RENR9520-02

Harness And Wire Electrical Schematic Symbols

March 2012 Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Cross Reference for Diagnostic Codes Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Flash Diagnostic Code Flash Diagnostic Code
Code
FMI Code or Description of Code
Code
FMI Code or Description of Code Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
Event Code Event Code
circle indicates that the component has screw terminals and a wire can be disconnected from it.
14 1074-05 1248-05 Retarder Solenoid current below normal 168-00 168-00 System Voltage high
1074-06 1248-06 Retarder Solenoid current above normal 51 168-01 168-01 System Voltage low
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
16 626-05 2417-05 Ether Injection Control Solenoid open/short to+watt 168-02 168-02 System Voltage intermittent/erratic No circle indicates that the wire cannot be disconnected from the component.
626-06 2417-06 Ether Injection Control Solenoid short tog round 56 630-02 268-02 Check programmable Parameters
678-03 41-03 8 Volt DC Supply short to +batt 58 639-09 247-09 J1939 Data Link communications Ground (Wired): This indicates that the component is connected to a grounded wire. The
678-04 41-04 8 Volt DC Supply short to ground 110-15 E361 (1) High Engine Coolant Temperature Warning grounded wire is fastened to the machine.
620-03 61 110-16 E361 (2) High Engine Coolant Temperature Derate
21 262-03 5 Volt Sensor DC Power Supply short to +batt
1079-03 110-00 E361 (3) High Engine Coolant Temperature Shutdown
620-04 62 111-17 E2143 (1) Low Engine Coolant Level Warning
Ground (Case): This indicates that the component does not have a wire connected to ground.
262-04 5 Volt Sensor DC Power Supply short to ground It is grounded by being fastened to the machine.
1079-04 111-18 E2143 (2) Low Engine Coolant Level Derate
100-03 100-03 Engine Oil Pressure open/short to +batt 111-01 E2143 (3) Low Engine Coolant Level Shutdown
24 100-04 100-04 Engine Oil Pressure short to ground 94-15 E096 (1) High Fuel Pressure Warning Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
100-10 100-10 Engine Oil Pressure abnormal rate of change 63 94-17 E198 (1) Low Fuel Pressure Warning contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
102-03 102-03 Boost Pressure Sensor short to +batt 94-18 E198 (2) Low Fuel Pressure Shutdown

25
102-04
102-10
102-03
102-04
102-10
1785-03
Boost Pressure Sensor short to ground
Boost Pressure Sensor abnormal rate of change
Inlet Manifold Pressure Sensor voltage above normal
64
1636-15
1636-00
174-15
E539 (1)
E539 (3)
E363 (1)
High Inlet Air Temperature Warning
High Inlet Air Temperature Shutdown
High Fuel Temperature Warning
C9 Industrial Engine T
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.
102-04
102-10
108-03
1785-04
1785-10
274-03
Inlet Manifold Pressure Sensor voltage below normal
Inlet Manifold Pressure Sensor abnormal rate of change
Atmospheric Pressure open/short to +batt
65 174-16
174-00
0441-15
E363 (2)
E363 (3)
E445 (1)
High Fuel Temperature Derate
High Fuel TemperatureShutdown
High Auxiliary Temperature Warning
Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
26 electromagnet can open or close the switch part of the relay.
108-04 274-04 Atmospheric Pressure short to ground 0441-16 E445 (2) High Auxiliary Temperature Derate

