A

TRAINING REPORT
ON

220 kV Grid Substation Nadbai

Submitted in partial fulfillment for the award of the degree of

Bachelor of Technology

IN
ELECTRICAL ENGINEERING

Session 2014-18

Submitted By:
Submitted To:
Mr. Vishal Sharma Nimisha Goyal (14EJCEE082)

Assistant Professor

Department of Electrical Engineering

JAIPUR ENGINEERING COLLEGE AND RESEARCH CENTRE JAIPUR
 ACKNOWLEDGEMENT
We take this opportunity to express our deep sense of gratitude to our supervisor Mr. Vishal
Sharma, Assistant Professor, Department of Electrical Engineering, for his valuable guidance
and cooperation throughout the seminar work. He provided constant encouragement and
unceasing enthusiasm at every stage of the seminar work.
We like to express our appreciativeness to Ms. Babita Vaish, A.En. RRVPNL Mansarovar,
Jaipur for her kind support throughout this training period.
We also express our indebtedness to Dr. Sandeep Vyas, Head, Department of Electrical
Engineering, Jaipur Engineering College and Research Center Jaipur, for providing us an
opportunity to present this seminar.
It gives us immense pleasure in acknowledging the love and encouragement showered on us by
our parents and classmates. Their moral support helped us to accomplish our work.

Date: Nimisha Goyal (14EJCEE082)

Place: JECRC, Jaipur

i
 ABSTRACT
A rapid rise in the use of electricity is placing a very heavy responsibility on electrical
undertaking to maintain their electrical network in perfect condition, young engineers is called
upon to do design, system planning and construction and maintenance of electric system before
he had much experience and practice soon may be responsible for specialize operation in an ever
expending industry. Theoretical knowledge gained in their college courses need to be
supplemented with practical know-how to face this professional challenge, so as a part of our
practical training we have to attempt the rule of Rajasthan Technical University, Kota. We took
our practical training at 220 kV G.S.S. Nadbai, Bharatpur.
Since our training center was Grid Sub-Station hence we have included all updated information,
to the extent possible, including general introduction and brief description of starting sub-station
of 220 kV G.S.S. in this study report.
The period of training was from 22/05/2017 to 20/07/2017.
This report deals with the practical knowledge of general theory and technical data/detail of
equipments, which we have gained during the training period at 220 kV GSS Nadbai Bharatpur.

ii
 CONTENTS
Page
Chapter name no.
Acknowledgment i
Abstract ii
Contents iii
List of figures v
List of tables vi
Chapter 1: Introduction 1
1.1: 220kV G.S.S. Nadbai, Jaipur 1
1.2: Incoming feeders 2

1.2.1: Outgoing feeders 3

1.2.2: Radial feeders 3

1.3: Single Line Diagram 4

Chapter 2: Bus bars 5

2.1: Bus bar arrangement 5

Chapter 3: Isolators 7

Chapter 4: Insulators 8
4.1: Type of insulators 8
4.1.1: Pin type 8
4.1.2: Suspension type 9
4.1.3: Strain type 9
1
Chapter 5: Protective relays 1
1
5.1: Distance relays 2
1
5.2: Buchholz relay 2
1
Chapter 6: Circuit Breakers 4
1
6.1: Operating principle 4
1
6.2: Classification of circuit breakers 4
1
6.2.1: SF6 Circuit Breaker 5
1
6.2.2: Air Blast Circuit Breaker 6
1
6.2.3: Oil Circuit Breaker 8
1
6.2.4: Bulk Oil Circuit Breaker 9
6.2.5: Minimum Oil Circuit Breaker 1
 9
2
Chapter 7: Power Transformers 1
2
7.1: Basic parts of transformer 1
2
Chapter 8: Current transformer 5

iii
Chapter 9: Potential transformer 26

Chapter 10: Capacitive voltage transformer (CVT) 27

10.1: Description 27

Chapter 11: Transformer oil & its testing 29

11.1: Transformer Oil Testing Procedure 29

Chapter 12: Lightening Arrestor 31

12.1: 220 kV lightening Arrestor Rating 32

Chapter 13: Control Panel 33

Chapter 14: Measuring Instruments 34

Chapter 15: Capacitor Bank 35

Chapter 16: Earthing of the system 36

16.1: Procedure of Earthing 36
16.2: Neutral Earthing 36

Chapter 17: Ratings 38

17.1: Transformer 38
17.2: Circuit Breaker 38
17.3: Battery Charger 39
17.4: Current Transformer 39
17.5: Capacitive Voltage Transformer 39

Chapter 18: Power Line Carrier Communication 41

Chapter19: Conclusion 43

Chapter 20: References 44

Certificates 45

iv
 LIST OF FIGURES
Figure No Figure Name Page No
1.1 Feeders 2
1.2 Single line diagram of 220kV GSS Nadbai 4
2.1 Bus bar 6
4.1 Pin type insulator 9
4.2 Suspension type insulators 9
4.3 Strain insulators 10
5.1 Relays 11
5.2 Buchholz relay 13
6.1 SF6 circuit breaker 15
6.2 Air blast circuit breaker 17
7.1 Power transformer 22
7.2 Radiator with fan 23
7.3 Winding and oil temperature indicator 23
7.4 Silica gel breather 24
8.1 Current transformer 25
10.1 CVT connection 27
10.2 CVT 28
13.1 Control room 33
15.1 Capacitor bank 35

v
 LIST OF TABLES
Table No Table Name Page No
1 Outgoing Feeders 3
2.1 Details SF6 Circuit breaker 15
2.2 Details SF6 Circuit breaker 16
3 Specifications of 220kV Lightening arrester 32
4 Transformer Ratings 38

vi
 CHAPTER- 1
INTRODUCTION

1.1) Introduction of 220kV GSS Nadbai

Electrical power is generated, transmitted in the form of alternating current. The electric power
produced at the power stations is delivered to the consumers through a large network of
transmission & distribution. The transmission network is inevitable long and high power lines
are necessary to maintain a huge block of power source of generation to the load centers to inter
connected. Power house for increased reliability of supply greater.
The assembly of apparatus used to change some characteristics (e.g. voltage, ac to dc, frequency,
power factor etc.) of electric supply keeping the power constant is called a substation.

