Réf. 3023 - 4.33 / c - 2.

99

3 booster parallel
CT running CT
GS
3Ø

2 measure 2 or 3 measure
Power VT
VT VT
Out of supply

Optional
Booster
board

De-energizing or

(Power) (Control)

AVR
Mains measure
Out of supply

Rotating
diode
failure
detector
(OPTION)
Command Potentiometer
inputs inputs
Fault outpu Alarm outp

AUTOMATIC VOLTAGE REGULATOR

R610
Instruction manual
 AVR
MODEL R610

TABLE OF CONTENT

AVR CARDS REFERENCE Page : 3

GENERAL DESCRIPTION : Page : 4

CARDS DESCRIPTION : Page : 11

BASIC OPTIONS : Page : 24

EXTENDED OPTIONS : Page : 30

START-UP : Page : 41

NOTE
THE ELECTRICAL CONNECTION DIAGRAM ARE ONLY GIVEN
AS AN INDICATION. PLEASE REFER TO THE SPECIFIC DIAGRAMS
OF YOUR ALTERNATOR

WARNING
TO PREVENT PERSONNAL INJURY OR EQUIPMENT DAMAGE,
ONLY QUALIFIED TECHNICIANS/OPERATORS SHOULD
INSTALL AND OPERATE THIS DEVICE

CAUTION
MEGGERS AND HIGH POTENTIAL TEST EQUIPMENT MUST NOT BE
USED. INCORRECT USED OF SUCH EQUIPMENT COULD
DAMAGE THE SEMICONDUCTORS CONTAINED IN THE AVR

Page : 2/43
 AVR CARDS
MODEL R610 REFERENCE

DESIGNATION N° printed N° complete N° instruction REMARKS

circuit board card manual

Wired empty rack C51950255 NT1950255/a-03/96 SHUNT (+booster)

PMG or AREP

Complete Generator 1-2F board C51950230 NT1950230/a-03/96 100 / 120V - 50 / 60Hz

Complete Generator 1-2F board C51950232 NT1950230/a-03/96 400 / 450V - 50 / 60Hz

Complete Generator 3F board C51950233 NT1950233/a-03/96 Gen:110V; Mains:110V

Complete Generator 3F board C51950235 NT1950233/a-03/96 Gen:400V; Mains:400V

Complete Generator 3F board C51950234 NT1950233/a-03/96 Gen:400V; Mains:110V

Rack supply CP1950040 C51950040 NT1950042/a-11/92

Sensing CP1950050 C51950050 NT1950052/a-11/92

PID, limitation CP1950060 C51950060 NT1950062/a-11/92

Driver CP1950070 C51950070 NT1950072/b-11/93

CosØ, KVAR CP1950080 C51950080 NT1950082/a-02/93

Limit Istator CP1950090 C51950091 NT1950090/a-11/92

Manual mode 2 CP1950100 C51950102 NT1950100/a-02/93

Digital U / P.F potentiometer CP1950110 C51950111 NT1950110/a-01/94

Mains P.F régulation CP1950120 C51950121 NT1950120/a-04/94

Rotating diodes failure detector CP1950130 C51950131 NT1950130/a-06/96 Available 09/96

= Necessary
= Optionnal

NOTE :
- 1F = Solo or parallel operation between machines (Voltage regulation + reactive load sharing (droop))
- 2F = 1F + parallel operation with the mains (P.F or KVAR regulation)
- 3F = 2F + automatic voltage matching between the generator and the mains. (For synchronizing)

IMPORTANT : The informations given on this sheet will be used to order spare parts. Take care of it.

Page : 3/43
 AVR GENERAL
MODEL R610 DESCRIPTION

1) APPLICATION 5) SPECIFICATIONS :
- The AVR model R600 can be used with brusless self- - Sensing voltage
excited type generators, "SHUNT", "SHUNT with : 100/110Vac 50Hz
BOOSTER" or "SHUNT with PMG" excitation. In case : 120/130Vac 60Hz
of "SHUNT with BOOSTER the booster current is total- : 380/420Vac 50Hz
ly monitored by the AVR. : 430/450Vac 60Hz
- The AVR is able to ensure, depending of its constitu-
- Power supply
tion, solo operation, parallel operation between equiva-
: Depend of generator(Adaptation by transformer).
lent generators or parallel operation with the mains
Maximum 180Vac 50/60Hz
with cosØ or KVAR regulation.
: PMG possible maximum 150Vac 3Ø 50/150Hz

2) DESCRIPTION - Field output

: 8 Amperes nominal, 20Amp maximum during
- The AVR model R610 is composed of electronic 10s on 6Ω minimum
cards wich are included in a half rack 19" .
- Accuracy
- An empty slot located on the left of the rack allows
: +/-1% of the means of the three phases on linear
future optional cards to be added without any internal
load and without droop
wiring modification.
- The rear flat cable (BUS 64 points) is given more - Voltage setting range
long as it can be connected to an optional interface ter- : +/-5% of the nominal voltage by means of
minal block wich gives all the internal test points or in external optionnal potentiometer .
the future the possibility to connect another rack if the
- Droop setting range
cards number will become too important.
: - 7% of the nominal voltage at cosØ =0

3) INTERCONNECTIONS - Under-frequency protection

- External interconnections are located on the top of
the rack in form of two terminal blocks:
- A power / voltage terminal block (16 terminals, two
with fuses )
- A command / control terminal block (24 terminals)
- A conventional wiring connect this terminal blocks to
the power block fitted on a heatsink and also to the
"generator I/O" and "mains I/O" to give an interface
with the flat cable BUS 64 points.
- In the same manner a 8 points connector connects
directly the driver card to the power block.
4) OPTIONAL CARDS
- Basically the AVR allows voltage regulation with
reactive sharing when paralleling with other machines.
The following cards can be plugged into the AVR wi-
thout internal wiring modification :
- CosØ / KVAR regulation (2F) (// with the mains)
- Voltage equalization with the mains (3F) (Synchro)
: Adjustable threshold and slope from V/Hz
to 2V/Hz
- Field ceiling
: 110% of If nominal permanently, unlocked
in case of voltage decrease
- Protection
: Heatsink overheating, exciter short-circuit
- Alarm output
: Heatsink overheating, too much ceiling unlocked
time
- Environnement
: Maximum ambiant temperature -10°C to +50°C
: Fitting in control panel without excessive vibra-
tions
6) SCHEMATICS AND DRAWINGS
- Following schematics give all the usual informa-
tions on the interconnexions between the terminal block,
the I/O connectors and the power block.

Only one is possible with the following cards

- Voltage and P.F digital potantiometers
- Manual operation
- Istator limitation
- Mains P.F or KVAR regulation from 4-20mA sensor

NT1950255/a-03/96 f:1/8 Page : 4/43

 AVR GENERAL
MODEL R610 DESCRIPTION

MIMIC DIAGRAM EXCITATION - REGULATION

TERMINAL BOX
3 booster parallel
CT running CT
GS
3Ø

2 measure 2 or 3 measure
Power VT
VT VT
Out of supply

Optional
Booster
board

De-energizing
or

(Power) (Control)

AVR
Mains measure
Out of supply
Rotating
diode
failure
detector
(OPTION)

Command Potentiometer
inputs inputs
Fault outpu Alarm outpu

VOLTAGE / POWER TERMINAL BLOCK COMMAND / CONTROL TERMINAL BLOCK

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Cmd COSØ / KVAR
W GENERATOR

Power supply (Fused)

Power supply (Fused)

V GENERATOR
U GENERATOR

VOLTAGE POT
VOLTAGE POT
VOLTAGE POT

Measure Ifield
+ Field flashing

KVAR POT
KVAR POT
KVAR POT
GROUND

COMMON

COMMON
CMD +U
CMD -U
Cmd U/U
Cmd P.F
P.F POT
P.F POT
P.F POT
W MAINS

Power supply
U MAINS
+ Booster

V MAINS

ALARM
SHIELD
SHIELD
- Booster

ALARM
+ Field
- Field

// CT
// CT

NT1950255/a-03/96 f:2/8 Page : 5/43

 AVR GENERAL
MODEL R610 DESCRIPTION
TERM N° VOLTAGE / POWER TERMINAL BLOCK 0F 1F 2F 3F
1 Phase 1 (U) machine (measure) N N N N
2 Phase 2 (V) machine (measure) N N N N
3 Phase 3 (W) machine (measure) N N N N
4 + fiel flashing or pre-excitation input (optional) O O O O
5 + field output N N N N
6 - field output N N N N
7 + booster input O O O O
8 - booster input O O O O
9 Paralleling CT phase 2 (V) S1 N N N
10 Paralleling CT phase 2 (V) S2 N N N
11 Phase 1 (U) mains (measure) N
12 Phase 2 (V) mains (measure) N
13 Phase 3 (W) mains (measure) N
14 Power supply input (fused) N N N N
15 Power supply input N N N N
16 Power supply input (fused) N N N N
17
18
19
COMMAND / CONTROL TERMINAL BLOCK
20,2 Potentiometer shield (2 terminals) O O O O
21 External voltage potentiometer maximum CW) O O O O
22 External voltage potentiometer (10KΩ-2W) (cursor) O O O O
23 External voltage potentiometer ( minimum CCW) O O O O
24 External cosØ potentiometer maximum CW) O O
25 External cosØ potentiometer (10KΩ-2W) (cursor) O O
26 External cosØ potentiometer ( minimum CCW) O O
27 External KVAR potentiometer maximum CW) O O
28 External KVAR potentiometer (10KΩ-2W) (cursor) O O
29 External KVAR potentiometer ( minimum CCW) O O
30 cosØ regulation command input (/ terminal 31) N N
31 Common N N
32 Voltage equalization command input (/ terminal 31) N
33 Overheating or ceiling unlocked time alarm output (NO) O O O O
34 Overheating or ceiling unlocked time alarm (common) O O O O
35 Upper command voltage and P.F (/ terminal 37) O O O O
36 Lower command voltage and P.F (/ terminal 37) O O O O
37 Common O O O O
38 CosØ / KVAR selection command input (/ terminal 37) O O
39 Fied current measurement output (+Vdc / terminal 20) O O O O
40 Reserve
O = Optional O = Optional
N = Neccessary N = Neccessary
Nothing = Not applicable Nothing = Not applicable

NT1950255/a-03/96 f:3/8 Page : 6/43

 AVR GENERAL
MODEL R610 DESCRIPTION

POWER TERMINALS
14

14 15 16 5
Power supply
15
Power supply
16
Power supply
5 5
+ Field R C R C
4
+ Field flashing 47Ω 50W
4