27
110-03 110-03 Engine Coolant Temperature open/short to +batt 67 0441-00 E445 (3) High Auxiliary Temperature Shutdown MNK1-UP
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
28
110-04
91-13
110-04
91-13
Engine Coolant Temperature short to ground
Throttle Position calibration required
1836-03
1836-04
1836-03
1836-04
Auxiliary Temperature Sensor open/short to +batt
Auxiliary Temperature Sensor short to ground
JLW1-UP coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
32 91-08 91-08 Throttle Position signal abnormal 1387-15 E443 (1) High Auxiliary Pressure Warning
190-08 190-08 Engine Speed signal abnormal 1387-16 E443 (2) High Auxiliary Pressure Derate
34 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
723-08 342-08 Secondary Engine Speed signal abnormal 68 1387-00 E443 (3) High Auxiliary Pressure Shutdown
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
190-15 E362 (1) Engine Overspeed Warning 1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt
35 that make electromagnet when current flows through them. It also has an internal switch that places
190-00 E362 (3) Engine Overspeed Shutdown 1835-04 1835-04 Auxiliary Pressure Sensor short to ground
the latch coil circuit open at the time the coil latches.
94-03 94-03 Fuel Pressure open/short to +batt 651-05 001-05 Cylinder #1 Injector open circuit
37 71
94-04 94-04 Fuel Pressure short to ground 651-06 001-06 Cylinder #1 Injector short
105-03 172-03 Inlet Manifold Air Temp open/short to +batt 652-05 002-05 Cylinder #2 Injector open circuit
Harness and Wire Symbols
38 72
105-04 172-04 Inlet Manifold Air Temp short to ground 652-06 002-06 Cylinder #2 Injector short
164-02 164-02 Injector Actuation Pressure signal erratic 653-05 003-05 Cylinder #3 Injector open circuit 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
73 of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
164-03 164-03 Injector Actuation Pressure voltage high 653-06 003-06 Cylinder #3 Injector short 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
39
164-04 164-04 Injector Actuation Pressure voltage low 654-05 004-05 Cylinder #4 Injector open circuit
74 Harness Identification Letter(s):
164-11 164-11 Injector Actuation Pressure system fault 654-06 004-06 Cylinder #4 Injector short
Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
42 637-13 261-13 Engine Timing calibration required 75 655-05 005-05 Cylinder #5 Injector open circuit Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
100-17 E360 (1) Low Engine Oil Pressure Warning 655-06 005-06 Cylinder #5 Injector short for "Connector" and the number indicates which
46 100-18 E360 (2) Low Engine Oil Pressure Derate 656-05 006-05 Cylinder #6 Injector open circuit connector in the harness. (C1, C2, C3, .....)
76 Part Number for
100-01 E360 (3) Low Engine Oil Pressure Shutdown 656-06 006-06 Cylinder #6 Injector short C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
729-05 617-05 Air Inlet Heater Relay open/current below normal
130-6795 130-6795 111-7898 3E-5179 Connector Receptacle
49
729-06 617-06 Air Inlet Heater Relay grounded/current above norm 325-AG135 PK-14 1 5A
Pin Socket Fuse
Receptacle
Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Component
Part Number
Plug
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification Wire Gauge
Connection Number Wire Color

© 2012 Caterpillar Printed in U.S.A.

A-C1
CLR-GA WIRE NAME POS TERM/PLUG All Rights Reserved
1 8T-8737
2 -
3 8T-8737
4 -
RD-18 C987-A99 5 180-9340
6 8T-8737
7 -
8 8T-8737
9 -
PU-18 G855-A91 10 180-9340 A-C3 A-C9
11 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
12 8T-8737 WH-18 G828-A95 A 180-9339 RD-18 C987-A99 1 180-9340
BU-18 995-A12 13 180-9340 GN-18 G829-A94 B 180-9339 BU-18 G850-A98 2 180-9340
14 8T-8737
PK-18 R746-A20 15 180-9340 BR-18 G849-A96 C 180-9339 ACCESSORY TABLE
16 8T-8737 ACCESSORY TABLE QTY PART NAME P/N ATMOSPHERIC PRESSURE
GN-18 G829-A93 17 180-9340 QTY PART NAME P/N 1 PLUG AS. 155-2269 SENSOR CONNECTOR
18 8T-8737 1 RECEPTACLE AS. 3E-3370 1 WEDGE 155-2261 A-C5
19 8T-8737
1 WEDGE 3E-3371
PK-18 G854-A92 20 180-9340 Z-C4
21 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
22 8T-8737
23 8T-8737 A-C10 PU-18 G828-Z5 A 180-9339
YL-18 G829-Z6 B 180-9339 Z-C4
24 8T-8737 A-C4 CLR-GA WIRE NAME POS TERM/PLUG
BK-18 E963-A27 25 180-9340 INLET AIR PRESSURE PK-18 C991-Z7 C 180-9339
CLR-GA WIRE NAME POS TERM/PLUG YL-18 A751-A13 1 180-9340 SENSOR CONNECTOR
WH-18 G856-A22 26 180-9340 ACCESSORY TABLE
27 8T-8737 WH-18 G828-A39 A 180-9340 PK-18 G833-A46 2 180-9340
GN-18 G829-A41 B 180-9340 WH-18 T725-A32 3 180-9340 A-C4 QTY PART NAME P/N J-C19
GY-18 994-A10 28 180-9340 INLET AIR FUEL PRESSURE
1 RECEPTACLE AS. 3E-3370 J-C18
29 8T-8737 PK-18 R746-A20 C 180-9340 PU-18 N707-A31 4 180-9340 TEMPERATURE SENSOR CONNECTOR
PK-18 G833-A47 30 180-9340 ACCESSORY TABLE BR-18 G826-A35 5 180-9340 SENSOR CONNECTOR 200mm PAINT/PRO 110-3202 INJECTOR
31 8T-8737 INJECTOR
QTY PART NAME P/N BU-18 G827-A36 6 180-9340 1 WEDGE 3E-3371 SOLENOID 2
32 8T-8737 SOLENOID 3
A-C12 CONNECTOR
33 8T-8737 1 PLUG AS. 155-2267 PK-18 C991-A33 7 180-9340 CONNECTOR MAIN HARNESS
A-S3
34 8T-8737 1 WEDGE 155-2276 8 8T-8737 (G829-GN) CONNECTOR
WH-18 E964-A26 35 180-9340 ACCESSORY TABLE
YL-18 G857-A30 36 180-9340