Depending on the constructional feature, the high voltage substations may be further subdivided:
(a) Outdoor substation
(b) Indoor substation
(c) Base or Underground substation

1
 Incoming feeders

220 kV G.S.S.
Nadbai,
Bharatpur
Outgoing feeders

Fig1.1 Feeders
1.2) 220 kV G.S.S. Nadbai, Bharatpur

1. It is an outdoor type substation.

2. It is primary as well as distribution substation.
3. One and half breaker scheme is applied.

1.2.1) Incoming Feeders

The power mainly comes from
220 kV
1. Mandawar
2. Bharatpur

2
1.2.2) Outgoing Feeders
132 kV 33 kV

1) Nadbai-1 1) Nirman Nagar I & II

2) Nadbai -2 2) Bisalpur Pump House I & II

3) Mandawar 3)

4) 4) kherli

5) Manjhi

6) Bani

Table 1: Outgoing Feeders

As this substation following feeders are established:

1. Radial Feeders.
2. Tie Feeders

3
1.3) Single Line Diagram

Fig 1.2 Single line diagram of 220kV Nadbai

4
 CHAPTER-2
BUS BARS

Bus Bars are the common electrical component through which a large no of feeders operating at
same voltage have to be connected.
If the bus bars are of rigid type (Aluminum types) the structure height are low and minimum
clearance is required. While in case of strain type of bus bars suitable ACSR conductor are
strung/tensioned by tension insulators discs according to system voltages. In the widely used
strain type bus bars stringing tension is about 500-900 Kg depending upon the size of conductor
used.
Here proper clearance would be achieved only if require tension is achieved. Loose bus bars
would affect the clearances when it swings while over tensioning may damage insulators.
Clamps or even affect the supporting structures in low temperature conditions.
The clamping should be proper, as loose clamp would spark under in full load condition
damaging the bus bars itself.

2.1) Bus bar arrangement may be of following type which is being adopted by
RRVPNL
2.1.1) Single bus bar arrangement
2.1.2) Double bus bar arrangement
a) Main bus with transformer bus
b) Main bus-I with main bus-II
2.1.3) Double bus bar arrangement with auxiliary bus.

2.1.1) Double bus bar arrangement

1. Each load may be fed from either bus.
2. The load circuit may be divided in to two separate groups if needed from operational
consideration. Two supplies from different sources can be put on each bus separately.
3. Either bus bar may be taken out from maintenance of insulators.

5
4. The normal bus selection insulators cannot be used for breaking load currents. The
arrangement does not permit breaker maintenance without causing stoppage of supply.

2.1.2) Double bus bar arrangements contains main bus with auxiliary bus:
The double bus bar arrangement provides facility to change over to either bus to carry out
maintenance on the other but provide no facility to carry over breaker maintenance. The main
and transfer bus works the other way round. It provides facility for carrying out breaker
maintenance but does not permit bus maintenance. Whenever maintenance is required on any
breaker the circuit is changed over to the transfer bus and is controlled through bus coupler
breaker.

Fig.2.1 Bus Bar

6
 CHAPTER-3
ISOLATORS

“Isolator" is one, which can break and make an electric circuit in no load condition. These are
normally used in various circuits for the purposes of Isolation of a certain portion when required
for maintenance etc. Isolation of a certain portion when required for maintenance etc. "Switching
Isolators" are capable of
 Interrupting transformer magnetized currents
 Interrupting line charging current
 Load transfer switching
Its main application is in connection with transformer feeder as this unit makes it possible to
switch out one transformer, while the other is still on load. The most common type of isolators is
the rotating center pots type in which each phase has three insulator post, with the outer posts
carrying fixed contacts and connections while the center post having contact arm which is
arranged to move through 90` on its axis.

The following interlocks are provided with isolator:

a) Bus 1 and2 isolators cannot be closed simultaneously.
b) Isolator cannot operate unless the breaker is open.
c) Only one bay can be taken on bypass bus.
d) No isolator can operate when corresponding earth switch is on breaker.

7
 CHAPTER-4
INSULATOR

The insulator for the overhead lines provides insulation to the power conductors from the
ground so that currents from conductors do not flow to earth through supports. The insulators
are connected to the cross arm of supporting structure and the power conductor passes through
the clamp of the insulator. The insulators provide necessary insulation between line conductors
and supports and thus prevent any leakage current from conductors to earth. In general, the
insulator should have the following desirable properties:
 High mechanical strength in order to withstand conductor load, wind load etc.

 High electrical resistance of insulator material in order to avoid leakage currents

to earth.

 High relative permittivity of insulator material in order that dielectric strength is

high.
 High ratio of puncture strength to flash over.
These insulators are generally made of glazed porcelain or toughened glass. Poly come type
insulator [solid core] are also being supplied in place of hast insulators if available indigenously.
The design of the insulator is such that the stress due to contraction and expansion in any part of
the insulator does not lead to any defect. It is desirable not to allow porcelain to come in direct
contact with a hard metal screw thread.

