HNO3 (aq) → 4AgNO3 (l) +
NO(g) + NO2 (g) + 3H2 O(l) (3)
At high nitric acid concentrations, the following reac-
tions may also become feasible[7∼9] :
2Cu(s)+4HNO3 (aq) → Cu(NO3 )2 (aq)+
Cu(NO2 )2 (aq) + 2H2 O(l) (4)
Cu(NO2 )2 (aq) + 2HNO3 (aq) →
Fig.3 Effect of temperature on extraction: (a) silver and Cu(NO3 )2 (aq) + 2HNO2 (aq) (5)
(b) copper from Ag-Cu0.23 alloy having a particle
size of 75∼150 µm with 10.4 mol/L HNO3 and a Cu(s) + HNO3 (aq) + HNO2 (aq) →
stirring rate of 250 r/min Cu(NO2 )2 (aq) + H2 O(l) (6)
Cu(NO2 )2 (aq) + 2HNO3 (aq) →
Cu(NO3 )2 (aq) + 2HNO2 (aq) (7)
HNO2 (aq) + HNO3 (aq) → 2NO2 (g) + H2 O(l) (8)
Cu(s)+4HNO3 (aq) → Cu(NO3 )2 (aq)+
2NO2 (g) + 2H2 O(l) (9)
Dissolution reaction of silver depends on the ni-
tric acid concentration. With a dilute acid, Eq.(1)
is applicable. With a concentrated one, Eq.(2) pro-
ceeds further. For simplicity, we chose Eq.(3), which
Fig.4 Effect of temperature on fractional extraction of is a combination of two reactions. With nitric acid,
silver from Ag-Cu0.23 and Ag-Au0.04 -Cu0.10 alloys HNO2 has a catalytic effect on dissolution of copper.
leached with 10.4 mol/L HNO3 at 250 r/min. The Nitrogen dioxide can react with water to form nitric
data on ternary alloys are from literature [6] acid (compare Eqs.(8) and (9)). We have, therefore,
chosen Eq.(9) for our evaluations.
The standard Gibbs free energy change (∆G◦ ) in
Table 1 Thermodynamic properties of substances at Reactions (1)∼(9) can be determined from ∆Hf◦ and
298 K and 105 Pa[27] S ◦ data of compounds and elements (see Table 1).
Substance ∆Hf◦ /(kJ/mol) S ◦ /(J/mol·K)
Standard Gibbs free energies in Reactions (3) and (9)
Ag(s) 0 42.68
are, thus, obtained to be −209.06 and −196.20 kJ/mol
Cu(s) 0 33.14 at 298 K and 105 Pa, respectively. If all activities are
AgNO3 (l) −124.52 140.92 considered unity, the reactions seem spontaneous at
Cu(NO3 )2 (aq) −350 193 room conditions. Figure 3 shows that Reaction (3) is
HNO2 (aq) −119 46.1 more favorable than Reaction (9) under the experi-
HNO3 (aq) −207 53.5 mental conditions used in this research. Therefore, it
H2 O(l) −286 69.95 is logically reasonable to assume the activity of silver
NO(g) 90.2 211 greater than that of copper and gold.
NO2 (g) 33.2 240 Reactions (1)∼(3) require NO− 3 /Ag
+
ion trans-
port between the reaction-site and the bulk-liquid
indicates that the presence of gold in the scrap has phase. The experimental data obtained in this re-
an increasing effect on the rate of extraction of sil- search were used to check the different kinetic mod-
ver especially at lower temperatures. This implies a els available for solid-fluid reactions[26] . Since copper
positive interaction parameter of gold on silver in Ag- and gold do not favor reaction with HNO3 at room
Au0.04 -Cu0.10 alloys employed in this study[25] . temperature, a porous metallic layer composed of Cu
The closest kinetic mechanism indicates the op- (and Au) remains on the surface of the un-reacted Ag-
timal condition for maximum recovery of silver from Cu0.23 (or Ag-Au0.04 -Cu0.10 ) core. The radius of the
silver containing metallic objects. From thermody- scrap grains does not, therefore, considerably change
namics, the spontaneity of the dissolution process can with advancement of the reaction.
be predicted. The dissolution reaction of the impure Pore diffusion control with constant particle-size
alloys in nitric acid can be expressed by several typical gave the best answer with correlation coefficients
J. Mater. Sci. Technol., Vol.22 No.5, 2006 699
greater than 0.96. For spherical particles having the
average initial radius of R0 , the total conversion time
τ is defined by the following equation.