BD +VDC
7 7 5 Power supply 5
+ Booster
7

Booster
C1
Monitor
G1
1µF
8 IGBT 400V
8
E1 FWD
- Booster
8

8 +
1000µF
B 64 HALL 5 350V Thermocontact
Sensor
- Field 6 60 60
6

+15 -15
M
Carte
C2
LEM
B
63 G2
IGBT
1
2
3
4
5
6
8
7

On heatsink
8 E2 8

69
70
OVDC
1
2

3
4
5
6
8
7

Power supply

1 2 3 4 5 6 8 7 P4 9c 5a
LMI 8 points Connector 32 points Connector
Driver card Generator / Mains card

8 1

POWER TERMINALS J1
U GENERATOR 6c generator / mains I/O
1

V GENERATOR 8c
2 3 9 10 11 12 13

W GENERATOR 10c
// CT - S1 5c
// CT - S2 7c
U MAINS 12c
V MAINS 14c
W MAINS 16c
CONTROL TERMINALS
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

SHIELDS 7a
VOLTAGE POT 1c
VOLTAGE POT 9a
VOLTAGE POT 2c
P.F POT 2a
P.F POT 8a
P.F POT 3c
KVAR POT 3a
KVAR POT 6a
KVAR POT 4c
Cmd P.F 11c
COMMON 1a
Cmd U / U 13c
ALARM 14a
ALARME 13a
Cmd + 15c
Cmd - 16a
Mesure
COMMON Iexc 1a
Cmd CosØ / Kvar 10a
Mesure
MeasureIexc
Ifield 4a

NT1950255/a-03/96 f:4/8 Page : 7/43

 PIN PIN Gen/Mains I/O Supply Sensing PID, limit CosØ,KVAR Pot digital U Manu mode Driver test output
1c 1 +Vcc +Vcc +Vcc +Vcc +Vcc +Vcc +Vcc +Vcc +Vcc
1a 2 +Vcc +Vcc +Vcc +Vcc +Vcc +Vcc +Vcc +Vcc +Vcc
2c 3 +Vdc alim +Vdc alim +Vdc alim
2a 4 +Vdc alim +Vdc alim +Vdc alim

NT1950255/a-03/96 f:6/8
3c 5 -Vdc alim -Vdc alim -Vdc alim
3a 6 -Vdc alim -Vdc alim -Vdc alim
4c 7 Vac puiss 1 Vac puiss 1 Vac puiss 1 Vac puiss 1
- Other cases where they go.

4a 8 Vac puiss 2 Vac puiss 2 Vac puiss 2

5c 9 GND GND GND GND GND GND GND GND GND
- Grey cases give signals origine .

-On the left we have two numbers :

- First the connector numering

5a 10 Vac-dr1 Vac-dr1
6c 11 Vac-dr2 Vac-dr2
AVR

- Second test block terminal number.

6a 12 Vac-dr3 Vac-dr3
7c 13 GND GND GND GND GND GND GND GND GND
MODEL R610

7a 14 Vac-dm1 Vac-dm1 Vac-dm1

8c 15 Vac-dm2 Vac-dm2 Vac-dm2 Vac-dm2
8a 16 Vac-dm3 Vac-dm3 Vac-dm3

Page : 8/43
9c 17 V-10% V-10% V-10% V-10%
9a 18 TI// TI// TI// TI//
10c 19 Déphasage Déphasage
10a 20 Ures Ures Ures
11c 21 Um Um Um
11a 22 Uref Uref Uref
12c 23 Correct PID Correct PID Correct PID
12a 24 IsinØ IsinØ
13c 25 Uregl Uregl Uregl
- The following tables give interconnections between each card and the 64 points flat cable.

13a 26 Statisme D Statisme D Statisme D

14c 27 cosØ, KVAR cosØ, KVAR cosØ,KVAR
GENERAL

14a 28 IcosØ IcosØ IcosØ

DESCRIPTION

15c 29 Sauto Sauto Sauto Sauto Sauto

- On the right we have a recapitulative of all the informations wich can be found on the test terminal block.

15a 30 Smanu Smanu Smanu

16c 31 cde Iexc cde Iexc cde Iexc cde Iexc
16a 32 GND GND GND GND GND GND GND GND GND
 PIN PIN Gen/Mains I/O Supply Sensing PID, limit CosØ, KVAR Pot dig U Manu mode Driver puiss test output
17c 33 GND GND GND GND GND GND GND GND GND
17a 34 Mes Iexc Mes Iexc Mes Iexc
18c 35 synchro Perte synchro Perte synchro
18a 36 I limit I limit I limit

NT1950255/a-03/96 f:7/8
19c 37 GND GND GND GND GND GND GND GND GND
19a 38 Fin rampe Fin rampe Fin rampe Fin rampe
20c 39 U cosØ U cosØ U cosØ U cosØ
20a 40 P.F/KVAR P.F/KVAR P.F/KVAR P.F/KVAR
21c 41 U KVAR U KVAR U KVAR U KVAR
21a 42 Pot tension Pot tension Pot tension
22c 43 U tension U tension U tension
AVR

22a 44 +Iexc +Iexc

23c 45 -Iexc -Iexc
MODEL R610

23a 46 +Uauto +Uauto +Uauto

24c 47 -Uauto -Uauto -Uauto
24a 48 Cde reg cosØ Cde reg cosØ Cde reg cosØ

Page : 9/43
25c 49 Cde U=U Cde U=U Cde U=U
25a 50 cde auto/manu cde auto/manu cde auto/manu cde auto/manu
26c 51 Défaut T°C Défaut T°C Défaut T°C
26a 52 reserve
27c 53 Cde U Cde U
27a 54 reserve
28c 55 reserve
28a 56 reserve
29c 57 reserve
29a 58 reserve
30c 59 Max pot Iexc
GENERAL

30a 60 Max pot Max pot U/P.F

DESCRIPTION

31c 61 reserve
31a 62 Alarm Alarm Alarm
32c 63 -Vcc -Vcc -Vcc -Vcc -Vcc -Vcc -Vcc -Vcc -Vcc
32a 64 -Vcc -Vcc -Vcc -Vcc -Vcc -Vcc -Vcc -Vcc -Vcc
 80 65 85

Bornier Bornier
Terminal block Terminal
block

PID et
Aliment. Détect. limite

37,7
Alternateur / Réseau E/S KVAR

NT1950255/a-11/98 g:8/8
cos Ø Driver
Generator / Mains I / O supply sensing PID and
limit

207,5
Carte

57,1
RT 01

132,5
option
15

37,7
= 254 =
9,5

4 x ( 7,5 x 10,5 ) 346

269,24
AVR

40

3
MODEL R610

Radiateur
Heatsink

Bloc puissance

Page : 10/43
Power components
Poids
Weight 4 , 500 kg

Bornier

14
15
16
Terminal block

1
20
22
34

360
225
GENERAL
DESCRIPTION

14
 AVR GENERATOR / MAINS
MODEL R610 I / O (1F / 2F)

1) FUNCTIONAL - The interface input relays between command / control

terminals and internal circuits.
- This unit is mainly an interface between external signals
- The interface between 64pts BUS and the analogic
and low power electronics.
input / output terminals
- It is composed by :
- The adaptation three phases transformer between genera-
2) ADJUSTMENTS
tor input voltages (1F,2F) and measurement circuits. - None
For 2F a P.F / KVAR card must be fitted in the AVR
- The burden resistor of parallel CT.
3) INPUT / OUTPUT
- The adaptation transformer between input voltage and low
power electronic supplies. - See following table

INPUT Connector Type Interface Connector Connector

TERMINAL 32 PTS I/O 26 PTS BUS 64 PTS
1 6c measure transfo 3Ø TP3 1 7a
1 6c supply transfo TP2
2 8c measure transfo 3Ø TP3 3 8c
2 8c supply transfo TP1/2
3 10c measure transfo 3Ø 3 5 8a
3 10c supply transfo TP1
9 5c measure resistance RTI 25 9a
10 7c measure GND 23 7c
20 7a shield GND 23 7c
21 1c signal resistance 19 11a
22 9a signal direct 26 21a
23 2c signal resistance 23 7c
24 2a signal resistance 15 1c
25 8a signal direct 24 20c
26 3c signal resistance 17 32a
27 3a signal resistance 15 1c
28 6a signal direct 22 21c
29 4c signal resistance 17 32a
30 11c cmd input relay 16 24a
31 1a common
33 14a cmd output relay 8 31a
34 13a cmd output relay 31a
35 15c cmd input relay 12 23a
36 16a cmd input relay 10 24c
37 1a
38 10a cmd input relay 14 20a
39 4a signal resistance 21 17a
40

VOLTAGE INPUTS :

Reference Generator sensing voltage

C5 195 0230 100V to 120V 50/60Hz
C5 195 0232 400V to 450V 50/60Hz

NT1950230/a-03/96 f:1/3 Page : 11/43

 AVR GENERATOR / MAINS
MODEL R610 I / O (1F / 2F)
6c 1
1 U alt 7a
8c 3
2 V alt 8c
TP3
10c 5
3 W alt 8a
23
5c 25
7c
2,2Ω RB60
9 CT // 9a
R0 D1 to 6
PT3
7c 1 1 100V TP2 2c,2a
10 CT //- GND 120V
}

Terminal N° 2 2
16a,17c
120V PT2
}

100V TP1
3c,3a
3 3
7a D7 to 12
20 Shields
R26
4a
D13
to 18
1a 6 D19
C1 C2 4 to 24
2
Q1
10a
P.F/ kvar K1 PT1 15
37 38 CR1 +Vcc 1c
R14 14
20a
R17
DS1 13
11c
P.F Cmd K2
31 30 CR2
R13 16
24a
R18
15c
+U K3 DS2
37 35 CR3
R12 12
23a
16a
-U K4 DS3
37 36 CR4
R11 10
24c

DS4

Internal test points

0V +Vcc 0V meas

0V +Vcc 0V meas

1c 0Ω
19
21 Pot U R8 11a
9a 26
22 Pot U 21a
2c
23 Pot U R7
0Ω

2a
24 P.F pot R6
24
8a
25 P.F pot 20c
3c 17
26 P.F pot R5 -Vcc 32a

3a
27 KVAR pot R4 22
6a
28 KVAR pot 21c
4c
29 KVAR pot R3
R2

14a
33 Info Alarm R15
CR6
13a K8
34 Info Alarm DS7 8
31a
9c
Thermostat
Thermostat 5a 20 26c
39 4a 21
Measure If R16 17a
}