4.1) Type of insulators

4.1.1: Pin type
4.1.2: Suspension type
4.1.3: Strain insulator

4.1.1) Pin type: Pin type insulator consist of a single or multiple shells adapted to be mounted on
a spindle to be fixed to the cross arm of the supporting structure. When the upper most shell is
wet due to rain the lower shells are dry and provide sufficient leakage resistance these are used

8
for transmission and distribution of electric power at voltage up to voltage 33 KV. Beyond
operating voltage of 33 KV the pin type insulators thus become too bulky and hence
uneconomical.

Fig 4.1 Pin Type Insulator

4.1.2) Suspension type: Suspension type insulators consist of a number of porcelain disc
connected in series by metal links in the form of a string. Its working voltage is 66KV. Each disc
is designed for low voltage for 11KV.

Fig 4.2 Suspension type insulators

4.1.3) Strain type insulator: The strain insulators are exactly identical in shape with the
suspension insulators. These strings are placed in the horizontal plane rather than the vertical
plane. These insulators are used where line is subjected to greater tension. For low voltage lines
(< 11KV) shackle insulator are used as strain insulator.

9
Fig 4.3 Strain Insulators

10
 CHAPTER-5
PROTECTIVE RELAYS

Relays must be able to evaluate a wide variety of parameters to establish that corrective action is
required. Obviously, a relay cannot prevent the fault. Its primary purpose is to detect the fault
and take the necessary action to minimize the damage to the equipment or to the system. The
most common parameters which reflect the presence of a fault are the voltages and currents at
the terminals of the protected apparatus or at the appropriate zone boundaries. The fundamental
problem in power system protection is to define the quantities that can differentiate between
normal and abnormal conditions. This problem is compounded by the fact that “normal” in the
present sense means outside the zone of protection. This aspect, which is of the greatest
significance in designing a secure relaying system, dominates the design of all protection
systems.

Fig 5.1 Relays

11
5.1) Distance Relays
Distance relays respond to the voltage and current, i.e., the impedance, at the relay location. The
impedance per mile is fairly constant so these relays respond to the distance between the relay
location and the fault location. As the power systems become more complex and the fault current
varies with changes in generation and system configuration, directional over current relays
become difficult to apply and to set for all contingencies, whereas the distance relay setting is
constant for a wide variety of changes external to the protected line.

5.2) Types of Distance relay

5.2.1) Impedance Relay
The impedance relay has a circular characteristic centred. It is non directional and is used
primarily as a fault detector.
5.2.2) Admittance Relay
The admittance relay is the most commonly used distance relay. It is the tripping relay in pilot
schemes and as the backup relay in step distance schemes. In the electromechanical design it is
circular, and in the solid state design, it can be shaped to correspond to the transmission line
impedance.
5.2.3) Reactance Relay
The reactance relay is a straight-line characteristic that responds only to the reactance of the
protected line. It is non directional and is used to supplement the admittance relay as a tripping
relay to make the overall protection independent of resistance. It is particularly useful on short
lines where the fault arc resistance is the same order of magnitude as the line length.

5.3) Buchholz Relay

This has two Floats, one of them with surge catching baffle and gas collecting space at top. This
is mounted in the connecting pipe line between conservator and main tank. This is the most
dependable protection for a given transformer.
Gas evolution at a slow rate that is associated with minor faults inside the transformers gives rise
to the operation or top float whose contacts are wired for alarm. There is a glass window with
marking to read the volume of gas collected in the relay. Any major fault in transformer creates a

12
surge and the surge element in the relay trips the transformer. Size of the relay varies with oil
volume in the transformer and the mounting angle also is specified for proper operation of the
relay.

Fig 5.2 Buchholz Relay

13
 CHAPTER-6
CIRCUIT BREAKERS
6.1) Introduction
The function of relays and circuit breakers in the operation of a power system is to prevent or
limit damage during faults or overloads, and to minimize their effect on the remainder of the
system. This is accomplished by dividing the system into protective zones separated by circuit
breakers. During a fault, the zone which includes the faulted apparatus is de-energized and
disconnected from the system. In addition to its protective function, a circuit breaker is also used
for circuit switching under normal conditions.
Each having its protective relays for determining the existence of a fault in that zone and having
circuit breakers for disconnecting that zone from the system. It is desirable to restrict the amount
of system disconnected by a given fault; as for example to a single transformer, line section,
machine, or bus section. However, economic considerations frequently limit the number of
circuit breakers to those required for normal operation and some compromises result in the relay
protection.
Some of the manufacturers are ABB, AREVA, Cutler-Hammer (Eaton), Mitsubishi Electric,
Pennsylvania Breaker, Schneider Electric, Siemens, Toshiba, Končar HVS and others.
Circuit breaker can be classified as "live tank", where the enclosure that contains the breaking
mechanism is at line potential, or DEAD TANK with the enclosure at earth potential. High-voltage
AC circuit breakers are routinely available with ratings up to 765,000 volts.

6.2) Various types of circuit breakers

6.2.1) SF6 Circuit Breaker
6.2.2) Air Blast Circuit Breaker
6.2.3) Oil Circuit Breaker
6.2.4) Bulk Oil Circuit Breaker (MOCB)
6.2.5) Minimum Oil Circuit Breaker

14
6.2.1) SF6 Circuit Breaker
Sulphur hexafluoride has proved its-self as an excellent insulating and arc quenching medium. It
has been extensively used during the last 30 years in circuit breakers, gas-insulated switchgear
(GIS), high voltage capacitors, bushings, and gas insulated transmission lines. In SF6 breakers
the contacts are surrounded by low pressure SF6 gas. At the moment the contacts are opened, a
small amount of gas is compressed and forced through the arc to extinguish it.

Fig. 6.1 SF6 Circuit Breaker

1) 220 kV SF6 C.B. ratings

Manufacture: BHEL Hyderabad.