ρa R02
τ= (10)
6bDe cA

where ρa is the molar density of the alloy; b is the stoi-


chiometric coefficient of the reaction (3/4, 1/2 and 2/3
for Eqs.(1), (2) and (3), respectively); De is the coeffi-
cient of inter-diffusion of Ag+ and NO− 3 ions through
the porous metallic layer and cA is the concentration
of HNO3 in the bulk solution. Reactant and product
ions, i.e. NO− 3 and Ag
+
ions, must diffuse through-
out the pores in order to obtain an on-going reaction.
De is the inter-diffusion coefficient of NO− 3 and Ag
+

indicating ion transfer within the porous region.


The reaction between silver and nitric acid is of
electrochemical nature. Because of considerable con-
ductivity of the metallic layer, there is no resistance
to charge transfer through the solid region. The only
remaining resistance is thus related to the NO− 3 and
Fig.5 Internal diffusion plot for silver dissolution:
Ag+ ion transfer through the aqueous electrolyte that (a) Ag-Cu0.23 alloy at different temperatures and
fills the porous region of the solid phase. This resis- (b) Ag-Au0.04 -Cu0.10 particles at different acid
concentrations
tance is considered by the inter-diffusion coefficient
De in the present system.
The dimensionless conversion time relevant to the
pore diffusion mechanism can be obtained by the fol-
lowing equation:

t
= 1 − 3(1 − x)2/3 + 2(1 − x) (11)
τ
Silver dissolution plot on the right side of Eq.(11) is
depicted against time in Fig.5. Regression analyses
of the data indicated correlation values of 0.99 at dif-
ferent temperatures. Other model correlations were Fig.6 Effect of initial radius on the total extraction time
plotted against time. No cases gave better straight of silver from Ag-Au0.04 -Cu0.10 alloy
lines than those in Fig.5.
The data plotted in Fig.2 confirms the above con- tortuosity are two important factors that affect the
clusion. As it is seen, the size of the alloy particles amount of the diffusion coefficient in porous regions.
has a substantial effect on the extraction rate of the De = D(Ag+ /NO− ) εθ (12)
silver. In order to assess the quantitative relationship 3

between the total conversion time and the average where DAg+ /NO− is bulk inter-diffusion coefficient; ε
size of the particles, the slopes of the curves shown in 3
is porosity and θ is the tortuosity coefficient of the
Fig.5 were plotted vs R0−2 , as shown in Fig.6. The porous region.
straight line regression equation was found to have a Bulk diffusion coefficient of AgNO3 in aqueous
correlation factor of 0.98. It was, therefore, assessed HNO3 media is reported to be 1.71×10−5 cm2 /s at
once more that the silver dissolution from the alloys
room temperature[28] . The inter-diffusion coefficients
into the nitric acid was controlled by diffusion.
obtained in this research are mush smaller than this.
The effective internal diffusion coefficient De was Considerable difference between these coefficients in-
estimated from Eq.(10). The density of the Ag- dicates significant influence of the electrochemical and
Au0.04 -Cu0.10 scrap is nearly 11.03 g/cm3 while that geometrical characteristics of the present porous sys-
of Ag-Cu0.23 is about 10.25 g/cm3 (estimated from tem.
densities of pure elements with an ideal solution AgNO3 has lower solubility at higher acid con-
model). The average initial size of the filings was used centrations (cHNO3 ≥10 mol/L). Solid precipitate
from the sieve analyses data. The results obtained may thus partially block the reaction front at
was De =7.59×10−7 cm2 /s for Ag-Au0.04 -Cu0.10 and cHNO3 ≥10 mol/L. Rate controlling mechanism can
5.76×10−7 cm2 /s for Ag-Cu0.23 scrap at room tem- hence locally change from pore diffusion into transfer
perature. in solid phase. The reaction rate is therefore reduced
The radius of Ag+ ions (0.113 nm) is smaller than due to lowering of De inside the porous layer.
that of Ag atoms (0.144 nm). On the contrary, the The frequency factor and the activation energy of
radius of NO− 3 ions (0.200 nm) is larger. Consider- dissolution of silver are thus determined using the Ar-
ing geometry of the system, it may be concluded that rhenius law.
the pore diffusion for Ag+ /NO− 3 ions is not easy for De = D0 e−Q/RT (13)
their transfer within the bulk phase. Porosity and
700 J. Mater. Sci. Technol., Vol.22 No.5, 2006

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his help in mathematical calculations. Data, Van Nostrand Reinhold, NY, USA, 1992, 98.
Nomenclatures
b: stoichiometric coefficient (dimensionless) R0 : initial radius of particles (microns)
cA : concentration of H+ ion in the bulk solution (mol/L) t: time (s)
De : effective diffusion coefficient of ions in porous medium τ : time for complete conversion (s)
(cm2 /s) T : temperature (K)
ρa : molar density of the alloy x: fraction extracted

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