Académique Documents
Professionnel Documents
Culture Documents
1
Institute of Chemical Engineering Received 06 January 2016
Bulgarian Academy of Sciences Accepted 02 April 2016
1113 Sofia, Bulgaria
E-mail: tsibranska@ice.bas.bg
2
Universitat Rovira i Virgili
Departament de Enginyeria Química
Av. Països Catalans, 26 - 43007 Tarragona
Spain
ABSTRACT
Extraction of bioactive compounds from natural products is of growing research interest. The present study
focuses on the role of polydispersity in analyzing the kinetic curves of solid-liquid extraction and determining the ef-
fective diffusion coefficients in the solid. A numerical solution of the polydisperse particles diffusion model is applied.
Partial dissolution of the solid matrix is included taking into consideration the time evolution of the particle size. The
asymmetry of the particle size distribution and the necessity to apply the polydisperse model or the mean average
size as a modeling approach is thoroughly discussed. Examples referring to two experimental systems (Propolis and
Sideritis ssp. L) are given. Conventional batch extraction of polyphenols by an ethanolic solvent is considered there.
Keywords: solid-liquid extraction, polyphenols, particle size distribution, mathematical modeling.
the latter determines the contact time for the extraction authors apply a two-shape extraction model to describe
process. With regard to the correct description of the adequately the experimental data [5].
kinetics of extraction from plant materials, models of Different interpretations of the mass transfer pro-
different complexity are used, mostly based on the Fick’s cedure, affecting the initial course of the kinetic curves
law, the chemical rate law and empirical models, which are proposed in a number of simplified models related to
have proved to be applicable to most extraction curves. A the external mass transfer in the liquid film around the
comprehensive review of these mathematical approaches particles, the washing, the swelling of the solid particles,
for modeling batch extraction processes is given in [1]. etc. The description of the initial section of the extraction
The unsteady state models, providing estimation of the curve can be also improved by decrease of the particles
effective (constant or variable) intraparticle diffusion size, though the effect of this parameter should be also
coefficient (De) are of special interest [2], because solid accounted of in respect to the rate limiting mechanism.
phase diffusion is usually the controlling mass transfer Moreover, polydisperse systems will affect essentially
step. The determination of the rate of mass transfer, De, the course of the kinetic curve because of the asymmetry
is of importance for the equipment design. The analytical of the particle size distribution (PSD). In principle the
solution of the diffusion equation in case of negligible particle size is the parameter of primary significance
external mass transfer resistance among those affecting the conventional extraction kinet-
ics. In view of its importance the modeling of complex
kf R
( Bi
= > 100 ) polydisperse systems and the parameter identification
De of the kinetic coefficients is of certain interest. In this
is often used to determine the effective diffusivity: case models of better theoretical grounds are preferably
used as they are expected to possess greater predictive
C − Ce 4 ⋅ R ∞ 1 − (−1) n n 2π 2
=
C0 − Ce
∑
π n =1 n ⋅ π
exp − 2 De t (1) capabilities and applicability to process optimization,
R design and control.
The present study focuses on the role of polydisper-
where C0 and Ce refer to the initial and equilibrium sity in analyzing the kinetic curves of solid-liquid extrac-
concentration of the solid phase, respectively. tion and determining the effective diffusion coefficients
Truncated to the first term Eq.(1) is easily applied in the solid. Two experimental systems are considered,
to experimental data, including polyphenols extraction including constant PSD or particle size evolution (due
from white distilled grape pomace [3], S. aromaticum to partial dissolution of the solid matrix). In both cases
and C. cassia [4]: conventional batch extraction of polyphenols with etha-
nolic solvent is applied (Propolis and Sideritis ssp. L).
