Turbo BLOWER

AERZEN TURBO BLOWER UNITS AT

Volume flow intakes from 1,000 m³/h to 13,200 m³/h
 Technology from AERZEN.
Always one innovation ahead.

In today’s world of hard-fought markets and ever increasing competition, it is rare to find a company
with over 145 years of continuous operation. AERZEN is one of those. For generations this family
enterprise has stood for quality and innovation. AERZEN’s latest innovation – AT Turbo blowers for
wastewater treatment – is one more proof of this: amazing performance that sets new standards for
energy efficiency.

Saving Energy – Saving the future

AERZEN – a tradition of forward thinking
Founded in 1864, Aerzener Maschinenfabrik is a leader in
today’s compressor technology. Its rotary lobe blowers and
screw compressors have been important elements in many
manufacturing sectors for decades.
AERZEN’s active R&D department produces a steady flow
of pioneering innovations such as screw compressors with
oil-free operation, products that have become hallmarks
of technological progress. “expect performance” as the
company motto says.
The problem of rising energy costs coupled with dwindling
resources is worrying managers, researchers and consum-
ers more than ever before. The demands on the technolo-
gies of the future – peak performance at minimal energy
consumption – are incredibly high. Added to this is the
growing problem of resource shortfalls. The highest en-
ergy costs are found in basic industrial processes:
30 % for those that use pumps and compressors of any
kind. This is true for waste water technology as well.
Treating waste water in aeration basins accounts for any-
where from 60 to 80 % of a sewage plant’s total energy
consumption. What is needed here are new technologies
that are both energy-saving as well as durable.

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AT Turbo:
Energy efficiency that is one step ahead
Designed especially for high volume flows, the frequency-
controlled AT Turbo blowers from AERZEN deliver maxi-
mum energy efficiency.
Their state-of-the-art compressor technology make them
perfect additions to the AERZEN portfolio: there is now
the right machine for every level of volume flow.
THE FREQUENCY-CONTROLLED AT TURBO BLOWERS
FROM AERZEN ARE STATE-OF-THE-ART
COMPRESSOR TECHNOLOGY
The perfect solution for every application
Waste water treatment uses both kinds of compressors
– rotary lobe and turbo. When used in combination, how-
ever, these high-performance technologies reach unsur-
passed levels of efficiency. The AT Turbo can be combined
with the Delta Hybrid – the world’s first rotary lobe com-
pressor – allowing users to take advantage of the wide
range of technologies to maximize energy efficiency (for
additional details see D1-010). Applied innovation for that
decisive step forward.
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 Functional technology for maximum efficiency:
Perfectly attuned components.

All AERZEN products are manufactured in the company’s own plants. The advantage is
obvious: all components can be perfectly attuned to one another and fully integrated into
the production process. The result is greater reliability, security, and economy.
Roundthe-clock, uninterrupted operation and maximum productivity at lower costs.

Optimal efficiency guaranteed: The impeller

Quality begins with the choice of materials. The AT Turbo is the only turbo blow-
er that features a stainless steel impeller. It is corrosion-resistant, extremely
robust, and has very high yield strength – another plus for efficiency and secu-
rity. The three-dimensional design is fully integrated into the working part of
the blower and is upgraded on an ongoing basis:
Every improvement in the details leads to
improved performance.

AERZEN Turbo-Impeller

Oil-free, low maintenance, robust:

The permanent magnet motor from AERZEN
The permanent magnet motor driving the AT Turbo is one AERZEN innovation
that is setting standards for efficiency. Performance levels of this new high-speed
motor are noticeably higher than conventional motors. Operational speeds of the
air-cooled, compact motor are adjustable. Air foil bearings mean that operation
is absolutely oil-free as well as friction- and vibration-free. The result is minimal
maintenance and reduced wear – and, of course, greater efficiency.

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Factoring in intelligent security:
The frequency inverter
Modern technology enables improvements in operational
security. The frequency inverter – the electronic brains of
the AT Turbo – contains an additional safety feature. Should
there be unexpected pressure fluctuations, the permanent
surge limit
hydrostatic
pressure
flow-rate limit
Operation and maintenance made easy
The AT Turbo’s control panel is integrated into the front
door of the unit. The water- and dustproof touch screen
and clearly arranged pushbuttons allow for rapid, simple
operation. The entire adjustment and operating system is
electronically controlled, making the AT Turbo extremely
low maintenance.
Permanent magnet motor Air foil bearing
volume flow monitor will prevent the blower from falling
below surge. This helps guarantee uninterrupted operation.
The functional characteristics of the frequency inverter en-
sure the safe and efficient operation of the turbo blower.
Compared to standard inverters, the AERZEN inverter is a
giant step forward in operation and performance.
efficiency curves
curves with constant speed ratio
working line
power limit
Plug & run for simple installation and startup
The AT Turbo is especially easy to install. The compact,
sound-dampened unit is delivered turn-key ready, with
only minimal assembly and minimal installation costs in-
volved. It is factory-tested and set for operation – in new
facilities, as an additional component in existing installa-
tions, or as a replacement for other compressors. The com-
pact design also saves on the space needed for assembly.
Air filter
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 Functional options:
The more, the better.

To be efficient, a technology must always be adaptable to a wide range of processes – at peak

availability and peak performance. For municipal sewage treatment plants in particular where
O2 requirements and volume flows are constantly changing, the AT Turbo offers a large number
of possible configurations with enormous potential for savings. And in industrial facilities, more
efficient production processes also lead to noticeably improved competitive advantages.

Greater flexibility means increased efficiency:
The AT Turbo in action
The right configuration for each application: The AT Turbo
can be configured to make it ideal for high volume-flow ap-
plications, for example the aeration basins in municipal and
industrial sewage and waste water treatment plants. The AT
Turbo has another advantage that is unique in the industry:
it doesn’t simply vent waste heat into the environment, but
stores it in a separate flange for later use. This “intelligent”
side effect means: cooler working spaces, no unnecessary war-
ming of the aeration basins, and free heat where it is wan-
ted.Peak performance cubed: AT Turbo + Delta Hybrid + Delta
Blower The advanced technology behind the AT Turbo, Delta
Hybrid and Delta Blower cannot be beaten as far as efficien-
cy, quality and performance are concerned – especially in high
volume-flow facilities. The combination of turbo blowers and
rotary lobe units is ideal here.
At full capacity, the AT Turbo serves as the primary unit, while
peak or weak loads are covered by switching to the allelectric
control technology of the Delta Hybrid or Delta Blower. No mat-
ter how great the demand, the facility will always reach opti-
mal energy levels. Cutting-edge technology that thinks ahead
– and saves money.
Beyond technology:
Service and know-how from AERZEN
AERZEN can place experienced application experts at your
disposal to help you choose the right configuration to meet
your individual needs. Every detail will be taken into account
to come up with the solution that is right for your budget. But
even after the machines are up and running, you can be assu-
red that our support team will be there for you – around the
globe, around the clock, seven days a week.

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 Pressure pipe
connection

Cool air exhaust

from motor Air intake

Control panel
Height

Wi th
dth g
Len Control cabinet

Main switch, isolator switch

Specifications Dimensions and Weights

Blower size Pressure Volume Motor Noise Pres- Length Width Height DN Weight
Flow Output sure Level
max. mbar max. m³/h max. kW max. dB(A) mm mm mm kg
AT 50-0.6 S 600 2100 37 <80 1236 1150 1530 150 450
AT 50-0.8 S 800 1560 37 <80 1236 1150 1530 150 450
AT 75-0.6 S 600 3000 55 <80 1236 1150 1530 200 600
AT 75-0.8 S 800 2430 55 <80 1236 1150 1530 200 600
AT 100-0.6 S 600 4200 75 <80 1236 1150 1530 250 600
AT 100-0.8 S 800 3240 75 <80 1236 1150 1530 200 600
AT 100-1.0 S 1000 2700 75 <80 1236 1150 1530 200 600
AT 150-0.6 S 600 6300 112 <80 1616 1423 1900 300 900
AT 150-0.8 S 800 4800 112 <80 1616 1423 1900 250 900
AT 150-1.0 S 1000 4140 112 <80 1616 1423 1900 250 900
AT 200-0.6 T 600 8400 150 <80 1616 1423 1900 400 900
AT 200-0.8 S 800 6480 150 <80 1616 1423 1900 300 900
AT 200-1.0 S 1000 5340 150 <80 1616 1423 1900 250 900
AT 300-0.6 T 600 12600 225 <80 1913 1616 2210 500 2000
AT 300-0.8 T 800 9660 225 <80 1913 1616 2210 400 2000
AT 300-1.0 T 1000 8280 225 <80 1913 1616 2210 400 2000
AT 400-0.8 T 800 13200 300 <80 1913 1616 2210 500 2000
AT 400-1.0 T 1000 10680 300 <80 1913 1616 2210 400 2000
Dimensions, weights, and performance data are non-binding examples; noise pressure levels according to DIN EN ISO 2151. Higher pressures available on request.

AT Turbo Standard Accessories

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1 2 3
1 90 ° Pipe Elbow
2 Compensator
3 Non-return Flap
4 Discharge Silencer

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AERZEN. Compression the key to success.
AERZEN was founded in 1864 as Aerzener Maschinenfabrik. In
1868 we manufactured the first positive displacement blower
in Europe. In 1911 the first turbo blowers followed, in 1943 the
first screw compressors and in 2010 the first rotary lobe com-
pressor packaged unit of the world. Innovations made by Aer-
zen accelerate the development of the compressor technology
more and more. Nowadays AERZEN counts among the oldest
and most important manufacturers of positive displacement
blowers, rotary lobe compressors, rotary piston gas meters,
screw compressors and turbo blowers. And in many fields of
application AERZEN counts among the uncontested market
leaders.
In over 40 affiliates around the world and with more than
2,000 employees, we put our experience to work on constantly
improving compressor and blower technologies. Our technical
competence and the ongoing dialogue with customers form
the foundation on which AERZEN’s intelligent and successful
products are built. Solutions that constantly set new stand-
ards for energy efficiency, performance and quality, and that
meet constantly changing regulations – with post-sales ser-
vice available all around the world. Challenge us!

Aerzener Maschinenfabrik GmbH

Reherweg 28 – 31855 Aerzen / Germany
Telephone: 05154 81-0 – Fax: 05154 81-9191
info@aerzener.de – www.aerzen.com

T1-010 – 01 – EN – 2500 – 04.2014