MD PV ASME v0.1

Program User Guide :
Mechanical Design of P / V in acc. with ASME

Doc. No. PUG - MDPV - 000
Date 2005. 8. 15.
Revision 0 1
1. Introduction Sheet No. 1 of 1
This guide is intended to outline a program for mechnical design of pressure vessels in accordance with
ASME.
2. References
The program is based on the following, which shall be referred to for further understanding.
Design ASME Sec. VIII, Div. 1
Materials ASME Sec. II - D
Technicals Process Vessel Design Manual, Dennis R. Moss
Design of Process Equipment, 3rd Ed., K. K. Mahajan
Catalogues for Flanges
3. Future Development
Description Date Version Remarks

Nozzle 05. 8. 15. 0.1
Conical Section 05. 8. 15. 0.1
Shell Flange 05. 8. 15. 0.1
Header, Box Type
Support Saddle
Leg
Lug
Skirt
Lifting Lug
Nozzle External Load
External Pressure
Tall Tower
Davit
4. Program Architecture
Inside the Program

" IS " Input and Summary Sheet
" shell " Calculation Sheet for Shell
" head " Calculation Sheet for Head
" consec " Calculation Sheet for conical Section
" s.flg " Calculation Sheet for Shell Flange
" tube " Calculation Sheet for Tube
" HD " Calculation Sheet for Header
" cv " Calculation Sheet for Cover for Header
" Nx " Calculation Sheet for Nozzle
Data Files
" materials ASTM " Stress Values of ASTM / ASME materials
" materials common " Material Index, Flange Data, Modulus of Elasticity, …...
" materials JIS " Stress Values of JIS materials
" materials KS " Stress Values of KS materials
5. General Information
Data are inputed via cells with blue words / numbers and comboboxes.
Attention shall be paid to cells with red words / numbers.
각 Sheet 의 하단에 나타나는 회사명을 바꾸려면 아래에 있는 푸른색 회사명을 바꾸기만 하면 된다.
NTES Narai Thermal Engineering Services

Design Notes :
Mechanical Design of P / V in acc. with ASME

Doc. No. DN - MDPV - 000
Date 2005. 7. 28.
Revision 0
1. Introduction Sheet No. 1 of 1
These notes are intended to help designers follow normal design practices, and further reach an optimum
design.
2. Notes
Flange
The procedures are from Taylor Forge Bulletin No. 502, 7th Ed., " Modern Flange Design ".
In general, bolts should be used in multiples of four(4).
For large diameter flanges, many smaller bolts on a tight bolt circle are recommended to reduce the flange
thickness.

Doc. No. MD - IS - 000
INPUT & SUMMARY SHEET for P/V MECH. DESIGN Date 2005. 8. 15.
Job No. 0 - 3100 - 25 Item No. F - 3704 Revision 0
Project Sohar Refinery Project Service Incinerator Chamber Sheet No. 1 of 1
DESIGN DATA UG - 16 ( b )
Code ASME Sec. VIII Div. 1 Minimum Thickness of Press. Retaining Parts
Service acc. to UG-16 (b) General t,min-CA Service Part
INTERNAL EXTERNAL 1.6 General P. R. Parts
Design Pressure 300 kPa.g kg/cm2.g 6 Unfired Steam Boiler Shell & Head
Design Temperature 340 ℃ 30 ℃ 2.4 Compressed Air Shell & Head
Test Press. / Test Method kPa.g / Hydrostatic 2.4 Steam Shell & Head
2.4 Water Shell & Head
SHELL HEAD NOZZLE TUBE * Excluding corrosion allowance,
Corrosion Allowance mm 3 3 3 0 after forming,
CONSTRUCTION DATA regardless of material.
Materials Thickness, mm Pipe Size
Description Type Joint Eff.I.D., mm
Code Spec. No. t, min. t, req. t, used Judge OD t ID
Shell plate ASTM A 516-70 0.85 2500 4.6 ### 14 ### 24" Sch.40 ### ### ###
Head plate 2:1 Ellipsoidal ASTM A 516-70 1 5.4 ### 14 ### Thick Reduction after Forming 15 %
Shell #2 plate ASTM A 516-70 0.85 1450 4.6 ### 14 ###
Conical Sec. plate Conical ASTM A 516-70 0.85 5.4 ### 14 ### Length > 920 Concentric BSA BSP GW Bolt Wt
Flat Head forging Flanged ASTM A 105 Nozzle ID> 1450 M. Input > ### 50 ### Bolt > ASTM A 193-B7,<=2.5" Thk Redu ### ### ### 1" 48
Shell Flange forging AWWA Ring ASTM A 105 150 lb Z.t > 14 M. Input > ### 95 ### Gasket> Confined Spiral W.,SUS 15 % ### ### ### 1" 48
std size> ### * t std > ###
tube U-tube KS STS 304 TB E 1 19.4 ### 3 ### 15 A Sch.10S ### ### ###
Tube
Triangular Pitch, Trans. 50.8 Long 70.5
Header, Inlet pipe Circular KS STS 304 TP E 1 ### ### ### ### 125 A Sch.80 C.A. 0 ### ### ###
Blind Flg, Inl plate Welded KS STS 304 1 ### 15 ### Bolt > BSA GW
Flange > - N/A - Gasket>
Header, Outl pipe Circular KS STS 304 TP E 1 ### ### ### ### 80 A Sch.80 C.A. 0 ### ### ###
Blind Flg, Outplate Flanged JIS SUS 304 1 ### ### ### Bolt > ASTM A 193-B8, <=3/4" BSA GW
Flange > ANSI Slip-on 150 lb std size> ### * t std > ### - N/A - Gasket> ConfinedSpiral W.,SUS ### ###
NOZZLES
A1, Manhole plate Inserted ASTM A 516-70 1 585.6 ### 12.0 ### 24" Sch.160 Location > Shell ### ### ###
Pad > plate ASTM A 516-70 Pad OD > 1160 Pad Th'k > 14 Ar ### Sr ### Access or Inspection Opening > Yes
K1 & K2 pipe Inserted ASTM A 106-B 1 ### ### ### ### 1 1/2" XX-STR Location > Shell ### ### ###
Pad > Pad OD > Pad Th'k > Ar ### Sr ### Access or Inspection Opening > No
Notes : 1. - N/R - : Not Required. Ar Area Requirement BSA Requirement for Bolt Sectional Area
2. - N/A - : Not Applicable Sr Strength Requirement BSP Requirement for Bolt Spacing
3. GW Requirement for Gasket Width
4. Bolt Bolt Detail, Size / Q'ty
Doc. No. MD - PV - 000
PRESSURE VESSEL
MECHANICAL DESIGN
Job No. : 0 - 3100 - 25
Project : Sohar Refinery Project
Client : JGC
Contractor : HCEI
Item No. : F - 3704
Service Incinerator Chamber
5
4
3
2
1
0 05. 8. 15. Issued for approval. S. J. Lee LTG Lee
Rev. Date Description Prepared Reviewed Approved
Narai Thermal Engineering Services
Tel.
Homepage Fax.
E-mail

PRESSURE VESSEL : Doc. No. MD - PV - 000
Date 05. 8. 15.
MECHANICAL DESIGN Rev. 0
Sheet No. 1 of 1
T a b l e of C o n t e n t s
1. Design Data and Summary
2. Shell
3.
4.
5.
6.
7.
8.
9.
10.