(Dimensions: 25 inches x 24 inches)

QTY PART NAME P/N J-C17
37 8T-8737
38 8T-8737 1 PLUG AS. 155-2264
1 WEDGE 155-2259 INJECTOR J-C23
39 8T-8737
PK-18 C991-A33 40 180-9340 SOLENOID 1
41 8T-8737 A-S2 CONNECTOR
42 8T-8737 COOLANT TEMPERATURE (G828-WH)
43 8T-8737 A-S1 J-C20
SENSOR CONNECTOR Z-C1 J-C22
44 8T-8737 (G833-PK) MAIN HARNESS INJECTOR
45 - CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG SOLENOID 4

RENR9520-02
A-C11 INJECTOR
YL-18 E966-A49 46 180-9340 1 8T-8737 CONNECTOR
SOLENOID 6
BU-18 E965-A48 47 180-9340 2 8T-8737
48 8T-8737 CONNECTOR
3 8T-8737
49 8T-8737
50 8T-8737 4 8T-8737 J-C21
51 8T-8737 Z-C1 PU-18 G828-Z5 5 180-9339 INJECTOR
52 - YL-18 G829-Z6 6 180-9339 SOLENOID 5
53 8T-8737 CONNECTOR
PK-18 C991-Z7 7 180-9339
BU-18 G827-A2 54 180-9340
55 8T-8737 8 8T-8737
BU-18 C967-A15 56 180-9340 ACCESSORY TABLE
GY-18 R747-A6 57 180-9340 QTY PART NAME P/N
58 8T-8737 J-C17 J-C20
A-C3 1 RECEPTACLE AS. 3E-3388
59 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
FUEL HARNESS 200mm PAINT/PRO 110-3202
60 8T-8737 A-C9 NEO YL-16 T951-A54 1 154-2389 NEO GY-16 T954-A57 1 154-2389
INJECTION ACTUATION CONNECTOR
61 8T-8737 1 WEDGE 3E-3389 NEO PU-16 T957-A69 2 154-2389 NEO BU-16 T960-A66 2 154-2389 J-C23
INLET AIR PRESSURE SENSOR
YL-18 A751-A13 62 180-9340 A-C10 ACCESSORY TABLE ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
HEATER RELAY CONNECTOR.
63 8T-8737 QTY PART NAME P/N QTY PART NAME P/N NEO YL-16 T951-A54 1 144-1636
64 8T-8737
CONNECTOR
1 PLUG AS. 153-9693 1 PLUG AS. 153-9693 NEO BR-16 T952-A55 2 144-1636
WH-18 T725-A32 65
66
180-9340
8T-8737
HARNESS 263-7731 1
1
SEAL
CLIP
154-0877
154-3769
1
1
SEAL
CLIP
154-0877
154-3769
NEO BU-16 T953-A56
NEO GY-16 T954-A57
3
4
144-1636
144-1636
67 8T-8737 A-S5 A-S4
68 8T-8737
A-C13
INJECTION ACTUATION
(G826-BR) (G827-BU) CONNECTOR LOCATIONS NEO GN-16 T955-A58
NEO GY-16 T956-A63
5
6
144-1636
144-1636
69 - J-C18 J-C21 7 -
70 8T-8737 PRESSURE CONTROL A-C8
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 8 -
71 8T-8737 VALVE CONNECTOR NEO BR-16 T952-A55 1 154-2389 NEO GN-16 T955-A58 1 154-2389 9 -
WH-18 G828-A92 72 180-9340 BOTTOM ENGINE OIL PRESSURE NEO YL-16 T958-A68 2 154-2389 NEO GN-16 T961-A65 2 154-2389 10 -
73 8T-8737 SENSOR CONNECTOR
SPEED/TIMING ACCESSORY TABLE ACCESSORY TABLE 11 -
74 8T-8737
SENSOR CONNECTOR QTY PART NAME P/N QTY PART NAME P/N 12 -
75 8T-8737
(HIGH OUTPUT) 1 PLUG AS. 153-9693 1 PLUG AS. 153-9693 NEO WH-16 T962-A64 13 144-1636
76 -
A-C16 1 SEAL 154-0877 1 SEAL 154-0877 NEO GN-16 T961-A65 14 144-1636
77 8T-8737 A-C15
78 8T-8737 1 CLIP 154-3769 1 CLIP 154-3769 NEO BU-16 T960-A66 15 144-1636
A-S6 A-S7 A-S8 A-C17 NEO BR-16 T959-A67 16 144-1636
BU-18 G850-A98 79 180-9340
(T860-OR) (T859-WH) (T858-GY) NEO YL-16 T958-A68 17 144-1636
BR-18 G826-A1 80 180-9340 TIMING CALIBRATION(TC)
INJECTOR HARNESS J-C19 J-C22 NEO PU-16 T957-A69 18 144-1636
81 8T-8737 PROBE CONNECTOR
82 8T-8737 CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE
PU-18 N707-A31 83 180-9340 NEO BU-16 T953-A56 1 154-2389 NEO GY-16 T956-A63 1 154-2389 QTY PART NAME P/N
84 8T-8737 NEO BR-16 T959-A67 2 154-2389 NEO WH-16 T962-A64 2 154-2389 1 RECEPTACLE AS. 191-7823
BR-18 G849-A96 85 180-9340 ACCESSORY TABLE ACCESSORY TABLE 1 WEDGE 172-6064
86 8T-8737 QTY PART NAME P/N QTY PART NAME P/N 5 STRAP 3S-2093
87 8T-8737 1 PLUG AS. 153-9693 1 PLUG AS. 153-9693 5 MOUNT-WIRE TIE 105-1797
88 8T-8737 1 SEAL 154-0877 1 SEAL 154-0877