Connector male Connector Connector male

Terminal N°
DIN41612 32Pts HE10 26Pts DIN41612 64Pts

HE10 26pts and flat cable wiring

Conventional wiring

NT1950230/a-03/96 f:2/3 Page : 12/43

 AVR GENERATOR / MAINS
MODEL R610 I / O (1F / 2F)

OPTION SUPPLY Détection PID COSØ DRIVER

Sensing Lim Iexc min KVAR

Cmd cosØ Vref KVAR

Vm min Iexc max
P5 P1
Mains P1 P7
Cmd U/U
voltage U/kf
P Gain kvar Iexc lim
Cmd cosØ/KVAR +15V P4
P1 P3 P5 P4
U/f
Volt match I P.F T ramp
Cmd + -15V P3
adjust
P4 P2 P6
Vm
Cmd -
P2 D Gain cosØ T Iexc lim
Alarm P5 P4 P2
Droop
P1 Statisme D
Vm min
P7 P6
Limitation Ramp end
Under
Iexc min
Frequency

R610 potentiometers position. For adjustments, refer to specific card technical manual

NT1950230/a-03/96 f:3/3 Page : 13/43

 AVR SUPPLY
MODEL R610 CARD

1) FUNCTIONAL 2) ADJUSTMENTS
- This card, from not regulated symetrical voltage, gene- - None
rates +15Vdc and -15Vdc voltages with 0V common to both
named +Vcc for +15V and Vdd for -15V in the following.
3) INPUTS / OUTPUTS
- The non régulated voltages are first filtered (C01, C02),
pre-régulated to 20dc with ballast stages Q01 et Q02 and fi- - 2a, 2c : Input +30Vdc not regulated
nally decreased to15V by means of RG01 et RG02 régula- - 3a,3c : Input -30Vdc not regulated
tors.
- 1a,1c : Output +15Vdc regulated (Vcc)
- Its permanent current capability is 0,5 Amp on both po-
larity. - 32a,32c : Output -15Vdc regulated (Vdd)
- 16a,17c : Common electronic ground

MIMIC DIAGRAM OF ELECTRONIC SUPPLY CARD

2a,2c Regulator 1c,1a

+Vcc
+V not Filter Pre-regul
+15Vdc
regulated
LED
+15V

16a,17c 16a,17c
0v 0V

LED
-15V

3a,3c Regulator 32c,32a -Vdd

-V not Filter Pre-regul
-15Vdc
regulated

NT1950042/a-03/96 f:1/2 Page : 14/43

 AVR SUPPLY
MODEL R610 CARD

TIP41
TP1 RG01
Q01
3,4 1,2
7815

R03
3,3KΩ
C03 C05
R01 330Ω
C01 0,33µF 63v CR03 0,33µF 63v
CR01 1N4007
1000µF 40V
BZX85C20 DS1

32,33
TP2

R04
1000µF 40V 3,3KΩ
C02 CR02 CR04
BZX85C20 C06
R02 330Ω C04 1N4007 0,33µF 63v
0,33µF 63v
DS2
5,6 63,64
7915

Q02
TIP42 TP3 RG02

OPTION SUPPLY Détection PID COSØ DRIVER

Sensing Lim Iexc min KVAR

Cmd cosØ Vref

Vm min KVAR Iexc max
P5 P1 P7
Mains P1
Cmd U/U
voltage U/kf
P Gain kvar Iexc lim
Cmd cosØ/KVAR +15V P4
P1 P3 P5 P4
U/f
Volt match I P.F
Cmd + -15V P3 T ramp
adjust
P4 P2 P6
Vm
Cmd -
P2 D Gain cosØ T Iexc lim

Alarm P5 P4 P2
Droop
P1 Statisme D
Vm min
P7 P6
Limitation Ramp end
Under
Iexc min
Frequency

NT1950042/a-03/96 f:2/2 Page : 15/43

 AVR SENSING
MODEL R610 CARD

1) FUNCTIONAL 2) ADJUSTMENTS
- This card elaborates from the three phases voltage - P1 : Reactive droop adjust for parallel operation
image of the generator given by the "ALTERNATOR I/O" : between equivalent machine.
-A rectified, calibrated, filtered voltage Vm proportional to - P2 : Vm adjust for nominal voltage. (9Vdc at Un)
the stator voltage of the generator. Vm could be affected by - P3 : Underfrequency threshold adjust (normally
droop depending of adjustment. Fn - 5%) signaled by LED.
- A voltage function of the generator frequency, a part of - P4 : Underfrequency slope adjust ( k ) in kVolt / Hz
which gives the reference set point named Vref. mode
- Vref is a constant above the underfrequency threshold - P5 : Voltage set point Vref for the nominal voltage
set point (signaled by LED) and decreases below this thres- (9Vdc at Un and Fn)
hold following a function depending of the position of the
strap CV1:
- In fixed V/Hz mode 3) INPUTS / OUTPUTS
-In adjustable kVolt / Hz (see curve below) - 7a, 8a, 8c : Voltage inputs image of the generator
Volt (3 x 21Vac between each and the GND)
- 9a : Current input image of the generator
stator current (1Vac pour In)
Un - 1a,1c : +15Vdc regulated (Vcc)
- 32a,32c : -15Vdc regulated (Vdd)
- 16a,17c : Common ground (GND or 0V)
- 11c : Voltage output image of the generator
Mode Volt / Hz (Vm) 9Vdc at Un
- 11a : Voltage set point output (Vref) 9Vdc
at Un and Fn

Mode k x Volt / Hz

Fn - 5% Fn Hz

MIMIC DIAGRAM OF SENSING CARD

9a
TI // AC / DC
Reactive
droop

Um 7a

Vm 8c
8a
AC / DC Σ Filter
11c
Vm
Wm

AC / DC Threshold
1c,1a +Vcc k U/F
16a,17c
0V
32c,32
-Vdd
11a
F -> kV Vref
Voltage
set point

LED
NT1950052/a-03/96 f:1/2 Page : 16/43
 AVR SENSING
MODEL R610 CARD

C1
8a
D1
MN1 R20
R1
R3 R4 R16
C3
R23
MN2
Z1 R17 R22 R24
R2 D2
MN1 P2
11c
MN2
Z2 R19
R18
R5 C2
Vm
R21
R25

8c
D3
MN1
R6
R8 R9

Vcc Ur
R7 Z3 D4
MN1
Z4 R28

R10

8 7 6 5 D7 R30
P4 MN3
7a
D6 MN4 CV1 LED
MN2
R11
R13 R14 1 2 3 4
C4
9a Z5
R12 D7
MN2
Z6 R27 11a
P1 P5
R15 R26 C5 Vref
C9
P3 R29

Vcc
1c,1a Reg Ur
C10 C6
C8
16a,17c
Principle diagram
32c,32a C11 C7
Vdd SENSING card

OPTION SUPPLY Détection PID COSØ DRIVER

Sensing Lim Iexc min KVAR

Cmd cosØ Vref

Vm min KVAR Iexc max
P5 P1 P7
Mains P1
Cmd U/U
voltage U/kf
P Gain kvar Iexc lim
Cmd cosØ/KVAR +15V P4
P1 P3 P5 P4
U/f
Volt match I P.F
Cmd + -15V P3 T ramp
adjust
P4 P2 P6
Vm
Cmd -
P2 D Gain cosØ T Iexc lim

Alarm P5 P4 P2
Droop
P1 Statisme D
Vm min
P7 P6
Limitation Ramp end
Under
Iexc min
Frequency

NT1950052/a-03/96 f:2/2 Page : 17/43

 AVR PID, LIMIT
MODEL R610 CARD

1) FUNCTIONAL 2) ADJUSTMENTS
- This card, from Vm (machine voltage image), Vref (vol- - P1 : Ceiling unlocked voltage threshold adjust (nor-
tage set point) and complementary informations given in the mally 90% Un).
following, elaborates the voltage command of the power dri- - P2 : Proportionnal branch gain adjust (large signal)
ver card, which is the field current set point. - P3 : Proportionnal branch gain adjust
- P4: Integrative branch time constant adjust
- Three operating modes are possible, depending of ex-
- P5 : Derivative branch gain adjust
ternal informations :
- P6 : Derivative branch time constant adjust
- Solo operation or parallel operation between equivalent - P7 : Minimum field limitation adjust
machines (1 Fonction) - P8 : Minimum field limitation, active power correction
( This is the normal mode) adjust
- Parallel operation with the mains with power factor 3) INPUTS / OUTPUTS
(COSØ) or KVAR regulation (2 Fonction)
( Only if COSØ / KVAR card is fitted) - 11a : Voltage reference set point input. Vref
- 13c : Added signal to voltage reference set point
- Operation in voltage equalization mode between ma-
input (option )
chine and mains before coupling (3 Fonction)
- 22c : Added signal to voltage reference set point
( Only if "MAINS I / O" CARD is fitted)
input (external voltage option )
1F : Machine image Vmis compared with the sum of - 21a : Added signal to voltage reference set point
Vref, Pext, etc voltages depending of used options and the input (external potentiometer option )
resultant voltage (error voltage ) feeds the PID. - 13a : Added signal to voltage reference set point
2F : When cosØ cmd input is activated (+Vcc), the ma- input (differential droop option; with cosØ/KVAR card )
chine voltage Vm is compared to the voltage given from the - 19a : Integrator short-circuit command input
cosØ/KVAR card and the result (error voltage ) feeds the - 10a : Mains image voltage input (3F) ( with
PID. "MAINS I / O" card only)
- 14c : CosØ error voltage input (2F) (with
3F : When U/U cmd input is activated (+Vcc), the machi- cosØ/KVAR card )
ne voltage Vm is compared to the voltage given from the - 25c : Voltage equalization command input (3F)
"MAINS I / O" card and the result (error voltage ) feeds the (with "MAINS I / O" card only)
PID. - 24a : CosØ regulation command input (2F) ( with
A compensation external input, given for specific applica- cosØ/KVAR card )
tions is added to the error voltage and the resultant voltage - 1a,1c : +15Vdc regulated (Vcc)
is the real PID input. Each branch (P, I, D) of the PID, inde- - 32a,32c: -15Vdc regulated (Vdd)
pendently adjustable from the others, set the time constants - 16a,17c: Common electronic ground
of the AVR in regard to the generator. The integrator branch - 14a : Minimum field limitation, active power correc-
can be short-circuited, for example when starting-up. tion input
- 15c : Field current voltage control output "AUTO"
These three outputs are added, limited to 10Vdc and channel
then give the field current set voltage of the "automatic
channel" which is the driver card input.
The minimum value of this signal can be limitated to
avoid total loss of excitation of the generator. In case of pa-
rallel operation with the mains (cosØ/KVAR card), this limi-
tation is a function of the active power supply by the genera-
tor, this information is given by the COSØ / KVAR card.
A separate stage detect if the generator voltage is below
an adjustable value to unlock the normal field ceiling voltage
from 110% of nominal to 160% (adjustable).