Date 05. 8. 15.
1 MECHANICAL DESIGN Revision 0
2 Sheet No. 1 of x
3
4 Project Sohar Refinery Project
5 Item No. F - 3704
6 Service Incinerator Chamber
7
8
9 DESIGN DATA
10 Code ASME Sec. VIII Div. 1
11 INTERNAL EXTERNAL
12 Pressure 300 kPa.g
Design
13 Temperature 340 ℃
14 Method Hydrostatic
Pressure Test
15 Pressure 0 kPa.g
16 Ambient Temperature 30 ℃
17 Corrosion Allowance Joint Efficiency Radiography
18 Shell 3 mm 0.85 Spot
19 Head 3 mm 1 No or Full
20 Nozzle 3 mm *** ***
21 Tube 0 mm *** ***
22
23 DESIGN SUMMARY
24 Thickness
ID
25 Description Type Material Min. Req. Used Remarks
26 mm
27 Shell A 516-70 2500 4.6 ### 14
28 Head 2:1 Ellipsoidal A 516-70 5.4 ### 14
29 Shell #2 A 516-70 1450 4.6 ### 14
30 Conical Sec. Conical Concentric A 516-70 2500 1450 5.4 ### 14 L = 920 mm
31 Flat Head Flanged A 105 Nz ID. 1450 ### 50 Bolt = A 193-B7,<=2.5"
32 Shell Flange AWWA / Ring A 105 Nz Thk 14 ### 95 Gasket = Spiral W.,SUS
33
34 TUBE & HEADER
35 Thickness
ID OD
36 Description Type Material Req. Used. Remarks
37 mm
38 Tube U-tube STS 304 TB E 19.4 25.4 ### 3
39 Header, Inlet Circular STS 304 TP E ### ### ### ### 125 A / Sch.80
40 Blind Flg, Inlet Welded STS 304 ### 15
41 Header, Outlet Circular STS 304 TP E ### ### ### ### 80 A / Sch.80
42 Blind Flg, Outlet Flanged SUS 304 ### ### ANSI / Slip-on / 150 lb
43
44 NOZZLES
45 Thickness Pad
ID OD
46 Description Material Location Req. Used. Material OD t Remark
47 mm mm
48 A1, Manhole A 516-70 Shell 585.6 609.6 ### 12.0 A 516-70 1160 14
49 K1 & K2 A 106-B Shell ### ### ### ###
50
51
52
53
54 Remarks :
55
56
57
58
59
60
Date 05. 8. 15.
MECHANICAL DESIGN Revision 0
Sheet No. 0 of x
Part Shell
ASME Sec. VIII, Div. 1
Code UG - 27 Thickness of Shells under Internal Pressure * Circumferential stress governs.
( c ) ( 1 ) Circumferential Stress in the Longitudinal Joint So, calculation for long. stress is omitted.
DESIGN DATA
Material Code ASTM
Material A 516-70
Internal design pressure P 300 kPa.g
Design temperature 340 ℃
Inside diameter of the shell course under consideratio Uncorroded 2,500 mm
Inside diameter of the shell course under consideratio Corroded D 2,506 mm
Inside radius Corroded R 1,253 mm
Maximum allowable stress value S #VALUE! ###
Joint efficiency for, or the efficiency of, appropriate joint E 0.85
Corrosion allowance α 3 mm
CALCULATION
Minimum Required Thickness of Shell
Checks : t = ### ### 0.5 R = 626.5 -> ###
P= 300 ### 0.385 S E = #VALUE! -> ###
P R 300.0 1,253
t = S E - 0.6 P + α = #VALUE! 0.85 - 0.6 300.0
+ 3.0
= ### mm ### 14 mm used. -> #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Head
Code UG - 32 Formed Heads, and Sections, Pressure on Concave Side
( d ), ( e ) or ( f )
DESIGN DATA
Material Code ASTM
Material A 516-70
Inside diameter of the head Uncorroded 2,500 mm
Inside diameter of the head Corroded D 2,506 mm
Joint efficiency E 1
Thickness reduction rate after forming rt 15 %
Inside spherical or crown radius = 0.9045 D L 2,267 mm
CALCULATION
Minimum Required Thickness of Head before Forming
2:1 Ellipsoidal * UG - 32 ( d )
Check : t / L = ### ### 0.002 -> ###
P D 100 300.0 2,506 ###

t = ( 2 S E - 0.2 P + α ) 100 - rt = ( 2 #VALUE! 1 - 0.2 300.0
+ ### ) ### - 15
= ### mm ### 14 mm used. -> #VALUE!
10% Dished * UG - 32 ( e )
Check : t / L = ### ### 0.002 -> ###
0.885 P L 100 0.885 300.0 2,267 ###

t = ( S E - 0.1 P + α ) 100 - rt = ( #VALUE! 1 - 0.1 300.0
+ ### ) ### - 15
= ### mm ### 14 mm used. -> #VALUE!
Hemi-spherical * UG - 32 ( f )
Checks : t = ### ### 0.356 L = 806.9 -> ###
P= 300 ### 0.665 S E = #VALUE! -> ###
P L 100 300.0 2,267 ###

t = ( 2 S E - 0.2 P + α ) 100 - rt = ( 2 #VALUE! 1 - 0.2 300.0
+ ### ) ### - 15
= ### mm ### 14 mm used. -> #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Shell #2
DESIGN DATA
Material Code ASTM
Material A 516-70
Inside diameter of the shell course under consideratio Uncorroded 1,450 mm
Inside diameter of the shell course under consideratio Corroded D 1,456 mm
Inside radius Corroded R 728 mm
CALCULATION
Checks : t = ### ### 0.5 R = 364 -> ###
P= 300 ### 0.385 S E = #VALUE! -> ###
P R 300.0 728
t = S E - 0.6 P + α = #VALUE! 0.85 - 0.6 300.0
+ 3.0
= ### mm ### 14 mm used. -> #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Conical Sec.
Code UG - 32 Formed Heads, and Sections, Pressure on Concave Side
(g) Conical Sections ( Without Transition Knuckle )
DESIGN DATA
Material Code ASTM
Material A 516-70
Configuration Concentric
Inside diameter of the shell, larger Uncorroded 2,500 mm
Inside diameter of the shell, larger Corroded D 2,506 mm
Inside diameter of the shell, smaller Uncorroded 1,450 mm
Inside diameter of the shell, smaller Corroded 1,456 mm
Inside radius Corroded 728 mm
Axial length of conical section L 920 mm
One half apex angle Θ 29.7 deg
CALCULATION
Minimum Required Thickness of Conical Shell
Checks : Θ = 29.7 < Θmax = 30 deg -> OK !
P D 300.0 x 2,506
t = 2 cos Θ ( S E - 0.6 P ) + α = 2 cos ( 29.7 ) ( #VALUE! 0.85 - 0.6 300.0 ) + 3.0
= ### mm ### 14 mm used. -> #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Flat Head
Code UG - 34 Unstayed Flat Heads and Covers
( c ) ( 2 ) Sketch ( j ) Bolted with a confined gasket Flange to Shell
DESIGN DATA
Material Code ASTM
Material A 105
Diameter measured as indicated in Fig. UG-34 d 1,505 mm
Joint efficiency for, or the efficiency of, appropriate joint E 1
Factor depending upon the method of attachment of head, shell dimensions C 0.3
Total Bolt load W *** ###
Gasket moment arm, radial distance from bolt center to line of gasket reaction hG #VALUE! mm
CALCULATION
Minimum Required Thickness of Flat Head
t = d C P / S E + 1.9 W hG / S E d3 + α
* Operating Condition
to = 1,505 0.30 300.0 / ### 1 + 1.9 #VALUE! ### / ### 1 1,505 ^3 + 3.0
= ### mm
* Gasket Seating
tg = 1,505 0.30 0.0 / ### 1 + 1.9 #VALUE! ### / ### 1 1,505 ^3 + 3.0
= ### mm
t = Larger of to or tg
= ### mm ### 50 mm used. -> ###
Flange Data
Diameter at location of gasket load reaction d 1,505 mm t = 50 *Std ###