12 Page,
89 8T-8737 1 CLIP 154-3769 1 CLIP 154-3769
90 8T-8737
A-C14
91 8T-8737
92 8T-8737
TOP ENGINE HARNESS 235-8202 CONNECTOR AND SPLICE LOCATIONS
93 8T-8737
SPEED/TIMING
94 8T-8737
95 8T-8737 SENSOR CONNECTOR
(LOW OUTPUT)
A-C1
A-C16
HARNESS 215-3249
96 8T-8737
97
98
8T-8737
8T-8737
ECM CLR-GA
GY-18-XLPE
WIRE NAME POS TERM/PLUG
T858-A86 1 180-9340
CONNECTOR LOCATIONS
OR-18-XLPE T860-A34 99 180-9340 GY-18-XLPE T858-A85 2 180-9340
A-C5
100 8T-8737 WH-18-XLPE T859-A88 3 180-9340
101 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
102 8T-8737 WH-18 G828-A40 A 180-9340 A-C11 WH-18-XLPE T859-A87 4 180-9340
103 8T-8737 GN-18 G829-A42 B 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C13 A-C15 OR-18-XLPE T860-A90 5 180-9340
GY-18-XLPE T858-A23 104 180-9340 GY-18 R747-A6 C 180-9340 BU-18 995-A12 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG OR-18-XLPE T860-A89 6 180-9340
WH-18-XLPE T962-A28 105 180-9340 7 8T-8737
BR-18-XLPE T959-A18 106 180-9340 ACCESSORY TABLE PK-18 G833-A44 2 180-9340 PK-18 G854-A92 1 180-9340 BK-18 E963-A27 A 111-1567
QTY PART NAME P/N ACCESSORY TABLE PU-18 G855-A91 2 180-9340 WH-18 E964-A26 B 111-1567 8 8T-8737
GN-18-XLPE T961-A29 107 180-9340
BU-18-XLPE T960-A19 108 180-9340 1 PLUG AS. 155-2267 QTY PART NAME P/N ACCESSORY TABLE ACCESSORY TABLE 9 8T-8737
109 8T-8737 1 WEDGE 155-2276 1 PLUG AS. 155-2269 QTY PART NAME P/N QTY PART NAME P/N 10 8T-8737
110 8T-8737 11 8T-8737
1 WEDGE 155-2261 1 PLUG AS. 155-2269 1 PLUG AS. 100-3320
111 8T-8737
1 WEDGE 155-2261 12 8T-8737
112
113
-
8T-8737 WH-18-XLPE T962-A28 13 180-9340 Related Electrical Service Manuals
114 - A-C8 GN-18-XLPE T961-A29 14 180-9340
WH-18-XLPE T859-A37 115 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C12 A-C17 BU-18-XLPE T960-A19 15 180-9340
Title Form Number
PU-18-XLPE T957-A16 116 180-9340 BR-18 G826-A38 A 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C14 CLR-GA WIRE NAME POS TERM/PLUG BR-18-XLPE T959-A18 16 180-9340
117 - Troubleshooting RENR9315
YL-18-XLPE T958-A17 118 180-9340 BU-18 G827-A43 B 180-9340 BU-18 C967-A15 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG WH-18 G856-A22 1 180-9340 YL-18-XLPE T958-A17 17 180-9340
119 - GY-18 994-A10 C 180-9340 PK-18 G833-A45 2 180-9340 BU-18 E965-A48 A 111-1567 YL-18 G857-A30 2 180-9340 PU-18-XLPE T957-A16 18 180-9340 Systems Operation / Testing and Adjusting RENR7597
120 8T-8737 ACCESSORY TABLE ACCESSORY TABLE YL-18 E966-A49 B 111-1567 ACCESSORY TABLE ACCESSORY TABLE
ACCESSORY TABLE
QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N
QTY PART NAME P/N
1 PLUG AS. 155-2267 1 PLUG AS. 155-2269 QTY PART NAME P/N 1 PLUG AS. 155-2269 1 PLUG AS. 172-6062
1 PLUG AS. 227-4002
1 ENDBELL 211-6807 1 WEDGE 155-2276 1 WEDGE 155-2261 1 PLUG AS. 111-2416 1 WEDGE 155-2261 1 WEDGE 172-6065
 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
J-C17 SOLENOID 1 SOLENOID 2 SOLENOID 3 SOLENOID 4 SOLENOID 5 SOLENOID 6
1539693
CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR
T951-J54 YL-16-NW A WH-18
INJECTOR J-C17 J-C18 J-C19 J-C20 J-C21 J-C22
T957-J69 PU-16-NW B WH-18
SOLENOID 1
A-C16 J-C23 J-C18
1726062 1917823 1539693
T858-A86 GY-18-XLPE 1 T951-J54 YL-16-NW T952-J55 BR-16-NW A WH-18