d ln((C − Ce ) /(C0 − Ce )) π2
= − 2 De (2)
dt R Empirical models
When conventional extraction from plant materials Because of a similarity between extraction and
is considered, the observed values of De are in the range sorption kinetics, a number of simplified models, known
of 10-11 m2/s down to 10-14 m2/s [1]. Particles of a size from modeling the sorption kinetics, have been used,
less than 1mm are usually applied [1] in order to enhance including examples referring to polyphenols extraction
the mass transfer in the diffusion step and to reduce the from plant materials. A comparison of different simpli-
extraction time. The initial plant material, consisting fied kinetic models, mostly used for extraction of bioac-
of stems, leaves flowers, is either sorted in individual tive compounds from plant material, is given in [6-9]
groups and sieved (when the valuable substances are including examples of total polyphenols extraction from
differently distributed in the respective parts of the grape marc and yerba mate. The results are in favor of
plant) or grinded and subjected to extraction as a whole the pseudo-first order kinetics:
(when the bioactive compounds are found everywhere
C∞
in the plant in comparative quantities). The latter gives C
=l C∞ −
exp ( kt + a )
particles of a size of the micron order, yet various in
shape (cylindrical, plate) and characteristic length. Some or in logarithmic form:
490
Iren Tsibranska, Bartosz Tylkowski
t 1 t C= C∞w t + Cd 1 − exp(−kt)
= + ∞( ) (11)
Cl kC∞2 C∞ Tw + t
(5)
This model has been found successfull in case of Here the concentration C (g/l) stands for the sum of
polyphenols extraction from peel and seeds of pome- Cw and Cd referring to the concentrations achieved by
granate marc [9], as well as in their ultrasound-assisted washing/swelling and diffusion, correspondingly. This
extraction [12]. Another three empirical models are equation gives satisfactory description of the bioactive
equally suited for modelling the extraction of total components extraction from yerba mate [11].
polyphenols from soybeans [13]: - Two-rates exponential equation [7, 16]:
- The hyperbolic model, known as Peleg’s model:
C =a (1 − exp(−bt)) + c(1 − exp(−dt)) (12)
t
C= ; (6)
K1 + K 2 t
which provides the evaluation of the solute concentra-
- The Weibull type model, known also as Page model, tion C (mg GAE/g) when the extraction proceeds with
two different rates.
C exp(−kt n )
= (7) Effect of polydispersity and particle size evolution
All empirical models pointed above are more or
- The logarithmic model: C = a log t + b (8) less able to correlate the experimental results, but the
C is evaluated as mg galic acid equivalent per g dry beans physical meaning of the parameters involved is not al-
in Eqs.(6) to (8). The describtion of the solid–liquid ex- ways clear. Two-stage models like the ones developed
traction kinetics of total polyphenols from grape seeds by Sovova [17] for supercritical fluid extraction fitted to
[14], as well as the β-carotene batch extraction from rose the experimental data, may lead to somewhat unrealistic
hip (Rosa canina) by the Peleg equation is characterized overestimation of a given part of the plant material con-
by a high correlation coefficient [15]. nected with a given release mechanism. The two-stage
The extracted amount under diffusion controlled character of the kinetic curve accepted in a number of
conditions can be generally described by a power law cases can be described by taking into account the actual
expression [7, 11]: polydispersity. Such a model is developed in [18] and
applied to extraction of oil from white lupin seeds. The
C = Bt n (9) modification includes more or less adjusting parameters.
491
Journal of Chemical Technology and Metallurgy, 51, 5, 2016
For example, an additional dust fraction is formally proach to equilibrium and the correct determination of the
considered aiming better approximation. The mechanism contact time required. In cases of pronounced asymmetry
corresponding to the initial fast release observed in the the description of the kinetic data by an effective diffusion
kinetic curve is not fully understood, but polydispersity coefficient based on a representative mean diameter may
is regarded as a possible reason for that [19], even not turn to be unsatisfactory [19, 25, 26], i.e. it may lead to
the only one [20]. the identification of different or unprobable value of the
The formal introduction of a time dependent diffu- diffusion coefficient.
sion coefficient can lead to a better description of the Polydispersity may prevail in scaling-up [25], and
kinetic curve in absence of additional supporting infor- hence the mathematical description which takes it into
mation. Thus the applicability of the simple diffusion account seems reasonable. The correct analysis of the
models, where the effective diffusion coefficient De is calculations requires the effect of polydispersity to be
the only adaptation parameter, can be increased. The greater than the experimental error, i.e. the deviation
initial value of De as well as the type and mathematical between the two calculated curves – that of a constant
formulation of the introduced function can be regarded (mean average) size and the other one of PSD, to be
as adjustable parameters, unless additional physical greater than the scattering of the experimental points
evidence is available. An example of a decreasing De(t) determined by the reproducibility of the raw material
relation, which can be satisfactorily modeled through and the analytical method. Furthermore, the calculated
the concentration dependence De (C ) is observed during curve has to describe the kinetic data in the entire range
extraction from mangrove barks [21,22]. Through analy- of time, including the approach to equilibrium, which
sis of the kinetic curve, an increasing two-parametric for practical purposes is defined as that required for 90
De (C ) function is found to provide a better match of % extraction of the raw material.