Type: DCVF (220-245 kV)
Rated voltage: 245 kV
Rated Frequency: 50 Hz
Rated power Frequency voltage: 460 kHz
Rated Impulse withstands voltage: 1450kV
Table 2.1 Details of SF6 Circuit Breakers

15
Normal current Rating:
At 50 c ambient: 1120 Amp
At 40 c Ambient: 1250 Amp
Short time current rating: 20 kV for 1 sec.

Rated operating duty 0 to o.3 sec. c-0-3min-mb

Rated short circuit duration 1 sec.

Breaking capacity [based on specified duty cycle]

a. Capacity at rated voltage: 14400 MVA [220 kV]

b. Symmetry current: 20 kV
c. Asymmetry current: 25 kV

Making capacity: 100kV

Rated pressure of hydraulic operating (gauge): 250-350 bars.
Rated pressure of SF6 gas at degree: 7.5 bars.
Weight of circuit breaker: 1500 kg
Weight of SF6 gas: 76.5 kg
Rated trip coil voltage: 220 V AC
Rated closing voltage: 220 V DC
Table 2.2 Details of SF6 Circuit Breaker
ADVANTAGES OF SF6 CIRCUIT BREAKER
1) Due to the superior arc quenching property of SF6, such circuit breakers have very short
arching time.
2) Since the dielectric strength of SF6 gas is 2 to 3 times that of air, such breakers can interrupt
much larger currents.
3) The SF6 circuit breaker gives noiseless operation due to its closed gas circuit and no exhaust
to the atmosphere unlike the air blast circuit breaker.

16
6.2.2) Air blast circuit breaker
The principle of arc interruption in air blast circuit breakers is to direct a blast of air, at high
pressure and velocity, to the arc. Fresh and dry air of the air blast will replace the ionized hot
gases within the arc zone and the arc length is considerably increased. Consequently the arc may
be interrupted at the first natural current zero. In this type of breaker, the contacts are surrounded
by compressed air. When the contacts are opened the compressed air is released in forced blast
through the arc to the atmosphere extinguishing the arc in the process.

Fig. 6.2 Air Blast Circuit Breaker

Advantages
An air blast circuit breaker has the following advantages over an oil circuit breaker:
 The risk of fire is eliminated

 The arcing products are completely removed by the blast whereas the oil deteriorates
with successive operations; the expense of regular oil is replacement is avoided

 The growth of dielectric strength is so rapid that final contact gap needed for arc
extinction is very small. this reduces the size of device

17
  The arcing time is very small due to the rapid build-up of dielectric strength between
contacts. Therefore, the arc energy is only a fraction that in oil circuit breakers, thus
resulting in less burning of contacts

 Due to lesser arc energy, air blast circuit breakers are very suitable for conditions where
frequent operation is required

 The energy supplied for arc extinction is obtained from high pressure air and is
independent of the current to be interrupted.

Disadvantages
Air has relatively inferior arc extinguishing properties.

 Air blast circuit breakers are very sensitive to the variations in the rate of restricting
voltage.

 Considerable maintenance is required for the compressor plant which supplies the air
blast

 Air blast circuit breakers are finding wide applications in high voltage installations.
Majority of circuit breakers for voltages beyond 110 kV are of this type.

6.2.3) Oil circuit breaker

Circuit breaking in oil has been adopted since the early stages of circuit breakers manufacture.
The oil in oil-filled breakers serves the purpose of insulating the live parts from the earthed ones
and provides an excellent medium for arc interruption. Oil circuit breakers of the various types
are used in almost all voltage ranges and ratings. However, they are commonly used at voltages
below 115KV leaving the higher voltages for air blast and SF6 breakers. The contacts of an oil
breaker are submerged in insulating oil, which helps to cool and extinguish the arc that forms
when the contacts are opened. Oil circuit breakers are classified into two main types namely:
bulk oil circuit breakers and minimum oil circuit breakers.

The advantages of using oil as an arc quenching medium are:

1. It absorbs the arc energy to decompose the oil into gases, which have excellent cooling
properties

18
2. It acts as an insulator and permits smaller clearance between live conductors and earthed
components.

The disadvantages of oil as an arc quenching medium are:

1. Its inflammable and there is risk of fire
2. It may form an explosive mixture with air.
3. The arcing products remain in the oil and it reduces the quality of oil after several operations.
4. This necessitates periodic checking and replacement of oil.

6.2.4) Bulk oil circuit breaker

Bulk oil circuit breakers are widely used in power systems from the lowest voltages up to
115KV. However, they are still used in the systems having voltages up to 230KV. The contacts of
bulk oil breakers may be of the plain-break type, where the arc is freely interrupted in the oil, or
enclose within the arc controllers
Plain-break circuit breakers consist mainly of a large volume of oil contained in a metallic tank.
Arc interruption depends on the head of oil above the contacts and the speed of contact
separation. The head of oil above the arc should be sufficient to cool the gases, mainly hydrogen,
produced by oil decomposition. A small air cushion at the top of the oil together with the
produced gases will increase the pressure with a subsequent decrease of the arcing time.

6.2.5) Minimum oil circuit breaker

Bulk oil circuit breakers have the disadvantage of using large quantity of oil. With frequent
breaking and making heavy currents the oil will deteriorate and may lead to circuit breaker
failure. This has led to the design of minimum oil circuit breakers working on the same
principles of arc control as those used in bulk oil breakers. In this type of breakers the interrupter
chamber is separated from the other parts and arcing is confined to a small volume of oil. The
lower chamber contains the operating mechanism and the upper one contains the moving and
fixed contacts together with the control device. Both chambers are made of an insulating material
such as porcelain. The oil in both chambers is completely separated from each other. By this
arrangement the amount of oil needed for arc interruption and the clearances to earth are roused.
However, conditioning or changing the oil in the interrupter chamber is more frequent than in the

19
bulk oil breakers. This is due to carbonization and slugging from arcs interrupted chamber is
equipped with a discharge vent and silica gel breather to permit a small gas cushion on top of the
oil. Single break minimum oil breakers are available in the voltage range 13.8 to 34.5 KV.