T858-A85 GY-18-XLPE 2 T952-J55 BR-16-NW INJECTOR
T958-J68 YL-16-NW B WH-18
A-C1 T859-A88 WH-18-XLPE 3 T953-J56 BU-16-NW SOLENOID 2 COOLANT
2274002 T859-A87 WH-18-XLPE 4 T954-J57 GY-16-NW J-C19 TEMPERATURE
ENGINE CONTROL MODULE 1 T860-A90 OR-18-XLPE 5 T955-A58 GN-16-NW 1539693 SENSOR CONNECTOR
2477031 2 T860-A89 OR-18-XLPE 6 T956-A63 GY-16-NW T953-J56 BU-16-NW A WH-18 A-C11
7 INJECTOR
3 T959-J67 BR-16-NW B WH-18
4 8 SOLENOID 3
INLET AIR HEATER 5 C987-A99 RD-18 9 J-C20
6 10 1539693
7 11 T954-J57 GY-16-NW A WH-18
12 INJECTOR
8 T960-J66 BU-16-NW B WH-18
9 T962-A28 WH-18-XLPE 13 T962-J64 WH-16-NW SOLENOID 4
IAP CONTROL VALVE RETURN 10 G855-A91 PU-18 T961-A29 GN-18-XLPE 14 T961-J65 GN-16-NW J-C21
11 T960-A19 BU-18-XLPE 15 T960-J66 BU-16-NW 1539693
12 T959-A18 BR-18-XLPE 16 T959-J67 BR-16-NW T955-A58 GN-16-NW A WH-18
T958-A17 YL-18-XLPE 17 T958-J68 YL-16-NW INJECTOR
COOLANT TEMPERATURE 13 995-A12 BU-18 T961-J65 GN-16-NW B WH-18
14 T957-A16 PU-18-XLPE 18 T957-J69 PU-16-NW SOLENOID 5
INLET MANIFOLD AIR PRESSURE 15 R746-A20 PK-18 J-C22
16 1539693
PRESSURE SENSOR COMMON 17 G829-A93 GN-18 T956-A63 GY-16-NW A WH-18
INJECTOR
18 T962-J64 WH-16-NW B WH-18
SOLENOID 6
19
IAP CONTROL VALVE 20 G854-A92 PK-18
21
22
23
24
BOTTOM ENGINE SPEED/TIMING(HIGH OUTPUT) + 25 E963-A27 BK-18
TIMING CALIBRATION(TC) PROBE + 26 G856-A22 WH-18
27 INJECTOR HARNESS ATMOSPHERIC PRESSURE
OIL PRESSURE SENSOR 28 994-A10 GY-18 CONNECTOR SENSOR CONNECTOR
29 BOOST PRESSURE A-C23 A-C5
TEMPERATURE COMMON 30 G833-A47 PK-18 INJECTION ACTUATION SENSOR CONNECTOR
31 A-C4
PRESSURE CONTROL
32 994-A10 GY-18 INJECTION ACTUATION
VALVE CONNECTOR INLET AIR
33 995-A12 BU-18 PRESSURE SENSOR
A-C13 INLET AIR FUEL HARNESS
34 A751-A13 YL-18 HEATER RELAY CONNECTOR
BOTTOM ENGINE SPEED/TIMING(HIGH OUTPUT) - 35 E964-A26 WH-18 E963-A27 BK-18 TEMPERATURE SENSOR CONNECTOR
A-C17
CONNECTOR A-C3
TIMING CALIBRATION(TC) PROBE + 36 G857-A30 YL-18 E964-A26 WH-18 CONNECTOR A-C10
1552269 A-C9
37 E965-A48 BU-18 A-C12
38 E966-A49 YL-18 G856-A22 WH-18 1 TIMING CALIBRATION(TC)
39 C967-A15 BU-18 G857-A30 YL-18 2 PROBE
FUEL PRESSURE 40 C991-A33 PK-18 C987-A99 RD-18 TOP VIEW- ENGINE
41 C991-A33 PK-18 NOTE Z
42 A-C15
43 G826-A1 BR-18 G826-A38 BR-18 1003320
44
A-S5
G826-A35 BR-18 BOTTOM ENGINE SPEED/TIMING
E963-A27 BK-18 A SIG -
45 G827-A2 BU-18 G827-A43 BU-18 SENSOR (HIGH OUTPUT)
A-S4 NOTE Z E964-A26 WH-18 B SIG +
TOP ENGINE SPEED/TIMING(LOW OUTPUT) - 46 E966-A49 YL-18 G827-A36 BU-18 SPEED/TIMING
TOP ENGINE SPEED/TIMING(LOW OUTPUT) - 47 E965-A48 BU-18 G828-A39 WH-18 A-C14 SENSOR GROUP
48 G828-A92 WH-18 G828-A40 WH-18 1112416 245-4630
A-S2
49 G828-A95 WH-18 E965-A48 BU-18 A SIG - TOP ENGINE SPEED/TIMING
50 G829-A41 GN-18 E966-A49 YL-18 B SIG + SENSOR (LOW OUTPUT)
51 G829-A93 GN-18 G829-A42 GN-18 INJECTION ACTUATION ATMOSPHERIC PRESSURE
A-S3
52 G829-A94 GN-18 PRESSURE SENSOR
53 G833-A46 PK-18
SENSOR CONNECTOR
CONNECTOR INJECTOR HARNESS A-C5
ANALOG RETURN 54 G827-A2 BU-18 G833-A47 PK-18 G833-A44 PK-18 A-C3
A-S1 CONNECTOR
55 G833-A45 PK-18
INLET MANIFOLD AIR TEMPERATURE 56 C967-A15 BU-18 J-C23
BOOST PRESSURE
ATMOSPHERIC PRESSURE SENSOR 57 R747-A6 GY-18 G849-A96 BR-18 TIMING CALIBRATION(TC)