NT1950062/a-03/96 f:1/3 Page : 18/43

 AVR PID, LIMIT
MODEL R610 CARD

- MIMIC DIAGRAM PID, LIMIT CARD

Vref 11a

13c + static
Vpot dig
+ relay
∑
static
Vstat 13a - relay
∑
+
+
CdeU 22c
+ + P
- -
Pext 21a

Vres 10a

25c
CdeU/U I
11c
Vm
14c
CosØ
static
CdeCosØ 24a
relay
12c
V Externe
Cct integ 19a D
9c
Vm -10%

∑ ++
+
Vm 11c
-
11a
Vref +

14a If min 10V 15c

IcosØ
limit AUTO output

OPTION SUPPLY Détection PID COSØ DRIVER

Sensing Lim Iexc min KVAR

Cmd cosØ Vref KVAR

Vm min Iexc max
P5 P1
Mains P1 P7
Cmd U/U
voltage U/kf
P Gain kvar Iexc lim
Cmd cosØ/KVAR +15V P4
P1 P3 P5 P4
U/f
Volt match I P.F T ramp
Cmd + -15V P3
adjust
P4 P2 P6
Vm
Cmd -
P2 D Gain cosØ T Iexc lim
Alarm P5 P4 P2
Droop
P1 Statisme D
Vm min
P7 P6
Limitation Ramp end
Under
Iexc min
Frequency

NT1950062/a-03/96 f:2/3 Page : 19/43

 -
11a R1 R5 R8
Vref R13 D1
13c R2
Vcc VL
D2 R15
Pot dig R6 4 5
R11
22c R39
CI1 2 1 P2 P3
CI1 R42
Cde U CI1
R3
3

NT1950062/a-03/96 f:3/3
21a R40 R4 8 R31 P
Pot ext R7 R16 CI1
CI4
R12
6 7
13a Vcc VL
Statisme Vdd A 6 4
10a Vcc VL CI6 5
Réseau C1
4 5 7 3
2 1
25c 8 1 2
Cde U/U
R9 R10 Vdd
8 3 R41 C3 C11
11c
Vm CI5
R19 P4 D3
6 7
AVR

CosØ 14c
KVAR Vdd D4 CI2 I
12c (Positif = desexcitation)
Corr ext D5
R14
MODEL R610

C2
24a
Cd cosØ P5
R17 R18 C4
9c R20
-10%
D6 CI2 D
D11
P6

Page : 20/43
11a CI1
Vref
P1 R35
R21 R43
25a D7 Vcc R32
Cct Int ST1 P
D10 CI2
19a D8 R27 R30 R33 R38
F rampe A I
R22 Vcc R34 R36
C5 R28 D 15c
R23 P7 D9
R24 R37 CI3 S auto
R29 CI2 Z1
1c,1a VL R26
+ 15V Vcc
C9
C7 R25 C6 P8
CARD

16a,17c
0V
diagram PID et
PID, LIMIT

PrincipleR600
32c,32a C10 C8 LIMITES
- 15V Vdd PID, limit card
14a
IcosØ 06/11/92
 AVR DRIVER
MODEL R610 CARD

1) FUNCTIONAL 2) ADJUSTMENTS
This card controls from "AUTO" and "MANU" voltage re- - P1 : Integrator time constant adjust.
ference and some additional informations detailed in the fol- - P2 : Unlocked ceiling time delay adjust. (generally
lowing, the exciter field current supply by the regulator and 5s)
the booster (if used). - P3 : Alarm time delay adjust after ceiling unlock.
- Three operating mode are possible, depending of external - P4 : Permanent ceiling value adjust (generally
informations : 1,1If nominal)
- Normal mode with 110% ceiling of If nominal. - P5 : HALL sensor range adjust.
- Ceiling unlocked mode (160% minimum Ifield nominal) - P6 : Initial ramp-up adjust
depending of the command input from the PID card with li- - P7 : Maximum field current adjust (machine short-
mited delay and alarm output in case of sustained undervol- circuit )
tage. - P8 : Maximum fieeld current in case of heatsink
- Maximum ceiling mode if the synchronisation voltage overheating.
desappears ( machine short-circuit) with limited (adjustable)
field current. 3) INPUTS / OUTPUTS
- The "AUTO" or "MANU" reference voltage depending of
the associated command input and also of the active limita- Flat cable (BUS 64points)
tions, is compared to the field current measurement and gi- - 15c : If reference set point input "AUTO" chan-
ves the error voltage which is after integration, compared to nel
a sawtooth feed by the synchronisation voltage. The output - 15a : If reference set point input "MANU" chan-
of this stage is a variable duty cycle signal which controls nel
the power transistors throught isolating optocouplors. - 25a : "AUTO / MANU" command input (0V =
- This card can be supplied in three manners : "AUTO")
- 9c : Unlocking ceiling command input
- From the general supply of the rack in normal operation - 4a, 4c : Synchronisation voltage input
- Throught an isolated supply taken from the field voltage - 26c : Heatsink thermocontact input
during start-up or generator short-circuit. (Rack supply not - 1a,1c : +15Vdc regulated (Vcc)
present) - 32a,32c: -15Vdc regulated (Vdd)
- Directly from the field voltage for power transistor com- - 16a,17c: Common ground (GND or 0V)
mand. - 17a : Field current measure output
The permanent limitation (110% de Iexc nominal) can be - 19a : End of ramp-up output signal
modified by the following conditions: - 31a : Alarm output
- Field ceiling unlocking on machine undervoltage condi- Card connector (8 points)
tion. It inccreases from 110% (normal operation) to a mini- -1 : Field voltage
mum of 160% of the nominal field current during an adjusta- -2 : Main transistor drain
ble time delay and then go back to 110%. An alarm is acti- -3 : Main transistor gate
vated if this undervoltage is sustained afterward. -4 : Booster transistor gate
- Field ceiling unlocking on synchronisation voltage ab- -5 : Power ground
cence. It increases to the maximum given by the setting of -6 : +Vcc HALL sensor
P7. -7 : -Vcc HALL sensor
-Field ceiling limitation caused by power heatsink over- -8 : HALL sensor measure output
heating. On thermocontact action the ceiling is reduced to a
value given by the setting of P8.
A separate circuit monitors the instantaneous current of the
power transistor and reduces immediatly the command si-
gnal if its value increases above a fixed value. (Exciter or
wiring short-circuit protection ).

NT1950072/a-03/96 f:1/3 Page : 21/43

 AVR DRIVER
MODEL R610 CARD

MIMIC DIAGRAM DRIVER CARD

Supply +/-15Vdc Driver card
8pts connector
32a 16a 1a
32c 17c 1c

Auxiliairy
isolated supply
supply 1 +Vdc Power supply
+Vcc 6
-Vdd 0V +Vcc -Vdd 7 } HALL sensor supply

Measure 17a Converter I/U 8 HALL sensor

0 - VDC
short-circuit
Synchro 4a,4c Synchronisatio 2 Transistor Drain
monitoring
Synchro loss
18c 4 Booster transistor cmd
Loss of synchr
Static Relay - -
MANU inpu 15c Opto
+ PID + PWM

AUTO input 15a Principal transistor cmd

3
Auto / Manu cm 25a
GND Power GND
16c 5
If set point outp

Unlock ceilin 9c +
input Ts Ipl Ramp
-
31a Limit 1
Alarm outp
Lim max
If limit valu 18a

End of ram 19a

Heatsink 26c
thermocontac

OPTION SUPPLY Détection PID COSØ DRIVER

Sensing Lim Iexc min KVAR

Cmd cosØ Vref

Vm min KVAR Iexc max
P5 P1 P7
Mains P1
Cmd U/U
voltage U/kf
P Gain kvar Iexc lim
Cmd cosØ/KVAR +15V P4
P1 P3 P5 P4
U/f
Volt match I P.F
Cmd + -15V P3 T ramp
adjust
P4 P2 P6
Vm
Cmd -
P2 D Gain cosØ T Iexc lim

Alarm P5 P4 P2
Droop
P1 Statisme D
Vm min
P7 P6
Limitation Ramp end
Under
Iexc min
Frequency

NT1950072/a-03/96 f:2/3 Page : 22/43

 32a 16a 1a R63
Z5 Vcc 18V
32c 17c 1c D20 D21
Vcc OPT3 Q13 Q10 1 Vexc

0V
D1 R1
+A

-15V
+15V
4a R10 C13 C14 C/C1

R5
R6
R8
+E

NT1950072/a-03/96 f:3/3
D2 R2

Sync
R3
10 R62
4c 8 D22 C18 R57
9 CI 1 C15

Z3
C16

D13
Q2 D3 Vdd
Q1
D4

R11
2

R4
R9
Z6 Vcc OPT1 18V E-
8 Q6

R34
R55
R56
2
C1 R37
Vcc 6
D5 3 5 18V D14 3
D15

R12
7
18V 18V
AVR

D7 Q5 D16
18 14 Z1 Q4 Q11 -A
CI 1

R33
4

R38
C2 12 D12 R39
Q7

R35
C7

R13
R60 Z2 Cde R45

R32
MODEL R610

R14
booster
C hall
Q8

R40
R41
18c C5 5 2

R42
R43
R44 C8
I R15 P1 R16 5 6 8 7

R36

OPT2
Vcc Q9
C3 6
4 R17 2 R31 CI 1 7 4 1
15c CI 4 1 5 Vcc Vdd
2 1 3 CI 1 17a
A R18

Page : 23/43
C9 I
8 I
M

0 -10V
3 7 Vcc C6
15a D11 R52 R46 5
6 5 C4 D10 2 7
1 CI 3 6
Vdd CI 3 3 Vcc
Cmde R19 R21 Plage Iexc
25a Vcc Vcc R25 D24 P5
P6