the experiment results. However, a pronounced concen-
tration dependence of the diffusivity is not expected for Model description
highly diluted plant extracts, which is often the case. A model considering the effects of polydispersity
An example of diffusivity De(t) increasing with time and particle size evolution is given in Table 1. The as-
is found when additional degradation of the solid occurs sumptions of the model are as follows:
[20] (ex. release through polymeric microcapsules). It is - One-dimensional unsteady state Fick’s diffusion
expressed in the form of a D(Mw) polynomial relation within the particle with constant coefficient of internal
(Mw being the molecular weight of the solid polymer). diffusion De (m2/s) (eq.15.1); a regular form is sug-
Solid-liquid extraction with particles of broad (and gested for each class of particles; it is denoted by the
typically asymmetric [19, 23] size distribution should corresponding value of the form factor a (= 0 plate, 1
be analyzed using polydisperse models [18, 24] to avoid for cylinder and 2 for sphere).
unrealistic values of the inner mass transfer coefficient - The regular geometry supposes symmetry, as
[25]. Such results may be obtained because of a faster shown by boundary condition (15.2);
R2 - The surface of all particles is surrounded at any
extraction (or lower diffusion time , respectively)
De time by fluid of concentration Cl (mg/ml), i.e. perfect
on behalf of the smallest particles and hence a delayed, mixing conditions exist in the extraction vessel, so that
slower approach to equilibrium for the larger particles Cl is only time dependent. The flux through the fluid film
in the tail of the distribution, whose characteristic dif- around each class of particles is different because of the
fusion time is much longer. Moreover, the inner mass different size, the external mass transfer coefficient and
transfer is differently influenced by the different parts of the surface concentration C R (see boundary condition
the particle size distribution, PSD. As the characteristic 15.3a). The latter assumes implicitly a solid/liquid distri-
diffusion time increases proportionally to the square of bution coefficient equal to 1, which is reasonable for low
the particle size, small particles have a stronger effect on concentrations of the solutes observed in plant extracts.
the steep initial part of the kinetic curve. The influence When intensive stirring is applied and the external mass
of the right part of the PSD becomes important at larger transfer resistance is reduced to be neglected, the result-
extraction times, which in turn is essential for the ap- ing Eq.(15.3b) is used;
492
Iren Tsibranska, Bartosz Tylkowski
C R = Cl (15.3b)
Or
1 d (Vs C )
Mass balance in the (15.4a)
extraction vessel dCl 1 dR
=− = − ρ s 4πR 2 N
dt Vl dt Vl dt
Where N, number of particles, Rj(t)
dCl V d C (15.4b)
Or =− s (Rj=const)
dt Vl dt
Average solid (15.5)
concentration
∞
(a + 1) R j a
C = ∫ a +1 ϕ ( R j ) ∫ r ⋅ C (r ) ⋅ dr dR j
0
R 0
ϕ ( R j ) - distribution function
Particle radius dR ∂C (15.6)
change R(t) ρs
dt
(
= −k f (t ) C R
)
− Cl = D
∂R R
External mass Sh=(4+1.2Pe2/3)1/2 (15.7)
transfer coefficient ρ 2R ⋅ v ν k 2R [36]
Pe=Re.Sc; Re= l ; Sc = l ; Sh = f
µl D AB D AB
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Journal of Chemical Technology and Metallurgy, 51, 5, 2016
494
Iren Tsibranska, Bartosz Tylkowski
Fig. 2. Cumulative Size Distribution of particles and Rosin-Rammler curve fit referring to: A) Sideritis; B) Propolis.
by the value of b (=3.03), eq. (16). for PSD (1.12 10-12 vs 1.52 10-12) is obtained in case
In case B) where the particles shape is close to the of considering only the first 60 min of the extraction,
spherical one and the PSD is more symmetrical a better where the effect of the initial part of the kinetic curve
correspondence between calculated and experimental is stronger. A diffusion coefficient decreasing with time
data is observed, the value of b being 4.4. During extrac- is to be expected if it is attributed to the asymmetric
tion this parameter tends to increase, i.e. polydispersity (extended to the right) experimental PSD.