Basic gasket seating width b0 10.0 mm **
30
Effective gasket seating width b 8.0 mm hG

Gasket Spiral W.,SUS ###
Gasket factor, Table 2-5.1 m ### 20.0
#VALUE!
#VALUE!
#VALUE!
Gasket unit seating load y ### ### d

36
Gasket
1,521
1,450
Nominal bolt size 1" Width 1,505 *
Actual bolt diameter ### mm
Root diameter d2 ### mm
No. of bolts n 48 Shell ID
Bolt spacing ### mm -> ###
" ", TEMA min. / max. ### / ### mm
Total Bolt Load
W = Wm1 = H + Hp = 0.785 d2 P + ( 2 b 3.14 d m P )
= 0.785 1,505 ^2 300 + ( 2 8.0 3.14 1,505 ### 300.0 ) = #VALUE!
* Gasket Seating
Wm2 = 3.14 b d y = 3.14 8.0 1,505 ### = #VALUE!
Sb = ### ### * Allowable bolt stress at design temp.
Sa = ### ### * Allowable bolt stress at atmospheric temp.
Am1 = Wm1 / Sb = #VALUE! / ### = ###
Am2 = Wm2 / Sa = #VALUE! / ### = ###
Am = Larger of Am1 or Am2 = ###
* total required cross-sectional area of bolts
Ab = π / 4 d22 n =* cross-sectional area of the bolts using the root diameter
###
* Ab ### Am -> ###
* Required gasket width = Ab Sa / 2 y π d = ### ### Gasket width, used 20.0 -> ###
W = ( Am + Ab ) Sa / 2 = #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Flat Head
( c ) ( 2 ) Sketch ( p ) Bolted with a full-face gasket to Shell
DESIGN DATA
Material Code ASTM
Material A 105
Diameter measured as indicated in Fig. UG-34 d #VALUE! mm
CALCULATION

t
t = d CP/SE + α *
1,450#VALUE!
d = #VALUE!
= ### 0.25 300.0 / #VALUE! 1 + 3.0
= ### mm ### 50 mm used. -> ###

Shell ID

Date 05. 8. 15.
Sheet No. 0 of x
Part Flat Head
( c ) ( 2 ) Sketch ( e ) or ( f ) Welded to Shell
DESIGN DATA
Material Code ASTM
Material A 105
Diameter measured as indicated in Fig. UG-34 Uncorroded 1450 mm
Diameter measured as indicated in Fig. UG-34 Corroded d 1456 mm
Factor depending upon the method of attachment of head, shell dimensions C ***
CALCULATION
Minimum Required Thickness of Flat Head ts ts
d d
t t
m = the ratio, tr / ts = ### / 14 = ###
Where, tr Required thickness of seamless shell Sketch (e) Sketch (f)

ts Nominal thickness of shell
C = 0.33 m = 0.33 x ### = ### * min. 0.2
t = d CP/SE + α = 1,456 ### 300.0 / #VALUE! 1 + 3.0
= ### mm ### 50 mm used. -> ###

Date 05. 8. 15.
Sheet No. 0 of x
Part Flat Head
( c ) ( 2 ) Sketch ( a ) Formed & Welded to Shell
DESIGN DATA
Material Code ASTM
Material A 105
Diameter measured as indicated in Fig. UG-34 Uncorroded 1450 mm
Diameter measured as indicated in Fig. UG-34 Corroded d 1456 mm
Thickness reduction rate after forming rt 15 %
CALCULATION
100 ###
t = ( d CP/SE + α ) 100 - r = ( 1,456 0.17 300.0 / #VALUE! 1 + 3.0 ) ### - 15
= ### mm ### 50 mm used. -> ###
ts
r = 3 t min.
d
t
W.L. T.L.
Sketch (a)

WELDING NECK FLANGE DESIGN
1 Project Sohar Refinery Project Doc. No. DF - WNFLG - 100
2 Item No. F - 3704 Serivice Incinerator Chamber Sheet No. 1 of 1
3 Description Shell Flange * Design result ### Revision 0
1 DESIGN CONDITION
4 Design Pressure kPa.g 300 Allowable Stresses
5 Design Temperature ℃ 340 Flange Bolting
6 Atm. Temp. ℃ #VALUE! Material ASTM A 105 Material ASTM A 193-B7,<=2.5"
7 Corrosion Allowance mm 3 at Design Temp Sfo ### #VALUE! at Design Temp Sb ### #VALUE!
8 at Atm. Temp. Sfa ### #VALUE! at Atm. Temp. Sa ### #VALUE!
2 GASKET & BOLT DETAILS 3 LOAD & BOLT CALC U LAT I O N S

9 Gasket Material Spiral W.,SUS Wm2 = b π G y ### #VALUE! Am = greater of Wm2/Sa
HP = 2 b π G m P or Wm1/Sb mm2 #VALUE!
10 Gasket Width, N mm #VALUE! ### #VALUE!
11 m #VALUE! H = G πP/4
2
### #VALUE! Ab = π / 4 d22 n mm2 #VALUE!
12 y ### #VALUE! Wm1 = HP + H ### #VALUE! Check Ab > Am #VALUE!
13 b0 / b mm ### ### W = 0.5 ( Am + Ab ) Sa ### #VALUE!
14 G mm #VALUE!
15 Bolt Size / Q'ty, n ### ### Required Gasket Width
16 Bolt Dia. / Root Dia., d2 mm ### ### Nr = Ab Sa / 2 y π G < N mm ### ###
17 Bolt Spacing mm ### ### <- * Min. / Max., TEMA ### / ###
4 MOMENT CALC U LAT I O N S

#VALUE! x Lever Arm, mm = #VALUE!
Operating Condition
18 HD = π B P / 4 hD = R + 0.5 g1 MD = HD h D
2
499,498,152 #VALUE! #VALUE!
H
19 G = W m1
-H #VALUE! hG = 0.5 ( C - G ) #VALUE! MG = HG h G #VALUE!
20 HT = H - HD #VALUE! hT = 0.5 ( R + g1 + hG ) #VALUE! MT = H T hT #VALUE!
21 Mo = MD + MG + MT #VALUE!
Gasket Seating
22 HG = W #VALUE! hG = 0.5 ( C - G ) #VALUE! Mo' = HG hG #VALUE!
23
5 SHAPE FACTORS SKETCH

24 K = A/ B #VALUE! h / h0 #VALUE!
25 T #VALUE! F #VALUE!
26 Z #VALUE! V #VALUE!
27 Y #VALUE! f #VALUE! t= 95 h= ###
28 U #VALUE! e = F / h0 #VALUE! * STD ###
29 g1 / g 0 #VALUE! U
h0 = Bg0 d= h g2 #VALUE!
30 #VALUE! V 0 0
31 E= ###
#VALUE!
W
6 STRESS F O R M U LA FACTORS
#VALUE! #VALUE!
#VALUE!
32 t 95.000 hG R= ###
33 α = te+1 #VALUE! hT hD
HG
34 β = 4/3 t e + 1 #VALUE!
35 γ = α/T #VALUE! *
HT HD g1 =
36 δ = t3 / d #VALUE! ###
#VALUE!
#VALUE!
#VALUE!
37 λ = γ+ δ #VALUE!
38 mo = Mo / B #VALUE! g0 = ###
39 mG = Mo' / B #VALUE! tn = 14
40 If bolt spacing exceeds 2 dB + t, mo and mG in above equations are B = 1,456
G=
C=
A=
41 multiplied by Bolt Spacing ID, uncorroded 1,450