58 G850-A98 BU-18 SENSOR CONNECTOR INLET AIR
PROBE CONNECTOR
59 G854-A92 PK-18 A-C4 HEATER RELAY
A-C17
60 G855-A91 PU-18 A-C9 INLET AIR CONNECTOR
61 G856-A22 WH-18 1552269 TEMPERATURE A-C9 FUEL HARNESS
FUEL TEMPERATURE SENSOR 62 A751-A13 YL-18 G857-A30 YL-18 C987-A99 RD-18 1 BK-18 SENSOR CONNECTOR CONNECTOR
63 N707-A31 PU-18 994-A10 GY-18 G850-A98 BU-18 2 BK-18 A-C12 A-C10
64 R746-A20 PK-18 995-A12 BU-18
DIFFERENTIAL FUEL PRESSURE 65 T725-A32 WH-18 R747-A6 GY-18 A751-A13 YL-18
66 T725-A32 WH-18 C967-A15 BU-18
67 C987-A99 RD-18
A-S8
68 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE C991-A33 PK-18 INLET AIR
69 T858-A86 GY-18-XLPE E963-A27 BK-18
A-S7 HEATER RELAY
70 T859-A37 WH-18-XLPE T859-A88 WH-18-XLPE E964-A26 WH-18 209-5582 INJECTION ACTUATION
E965-A48 BU-18
A-S6 T859-A87 WH-18-XLPE
71 PRESSURE CONTROL
PRESSURE SENSOR +5V SUPPLY 72 G828-A92 WH-18 T860-A34 OR-18-XLPE T860-A90 OR-18-XLPE E966-A49 YL-18 VALVE CONNECTOR
73 T860-A89 OR-18-XLPE G826-A35 BR-18
G826-A38 BR-18
A-C13
74 LEFT SIDE VIEW- ENGINE
75 T957-A16 PU-18-XLPE G827-A36 BU-18 AIR INLET HEATER RELAY
76 T958-A17 YL-18-XLPE G827-A43 BU-18
77 T959-A18 BR-18-XLPE G828-A39 WH-18
78 T960-A19 BU-18-XLPE G828-A40 WH-18
AIR INLET HEATER RETURN 79 G850-A98 BU-18 T961-A29 GN-18-XLPE G829-A41 GN-18
ANALOG POWER +5V SUPPLY 80 G826-A1 BR-18 T962-A28 WH-18-XLPE G829-A42 GN-18
81 G829-A94 GN-18 A-C12 INJECTION ACTUATION
82 G828-A95 WH-18 1552269
G833-A44 PK-18 INLET AIR PRESSURE SENSOR
DIFFERENTIAL FUEL PRESSURE RETURN 83 N707-A31 PU-18 C967-A15 BU-18 1 SIGNAL
84 G833-A45 PK-18 TEMPERATURE SENSOR
G833-A46 PK-18 G833-A45 PK-18 2 GROUND
INJECTOR ACTUATION PRESSURE SENSOR 85 G849-A96 BR-18 130-9812
86 G849-A96 BR-18 TOP ENGINE
A-C11
87 G850-A98 BU-18 1552269 SPEED/TIMING
88 G854-A92 PK-18 COOLANT TEMPERATURE SENSOR CONNECTOR
G855-A91 PU-18 995-A12 BU-18 1 SIGNAL
SENSOR
89 (LOW OUTPUT)
G856-A22 WH-18 G833-A44 PK-18 2 GROUND
130-9812
90 A-C14
91 G857-A30 YL-18 A-C5
92 N707-A31 PU-18 1552267
93 R746-A20 PK-18 BOTTOM ENGINE
G828-A40 WH-18 A + 5 V ATMOSPHERIC
94 R747-A6 GY-18 SPEED/TIMING
T725-A32 WH-18 G829-A42 GN-18 B GROUND PRESSURE SENSOR
95
R747-A6 GY-18 C SIGNAL 161-1703 SENSOR CONNECTOR
96
97
(HIGH OUTPUT)
A-C8
98 1552267
A-C15
INJECTOR 5 & 6 HS 99 T860-A34 OR-18-XLPE G826-A38 BR-18 A + 5 V OIL PRESSURE
100
G827-A43 BU-18 B GROUND SENSOR
101
994-A10 GY-18 C SIGNAL 161-1705
102
OIL PRESSURE
103 A-C4 SENSOR CONNECTOR ECM J2
INJECTOR 1 & 2 HS 104 T858-A23 GY-18-XLPE 1552267
A-C8 CONNECTOR
INJECTOR 6 LS 105 T962-A28 WH-18-XLPE G828-A39 WH-18 A + 5 V BOOST PRESSURE
INJECTOR 3 LS 106 T959-A18 BR-18-XLPE A-C1
G829-A41 GN-18 B GROUND SENSOR
INJECTOR 5 LS 107 T961-A29 GN-18-XLPE R746-A20 PK-18 C SIGNAL 161-1704
INJECTOR 4 LS 108 T960-A19 BU-18-XLPE LEFT SIDE VIEW- ENGINE
109
A-C3
110
3E3370
111
G828-A95 WH-18 A OR-18 V SOURCE INJECTION ACTUATION
112
G829-A94 GN-18 B YL-18 GROUND PRESSURE SENSOR
113
G849-A96 BR-18 C GN-18 SIGNAL 224-4536
114
INJECTOR 3 & 4 HS 115 T859-A37 WH-18-XLPE
INJECTOR 1 LS 116 T957-A16 PU-18-XLPE A-C13
117 1552269
INJECTOR 2 LS 118 T958-A17 YL-18-XLPE G854-A92 PK-18 1 INJECTION ACTUATION
119 G855-A91 PU-18 2 PRESSURE CONTROL VALVE
120