20
 CHAPTER-7
POWER TRANSFORMER

Distribution transformers reduce the voltage of the primary circuit to the voltage required by
customers. This voltage varies and is usually:
1) 120/240 volts single phase for residential customers,
2) 480Y/277 or 208Y/120 for commercial or light industry customers.
Three-phase pad mounted transformers are used with an underground primary circuit and three
single-phase pole type transformers for overhead service.
Network service can be provided for areas with large concentrations of businesses. These
are usually transformers installed in an underground vault. Power is then sent via
underground cables to the separate customers.

7.1) Parts of Transformer

7.1.1) Windings
Winding shall be of electrolytic grade copper free from scales & burrs. Windings shall be made
in dust proof and conditioned atmosphere. Coils shall be insulated that impulse and power
frequency voltage stresses are minimum. Coils assembly shall be suitably supported between
adjacent sections by insulating spacers and barriers. Bracing and other insulation used in
assembly of the winding shall be arranged to ensure a free circulation of the oil and to reduce the
hot spot of the winding. All windings of the transformers having voltage less than 66 kV shall be
fully insulated. Tapping shall be so arranged as to preserve the magnetic balance of the
transformer at all voltage ratio. All leads from the windings to the terminal board and bushing
shall be rigidly supported to prevent injury from vibration short circuit stresses.

21
 Fig. 7.1 Power Transformer

7.1.2) Tanks and fittings

Tank shall be of welded construction & fabricated from tested quality low carbon steel of
adequate thickness. After completion of welding, all joints shall be subjected to dye penetration
testing.
At least two adequately sized inspection openings one at each end of the tank shall be provided
for easy access to bushing & earth connections. Turrets & other parts surrounding the conductor
of individual phase shall be non-magnetic. The main tank body including tap changing
compartment, radiators shall be capable of withstanding full vacuum.

7.1.3) Cooling Equipment

Cooling equipment shall conform to the requirement stipulated below:
(a.) Each radiator bank shall have its own cooling fans, shut off valves at the top and bottom
(80mm size) lifting lugs, top and bottom oil filling valves, air release plug at the top, a drain and
sampling valve and thermometer pocket fitted with captive screw cap on the inlet and outlet.
(b.) Cooling fans shall not be directly mounted on radiator bank which may cause undue
vibration. These shall be located so as to prevent ingress of rain water. Each fan shall be suitably
protected by galvanized wire guard.

22
 Fig. 7.2 Radiator with fan

4.1.4) Temperature Indicators

Most of the transformer (small transformers have only OTI) are provided with indicators that
displace oil temperature and winding temperature. There are thermometers pockets provided in
the tank top cover which hold the sensing bulls in them. Oil temperature measured is that of
the top oil, whereas the winding temperature measurement is indirect.

Fig. 7.3 Winding and oil temperature indicator

7.1.5) Silica Gel Breather

Both transformer oil and cellulosic paper are highly hygroscopic. Paper being more hygroscopic
than the mineral oil The moisture, if not excluded from the oil surface in conservator, thus will
find its way finally into the paper insulation and causes reduction insulation strength of

23
transformer. To minimize this conservator is allowed to breathe only through the silica gel
column, which absorbs the moisture in air before it enters the conservator air surface.

Fig. 7.4 Silica gel Breather

7.4.4) Conservator
With the variation of temperature there is corresponding variation in the oil volume. To account
for this, an expansion vessel called conservator is added to the transformer with a connecting
pipe to the main tank. In smaller transformers this vessel is open to atmosphere through
dehydrating breathers (to keep the air dry). In larger transformers, an air bag is mounted inside
the conservator with the inside of bag open to atmosphere through the breathers and the outside
surface of the bag in contact with the oil surface.

24
 CHAPTER-8
CURRENT TRANSFORMER

As you all know this is the device which provides the pre-decoded fraction of the primary current
passing through the line/bus main circuit. Such as primary current 60A, 75A, 150A, 240A, 300A,
400A, to the secondary output of 1A to 5A.
When connecting the jumpers, mostly secondary connections is taken to three unction boxes
where star delta formation is connected for three phase and final leads taken to protection
metering scheme.

Fig 8.1 Current Transformers

It can be used to supply information for measuring power flows and the electrical inputs for the
operation of protective relays associated with the transmission and distribution circuit or for
power transformer. These current transformers have the primary winding connected in series
with the conductor carrying the current to be measured or controlled. The secondary winding is
thus insulated from the high voltage and can then be connected to low voltage metering circuits.

25
 CHAPTER-9
POTENTIAL TRANSFORMER

A potential transformer (PT) is used to transform the high voltage of a power line to a lower
value, which is in the range of an ac voltmeter or the potential coil of an ac voltmeter. The
voltage transformers are classified as under:
 Capacitive voltage transformer or capacitive type
 Electromagnetic type.
Capacitive voltage transformer is being used more and more for voltage measurement in high
voltage transmission network, particularly for systems voltage of 132KV and above where it
becomes increasingly more economical. It enables measurement of the line to earth voltage to be
made with simultaneous provision for carrier frequency coupling, which has reached wide
application in modern high voltage network for tele-metering remote control and telephone
communication purpose.