42 2 dB + t dB : Nominal Bolt Dia. Unit : mm
7 #VALUE!
Allowable Stress Operating Condition Allowable Stress Gasket Seating
### Longitudinal Hub, ### Longitudinal Hub,
43 1.5 Sfo #VALUE! SH = f mo / λ g12 #VALUE! 1.5 Sfa #VALUE! SH = f mG / λ g12 #VALUE!
#VALUE! #VALUE!
### Radial Flange ### Radial Flange
44 Sfo #VALUE! SR = β mo / λ t2 #VALUE! Sfa #VALUE! SR = β mG / λ t2 #VALUE!
#VALUE! #VALUE!
### Tangential Flange ### Tangential Flange
45 Sfo #VALUE! ST = mo Y / t2 - Z SR #VALUE! Sfa #VALUE! ST = mG Y / t2 - Z SR #VALUE!
#VALUE! #VALUE!
### Greater of 0.5( SH + SR ) ### Greater of 0.5( SH + SR )
46 Sfo #VALUE! or 0.5( SH + ST ) #VALUE! Sfa #VALUE! or 0.5( SH + ST ) #VALUE!
#VALUE! #VALUE!
SLIP-ON FLANGE DESIGN
1 Project Sohar Refinery Project Doc. No. DF - SOFLG - 100
2 Item No. F - 3704 Serivice Incinerator Chambe* Type Loose Sheet No. 1 of 1
1 DESIGN CONDITION

10 Gasket Width, N mm #VALUE! ### #VALUE!
2
### #VALUE! Ab = π / 4 d22 n mm2 #VALUE!
13 b0 / b mm ### ### W = 0.5 ( Am + Ab ) Sa ### #VALUE!
14 G mm #VALUE!
15 Bolt Size / Q'ty, n ### ### Required Gasket Width

Operating Condition
18 HD = π B P / 4 hD = 0.5 ( C - B ) MD = HD h D
2
514,706,916 #VALUE! #VALUE!
H
19 G = W m1
20 HT = H - HD #VALUE! hT = 0.5 ( hD + hG ) #VALUE! MT = H T hT #VALUE!
Gasket Seating
23

25 T #VALUE! FL #VALUE!
26 Z #VALUE! VL #VALUE!
27 Y #VALUE! f #VALUE! t= 95 h= ###
28 U #VALUE! e = F L / h0 #VALUE! * STD ###
29 g1 / g 0 #VALUE! U
h0 = Bg0 d = V h 0 g 02 #VALUE!
30 #VALUE! L
31 E = ###
#VALUE!
W
#VALUE! #VALUE!
#VALUE!
32 t 95.000 hG R = ###
33 α = te+1 #VALUE! hT
HG hD
34 β = 4/3 t e + 1 #VALUE!
35 γ = α/T #VALUE! *
HT g1= ###
36 δ = t3 / d #VALUE! HD
#VALUE!
#VALUE!
#VALUE!
37 λ = γ+ δ #VALUE! g0 = ###
38 mo = Mo / B #VALUE! tn = 14
39 mG = Mo' / B #VALUE!
G=
C=
A=

7 #VALUE!
Allowable Stress Operating Condition Allowable Stress Gasket Seating
### Longitudinal Hub, ### Longitudinal Hub,
43 1.5 Sfo #VALUE! SH = mo / λ g12 #VALUE! 1.5 Sfa #VALUE! SH = mG / λ g12 #VALUE!
#VALUE! #VALUE!
### Radial Flange ### Radial Flange
44 Sfo #VALUE! SR = β mo / λ t2 #VALUE! Sfa #VALUE! SR = β mG / λ t2 #VALUE!
#VALUE! #VALUE!
### Tangential Flange ### Tangential Flange
45 Sfo #VALUE! ST = mo Y / t2 - Z SR #VALUE! Sfa #VALUE! ST = mG Y / t2 - Z SR #VALUE!
#VALUE! #VALUE!
### Greater of 0.5( SH + SR ) ### Greater of 0.5( SH + SR )
46 Sfo #VALUE! or 0.5( SH + ST ) #VALUE! Sfa #VALUE! or 0.5( SH + ST ) #VALUE!
#VALUE! #VALUE!
S L I P - O N, FULL FACE GASKET F LANG E DESIGN
1 Project Sohar Refinery Project Doc. No. DF - SOFFG - 100
1 DESIGN CONDITION

9 Gasket Material Spiral W.,SUS Wm2 = b π G y + H'GY ### #VALUE! Am = greater of Wm2/Sa
10 ### #VALUE!
11 m #VALUE! H ' P = ( h G / h' G ) H P #VALUE! Ab = π / 4 d22 n mm2 #VALUE!
12 y ### #VALUE! H = G2 π P / 4 ### #VALUE! Check Ab > Am #VALUE!
13 b=(C-B)/4 mm #VALUE! Wm1 = HP + H'P + H ### #VALUE! W = 0.5 ( Am + Ab ) Sa ### #VALUE!
14 G = C - 2 hG mm #VALUE! H'GY = ( hG / h'G ) b π G y #VALUE!
15 Bolt Size / Q'ty, n ### ###
16 Bolt Dia. / Root Dia., d2 mm ### ### Bolt Hole Dia., dh ### mm

Operating Condition
18 HD = π B P / 4 hD = 0.5 ( C - B ) MD = HD hD
2
514,706,916 #VALUE! #VALUE!
H
19 T = H - H D #VALUE! hT = 0.5 ( hD + hG ) #VALUE! MT = HT hT #VALUE!
20 Mo = MD + MT #VALUE!
Lever Arm, mm
(C-B)(2B+C) (A- C ) ( 2A+ C )
21 hG = #VALUE! h' G = #VALUE!
6(B+C) 6 ( C +A)
#VALUE!
hG h' G
22 HG = W-H #VALUE! h" G = hG + h ' G #VALUE! MG = HG h"G #VALUE!

24 T #VALUE! FL #VALUE! t= 95 h= ###
25 Z #VALUE! VL #VALUE! * STD ###
26 Y #VALUE! f #VALUE!
27 U #VALUE! e = F L / h0 #VALUE!
28 g1 / g 0 #VALUE! U H'G E = ###
d = V h 0 g 02 #VALUE!
#VALUE!
29 h0 = Bg0 #VALUE! L
h'G ### W
30
#VALUE!
hG R = ###
6 STRESS F O R M U LA FACTORS hT
HG
#VALUE!
31 t 95.000 mo = Mo / B #VALUE! hD
32 α = te+1 #VALUE!
*
HT g1= ###
33 β = 4/3 t e + 1 #VALUE! HD
#VALUE!
#VALUE!
#VALUE!
34 γ = α/T #VALUE! g0 = ###

35 δ = t3 / d #VALUE! tn = 14
36 λ = γ+ δ #VALUE!
G=
C=
A=

7 #VALUE!
Allowable Stress Operating Condition
### Longitudinal Hub,
40 1.5 Sfo #VALUE! SH = mo / λ g12 #VALUE!
#VALUE!
### Radial Flange
41 Sfo #VALUE! SR = β mo / λ t2 #VALUE!
#VALUE!
### Tangential Flange
42 Sfo #VALUE! ST = mo Y / t2 - Z SR #VALUE!
#VALUE!
### Greater of 0.5( SH + SR )
43 Sfo #VALUE! or 0.5( SH + ST ) #VALUE!
#VALUE!
Radial Stress at Bolt Circle
44 Sfo #VALUE! ### 6 MG #VALUE!
SRAD =
#VALUE! t2 ( π C - n dh )
RING FLANGE DESIGN
1 Project Sohar Refinery Project Doc. No. DF - RFLG - 100
1 DESIGN CONDITION