R22 Vcc Rampe R49 R47 R48

R20
R23 R24 R59 D25

16c T alarme R28 R30 Plafond

P7

Q12 cct
6 10 26c

P2
P3
Ts 1 R51 8 P8
D8 5 Q3
CI 2 CI 3 9 D17 Lim TC
9c 2 D9 7 R29
-10% D26 4 CI 2 Zx C12 Z4 C10
Tc
R26 R58
CARD

LED2
DRIVER

Rxx
13
8 10 14

LED1
14 13 CI 3 12
9 CI 2 11 CI 2 P4 Vcc
Plafond R50
R61 C20 160% +Vcc Qxx Principle diagram
R27 C11 D18
C17 DRIVER card
ALARME 31a 18a Lim I F R 19a
 AVR COSØ - KVAR
MODEL R610 OPTIONAL CARD

1) FUNCTIONAL 2) ADJUSTMENTS
This option allows the parallel operation coupling with the - P1 : KVAR internal setting.
mains with P.F or KVAR regulation (also called 2F) - P2 : PF (cosØ) internal setting.
- P3 : Voltage phase shifter (internal)
This card elaborates from generator current and voltage
- P4 : PF (cosØ) gain setting
informations, the following signals:
- P5 : KVAR gain setting.
- An image of the reactive current of the generator na-
- P6 : Différential droop setting
med (KVAR) used for KVAR regulation.
- P7 : Pulse width setting (internal)
- An image of the phase shift between the voltage and
the current of the generator named (Ø) used for cosØ (PF) - Jumper CAV : Selection of droop type
regulation. No : Reactive droop adjusted by P1 (sensing card)
- An image of the active current of the generator named CAV1 : No droop for cosØ=1 and droop if lagging.
(KW) used for compensate the minimum Ifield limit of the CAV2 : No droop for KVAR setting (P1), voltage de-
PID card. creases if more KVAR (lagging) and opposite if less.
- The principle of measurement is to sample and hold the CAV3 : No droop for PF setting (P2), voltage de-
instantaneous value of the current when the instantaneous creases if more lagging and opposite if less or leading.
voltage reaches zero on positive slope. Nota : If the droop is used from this card, potentio-
- First the current image of the stator current is filtered meter P1 of the sensing card must be set to zero.
and used directly for KVAR measure. Then it is derivated
and used for KW measure. And then it is amplified to obtain
square waves and integrated to give a sawtooth used to Ø 3) INPUTS / OUTPUTS
measure. Flat cable (BUS 64points)
- The voltage image is phase-shifted to compensate the
phase shift of the current input filter and after amplification is - 8c : Generator voltage image input
fed to a monostable which gives the pulse signal (about - 9a : Generator current image input
100µs) used by all the sample and hold circuits. - 20a : Command input "cosØ / KVAR"
(0V = "cosØ")
- KVAR and Ø values are compared with an internal and - 21c : External KVAR setting input
external (if used) setting and the difference is send to the - 20c : External cosØ setting input
PID card as an error signal. An external contact control an - 1a,1c : +15Vdc supply (Vcc)
analog switch to select what information between KVAR and - 32a,32c: -15Vdc supply (Vdd)
Ø will be regulated. - 16a,17c: Common electronic ground
- Three informations (Ø, ∆Ø, ∆KVAR) can be used as an - 14c : Error signal output to PID card
alternative droop for solo operation. - 13a : Droop signal output to sensing card
- Ø gives no droop at cosØ=1 and the voltage decreases - 14a : KW signal output to PID card
at lagging PF. - 12a : KVAR signal output
- ∆Ø gives no droop at the cosØ setting and the voltage - 10c : Ø signal output
decreases at more lagging PF and opposite for more lea-
ding PF.
- ∆KVAR gives no droop at the KVAR value setting and
the voltage decreases with more KVAR and increases if
less.
- The selection between these is made by mean of jum-
per (CAV) on the card. (internal)

NT1950082/a-03/96 f:1/3 Page : 24/43

 AVR COSØ - KVAR
MODEL R610 OPTIONAL CARD

MIMIC DIAGRAM COSØ - KVAR CARD

IsinØ
12a
CosØ
10c
external
KVAR setting
21c
Vac external
Phase shifte Monostable cosØ setting
8c
20c
CosØ/KVAR
KVAR cmd
20a
CT // Gain
Sample IsinØ KVAR KVAR
Filter
9a and hold
KVAR
Ø
14c
Gain CosØ

1c,1a
+Vcc d( )/dt ∫ ( ) dt Sample
and hold
Ø COSØ

2 Diff droop

-Vcc 3
32c,32a 1 13a
CAV
0V
16a, 17c Sample IcosØ KW
and hold 14a

OPTION SUPPLY Détection PID COSØ DRIVER

Sensing Lim Iexc min KVAR

Cmd cosØ Vref KVAR

Vm min Iexc max
P5 P1
Mains P1 P7
Cmd U/U
voltage U/kf
P Gain kvar Iexc lim
Cmd cosØ/KVAR +15V P4
P1 P3 P5 P4
U/f
Volt match I P.F T ramp
Cmd + -15V P3
adjust
P4 P2 P6
Vm
Cmd -
P2 D Gain cosØ T Iexc lim
Alarm P5 P4 P2
Droop
P1 Statisme D
Vm min
P7 P6
Limitation Ramp end
Under
Iexc min
Frequency

NT1950082/a-03/96 f:2/3 Page : 25/43

 R02 R03 R07
TP7 IsinØ 12a
C03 R11 R19
Ø 10c
C02 MA6 R14 CAV1-3
R01 R04 HR
MA1 2 1 MA3
CR01 MA1 MA1 R15 MA3 C26 R27 HR
R06 R09
9a 6 KVAR Gain K to 30
P05 13a

NT1950082/a-03/96 f:3/3
C01 R05 +Vcc R12
R08 R10 R16
C04 HR P06 Stat D
S1 R18
CR02 -Vcc R13
TP1 Cde P01
8 21c
TI// Ukvar
R17
6
S2 R23 C07 2
16a C06 R37
MA8 1 20a
MA9 R33
C05 R21 R38
17c R24 TP6
0V MA2 2 1 MA3
AVR

MA1 MA2 COSØ MA3

1c,1a
+Vcc 6 R34
R25 P02 R29
32c,32a +Vcc R32
0V
TP2 R35 R36
-Vcc R22 TP3 TP4 C09
MODEL R610

R20 C24
R31 Gain Ø R38
-Vcc HR P04
0V
Cde 14c
R42 Erreur
R50 R26 C25 C08 MA10 HR
R43 R39
8c 14a
C20-21 MA4
2 1

Page : 26/43
R40 MA2 IcosØ
R28 MA2 20c
6
R41 C10 UcosØ
R30 TP5 C16 R59
Cde +Vcc
0V P07
R53 C13 TP9 +Vcc
R52 R57
41 2 7 Cde
C11 R56
C14 R47 R46
0V R54 7 TP10
2 3
P03 MA4 6 R44 3
TR1 CR03 MA5 5
3 4
16
R51 C12 TP8 R55 T1
R58

CR04 C15 MA7

C31

8
CR05

CR10
U V W
C17
COSØ - KVAR

0V
OPTIONAL CARD

principle diagram
COSØ - KVAR card
 AVR GENERATOR / MAINS
MODEL R610 I / O (3F) OPTIONAL

1) FUNCTIONAL - The adaptation transformer between input voltage and

low power electronic supplies.
This option allows the automatic matching of the mains
- The interface input relays between command / control
and generator voltage during synchronizing (also called 3F)
terminals and internal circuits.
- This unit is mainly an interface between external signals - The interface between 64pts BUS and the analogic
and low power electronics. input / output terminals
- It is composed by :
2) ADJUSTMENTS
- The adaptation three phases transformer between input
- Voltage matching adjustment (P1) (3Fonly)
voltages (generator (1F,2F) and mains (3Fonly) and measu-
rement circuits.
- The burden resistor of parallel CT. 3) INPUT / OUTPUT
- See following table
INPUT Connector Type Interface Connector Connector
TERMINAL 32 PTS I/O 26 PTS BUS 64 PTS
1 6c measure transfo 3Ø TP3 1 7a
1 6c supply transfo TP2
2 8c measure transfo 3Ø TP3 3 8c
2 8c supply transfo TP1/2
3 10c measure transfo 3Ø 3 5 8a
3 10c supply transfo TP1
9 5c measure resistance RTI 25 9a
10 7c measure GND 23 7c
11 12c measure transfo 3Ø TP4 7 5a
12 14c measure transfo 3Ø TP4 9 6c
13 16c measure transfo 3Ø TP4 11 6a
20 7a shield GND 23 7c
21 1c signal resistance 19 11a
22 9a signal direct 26 21a
23 2c signal resistance 23 7c
24 2a signal resistance 15 1c
25 8a signal direct 24 20c
26 3c signal resistance 17 32a
27 3a signal resistance 15 1c
28 6a signal direct 22 21c
29 4c signal resistance 17 32a
30 11c cmd input relay 16 24a
31 1a
32 13c cmd input relay 18 25c
33 14a cmd output relay 8 31a
34 13a cmd output relay 31a
35 15c cmd input relay 12 23a
36 16a cmd input relay 10 24c
37 1a
38 10a cmd input relay 14 20a
39 4a signal resistance 21 17a
40
VOLTAGE INPUTS :
Reference Generator sensing voltage Mains sensing voltage
C5 195 0233 100V to 120V 50/60Hz 100V to 120V 50/60Hz
C5 195 0235 400V to 450V 50/60Hz 400V to 450V 50/60Hz
C5 195 0234 400V to 450V 50/60Hz 100V to 120V 50/60Hz

NT1950233/a-03/96 f:1/3 Page : 27/43

 AVR GENERATOR / MAINS
MODEL R610 I / O (3F) OPTIONAL
6c 1
1 U alt 7a
8c 3
2 V alt 8c
TP3
10c 5
3 W alt 8a
23
5c 25
7c
2,2Ω RB60
9 CT // 9a
R0 D1 to 6
PT3
7c 1 1 100V TP2 2c,2a
10 CT //- GND 120V
}

Terminal N° 2 2
16a,17c
120V PT2
}

100V TP1
3c,3a
3 3
7a D7 to 12
20 Shields
R26
4a
D13
to 18
1a 6 D19
C1 C2 4 to 24
2
Q1
10a
P.F/ kvar K1 PT1 15
37 38 CR1 +Vcc 1c
R14 14
20a
R17
DS1 13
11c
P.F Cmd K2
31 30 CR2
R13 16
24a
R18
15c
+U K3 DS2
37 35 CR3
R12 12
23a
16a
-U K4 DS3
37 36 CR4
R11 10
24c
13c
U/U Cmd K5 DS4
31 32 CR5
R10 18
25c
R9 DS5