26
 CHAPTER-10
CAPACITIVE VOLTAGE TRANSFORMER (CVT)

A capacitor voltage transformer (CVT) is a transformer used in power systems to step-down

extra high voltage signals and provide low voltage signals either for measurement or to operate a
protective relay. In its most basic form the device consists of three parts: two capacitors across
which the voltage signal is split, an inductive element used to tune the device to the supply
frequency and a transformer used to isolate and further step-down the voltage for the
instrumentation or protective relay. The device has at least four terminals, a high-voltage
terminal for connection to the high voltage signal, a ground terminal and at least one set of
secondary terminals for connection to the instrumentation or protective relay. CVTs are typically
single-phase devices used for measuring voltages in excess of one hundred kilovolts where the

use of voltage transformers would be uneconomical. In practice the first capacitor, C 1, is often
replaced by a stack of capacitors connected in series. This results in a large voltage drop across
the stack of capacitors that replaced the first capacitor and a comparatively small voltage drop

across the second capacitor, C2, and hence the secondary terminals.

Fig. 10.1 CVT connection

The porcelain in multi-unit stack, all the potentials points are electrically tied and suitably
shielded to overcome the effect of corona RIV etc. Capacitive voltage transformers are available
for system voltage.

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CVT is affected by the supply frequency switching transient and magnitude of connected
Burdon. The CVT is more economical than an electromagnetic voltage transformer when the
nominal supply voltage increases above 66KV.
The carrier current equipment can be connected via the capacitor of the CVT. There by there is
no need of separate coupling capacitor. The capacitor connected in series act like potential
dividers, provided, the current taken by burden is negligible compared with current passing
through the series connected capacitor.
Capacitive voltage transformer is being used more and more for voltage measurement in high
voltage transmission network, particularly for systems voltage of 132KV and above where it
becomes increasingly more economical. It enables measurement of the line to earth voltage to be
made with simultaneous provision for carrier frequency coupling, which has reached wide
application in modern high voltage network for tele-metering remote control and telephone
communication purpose.
The capacitance type voltage transformers are of two type:
 Coupling Capacitor type
 Pushing Type

Fig 10.2 CVT

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 CHAPTER-11
TRANSFORMER OIL & ITS TESTING

The insulation oil of voltage- and current-transformers fulfills the purpose of insulating as
well as cooling. Thus, the dielectric quality of transformer is a matter of secure operation of a
transformer.

Since transformer oil deteriorates in its isolation and cooling behavior due to ageing and
pollution by dust particles or humidity, and due to its vital role, transformer oil must be subject
to oil tests on a regular basis.

In most countries such tests are even mandatory. Transformer oil testing sequences and
procedures are defined by various international standards.

Periodic execution of transformer oil testing is as well in the very interest of energy
supplying companies, as potential damage to the transformer insulation can be avoided by
well-timed substitution of the transformer oil. Lifetime of plant can be substantially increased
and the requirement for new investment may be delayed.

11.1) Transformer Oil Testing Procedure

To assess the insulating property of dielectric transformer oil, a sample of the transformer oil is
taken and its breakdown voltage is measured.

 The transformer oil is filled in the vessel of the testing device. Two standard-compliant test
electrodes with a typical clearance of 2.5 mm are surrounded by the dielectric oil.

 A test voltage is applied to the electrodes and is continuously increased up to the breakdown
voltage with a constant, standard-compliant slew rate of e.g. 2 kV/s.

 At a certain voltage level breakdown occurs in an electric arc, leading to a collapse of the test
voltage.

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 An instant after ignition of the arc, the test voltage is switched off automatically by the
testing device. Ultra fast switch off is highly desirable, as the carbonization due to the
electric arc must be limited to keep the additional pollution as low as possible.

 The transformer oil testing device measures and reports the root mean square value of the
breakdown voltage.

 After the transformer oil test is completed, the insultaion oil is stirred automatically and the
test sequence is performed repeatedly. (Typically 5 Repetitions, depending on the standard)

 As a result the breakdown voltage is calculated as mean value of the individual

measurements.

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 CHAPTER-12
LIGHTNING ARRESTERS

12.1) Introduction

A lightning arrester (in Europe: surge arrester) is a device used on power systems and
telecommunications systems to protect the insulation and conductors of the system from the
damaging effects of lightning. The typical lightning arrester has a high-voltage terminal and a
ground terminal. When a lightning surge (or switching surge, which is very similar) travels along
the power line to the arrester, the current from the surge is diverted through the arrestor, in most
cases to earth.

In telegraphy and telephony, a lightning arrestor is placed where wires enter a structure,
preventing damage to electronic instruments within and ensuring the safety of individuals near
them. Smaller versions of lightning arresters, also called surge protectors, are devices that are
connected between each electrical conductor in power and communications systems and the
Earth. These prevent the flow of the normal power or signal currents to ground, but provide a
path over which high-voltage lightning current flows, bypassing the connected equipment. Their
purpose is to limit the rise in voltage when a communications or power line is struck by lightning
or is near to a lightning strike.

If protection fails or is absent, lightning that strikes the electrical system introduces thousands of
kilovolts that may damage the transmission lines, and can also cause severe damage to
transformers and other electrical or electronic devices. Lightning-produced extreme voltage
spikes in incoming power lines can damage electrical home appliances.

Potential target for a lightning strike, such as a television antenna, is attached to the terminal
labeled A in the photograph. Terminal E is attached to a long rod buried in the ground. Ordinarily
no current will flow between the antenna and the ground because there is extremely high
resistance between B and C, and also between C and D. The voltage of a lightning strike,
however, is many times higher than that needed to move electrons through the two air gaps. The

31
result is that electrons go through the lightning arrester rather than traveling on to the television
set and destroying it.