1 A-C10 Z-C1
1552264 3E3388 SYMBOL DESCRIPTION
ANALOG SENSOR POWER (+5V) 2
ANALOG SENSOR RETURN 3 A751-A13 YL-18 1
4 G833-A46 PK-18 2 BLADE, SPADE, RING,
12 Page, Color (Dimensions: 25 inches x 24 inches)

INLET AIR RESTRICTION SENSOR RETURN 5 T725-A32 WH-18 3 Z-C4 ABBREVIATION COLOR OR SCREW TERMINAL
6 N707-A31 PU-18 4 3E3370
7 G826-A35 BR-18 5 G828-Z5 PU-18 A OR-18 V SOURCE FUEL PRESSURE RD RED
G827-A36 BU-18 6 G829-Z6 YL-18 B YL-18 GROUND SENSOR SPLICE
CAT DATA LINK + 8
CAT DATA LINK - 9 C991-A33 PK-18 7 C991-Z7 PK-18 C GN-18 SIGNAL 194-6725 WH WHITE
10 8 CIRCUIT NOT CONNECTED
OR ORANGE
11
12 YL YELLOW ELECTRICAL CONNECTION
13 TO MACHINE STRUCTURE
14 PK PINK
RIGHT BELT TENSION 15
BK BLACK INTERNAL ELECTRICAL
FUEL PRESSURE “A” 16
CONNECTION TO
LEFT BELT TENSION 17
SURFACE OF COMPONENT
18
GY GRAY
BACKUP ALARM 19 PU PURPLE
20
CONNECTOR
CONTINUOUS FLOW ETHER RELAY 21 BR BROWN
IDLE TIMER 1 22
IDLE TIMER 2 23 GN GREEN ATCH WIRE, CABLE &
TIMING CLAIBRATION(TC) PROBE + 24 COMPONENT
TIMING CALIBRATION(TC) PROBE - 25
BU BLUE
RENR9520-02