Point points
Test test sur pico
en bord de carte +Vcc 0V meas
0V

0V +Vcc 0V meas
12c 7
11 U réseau 5a
14c 9
12 V réseau 6c
TP4
16c 11
13 W réseau 6a
AC
10a
DC
1c 0Ω
19
21 Pot U R8 11a
9a 26
22 Pot U 21a
2c
23 Pot U R7
0Ω

2a
24 P.F pot R6
24
8a
25 P.F pot 20c
3c 17
26 P.F pot R5 -Vcc 32a

3a
27 KVAR pot R4 22
6a
28 KVAR pot 21c
4c
29 KVAR pot R3
R2

14a
33 Info Alarm R15
CR6
13a K8
34 Info Alarm DS7 8
31a
9c
Thermostat
Thermostat 5a 20 26c
39 4a 21
Measure If R16 17a
}

Connector male Connector Connector male

Terminal N°
DIN41612 32Pts HE10 26Pts DIN41612 64Pts

HE10 26pts and flat cable wiring

Conventional wiring

NT1950233/a-03/96 f:2/3 Page : 28/43

 AVR GENERATOR / MAINS
MODEL R610 I / O (3F) OPTIONAL

2 11
CR1
1
MA1/1

3 4
R02 R22
R07 C01
PT7
R14
PT10
6 CR2
CR14 R10 R16 C02
7 9
16a MA1/2 R25 R17 13
8
MA2/3 10a
CR15 5 14
MA2/4 Ur
17c 10 P01
C05 12
0V
1c,1a R13 R18
9 R15
+Vcc 0V CR3 R11
32c,32a 8
MA1/3
-Vcc R01 R21
10
R23 R08 0V
PT4 R03
PT8
PT5 CR16
R04 13 CR4
PT6 14
R05 CR17 MA1/4
12
+Vcc
R12
0V
CR13
2 11 R20
CR5
R24 1
MA2/1
L1
3 4
CR18 R09
0V PT9
R06
TP4 CR19 6 CR6 Q01
7
MA2/2
5
U V W R19 AC / DC converter
schematic diagram

0V

OPTION SUPPLY Détection PID COSØ DRIVER

Sensing Lim Iexc min KVAR

Cmd cosØ Vref

Vm min KVAR Iexc max
P5 P1 P7
Mains P1
Cmd U/U
voltage U/kf
P Gain kvar Iexc lim
Cmd cosØ/KVAR +15V P4
P1 P3 P5 P4
U/f
Volt match I P.F
Cmd + -15V P3 T ramp
adjust
P4 P2 P6
Vm
Cmd -
P2 D Gain cosØ T Iexc lim

Alarm P5 P4 P2
Droop
P1 Statisme D
Vm min
P7 P6
Limitation Ramp end
Under
Iexc min
Frequency

R610 potentiometers position. For adjustments, refer to specific card technical manual

NT1950233/a-03/96 f:3/3 Page : 29/43

 AVR Digital pot U / P.F
MODEL R600 OPTIONAL CARD

1) FUNCTIONAL 2) ADJUSTMENTS
This card replace two conventional motorized potentio- - P1 : Clock speed (total range time)
meters: - P2 : Voltage range value
- One for the remote voltage setting. - P3 : P.F or KVAR range value
- One for power factor or reactive current setting. - SW1 : Voltage range polarity (0/+ or +/-)
- SW2 : P.F or KVAR range polarity (0/+ or +/-)
- Switch between the two modes is made by the external
P.F regulation order (terminals 33,34) and switch between
P.F and KVAR setting is made by the external order (termi-
nals 48,53) 3) INPUTS / OUTPUTS
- Each last position is memorized when the control is swit- Flat cable (BUS 64points)
ched or when the machine is stopped.
- 24c : Cmd lower
- Jumps (SW1 and SW2) allow the choice between unipolar - 23a : Cmd upper
or bipolar voltage output and the range is adjusted by - 16c : If reference set point input
means of potentiometers P02 and P03. - 15c : If reference set point input "AUTO" channel
- 24a : External P.F regulation order
- Jumps SW3 and SW4 must be open for normal operation - 20a : External P.F or KVAR regulation order
and are only used for special applications. - 13c : Voltage setting output to PID card
- Speed of all adjustments is controled by potentiometer - 20c,21c : P.F or KVAR setting output to P.F card
P01. - 30a : Maximum position of settings
- 1a,1c : +15Vdc regulated (Vcc)
- Two LED's (L1,L2) indicate the command orders + or - and
- 32a,32c: -15Vdc regulated (Vdd)
four other LED's (L3,L4 and L5,L6) indicates the maximum
- 16a,17c: Common ground (GND or 0V)
and minimum position of voltage and P.F settings

-NOTE: When this card fitted, the internal voltage set-

ting (P05 on sensing card) must be used to give the
center position of the range (if bipolar range) or the mi-
nimum setting in case of unipolar range (idem for P.F
and Kvar internal setting on P.F card). An external set-
ting potentiometer must not be used , the settings are
made only by mean of push-buttons on terminals
42,43,44.

NT1950111/a-01/94 f:1/3 Page : 30/43

 AVR Digital pot U / P.F
MODEL R600 OPTIONAL CARD

Digital pot U / P.F CARD MIMIC DIAGRAM

UP U/D Max
Cmd + 23a

INC Digital Min

Logic pot U Max Pos
DOWN static CS 30a
Cmd - 24c relay

0V
SW1
24a
Cmd P.F
-Vref SW2

U/D
Max
P01 Digital
INC
Speed pot P.F / Min
Clock
KVAR
CS

U range

P.F / Kvar static

range relay
P.F Output
20c
- Kvar Output
21c
Kvar Cmd 20a

DIGITAL
SETTINGS

HAUT
UP
BAS
DOWN

MAX
Voltage
FRONT VIEW MIN

Digital pot U / P.F MAX

CosØ - Kvar
MIN

P1
SPEED

NT1950111/a-01/94 f:2/3 Page : 31/43

 1c,1a R27
C1 L1 BAS / DOWN REG1 3
+Vcc R28 U/D
+Vcc +Vcc 2
R1 R3 R8 R12 7805 +5V MN9 POT2
32c,32a -Vcc +5V 1 8 CS
-Vcc T1 R14 C7 7
MN2 2 COSØ
R5
0V 3
5
24c CR1 6 7 45
R10
Cde -
HAUT / HIGHT R29
C2 L2

NT1950111/a-01/94 f:3/3
+Vcc
R9 R13 24a
23a R11 R4 +Vcc INC 1
6
Cde + +5V Cde cosØ
MN2 R15 MN6 -Vcc 4 8
R2 R6 MN7
S1
T2
AND U/D U/D 3
CR4 CR5 CR2 AND 2
-Vcc
POT1
R7 S4 R26
+Vcc VOLT
AND S2 AND AND CS
SW3 SW4 CR3 MN6 AND 7
AND 5
MN7 C3
AND MN8
0V S4
AVR

AND 1
AND 6
R30 P01 INC 4 8
R22
R24 11a
HR Vref
C08 0/+ +/-
R34 R35
MODEL R600

SW1
Sauto R16 Cde Iexc R19 R33
MN1 0V +5V
15c 16c
MN2 MN2
16c 15c R37 R39
Cde Iexc CR06 +/- 0/+
R17 R18 Sauto R20 MN1
R21
R23 R31 R38 MN1
R25
R32 R36 SW2
0V 0V

Page : 32/43
3 - P1

R42 Voltage
+Vcc MAX CR8
L3

CR7
R46
MN3 Range
CR9 R40
+/-5V à +/-10V
L4 P02
R43
MIN
5 - P1 R50 Pot Tension
6 - P1 13c
3 - P2 MN10
R48
R44 cosØ kvar
MN4 R53 21c Ukvar
MAX CR8 Range 1 8
L5 30a
+/-5V à +/-10V 2
CR10 P03 4
pot end R54
R47 MN3 -Vcc 7 +Vcc 20c UcosØ
3 6 5
CR11
R41 R51
L6
-Vcc MN10 20a
R45 MIN R49 R52
5 - P2 CosØ / kvar
0V
6 - P2
Digital pot U / P.F
OPTIONAL CARD

principle diagram
Digital pot U / P.F / KVAR
 AVR Manual mode 2
MODEL R600 OPTIONAL CARD

1) FUNCTIONAL 2) ADJUSTMENTS
This card elaborates from internal setting (PO2) and ex- - P1 : Voltage limitation setting
ternal setting informations, the Ifield command signal given - P2 : Internal Ifield value setting
to "MANU" channel of the driver card. - P3 : PID compensation gain setting
- The Ifield output signal is limited or reduced if the gene- - P4 : Internal compensation setting
rator voltage exceeds the limitation value sets by the poten-
tiometer P01 (trip of the main breaker on load for example ). 3) INPUTS / OUTPUTS
- This case of operation is indicated by the LED "LIMIT"
and the Ifield setting must be decreased to a point under Flat cable (BUS 64points)
control. - 4c : 24Vac input image of the generator
- On MANU operation, the difference between MANU from "generator I/O" card
output and AUTO channel output gives a compensation si- - 25a : "AUTO / MANU" command input
gnal which is used to compensate the PID to have always (0V = "AUTO")
the MANU and AUTO channels outputs identical. With this - 16c : If reference set point input
circuit a smooth switching between MANU to AUTO is pos- - 15c : If reference set point input "AUTO" channel
sible and operation will go back to the AUTO channel own - 27c : External Ifield setting input
settings. - 1a,1c : +15Vdc regulated (Vcc)
- The ceiling can be unlocked on this operation, that is why - 32a,32c: -15Vdc regulated (Vdd)
it can be necessary to wait some seconds after the swit- - 16a,17c: Common ground (GND or 0V)
ching to return on MANU operation. - 15a : If set point output "MANU" channel
- 12c : PID compensation output
- On AUTO operation, these two channels are also monito- - 9c : Ceiling locked output
red and the difference is indicated by three LEDs.
- HIGH says that MANU channel is higher than AUTO
- LOW says that MANU channel is lower than AUTO
- OK says that MANU and AUTO channels are identical
and smooth AUTO ---> MANU switching is possible.