10 Gasket Width, N mm 20.00 ### #VALUE!
2
### ### Ab = π / 4 d22 n mm2 #VALUE!
13 b0 / b mm 10.00 7.97 W = 0.5 ( Am + Ab ) Sa ### #VALUE!
14 G mm 1505.1
15 Bolt Size / Q'ty, n 1" 48 Required Gasket Width

Operating Condition
18 HD = π B P / 4 hD = 0.5 ( C - B ) MD = HD h D
2
514,706,916 #VALUE! #VALUE!
H
19 G = W m1
20 HT = H - HD 19,021,440 hT = 0.5 ( hD + hG ) #VALUE! MT = H T hT #VALUE!
Gasket Seating
23

24 K = A / B #VALUE!
25
26
27 Y #VALUE! t= 95
28 * STD ###
29
30
31 E = 30.0
#VALUE!
W
#VALUE!
#VALUE!
32 t 95.000 hG R= ###
33 hT
HG hD
34 h= ###
21.5
35 *
HT g1= 26.0
36 HD
#VALUE!
#VALUE!
37
mo = Mo / B
1,505
38 #VALUE!
39 mG = Mo' / B #VALUE! g0 = ###
40 If bolt spacing exceeds 2 dB + t, mo and mG in above equations are B = 1,478 tn = 14
G=
C=
A=

7 REQUIRED T H I C K N E S S, unit - mm
Formula Operating Condition Allowable Stress Gasket Seating
mO Y mG Y
43 t = ### t = ###
Sfo Sfa
44

R I N G, FULL FACE GASKET F LANG E DESIGN
1 Project Sohar Refinery Project Doc. No. DF - RFFG - 100
1 DESIGN CONDITION

9 Gasket Material Spiral W.,SUS Wm2 = b π G y + H'GY ### #VALUE! Am = greater of Wm2/Sa
10 ### #VALUE!
11 m #VALUE! H ' P = ( h G / h' G ) H P #VALUE! Ab = π / 4 d22 n mm2 #VALUE!
12 y ### #VALUE! H = G2 π P / 4 ### #VALUE! Check Ab > Am #VALUE!
13 b=(C-B)/4 mm #VALUE! Wm1 = HP + H'P + H ### #VALUE! W = 0.5 ( Am + Ab ) Sa ### #VALUE!
14 G = C - 2 hG mm #VALUE! H'GY = ( hG / h'G ) b π G y #VALUE!
15 Bolt Size / Q'ty, n ### ###
16 Bolt Dia. / Root Dia., d2 mm ### ### Bolt Hole Dia., dh ### mm

Operating Condition
18 HD = π B P / 4 hD = 0.5 ( C - B ) MD = HD hD
2
514,706,916 #VALUE! #VALUE!
H
19 T = H - H D #VALUE! hT = 0.5 ( hD + hG ) #VALUE! MT = HT hT #VALUE!
20 Mo = MD + MT #VALUE!
Lever Arm, mm
(C-B)(2B+C) (A- C ) ( 2A+ C )
21 hG = #VALUE! h' G = #VALUE!
6(B+C) 6 ( C +A)
#VALUE!
hG h' G
22 HG = W-H #VALUE! h" G = hG + h ' G #VALUE! MG = HG h"G #VALUE!

23 K = A / B #VALUE!
24 t= 95
25 * STD ###
26 Y #VALUE!
27
28 H'G E= ###
#VALUE!
29 h'G ### W
30
#VALUE!
hG R= ###
6 STRESS F O R M U LA FACTORS hT
HG
#VALUE!
31 t 95.000 mo = Mo / B #VALUE! hD h= ###

32 *
HT g1 =
33 HD ###
#VALUE!
#VALUE!
#VALUE!
34
35
36 g0 = ###
37 If bolt spacing exceeds 2 dB + t, mo and mG in above equations are B = 1,478 tn = 14
G=
C=
A=

7 #VALUE!
Allowable Stress Operating Condition
40
41
### Tangential Flange
42 Sfo #VALUE! ST = mo Y / t2 #VALUE!
#VALUE!
43
Radial Stress at Bolt Circle
44 Sfo #VALUE! ### 6 MG #VALUE!
SRAD =
#VALUE! t2 ( π C - n dh )
Date 05. 8. 15.
Sheet No. 0 of x
Part Tube
DESIGN DATA
Material Code KS
Material STS 304 TB E
Outside diameter of the tube course under consideration 25.4 mm
Nominal thickness of the tube 3 mm
Inside diameter of the tube Uncorroded 19.4 mm
Inside diameter of the tube Corroded D 19.4 mm
Inside radius Corroded R 9.7 mm
CALCULATION
Checks : t = ### ### 0.5 R = 4.85 -> ###
P= 300 ### 0.385 S E = #VALUE! -> ###
PR 300.0 9.7
t = S E - 0.6 P + α = ### 1 - 0.6 300.0
+ 0.0
= ### mm ### 3 mm used. -> #VALUE!
Minimum Tube Wall Thickness in the Bent Portion before Bending * TEMA RCB - 2. 31 U-bend Requirements
Minimum required thickness, calculated above t #VALUE! mm
Outside tube diameter do 25.4 mm
Mean radius of bend R 37.5 mm
do 25.4
t0 = t [ 1 + 4R ] = ### [ 1 + 4 x 37.5 ]
= ### mm ### 3 mm used. -> #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Header, Inlet
DESIGN DATA
Material Code KS
Material STS 304 TP E 125 A / Sch.80
Inside diameter of the shell course under consideratio Uncorroded #VALUE! mm
Inside diameter of the shell course under consideratio Corroded D #VALUE! mm
Inside radius Corroded R #VALUE! mm
CALCULATION
Checks : t = ### ### 0.5 R = #VALUE! -> ###
P= 300 ### 0.385 S E = #VALUE! -> ###
PR 300.0 #VALUE!
t = S E - 0.6 P + α = ### 1 - 0.6 300.0 + 0.0
= ### mm ### ### mm used. -> #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Blind Flg, Inlet
DESIGN DATA
Material Code KS
Material STS 304
Diameter measured as indicated in Fig. UG-34 Uncorroded #VALUE! mm
Diameter measured as indicated in Fig. UG-34 Corroded d #VALUE! mm
CALCULATION
d d
t t
m = the ratio, tr / ts = ### / ### = ###

C = 0.33 m = 0.33 x ### = ### * min. 0.2
t = d CP/SE + α = ### ### 300.0 / ### 1 + 0.0
= ### mm ### 15 mm used. -> ###

Date 05. 8. 15.
Sheet No. 0 of x
DESIGN DATA
Material Code KS
Material STS 304
CALCULATION

t
t = d CP/SE + α
#VALUE!
d = #VALUE!
#VALUE!
= ### 0.25 300.0 / ### 1 + 0.0
= ### mm ### 15 mm used. -> ###

Shell ID

Date 05. 8. 15.
Sheet No. 0 of x
( c ) ( 2 ) Sketch ( j ) Bolted with a confined gasket Flanget to Shell
DESIGN DATA
Material Code KS
Material STS 304
CALCULATION
t = d C P / S E + 1.9 W hG / S E d3 + α
to = ### 0.30 300.0 / ### 1 + 1.9 #VALUE! ### / ### 1 ### ^3 + 0.0
= ### mm
* Gasket Seating
tg = ### 0.30 0.0 / ### 1 + 1.9 #VALUE! ### / ### 1 ### ^3 + 0.0
= ### mm
= ### mm ### 15 mm used. -> ###
Flange Data
#VALUE!
Diameter at location of gasket load reaction d ### mm t = 15 *Std ###
Basic gasket seating width b0 ### mm
Effective gasket seating width b ### mm hG #VALUE!
Gasket 0 ###
Gasket factor, Table 2-5.1 m ### ###
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Gasket unit seating load y ### ### Gasket d #VALUE!