A lightning arrester may be a spark gap or may have a block of a semi conducting material such
as silicon carbide or zinc oxide. Some spark gaps are open to the air, but most modern varieties
are filled with a precision gas mixture, and have a small amount of radioactive material to
encourage the gas to ionize when the voltage across the gap reaches a specified level. Other
designs of lightning arresters use a glow-discharge tube (essentially like a neon glow lamp)
connected between the protected conductor and ground, or voltage-activated solid-state switches
called varistors or MOVs.

Lightning arresters built for power substation use are impressive devices, consisting of a
porcelain tube several feet long and several inches in diameter, typically filled with disks of zinc
oxide. A safety port on the side of the device vents the occasional internal explosion without
shattering the porcelain cylinder.

Lightning arresters are rated by the peak current they can withstand, the amount of energy they
can absorb, and the break over voltage that they require to begin conduction. They are applied as
part of a lightning protection system, in combination with air terminals and bonding

12.2) Specifications of 220kV lightning arrestor

Manufacture: English electric company
No. of phase: One
Rated voltage: 360 kV
Nominal discharge current: (8×20µs) 10 kA
High current impulse: (4× 100µs) 100 kA
Long distribution rating: (200µs) 500 kA

Table 3 Specifications of 220kV lightning arrestor

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 CHAPTER-13
CONTROL PANEL

Control panel contain meters, control switches and recorders located in the control building, also
called the dog house. These are used to control the substation equipment to send power from one
circuit to another or to open or to shut down circuits when needed.

Fig 13.1 Control Room at GSS Mansarovar, Jaipur

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 CHAPTER-14
MEASURING INSTRUMENTS USED

12.1.1) ENERGY METER: To measure the energy transmitted energy meters are fitted to the
panel to different feeders the energy transmitted is recorded after one hour regularly
for it MWHr, meter is provided.

12.1.2) WATTMETERS: It is attached to each feeder to record the power exported from
GSS.

12.1.3) FREQUENCY METER: To measure the frequency at each feeder there is the
provision of analog or digital frequency meter.

12.1.4) VOLTMETER: It is provided to measure the phase to phase voltage .It is also
available in both the analog and digital frequency meter.

12.1.5) AMMETER: It is provided to measure the line current. It is also available in both the
forms analogue as well as digital.

12.1.6) MAXIMUM DEMAND INDICATOR: There are also mounted the control panel to
record the average power over successive predetermined period.

12.1.7) MVAR METER: It is to measure the reactive power of the circuit

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 CHAPTER-15
CAPACITOR BANK

The capacitor bank provides reactive power at grid substation. The voltage regulation problem
frequently reduces so of circulation of reactive power.
Unlike the active power, reactive power can be produced, transmitted and absorbed of course
with in the certain limit, which have always to be workout. At any point in the system shunt
capacitor are commonly used in all voltage and in all size.

Fig. 15.1 Capacitor Bank

Benefits of using the capacitor bank are many and the reason is that capacitor reduces the
reactive current flowing in the whole system from generator to the point of installation.
1 .Increased voltage level at the load
2. Reduced system losses
3. Increase power factor of loading current

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 CHAPTER-16
EARTHING OF THE SYSTEM

The provision of the earthing system for an electric system is necessary by the following reason.
1. In the event of over voltage on the system due to lightening discharge or other system fault.
These parts of equipment, which are normally dead, as for as voltage, are concerned do not attain
dangerously high potential
2. In a three phase circuit the neutral of the system is earthed in order to stabilize the potential
of the circuit w.r.t earth
3.The resistance of earthing system is depending on:
4. Shape and material of earth electrode used.
5. Depth in the soil.
Specific resistance of soil surrounding in the neighbourhood of system electrodes.

16.1) Procedure of Earthing

Technical consideration the current carrying path should have enough capacity to deal with more
faults current. The resistance of earth and current path should be low enough to prevent voltage
rise between earth and neutral. The earth electrode must be driven in to the ground to a sufficient
depth to as to obtain lower value of earth resistance. To sufficient lowered earth resistance a
number of electrodes are inserted in the earth to a depth, they are connected together to form a
mesh. The resistance of earth should be for the mesh in generally inserted in the earth at 0.5m
depth the several point of mesh then connected to earth electrode or ground conduction. The
earth electrode is metal plate copper is used for earth plate.

16.2) Neutral Earthing

Neutral earthing of power transformer all power system operates with grounded neutral.
Grounding of neutral offers several advantages the neutral point of generator transformer is
connected to earth directly or through a reactance in some cases the neutral point is earthed
through an adjustable reactor of reactance matched with the line.

36
The earth fault protection is based on the method of neutral earthing.

37
 CHAPTER-17
RATINGS

17.1) Transformer
Total No of transformers = 6 MVA Rating No. of transformers Make
220/132 KV 100MVA 2 TELK, ALSTOM
132/33 KV 20/25MVA 2 TELK, BBL
132/33KV 40/50MVA 1 T&R
132/11 KV 10/12.5 MVA 1 EMCO

Table 4 Transformer Ratings

17.2) Circuit Breaker

No. of 220KV breaker 6
No. of 132KV breaker- 13
No. of 33KV breaker 12
No. of Capacitor Bank (33kv) 4
No. of 11KV breaker 7

17.2.1) SF6 CB
Breaker serial no. 030228
Rated voltage 145kv
Normal current 1250a
Frequency 5ohz
Lightning impulse withstand 650kv (peak)
First pole to clear to clear factor 1-2
Short time withstand current 31.5ka
Duration of short circuit 3 sec.
(Short circuit) Sym. 31.5ka