NOTE :
For the R610, the switching between AUTO <--> MANU is
only possible by the switch command in front of the card,
and the setting by the front potentiometer. It is not possible
to use remote command or control.

NT1950102/b-10/94 f:1/3 Page : 33/43

 AVR Manual mode 2
MODEL R600 OPTIONAL CARD

MANUAL MODE 2 CARD MIMIC DIAGRAM

24Vac 4c
AC / DC Filter + PI ampli f - S manu
- 15a
+
External If Control
+Vcc
1c,1a 27c
Voltage
-Vcc
limitation Ifield
32c,32a setting
0V
16a, 17c
Limitation

Ceiling 9c
ET +
locked If setting
Switch too high
-
on front
Cmd 25a
+Vcc
auto/manu
S manu + If setting
S auto too low
-
12c
PID
Correct relais
statique Gain +
Ifield 16c ET If setting OK
- -
Cmd
15c
S auto +

MANUAL
MODE

A M

LIMIT
HAUT
HIGH
LOW
BAS
OK

FRONT VIEW
P3
Manual mode Seuil

P2
Iexc

P1
Gain

NT1950102/b-10/94 f:2/3 Page : 34/43

 CR05
1c,1a
+Vcc R13 C03
R18
2 R07 C02
CR03 R06 CR06 R25
32c,32a 1 R08
13 R12
-Vcc MA1/1 14
MA1/4 15a
R16

NT1950102/b-10/94 f:3/3
3 MA1/3 R24 MA3/1
24Vac R01 C01 12
R03 R04 MA2/1 Smanu
-Vcc
4c R09 R20
R11 +Vcc R26
CR02 R02 6 CR04
7 R15 R14 R19 Cde U
MA1/2
P01
5 27c
CR01 P02 R17 P04 R27
R10
HR
R05 HR CR07 -Vcc
0V
AVR

R39
16a, 17c
R22 R23
R29
+Vcc CR09 T05
inhibition Switch MA3/1
MODEL R600

déblocage face avant CR08

R21
plafond R28 LIMIT
9c HAUT
R30 R33 +Vcc
Cde R42 CR12
T01
auto / manu 25a R47 R60
MA3 R34 R40

Page : 35/43
13 CR10
Correction R31 6 Sauto CR11
12c 14 CR13
Integrale MA2/4
du PID 8 1 Smanu R45 T02
+ = désexcité 4 7 3 R41 12
R44 R46
R32 R43 1K
-Vcc BAS OK
CR31
+Vcc
R37 R52
R57 R62

Cde Iexc 16c R35 6 R50 9 11 CR20 CR21 CR30

7 Smanu 8
MA2/2 MA2/3 CR23
Sauto R55
Sauto 15c R36 5 R51 10 4 T03 T04
R54 R56 R61
R38 P03 HR R53

0V
Manual mode 2
OPTIONAL CARD

principle diagram
Manual mode 2 card
 AVR Mains P.F Regulation
MODEL R600 OPTIONAL CARD

1) DESCRIPTION - CV2 B : Channel 2 not used

- CV3 A : Non inverting error channel 1
This card is used when the P.F or KVAR regulation is
- CV3 B : Inverting error channel 1
wanted not at the generator terminals but at the mains input.
- CV4 A : Non inverting error channel 2
For this a P.F or KVAR sensor with 4-20mA output is neces-
- CV4 B : Inverting error channel 2
sary and it must be located at the place where the regula-
- CV5 A : Channel 1 in 4-20mA regulation channel 1
tion must be made.
- CV5 B : Channel 1 in voltage setting
- CV5 C : Channel 1 in generator P.F setting
2) FONCTIONAL - CV5 D : Channel 1 in generator KVAR setting
- CV6 A : Channel 2 in 4-20mA regulation channel 2
This card elaborates from setting informations and 4-
- CV6 B : Channel 2 in voltage setting
20mA signal image of P.F (or KVAR) of the mains, the error-
- CV6 C : Channel 2 in generator P.F setting
voltage dending to the PID of the PID card.
- CV6 D : Channel 2 in generator KVAR setting
- The error signal have an ajustable gain and can be in-
- CV6 E : Channel 2 in channel 1 setting
versed depending of the 4-20mA sensor output.
- This kind of operation is indicated by the LED "L3" and
by a contact (potential free) on the front connector. 4) INPUTS / OUTPUTS
- This operation is selected by mean of a contact on front
Flat cable (BUS 64points)
connectort and will be active on coupling when contact bet-
ween terminals 33,34 of main terminals will be closed. If the - 12c : Error output to PID
contact on front connector remains open, the regulation - 21a : Output to voltage setting
(P.For KVAR) will be made at the generator output, if it is - 20c : Output to generator P.F setting
closed, this is the 4-20mA information wich is regulate func- - 21c : Output to generator KVAR setting
tion of the internal settings (P2 or channel 2 4-20mA) - 30a, c : Digital pot at maximum position
or/and external by the front connector. - 1a,1c : Supply +15Vdc regulated (Vcc)
- 32a,32c: Supply -15Vdc regulated (Vdd)
-If during operation, the measuring 4-20mA signal de-
- 16a,17c: Common ground
seappears, control is automatically return to regulation on
- 23a : Cmd + U or + P.F
the generator output side and this failure is indicated by
- 24c : Cmd - U or - P.F
LED L1 ou L2 and by a contact on front connector .
- 14c : Output of generator side P.F card
- A second channel can be used as set point of the first
- 24a : P.F regulation order
channel or as a remote adjustment of voltage, P.F or KVAR
- 26c : Limitation 2 output to driver card
on generator side. As on channel 1 if the 4-20mA deseap-
pears, output is inhibited and indicated by LED L2.
Front connector (DB25 points)
- A field current limitation is given, active when a contact
(front connector) is closed and indicated by LED L4. The li- - 13 : + 4-20mA input channel 1
mitatio is adjusted by P7 (Limit 2 set) and can be set bet- - 25 : 4-20mA output channel 1
ween a maximum value preset by P7 on driver card and a - 20 : 12V to external setting potentiometer ch 1
minimum value preset by P8 on driver card. - 12 : External setting potentiometer cursor ch 1
- 24 : Ground to external setting potentiometer
- 11 : + 4-20mA input channel 2
- An signaling contact on the front connector gives (if - 23 : 4-20mA output channel 2
they are used) the indication that one or more of the digital - 20 : 12V to external setting potentiometer (ch 2)
potentiometers are at maximum position . - 10 : External setting potentiometer cursor ch 2
- 22 : Ground to external setting potentiomete
-9 : 4-20mA failure (NO)
3) ADJUSTMENTS - 21 : 4-20mA failure (NF)
-8 : 4-20mA failure (Commun)
Potentiometers -3 : Digital pot at max position (NO)
- P1 : Channel 1 range adjustment - 15 : Digital pot at max position (NF)
- P2 : Reference set point channel 1 -2 : Digital pot at max position (Common)
- P3 : Gain channel 1 - 7,19 : Contact regulation ch 1 active (mains P.F)
- P4 : Channel 2 range adjustment - 14,1 : Contact limitation 2 active
- P5 : Reference set point channel 2 LED
- P6 : Gain channel 2 - L1, L2 : 4-20mA failure channel 1 or 2
- P7 : Limit 2l adjustment - L3 : Channel 1 active
Jumpers - L4 : Ifield limitation 2 active
- CV1 A : Channel 1 used
- CV1 B : Channel 1 not used
- CV2 A : Channel 1 used

NT1950121/a-04/94 f:1/3 Page : 36/43

 AVR Mains P.F Regulation
MODEL R600 OPTIONAL CARD

MAINS P.F REGULATION CARD MIMIC DIAGRAM

Connector Connector
DB 25 points 64 points

13 Gain
Chan 1 4 -20mA 10Hz K5 CV5 Corr PID
25
Filter
- R
12c
4 -20mA / 0-10V - A Ref U
A 21a
12 External setting 1 + B
B CV3 Ref P.F 20c
20 C
Pot ext +12V Int setting Ref Kvar 21c
Ref 1 24
channel 1 D
0V
CV6 Corr PID
11 Gain 12c
External setting 2 MA9 R
Chan 2 4 -20mA 10Hz A Ref U
- 21a

REAR FLAT CABLE I / O

23
4 -20mA / 0-10V Filter - A
B Ref P.F 20c
10 + C
20
B CV4 Ref Kvar 21c
Pot ext +12V D
Ref 2 22 Int setting
0V E
CV1 channel 2
4 - 20mA L1 A
FRONT CONNECTOR I / O

CV2
failure
L2 A
21
K1
4 - 20mA 9 K1
16a, 17c
failure 8 0V
1c,1a
+Vcc
-Vcc 32c,32a
15
K2
Pot dig K2 Adapt
30a
3
at max K5 30c
position 2

Open : reg K1 23a

generator P.F 7
L3 24c

+Vcc Limitation 14c

Closed : reg 19
mains P.F
Ifield 2 24a
14
0V 0V
Ifield 26c
Limit 2 L4
1

aux I / O

13
25
MAIN
P.F ON

4-20mA
1
OFF
FRONT VIEW 2
Limit 2
14 1
ON
MAINS P.F REG
Main
P2 P.F
set

Ref 2
P5 set

Limit
P7 2
set

NT1950121/a-04/94 f:2/3 Page : 37/43

 R08 R32 R12 P03 CV3
Converter
13 A
Channel 1 4 -20mA R16 R17 K5 Corr PID
C08 B CV5
4 -20mA 25 / 2-12V 12c
R09 R26
A
MA7 Ref U 21a
B

R15
0 - 10V 2 MA7
R14 MA7 Ref P.F 20c

NT1950121/a-04/94 f:3/3
Ref 1 C
C07 hr Ref Kvar 21c
R25 D
R10 R13 R18
R11 P02 R19
+Vcc
0V 24 0V

R44 R71 R33 P06 CV4 -Vcc

11 Converter A 3 7
E
Channel 2 4 -20mA R34 R35 CV6 Corr PID
C15 B 2 12c
4 -20mA 23 A R52
/ 2-12V R45 4 1
Ref U
AVR

MA8 B 21a
5 6
MA8

R39
R31
0 - 10V 10 CR5 MA8 MA9 C Ref P.F 20c
Ref 2
hr +Vcc D
Ref Kvar 21c
+Vcc R36 C14
MODEL R600