Nominal Bolt Size ### Width ###
Actual Bolt Dia. ### mm
Root Dia. d2 ### mm
No. of Bolts n ### Shell ID
Total Bolt Load
W = Wm1 = H + Hp = 0.785 d2 P + ( 2 b 3.14 d m P )
= 0.785 ### ^2 300 + ( 2 ### 3.14 ### ### 300.0 ) = #VALUE!
* Gasket Seating
Wm2 = 3.14 b d y = 3.14 ### ### ### = #VALUE!
Am1 = Wm1 / Sb = #VALUE! / ### = ###
Am2 = Wm2 / Sa = #VALUE! / ### = ###
Am = Larger of Am1 or Am2 = ### * total required cross-sectional area of bolts
Ab = π / 4 d22 n = ### * cross-sectional area of the bolts using the root diameter
* Ab ### Am -> ###
* Required gasket width = Ab Sa / 2 y π G ### ### Gasket width, used ### -> ###
W = ( Am + Ab ) Sa / 2 = #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Header, Outlet
DESIGN DATA
Material Code KS
Material STS 304 TP E 80 A / Sch.80
Inside diameter of the shell course under consideratio Uncorroded #VALUE! mm
Inside diameter of the shell course under consideratio Corroded D #VALUE! mm
Inside radius Corroded R #VALUE! mm
CALCULATION
Checks : t = ### ### 0.5 R = #VALUE! -> ###
P= 300 ### 0.385 S E = #VALUE! -> ###
PR 300.0 #VALUE!
t = S E - 0.6 P + α = ### 1 - 0.6 300.0 + 0.0
= ### mm ### ### mm used. -> #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Blind Flg, Outlet
DESIGN DATA
Material Code JIS
Material SUS 304
Diameter measured as indicated in Fig. UG-34 Uncorroded #VALUE! mm
Diameter measured as indicated in Fig. UG-34 Corroded d #VALUE! mm
CALCULATION
d d
t t
m = the ratio, tr / ts = ### / ### = ###

C = 0.33 m = 0.33 x ### = ### * min. 0.2
t = d CP/SE + α = ### ### 300.0 / ### 1 + 0.0
= ### mm ### ### mm used. -> ###

Date 05. 8. 15.
Sheet No. 0 of x
DESIGN DATA
Material Code JIS
Material SUS 304
CALCULATION

t
t = d CP/SE + α
#VALUE!
d = #VALUE!
#VALUE!
= ### 0.25 300.0 / ### 1 + 0.0
= ### mm ### ### mm used. -> ###

Shell ID

Date 05. 8. 15.
Sheet No. 0 of x
( c ) ( 2 ) Sketch ( j ) Bolted with a confined gasket Flanget to Shell
DESIGN DATA
Material Code JIS
Material SUS 304
CALCULATION
t = d C P / S E + 1.9 W hG / S E d3 + α
to = ### 0.30 300.0 / ### 1 + 1.9 #VALUE! ### / ### 1 ### ^3 + 0.0
= ### mm
* Gasket Seating
tg = ### 0.30 0.0 / ### 1 + 1.9 #VALUE! ### / ### 1 ### ^3 + 0.0
= ### mm
= ### mm ### ### mm used. -> ###
Flange Data
#VALUE!
Diameter at location of gasket load reaction d ### mm t = ### *Std ###
Basic gasket seating width b0 ### mm
Effective gasket seating width b ### mm hG #VALUE!
Gasket Spiral W.,SUS ###
Gasket factor, Table 2-5.1 m ### ###
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Gasket unit seating load y ### ### Gasket d #VALUE!

Nominal Bolt Size ### Width ###
Actual Bolt Dia. ### mm
Root Dia. d2 ### mm
No. of Bolts n ### Shell Id
Total Bolt Load
W = Wm1 = H + Hp = 0.785 d2 P + ( 2 b 3.14 d m P )
= 0.785 ### ^2 300 + ( 2 ### 3.14 ### ### 300.0 ) = #VALUE!
* Gasket Seating
Wm2 = 3.14 b d y = 3.14 ### ### ### = #VALUE!
Am1 = Wm1 / Sb = #VALUE! / ### = ###
Am2 = Wm2 / Sa = #VALUE! / ### = ###
Am = Larger of Am1 or Am2 = ### * total required cross-sectional area of bolts
Ab = π / 4 d22 n = ### * cross-sectional area of the bolts using the root diameter
* Ab ### Am -> ###
* Required gasket width = Ab Sa / 2 y π G ### ### Gasket width, used ### -> ###
W = ( Am + Ab ) Sa / 2 = #VALUE!

Date 05. 8. 15.
Sheet No. 0 of x
Part Nozzle > A1, Manhole
Code UG - 45 Nozzle Neck Thickness
UW - 16 Minimum Requirements for Attachment Welds at Openings
DESIGN DATA
Shell NOZZLE
Material Code ASTM ASTM
Material specification A 516-70 A 516-70
Internal design pressure P 300 kPa.g 300 kPa.g
Design temperature 340 ℃ 340 ℃
Inside diameter Uncorroded 2,500 mm 585.6 mm
Inside diameter Corroded D 2,506 mm Dn 591.6 mm
Inside radius Corroded R 1,253 mm Rn 295.8 mm
Maximum allowable stress value S #VALUE! ### Sn #VALUE! ###
Joint efficiency E 0.85 En 1
Corrosion allowance α 3 mm αn 3 mm
Nominal wall thickness Uncorroded 14 mm 12.00 mm
Wall thickness Corroded t 11 mm tn 9.00 mm
CALCULATION
Minimum Nozzle Wall Thickness * UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = 147.9 -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 295.8
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0
+ 3.0 = ### mm
UG - 45 ( b )
(1) Shell or head thickness ( E = 1 ) tr2 = - N/A - mm

UG - 16 ( b ) Minimum thickness tr3 = 4.60 mm
(4) Minimum thickness of standard wall pipe tr4 = - N/A - mm
Larger of tr2 or tr3 tr5 = 4.60 mm
tr6 = Smaller of tr4 or tr5 = 4.60 mm
-> Larger of tr1 or tr6 = ### mm ### 12.00 mm used. -> ###
Size of Weld Required * UW - 16 ( c )
Inner Fillet Weld tmin = Smaller of 19 mm or tn or te = 9.00

tc min = Smaller of 6 mm or 0.7 tmin = 6.00
tc act = 0.7 Leg41 = 7.00 -> OK !
Outer Fillet Weld tmin = Smaller of 19 mm or te or t = 11.00

tw min = 0.5 tmin = 5.50
tw act = 0.7 Leg42 = 6.30 -> OK !
-> The weld is satisfactory.
### ### ###