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(Breaking current) Asym. 37.5ka
Short time making current 8.0ka
Out of phase breaking current 7.9ka
Operating sequence 0-0.3-co-3min-co
SF6 gas pressure at 20c 6.3 bar
Total mass of CB 1300kg
Mass of SF6 gas 8.7kg

17.3) Battery Charger

Battery Charger – 220AH VDC HBL NIFE LTD., 440AH VDC HBL NIFE LTD.
Capacitor BankNo.-1 BHEL 38kV 6.6MVAR
Capacitor BankNo.-2 BHEL 38kV 7.2MVAR
Capacitor BankNo.-1 ABB 38kV 7.2MVA
Capacitor BankNo.-1 WS 38kV 7.2MVAR

17.4) Current Transformer

FREQUENCY 50Hz
HIGHEST SYSTEM VOLTAGE 245kV
SHORT TIME CURRENT 40kA/15
RATED CURRENT 600A
CURRENT RATIO 600-300-150/1
MIN. KNEE POTENTIAL VOLTAGE 850V at 150/1
MAX. EXCITING CURRENT 100MA at 150/1
MAX. SEC. WINDING RESISTANCE 2.5OHM at 150/1

17.5) Capacitive Voltage Transformer

SERIAL NO. 0173537
INSULATION LEVEL 460kV
RATED VOLTAGE FACTOR 1.2/cont
TIME 1.5/30sec.

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HIGHEST SYSTEM VOLTAGE 245kV
PRIMARY VOLTAGE 22OkV/1.732
TYPE OUTDOOR Wgt. 850kg
PHASE SINGLE TBONP.CAT 50C
SECONDARY VOLTAGE 110/1.732 110/1.732
RATED BURDON 220Va 110Va
FREQUENCY 49.5-50.5Hz

40
 CHAPTER-18
POWER LINE CARRIER COMMUNICATION

18.1) Introduction
Power Line Carrier Communication (PLCC) provides for signal transmission down transmission
line conductors or insulated ground wires. Protection signaling, speech and data transmission for
system operation and control, management
information systems etc. are the main needs which are met by PLCC.
PLCC is the most economical and reliable method of communication because of the higher
mechanical strength and insulation level of high voltage power line which contribute to the
increased reliability of communication and lower attenuation over the larger distances involves.
High frequency signals in the range of 50 KHZ to 400 KHZ commonly known as the carrier
signal and to result it with the protected section of line suitable coupling apparatus and line traps
are employed at both ends of the protected section. Here in
Mansarovar and also in other sub-station this system is used. The main application of power line
carrier has been from the purpose of supervisory control telephone communication, telemetering
and relaying.

18.2) PLCC Equipment

The essential units of power line carrier equipment consists
of a. Wave trap
b. Coupling Capacitor
c. LMU and protective equipment.

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18.3) Merits
1. The severity that a power line can withstand is much more than that odd communication line
due to higher mechanical strength of transmission line.
2. Power lines generally provide the shortest route between the Power Station and the Receiving
Stations.
3. The carrier signals suffer less attenuation, owing to large cross sectional area of power line.
4. Larger spacing between conductors reduces the capacitances which results in lesser
attenuation of higher frequencies.
5. Large spacing also reduces the cross talk to a certain extent.
6. The construction of a separate communication line is avoided.

18.4) Demerits
1. Utmost care is required to safeguard the carrier equipment and persons using them against
high voltage and currents on the line.
2. Noise introduced by power line is far more than in the case of communication line. This is due
to the discharge across insulators and corona etc.
3. Induced voltage surges in the power line may affect the connected carrier equipment.

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 CHAPTER-18
CONCLUSION

An engineer needs to have not just theoretical but practical as well and so every student is
rd
supposed to undergo practical training session after 3 year where we have imbibed the
knowledge about transmission, distribution, generation and maintenance with economic issues
related to it.
During our 60 days training session, we were acquainted with the repairing of the transformers
for example when there was leakage of oil. We were taught the actual procedure for taking a
transformer shutdown. This gave us a chance to peep into actual practices used and also the
formal procedure for it. There were also classes related to various equipment used in a
substation. Our mentors taught us about a different equipment each day. We were also able to
learn about various testing procedures for measurement and protection purposes. We were taught
how important megger test is for a transmission system and how is it done. Also we learnt about
different type of cables which were being used there. Also, Gas Insulated Substation was a
completely new area for us and learning about it at Mansarovar GSS helped us to know about
and to keep up with the new emerging technologies.
At last I would like to say that practical training taken at 220 kV GSS has broadened our
knowledge and widened our thinking as a professional. It was a completely new experience as
we were able to look outside the regular books of our curriculum.

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 CHAPTER-20
REFERENCES

1. energy.rajasthan.gov.in/content/raj/energy-department/en/home.html
2. Electrical Technology by B.L.Theraja & A.K.Theraja
3. Power System Protection and Switchgear by Badri Ram & D N Vishwakarma
4. Power System by J.B.Gupta
5. http://www.electrical4u.com/
6. http://www.engineersgarage.com/articles/plcc-power- line-carrier- communication
7. Electrical Machine by P.S.Bhimbra
8. IEEE paper on A Three Phase Transformer Modelling For Distribution System by
Debojyoti Sen, Aditi Dixit and Anshul Tiwari, Department of Electrical and Electronics,
IMEC, Ghaziabad, India
9. IEEE paper on SF6 Circuit Breaker Design and Performance by J.S. Stewart, NEI Rey-
rolle Ltd.
10. IEEE paper On Development and Applications of Lightening Arrester for Transmission
Line by S. Furukawa, Kansai Electr. Power Co. Inc., Osaka, Japan.

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 CERTIFICATES

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