R37 R55

CV2A
CV1A
R43 R41 P05 R38
R56
CR6
+Vcc 0V 16a, 17c
0V 24
Q1
1c,1a
+Vcc
LED
L2 R51 +Vcc 32c,32a
Failure R57 R58 R53 R54
-Vcc
L1 R24

Page : 38/43
4 - 20mA CR09 CR11
R61 R63 30a

Front connector I / O
21 Q2 30c
Rear flat cable I / O

4 - 20mA 9 R59
failure 8
K1 R62 R68 R69 24a
CR10 CR12
Q3
0V R60
Pot dig 15 Q5
at max 3 R64 23a
K2
position 2 CR7,8,14,15 : Relays free wheeling diodes CR13
0V 24c
+12V 20
14c
Reg P.F K1 Q4
7 R65
gen -Vcc
or 19 Limitation K5 K51
+Vcc L4 R66 R67
mains 14 Ifield 2 adj
0V +Vcc 0V
Limit 2 R70 P7 L3
1
hr C18 CR16 26c
active
OPTIONAL CARD
Mains P.F Regulation

Principle diagram
mains P.F reg card
 AVR LIMIT Istator
MODEL R600 OPTIONAL CARD

1) FUNCTIONAL 2) REGLAGES
- A voltage, image of the stator current of the machine, - P1 : Stator current limit adjust. (about 2In to 4In )
fed from the "ALTERNATOR I / O" card is rectified, filtered - P2 : Ramp-up time adjust. (0,5 à 4s environ)
and compared to a reference voltage. The error signal gives - P3 : Output signal gain
a voltage correction which is added to the main PID input to
maintain the stator current equal to the adjusted value. 3) INPUTS /OUTPUTS
- The reference voltage is applied with an initial ramp - 9a : Stator current image input (1Vac for In)
ajustable from 0,5 to about 4s. - 1a,1c : +15Vdc regulated (Vcc)
- 32a,32c : -15Vdc regulated (Vdd)
- A front LED signals stator current limitation operation. - 16a,17c : Common ground (GND or 0V)
- 12c : Voltage correction output to PID.
- When this card is used for soft-start operation, the AVR
power transformer must be fed from a separate source du-
ring the start operation and can be switched on the genera-
tor output when the voltage have reached the nominal va-
lue. The switching must be as fast as possible (by relay , not
by manual switch)

MIMIC DIAGRAM Istator limit card

Seuil
9a Istator
TI // AC / DC Filter

1c,1a
+Vcc
16a,17c
0V
T
32c,32a
-Vdd GAIN
+ 12c
Ampli PI Limitation
RAMP -

LED

NT1950091/a-11/92 f:1/2 Page : 39/43

 AVR LIMIT Istator
MODEL R600 OPTIONAL CARD

C01 2 11
9a R01 CR3
R04 1
MA1/1
R02 9 3 4
R05 R06 R07 R10 C03
8 R11
MA1/3 R09 13
14
10 6 CR4 P01 MA1/4
CR01
7 C02
MA1/2 12
R03
CR02 5 R08 R12

0V 0V

16a

17c (Positif = desexcitation) 12c

0V
1a,1c +Vcc
+Vcc
32a,32c
-Vcc
R23 R27

L1
C04
-Vcc R19 C06
Q01
R25
R14 2 11
R16 CR06
1 R17 6 CR07 9
MA2/1 7 8
MA2/2 R22 MA2/3 CR08
3 4
P02 R18 5 P03 10
R15
R13 CR05 C05 R20 R24
R21 R26

0V

LIMIT
I STATOR

LIMIT

FRONT VIEW
Lim Istator card
P1
SEUIL

P2
Ramp

P3
GAIN

NT1950091/a-11/92 f:2/2 Page : 40/43

 AVR
MODEL R610
CAUTION
Never energize the AVR when the driver card is re-
moved. An overvoltage can appear and the power
transistor can be damaged
1) STARTING WITH MANUAL MODE CARD
- For initial start-up, the best is to use the manual mode for
testing the sensing wires between the generator and the
AVR.
- For this it is necessary to have a manual mode card plug-
ged in the AVR. If not, see directly §2.
- Switch the manual card on ON (switch in front of card).
- Set the potentiometer P2 on manual card maximum CCW,
start the prime mover up to the nominal speed.
- Turn slowly the potentiometer CW to obtain the nominal
voltage.
- Check the presence and the value of the three phases at
the AVR terminal block ( terminals 1, 2, 3 )
- Set the voltage to 5% above the nominal voltage.
- Check that the voltage between terminal 39 and 20 of the
AVR terminal block is about one volt.
- If yes, switch off the manual operation in the front of ma-
nual card.
- The voltage must reach the nominal value.
- Go to §3
2) STARTING WITHOUT MANUAL MODE CARD
- start the prime mover up to the nominal speed..
- If the voltage does not appear, check wires between AVR
and the generator field (terminals 5 and 6 of AVR),and the
also the wires between AVR and power transformer (termi-
nals 14,15 (and 16 if used) of AVR. Check also the fuse in-
side the terminal 14,16 of AVR terminal block.
- If the voltage is too hight, check that the sensing voltages
at the terminals 1, 2, 3 of the AVR terminal block are pre-
sent.
- Adjust the nominal voltage with Vref (P5) of the sensing
card for the middle position of the external voltage potentio-
meter (if used).
3) DE-ENERGIZING (optional)
- External contacts E01 and E02 must be used.
- E01 must be serie with terminal 14,15 of AVR (power
input) and is opened for de-energizing.
- E02 must short-circuit the booster output (if used) (ter-
minals 7 and 8 of AVR) and is closed for de-energizing.
NT1959255/a-03/96 f:1/2 Page : 41/43
START-UP
4) ADJUSTMENTS
- Refer also to card descriptions.
- The AVR is normally preset in factory.
- The nominal voltage can be set by Vref (P5) on sen-
sing card. Fine adjustment can be made by an external
voltage potentiometer (10KΩ), (terminals 21,22,23)
-If an adjustment must be moved, note carefully the
original setting for resetting in case of problems.
- If the strap V/Hz of sensing card is on kV/Hz position,
the original setting is V/Hz and can be changed bet-
ween V/Hz and 2V/Hz by potentiometer P4.
-The stability is adjusted with the machine in factory . If
necessary, the response time can be changed by the
setting of potentiometer P4 of PID card.
- Other settings are difficult to adjust without specific
electronics equipments. It is better to not change them.
5) FIELD FLASHING
- Generally, field flashing is not necessary, but in some
cases like long stop time or fault trip, it can be possible
that the voltage does not appear naturally.
In this case, connect a 12Vdc to 24Vdc voltage source
to the terminals 4 and 8 of AVR terminal block, + to 4
for a short time and remove it when the voltage increa-
ses.
6) PARALLEL OPERATION(1F)
- The generator voltages must be as equal as possible.
- Same for the droop. If it is not possible to measure it,
set the potentiometers P1 of the sensing cards all in the
same position. (middle set for example).
If the droop setting is made from cosØ/KVAR card
(when used), see notice NT 1950080.
- The reactive currents (KVAR) must be shared, imme-
diatly after coupling, even the KW are not shared.
- If, immediatly after coupling, the current increases ab-
normally, check if the parallel CT wires are not rever-
sed. ( 9 et 10 of AVR terminal block)
- If the coupling is OK but if when the load increases,
the cosØ or the current have an abnormal value, check
that the sensing phases at the input of the AVR are
right connected. (U, V, W respectively to the terminals
1, 2, 3 if clockwise rotation or W, V, U, if counter clock-
wise rotation)
 AVR START-UP
MODEL R610

7) PARALLEL WITH THE MAINS (2F) - This mode can be used when initial start-up of the ge-
nerator, to make test after problems or when operating
- The generator and mains voltages must be as equal as
with the mains. It cannot be used when solo operation
possible. (see GENERATOR/ MAIN I/O card manual). The
because it is not possible to follow the load variations.
contact between terminals 30, 31 of AVR terminal block
must be closed at the same time as the coupling and will - When coupling with the mains on load, if trip of the ge-
remain closed as long as the generator is connected to the nerator occurs, an overvoltage may occurs due to the
mains. fact that the field current setting is too hight regarding
It will be open when parallel between generators. the load of the generator. On this case, an internal cir-
cuit of the card decreases the field current to limit the
- If, immediatly after coupling, the current increases abnor-
overvoltage approximatively to 110% of nominal, the
mally, check if the parallel CT wires are not reversed. ( 9 et
voltage in this case can be unstable but protect faster
10 of AVR terminal block)
the equipments. LED "LIMIT" on front of the card will
- If the coupling is OK but if when the load increases, the
light. The setting of field current must be reset manually
cosØ or the current have an abnormal value, check that the
to the no load value and the LED "LIMIT" will switch off.
sensing phases at the input of the AVR are right connected.
(U, V, W respectively to the terminals 1, 2, 3 if clockwise ro-
tation or W, V, U, if counter clockwise rotation)
- The PF value is normally factory set to 0.9 . It can be ad-
just by mean of potentiometer P2 on cosØ/KVAR card or by
mean of an external potentiometer (10KΩ-1W) connected to
AVR terminal block (24,25,26)
- If the KVAR regulation is required terminals 37 and 38
must be short-circuited and the KVAR can be set by mean
of potentiometer P1 on cosØ/KVAR card or by mean of an
external potentiometer (10KΩ-1W) connected to AVR termi-
nal block (27,28,29)
-For droop setting, see notice NT 1950080.

8) VOLTAGE EQUALISATION (3F)

- The following procedure must be made one time to take
account of the mains transformer primary/secondary ratio.
- At no load and mains voltage present at terminals
11,12,13 of the AVR terminal block.
- Short circuit terminals 31,32 of the AVR terminal block
- Adjust P1 of MAIN I/O card to have generator and mains
voltage as equal as possible.
- Remove the strap between terminals 31,32 of the AVR ter-
minal block.
- The initial setting is made.
In normal operation the contact between terminals 31,32
of the AVR terminal block must be closed with synchronizer
operation and can be opened after coupling.

9) MANUAL OPERATION (if used)

-If a manual mode card is used, it is possible to control di-
rectly the field current of the generator.
- In automatic mode, adjust the potentiometer P2 on manual
mode card to have the LEDs "HIGHT" and "LOW" off and
the LED OK ligthing. At this time the manual setting is equal
to the automatic channel control.
- Switch on front of manual card on position "ON" gives
control to the manual channel and the field current is adjus-
ted by potentiometer P2.

NT1959255/a-03/96 f:2/2 Page : 42/43

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