### ###

Date 05. 8. 15.
Sheet No. 1 of x
Code UG - 37 Reinforcements required for Openings in Shells and Formed Heads
DESIGN DATA
Nozzle Placemenent Inserted
Finished diameter of circular opening = Dn d 591.6 mm Dp
Corrction factor F 1 tn Rn
trn
Required thickness of a seamless shell or head tr ### mm
Required thickness of a seamless nozzle wall trn ### mm t
* tr
1 e
Allowable stress value in tension, Nozzle Sn ### ###
Allowable stress value in tension, Vessel Sv ### ### t c
Strength reduction factor, ≤ ### = Sn/Sv fr1 ###
* h d
Strength reduction factor, ≤ ### = Sn/Sv fr2 ### 2 ti
E1 1
Pad material code ASTM
Pad material specification A 516-70 Larger of Larger of
d or Rn + tn +
Pad O.D. 1160 mm d or Rn + tn + t
t
For nozzle wall inserted For nozzle wall
Pad thickness te 14 mm abutting
through the vessel wall the vessel wall
Allowable stress value in reinforcing element Sp ### ### * 1 : Smaller of 2.5 t or 2.5 tn + te
Strength reduction factor, ≤ ### =( lesser of Sn or Sp )/ Sv fr3 ### ### * 2 : Smallest of h, 2.5 t, or 2.5 ti
Strength reduction factor, ≤ ### = Sp/Sv fr4 ###
Leg41 10.0 mm * Min. 8.5
Leg42 9.0 mm * Min. 7.8
Leg43 - N/A - mm * Min.
Limit of reinforcement * UG - 40 591.6 mm * Larger of d or Rn + tn + t

Outside diameter of reinforcing element Dp ### mm
CALCULATION
= A, Area required = d tr F + 2 tn tr F ( 1 - fr1 )

= #VALUE! mm2
= A1, Area available in shell

= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
= #VALUE! mm2
= A2, Area available in nozzle projecting outward = Smaller of 5 ( tn - trn ) fr2 t or 2 ( tn - trn ) ( 2.5 tn + te ) fr2
= #VALUE! mm2
= A3, Aea available in inward nozzle = Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2

= - N/A - mm2
= A41, Area available in outward weld = outward nozzle weld = (leg)^2 fr3
= #VALUE! mm2
= A42, Area available in outer weld = outer element weld = (leg)^2 fr4
= #VALUE! mm2
= A43, Area available in inward weld = inward nozzle weld = (leg)^2 fr2
= - N/A - mm2
= A5, Area available in element = ( Dp - d - 2 tn ) te fr4

= #VALUE! mm2
A1 + A2 + A41 + A42 + A5 = #VALUE! ### A = #VALUE! ### ###

Date 05. 8. 15.
Sheet No. 2 of x
Code UG - 41 Strength of Reinforcement
CALCULATION
Allowable Unit Stresses * UG - 45 ( c ) & UW - 15 ( c )
Fillet Weld Shear Sfs = 0.49 x #VALUE! = #VALUE! ###

Nozzle Wall Shear Sns = 0.7 x #VALUE! = #VALUE! ###
Groove Weld Tension Sgt = 0.74 x #VALUE! = #VALUE! ###
Groove Weld Shear Sgs = 0.6 x #VALUE! = #VALUE! ###
Strength of Connection Elements * Dimensions are in###
Inner Fillet Weld Shear

(a) = π / 2 x Nozzle OD x Weld Leg x Sfs
= π/2 x ### x ### x #VALUE! = #VALUE! ### = #VALUE! N
Nozzle Wall Shear
(b) = π / 2 x Mean Nozzle Dia. x tn x Sns
Groove Weld Tension
(c) = π / 2 x Nozzle OD x t x Sgt
Outer Fillet Weld Shear
(d) = π / 2 x Pad OD x Weld Leg x Sfs
Upper Groove Weld Tension
(e) = π / 2 x Nozzle OD x te x Sgt
Lower Fillet Weld Shear
(f) = π / 2 x Nozzle OD x Weld Leg x Sfs
= π/2 x ### x - N/A - x #VALUE! = - N/A - ### = - N/A - N
Load to be carried by Welds * UG - 41 ( b ) ( 1 ) & ( 2 )
Weld Load for Strength Path 1 - 1

W1-1 = ( A2 + A5 + A41 + A42 ) Sv = #VALUE! ### = #VALUE! N
W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv = #VALUE! ### = #VALUE! N
W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv = #VALUE! ### = #VALUE! N
Total Weld Load
W = [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv = #VALUE! ### = #VALUE! N
Check Strength Paths * UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1 (d) + (b) = #VALUE! + #VALUE! = #VALUE! N -> ###

Load for Path 1-1 = Smaller of W1-1 or W = #VALUE! N
Path 2-2 (a) + (c) + (e) = #VALUE! + #VALUE! + #VALUE! = #VALUE! N -> ###
Path 3-3 (d) + (c) = #VALUE! + #VALUE! = #VALUE! N -> ###

-> ### ###

Date 05. 8. 15.
Sheet No. 0 of x
Part Nozzle > K1 & K2
Code UG - 45 Nozzle Neck Thickness
UW - 16 Minimum Requirements for Attachment Welds at Openings
DESIGN DATA
Shell NOZZLE
Material Code ASTM ASTM
Material specification A 516-70 A 106-B / 1 1/2" / XX-STR
Internal design pressure P 300 kPa.g 300 kPa.g
Design temperature 340 ℃ 340 ℃
Inside diameter Uncorroded 2,500 mm #VALUE! mm
Inside diameter Corroded D 2,506 mm Dn #VALUE! mm
Inside radius Corroded R 1,253 mm Rn #VALUE! mm
Maximum allowable stress value S #VALUE! ### Sn #VALUE! ###
Joint efficiency E 0.85 En 1
Corrosion allowance α 3 mm αn 3 mm
Nominal wall thickness Uncorroded 14 mm #VALUE! mm
Wall thickness Corroded t 11 mm tn #VALUE! mm
CALCULATION
Minimum Nozzle Wall Thickness * UG - 45
UG - 45 ( a ) & UG - 27 ( c ) ( 1 )
Checks : tr1 = ### ### 0.5 R = #VALUE! -> ###

P = 300 ### 0.385 S E = #VALUE! -> ###
P Rn 300.0 #VALUE!
tr1 = Sn En - 0.6 P + αn = ### 1 - 0.6 300.0 + 3.0 = ### mm
UG - 45 ( b )
(1) Shell or head thickness ( E = 1 ) tr2 = ### mm

UG - 16 ( b ) Minimum thickness tr3 = 4.60 mm
(4) Minimum thickness of standard wall pipe tr4 = ### mm
Larger of tr2 or tr3 tr5 = ### mm
tr6 = Smaller of tr4 or tr5 = ### mm
-> Larger of tr1 or tr6 = ### mm ### ### mm used. -> ###
###
Inner Fillet Weld tmin = Smaller of 19 mm or tn or t = ###

tc min = Smaller of 6 mm or 0.7 tmin = ###
tc act = 0.7 Leg41 = ### -> ###
Outer Fillet Weld tmin = Smaller of 19 mm or te or t = - N/A -

tw min = 0.5 tmin = - N/A -
tw act = 0.7 Leg42 = - N/A - -> - N/A -
-> ###
Strength cal. for welds are NOT required for this detail which conforms to Fig. UW - 16. 1, sketch ( c ) ~ ( e ).
### ### ###

### ###

Date 05. 8. 15.
Sheet No. 1 of x
Code UG - 37 Reinforcements required for Openings in Shells and Formed Heads
DESIGN DATA
Nozzle Placemenent Inserted
Finished diameter of circular opening = Dn d ### mm Dp
Corrction factor F 1 tn Rn
trn
Required thickness of a seamless shell or head tr ### mm
Required thickness of a seamless nozzle wall trn ### mm t
* tr
1 e
Allowable stress value in tension, Nozzle Sn ### ###
Allowable stress value in tension, Vessel Sv ### ### t c
Strength reduction factor, ≤ ### = Sn/Sv fr1 ###
* h d
Strength reduction factor, ≤ ### = Sn/Sv fr2 ### 2 ti
E1 1
Pad material code - N/A -
Pad material specification - N/A - Larger of Larger of
d or Rn + tn +
Pad O.D. - N/A - mm d or Rn + tn + t
t
For nozzle wall inserted For nozzle wall
Pad thickness te - N/A - mm abutting
through the vessel wall the vessel wall
Allowable stress value in reinforcing element Sp - N/A - ### * 1 : Smaller of 2.5 t or 2.5 tn + te
Strength reduction factor, ≤ ### =( lesser of Sn or Sp )/ Sv fr3 - N/A - ### * 2 : Smallest of h, 2.5 t, or 2.5 ti
Strength reduction factor, ≤ ### = Sp/Sv fr4 - N/A -
Leg41 ### mm * Min. ###
Leg42 - N/A - mm * Min. - N/A -
Leg43 - N/A - mm * Min.
Limit of reinforcement * UG - 40 ### mm * Larger of d or Rn + tn + t

Outside diameter of reinforcing element Dp - N/A - mm
CALCULATION
= A, Area required = d tr F + 2 tn tr F ( 1 - fr1 )

= #VALUE! mm2
= A1, Area available in shell

= Larger of d ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 ) or 2 ( t + tn ) ( E1 t - F tr ) - 2 tn ( E1 t - F tr ) ( 1 - fr1 )
= #VALUE! mm2
= A2, Area available in nozzle projecting outward = Smaller of 5 ( tn - trn ) fr2 t or 5 ( tn - trn ) fr2 tn
= #VALUE! mm2
= A3, Aea available in inward nozzle = Smallest of 5 t ti fr2, 5 ti ti fr2 or 2 h ti fr2

= - N/A - mm2
= A41, Area available in outward weld = outward nozzle weld = (leg)^2 fr2
= #VALUE! mm2
= A42, Area available in outer weld = outer element weld = (leg)^2 fr4
= - N/A - mm2
= A43, Area available in inward weld = inward nozzle weld = (leg)^2 fr2
= - N/A - mm2
= A5, Area available in element = ( Dp - d - 2 tn ) te fr4

= - N/A - mm2
A1 + A2 + A41 = #VALUE! ### A = #VALUE! ### ###

Date 05. 8. 15.
Sheet No. 2 of x
Code UG - 41 Strength of Reinforcement
CALCULATION
Allowable Unit Stresses * UG - 45 ( c ) & UW - 15 ( c )
Fillet Weld Shear Sfs = 0.49 x #VALUE! = #VALUE! ###

Nozzle Wall Shear Sns = 0.7 x #VALUE! = #VALUE! ###
Groove Weld Tension Sgt = 0.74 x #VALUE! = #VALUE! ###
Groove Weld Shear Sgs = 0.6 x #VALUE! = #VALUE! ###
Strength of Connection Elements * Dimensions are in###
Inner Fillet Weld Shear

(a) = π / 2 x Nozzle OD x Weld Leg x Sfs
Nozzle Wall Shear
(b) = π / 2 x Mean Nozzle Dia. x tn x Sns
Groove Weld Tension
(c) = π / 2 x Nozzle OD x t x Sgt
Outer Fillet Weld Shear
(d) = π / 2 x Pad OD x Weld Leg x Sfs
= π/2 x - N/A - x - N/A - x #VALUE! = - N/A - ### = - N/A - N
Upper Groove Weld Tension
(e) = π / 2 x Nozzle OD x te x Sgt
Lower Fillet Weld Shear
(f) = π / 2 x Nozzle OD x Weld Leg x Sfs
Load to be carried by Welds * UG - 41 ( b ) ( 1 ) & ( 2 )

W1-1 = ( A2 + A5 + A41 + A42 ) Sv = #VALUE! ### = #VALUE! N
W2-2 = ( A2 + A3 + A41 + A43 + 2 tn t fr1 ) Sv = #VALUE! ### = #VALUE! N
W3-3 = ( A2 + A3 + A5 + A41 + A42 + A43 + 2 tn t fr1 ) Sv = #VALUE! ### = #VALUE! N
Total Weld Load
W = [ A - A1 + 2 tn fr1 ( E1 t - F tr ) ] Sv = #VALUE! ### = #VALUE! N
Check Strength Paths * UG - 41 ( b ) ( 1 ) & ( 2 )
Path 1-1 (d) + (b) = 0 + #VALUE! = #VALUE! N -> ###

Path 2-2 (a) + (c) + (e) = #VALUE! + #VALUE! + 0 = #VALUE! N -> ###
Path 3-3 (d) + (c) = 0 + #VALUE! = #VALUE! N -> ###

-> ### ###

MD PV ASME v0.1

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MD PV ASME v0.1

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Program User Guide :

Mechanical Design of P / V in acc. with ASME

Description Date Version Remarks

Inside the Program

NTES Narai Thermal Engineering Services

Mechanical Design of P / V in acc. with ASME

In general, bolts should be used in multiples of four(4).

NTES Narai Thermal Engineering Services

Job No. : 0 - 3100 - 25

Project : Sohar Refinery Project

Item No. : F - 3704

Service Incinerator Chamber

Rev. Date Description Prepared Reviewed Approved

Narai Thermal Engineering Services

NTES Narai Thermal Engineering Services

1. Design Data and Summary

NTES Narai Thermal Engineering Services

Material Code ASTM

Internal design pressure P 300 kPa.g

Design temperature 340 ℃

Inside diameter of the shell course under consideratio Uncorroded 2,500 mm

Inside diameter of the shell course under consideratio Corroded D 2,506 mm

Inside radius Corroded R 1,253 mm

Maximum allowable stress value S #VALUE! ###

Joint efficiency for, or the efficiency of, appropriate joint E 0.85

Minimum Required Thickness of Shell

Checks : t = ### ### 0.5 R = 626.5 -> ###

P= 300 ### 0.385 S E = #VALUE! -> ###

= ### mm ### 14 mm used. -> #VALUE!

NTES Narai Thermal Engineering Services

Minimum Required Thickness of Head before Forming

Check : t / L = ### ### 0.002 -> ###

P D 100 300.0 2,506 ###

= ### mm ### 14 mm used. -> #VALUE!

Check : t / L = ### ### 0.002 -> ###

0.885 P L 100 0.885 300.0 2,267 ###

= ### mm ### 14 mm used. -> #VALUE!

Checks : t = ### ### 0.356 L = 806.9 -> ###

P= 300 ### 0.665 S E = #VALUE! -> ###

P L 100 300.0 2,267 ###

= ### mm ### 14 mm used. -> #VALUE!

NTES Narai Thermal Engineering Services

Material Code ASTM

Internal design pressure P 300 kPa.g

Design temperature 340 ℃

Inside diameter of the shell course under consideratio Uncorroded 1,450 mm

Inside diameter of the shell course under consideratio Corroded D 1,456 mm

Inside radius Corroded R 728 mm

Maximum allowable stress value S #VALUE! ###

Joint efficiency for, or the efficiency of, appropriate joint E 0.85

Minimum Required Thickness of Shell

Checks : t = ### ### 0.5 R = 364 -> ###

P= 300 ### 0.385 S E = #VALUE! -> ###

= ### mm ### 14 mm used. -> #VALUE!

NTES Narai Thermal Engineering Services

Minimum Required Thickness of Conical Shell

Checks : Θ = 29.7 < Θmax = 30 deg -> OK !

= ### mm ### 14 mm used. -> #VALUE!

NTES Narai Thermal Engineering Services

Minimum Required Thickness of Flat Head

Diameter at location of gasket load reaction d 1,505 mm t = 50 *Std ###

Effective gasket seating width b 8.0 mm hG

Gasket unit seating load y ### ### d

Total Bolt Load