decreases, as the experimental PSD is straitened and The correspondence between the calculated (accord-
shifted to the left (Fig.1). According to the results ing to Eq. 1) and the experimental solid phase extraction
reported in ref. [20] the deviation between the model curve is shown in Fig. 5. The observed deviation is due
accounting for PSD and the mean diameter-based model to the fact that the simplified model fails to describe the
becomes negligible in this case, i.e. the latter provides very different parts of the kinetic curve. The experimen-
a satisfactory description of the experimental kinetics. tal data is based on the maximum extractable quantity
of total polyphenols (17.5 mg/(g solid) [19]), while the
Effect of polydispersity final concentration in the solid (Cequil) is calculated
A. No time evolution of the PSD (Rj=const): according to the mass balance for a solid/liquid ratio of
Example with polyphenols extraction from Sideritis ssp. L). 1:15. The same figure shows the kinetic curve calculated
The effective diffusion coefficient is searched by (R² = 0.932) by the power model (Eq.9). The intercept
fitting the experimental kinetic curves of the liquid is set equal to the experimentally observed value of 17.5
phase concentration with the solution of Eqs. (15): 1, mg/g solid. The obtained value of n = 0.433 corresponds
2, 3a, 4b, and 5 in Table 1. A value of 1.5 10-12 m2/min
is obtained (see the calculated and experimental kinetic
shown in Fig. 3).
When simplified models like that described by Eq.
(2) are used to determine the effective solid phase dif-
fusion coefficient, the calculation is based on the mean
averaged size of the dried and powdered plant material
(40.8 µm). The value De = 0.56 10-12 m2/min is obtained
from the slope of the plot (C − Ce ) /(C0 − Ce ) vs time
shown in Fig. 4. It is lower than that obtained by the
numerical solution accounting for polydispersity, and
reflects the influence of the right part of the kinetic curve
where diffusion is slower due to the presence of bigger Fig. 3. Liquid phase kinetic curve for Sideritis calculated by
particles. A better correlation (R2=0.989) and diffusivity the model accounting for PSD [19] (solid/liquid ratio 1:15;
values closer to that obtained by the model accounting C t =0
=17.5 mg/g solid [17]; Ce (Cl final) = 116.7 mg/ml).
495
Journal of Chemical Technology and Metallurgy, 51, 5, 2016
Fig. 4. Plot of experimental data for Sideritis [19] in ac- Fig. 6. Propolis: Extracted polyphenols vs liquid/solid ratio.
cordance with Eq.(2).
Fig. 5. Experimental and calculated solid phase kinetic data Fig. 7. Propolis: Experimental and calculated particle size
for Sideritis in accordance with Eq. 1 and the power model. evolution.
to the theoretical one expected for Fick’s type diffusion follows its evolution in correspondence with Eq. (15.6)
in spherical geometry. In general, the power law model where the solid density ρs is equal to1180 kg/m3 [23].
applied to extraction from vegetal material reports a The initial solid phase concentration is set equal to the
wide range of values for the diffusion exponent less maximum extractable quantity of polyphenols. The latter
than 1 (n < 1) [8, 15]. is defined on the ground of the plateau in Fig. 6 where
B. Particle size evolution (Rj=f(t)): Example with experimental data for extracted polyphenols
polyphenols extraction from Propolis
Vl ⋅ C l
The particle size evolution observed in ethanolic (M = ) is plotted versus the liquid/solid ratio
extraction from Propolis [23] is another effect related Ms
to polydispersity Mass transfer of Propolis constitu- (LSR).
ents [23, 29] is not thoroughly studied despite the great The dependence in Fig. 6 is treated as a nonlinear
interest to its bioactivity and the appropriate extraction function of the type:
technique [30-34] as well as the solvent effect [35] - 1
⋅ SLR
ethanol, water, nonethanolic mixture [36]. The results M= A
B
reported in ref. [23] confirm that partial dissolution of 1 + SLR
A
the solid matrix proceeds in parallel with the solid-liquid which is linearized in coordinates 1/M vs 1/LSR
extraction.
1 1
The mathematical description of the process is given ( =A + B ).
M SLR
by Eqs.(15): 1, 2, 3a, 4a, 6, 7 in Table 1. The solution
starts with the mean particle size of the initial PSD and The value of 1/B corresponds to the plateau of the
496
Iren Tsibranska, Bartosz Tylkowski
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