26 CIRCUIT GROUPING
27 H#
DESIGNATION
28
LAMP SHUTDOWN RELAY 29
30
31 227-4002 155-2264 3E-3370
MACHINE SPEED SENSOR 32
33
J1939 NEGATIVE 34
B A
INLET AIR RESTRICTION SENSOR 35
10 9 8 7 6 5 4 3 2 1
1 8

MACHINE SPEED SENSOR OUTPUT 36 2 7

22 21 20 19 18 17 16 15 14 13 12 11 3 6
37
C
TACHOMETER 38 32 31 30 29 28 27 26 25 24 23 4 5
(+) BATTERY
39 44 43 42 41 40 39 38 37 36 35 34 33
40
52 51 50 49 48 47 46 45 (+) BATTERY SWITCHED
41
60 59 58 57 56 55 54 53
J1939 SHIELD 42
STARTING CIRCUIT
43
68 67 66 65 64 63 62 61
44
76 75 74 73 72 71 70 69 (-) BATTERY / SENSOR RETURN
45
46 88 87 86 85 84 83 82 81 80 79 78 77
47
155-2267 155-2269 SENSOR / ACTUATOR SUPPLY
98 97 96 95 94 93 92 91 90 89
BATTERY + 48
49
110 109 108 107 106 105 104 103 102 101 100 99 SIGNAL PLUS TO ECM
J1939 POSITIVE 50
120 119 118 117 116 115 114 113 112 111 SIGNAL MINUS TO ECM
51 B
A
BATTERY + 52 2 1 CONTROL PLUS FROM ECM
BATTERY + 53 CONTROL MINUS FROM ECM
54 C
55
56
57
58
59
ETHER MANUAL/AUTO 60
160-7689
BATTERY - 61
62 153-9693 172-6062
BATTERY - 63
13 1
64
23 14
BATTERY - 65
31 24
1 2 3 4 5 6

THROTTLE POSITION SENSOR 66

7 8 9 10 11 12
39 32
67
THROTTLE POSITION SENSOR 68
47

57
40

48
A B B 13 14 15 16 17 18 IDENT PART NUMBER CHG NOTE
69
KEYSWITCH 70 70 58

A 235-8202 04 ENGINE HARNESS

160-7689
J 215-3249 03 INJECTOR HARNESS
Z 263-7731 00 FUEL HARNESS

100-3320 111-2416

A B A B
THIS DIAGRAM IS FOR THE C9 INDUSTRIAL ENGINES (S/N MNK1-UP
AND JLW1-UP) DIAGRAM WIRING PART NUMBER 235-4748 CHG04
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE
WITH KEY IN OFF POSTION AND ENGINE NOT RUNNING.

DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS

NOTE Z: WIRES (E963-BK & E964-WH),(E965-BU & E966-YL), MUST

BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm