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C TRANSMISSION/TRANSAXLE
AUTOMATIC TRANSMISSION
SECTION AT B
AT
E
CONTENTS
INDEX FOR DTC ........................................................ 5 Vehicle Speed at Which Gear Shifting Occurs ....... 52 F
Alphabetical Index .................................................... 5 Vehicle Speed at Which Lock-up Occurs/Releases... 52
DTC No. Index ......................................................... 6 Symptom Chart ....................................................... 53
PRECAUTIONS .......................................................... 7 TCM Input/Output Signal Reference Values ........... 79 G
Precautions for Supplemental Restraint System CONSULT-II Function (A/T) .................................... 80
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- Diagnostic Procedure Without CONSULT-II ........... 92
SIONER” .................................................................. 7 DTC U1000 CAN COMMUNICATION LINE .............. 94
H
Precautions .............................................................. 7 Description .............................................................. 94
Wiring Diagrams and Trouble Diagnosis .................. 8 On Board Diagnosis Logic ...................................... 94
PREPARATION ........................................................... 9 Possible Cause ....................................................... 94
Special Service Tools ............................................... 9 DTC Confirmation Procedure ................................. 94 I
Commercial Service Tools ...................................... 10 Wiring Diagram — AT — CAN ................................ 95
A/T FLUID ..................................................................11 Diagnostic Procedure ............................................. 96
Changing A/T Fluid .................................................11 DTC P0615 START SIGNAL CIRCUIT ..................... 97 J
Checking A/T Fluid ................................................. 12 Description .............................................................. 97
A/T CONTROL SYSTEM .......................................... 14 CONSULT-II Reference Value ................................ 97
Cross-sectional View (YD25DDTi Models) ............. 14 On Board Diagnosis Logic ...................................... 97
K
Cross-sectional View (VQ40DE Models) ................ 15 Possible Cause ....................................................... 97
Shift Mechanism ..................................................... 16 DTC Confirmation Procedure ................................. 97
TCM Function ......................................................... 27 Wiring Diagram — AT — STSIG ............................ 98
CAN Communication .............................................. 28 Diagnostic Procedure ............................................. 99 L
Input/Output Signal of TCM .................................... 28 DTC P0700 TCM ..................................................... 101
Line Pressure Control ............................................ 29 Description ............................................................ 101
Shift Control ........................................................... 30 On Board Diagnosis Logic .................................... 101 M
Lock-up Control ...................................................... 31 Possible Cause ..................................................... 101
Engine Brake Control ............................................. 32 DTC Confirmation Procedure ............................... 101
Control Valve .......................................................... 33 Diagnostic Procedure ........................................... 101
TROUBLE DIAGNOSIS ............................................ 34 DTC P0705 PARK/NEUTRAL POSITION SWITCH. 102
DTC Inspection Priority Chart ................................ 34 Description ............................................................ 102
Fail-safe ................................................................. 34 CONSULT-II Reference Value .............................. 102
How to Perform Trouble Diagnosis for Quick and On Board Diagnosis Logic .................................... 102
Accurate Repair ..................................................... 36 Possible Cause ..................................................... 102
A/T Electrical Parts Location .................................. 41 DTC Confirmation Procedure ............................... 102
Circuit Diagram ...................................................... 42 Wiring Diagram — AT — PNP/SW ....................... 103
Inspections Before Trouble Diagnosis .................... 43 Diagnostic Procedure ........................................... 104
Check Before Engine Is Started ............................. 47 DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
Check at Idle .......................................................... 47 OLUTION SENSOR) ............................................... 106
Cruise Test - Part 1 ................................................ 48 Description ............................................................ 106
Cruise Test - Part 2 ................................................ 50 CONSULT-II Reference Value .............................. 106
Cruise Test - Part 3 ................................................ 51 On Board Diagnosis Logic .................................... 106
AT-1
Possible Cause ..................................................... 106 CONSULT-II Reference Value ............................... 129
DTC Confirmation Procedure ............................... 106 On Board Diagnosis Logic .................................... 129
Wiring Diagram — AT — VSSA/T ......................... 108 Possible Cause ..................................................... 129
Diagnostic Procedure ........................................... 109 DTC Confirmation Procedure ................................ 129
DTC P0725 ENGINE SPEED SIGNAL ................... 111 Diagnostic Procedure ............................................ 130
Description .............................................................111 DTC P1730 A/T INTERLOCK ................................. 131
CONSULT-II Reference Value ...............................111 Description ............................................................ 131
On Board Diagnosis Logic .....................................111 On Board Diagnosis Logic .................................... 131
Possible Cause ......................................................111 Possible Cause ..................................................... 131
DTC Confirmation Procedure ................................111 DTC Confirmation Procedure ................................ 131
Diagnostic Procedure ........................................... 112 Judgement of A/T Interlock ................................... 132
DTC P0740 TORQUE CONVERTER CLUTCH Diagnostic Procedure ............................................ 132
SOLENOID VALVE ................................................. 113 DTC P1731 A/T 1ST ENGINE BRAKING ............... 134
Description ............................................................ 113 Description ............................................................ 134
CONSULT-II Reference Value .............................. 113 CONSULT-II Reference Value ............................... 134
On Board Diagnosis Logic .................................... 113 On Board Diagnosis Logic .................................... 134
Possible Cause ..................................................... 113 Possible Cause ..................................................... 134
DTC Confirmation Procedure ............................... 113 DTC Confirmation Procedure ................................ 134
Diagnostic Procedure ........................................... 114 Diagnostic Procedure ............................................ 135
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP). 115 DTC P1752 INPUT CLUTCH SOLENOID VALVE . 136
Description ............................................................ 115 Description ............................................................ 136
CONSULT-II Reference Value .............................. 115 CONSULT-II Reference Value ............................... 136
On Board Diagnosis Logic .................................... 115 On Board Diagnosis Logic .................................... 136
Possible Cause ..................................................... 115 Possible Cause ..................................................... 136
DTC Confirmation Procedure ............................... 115 DTC Confirmation Procedure ................................ 136
Diagnostic Procedure ........................................... 116 Diagnostic Procedure ............................................ 137
DTC P0745 LINE PRESSURE SOLENOID VALVE. 117 DTC P1754 INPUT CLUTCH SOLENOID VALVE
Description ............................................................ 117 FUNCTION .............................................................. 138
CONSULT-II Reference Value .............................. 117 Description ............................................................ 138
On Board Diagnosis Logic .................................... 117 CONSULT-II Reference Value ............................... 138
Possible Cause ..................................................... 117 On Board Diagnosis Logic .................................... 138
DTC Confirmation Procedure ............................... 117 Possible Cause ..................................................... 138
Diagnostic Procedure ........................................... 118 DTC Confirmation Procedure ................................ 138
DTC P1705 THROTTLE POSITION SENSOR ....... 119 Diagnostic Procedure ............................................ 139
Description ............................................................ 119 DTC P1757 FRONT BRAKE SOLENOID VALVE ... 140
CONSULT-II Reference Value .............................. 119 Description ............................................................ 140
On Board Diagnosis Logic .................................... 119 CONSULT-II Reference Value ............................... 140
Possible Cause ..................................................... 119 On Board Diagnosis Logic .................................... 140
DTC Confirmation Procedure ............................... 119 Possible Cause ..................................................... 140
Diagnostic Procedure ........................................... 120 DTC Confirmation Procedure ................................ 140
DTC P1710 A/T FLUID TEMPERATURE SENSOR Diagnostic Procedure ............................................ 141
CIRCUIT .................................................................. 122 DTC P1759 FRONT BRAKE SOLENOID VALVE
Description ............................................................ 122 FUNCTION .............................................................. 142
CONSULT-II Reference Value .............................. 122 Description ............................................................ 142
On Board Diagnosis Logic .................................... 122 CONSULT-II Reference Value ............................... 142
Possible Cause ..................................................... 122 On Board Diagnosis Logic .................................... 142
DTC Confirmation Procedure ............................... 122 Possible Cause ..................................................... 142
Wiring Diagram — AT — FTS ............................... 123 DTC Confirmation Procedure ................................ 142
Diagnostic Procedure ........................................... 124 Diagnostic Procedure ............................................ 143
Component Inspection .......................................... 126 DTC P1762 DIRECT CLUTCH SOLENOID VALVE.144
DTC P1716 TURBINE REVOLUTION SENSOR .... 127 Description ............................................................ 144
Description ............................................................ 127 CONSULT-II Reference Value ............................... 144
CONSULT-II Reference Value .............................. 127 On Board Diagnosis Logic .................................... 144
On Board Diagnosis Logic .................................... 127 Possible Cause ..................................................... 144
Possible Cause ..................................................... 127 DTC Confirmation Procedure ................................ 144
DTC Confirmation Procedure ............................... 127 Diagnostic Procedure ............................................ 145
Diagnostic Procedure ........................................... 128 DTC P1764 DIRECT CLUTCH SOLENOID VALVE
DTC P1721 VEHICLE SPEED SENSOR MTR ....... 129 FUNCTION .............................................................. 146
Description ............................................................ 129 Description ............................................................ 146
AT-2
CONSULT-II Reference Value .............................. 146 DTC Confirmation Procedure ............................... 163
On Board Diagnosis Logic ................................... 146 Diagnostic Procedure ........................................... 164 A
Possible Cause .................................................... 146 DTC P1845 ATF PRESSURE SWITCH 5 ............... 165
DTC Confirmation Procedure ............................... 146 Description ............................................................ 165
Diagnostic Procedure ........................................... 147 CONSULT-II Reference Value .............................. 165 B
DTC P1767 HIGH AND LOW REVERSE CLUTCH On Board Diagnosis Logic .................................... 165
SOLENOID VALVE ................................................. 148 Possible Cause ..................................................... 165
Description ........................................................... 148 DTC Confirmation Procedure ............................... 165
CONSULT-II Reference Value .............................. 148 Diagnostic Procedure ........................................... 166 AT
On Board Diagnosis Logic ................................... 148 DTC P1846 ATF PRESSURE SWITCH 6 ............... 167
Possible Cause .................................................... 148 Description ............................................................ 167
DTC Confirmation Procedure ............................... 148 CONSULT-II Reference Value .............................. 167 D
Diagnostic Procedure ........................................... 149 On Board Diagnosis Logic .................................... 167
DTC P1769 HIGH AND LOW REVERSE CLUTCH Possible Cause ..................................................... 167
SOLENOID VALVE FUNCTION ............................. 150 DTC Confirmation Procedure ............................... 167 E
Description ........................................................... 150 Diagnostic Procedure ........................................... 168
CONSULT-II Reference Value .............................. 150 MAIN POWER SUPPLY AND GROUND CIRCUIT. 169
On Board Diagnosis Logic ................................... 150 Wiring Diagram — AT — MAIN ............................ 169
Possible Cause .................................................... 150 Diagnostic Procedure ........................................... 170 F
DTC Confirmation Procedure ............................... 150 CLOSED THROTTLE POSITION AND WIDE OPEN
Diagnostic Procedure ........................................... 151 THROTTLE POSITION CIRCUIT ............................ 173
DTC P1772 LOW COAST BRAKE SOLENOID CONSULT-II Reference Value .............................. 173 G
VALVE ..................................................................... 153 Diagnostic Procedure ........................................... 173
Description ........................................................... 153 BRAKE SIGNAL CIRCUIT ...................................... 174
CONSULT-II Reference Value .............................. 153 CONSULT-II Reference Value .............................. 174 H
On Board Diagnosis Logic ................................... 153 Diagnostic Procedure ........................................... 174
Possible Cause .................................................... 153 A/T INDICATOR CIRCUIT ....................................... 175
DTC Confirmation Procedure ............................... 153 Description ............................................................ 175
I
Diagnostic Procedure ........................................... 154 CONSULT-II Reference Value .............................. 175
DTC P1774 LOW COAST BRAKE SOLENOID Diagnostic Procedure ........................................... 175
VALVE FUNCTION ................................................. 155 TROUBLE DIAGNOSIS FOR SYMPTOMS ............ 176
Description ........................................................... 155 Wiring Diagram — AT — NONDTC ...................... 176 J
CONSULT-II Reference Value .............................. 155 A/T CHECK Indicator Lamp Does Not Come On . 179
On Board Diagnosis Logic ................................... 155 Engine Cannot Be Started in “P” or “N” Position . 180
Possible Cause .................................................... 155 In “P” Position, Vehicle Moves When Pushed ...... 180 K
DTC Confirmation Procedure ............................... 155 In “N” Position, Vehicle Moves .............................. 181
Diagnostic Procedure ........................................... 156 Large Shock (“N” to “D” Position) ......................... 182
DTC P1815 MANUAL MODE SWITCH .................. 157 Vehicle Does Not Creep Backward in “R” Position. 184 L
Description ........................................................... 157 Vehicle Does Not Creep Forward in “D” Position . 186
CONSULT-II Reference Value .............................. 157 Vehicle Cannot Be Started from D1 ...................... 188
On Board Diagnosis Logic ................................... 157 A/T Does Not Shift: D1 → D2 ................................ 190
Possible Cause .................................................... 157 A/T Does Not Shift: D2 → D3 ................................ 192 M
DTC Confirmation Procedure ............................... 157 A/T Does Not Shift: D3 → D4 ................................ 194
Wiring Diagram — AT — MMSW ......................... 158 A/T Does Not Shift: D4 → D5 ................................ 196
Diagnostic Procedure ........................................... 159 A/T Does Not Perform Lock-up ............................ 198
Component Inspection ......................................... 160 A/T Does Not Hold Lock-up Condition .................. 200
DTC P1841 ATF PRESSURE SWITCH 1 ............... 161 Lock-up Is Not Released ...................................... 201
Description ........................................................... 161 Engine Speed Does Not Return to Idle ................ 202
CONSULT-II Reference Value .............................. 161 Cannot Be Changed to Manual Mode .................. 203
On Board Diagnosis Logic ................................... 161 A/T Does Not Shift: 5th gear → 4th gear .............. 203
Possible Cause .................................................... 161 A/T Does Not Shift: 4th gear → 3rd gear .............. 205
DTC Confirmation Procedure ............................... 161 A/T Does Not Shift: 3rd gear → 2nd gear ............. 206
Diagnostic Procedure ........................................... 162 A/T Does Not Shift: 2nd Gear → 1st Gear ........... 208
DTC P1843 ATF PRESSURE SWITCH 3 ............... 163 Vehicle Does Not Decelerate by Engine Brake .... 209
Description ........................................................... 163 SHIFT CONTROL SYSTEM .................................... 211
CONSULT-II Reference Value .............................. 163 Control Device Removal and Installation .............. 211
On Board Diagnosis Logic ................................... 163 Control Cable Removal and Installation ............... 213
Possible Cause .................................................... 163 Adjustment of A/T Position ................................... 214
Checking of A/T Position ...................................... 214
AT-3
A/T SHIFT LOCK SYSTEM ..................................... 215 REPAIR FOR COMPONENT PARTS ...................... 278
Description ............................................................ 215 Oil Pump ............................................................... 278
Shift Lock System Electrical Parts Location ......... 215 Front Sun Gear, 3rd One-way Clutch .................... 281
Wiring Diagram — A/T — SHIFT .......................... 216 Front Carrier, Input Clutch, Rear Internal Gear ..... 283
Diagnostic Procedure ........................................... 217 Mid Sun Gear, Rear Sun Gear, High and Low
KEY INTERLOCK CABLE ...................................... 219 Reverse Clutch Hub .............................................. 289
Removal and Installation ...................................... 219 High and Low Reverse Clutch .............................. 295
ON-VEHICLE SERVICE .......................................... 221 Direct Clutch ......................................................... 297
Control Valve With TCM and A/T Fluid Temperature ASSEMBLY ............................................................. 300
Sensor 2 ............................................................... 221 Assembly (1) ......................................................... 300
Rear Oil Seal ........................................................ 233 Adjustment ............................................................ 314
AIR BREATHER HOSE ........................................... 234 Assembly (2) ......................................................... 316
Removal and Installation ...................................... 234 SERVICE DATA AND SPECIFICATIONS (SDS) .... 323
A/T FLUID COOLER ............................................... 236 General Specifications .......................................... 323
A/T Fluid Cooler Removal and Installation ........... 236 Vehicle Speed at Which Gear Shifting Occurs ...... 323
TRANSMISSION ASSEMBLY ................................ 239 Vehicle Speed at Which Lock-up Occurs/Releases.324
Removal and Installation (YD25DDTi models) ..... 239 Stall Speed ............................................................ 324
Removal and Installation (VQ40DE Models) ........ 242 Line Pressure ........................................................ 324
OVERHAUL ............................................................. 245 A/T Fluid Temperature Sensor .............................. 324
Components ......................................................... 245 Turbine Revolution Sensor ....................................324
Oil Channel ........................................................... 257 Vehicle Speed Sensor A/T (Revolution Sensor) ... 325
Locations of Adjusting Shims, Needle Bearings, Reverse Brake ...................................................... 325
Thrust Washers and Snap Rings .......................... 258 Total End Play ....................................................... 325
DISASSEMBLY ....................................................... 260
Disassembly ......................................................... 260
AT-4
INDEX FOR DTC
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis B
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to AT-94 .
Items
DTC Reference page
(CONSULT- II screen terms) AT
A/T 1ST E/BRAKING P1731 AT-134
ATF PRES SW 1/CIRC P1841 AT-161
ATF PRES SW 3/CIRC P1843 AT-163 D
ATF PRES SW 5/CIRC P1845 AT-165
ATF PRES SW 6/CIRC P1846 AT-167
E
A/T INTERLOCK P1730 AT-131
A/T TCC S/V FNCTN P0744 AT-115
ATF TEMP SEN/CIRC P1710 AT-122 F
CAN COMM CIRCUIT U1000 AT-94
D/C SOLENOID/CIRC P1762 AT-144
G
D/C SOLENOID FNCTN P1764 AT-146
ENGINE SPEED SIG P0725 AT-111
FR/B SOLENOID/CIRC P1757 AT-140 H
FR/B SOLENOID FNCT P1759 AT-142
HLR/C SOL/CIRC P1767 AT-148
I
HLR/C SOL FNCTN P1769 AT-150
I/C SOLENOID/CIRC P1752 AT-136
I/C SOLENOID FNCTN P1754 AT-138 J
L/PRESS SOL/CIRC P0745 AT-117
LC/B SOLENOID/CIRC P1772 AT-153
LC/B SOLENOID FNCT P1774 AT-155 K
MANU MODE SW/CIR P1815 AT-157
PNP SW/CIRC P0705 AT-102
L
STARTER RELAY/CIRC P0615 AT-97
TCC SOLENOID/CIRC P0740 AT-113
TCM P0700 AT-101 M
TP SEN/CIRC A/T P1705 AT-119
TURBINE REV S/CIRC P1716 AT-127
VEH SPD SE/CIR-MTR P1721 AT-129
VEH SPD SEN/CIR AT P0720 AT-106
AT-5
INDEX FOR DTC
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to AT-94 .
Items
DTC Reference page
(CONSULT- II screen terms)
P0615 STARTER RELAY/CIRC AT-97
P0700 TCM AT-101
P0705 PNP SW/CIRC AT-102
P0720 VEH SPD SEN/CIR AT AT-106
P0725 ENGINE SPEED SIG AT-111
P0740 TCC SOLENOID/CIRC AT-113
P0744 A/T TCC S/V FNCTN AT-115
P0745 L/PRESS SOL/CIRC AT-117
P1705 TP SEN/CIRC A/T AT-119
P1710 ATF TEMP SEN/CIRC AT-122
P1716 TURBINE REV S/CIRC AT-127
P1721 VEH SPD SE/CIR-MTR AT-129
P1730 A/T INTERLOCK AT-131
P1731 A/T 1ST E/BRAKING AT-134
P1752 I/C SOLENOID/CIRC AT-136
P1754 I/C SOLENOID FNCTN AT-138
P1757 FR/B SOLENOID/CIRC AT-140
P1759 FR/B SOLENOID FNCT AT-142
P1762 D/C SOLENOID/CIRC AT-144
P1764 D/C SOLENOID FNCTN AT-146
P1767 HLR/C SOL/CIRC AT-148
P1769 HLR/C SOL FNCTN AT-150
P1772 LC/B SOLENOID/CIRC AT-153
P1774 LC/B SOLENOID FNCT AT-155
P1815 MANU MODE SW/CIR AT-157
P1841 ATF PRES SW 1/CIRC AT-161
P1843 ATF PRES SW 3/CIRC AT-163
P1845 ATF PRES SW 5/CIRC AT-165
P1846 ATF PRES SW 6/CIRC AT-167
U1000 CAN COMM CIRCUIT AT-94
AT-6
PRECAUTIONS
PRECAUTIONS PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” BCS00016
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. AT
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors. F
Precautions BCS00017
AT-7
PRECAUTIONS
AT-8
PREPARATION
PREPARATION PFP:00002
A
Special Service Tools BCS00019
Tool number
Description
Tool name B
ST2505S001 Measuring line pressure
Oil pressure gauge set
1 ST25051001 AT
Oil pressure gauge
2 ST25052000
Hose
3 ST25053000 D
Joint pipe
4 ST25054000
Adapter SCIA3695J
5 ST25055000 E
Adapter
KV31103600 Measuring line pressure
Joint pipe adapter F
(With ST25054000)
ZZA1227D
NT086
J
KV31102400 Installing reverse brake return spring retainer
Clutch spring compressor
a: 320 mm (12.60 in)
b: 174 mm (6.85 in) K
NT423 L
ST25850000 Remove oil pump assembly
Sliding hammer
a: 179 mm (7.05 in) M
b: 70 mm (2.76 in)
c: 40 mm (1.57 in)
d: M12X1.75P
NT422
AT-9
PREPARATION
NT083
SCIA5338E
AT-10
A/T FLUID
1. Warm up ATF.
2. Stop engine. B
3. Loosen level gauge bolt.
4. Remove A/T fluid level gauge.
5. Remove drain plug and drain ATF from drain hole. AT
6. Install drain plug gasket and drain plug to oil pan.
CAUTION:
Do not reuse drain plug gasket. D
7. Tighten drain plug to the specified torque. Refer to AT-221,
"COMPONENTS" .
E
8. Refill with new ATF. Always refill same volume with drained ATF.
● To replace the ATF, pour in new ATF at A/T fluid charging pipe
SCIA4896E
with the engine idling and at the same time drain the old ATF
from A/T fluid cooler hose return side. F
● When the color of the ATF coming out is about the same as the color of the new ATF, the replacement
is complete. The amount of new ATF to use should be 30 to 50% increase of the specified amount.
G
ATF: Genuine NISSAN ATF Matic Fluid J
Fluid capacity: 10.3 (9-1/8 lmp qt)
CAUTION: H
● Use only Genuine NISSAN ATF Matic Fluid J. Do not mix with other ATF.
● Using ATF other than Genuine NISSAN ATF Matic Fluid J will cause deterioration in driveability
and A/T durability, and may damage the A/T, which is not covered by the NISSAN new vehicle I
warranty.
● When filling ATF, take care not to spillover heat generating parts such as exhaust.
AT-11
A/T FLUID
1. Warm up engine.
2. Check for fluid leakage.
3. Loosen level gauge bolt.
4. Before driving, A/T fluid level can be checked at fluid tempera-
tures of 30 to 50°C (86 to 122°F) using “COLD” range on A/T
fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free
paper.
CAUTION:
When wiping away A/T fluid level gauge, always use lint-
free paper, not a cloth one.
e. Reinsert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
To check A/T fluid level, insert A/T fluid level gauge until the
cap contacts the end of A/T fluid charging pipe, with A/T
fluid level gauge reversed from the normal attachment con-
ditions.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add ATF to A/T fluid charging pipe.
SCIA7205E
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the fluid temperature approximately 65°C (149°F).
NOTE:
A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to
perform operation while checking data with CONSULT-II.
SLIA0016E
a. Connect CONSULT-II to data link connector. Refer to AT-82, "CONSULT-II SETTING PROCEDURE" .
b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read the value of “ATF TEMP 1”.
AT-12
A/T FLUID
7. Recheck A/T fluid level at A/T fluid temperatures of approximately 65°C (149°F) using “HOT” range on A/
T fluid level gauge. A
CAUTION:
● When wiping away A/T fluid level gauge, always use lint-free paper, not a cloth one.
● To check A/T fluid level, insert A/T fluid level gauge until B
the cap contacts the end of A/T fluid charging pipe, with
A/T fluid level gauge reversed from the normal attach-
ment conditions as shown.
AT
8. Check A/T fluid condition.
● If ATF is very dark or smells burned, check operation of A/T.
Flush cooling system after repair of A/T. D
● If A/T fluid contains frictional material (clutches, bands, etc.),
replace radiator and flush cooler line using cleaning solvent
and compressed air after repair of A/T. Refer to CO-40,
E
"RADIATOR" (for YD25DDTi engine) or CO-12, "RADIATOR" SCIA2899E
SCIA4896E
I
AT-13
A/T CONTROL SYSTEM
SCIA5268E
AT-14
A/T CONTROL SYSTEM
AT
I
SCIA6947E
AT-15
A/T CONTROL SYSTEM
The A/T uses compact triple planetary gear systems to improve power-transmission efficiency, simplify con-
struction and reduce weight.
It also employs an optimum shift control and super wide gear ratios. They improve starting performance and
acceleration during medium and high-speed operation.
CONSTRUCTION
PCIA0002J
AT-16
A/T CONTROL SYSTEM
AT
SCIA6962E
AT-17
A/T CONTROL SYSTEM
POWER TRANSMISSION
“N” Position
Since both the forward brake and the reverse brake are released, torque from the input shaft drive is not trans-
mitted to the output shaft.
“P” Position
● The same as for the “N” position, both the forward brake and the reverse brake are released, so torque
from the input shaft drive is not transmitted to the output shaft.
● The parking pawl linked with the select lever meshes with the parking gear and fastens the output shaft
mechanically.
PCIA0003J
AT-18
A/T CONTROL SYSTEM
“D1 ” position
● The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear. A
● The 1st one-way clutch regulates reverse rotation of the rear sun gear.
● The 3rd one-way clutch regulates reverse rotation of the front sun gear.
B
● During deceleration, the mid sun gear turns forward, so the forward one-way clutch idles and the engine
brake is not activated.
AT
SCIA1512E
K
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch L
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier M
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
AT-19
A/T CONTROL SYSTEM
“M1 ” position
● The front brake fastens the front sun gear.
● The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear.
● High and low reverse clutch connects the rear sun gear and the mid sun gear.
● The low coast brake fastens the mid sun gear.
● During deceleration, the low coast brake regulates forward rotation of the mid sun gear and the engine
brake functions.
SCIA1513E
AT-20
A/T CONTROL SYSTEM
“D2 ” position
● The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear. A
● The 3rd one-way clutch regulates reverse rotation of the front sun gear.
● The direct clutch is coupled and the rear carrier and rear sun gear are connected.
B
● During deceleration, the mid sun gear turns forward, so the forward one-way clutch idles and engine
brake is not activated.
AT
SCIA1514E
K
1. Front brake 2. Input clutch 3. Direct clutch
4. High and low reverse clutch 5. Reverse brake 6. Forward brake
7. Low coast brake 8. 1st one-way clutch 9. Forward one-way clutch L
10. 3rd one-way clutch 11. Front sun gear 12. Input shaft
13. Mid internal gear 14. Front internal gear 15. Rear carrier
16. Rear sun gear 17. Mid sun gear 18. Front carrier M
19. Mid carrier 20. Rear internal gear 21. Output shaft
22. Parking gear 23. Parking pawl
AT-21
A/T CONTROL SYSTEM
“M2 ” position
● The front brake fastens the front sun gear.
● The forward brake and the forward one-way clutch regulate reverse rotation of the mid sun gear.
● The direct clutch is coupled, and the rear carrier and rear sun gear are connected.
● The low coast brake fastens the mid sun gear.
● During deceleration, the low coast brake regulates forward rotation of the mid sun gear and the engine
brake functions.
SCIA1515E
AT-22
A/T CONTROL SYSTEM
AT
J
SCIA1516E
AT-23
A/T CONTROL SYSTEM
SCIA1517E
AT-24
A/T CONTROL SYSTEM
AT
J
SCIA4984E
AT-25
A/T CONTROL SYSTEM
“R” position
● The front brake fastens the front sun gear.
● The high and low reverse clutch is coupled and the mid sun gear and rear sun gear are connected.
● The reverse brake fastens the rear carrier.
SCIA1519E
AT-26
A/T CONTROL SYSTEM
A
The function of the TCM is to:
● Receive input signals sent from various switches and sensors.
● Determine required line pressure, shifting point, lock-up operation, and engine brake operation. B
● Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The A/T senses vehicle operating conditions through various sensors or signals. It always controls the opti- AT
mum shift position and reduces shifting and lock-up shocks.
SENSORS (or SIGNALS) TCM ACTUATORS
D
PNP switch
Input clutch solenoid valve
Accelerator pedal position signal Shift control
Direct clutch solenoid valve
Closed throttle position signal Line pressure control
Front brake solenoid valve
Wide open throttle position signal Lock-up control
High and low reverse clutch solenoid
E
Engine speed signal Engine brake control
Þ Þ valve
A/T fluid temperature sensor Timing control
Low coast brake solenoid valve
Revolution sensor Fail-safe control
Torque converter clutch solenoid valve
Vehicle speed signal Self-diagnosis F
Line pressure solenoid valve
Manual mode switch signal CONSULT-II communication line
A/T CHECK indicator lamp
Stop lamp switch signal Duet-EA control
Starter relay
Turbine revolution sensor CAN system
Back-up lamp relay G
ATF pressure switch
SCIA7340E
AT-27
A/T CONTROL SYSTEM
SYSTEM DESCRIPTION
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only. For details, refer to LAN-39,
"CAN Communication Unit for Diesel Engine Models" (YD25DDTi models) or LAN-55, "CAN Communication
Unit for Gasoline Engine Models" (VQ40DE models).
Input/Output Signal of TCM BCS0001I
Operation signal(*5) X X X
ASCD
Overdrive cancel signal(*5) X
Direct clutch solenoid
X X X X
(ATF pressure switch 5)
Input clutch solenoid
X X X X
(ATF pressure switch 3)
High and low reverse clutch solenoid
X X X X
(ATF pressure switch 6)
Front brake solenoid
Output X X X X
(ATF pressure switch 1)
Low coast brake solenoid
X X X X X
(ATF pressure switch 2)
Line pressure solenoid X X X X X X X
TCC solenoid X X X
Self-diagnosis table(*6) X
Starter relay X X
*1: Spare for vehicle speed sensor·A/T (revolution sensor)
*2: Spare for accelerator pedal position signal
*3: If these input and output signals are different, the TCM triggers the fail-safe function.
*4: Used as a condition for starting self-diagnosis; if self-diagnosis are not started, it is judged that there is some kind of error.
*5: Input by CAN communications.
*6: Output by CAN communications.
AT-28
A/T CONTROL SYSTEM
A
● When an input torque signal equivalent to the engine drive force is sent from the ECM to the TCM, the
TCM controls the line pressure solenoid.
● This line pressure solenoid controls the pressure regulator valve as the signal pressure and adjusts the
pressure of the operating oil discharged from the oil pump to the line pressure most appropriate to the B
driving state.
AT
PCIA0007E
F
LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC
PATTERN
● The TCM has stored in memory a number of patterns for the optimum line pressure characteristic for the
G
driving state.
● In order to obtain the most appropriate line pressure characteristic to meet the current driving state, the
TCM controls the line pressure solenoid current value and thus controls the line pressure.
H
Normal Control
Each clutch is adjusted to the necessary pressure to match the
engine drive force. I
PCIA0008E
L
Back-up Control (Engine Brake)
When the select operation is performed during driving and the trans-
mission is shifted down, the line pressure is set according to the
vehicle speed. M
PCIA0009E
AT-29
A/T CONTROL SYSTEM
PCIA0010E
PCIA0011E
The clutch pressure control solenoid is controlled by the signals from the switches and sensors. Thus, the
clutch pressure is adjusted to be appropriate to the engine load state and vehicle driving state. It becomes
possible to finely control the clutch hydraulic pressure with high precision and a smoother shift change charac-
teristic is attained.
PCIA0012E
AT-30
A/T CONTROL SYSTEM
SHIFT CHANGE
The clutch is controlled with the optimum timing and oil pressure by the engine speed, engine torque informa- A
tion, etc.
Shift Change System Diagram
B
AT
PCIA0013E
H
*1: Full phase real-time feedback control monitors movement of gear ratio at gear change, and controls oil
pressure at real-time to achieve the best gear ratio.
I
Lock-up Control BCS0001L
The torque converter clutch piston in the torque converter is engaged to eliminate torque converter slip to
increase power transmission efficiency. J
The torque converter clutch control valve operation is controlled by the torque converter clutch solenoid valve,
which is controlled by a signal from TCM, and the torque converter clutch control valve engages or releases
the torque converter clutch piston.
K
Lock-up Operation Condition Table
selector lever D position M position*
Gear position 5 4 5 4 3 2 L
Lock-up × – × × × ×
*: VQ40DE model only.
M
TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL
Lock-up Control System Diagram
PCIA0014E
AT-31
A/T CONTROL SYSTEM
Lock-up Released
In the lock-up released state, the torque converter clutch control valve is set into the unlocked state by the
torque converter clutch solenoid and the lock-up apply pressure is drained.
In this way, the torque converter clutch piston is not coupled.
Lock-up Applied
In the lock-up applied state, the torque converter clutch control valve is set into the locked state by the torque
converter clutch solenoid and lock-up apply pressure is generated.
In this way, the torque converter clutch piston is pressed and coupled.
SMOOTH LOCK-UP CONTROL
When shifting from the lock-up released state to the lock-up applied state, the current output to the torque con-
verter clutch solenoid is controlled with the TCM. In this way, when shifting to the lock-up applied state, the
torque converter clutch is temporarily set to the half-clutched state to reduce the shock.
Half-clutched State
The current output from the TCM to the torque converter clutch solenoid is varied to gradually increase the
torque converter clutch solenoid pressure.
In this way, the lock-up apply pressure gradually rises and while the torque converter clutch piston is put into
half-clutched status, the torque converter clutch piston operating pressure is increased and the coupling is
completed smoothly.
Engine Brake Control BCS0001M
● The forward one-way clutch transmits the drive force from the engine to the rear wheels. But the reverse
drive from the rear wheels is not transmitted to the engine because the one-way clutch is idling.
Therefore, the low coast brake solenoid is operated to prevent the forward one-way clutch from idling and
the engine brake is operated in the same manner as conventionally.
SCIA1520E
● The operation of the low coast brake solenoid switches the low coast brake switching valve and controls
the coupling and releasing of the low coast brake.
The low coast brake reducing valve controls the low coast brake coupling force.
AT-32
A/T CONTROL SYSTEM
Pilot valve A
Adjusts the line pressure and produces the constant pressure (pilot pressure) required for E
line pressure control, shift change control, and lock-up control.
Adjusts the line pressure and produces the constant pressure (pilot pressure) required for
Pilot valve B
shift change control.
F
Low coast brake switching valve During engine braking, supplies the line pressure to the low coast brake reducing valve.
When the low coast brake is coupled, adjusts the line pressure to the optimum pressure
Low coast brake reducing valve
(low coast brake pressure) and supplies it to the low coast brake. G
N-R accumulator Produces the stabilizing pressure for when N-R is selected.
Direct clutch piston switching valve Operates in 4th gear and switches the direct clutch coupling capacity.
When the high and low reverse clutch is coupled, adjusts the line pressure to the optimum
H
High and low reverse clutch control valve pressure (high and low reverse clutch pressure) and supplies it to the high and low reverse
clutch. (In 1st, 3rd, 4th and 5th gears, adjusts the clutch pressure.)
When the input clutch is coupled, adjusts the line pressure to the optimum pressure (input I
Input clutch control valve clutch pressure) and supplies it to the input clutch. (In 4th and 5th gears, adjusts the clutch
pressure.)
When the direct clutch is coupled, adjusts the line pressure to the optimum pressure J
Direct clutch control valve (direct clutch pressure) and supplies it to the direct clutch. (In 2nd, 3rd, and 4th gears,
adjusts the clutch pressure.)
TCC control valve
Switches the lock-up to operating or released. Also, by performing the lock-up operation K
TCC control plug
transiently, lock-up smoothly.
TCC control sleeve
Operates during lock-up to switch the torque converter, cooling, and lubrication system oil
Torque converter lubrication valve L
path.
Cool bypass valve Allows excess oil to bypass cooler circuit without being fed into it.
Line pressure relief valve Discharges excess oil from line pressure circuit.
M
N-D accumulator Produces the stabilizing pressure for when N-D is selected.
Sends line pressure to each circuit according to the select position. The circuits to which
Manual valve
the line pressure is not sent drain.
AT-33
TROUBLE DIAGNOSIS
If some DTCs are displayed at the same time, perform inspections one by one based on the following priority
chart.
NOTE:
If DTC “U1000 CAN COMM CIRCUIT” is displayed with other DTCs, first perform the trouble diagnosis
for “DTC U1000 CAN COMMUNICATION LINE”. Refer to AT-94 .
Priority Detected items (DTC)
1 U1000 CAN communication line
2 Except above
Fail-safe BCS0001P
The TCM has an electrical fail-safe mode. This mode makes it possible to operate even if there is an error in a
main electronic control input/output signal circuit. In fail-safe mode if selector lever is “D” or “M” mode the A/T
is fixed in 2nd, 4th or 5th (depending on the breakdown position), so the customer should feel “slipping” or
“poor acceleration”.
Even when the electronic circuits are normal, under special conditions (for example, when slamming on the
brake with the wheels spinning drastically and stopping the tire rotation), the transmission can go into fail-safe
mode. If this happens, switch OFF the ignition switch for 10 seconds, then switch it ON again to return to the
normal shift pattern. Therefore, the customer's vehicle has returned to normal, so handle according to AT-37,
"WORK FLOW" .
FAIL-SAFE FUNCTION
If any malfunction occurs in a sensor or solenoid, this function controls the A/T to mark driving possible.
Vehicle Speed Sensor
Signals are input from two systems - from vehicle speed sensor A/T (revolution sensor) installed on the A/T
and from combination meter so normal driving is possible even if there is a malfunction in one of the systems.
And if vehicle speed sensor A/T (revolution sensor) has unusual cases, 5th gear and manual mode are prohib-
ited.
Accelerator Pedal Position Sensor
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the engine speed is fixed by ECM to a pre-determined engine speed to make driving possible.
Throttle Position Sensor (VQ40DE Model Only)
If there is a malfunction in one of the systems, the accelerator opening angle is controlled by ECM according
to a pre-determined accelerator angle to make driving possible. And if there are malfunctions in tow systems,
the accelerator opening angle is controlled by the idle signal sent from the ECM which is based on input indi-
cating either idle condition or off-idle condition (pre-determined accelerator opening) in order to make driving
possible.
PNP Switch
In the unlikely event that a malfunction signal enters the TCM, the position indicator is switched OFF, the
starter relay is switched OFF (starter starting is disabled), the back-up lamp relay switched OFF (back-up lamp
is OFF) and the position is fixed to the “D” range to make driving possible.
Starter Relay
The starter relay is switched OFF. (Starter starting is disabled.)
AT-34
TROUBLE DIAGNOSIS
A/T Interlock
● If there is an A/T interlock judgment malfunction, the A/T is fixed in 2nd gear to make driving possible. A
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed,
but this is not a turbine revolution sensor malfunction. B
● When the coupling pattern below is detected, the fail-safe action corresponding to the pattern is per-
formed.
A/T INTERLOCK COUPLING PATTERN TABLE AT
●: NG X: OK
Clutch pressure output pattern after fail-safe func-
ATF pressure switch output D
Fail-safe tion
Gear position
SW3 SW6 SW5 SW1 SW2 function
I/C HLR/C D/C FR/B LC/B L/U
(I/C) (HLR/C) (D/C) (FR/B) (LC/B)
E
Held in
3rd – X X – ● OFF OFF ON OFF OFF OFF
2nd gear
A/T interlock
Held in
coupling pat- 4th – X X – ● OFF OFF ON OFF OFF OFF F
2nd gear
tern
Held in
5th X X – X ● OFF OFF ON OFF OFF OFF
2nd gear
G
A/T 1st Engine Braking
When there is an A/T first gear engine brake judgment malfunction, the low coast brake solenoid is switched
OFF to avoid the engine brake operation.
H
Line Pressure Solenoid
The solenoid is switched OFF and the line pressure is set to the maximum hydraulic pressure to make driving
possible. I
Torque Converter Clutch Solenoid
The solenoid is switched OFF to release the lock-up.
J
Low Coast Brake Solenoid
When a malfunction (electrical or functional) occurs, in order to make driving possible. If the solenoid is ON,
the A/T is held in 2nd gear. If the solenoid is OFF, the A/T is held in 4th gear. (Engine brake is not applied in K
1st and 2nd gear.)
Input Clutch Solenoid
If a malfunction (electrical or functional) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear L
to make driving possible.
Direct Clutch Solenoid
M
If a malfunction (electrical or functional) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Front Brake Solenoid
If a malfunction (electrical or functional) occurs with the solenoid ON, in order to make driving possible, the A/
T is held in 5th gear. If the solenoid is OFF, the A/T 4th gear.
High and Low Reverse Clutch Solenoid
If a malfunction (electrical or functional) occurs with the solenoid either ON or OFF, the A/T is held in 4th gear
to make driving possible.
Turbine Revolution Sensor 1 or 2
The control is the same as if there were no turbine revolution sensors, 5th gear and manual mode are prohib-
ited.
AT-35
TROUBLE DIAGNOSIS
How to Perform Trouble Diagnosis for Quick and Accurate Repair BCS0001Q
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelera-
tor pedal position sensor (throttle position sensor) or PNP switch and
provides shift control or lock-up control via A/T solenoid valves.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
SAT631IB
SAT632I
AT-36
TROUBLE DIAGNOSIS
WORK FLOW
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate. A
In general, each customer feels differently about a malfunction. It is important to fully understand the symp-
toms or conditions for a customer complaint.
Make good use of the two sheets provided, AT-38, "Information From Customer" and AT-38, "Diagnostic B
Worksheet Chart" , to perform the best troubleshooting possible.
Work Flow Chart
AT
SCIA6687E
AT-37
TROUBLE DIAGNOSIS
DIAGNOSTIC WORKSHEET
Information From Customer
KEY POINTS
● WHAT..... Vehicle & A/T model
● WHEN..... Date, Frequencies
● WHERE..... Road conditions
● HOW..... Operating conditions, Symptoms
Customer name MR/MS Model & Year VIN
Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequency ❏ Continuous ❏ Intermittent (times a day)
Symptoms ❏ Vehicle does not move. (❏ Any position ❏ Particular position)
❏ No up-shift (❏ 1st → 2nd ❏ 2nd → 3rd ❏ 3rd → 4th ❏ 4th → 5th)
❏ No down-shift (❏ 5th → 4th ❏ 4th → 3rd ❏ 3rd → 2nd ❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip (❏ N → D ❏ Lock-up ❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
( )
A/T CHECK indicator lamp ❏ Continuously lit ❏ Not lit
AT-38
TROUBLE DIAGNOSIS
❏ Perform all road tests and enter checks in required inspection items. AT-46
A
Check Before Engine Is Started AT-47
❏ AT-179, "A/T CHECK Indicator Lamp Does Not Come On"
❏ Perform self-diagnosis. Enter checks for detected items. AT-83 , AT-92
B
❏ AT-94, "DTC U1000 CAN COMMUNICATION LINE"
❏ AT-97, "DTC P0615 START SIGNAL CIRCUIT"
❏ AT-101, "DTC P0700 TCM"
❏ AT-102, "DTC P0705 PARK/NEUTRAL POSITION SWITCH" AT
❏ AT-106, "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT-111, "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT-113, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ AT-115, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)" D
❏ AT-117, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT-119, "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT-122, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
❏ AT-127, "DTC P1716 TURBINE REVOLUTION SENSOR" E
❏ AT-129, "DTC P1721 VEHICLE SPEED SENSOR MTR"
4-1. ❏ AT-131, "DTC P1730 A/T INTERLOCK"
❏ AT-134, "DTC P1731 A/T 1ST ENGINE BRAKING"
F
❏ AT-136, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT-138, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-140, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
❏ AT-142, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION" G
❏ AT-144, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT-146, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-148, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
❏ AT-150, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE H
4
FUNCTION"
❏ AT-153, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT-155, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
❏ AT-157, "DTC P1815 MANUAL MODE SWITCH" I
❏ AT-161, "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT-163, "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT-165, "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT-167, "DTC P1846 ATF PRESSURE SWITCH 6"
J
AT-39
TROUBLE DIAGNOSIS
Part 2 AT-50
❏ AT-188, "Vehicle Cannot Be Started from D1"
❏ AT-190, "A/T Does Not Shift: D1 → D2"
❏ AT-192, "A/T Does Not Shift: D2 → D3"
❏ AT-194, "A/T Does Not Shift: D3 → D4"
Part 3 AT-51
❏ AT-203, "A/T Does Not Shift: 5th gear → 4th gear"
❏ AT-205, "A/T Does Not Shift: 4th gear → 3rd gear"
❏ AT-206, "A/T Does Not Shift: 3rd gear → 2nd gear"
❏ AT-208, "A/T Does Not Shift: 2nd Gear → 1st Gear"
❏ AT-209, "Vehicle Does Not Decelerate by Engine Brake"
❏ Perform self-diagnosis. Enter checks for detected items. AT-83 , AT-92
❏ AT-94, "DTC U1000 CAN COMMUNICATION LINE"
❏ AT-97, "DTC P0615 START SIGNAL CIRCUIT"
❏ AT-101, "DTC P0700 TCM"
❏ AT-102, "DTC P0705 PARK/NEUTRAL POSITION SWITCH"
❏ AT-106, "DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)"
❏ AT-111, "DTC P0725 ENGINE SPEED SIGNAL"
❏ AT-113, "DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE"
❏ AT-115, "DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)"
4 4-3. ❏ AT-117, "DTC P0745 LINE PRESSURE SOLENOID VALVE"
❏ AT-119, "DTC P1705 THROTTLE POSITION SENSOR"
❏ AT-122, "DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT"
❏ AT-127, "DTC P1716 TURBINE REVOLUTION SENSOR"
❏ AT-129, "DTC P1721 VEHICLE SPEED SENSOR MTR"
❏ AT-131, "DTC P1730 A/T INTERLOCK"
❏ AT-134, "DTC P1731 A/T 1ST ENGINE BRAKING"
❏ AT-136, "DTC P1752 INPUT CLUTCH SOLENOID VALVE"
❏ AT-138, "DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-140, "DTC P1757 FRONT BRAKE SOLENOID VALVE"
❏ AT-142, "DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION"
❏ AT-144, "DTC P1762 DIRECT CLUTCH SOLENOID VALVE"
❏ AT-146, "DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION"
❏ AT-148, "DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE"
❏ AT-150, "DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
FUNCTION"
❏ AT-153, "DTC P1772 LOW COAST BRAKE SOLENOID VALVE"
❏ AT-155, "DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION"
❏ AT-157, "DTC P1815 MANUAL MODE SWITCH"
❏ AT-161, "DTC P1841 ATF PRESSURE SWITCH 1"
❏ AT-163, "DTC P1843 ATF PRESSURE SWITCH 3"
❏ AT-165, "DTC P1845 ATF PRESSURE SWITCH 5"
❏ AT-167, "DTC P1846 ATF PRESSURE SWITCH 6"
5 ❏ Inspect each system for items found to be NG in the self-diagnosis and repair or replace the malfunctioning parts.
6 ❏ Perform all road tests and enter the checks again for the required items. AT-46
❏ For any remaining NG items, perform the “diagnosis Procedure” and repair or replace the malfunctioning AT-53
7 parts. See the chart for diagnosis by symptoms. (This chart also contains other symptoms and inspection pro-
cedures.)
AT-85
8 ❏ Erase the results of the self-diagnosis from TCM.
AT-93
AT-40
TROUBLE DIAGNOSIS
AT
SCIA7150E
AT-41
TROUBLE DIAGNOSIS
MCWA0205E
AT-42
TROUBLE DIAGNOSIS
J
SAT647B
3. Securely engage the parking brake so that the tires do not turn. K
4. Engine start, apply foot brake, and place selector lever in “D” or
“M” position.
L
SAT513G
5. While holding down the foot brake, gradually press down the
accelerator pedal.
6. Quickly read off the stall speed, then quickly remove your foot
from the accelerator pedal.
CAUTION:
Do not hold down the accelerator pedal for more than 5 sec-
onds during this test.
Stall speed
YD25DDTi: 2,700 - 3,100 rpm
SAT514G
VQ40DE: 2,200 - 2,500 rpm
7. Move selector lever to the “N” position.
AT-43
TROUBLE DIAGNOSIS
SCIA7206E
AT-44
TROUBLE DIAGNOSIS
AT
SCIA0574E
D
4. Securely engage the parking brake so that the tires do not turn.
G
SAT513G
5. Start the engine, then measure the line pressure at both idle and H
the stall speed.
CAUTION:
● Keep the brake pedal pressed all the way down during
measurement. I
● When measuring the line pressure at the stall speed.
Refer to AT-43, "STALL TEST" .
6. After the measurements are complete, install the oil pressure J
detection plug and tighten to the specified torque. Refer to AT-
245, "Components" .
SAT493G
CAUTION: K
● Do not reuse O-ring.
AT-45
TROUBLE DIAGNOSIS
ROAD TEST
Description
● The road test inspects overall performance of A/T and analyzes possible malfunction causes.
● The road test is perform in the following three stages.
1. Check before engine is started. Refer to AT-47 .
2. Check at idle. Refer to AT-47 .
3. Cruise test.
● Inspect all the items from Part 1 to Part 3. Refer to AT-48 , AT-50 , AT-51 .
● Before beginning the road test, check the test procedure and inspection items.
● Test all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are com-
plete.
AT-46
TROUBLE DIAGNOSIS
AT-47
TROUBLE DIAGNOSIS
AT-48
TROUBLE DIAGNOSIS
2. CHECK SHIFT-UP D1 → D2
A
Press down accelerator pedal about half way and inspect if the vehicle shifts up (D1 → D2 ) at the appropriate
speed. Refer to AT-52, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II B
Read the gear position, throttle degree and vehicle speed. Refer to AT-86, "DATA MONITOR MODE" .
Does the A/T shift-up D1 → D2 at the correct speed?
YES >> GO TO 3. AT
NO >> Enter a check mark at “A/T Does Not Shift: D1 → D2 ” on AT-38, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
D
3. CHECK SHIFT-UP D2 → D3
Press down accelerator pedal about half way and inspect if the vehicle shifts up (D2 → D3 ) at the appropriate
speed. Refer to AT-52, "Vehicle Speed at Which Gear Shifting Occurs" . E
With CONSULT-II
Read the gear position, throttle degree and vehicle speed. Refer to AT-86, "DATA MONITOR MODE" .
Does the A/T shift-up D2 → D3 at the correct speed? F
YES >> GO TO 4.
NO >> Enter a check mark at “A/T Does Not Shift: D2 → D3 ” on AT-38, "DIAGNOSTIC WORKSHEET" ,
then continue the road test. G
4. CHECK SHIFT-UP D3 → D4
H
Press down accelerator pedal about half way and inspect if the vehicle shifts up (D3 → D4 ) at the appropriate
speed. Refer to AT-52, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
I
Read the gear position, throttle degree and vehicle speed. Refer to AT-86, "DATA MONITOR MODE" .
Does the A/T shift-up D3 → D4 at the correct speed?
YES >> GO TO 5. J
NO >> Enter a check mark at “A/T Does Not Shift: D3 → D4 ” on AT-38, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
5. CHECK SHIFT-UP D4 → D5 K
Press down accelerator pedal about half way and inspect if the vehicle shifts up (D4 → D5 ) at the appropriate
speed. Refer to AT-52, "Vehicle Speed at Which Gear Shifting Occurs" . L
With CONSULT-II
Read the gear position, throttle degree and vehicle speed. Refer to AT-86, "DATA MONITOR MODE" .
Does the A/T shift-up D4 → D5 at the correct speed? M
YES >> GO TO 6.
NO >> Enter a check mark at “A/T Does Not Shift: D4 → D5 ” on AT-38, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
6. CHECK LOCK-UP
When releasing accelerator pedal (closed throttle position signal: OFF) from D5 , check lock-up from D5 to L/
U. Refer to AT-52, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Select “TCC SOLENOID” with “MAIN SIGNALS” mode for “A/T”. Refer to AT-80, "CONSULT-II REFERENCE
VALUE" .
Does it lock-up?
YES >> GO TO 7.
NO >> Enter a check mark at “A/T Does Not Perform Lock-up” on AT-38, "DIAGNOSTIC WORKSHEET"
, then continue the road test.
AT-49
TROUBLE DIAGNOSIS
9. CHECK SHIFT-DOWN D5 → D4
2. CHECK SHIFT-UP D1 → D2
Press accelerator pedal down all the way and inspect whether or not the A/T shifts up (D1 → D2 ) at the cor-
rect speed. Refer to AT-52, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Read the gear position, throttle degree and vehicle speed. Refer to AT-86, "DATA MONITOR MODE" .
Does the A/T shift-up D1 → D2 at the correct speed?
YES >> GO TO 3.
NO >> Enter a check mark at “A/T Does Not Shift: D1 → D2 ” on AT-38, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
AT-50
TROUBLE DIAGNOSIS
3. CHECK SHIFT-UP D2 → D3
A
Press accelerator pedal down all the way and inspect whether or not the A/T shifts up (D2 → D3 ) at the cor-
rect speed. Refer to AT-52, "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II B
Read the gear position, throttle degree and vehicle speed. Refer to AT-86, "DATA MONITOR MODE" .
Does the A/T shift-up D2 → D3 at the correct speed?
YES >> GO TO 4. AT
NO >> Enter a check mark at “A/T Does Not Shift: D2 → D3 ” on AT-38, "DIAGNOSTIC WORKSHEET" ,
then continue the road test.
D
4. CHECK SHIFT-UP D3 → D4 AND ENGINE BRAKE
2. CHECK SHIFT-DOWN
During manual mode driving, is downshift from M5 → M4 → M3 → M2 → M1 performed? K
With CONSULT-II
Read the gear position. Refer to AT-86, "DATA MONITOR MODE" .
L
Is downshifting correctly performed?
YES >> GO TO 2.
NO >> Enter a check mark at “A/T Does Not Shift” at the corresponding position (5th → 4th, 4th → 3rd,
3rd → 2nd, 2nd → 1st) on AT-38, "DIAGNOSTIC WORKSHEET" , then continue the road test. M
AT-51
TROUBLE DIAGNOSIS
● At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
● At half throttle, the accelerator opening is 4/8 of the full opening.
● At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
● At half throttle, the accelerator opening is 4/8 of the full opening.
AT-52
TROUBLE DIAGNOSIS
A
● The diagnostic item numbers show the sequence for inspection. Inspect in order from item 1.
● Overhaul and inspect inside the A/T only if A/T fluid condition is NG. Refer to AT-43, "A/T Fluid Con-
dition Check" .
B
Reference
No. Items Symptom Condition Diagnostic Item
page
EC-1003 AT
(for
YD25DDTi
engine),
EC-66 (for D
VQ40DE
engine
1. Engine idle speed with E-
OBD*) or E
EC-595
(for
VQ40DE
engine
F
without E-
Large shock. ON vehicle OBD*)
(“N”→“D” position) 2. Engine speed signal AT-111 G
1 Refer to AT-182,
3. Accelerator pedal position sensor AT-119
"Large Shock (“N” to
“D” Position)" . 4. Control cable adjustment AT-214
H
5. A/T fluid temperature sensor AT-122
AT-161,
6. ATF pressure switch 1 and front brake solenoid valve
AT-140
I
Shift 7. CAN communication line AT-94
Shock 8. A/T fluid level and state AT-43
9. Line pressure test AT-44 J
10. Control valve with TCM AT-221
11. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-14, "Cross- K
OFF vehicle AT-260
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec-
tional View (VQ40DE Models)" .)
1. Accelerator pedal position sensor AT-119 L
2. Control cable adjustment AT-214
AT-165,
3. ATF pressure switch 5 and direct clutch solenoid valve M
AT-144
4. CAN communication line AT-94
Shock is too large ON vehicle 5. Engine speed signal AT-111
2 when changing D1
→D2 or M1 →M2 . 6. Turbine revolution sensor AT-127
AT-106,
7. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
8. A/T fluid level and state AT-43
9. Control valve with TCM AT-221
OFF vehicle 10. Direct clutch AT-297
AT-53
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. Accelerator pedal position sensor AT-119
2. Control cable adjustment AT-214
3. ATF pressure switch 6 and high and low reverse clutch AT-167,
solenoid valve AT-148
4. CAN communication line AT-94
Shock is too large ON vehicle 5. Engine speed signal AT-111
3 when changing D2
→D3 or M2 →M3 . 6. Turbine revolution sensor AT-127
AT-106,
7. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
8. A/T fluid level and state AT-43
9. Control valve with TCM AT-221
OFF vehicle 10. High and low reverse clutch AT-295
1. Accelerator pedal position sensor AT-119
2. Control cable adjustment AT-214
AT-163,
3. ATF pressure switch 3 and input clutch solenoid valve
AT-136
4. CAN communication line AT-94
Shock is too large ON vehicle 5. Engine speed signal AT-111
4 Shift when changing D3
→D4 or M3 →M4 . 6. Turbine revolution sensor AT-127
Shock
AT-106,
7. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
8. A/T fluid level and state AT-43
9. Control valve with TCM AT-221
OFF vehicle 10. Input clutch AT-283
1. Accelerator pedal position sensor AT-119
2. Control cable adjustment AT-214
AT-161,
3. ATF pressure switch 1 and front brake solenoid valve
AT-140
4. CAN communication line AT-94
ON vehicle 5. Engine speed signal AT-111
Shock is too large
5 when changing D4 6. Turbine revolution sensor AT-127
→D5 or M4 →M5 .
AT-106,
7. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
8. A/T fluid level and state AT-43
9. Control valve with TCM AT-221
10. Front brake (brake band) AT-260
OFF vehicle
11. Input clutch AT-283
AT-54
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. Accelerator pedal position sensor AT-119
2. Control cable adjustment AT-214
B
3. CAN communication line AT-94
4. Engine speed signal AT-111
ON vehicle 5. Turbine revolution sensor AT-127 AT
Shock is too large for AT-106,
downshift when accel- 6. Vehicle speed sensor A/T and vehicle speed sensor MTR
6 AT-129
erator pedal is
pressed. 7. A/T fluid level and state AT-43 D
8. Control valve with TCM AT-221
9. Front brake (brake band) AT-260
E
10. Input clutch AT-283
OFF vehicle
11. High and low reverse clutch AT-295
12. Direct clutch AT-297 F
1. Accelerator pedal position sensor AT-119
2. Control cable adjustment AT-214
3. Engine speed signal AT-111
G
AT-55
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. Accelerator pedal position sensor AT-119
2. Control cable adjustment AT-214
ON vehicle 3. CAN communication line AT-94
4. A/T fluid level and state AT-43
Shift Shock is too large
9 5. Control valve with TCM AT-221
Shock during engine brake.
6. Front brake (brake band) AT-260
7. Input clutch AT-283
OFF vehicle
8. High and low reverse clutch AT-295
9. Direct clutch AT-297
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
Gear does not change
from D1 →D2 or from AT-165,
3. ATF pressure switch 5 and direct clutch solenoid valve
M1 →M2 . ON vehicle AT-144
10
Refer to AT-190, "A/T
4. Line pressure test AT-44
Does Not Shift: D1 →
D2" . 5. CAN communication line AT-94
6. Control valve with TCM AT-221
OFF vehicle 7. Direct clutch AT-297
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
Gear does not change
from D2 →D3 or from 3. ATF pressure switch 6 and high and low reverse clutch AT-167,
11 M2 →M3 . ON vehicle solenoid valve AT-148
No Up Refer to AT-192, "A/T
4. Line pressure test AT-44
Shift Does Not Shift: D2 →
D3" . 5. CAN communication line AT-94
6. Control valve with TCM AT-221
OFF vehicle 7. High and low reverse clutch AT-295
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
AT-56
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR B
AT-129
AT-161,
3. ATF pressure switch 1 and front brake solenoid valve
AT-140
Gear does not change AT
from D4 →D5 or from ON vehicle 4. ATF pressure switch 5 and direct clutch solenoid valve
AT-165,
No Up M4 →M5 . AT-144
13
Shift Refer to AT-196, "A/T 5. Turbine revolution sensor AT-127
Does Not Shift: D4 → D
D5 " . 6. Line pressure test AT-44
7. CAN communication line AT-94
8. Control valve with TCM AT-221 E
9. Front brake (brake band) AT-260
OFF vehicle
10. Input clutch AT-283
1. A/T fluid level and state AT-43 F
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
G
AT-161,
3. ATF pressure switch 1 and front brake solenoid valve
AT-140
ON vehicle
In “D” or “M” range, AT-165,
4. ATF pressure switch 5 and direct clutch solenoid valve H
14 does not downshift to AT-144
4th gear.
5. CAN communication line AT-94
6. Line pressure test AT-44
I
7. Control valve with TCM AT-221
8. Front brake (brake band) AT-260
No Down OFF vehicle
9. Input clutch AT-283 J
Shift
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR K
AT-129
AT-163,
3. ATF pressure switch 3 and input clutch solenoid valve
AT-136
In “D” or “M” range, ON vehicle L
15 does not downshift to AT-161,
4. ATF pressure switch 1 and front brake solenoid valve
3rd gear. AT-140
5. CAN communication line AT-94
M
6. Line pressure test AT-44
7. Control valve with TCM AT-221
OFF vehicle 8. Input clutch AT-283
AT-57
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
3. ATF pressure switch 6 and high and low reverse clutch AT-167,
In “D” or “M” range, ON vehicle solenoid valve AT-148
16 does not downshift to
2nd gear. 4. CAN communication line AT-94
5. Line pressure test AT-44
6. Control valve with TCM AT-221
AT-58
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR B
AT-129
AT-59
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
AT-163,
3. ATF pressure switch 3 and input clutch solenoid valve
AT-136
AT-165,
4. ATF pressure switch 5 and direct clutch solenoid valve
AT-144
ON vehicle 5. ATF pressure switch 6 and high and low reverse clutch AT-167,
solenoid valve AT-148
When “D” or “M” posi-
21 tion, remains in 4th 6. Low coast brake solenoid valve AT-153
gear. 7. Front brake solenoid valve AT-140
8. Line pressure test AT-44
9. CAN communication line AT-94
10. Control valve with TCM AT-221
AT-60
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-43
2. Accelerator pedal position sensor AT-119
B
ON vehicle 3. Line pressure test AT-44
4. CAN communication line AT-94
5. Control valve with TCM AT-221 AT
6. Torque converter AT-260
7. Oil pump assembly AT-278
Vehicle cannot be D
8. 3rd one-way clutch AT-281
started from D1 .
23 Refer to AT-188, 9. 1st one-way clutch AT-289
"Vehicle Cannot Be
10. Gear system AT-245 E
Started from D1" .
11. Reverse brake AT-260
OFF vehicle
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to AT- F
AT-260
14, "Cross-sectional View (YD25DDTi Models)" or AT-15,
"Cross-sectional View (VQ40DE Models)" .)
13. Forward brake (Parts behind drum support is impossible
G
to perform inspection by disassembly. Refer to AT-14, "Cross-
AT-260
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec-
tional View (VQ40DE Models)" .)
Slips/Will
Not 1. A/T fluid level and state AT-43 H
Engage
2. Line pressure test AT-44
3. Engine speed signal AT-111
I
Does not lock-up. ON vehicle 4. Turbine revolution sensor AT-127
Refer to AT-198, "A/T
24 5. Torque converter clutch solenoid valve AT-113
Does Not Perform
Lock-up" . 6. CAN communication line AT-94 J
7. Control valve with TCM AT-221
8. Torque converter AT-260
OFF vehicle K
9. Oil pump assembly AT-278
1. A/T fluid level and state AT-43
2. Line pressure test AT-44 L
3. Engine speed signal AT-111
Does not hold lock-up
ON vehicle 4. Turbine revolution sensor AT-127
condition.
M
25 Refer to AT-200, "A/T 5. Torque converter clutch solenoid valve AT-113
Does Not Hold Lock-
6. CAN communication line AT-94
up Condition" .
7. Control valve with TCM AT-221
8. Torque converter AT-260
OFF vehicle
9. Oil pump assembly AT-278
AT-61
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-43
2. Line pressure test AT-44
3. Engine speed signal AT-111
Lock-up is not
ON vehicle 4. Turbine revolution sensor AT-127
released.
26 Refer to AT-201, 5. Torque converter clutch solenoid valve AT-113
"Lock-up Is Not
6. CAN communication line AT-94
Released" .
7. Control valve with TCM AT-221
8. Torque converter AT-260
OFF vehicle
9. Oil pump assembly AT-278
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
Slips/Will
Not AT-165,
ON vehicle 3. ATF pressure switch 5 and direct clutch solenoid valve
Engage AT-144
4. CAN communication line AT-94
5. Line pressure test AT-44
No shock at all or the
clutch slips when 6. Control valve with TCM AT-221
27 vehicle changes 7. Torque converter AT-260
speed D1 →D2 or M1
→M2 . 8. Oil pump assembly AT-278
9. 3rd one-way clutch AT-281
10. Gear system AT-245
OFF vehicle
11. Direct clutch AT-297
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-14, "Cross-
AT-260
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec-
tional View (VQ40DE Models)" .)
AT-62
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR B
AT-129
3. ATF pressure switch 6 and high and low reverse clutch AT-167,
ON vehicle solenoid valve AT-148
4. CAN communication line AT-94
AT
5. Line pressure test AT-44
6. Control valve with TCM AT-221
D
No shock at all or the 7. Torque converter AT-260
clutch slips when
8. Oil pump assembly AT-278
28 vehicle changes
speed D2 →D3 or M2 9. 3rd one-way clutch AT-281 E
→M3 .
10. Gear system AT-245
11. High and low reverse clutch AT-295
F
OFF vehicle 12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to AT-
AT-260
14, "Cross-sectional View (YD25DDTi Models)" or AT-15,
"Cross-sectional View (VQ40DE Models)" .) G
Slips/Will 13. Forward brake (Parts behind drum support is impossible
Not to perform inspection by disassembly. Refer to AT-14, "Cross-
AT-260
Engage sectional View (YD25DDTi Models)" or AT-15, "Cross-sec- H
tional View (VQ40DE Models)" .)
1. A/T fluid level and state AT-43
AT-106, I
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
AT-163,
3. ATF pressure switch 3 and input clutch solenoid valve
AT-136 J
ON vehicle
AT-161,
4. ATF pressure switch 1 and front brake solenoid valve
AT-140
No shock at all or the
5. CAN communication line AT-94 K
clutch slips when
29 vehicle changes 6. Line pressure test AT-44
speed D3 →D4 or M3
7. Control valve with TCM AT-221
→M4 .
8. Torque converter AT-260
L
AT-63
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
AT-161,
3. ATF pressure switch 1 and front brake solenoid valve
AT-140
ON vehicle
AT-165,
4. ATF pressure switch 5 and direct clutch solenoid valve
AT-144
No shock at all or the
5. CAN communication line AT-94
clutch slips when
30 vehicle changes 6. Line pressure test AT-44
speed D4 →D5 or M4
7. Control valve with TCM AT-221
→M5 .
8. Torque converter AT-260
9. Oil pump assembly AT-278
10. Front brake (brake band) AT-260
OFF vehicle
11. Input clutch AT-283
12. Gear system AT-245
Slips/Will 13. High and low reverse clutch AT-295
Not
Engage 1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
AT-161,
3. ATF pressure switch 1 and front brake solenoid valve
AT-140
ON vehicle
AT-165,
4. ATF pressure switch 5 and direct clutch solenoid valve
AT-144
When you press the
accelerator pedal and 5. CAN communication line AT-94
shift speed D5 →D4
31 6. Line pressure test AT-44
or M5 →M4 the
engine idles or the 7. Control valve with TCM AT-221
transmission slips.
8. Torque converter AT-260
9. Oil pump assembly AT-278
10. Input clutch AT-283
OFF vehicle
11. Gear system AT-245
12. High and low reverse clutch AT-295
13. Direct clutch AT-297
AT-64
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR B
AT-129
AT-163,
3. ATF pressure switch 3 and input clutch solenoid valve
AT-136
ON vehicle
AT-161, AT
4. ATF pressure switch 1 and front brake solenoid valve
AT-140
5. CAN communication line AT-94
D
6. Line pressure test AT-44
When you press the 7. Control valve with TCM AT-221
accelerator pedal and
shift speed D4 →D3 8. Torque converter AT-260 E
32
or M4 →M3 the 9. Oil pump assembly AT-278
engine idles or the
transmission slips. 10. 3rd one-way clutch AT-281
11. Gear system AT-245 F
12. High and low reverse clutch AT-295
OFF vehicle 13. Forward one-way clutch (Parts behind drum support is
G
impossible to perform inspection by disassembly. Refer to AT-
AT-260
14, "Cross-sectional View (YD25DDTi Models)" or AT-15,
"Cross-sectional View (VQ40DE Models)" .)
14. Forward brake (Parts behind drum support is impossible H
Slips/Will
to perform inspection by disassembly. Refer to AT-14, "Cross-
Not AT-260
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec-
Engage
tional View (VQ40DE Models)" .)
I
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129 J
3. ATF pressure switch 6 and high and low reverse clutch AT-167,
solenoid valve AT-148
ON vehicle
AT-165, K
4. ATF pressure switch 5 and direct clutch solenoid valve
AT-144
5. CAN communication line AT-94
When you press the
accelerator pedal and 6. Line pressure test AT-44 L
shift speed D3 →D2
33 7. Control valve with TCM AT-221
or M3 →M2 the
engine idles or the 8. Torque converter AT-260
transmission slips. M
9. Oil pump assembly AT-278
10. 3rd one-way clutch AT-281
11. Gear system AT-245
OFF vehicle
12. Direct clutch AT-297
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-14, "Cross-
AT-260
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec-
tional View (VQ40DE Models)" .)
AT-65
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-43
AT-106,
2. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
AT-165,
ON vehicle 3. ATF pressure switch 5 and direct clutch solenoid valve
AT-144
4. CAN communication line AT-94
5. Line pressure test AT-44
6. Control valve with TCM AT-221
AT-66
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-43
2. Line pressure test AT-44
B
3. Accelerator pedal position sensor AT-119
4. ATF pressure switch 6 and high and low reverse clutch AT-167,
ON vehicle solenoid valve AT-148
AT
With selector lever in 5. CAN communication line AT-94
36 “R” position, accelera-
6. PNP switch AT-102
tion is extremely poor.
7. Control cable adjustment AT-214 D
8. Control valve with TCM AT-221
9. Gear system AT-245
E
OFF vehicle 10. Output shaft AT-260
11. Reverse brake AT-260
1. A/T fluid level and state AT-43 F
2. Line pressure test AT-44
Slips/Will
Not ON vehicle 3. Accelerator pedal position sensor AT-119
Engage 4. CAN communication line AT-94
G
AT-67
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-43
2. Line pressure test AT-44
3. Accelerator pedal position sensor AT-119
ON vehicle 4. CAN communication line AT-94
AT-165,
5. ATF pressure switch 5 and direct clutch solenoid valve
AT-144
6. Control valve with TCM AT-221
While accelerating in
38 2nd, engine races or 7. Torque converter AT-260
slippage occurs. 8. Oil pump assembly AT-278
9. 3rd one-way clutch AT-281
10. Gear system AT-245
OFF vehicle
11. Direct clutch AT-297
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-14, "Cross-
AT-297
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec-
tional View (VQ40DE Models)" .)
1. A/T fluid level and state AT-43
Slips/Will
Not 2. Line pressure test AT-44
Engage
3. Accelerator pedal position sensor AT-119
ON vehicle 4. CAN communication line AT-94
5. ATF pressure switch 6 and high and low reverse clutch AT-167,
solenoid valve AT-148
6. Control valve with TCM AT-221
7. Torque converter AT-260
While accelerating in 8. Oil pump assembly AT-278
39 3rd, engine races or
9. 3rd one-way clutch AT-281
slippage occurs.
10. Gear system AT-245
11. High and low reverse clutch AT-295
OFF vehicle 12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to AT-
AT-260
14, "Cross-sectional View (YD25DDTi Models)" or AT-15,
"Cross-sectional View (VQ40DE Models)" .)
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-14, "Cross-
AT-260
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec-
tional View (VQ40DE Models)" .)
AT-68
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-43
2. Line pressure test AT-44
B
3. Accelerator pedal position sensor AT-119
ON vehicle 4. CAN communication line AT-94
AT-163, AT
5. ATF pressure switch 3 and input clutch solenoid valve
AT-136
While accelerating in
40 4th, engine races or 6. Control valve with TCM AT-221
slippage occurs. 7. Torque converter AT-260 D
8. Oil pump assembly AT-278
9. Input clutch AT-283
OFF vehicle E
10. Gear system AT-245
11. High and low reverse clutch AT-295
12. Direct clutch AT-297 F
1. A/T fluid level and state AT-43
2. Line pressure test AT-44
3. Accelerator pedal position sensor AT-119
G
ON vehicle 4. CAN communication line AT-94
Slips/Will
Not AT-161, H
5. ATF pressure switch 1 and front brake solenoid valve
Engage AT-140
While accelerating in
41 5th, engine races or 6. Control valve with TCM AT-221
slippage occurs. 7. Torque converter AT-260 I
8. Oil pump assembly AT-278
9. Front brake (brake band) AT-260
OFF vehicle J
10. Input clutch AT-283
11. Gear system AT-245
12. High and low reverse clutch AT-295 K
1. A/T fluid level and state AT-43
2. Line pressure test AT-44
3. Engine speed signal AT-111 L
ON vehicle 4. Turbine revolution sensor AT-127
42 Slips at lock-up. 5. Torque converter clutch solenoid valve AT-113
M
6. CAN communication line AT-94
7. Control valve with TCM AT-221
8. Torque converter AT-260
OFF vehicle
9. Oil pump assembly AT-278
AT-69
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-43
2. Line pressure test AT-44
3. Accelerator pedal position sensor AT-119
AT-165,
4. ATF pressure switch 5 and direct clutch solenoid valve
ON vehicle AT-144
5. PNP switch AT-102
6. CAN communication line AT-94
7. Control cable adjustment AT-214
No creep at all. 8. Control valve with TCM AT-221
Refer to AT-184,
"Vehicle Does Not 9. Torque converter AT-260
Creep Backward in 10. Oil pump assembly AT-278
43
“R” Position" , AT-186,
"Vehicle Does Not 11. 1st one-way clutch AT-289
Creep Forward in “D” 12. Gear system AT-245
Position"
13. Reverse brake AT-260
Slips/Will
Not 14. Direct clutch AT-297
OFF vehicle
Engage 15. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to AT-
AT-260
14, "Cross-sectional View (YD25DDTi Models)" or AT-15,
"Cross-sectional View (VQ40DE Models)" .)
16. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-14, "Cross-
AT-260
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec-
tional View (VQ40DE Models)" .)
1. A/T fluid level and state AT-43
2. Line pressure test AT-44
ON vehicle 3. PNP switch AT-102
AT-70
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. A/T fluid level and state AT-43
2. Line pressure test AT-44
B
ON vehicle 3. PNP switch AT-102
4. Control cable adjustment AT-214
5. Control valve with TCM AT-221 AT
6. Torque converter AT-260
7. Oil pump assembly AT-278
With selector lever in D
8. 1st one-way clutch AT-289
45 “D” position, driving is
not possible. 9. Gear system AT-245
10. Reverse brake AT-260 E
OFF vehicle 11. Forward one-way clutch (Parts behind drum support is
Slips/Will impossible to perform inspection by disassembly. Refer to AT-
AT-260
Not 14, "Cross-sectional View (YD25DDTi Models)" or AT-15,
"Cross-sectional View (VQ40DE Models)" .) F
Engage
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-14, "Cross-
AT-260
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec- G
tional View (VQ40DE Models)" .)
1. A/T fluid level and state AT-43
2. Line pressure test AT-44 H
ON vehicle 3. PNP switch AT-102
With selector lever in 4. Control cable adjustment AT-214
46 “R” position, driving is I
not possible. 5. Control valve with TCM AT-221
6. Gear system AT-245
OFF vehicle 7. Output shaft AT-260 J
8. Reverse brake AT-260
1. PNP switch AT-102
K
2. A/T fluid level and state AT-43
AT-71
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. PNP switch AT-102
2. A/T fluid level and state AT-43
3. Control cable adjustment AT-214
Does not change M4 4. Manual mode switch AT-157
ON vehicle
→M3 .
AT-161,
48 Refer to AT-205, "A/T 5. ATF pressure switch 1 and ATF pressure switch 3
AT-163
Does Not Shift: 4th
gear → 3rd gear" . 6. CAN communication line AT-94
7. Control valve with TCM AT-221
8. Front brake (brake band) AT-260
OFF vehicle
9. Input clutch AT-283
1. PNP switch AT-102
2. A/T fluid level and state AT-43
3. Control cable adjustment AT-214
AT-72
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
AT-106,
1. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
53
Shift point is low in “D”
ON vehicle 2. Accelerator pedal position sensor AT-119 B
position.
3. CAN communication line AT-94
4. Control valve with TCM AT-221
AT
1. A/T fluid level and state AT-43
2. Engine speed signal AT-111
3. Turbine revolution sensor AT-127 D
AT-106,
4. Vehicle speed sensor A/T and vehicle speed sensor MTR
ON vehicle AT-129
Judder occurs during
54 E
lock-up. 5. Accelerator pedal position sensor AT-119
6. CAN communication line AT-94
7. Torque converter clutch solenoid valve AT-113
F
8. Control valve with TCM AT-221
OFF vehicle 9. Torque converter AT-260
1. A/T fluid level and state AT-43 G
2. Engine speed signal AT-111
ON vehicle
3. CAN communication line AT-94
H
4. Control valve with TCM AT-221
Strange noise in “R”
55 5. Torque converter AT-260
position.
6. Oil pump assembly AT-278 I
Others
OFF vehicle 7. Gear system AT-245
8. High and low reverse clutch AT-295
J
9. Reverse brake AT-260
1. A/T fluid level and state AT-43
2. Engine speed signal AT-111 K
ON vehicle
3. CAN communication line AT-94
Strange noise in “N”
56 4. Control valve with TCM AT-221
position.
5. Torque converter AT-260 L
OFF vehicle 6. Oil pump assembly AT-278
7. Gear system AT-245
M
1. A/T fluid level and state AT-43
2. Engine speed signal AT-111
ON vehicle
3. CAN communication line AT-94
4. Control valve with TCM AT-221
AT-73
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. PNP switch AT-102
2. A/T fluid level and state AT-43
3. Control cable adjustment AT-214
Vehicle dose not
decelerate by engine ON vehicle 4. Manual mode switch AT-157
brake. 5. ATF pressure switch 5 AT-165
58 Refer to AT-209,
"Vehicle Does Not 6. CAN communication line AT-94
Decelerate by Engine 7. Control valve with TCM AT-221
Brake" .
8. Input clutch AT-283
OFF vehicle 9. High and low reverse clutch AT-295
10. Direct clutch AT-297
1. PNP switch AT-102
2. A/T fluid level and state AT-43
3. Control cable adjustment AT-214
ON vehicle 4. Manual mode switch AT-157
Engine brake does
59 5. ATF pressure switch 1 AT-161
not work M5 →M4.
6. CAN communication line AT-94
7. Control valve with TCM AT-221
8. Front brake (brake band) AT-260
OFF vehicle
9. Input clutch AT-283
Others 1. PNP switch AT-102
2. A/T fluid level and state AT-43
3. Control cable adjustment AT-214
4. Manual mode switch AT-157
ON vehicle
Engine brake does AT-161,
60 5. ATF pressure switch 1 and ATF pressure switch 3
not work M4 →M3. AT-163
6. CAN communication line AT-94
7. Control valve with TCM AT-221
8. Front brake (brake band) AT-260
OFF vehicle
9. Input clutch AT-283
1. PNP switch AT-102
2. A/T fluid level and state AT-43
3. Control cable adjustment AT-214
ON vehicle 4. Manual mode switch AT-157
AT-74
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. PNP switch AT-102
2. A/T fluid level and state AT-43
B
3. Control cable adjustment AT-214
ON vehicle 4. Manual mode switch AT-157
AT-75
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
EC-1003
(for
YD25DDTi
engine),
EC-66 (for
VQ40DE
engine
1. Engine idle speed with E-
OBD*) or
Extremely large ON vehicle
64 EC-595
creep. (for
VQ40DE
engine
without E-
OBD*)
2. CAN communication line AT-94
3. ATF pressure switch 5 AT-165
OFF vehicle 4. Torque converter AT-260
Others With selector lever in 1. PNP switch AT-102
“P” position, vehicle ON vehicle
2. Control cable adjustment AT-214
does not enter parking
condition or, with
selector lever in
another position,
65
parking condition is
not cancelled. OFF vehicle 3. Parking pawl components AT-260
Refer to AT-180, "In
“P” Position, Vehicle
Moves When Pushed"
.
1. PNP switch AT-102
2. A/T fluid level and state AT-43
Vehicle runs with ON vehicle 3. Control cable adjustment AT-214
66 transmission in “P”
position. 4. Control valve with TCM AT-221
5. Parking pawl components AT-260
OFF vehicle 6. Gear system AT-245
AT-76
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page A
1. PNP switch AT-102
2. A/T fluid level and state AT-43
ON vehicle B
3. Control cable adjustment AT-214
4. Control valve with TCM AT-221
5. Input clutch AT-283 AT
Vehicle runs with 6. Gear system AT-245
transmission in “N”
position. 7. Direct clutch AT-297
67 D
Refer to AT-181, "In 8. Reverse brake AT-260
“N” Position, Vehicle
Moves" . 9. Forward one-way clutch (Parts behind drum support is
OFF vehicle impossible to perform inspection by disassembly. Refer to AT-
AT-260 E
14, "Cross-sectional View (YD25DDTi Models)" or AT-15,
"Cross-sectional View (VQ40DE Models)" .)
10. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-14, "Cross- F
AT-260
sectional View (YD25DDTi Models)" or AT-15, "Cross-sec-
tional View (VQ40DE Models)" .)
Engine does not start PG-4, SC-
1. Ignition switch and starter G
in “N” or “P” position. 31
Refer to AT-180,
68 ON vehicle 2. Control cable adjustment AT-214
"Engine Cannot Be
Started in “P” or “N” H
3. PNP switch AT-102
Others Position" .
PG-4, SC-
1. Ignition switch and starter
Engine starts in posi- 31
69 tions other than “N” or ON vehicle
I
2. Control cable adjustment AT-214
“P”.
3. PNP switch AT-102
1. A/T fluid level and state AT-43 J
2. Engine speed signal AT-111
3. Turbine revolution sensor AT-127
ON vehicle K
70 Engine stall. 4. Torque converter clutch solenoid valve AT-113
5. CAN communication line AT-94
6. Control valve with TCM AT-221 L
OFF vehicle 7. Torque converter AT-260
1. A/T fluid level and state AT-43
M
2. Engine speed signal AT-111
3. Turbine revolution sensor AT-127
Engine stalls when ON vehicle
71 selector lever shifted 4. Torque converter clutch solenoid valve AT-113
“N”→“D”, “R”.
5. CAN communication line AT-94
6. Control valve with TCM AT-221
OFF vehicle 7. Torque converter AT-260
AT-77
TROUBLE DIAGNOSIS
Reference
No. Items Symptom Condition Diagnostic Item
page
1. A/T fluid level and state AT-43
AT-165,
2. ATF pressure switch 5 and direct clutch solenoid valve
AT-144
AT-161,
3. ATF pressure switch 1 and front brake solenoid valve
AT-140
Engine speed does
ON vehicle
not return to idle. 4. Accelerator pedal position sensor AT-119
72 Others Refer to AT-202,
AT-106,
"Engine Speed Does 5. Vehicle speed sensor A/T and vehicle speed sensor MTR
AT-129
Not Return to Idle" .
6. CAN communication line AT-94
7. Control valve with TCM AT-221
8. Front brake (brake band) AT-260
OFF vehicle
9. Direct clutch AT-297
*: Refer to GI-57, "IDENTIFICATION INFORMATION" .
AT-78
TROUBLE DIAGNOSIS
AT
D
SCIA1658E
1 SB
Power supply
Always Battery voltage
F
(Memory back-up)
Power supply
2 R Always Battery voltage
(Memory back-up) G
3 L CAN-H – –
K-line (CONSULT-
4 GR The terminal is connected to the data link connector for CONSULT-II. –
II signal) H
5 B Ground Always 0V
– Battery voltage I
6 Y Power supply
– 0V J
8 P CAN-L – –
L
Selector lever in “N” or “P” position. Battery voltage
9 BR Starter relay
Selector lever in other positions. 0V
M
10 B Ground Always 0V
AT-79
TROUBLE DIAGNOSIS
CONSULT-II can display each diagnostic item using the diagnostic test modes shown following.
FUNCTION
Diagnostic test mode Function Reference page
Self-diagnostic results Self-diagnostic results can be read and erased quickly. AT-83
Data monitor Input/Output data in the TCM can be read. AT-86
CAN diagnostic support
The results of transmit/receive diagnosis of CAN communication can be read. AT-89
monitor
Conducted by CONSULT-II instead of a technician to determine whether each system
Function test —
is “OK” or “NG”.
DTC work support Select the operating condition to confirm Diagnostic Trouble Codes. AT-89
ECU part number TCM part number can be read. —
AT-80
TROUBLE DIAGNOSIS
AT-81
TROUBLE DIAGNOSIS
BBIA0369E
BCIA0029E
5. Touch “A/T”.
If “A/T” is not indicated, go to GI-50, "CONSULT-II Data Link
Connector (DLC) Circuit" .
BCIA0030E
BCIA0031E
AT-82
TROUBLE DIAGNOSIS
BCIA0031E
AT-83
TROUBLE DIAGNOSIS
AT-84
TROUBLE DIAGNOSIS
BCIA0031E
PCIA0061E
AT-85
TROUBLE DIAGNOSIS
BCIA0031E
GEAR RATIO — X
AT-86
TROUBLE DIAGNOSIS
PNP SW 2 (ON/OFF) X —
D
PNP SW 3 (ON/OFF) X —
PNP SW 4 (ON/OFF) X —
E
1 POSITION SW (ON/OFF) X — Not mounted but displayed.
UP SW LEVER (ON/OFF) X —
I
DOWN SW LEVER (ON/OFF) X —
SFT UP ST SW (ON/OFF) — —
Not mounted but displayed. J
SFT DWN ST SW (ON/OFF) — —
ASCD-CRUISE (ON/OFF) — —
K
AT-87
TROUBLE DIAGNOSIS
TRGT GR RATIO — —
SHIFT PATTERN — —
AT-88
TROUBLE DIAGNOSIS
NEXT GR POSI — —
AT
SHIFT MODE — —
MANU GR POSI — —
D
VEHICLE SPEED (km/h) — X Vehicle speed recognized by TCM.
BCIA0031E
L
DTC WORK SUPPORT MODE
Operation Procedure
1. Perform AT-82, "CONSULT-II SETTING PROCEDURE" . M
2. Touch “DTC WORK SUPPORT”.
BCIA0031E
AT-89
TROUBLE DIAGNOSIS
SCIA0512E
4. Touch “START”.
SCIA5159E
SCIA5160E
SCIA5161E
6. Stop vehicle.
SCIA5164E
AT-90
TROUBLE DIAGNOSIS
AT
SCIA5162E
D
7. Perform test drive to check gear shift feeling in accordance with
instructions displayed.
E
8. Touch “YES” or “NO”.
9. CONSULT-II procedure is ended.
F
G
SCIA5163E
H
● If “NG” appears on the screen, a malfunction may exist.
Go to “Diagnostic Procedure”.
K
SCIA5162E
AT-91
TROUBLE DIAGNOSIS
>> GO TO 3.
AT-92
TROUBLE DIAGNOSIS
SCIA5767E
Erase Self-diagnosis
● In order to make it easier to find the cause of hard-to-duplicate malfunctions, malfunction information is
stored into the control unit as necessary during use by the user. This memory is not erased no matter how
many times the ignition switch is turned ON and OFF.
● However, this information is erased by turning ignition switch OFF after executing self-diagnosis or by
erasing the memory using the CONSULT-II.
AT-93
DTC U1000 CAN COMMUNICATION LINE
Description BCS00025
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
On Board Diagnosis Logic BCS00026
Diagnostic trouble code “U1000 CAN COMM CIRCUIT” with CONSULT-II or 17th judgement flicker without
CONSULT-II is detected when TCM cannot communicate to other control units.
Possible Cause BCS00027
Harness or connectors
(CAN communication line is open or shorted.)
DTC Confirmation Procedure BCS00028
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
3. Start engine and wait for at least 6 seconds.
4. If DTC is detected, go to AT-96, "Diagnostic Procedure" .
BCIA0031E
WITHOUT CONSULT-II
1. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
2. If DTC is detected, go to AT-96, "Diagnostic Procedure" .
AT-94
DTC U1000 CAN COMMUNICATION LINE
AT
MCWA0194E
AT-95
DTC U1000 CAN COMMUNICATION LINE
Data are reference value and are measured between each terminal and ground.
Wire
Terminal Item Condition Data (Approx.)
color
3 L CAN-H – –
8 P CAN-L – –
PCIA0061E
AT-96
DTC P0615 START SIGNAL CIRCUIT
● Harness or connectors F
(starter relay and TCM circuit is open or shorted.)
● starter relay
DTC Confirmation Procedure BCS0002F G
CAUTION:
Always drive vehicle at a safe speed.
H
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. I
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
J
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II and check monitor “STARTER
RELAY” ON/OFF.
3. Start engine. K
4. Drive vehicle for at least 2 consecutive seconds.
5. If DTC is detected, go to AT-99, "Diagnostic Procedure" .
L
BCIA0031E
M
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle for at least 2 consecutive seconds.
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-99, "Diagnostic Procedure" .
AT-97
DTC P0615 START SIGNAL CIRCUIT
MCWA0195E
AT-98
DTC P0615 START SIGNAL CIRCUIT
Data are reference value and are measured between each terminal and ground.
Wire A
Terminal Item Condition Data (Approx.)
color
Selector lever in “N” or “P” position. Battery voltage
9 BR Starter relay B
Selector lever in other positions. 0V
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) D
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II and check monitor “STARTER
RELAY” ON/OFF. E
PCIA0056E
G
Without CONSULT-II
H
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between IPDM E/R connector and ground.
Voltage I
Item Connector Terminal Shift position
(Approx.)
“N” or “P” Battery voltage
Starter relay E17 48 Ground
“R” or “D” 0V J
OK or NG
OK >> GO TO 5.
K
NG >> GO TO 2.
LCIA0320E
2. CHECK HARNESS BETWEEN A/T ASSEMBLY HARNESS CONNECTOR AND IPDM E/R CONNEC- L
TOR
1. Turn ignition switch OFF. M
2. Disconnect A/T assembly harness connector and IPDM E/R connector.
3. Check continuity between A/T assembly harness connector and
IPDM E/R connector.
Item Connector Terminal Continuity
A/T assembly harness connector F36 9
Yes
IPDM E/R connector E17 48
AT-99
DTC P0615 START SIGNAL CIRCUIT
5. CHECK DTC
Perform AT-97, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-100
DTC P0700 TCM
TCM consists of a microcomputer and connectors for signal input and output and for power supply. TCM con-
trols A/T. B
On Board Diagnosis Logic BCS0002J
Diagnostic trouble code “P0700 TCM” with CONSULT-II is detected when TCM is malfunctioning. AT
Possible Cause BCS0002K
TCM.
D
DTC Confirmation Procedure BCS0002L
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and E
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II F
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II. G
3. Start engine.
4. Run engine for at least 2 consecutive seconds at idle speed.
H
5. If DTC is detected, go to AT-101, "Diagnostic Procedure" .
I
BCIA0031E
AT-101
DTC P0705 PARK/NEUTRAL POSITION SWITCH
Description BCS0002N
Diagnostic trouble code “P0705 PNP SW/CIRC” with CONSULT-II or 9th judgement flicker without CONSULT-
II is detected under the following conditions.
● When TCM does not receive the correct voltage signal from PNP switches 1, 2, 3 and 4 based on the gear
position.
● When no other position but “P” position is detected from “N” position.
Possible Cause BCS0002Q
● Harness or connectors
(PNP switches 1, 2, 3 and 4 and TCM circuit is open or shorted.)
● PNP switches 1, 2, 3 and 4
DTC Confirmation Procedure BCS0002R
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” or “MAIN SIGNALS” in “DATA
MONITOR” mode for “A/T” with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 2
consecutive seconds.
ACCELE POSI: More than 1.0/8
6. If DTC is detected, go to AT-104, "Diagnostic Procedure" .
BCIA0031E
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 2 consecutive seconds.
Accelerator opening: More than 1.0/8
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-104, "Diagnostic Procedure" .
AT-102
DTC P0705 PARK/NEUTRAL POSITION SWITCH
AT
MCWA0196E
AT-103
DTC P0705 PARK/NEUTRAL POSITION SWITCH
OK or NG
OK >> GO TO 5.
NG >> GO TO 2.
AT-104
DTC P0705 PARK/NEUTRAL POSITION SWITCH
4. CHECK SUB-HARNESS A
1. Remove control valve with TCM. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature
Sensor 2" .
2. Disconnect park/neutral position switch connector and TCM connector. B
3. Check continuity between park/neutral position switch connector
terminals and TCM connector terminals.
AT
Item Connector Terminal Continuity
Park/neutral position switch
F505 1
connector Yes
D
TCM connector F503 13
Park/neutral position switch
F505 2
connector Yes E
TCM connector F503 11
SCIA5457E
Park/neutral position switch
F505 3
connector Yes F
TCM connector F503 12
Park/neutral position switch
F505 5
connector Yes G
TCM connector F503 14
4. If OK, check harness for short to ground and short to power.
H
5. Reinstall any part removed.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temper-
I
ature Sensor 2" .
NG >> Replace open circuit or short to ground and short to power in harness or connectors.
5. CHECK DTC J
AT-105
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
Description BCS0002U
Revolution sensor detects the revolution of the idler gear parking pawl lock gear and emits a pulse signal. The
pulse signal is sent to TCM which converts it into vehicle speed.
CONSULT-II Reference Value BCS0002V
Diagnostic trouble code “P0720 VEH SPD SEN/CIR AT” with CONSULT-II or 1st judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM does not receive the proper voltage signal from the sensor.
● After ignition switch is turned ON, irregular signal input from vehicle speed sensor MTR before the vehicle
starts moving.
Possible Cause BCS0002X
● Harness or connectors
(The sensor circuit is open or shorted.)
● Revolution sensor
● Vehicle speed sensor MTR
DTC Confirmation Procedure BCS0002Y
CAUTION:
● Always drive vehicle at a safe speed.
● Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Touch “START”.
4. Drive vehicle and check for an increase of “VHCL/S SE·A/T”
value in response to “VHCL/S SE·MTR” value.
If the check result is NG, go to AT-109, "Diagnostic Procedure" .
If the check result is OK, go to following step.
5. Select “DATA MONITOR” mode for “A/T” with CONSULT-II.
6. Start engine and maintain the following conditions for at least 5 BCIA0031E
consecutive seconds.
VHCL/S SE·A/T: 30 km/h (19 MPH) or more
ACCELE POSI: More than 1.0/8
SLCT LVR POSI: “D” position
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
If the check result is NG, go to AT-109, "Diagnostic Procedure" .
If the check result is OK, go to following step.
7. Maintain the following conditions for at least 5 consecutive seconds.
ENGINE SPEED: 3,500 rpm or more
ACCELE POSI: More than 1.0/8
SLCT LVR POSI: “D” position
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
AT-106
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
AT-107
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
MCWA0197E
AT-108
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine) B
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Start engine. AT
4. Read the value of “VHCL/S SE·A/T” while driving.
Check the value changes according to driving speed.
D
Item name Condition Display value
Approximately matches the
VHCL/S SE·A/T During driving
speedometer reading. E
SCIA2148E
OK or NG
OK >> GO TO 6.
NG >> GO TO 2. F
AT-109
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)
4. CHECK SUB-HARNESS
1. Remove control valve with TCM. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature
Sensor 2" .
2. Disconnect park/neutral position switch connector and TCM
connector.
3. Check continuity between park/neutral position switch connector
terminals and TCM connector terminals.
Item Connector Terminal Continuity
Park/neutral position switch
F505 8
connector Yes
TCM connector F503 20
Park/neutral position switch
F505 9 SCIA5458E
connector Yes
TCM connector F503 17
Park/neutral position switch
F505 10
connector Yes
TCM connector F503 16
4. If OK, check harness for short to ground and short to power.
5. Reinstall any part removed.
OK or NG
OK >> GO TO 5.
NG >> Replace open circuit or short to ground and short to power in harness or connectors.
6. CHECK DTC
Perform AT-106, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-110
DTC P0725 ENGINE SPEED SIGNAL
Diagnostic trouble code “P0725 ENGINE SPEED SIG” with CONSULT-II or 16th judgement flicker without D
CONSULT-II is detected when TCM does not receive the ignition signal from ECM during engine cranking or
running.
Possible Cause BCS00034
E
Harness or connectors
(ECM to TCM circuit is open or shorted.)
F
DTC Confirmation Procedure BCS00035
CAUTION:
Always drive vehicle at a safe speed. G
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. H
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) I
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”. J
4. Start engine and maintain the following conditions for at least 10
consecutive seconds.
VHCL/S SE·A/T: 10 km/h (6 MPH) or more K
ACCELE POSI: More than 1.0/8
SLCT LVR POSI: “D” position
5. If DTC is detected, go to AT-112, "Diagnostic Procedure" . BCIA0031E
L
WITHOUT CONSULT-II
1. Start engine.
M
2. Drive vehicle under the following condition:
Selector lever “D” position, vehicle speed higher than 10 km/h (6 MPH), throttle opening greater than 1/8
of the full throttle position and driving for at least 10 consecutive seconds.
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-112, "Diagnostic Procedure" .
AT-111
DTC P0725 ENGINE SPEED SIGNAL
OK or NG
PCIA0041E
OK >> GO TO 3.
NG >> Perform self-diagnosis for “ENGINE” with CONSULT-II.
● Refer to EC-1027, "SELF-DIAGNOSTIC MODE" (for YD25DDTi engine), EC-111, "SELF-DIAG
RESULTS MODE" (for VQ40DE engine with E-OBD*) or EC-640, "SELF-DIAG RESULTS
MODE" (for VQ40DE engine without E-OBD*).
*: Refer to GI-57, "IDENTIFICATION INFORMATION" .
3. CHECK DTC
Perform AT-111, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
AT-112
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE
● The torque converter clutch solenoid valve is activated, with the gear in D5 , M2 , M3 , M4 and M5 by the
TCM in response to signals sent from the vehicle speed sensor and accelerator pedal position sensor B
(throttle position sensor). Torque converter clutch piston operation will then be controlled.
● Lock-up operation, however, is prohibited when A/T fluid temperature is too low.
● When the accelerator pedal is depressed (less than 1.0/8) in lock-up condition, the engine speed should AT
not change abruptly. If there is a big jump in engine speed, there is no lock-up.
CONSULT-II Reference Value BCS00038
D
Item name Condition Display value (Approx.)
TCC SOLENOID When performing lock-up 0.4 - 0.6 A
E
On Board Diagnosis Logic BCS00039
Diagnostic trouble code “P0740 TCC SOLENOID/CIRC” with CONSULT-II or 3rd judgement flicker without
CONSULT-II is detected under the following conditions.
F
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value.
Possible Cause BCS0003A
G
CAUTION: I
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and J
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II K
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II. L
3. Touch “START”.
4. Start engine and maintain the following conditions for at least 5
consecutive seconds. M
VHCL/S SE·A/T: 80 km/h (50 MPH) or more
ACCELE POSI: 0.5/8 - 1.0/8
SLCT LVR POSI: “D” position
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions BCIA0031E
OK or NG
OK >> GO TO 4. SCIA4793E
NG >> GO TO 2.
4. CHECK DTC
Perform AT-113, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-114
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)
This malfunction is detected when A/T does not shift into 5th gear position or the torque converter clutch does
not lock-up as instructed by TCM. This is not only caused by electrical malfunction (circuits open or shorted) B
but also by mechanical malfunction such as control valve sticking, improper solenoid valve operation, etc.
CONSULT-II Reference Value BCS0003E
AT
Item name Condition Display value (Approx.)
TCC SOLENOID When performing lock-up 0.4 - 0.6 A
D
On Board Diagnosis Logic BCS0003F
Diagnostic trouble code “P0744 A/T TCC S/V FNCTN” with CONSULT-II or 3rd judgement flicker without
CONSULT-II is detected under the following conditions.
E
● When A/T cannot perform lock-up even if electrical circuit is good.
● When TCM detects as irregular by comparing difference value with slip rotation.
Possible Cause BCS0003G
F
● Harness or connectors
(The solenoid circuit is open or shorted.)
G
● Torque converter clutch solenoid valve
● Hydraulic control circuit
DTC Confirmation Procedure BCS0003H H
CAUTION:
Always drive vehicle at a safe speed.
NOTE: I
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated. J
WITH CONSULT-II
1. Start engine and select “TCC S/V FNCTN CHECK” of “DTC
WORK SUPPORT” mode for “A/T” with CONSULT-II and touch K
“START”.
2. Accelerate vehicle to more than 80 km/h (50 MPH) and maintain
the following condition continuously until “TESTING” has turned L
to “COMPLETE”. (It will take approximately 30 seconds after
“TESTING” shows.)
ACCELE POSI: More than 1.0/8 (at all times during step 4) M
TCC SOLENOID: 0.4 - 0.6 A
SLCT LVR POSI: “D” position
[Reference speed: Constant speed of more than 80 km/h (50 BCIA0031E
MPH)]
GEAR: “5”.
– For shift schedule, refer to AT-324, "Vehicle Speed at Which Lock-up Occurs/Releases" .
– If “TESTING” does not appear on CONSULT-II for a long time, select “SELF-DIAG RESULTS”. In
case a 1st trip DTC other than P0744 is shown, refer to applicable “TROUBLE DIAGNOSIS FOR
DTC”.
3. Make sure that “OK” is displayed. (If “NG” is displayed, refer to AT-116, "Diagnostic Procedure" .)
Refer to shift schedule AT-324, "Vehicle Speed at Which Lock-up Occurs/Releases" .
AT-115
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever “D” position, vehicle speed higher than 80 km/h (50 MPH), throttle opening more than 1/8 of
the full throttle position and driving for at least 30 consecutive seconds.
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
– For shift schedule, refer to AT-324, "Vehicle Speed at Which Lock-up Occurs/Releases" .
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected go to AT-116, "Diagnostic Procedure" .
Diagnostic Procedure BCS0003I
OK or NG
OK >> GO TO 4. SCIA4793E
NG >> GO TO 2.
4. CHECK DTC
Perform AT-115, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-116
DTC P0745 LINE PRESSURE SOLENOID VALVE
Line pressure solenoid valve regulates oil pump discharge pressure to suit the driving condition in response to
a signal sent from TCM. B
CONSULT-II Reference Value BCS0003K
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and H
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
I
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
J
with CONSULT-II.
3. Touch “START”.
4. Start engine and wait at least 5 second.
K
5. If DTC is detected, go to AT-118, "Diagnostic Procedure" .
BCIA0031E
WITHOUT CONSULT-II M
1. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
2. If DTC is detected, go to AT-118, "Diagnostic Procedure" .
AT-117
DTC P0745 LINE PRESSURE SOLENOID VALVE
OK or NG
OK >> GO TO 4. SCIA4793E
NG >> GO TO 2.
4. CHECK DTC
Perform AT-117, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-118
DTC P1705 THROTTLE POSITION SENSOR
The accelerator pedal position sensor sends a signal to ECM, and ECM sends signals to TCM with CAN com-
munication. B
CONSULT-II Reference Value BCS0003Q
Diagnostic trouble code “P1705 TP SEN/CIRC A/T” with CONSULT-II or 15th judgement flicker without CON-
SULT-II is detected when TCM does not receive the proper accelerator pedal position signals (input by CAN E
communication) from ECM.
Possible Cause BCS0003S
F
Harness or connectors
(The sensor circuit is open or shorted.)
DTC Confirmation Procedure BCS0003T G
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. H
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) I
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Touch “START”. J
4. Start engine and let it idle for 1 second.
5. If DTC is detected, go to AT-120, "Diagnostic Procedure" .
K
BCIA0031E
L
WITHOUT CONSULT-II
1. Start engine and let it idle for 1 second. M
2. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
3. If DTC is detected, go to AT-120, "Diagnostic Procedure" .
AT-119
DTC P1705 THROTTLE POSITION SENSOR
● Refer to EC-1024, "CONSULT-II Function (ENGINE)" (for YD25DDTi engine), EC-108, "CON-
SULT-II Function (ENGINE)" (for VQ40DE engine with E-OBD*) or EC-637, "CONSULT-II
Function (ENGINE)" (for VQ40DE engine without E-OBD*).
*: Refer to GI-57, "IDENTIFICATION INFORMATION" .
● If CAN communication line is detected, go to AT-94, "DTC U1000 CAN COMMUNICATION
LINE" .
4. CHECK DTC
Perform AT-119, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
AT-120
DTC P1705 THROTTLE POSITION SENSOR
AT-121
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
Description BCS0003V
A/T fluid temperature sensor detects the A/T fluid temperature and sends a signal to TCM.
CONSULT-II Reference Value BCS0003W
Diagnostic trouble code “P1710 ATF TEMP SEN/CIRC” with CONSULT-II or 10th judgement flicker without
CONSULT-II is detected when TCM receives an excessively low or high voltage from the sensor.
Possible Cause BCS0003Y
● Harness or connectors
(The sensor circuit is open or shorted.)
● A/T fluid temperature sensors 1 and/or 2
DTC Confirmation Procedure BCS0003Z
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine and maintain the following conditions for at least 10
minutes (Total). (It is not necessary to maintain continuously.)
VHCL/S SE·A/T: 10 km/h (6 MPH) or more
ACCELE POSI: More than 1.0/8
SLCT LVR POSI: “D” position
5. If DTC is detected, go to AT-124, "Diagnostic Procedure" . BCIA0031E
WITHOUT CONSULT-II
1. Start engine
2. Selector lever “D” position, vehicle speed higher than 10 km/h (6 MPH), throttle opening greater than 1/8
of the full throttle position and driving for at least 10 minutes (Total).
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-124, "Diagnostic Procedure" .
AT-122
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
AT
MCWA0231E
AT-123
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
OK or NG
OK >> GO TO 2.
NG >> GO TO 3. PCIA0039E
4. CHECK SUB-HARNESS
1. Disconnect park/neutral position switch connector and TCM connector.
2. Check continuity between park/neutral position switch connector
terminals and TCM connector terminals.
Item Connector Terminal Continuity
Park/neutral position switch
F505 6
connector Yes
TCM connector F503 19
Park/neutral position switch
F505 7
connector Yes
TCM connector F503 18
SCIA5461E
AT-124
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
1. Check TCM power supply and ground circuit. Refer to AT-169, "MAIN POWER SUPPLY AND GROUND
CIRCUIT" . J
2. Reinstall any part removed.
OK or NG
OK >> Replace control valve with TCM. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temper- K
ature Sensor 2" .
NG >> Repair or replace damaged parts.
8. CHECK DTC L
AT-125
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT
AT-126
DTC P1716 TURBINE REVOLUTION SENSOR
Turbine revolution sensor detects input shaft rpm (revolutions per minute). It is located on the input side of
automatic transmission. Monitors revolution of sensor 1 and sensor 2 for non-standard conditions. B
CONSULT-II Reference Value BCS00044
CAUTION:
Always drive vehicle at a safe speed. H
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. I
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
J
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
K
3. Touch “START”.
4. Start engine and maintain the following conditions for at least 5
consecutive seconds.
VHCL/S SE·A/T: 40 km/h (25 MPH) or more L
ENGINE SPEED: 1,500 rpm or more
ACCELE POSI: 0.5/8 or more
SLCT LVR POSI: “D” position M
GEAR (Turbine revolution sensor 1): “4” or “5” position BCIA0031E
AT-127
DTC P1716 TURBINE REVOLUTION SENSOR
4. CHECK DTC
Perform AT-127, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-128
DTC P1721 VEHICLE SPEED SENSOR MTR
The vehicle speed sensor MTR signal is transmitted from combination meter to TCM by CAN communication
line. The signal functions as an auxiliary device to revolution sensor when it is malfunctioning. TCM will then B
use the vehicle speed sensor MTR signal.
CONSULT-II Reference Value BCS0004A
AT
Item name Condition Display value
VHCL/S SE·MTR During driving Approximately matches the speedometer reading.
D
On Board Diagnosis Logic BCS0004B
Diagnostic trouble code “P1721 VEH SPD SE/CIR-MTR” with CONSULT-II is detected when TCM does not
receive the proper vehicle speed sensor MTR signal (input by CAN communication) from combination meter.
E
Possible Cause BCS0004C
Harness or connectors
(The sensor circuit is open or shorted.) F
CAUTION: G
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and H
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II I
1. Turn ignition switch ON. (Do not start engine.)
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II. J
3. Touch “START”.
4. Start engine and maintain the following conditions for at least 5
consecutive seconds. K
ACCELE POSI: 1.0/8 or less
VHCL/S SE·MTR: 30 km/h (17 MPH) or more
5. If DTC is detected, go to AT-130, "Diagnostic Procedure" . L
BCIA0031E
AT-129
DTC P1721 VEHICLE SPEED SENSOR MTR
OK or NG
OK >> GO TO 4. SCIA2148E
NG >> GO TO 3.
4. CHECK DTC
Perform AT-129, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
AT-130
DTC P1730 A/T INTERLOCK
● Diagnostic trouble code “P1730 A/T INTERLOCK” with CONSULT-II or 12th judgement flicker without
CONSULT-II is detected when TCM does not receive the proper voltage signal from the sensor and AT
switch.
● TCM monitors and compares gear position and conditions of each ATF pressure switch when gear is
steady.
D
Possible Cause BCS0004H
● Harness or connectors
(The solenoid and switch circuit is open or shorted.) E
● Low coast brake solenoid valve
● ATF pressure switch 2
F
DTC Confirmation Procedure BCS0004I
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and G
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II H
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II. I
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 2 J
consecutive seconds.
SLCT LVR POSI: “D” position
6. If DTC is detected, go to AT-132, "Diagnostic Procedure" . K
BCIA0031E
WITHOUT CONSULT-II
L
1. Start engine.
2. Drive vehicle and maintain the following condition for at least 2 consecutive seconds.
Selector lever: “D” position
M
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-132, "Diagnostic Procedure" .
AT-131
DTC P1730 A/T INTERLOCK
When A/T Interlock is judged to be malfunctioning, the vehicle should be fixed in 2nd gear, and should be set
in a condition in which it can travel.
When one of the following fastening patterns is detected, the fail-safe function in correspondence with the indi-
vidual pattern should be performed.
NOTE:
When the vehicle is driven fixed in 2nd gear, a turbine revolution sensor malfunction is displayed, but
this is not a turbine revolution sensor malfunction.
A/T INTERLOCK COUPLING PATTERN TABLE
●: NG, X: OK
Clutch pressure output pattern after fail-safe
ATF pressure switch output
Fail-safe function
Gear position
SW3 SW6 SW5 SW1 SW2 function
I/C HLR/C D/C FR/B LC/B L/U
(I/C) (HLR/C) (D/C) (FR/B) (LC/B)
Held in
3rd – X X – ● OFF OFF ON OFF OFF OFF
2nd gear
A/T interlock Held in
4th – X X – ● OFF OFF ON OFF OFF OFF
coupling pattern 2nd gear
Held in
5th X X – X ● OFF OFF ON OFF OFF OFF
2nd gear
BCIA0031E
Without CONSULT-II
1. Drive vehicle.
2. Stop vehicle and turn ignition switch OFF.
3. Turn ignition switch ON. (Do not start engine.)
4. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
OK or NG
OK >> GO TO 2.
NG >> Check low coast brake solenoid valve circuit and function. Refer to AT-153, "DTC P1772 LOW
COAST BRAKE SOLENOID VALVE" , AT-155, "DTC P1774 LOW COAST BRAKE SOLENOID
VALVE FUNCTION" .
2. CHECK DTC
Perform AT-131, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 3.
AT-132
DTC P1730 A/T INTERLOCK
AT-133
DTC P1731 A/T 1ST ENGINE BRAKING
Description BCS0004L
Fail-safe function to prevent sudden decrease in speed by engine brake other than at “M1 ” position.
CONSULT-II Reference Value BCS0004M
Diagnostic trouble code “P1731 A/T 1ST E/BRAKING” with CONSULT-II or 13th judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM does not receive the proper voltage signal from the sensor.
● When TCM monitors each ATF pressure switch and solenoid monitor value, and detects as irregular when
engine brake of 1st gear acts other than at “M1 ” position.
Possible Cause BCS0004O
● Harness or connectors
(The sensor circuit is open or shorted.)
● Low coast brake solenoid valve
● ATF pressure switch 2
DTC Confirmation Procedure BCS0004P
CAUTION:
● Always drive vehicle at a safe speed.
● Be careful not to rev engine into the red zone on the tachometer.
NOTE:
If “DTC Confirmation Procedure” has been previously preformed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 2
consecutive seconds.
ENGINE SPEED: 1,200 rpm
MANU MODE SW: ON
GEAR: “1” position BCIA0031E
6. If DTC is detected, go to AT-135, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever “M” position, gear position “1st”, engine speed more than 1,200 rpm and driving for at least
2 consecutive seconds.
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-135, "Diagnostic Procedure" .
AT-134
DTC P1731 A/T 1ST ENGINE BRAKING
With CONSULT-II
1. Start the engine. B
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
3. Drive vehicle in the “M ” position (1st gear), and confirm the ON/ AT
OFF actuation of “ATF PRES SW 2” and “ON OFF SOL”.
Item name Condition Display value D
Low coast brake engaged. Refer to AT-17 . ON
ON OFF SOL
Low coast brake disengaged. Refer to AT-17 . OFF
Low coast brake engaged. Refer to AT-17 . ON E
SCIA4670E
ATF PRES SW 2
Low coast brake disengaged. Refer to AT-17 . OFF
OK or NG F
OK >> GO TO 4.
NG >> GO TO 2.
Check TCM power supply and ground circuit. Refer to AT-169, "MAIN POWER SUPPLY AND GROUND CIR-
CUIT" . H
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts. I
AT-135
DTC P1752 INPUT CLUTCH SOLENOID VALVE
Description BCS0004R
Input clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle speed
sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to the opti-
mum position.
CONSULT-II Reference Value BCS0004S
Diagnostic trouble code “P1752 I/C SOLENOID/CIRC” with CONSULT-II or 5th judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value.
Possible Cause BCS0004U
● Harness or connectors
(The solenoid circuit is open or shorted.)
● Input clutch solenoid valve
DTC Confirmation Procedure BCS0004V
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (I/C ON/OFF) BCIA0031E
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions required for this test.
6. If DTC is detected go to AT-137, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever “D” position, gear position 3rd Þ 4th, throttle opening 1.5/8 - 2/8 of the full throttle position
and driving for at least 5 consecutive seconds.
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-137, "Diagnostic Procedure" .
AT-136
DTC P1752 INPUT CLUTCH SOLENOID VALVE
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) B
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Start engine. AT
4. Read the value of “I/C SOLENOID” while driving.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. F
4. CHECK DTC L
Perform AT-136, "DTC Confirmation Procedure" .
OK or NG
M
OK >> INSPECTION END
NG >> GO TO 2.
AT-137
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION
Description BCS0004X
● Input clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle
speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to
the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation.
CONSULT-II Reference Value BCS0004Y
Diagnostic trouble code “P1754 I/C SOLENOID FNCTN” with CONSULT-II or 5th judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects that actual gear ratio is irregular, and relation between gear position and condition of
ATF pressure switch 3 is irregular during depressing accelerator pedal. (Other than during shift change)
● When TCM detects that relation between gear position and condition of ATF pressure switch 3 is irregular
during releasing accelerator pedal. (Other than during shift change)
Possible Cause BCS00050
● Harness or connectors
(The solenoid and switch circuits are open or shorted.)
● Input clutch solenoid valve
● ATF pressure switch 3
DTC Confirmation Procedure BCS00051
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (I/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step “2” again.
4. Turn ignition switch OFF, then perform step “1” to “3” again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1754) is detected, go to AT-139, "Diagnostic Procedure" .
If DTC (P1752) is detected, go to AT-137, "Diagnostic Procedure" .
If DTC (P1843) is detected, go to AT-164, "Diagnostic Procedure" .
AT-138
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION
WITHOUT CONSULT-II
1. Start engine. A
2. Drive vehicle under the following conditions:
Selector lever “D” position, gear position 3rd Þ 4th and throttle opening 1.5/8 - 2/8 of the full throttle posi-
tion. B
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform step “2” again. AT
4. Turn ignition switch OFF position, then perform step “1” to “3” again.
5. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
6. If DTC is detected, go to AT-139, "Diagnostic Procedure" . D
With CONSULT-II
1. Start engine.
F
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
3. Drive vehicle in “D” position (3rd Þ 4th gear), and confirm the G
ON/OFF actuation of “ATF PRES SW 3” and electrical current
value of “I/C SOLENOID”.
Display value H
Item name Condition
(Approx.)
Input clutch disengaged. Refer to AT-17 . 0.6 - 0.8 A
I/C SOLENOID
Input clutch engaged. Refer to AT-17 . 0 - 0.05 A
SCIA4795E
I
Input clutch engaged. Refer to AT-17 . ON
ATF PRES SW 3
Input clutch disengaged. Refer to AT-17 . OFF
J
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. K
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-169, "MAIN POWER SUPPLY AND GROUND CIR- L
CUIT" .
OK or NG
OK >> GO TO 3. M
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform AT-138, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-139
DTC P1757 FRONT BRAKE SOLENOID VALVE
Description BCS00053
Front brake solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle speed
sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to the opti-
mum position.
CONSULT-II Reference Value BCS00054
Diagnostic trouble code “P1757 FR/B SOLENOID/CIRC” with CONSULT-II or 6th judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value.
Possible Cause BCS00056
● Harness or connectors
(The solenoid circuit is open or shorted.)
● Front brake solenoid valve
DTC Confirmation Procedure BCS00057
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (FR/B ON/OFF) BCIA0031E
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions required for this test.
6. If DTC is detected go to AT-141, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever “D” position, gear position 3rd Þ 4th, throttle opening 1.5/8 - 2/8 of the full throttle position
and driving for at least 5 consecutive seconds.
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-141, "Diagnostic Procedure" .
AT-140
DTC P1757 FRONT BRAKE SOLENOID VALVE
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) B
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Start engine. AT
4. Read the value of “FR/B SOLENOID” while driving.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. F
4. CHECK DTC L
Perform AT-140, "DTC Confirmation Procedure" .
OK or NG
M
OK >> INSPECTION END
NG >> GO TO 2.
AT-141
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION
Description BCS00059
● Front brake solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle
speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to
the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation.
CONSULT-II Reference Value BCS0005A
Diagnostic trouble code “P1759 FR/B SOLENOID FNCT” with CONSULT-II or 6th judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects that actual gear ratio is irregular, and relation between gear position and condition of
ATF pressure switch 1 is irregular during depressing accelerator pedal. (Other than during shift change)
● When TCM detects that relation between gear position and condition of ATF pressure switch 1 is irregular
during releasing accelerator pedal. (Other than during shift change)
Possible Cause BCS0005C
● Harness or connectors
(The solenoid and switch circuits are open or shorted.)
● Front brake solenoid valve
● ATF pressure switch 1
DTC Confirmation Procedure BCS0005D
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “3” Þ “4” (FR/B ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step “2” again.
4. Turn ignition switch OFF, then perform step “1” to “3” again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1759) is detected, go to AT-143, "Diagnostic Procedure" .
If DTC (P1757) is detected, go to AT-141, "Diagnostic Procedure" .
If DTC (P1841) is detected, go to AT-162, "Diagnostic Procedure" .
AT-142
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION
WITHOUT CONSULT-II
1. Start engine. A
2. Drive vehicle under the following conditions:
Selector lever “D” position, gear position 3rd Þ 4th and throttle opening 1.5/8 - 2/8 of the full throttle posi-
tion. B
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform step “2” again. AT
4. Turn ignition switch OFF position, then perform step “1” to “3” again.
5. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
6. If DTC is detected, go to AT-143, "Diagnostic Procedure" . D
With CONSULT-II
1. Start engine.
F
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (3rd Þ 4th gear), and confirm G
the ON/OFF actuation of the “ATF PRES SW 1” and electrical
current value of “FR/B SOLENOID”.
Display value H
Item name Condition
(Approx.)
Front brake engaged. Refer to AT-17 . 0.6 - 0.8 A
FR/B SOLENOID
Front brake disengaged. Refer to AT-17 . 0 - 0.05 A
SCIA4796E
I
Front brake engaged. Refer to AT-17 . ON
ATF PRES SW 1
Front brake disengaged. Refer to AT-17 . OFF
J
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. K
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-169, "MAIN POWER SUPPLY AND GROUND CIR- L
CUIT" .
OK or NG
OK >> GO TO 3. M
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform AT-142, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-143
DTC P1762 DIRECT CLUTCH SOLENOID VALVE
Description BCS0005F
Direct clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle speed
sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to the opti-
mum position.
CONSULT-II Reference Value BCS0005G
Diagnostic trouble code “P1762 D/C SOLENOID/CIRC” with CONSULT-II or 2nd judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value.
Possible Cause BCS0005I
● Harness or connectors
(The solenoid circuit is open or shorted.)
● Direct clutch solenoid valve
DTC Confirmation Procedure BCS0005J
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “1” Þ “2” (D/C ON/OFF) BCIA0031E
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions required for this test.
6. If DTC is detected, go to AT-145, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever “D” position, gear position 1st Þ 2nd, throttle opening 1.5/8 - 2/8 of the full throttle position
and driving for at least 5 consecutive seconds.
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-145, "Diagnostic Procedure" .
AT-144
DTC P1762 DIRECT CLUTCH SOLENOID VALVE
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) B
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Start engine. AT
4. Read the value of “D/C SOLENOID” while driving.
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. F
4. CHECK DTC L
Perform AT-144, "DTC Confirmation Procedure" .
OK or NG
M
OK >> INSPECTION END
NG >> GO TO 2.
AT-145
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION
Description BCS0005L
● Direct clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch, vehicle
speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be shifted to
the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation.
CONSULT-II Reference Value BCS0005M
Diagnostic trouble code “P1764 D/C SOLENOID FNCTN” with CONSULT-II or 2nd judgement flicker without
CONSULT-II is detected under the following conditions.
● When TCM detects that actual gear ratio is irregular, and relation between gear position and condition of
ATF pressure switch 5 is irregular during depressing accelerator pedal. (Other than during shift change)
● When TCM detects that relation between gear position and condition of ATF pressure switch 5 is irregular
during releasing accelerator pedal. (Other than during shift change)
Possible Cause BCS0005O
● Harness or connectors
(The solenoid and switch circuits are open or shorted.)
● Direct clutch solenoid valve
● ATF pressure switch 5
DTC Confirmation Procedure BCS0005P
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “1” Þ “2” Gear (D/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step “2” again.
4. Turn ignition switch OFF, then perform step “1” to “3” again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1764) is detected, go to AT-147, "Diagnostic Procedure" .
If DTC (P1762) is detected, go to AT-145, "Diagnostic Procedure" .
If DTC (P1845) is detected, go to AT-166, "Diagnostic Procedure" .
AT-146
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION
WITHOUT CONSULT-II
1. Start engine. A
2. Drive vehicle under the following conditions:
Selector lever “D” position, gear position 1st Þ 2nd and throttle opening 1.5/8 - 2/8 of the full throttle posi-
tion. B
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform step “2” again. AT
4. Turn ignition switch OFF position, then perform step “1” to “3” again.
5. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
6. If DTC is detected, go to AT-147, "Diagnostic Procedure" . D
With CONSULT-II
1. Start engine.
F
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (1st Þ 2nd gear), and confirm G
the display actuation of “ATF PRES SW 5” and electrical current
value of “D/C SOLENOID”.
Display value H
Item name Condition
(Approx.)
Direct clutch disengaged. Refer to AT-17 . 0.6 - 0.8 A
D/C SOLENOID
Direct clutch engaged. Refer to AT-17 . 0 - 0.05 A
SCIA4797E
I
Direct clutch engaged. Refer to AT-17 . ON
ATF PRES SW 5
Direct clutch disengaged. Refer to AT-17 . OFF
J
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. K
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-169, "MAIN POWER SUPPLY AND GROUND CIR- L
CUIT" .
OK or NG
OK >> GO TO 3. M
NG >> Repair or replace damaged parts.
4. CHECK DTC
Perform AT-146, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-147
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE PFP:31940
Description BCS0005R
High and low reverse clutch solenoid valve is controlled by TCM in response to signals sent from PNP switch,
vehicle speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be
shifted to the optimum position.
CONSULT-II Reference Value BCS0005S
Diagnostic trouble code “P1767 HLR/C SOL/CIRC” with CONSULT-II or 8th judgement flicker without CON-
SULT-II is detected under the following conditions.
● When TCM detects an improper voltage drop when it tries to operate the solenoid valve.
● When TCM detects as irregular by comparing target value with monitor value.
Possible Cause BCS0005U
● Harness or connectors
(The solenoid circuit is open or shorted.)
● High and low reverse clutch solenoid valve
DTC Confirmation Procedure BCS0005V
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “2” Þ “3” Gear (HLR/C ON/OFF) BCIA0031E
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions required for this test.
6. If DTC is detected, go to AT-149, "Diagnostic Procedure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever “D” position, gear position 2nd Þ 3rd, throttle opening 1.5/8 - 2/8 of the full throttle position
and driving for at least 5 consecutive seconds.
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-149, "Diagnostic Procedure" .
AT-148
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) B
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Start engine. AT
4. Read the value of “HLR/C SOL” while driving.
OK or NG F
OK >> GO TO 4.
NG >> GO TO 2.
G
2. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-169, "MAIN POWER SUPPLY AND GROUND CIR-
CUIT" . H
OK or NG
OK >> GO TO 3.
NG >> Repair or replace damaged parts. I
AT-149
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION
PFP:31940
Description BCS0005X
● High and low reverse clutch solenoid valve is controlled by TCM in response to signals sent from PNP
switch, vehicle speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will
then be shifted to the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation.
CONSULT-II Reference Value BCS0005Y
Diagnostic trouble code “P1769 HLR/C SOL FNCTN” with CONSULT-II or 8th judgement flicker without CON-
SULT-II is detected under the following conditions.
● When TCM detects that actual gear ratio is irregular, and relation between gear position and condition of
ATF pressure switch 6 is irregular during depressing accelerator pedal. (Other than during shift change)
● When TCM detects that relation between gear position and condition of ATF pressure switch 6 is irregular
during releasing accelerator pedal. (Other than during shift change)
Possible Cause BCS00060
● Harness or connectors
(The solenoid and switch circuits are open or shorted.)
● High and low reverse clutch solenoid valve
● ATF pressure switch 6
DTC Confirmation Procedure BCS00061
CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
ACCELE POSI: 1.5/8 - 2.0/8
SLCT LVR POSI: “D” position
GEAR: “2” Þ “3” Gear (HLR/C ON/OFF)
Driving location: Driving the vehicle uphill (increased
engine load) will help maintain the driving conditions
required for this test.
3. Perform step “2” again.
4. Turn ignition switch OFF, then perform step “1” to “3” again.
BCIA0031E
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1769) is detected, go to AT-151, "Diagnostic Procedure" .
If DTC (P1767) is detected, go to AT-149, "Diagnostic Procedure" .
If DTC (P1846) is detected, go to AT-168, "Diagnostic Procedure" .
AT-150
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION
WITHOUT CONSULT-II
1. Start engine. A
2. Drive vehicle under the following conditions:
Selector lever “D” position, gear position 2nd Þ 3rd and throttle opening 1.5/8 - 2/8 of the full throttle posi-
tion. B
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform step “2” again. AT
4. Turn ignition switch OFF position, then perform step “1” to “3” again.
5. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
6. If DTC is detected, go to AT-151, "Diagnostic Procedure" . D
With CONSULT-II
1. Start engine.
F
2. Select “SELECTION FROM MENU” in “DATA MONITOR” mode
for “A/T” with CONSULT-II.
3. Drive vehicle in the “D” position (2nd Þ 3rd gear), and confirm G
the ON/OFF actuation of “ATF PRES SW 6” and electrical cur-
rent value of “HLR/C SOL”.
Display value H
Item name Condition
(Approx.)
High and low reverse clutch disengaged.
0.6 - 0.8 A
Refer to AT-17 . SCIA4798E
I
HLR/C SOL
High and low reverse clutch engaged.
0 - 0.05 A
Refer to AT-17 .
High and low reverse clutch engaged. J
ON
Refer to AT-17 .
ATF PRES SW 6
High and low reverse clutch disengaged.
OFF
Refer to AT-17 .
K
OK or NG
OK >> GO TO 4.
NG >> GO TO 2. L
AT-151
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION
4. CHECK DTC
Perform AT-150, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-152
DTC P1772 LOW COAST BRAKE SOLENOID VALVE
Low coast brake solenoid valve is turned ON or OFF by TCM in response to signals sent from PNP switch,
vehicle speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will then be B
shifted to the optimum position.
CONSULT-II Reference Value BCS00064
AT
Item name Condition Display value
Low coast brake engaged. Refer to AT-17 . ON
ON OFF SOL
Low coast brake disengaged. Refer to AT-17 . OFF D
Diagnostic trouble code “P1772 LC/B SOLENOID/CIRC” with CONSULT-II or 7th judgement flicker without E
CONSULT-II is detected when TCM detects an improper voltage drop when it tries to operate the solenoid
valve.
Possible Cause BCS00066 F
● Harness or connectors
(The solenoid circuit is open or shorted.)
● Low coast brake solenoid valve G
CAUTION: H
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and I
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II J
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II. K
3. Start engine.
4. Drive vehicle and maintain the following conditions for at least 5
consecutive seconds. L
MANU MODE SW: ON
GEAR: “1” Þ “2” (LC/B ON/OFF)
5. If DTC is detected, go to AT-154, "Diagnostic Procedure" . M
BCIA0031E
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle and maintain the following conditions for at least 5 consecutive seconds.
Selector lever “M” position, gear position “1st” or “2nd”.
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
4. If DTC is detected, go to AT-154, "Diagnostic Procedure" .
AT-153
DTC P1772 LOW COAST BRAKE SOLENOID VALVE
OK or NG SCIA4794E
OK >> GO TO 4.
NG >> GO TO 2.
4. CHECK DTC
Perform AT-153, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-154
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION
● Low coast brake solenoid valve is turned ON or OFF by TCM in response to signals sent from PNP
switch, vehicle speed sensor and accelerator pedal position sensor (throttle position sensor). Gears will B
then be shifted to the optimum position.
● This is not only caused by electrical malfunction (circuits open or shorted) but also by mechanical mal-
function such as control valve sticking, improper solenoid valve operation. AT
CONSULT-II Reference Value BCS0006A
● Harness or connectors I
(The solenoid and switch circuits are open or shorted.)
● Low coast brake solenoid valve
● ATF pressure switch 2 J
DTC Confirmation Procedure BCS0006D
CAUTION:
K
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and
wait at least 10 seconds before performing the next test. L
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II
M
1. Start engine.
2. Accelerate vehicle to maintain the following conditions.
MANU MODE SW: ON
GEAR: “1” or “2” (LC/B ON/OFF)
3. Perform step “2” again.
4. Turn ignition switch OFF, then perform step “1” to “3” again.
5. Check “SELF-DIAG RESULTS” mode for “A/T” with CONSULT-
II. If DTC (P1774) is detected, go to AT-156, "Diagnostic Proce-
dure" .
If DTC (P1772) is detected, go to AT-154, "Diagnostic Proce- BCIA0031E
dure" .
WITHOUT CONSULT-II
1. Start engine.
2. Drive vehicle under the following conditions:
Selector lever “M” position, gear position “1st” or “2nd”.
AT-155
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION
Driving location: Driving the vehicle uphill (increased engine load) will help maintain the driving
conditions required for this test.
3. Perform step “2” again.
4. Turn ignition switch OFF position, then perform step “1” to “3” again.
5. Perform self-diagnosis. Refer to AT-92, "Diagnostic Procedure Without CONSULT-II" .
6. If DTC is detected, go to AT-156, "Diagnostic Procedure" .
Diagnostic Procedure BCS0006E
4. CHECK DTC
Perform AT-155, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-156
DTC P1815 MANUAL MODE SWITCH
Manual mode switch is installed in A/T control device. It sends manual mode switch, shift-up and shift-down
switch signals to TCM. B
TCM sends the switch signals to combination meter. By CAN communication line. Then manual mode switch
position is indicated on A/T position indicator. For inspection, refer to AT-175, "A/T INDICATOR CIRCUIT" .
CONSULT-II Reference Value BCS0006G AT
Item name Condition Display value
Manual shift gate position (neutral) ON
MANU MODE SW D
Other than the above OFF
Manual shift gate position OFF
NON M-MODE SW
Other than the above ON E
Selector lever: + side ON
UP SW LEVER
Other than the above OFF
F
Selector lever: - side ON
DOWN SW LEVER
Other than the above OFF
G
On Board Diagnosis Logic BCS0006H
Diagnostic trouble code “P1815 MANU MODE SW/CIR” with CONSULT-II is detected when TCM monitors
Manual mode, Non manual mode, Up or Down switch signal, and detects as irregular when impossible input H
pattern occurs 1 second or more.
Possible Cause BCS0006I
● Harness or connectors. I
(These switches circuit is open or shorted.)
● Manual mode select switch. (Into A/T control device)
● Manual mode position select switch. (Into A/T control device) J
CAUTION: K
Always drive vehicle at a safe speed.
NOTE:
If “DTC Confirmation Procedure” has been previously performed, always turn ignition switch OFF and L
wait at least 10 seconds before performing the next test.
After the repair, perform the following procedure to confirm the malfunction is eliminated.
WITH CONSULT-II M
1. Turn ignition switch ON. (Do not start engine.)
2. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T”
with CONSULT-II.
3. Touch “START”.
4. Start engine.
5. Drive vehicle and maintain the following conditions for at least 2
consecutive seconds.
MANU MODE SW: ON
6. If DTC is detected, go to AT-159, "Diagnostic Procedure" .
BCIA0031E
AT-157
DTC P1815 MANUAL MODE SWITCH
MCWA0208E
AT-158
DTC P1815 MANUAL MODE SWITCH
Data are reference value and are measured between each terminal and ground.
Wire A
Terminal Item Condition Data (Approx.)
color
3 L CAN-H – –
8 P CAN-L – – B
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) F
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Read the ON/OFF switching action of “MANU MODE SW”, G
“NON M-MODE SW”, “UP SW LEVER” and “DOWN SW
LEVER”.
H
Item name Condition Display Value
Manual shift gate position (neutral) ON
MANU MODE SW
Other than the above OFF I
SCIA4988E
Manual shift gate position OFF
NON M-MODE SW
Other than the above ON
selector lever: +side ON J
UP SW LEVER
Other than the above OFF
selector lever: -side ON
DOWN SW LEVER K
Other than the above OFF
Without CONSULT-II L
Drive vehicle in the manual mode, and confirm that the actual gear position and the meter's indication of the
position mutually coincide when selector lever is shifted to the “+ (up)” or “- (down)” side (1st ⇔ 5th gear).
OK or NG M
OK >> GO TO 4.
NG >> GO TO 3.
AT-159
DTC P1815 MANUAL MODE SWITCH
4. CHECK DTC
Perform AT-157, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 5.
SCIA2112E
AT-160
DTC P1841 ATF PRESSURE SWITCH 1
AT-161
DTC P1841 ATF PRESSURE SWITCH 1
OK >> GO TO 4.
NG >> GO TO 2.
4. CHECK DTC
Perform AT-161, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-162
DTC P1843 ATF PRESSURE SWITCH 3
AT-163
DTC P1843 ATF PRESSURE SWITCH 3
OK >> GO TO 4.
NG >> GO TO 2.
4. CHECK DTC
Perform AT-163, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-164
DTC P1845 ATF PRESSURE SWITCH 5
AT-165
DTC P1845 ATF PRESSURE SWITCH 5
OK >> GO TO 4.
NG >> GO TO 2.
4. CHECK DTC
Perform AT-165, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-166
DTC P1846 ATF PRESSURE SWITCH 6
Fail-safe function to detect high and low reverse clutch solenoid valve condition.
B
CONSULT-II Reference Value BCS00076
AT-167
DTC P1846 ATF PRESSURE SWITCH 6
OK or NG
OK >> GO TO 4.
NG >> GO TO 2.
4. CHECK DTC
Perform AT-167, "DTC Confirmation Procedure" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 2.
AT-168
MAIN POWER SUPPLY AND GROUND CIRCUIT
AT
MCWA0199E
AT-169
MAIN POWER SUPPLY AND GROUND CIRCUIT
Data are reference value and are measured between each terminal and ground.
Wire
Terminal Item Condition Data (Approx.)
color
Power supply
1 SB Always Battery voltage
(Memory back-up)
Power supply
2 R Always Battery voltage
(Memory back-up)
5 B Ground Always 0V
– Battery voltage
6 Y Power supply
– 0V
10 B Ground Always 0V
OK or NG
OK >> GO TO 2.
NG >> GO TO 3. SCIA2104E
AT-170
MAIN POWER SUPPLY AND GROUND CIRCUIT
I
5. DETECT MALFUNCTIONING ITEM
Check the following.
J
● A/T assembly harness connector terminals for damage or loose connection with harness connector.
OK or NG
OK >> GO TO 6. K
NG >> Repair or replace damaged parts.
6. PERFORM SELF-DIAGNOSIS L
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" .
OK or NG
OK >> INSPECTION END M
NG-1 >> Self-diagnosis does not activate: GO TO 7.
NG-2 >> DTC is displayed: Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC
RESULT MODE" .
AT-171
MAIN POWER SUPPLY AND GROUND CIRCUIT
AT-172
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIR-
CUIT
With CONSULT-II
1. Turn ignition switch ON. (Do not start engine.) H
2. Select “ECU INPUT SIGNALS” in “DATA MONITOR” mode for
“A/T” with CONSULT-II.
3. Depress accelerator pedal and read the value of “CLSD THL I
POS” and “W/O THL POS”.
Monitor item
Accelerator pedal operation J
CLSD THL POS W/O THL POS
Released ON OFF
Fully depressed OFF ON PCIA0070E K
OK or NG
OK >> INSPECTION END
NG >> Check the following. If NG, repair or replace damaged parts. L
● Perform self-diagnosis for “ENGINE” with CONSULT-II. Refer to EC-1027, "SELF-DIAGNOS-
TIC MODE" (for YD25DDTi engine), EC-111, "SELF-DIAG RESULTS MODE" (for VQ40DE
engine with E-OBD*) or EC-640, "SELF-DIAG RESULTS MODE" (for VQ40DE engine without M
E-OBD*).
*: Refer to GI-57, "IDENTIFICATION INFORMATION" .
● Open circuit or short to ground or short to power in harness or connectors.
AT-173
BRAKE SIGNAL CIRCUIT
OK or NG
OK >> INSPECTION END
NG >> GO TO 3. PCIA0070E
● Harness for short or open between stop lamp switch and combination meter.
AT-174
A/T INDICATOR CIRCUIT
TCM sends the switch signals to combination meters. By CAN communication line. Then manual mode switch
position is indicated on the A/T indicator. B
CONSULT-II Reference Value BCS0007I
The actual gear position changes, but the A/T indicator is not indi- Perform the self-diagnosis function.
cated. K
● Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" .
The actual gear position and the indication on the A/T indicator do Perform the self-diagnosis function.
not coincide. ● Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" .
L
Only a specific position or positions is/are not indicated on the A/T Check combination meter.
indicator. ● Refer to DI-4, "COMBINATION METERS" .
M
AT-175
TROUBLE DIAGNOSIS FOR SYMPTOMS
MCWA0206E
AT-176
TROUBLE DIAGNOSIS FOR SYMPTOMS
AT
MCWA0207E
AT-177
TROUBLE DIAGNOSIS FOR SYMPTOMS
MCWA0235E
AT-178
TROUBLE DIAGNOSIS FOR SYMPTOMS
Data are reference value and are measured between each terminal and ground.
Wire A
Terminal Item Condition Data (Approx.)
color
3 L CAN-H – –
K-line (CONSULT- B
4 GR The terminal is connected to the data link connector for CONSULT-II. –
II signal)
Selector lever in “R” position. 0V
Back-up lamp
7 LG
relay
AT
Selector lever in other positions. Battery voltage
8 P CAN-L – –
Selector lever in “N” or “P” position. Battery voltage D
9 BR Starter relay
Selector lever in other positions. 0V
E
A/T CHECK Indicator Lamp Does Not Come On BCS0007L
SYMPTOM:
A/T CHECK indicator lamp does not come on for about 2 seconds when turning ignition switch ON.
F
DIAGNOSTIC PROCEDURE
1. CHECK CAN COMMUNICATION LINE G
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Is a malfunction in the CAN communication indicated in the results? H
YES >> Check CAN communication line. Refer to AT-94, "DTC U1000 CAN COMMUNICATION LINE" .
NO >> GO TO 2.
I
2. CHECK A/T CHECK INDICATOR LAMP CIRCUIT
Check combination meter. Refer to DI-4, "COMBINATION METERS" .
J
OK or NG
OK >> GO TO 3
NG >> Repair or replace damaged parts.
K
3. CHECK TCM POWER SUPPLY AND GROUND CIRCUIT
Check TCM power supply and ground circuit. Refer to AT-169, "MAIN POWER SUPPLY AND GROUND CIR- L
CUIT" .
OK or NG
OK >> INSPECTION END M
NG >> Repair or replace damaged parts.
AT-179
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
● Engine cannot be started with selector lever in “P” or “N” position.
● Engine can be started with selector lever in “D”, “M” or “R” position.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Do the self-diagnosis results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT-102, "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
NO >> GO TO 2.
SYMPTOM:
Even though selector lever is set in the “P” position, the parking mechanism is not actuated, allowing
the vehicle to be moved when it is pushed.
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Do the self-diagnosis results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT-102, "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" .
NO >> GO TO 2.
AT-180
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
D
Vehicle moves forward or backward when selecting “N” position.
DIAGNOSTIC PROCEDURE
1. CHECK PNP SWITCH CIRCUIT E
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" . F
Do the self-diagnostic results indicate PNP switch?
YES >> Check the malfunctioning system. Refer to AT-102, "DTC P0705 PARK/NEUTRAL POSITION
SWITCH" . G
NO >> GO TO 2.
1. Remove oil pan. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-43, "A/T Fluid Condition Check" . M
OK or NG
OK >> GO TO 5.
NG >> Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to
AT-53, "Symptom Chart" (Symptom No.67).
5. CHECK SYMPTOM
Check again. Refer to AT-47, "Check at Idle" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
AT-181
TROUBLE DIAGNOSIS FOR SYMPTOMS
6. CHECK TCM
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Large Shock (“N” to “D” Position) BCS0007P
SYMPTOM:
A noticeable shock occurs when selector lever is shifted from the “N” to “D” position.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
1. Check control valve with TCM. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature Sen- E
sor 2" .
2. Disassemble A/T. Refer to AT-260, "DISASSEMBLY" .
3. Check the following. F
– Oil pump assembly. Refer to AT-278, "Oil Pump" .
– Power train system. Refer to AT-260, "DISASSEMBLY" .
– Transmission case. Refer to AT-260, "DISASSEMBLY" . G
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts. H
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-53,
"Symptom Chart" (Symptom No.1). L
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts. M
AT-183
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The vehicle does not creep in the “R” position. Or an extreme lack of acceleration is observed.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93,
"Judgement Self-diagnosis Code"
NO >> GO TO 2.
AT-184
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Check control valve with TCM. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature Sen- E
sor 2" .
2. Disassemble A/T. Refer to AT-260, "DISASSEMBLY" .
3. Check the following. F
– Oil pump assembly. Refer to AT-278, "Oil Pump" .
– Power train system. Refer to AT-260, "DISASSEMBLY" .
– Transmission case. Refer to AT-260, "DISASSEMBLY" . G
OK or NG
OK >> GO TO 9.
NG >> Repair or replace damaged parts. H
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-53,
"Symptom Chart" (Symptom No.43). L
OK or NG
OK >> GO TO 11.
NG >> Repair or replace damaged parts. M
AT-185
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
Vehicle does not creep forward when selecting “D” position.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
AT-186
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Check control valve with TCM. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature Sen- E
sor 2" .
2. Disassemble A/T. Refer to AT-260, "DISASSEMBLY" .
3. Check the following. F
– Oil pump assembly. Refer to AT-278, "Oil Pump" .
– Power train system. Refer to AT-260, "DISASSEMBLY" .
– Transmission case. Refer to AT-260, "DISASSEMBLY" . G
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts. H
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-53,
"Symptom Chart" (Symptom No.43). L
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts. M
AT-187
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
Vehicle cannot be started from D1 on “Cruise Test - Part 1” and “Cruise Test - Part 2”.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps in “R” position.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-184, "Vehicle Does Not Creep Backward in “R” Position" .
AT-188
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Check control valve with TCM. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature Sen- E
sor 2" .
2. Disassemble A/T. Refer to AT-260, "DISASSEMBLY" .
3. Check the following. F
– Oil pump assembly. Refer to AT-278, "Oil Pump" .
– Power train system. Refer to AT-260, "DISASSEMBLY" .
– Transmission case. Refer to AT-260, "DISASSEMBLY" . G
OK or NG
OK >> GO TO 8.
NG >> Repair or replace damaged parts. H
Check the malfunction items. If any items are damaged, repair or replace damaged parts. Refer to AT-53,
"Symptom Chart" (Symptom No.23). L
OK or NG
OK >> GO TO 10.
NG >> Repair or replace damaged parts. M
AT-189
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The vehicle does not shift-up from D1 to D2 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-186, "Vehicle Does Not Creep Forward in “D” Position" , AT-188, "Vehicle Cannot Be
Started from D1" .
AT-190
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Remove oil pan. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-43, "A/T Fluid Condition Check" . F
OK or NG
OK >> GO TO 8.
NG >> GO TO 11. G
9. CHECK SYMPTOM J
Check again. Refer to AT-48, "Cruise Test - Part 1" , AT-50, "Cruise Test - Part 2" .
OK or NG K
OK >> INSPECTION END
NG >> GO TO 10.
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness M
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-191
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The vehicle does not shift-up from D2 to D3 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-186, "Vehicle Does Not Creep Forward in “D” Position" , AT-188, "Vehicle Cannot Be
Started from D1" .
AT-192
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Remove oil pan. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-43, "A/T Fluid Condition Check" . F
OK or NG
OK >> GO TO 8.
NG >> GO TO 11. G
9. CHECK SYMPTOM J
Check again. Refer to AT-48, "Cruise Test - Part 1" , AT-50, "Cruise Test - Part 2" .
OK or NG K
OK >> INSPECTION END
NG >> GO TO 10.
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness M
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-193
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The vehicle does not shift-up from D3 to D4 gear at the specified speed.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-186, "Vehicle Does Not Creep Forward in “D” Position" , AT-188, "Vehicle Cannot Be
Started from D1" .
AT-194
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Remove oil pan. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-43, "A/T Fluid Condition Check" . F
OK or NG
OK >> GO TO 8.
NG >> GO TO 11. G
9. CHECK SYMPTOM J
Check again. Refer to AT-48, "Cruise Test - Part 1" , AT-50, "Cruise Test - Part 2" .
OK or NG K
OK >> INSPECTION END
NG >> GO TO 10.
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness M
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-195
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
● The vehicle does not shift-up from D4 to D5 gear at the specified speed.
● The vehicle does not shift-up from D4 to D5 gear unless A/T is warmed up.
DIAGNOSTIC PROCEDURE
1. CONFIRM THE SYMPTOM
Check if vehicle creeps forward in “D” position and vehicle can be started from D1.
OK or NG
OK >> GO TO 2.
NG >> Refer to AT-186, "Vehicle Does Not Creep Forward in “D” Position" , AT-188, "Vehicle Cannot Be
Started from D1" .
AT-196
TROUBLE DIAGNOSIS FOR SYMPTOMS
1. Remove oil pan. Refer to AT-221, "Control Valve With TCM and A/T Fluid Temperature Sensor 2" .
2. Check A/T fluid condition. Refer to AT-43, "A/T Fluid Condition Check" . F
OK or NG
OK >> GO TO 8.
NG >> GO TO 11. G
9. CHECK SYMPTOM J
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness M
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-197
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
A/T does not perform lock-up at the specified speed.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
AT-198
TROUBLE DIAGNOSIS FOR SYMPTOMS
8. CHECK SYMPTOM
F
Check again. Refer to AT-48, "Cruise Test - Part 1" .
OK or NG
OK >> INSPECTION END G
NG >> GO TO 9.
9. CHECK TCM H
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. I
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. J
AT-199
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The lock-up condition cannot be maintained for more than 30 seconds.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
5. CHECK SYMPTOM
Check again. Refer to AT-48, "Cruise Test - Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
6. CHECK TCM
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-200
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
The lock-up condition cannot be cancelled even after releasing accelerator pedal.
D
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS E
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results? F
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2. G
2. CHECK SYMPTOM
Check again. Refer to AT-48, "Cruise Test - Part 1" . H
OK or NG
OK >> INSPECTION END
NG >> GO TO 3. I
3. CHECK TCM
J
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
K
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
L
AT-201
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
When a shift-down is performed, the engine speed does not smoothly return to the idling speed.
DIAGNOSTIC PROCEDURE
1. CHECK A/T FLUID LEVEL
Check A/T fluid level. Refer to AT-12, "Checking A/T Fluid" .
OK or NG
OK >> GO TO 2.
NG >> Refill ATF.
5. CHECK SYMPTOM
Check again. Refer to AT-48, "Cruise Test - Part 1" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
6. CHECK TCM
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-202
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
Does not change to manual mode when manual shift gate is used.
D
DIAGNOSTIC PROCEDURE
1. CHECK MANUAL MODE SWITCH E
Check manual mode switch. Refer to AT-157, "DTC P1815 MANUAL MODE SWITCH" .
OK or NG
OK >> GO TO 2. F
NG >> Repair or replace damaged parts.
SYMPTOM:
J
When shifted from M5 to M4 position in manual mode, does not downshift from 5th to 4th gear.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS K
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" . L
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93,
"Judgement Self-diagnosis Code" . M
NO >> GO TO 2.
AT-203
TROUBLE DIAGNOSIS FOR SYMPTOMS
7. CHECK SYMPTOM
Check again. Refer to AT-51, "Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-204
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM: A
When shifted from M4 to M3 position in manual mode, does not downshift from 4th to 3rd gear.
DIAGNOSTIC PROCEDURE B
1. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure AT
Without CONSULT-II"
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93, D
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
7. CHECK SYMPTOM
Check again. Refer to AT-51, "Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
AT-205
TROUBLE DIAGNOSIS FOR SYMPTOMS
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
SYMPTOM:
When shifted from M3 to M2 position in manual mode, does not downshift from 3rd to 2nd gear.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSIS RESULTS
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
AT-206
TROUBLE DIAGNOSIS FOR SYMPTOMS
7. CHECK SYMPTOM
F
Check again. Refer to AT-51, "Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END G
NG >> GO TO 8.
8. CHECK TCM H
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. I
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. J
AT-207
TROUBLE DIAGNOSIS FOR SYMPTOMS
SYMPTOM:
When shifted from M2 to M1 position in manual mode, does not downshift from 2nd to 1st gear.
DIAGNOSTIC PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-92, "Diagnostic Procedure
Without CONSULT-II"
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-83, "SELF-DIAGNOSTIC RESULT MODE" , AT-93,
"Judgement Self-diagnosis Code" .
NO >> GO TO 2.
7. CHECK SYMPTOM
Check again. Refer to AT-51, "Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
AT-208
TROUBLE DIAGNOSIS FOR SYMPTOMS
8. CHECK TCM A
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector. B
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts. AT
AT-209
TROUBLE DIAGNOSIS FOR SYMPTOMS
7. CHECK SYMPTOM
Check again. Refer to AT-51, "Cruise Test - Part 3" .
OK or NG
OK >> INSPECTION END
NG >> GO TO 8.
8. CHECK TCM
1. Check TCM input/output signals. Refer to AT-79, "TCM Input/Output Signal Reference Values" .
2. If NG, recheck A/T assembly harness connector terminals for damage or loose connection with harness
connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
AT-210
SHIFT CONTROL SYSTEM
AT
M
SCIA6979E
AT-211
SHIFT CONTROL SYSTEM
REMOVAL
1. Remove knob cover below selector lever downward.
2. Pull lock pin out of selector lever knob.
3. Remove selector lever knob and knob cover.
4. Remove center console. Refer to IP-16, "CENTER CONSOLE" .
SCIA6898E
SCIA6782E
SCIA6899E
INSTALLATION
Note the following, and install in the reverse order of removal.
● After installation is completed, adjust and check A/T position. Refer to AT-214, "Adjustment of A/T Posi-
tion" and AT-214, "Checking of A/T Position" .
AT-212
SHIFT CONTROL SYSTEM
AT
SCIA6783E G
1. Control device assembly 2. A/T assembly 3. Manual lever
4. Lock plate 5. Bracket 6. Floor panel
7. Control cable 8. Lock plate H
REMOVAL
1. Disconnect control cable from control device assembly. Refer to AT-211, "Control Device Removal and
Installation" . I
2. Remove control cable from manual lever.
3. Remove lock plate from control cable.
J
4. Remove control cable from bracket.
5. Remove bracket from A/T assembly.
6. Remove manual lever from A/T assembly. K
SCIA6784E
SCIA6785E
INSTALLATION
Note the following, and install in the reverse order of removal.
● After installation is completed, adjust and check A/T position. Refer to AT-214, "Adjustment of A/T Posi-
tion" and AT-214, "Checking of A/T Position" .
AT-213
SHIFT CONTROL SYSTEM
SCIA6789E
1. Place selector lever in “P” position, and turn ignition switch ON (Do not start engine).
2. Check selector lever can be shifted to other than “P” position when brake pedal is depressed. Also check
selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move selector lever and check for excessive effort, sticking, noise or rattle.
4. Check selector lever stops at each position with the feel of engagement when it is moved through all the
positions. Check whether or not the actual position selector lever is in matches the position shown by the
shift position indicator and the A/T body.
5. The method of operating the selector lever to individual posi-
tions correctly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Check back-up lamps illuminate only when selector lever is
placed in the “R” position. Check back-up lamps does not illumi-
nate when selector lever is pushed against “R” position in the
“P” or “N” position.
8. Check engine can only be started with selector lever in the “P”
and “N” positions. SCIA3906E
AT-214
A/T SHIFT LOCK SYSTEM
M
SCIA6790E
AT-215
A/T SHIFT LOCK SYSTEM
MCWA0203E
AT-216
A/T SHIFT LOCK SYSTEM
A
SYMPTOM 1:
● Selector lever cannot be moved from “P” position with key in ON position and brake pedal
applied.
B
● Selector lever can be moved from “P” position with key in ON position and brake pedal released.
● Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2: AT
● Ignition key cannot be removed when selector lever is set to “P” position.
● Ignition key can be removed when selector lever is set to any position except “P” position.
D
AT-217
A/T SHIFT LOCK SYSTEM
SCIA2125E
AT-218
KEY INTERLOCK CABLE
COMPONENTS
B
AT
SCIA6791E
J
CAUTION:
● Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or inter-
ference with adjacent parts.
K
● After installing key interlock cable to control device, make sure that casing cap and bracket are
firmly secured in their positions. If casing cap can be removed with an external load of less than
39 N (4.0 kg, 8.8 lb), replace key interlock cable with new one.
L
AT-219
KEY INTERLOCK CABLE
REMOVAL
1. Remove center console. Refer to IP-16, "CENTER CONSOLE" .
2. Remove lower instrument panel LH (For LHD models) or lower instrument panel RH (For RHD models)
and cluster lid A. Refer to IP-13, "LOWER INSTRUMENT PANEL LH" , IP-10, "INSTRUMENT PANEL"
3. Unlock slider by squeezing lock tabs on slider from adjuster
holder.
4. Remove casing cap from bracket of control device assembly
and remove interlock rod from adjuster holder.
SCIA6793E
SCIA6900E
INSTALLATION
1. Set key interlock cable to key cylinder and install holder.
2. Turn ignition key to “lock” position.
3. Set selector lever to “P” position.
SCIA6900E
AT-220
ON-VEHICLE SERVICE
COMPONENTS
B
AT
M
SCIA5478E
AT-221
ON-VEHICLE SERVICE
SCIA5021E
SCIA5022E
SCIA2308E
SCIA5199E
AT-222
ON-VEHICLE SERVICE
AT
SCIA5200E
D
11. Disconnect A/T fluid temperature sensor 2 connector.
CAUTION:
Be careful not to damage connector. E
G
SCIA5023E
12. Straighten terminal clips to free terminal cord assembly A/T fluid H
temperature sensor 2 harness.
SCIA5446E
K
13. Disconnect revolution sensor connector.
CAUTION:
Be careful not to damage connector. L
SCIA5024E
SCIA7022E
AT-223
ON-VEHICLE SERVICE
SCIA5139E
SCIA5142E
17. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
SCIA5301E
SCIA5264E
SCIA5155E
AT-224
ON-VEHICLE SERVICE
AT
SCIA5447E
D
21. Remove A/T assembly harness connector from control valve
with TCM using flat-bladed screwdriver.
E
G
SCIA5448E
SCIA5449E K
Installation
CAUTION:
After completing installation, check A/T positions, A/T fluid leakage and fluid level. Refer to AT-214, L
"Checking of A/T Position" , AT-12, "Checking A/T Fluid" .
1. Connect TCM connector and park/neutral position switch con-
nector. M
SCIA5449E
AT-225
ON-VEHICLE SERVICE
SCIA5450E
SCIA5447E
SCIA5155E
SCIA5264E
SCIA5301E
AT-226
ON-VEHICLE SERVICE
D
SCIA5034E
E
● Assemble it so that manual valve cutout is engaged with
manual plate projection.
H
SCIA5142E
SCIA5139E
L
9. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1 → 2 → 3), and then tighten other
bolts. Tighten control valve with TCM mounting bolts to the M
specified torque. Refer to AT-221, "COMPONENTS" .
SCIA5140E
AT-227
ON-VEHICLE SERVICE
SCIA5023E
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
SCIA5446E
SCIA5024E
SCIA7022E
SCIA5200E
AT-228
ON-VEHICLE SERVICE
● Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
SCIA2308E
F
J
17. Pull up A/T assembly harness connector.
CAUTION:
Be careful not to damage connector. K
M
SCIA5038E
SCIA5039E
AT-229
ON-VEHICLE SERVICE
SCIA2308E
SCIA5199E
SCIA5023E
SCIA5146E
AT-230
ON-VEHICLE SERVICE
AT
SCIA5253E
D
9. Remove bracket from A/T fluid temperature sensor 2.
G
SCIA5264E
Installation H
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT-12, "Checking A/T
Fluid" . I
1. Install A/T fluid temperature sensor 2 to bracket.
L
SCIA5264E
SCIA5253E
AT-231
ON-VEHICLE SERVICE
SCIA5023E
SCIA5146E
● Completely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
SCIA2308E
AT-232
ON-VEHICLE SERVICE
REMOVAL A
1. Remove front and rear propeller shaft. Refer to PR-4, "Removal
and Installation" (front), PR-8, "Removal and Installation"
(rear). B
2. Remove transfer assembly from A/T assembly. Refer to TF-175,
"Removal and Installation" .
3. Remove rear oil seal using a flat-bladed screwdriver. AT
CAUTION:
Be careful not to scratch adapter case assembly.
D
SCIA6808E
INSTALLATION E
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT-12, "Checking A/T
Fluid" . F
1. Install rear oil seal into adapter case until it is flush with compo-
nent face using a suitable drift [commercial service tool: 64 mm
(2.52 in) dia.]. G
CAUTION:
● Do not reuse rear oil seal.
AT-233
AIR BREATHER HOSE
YD25DDTI MODELS
Refer to the figure below for A/T air breather hose removal and installation procedure.
SCIA7258E
CAUTION:
● When installing A/T air breather hose, do not to crush or block by folding or bending the hose.
● When inserting A/T air breather hose to air breather tube, be sure to insert it fully until its end
reaches the tube bend portion.
● Install A/T air breather hose to air breather tube so that the paint mark is facing upward.
● Ensure clips are securely installed to brackets when installing A/T air breather hose to brackets.
● Install A/T air breather hose (1) to A/T breather tube bracket
(2) so that the paint mark (A) is facing upward as shown in
the figure.
NOTE:
● The paint mark (A) on A/T air breather hose (1) indicates “1”.
● The paint mark (A) on transfer air breather hose (3) indicates
“2”.
● The paint mark (A) on actuator/transfer motor air breather hose
(4) indicates “3”.
SCIA7312E
AT-234
AIR BREATHER HOSE
VQ40DE MODELS
Refer to the figure below for air breather hose removal and installation procedure. A
AT
I
SCIA7122E
AT-235
A/T FLUID COOLER
COMPONENTS
SCIA7214E
1. Radiator core support lower 2. Hose clamp 3. A/T fluid cooler hose (fluid cooler
tube to A/T)
4. Fluid cooler tube 5. A/T fluid cooler hose (lower) 6. A/T fluid cooler hose (upper)
7. A/T fluid cooler hose (radiator to 8. A/T fluid cooler 9. Radiator
fluid cooler tube)
REMOVAL
1. Remove front bumper. Refer to EI-15, "FRONT BUMPER" .
2. Remove A/T fluid cooler hose (upper) and A/T fluid cooler hose
(lower) from A/T fluid cooler.
SCIA6897E
AT-236
A/T FLUID COOLER
3. Pull A/T fluid cooler (1) toward the front of the vehicle to release
from radiator core support lower (2), and then slide A/T fluid A
cooler (1) downward to remove radiator (3).
AT
SCIA7257E
D
INSTALLATION
CAUTION:
After completing installation, check for A/T fluid leakage and fluid level. Refer to AT-12, "Checking A/T E
Fluid" .
Note the following, and install in the reverse order of removal.
Hose name Hose end Paint mark Position of hose clamp* F
A/T fluid cooler hose (fluid cooler A/T side Facing upward A
tube to A/T) Fluid cooler tube side Facing to the right of the vehicle B
G
A/T fluid cooler side Facing upward B
A/T fluid cooler hose (lower)
Fluid cooler tube side Facing upward C
A/T fluid cooler side Facing upward B H
A/T fluid cooler hose (upper)
Fluid cooler tube side Facing upward A
A/T fluid cooler hose (radiator to fluid Radiator side Facing upward D
cooler tube) Fluid cooler tube side Facing upward E
I
*: Refer to the illustrations for the specific position each hose clamp tab.
SCIA6914E
AT-237
A/T FLUID COOLER
SCIA6919E
● Insert A/T fluid cooler hose (1) 30 - 33 mm (1.18 - 1.30 in) from
the end of A/T fluid cooler tube (2).
Distance “A”: 30 - 33 mm (1.18 - 1.30 in)
SCIA7203E
AT-238
TRANSMISSION ASSEMBLY
COMPONENTS
B
AT
SCIA7304E
K
1. Self-sealing bolt 2. Engine mounting insulator (rear) 3. A/T cross member
4. Copper washer 5. Fluid cooler tube 6. Front cross member
L
7. Bracket 8. A/T assembly 9. O-ring
10. A/T fluid charging pipe 11. A/T fluid level gauge
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "Components" .
M
: For tightening torque, refer to AT-241, "INSTALLATION" .
: Optional (LHD models)
REMOVAL
CAUTION:
When removing A/T assembly from engine, first remove crankshaft position sensor (POS) from A/T
assembly.
1. Disconnect the battery cable from the negative terminal.
2. Remove engine cover. Refer to EM-160, "INTAKE MANIFOLD" .
3. Remove A/T fluid level gauge.
AT-239
TRANSMISSION ASSEMBLY
● Do not disassemble.
18. Remove protector (Fuel tube), and then disconnect fuel tubes.
Refer to FL-18, "FUEL COOLER" .
19. Remove A/T cross member.
20. Remove engine mounting insulator (rear) from A/T assembly.
21. Disconnect the following:
● A/T assembly harness connector
AT-240
TRANSMISSION ASSEMBLY
SCIA2203E
D
INSPECTION
Installation and Inspection of Torque Converter
● After inserting a torque converter to a A/T, be sure to check dis- E
tance “A” to ensure it is within the reference value limit.
Distance “A”: 25.0 mm (0.98 in) or more
F
SCIA5694E H
INSTALLATION
Installation the removed parts in the reverse order of the removal, while paying attention to the following work.
● When installing A/T assembly to engine assembly, tighten bolts I
to the specified torque using sequence shown.
Bolt No. 1 2* J
Number of bolts 9 1
Tightening torque
44 (4.5, 32)
N·m (kg-m, ft-lb) K
*: Tightening the bolt with air breather tube bracket.
L
SCIA7217E
● Align the positions of tightening bolts for drive plate with those of
M
torque converter, and temporarily tighten bolts. Then tighten
bolts to the specified torque. Refer to AT-239, "COMPONENTS"
.
CAUTION:
● When turning crankshaft, turn it clockwise as viewed from
the front of engine.
● When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts. Refer to EM-223, "INSTALLATION" . SCIA6828E
AT-241
TRANSMISSION ASSEMBLY
COMPONENTS
SCIA7339E
REMOVAL
CAUTION:
When removing the A/T assembly from engine, first remove the crankshaft position sensor (POS) from
A/T assembly.
1. Disconnect the battery cable from the negative terminal.
2. Remove A/T fluid level gauge.
3. Remove the LH fender protector.
AT-242
TRANSMISSION ASSEMBLY
● Do not disassemble. B
● Do not allow metal filings, etc. to get on the sensor's front
edge magnetic area.
● Do not place in an area affected by magnetism. AT
5. Remove undercover.
6. Remove front cross member. LCIA0367E
AT-243
TRANSMISSION ASSEMBLY
SCIA2203E
INSPECTION
Installation and Inspection of Torque Converter
● After inserting a torque converter to a A/T, be sure to check dis-
tance “A” to ensure it is within the reference value limit.
Distance “A”: 25.0 mm (0.98 in) or more
SCIA5694E
INSTALLATION
Install the removed parts in the reverse order of the removal, while paying attention to the following work.
● When installing A/T assembly to engine assembly, tighten bolts
to the specified torque using sequence shown.
Transmission bolts: 75 N·m (7.7 kg-m, 55 ft-lb)
LCIA0370E
● Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque. Refer to AT-242,
"COMPONENTS" .
CAUTION:
● When turning crankshaft, turn it clockwise as viewed from
the front of engine.
● When tightening the tightening bolts for the torque con-
verter after fixing the crankshaft pulley bolts, be sure to
confirm the tightening torque of the crankshaft pulley
mounting bolts. Refer to EM-61, "INSTALLATION" . LCIA0335E
AT-244
OVERHAUL
OVERHAUL PFP:00000
A
Components BCS0008M
YD25DDTi models
B
AT
SCIA7311E
AT-245
OVERHAUL
AT-246
OVERHAUL
VQ40DE models
A
AT
SCIA7040E
AT-247
OVERHAUL
AT-248
OVERHAUL
YD25DDTi models
A
AT
SCIA5181E
1. Bearing race 2. High and low reverse clutch assembly 3. Needle bearing
4. Direct clutch assembly 5. Needle bearing 6. Reverse brake dish plate
AT-249
OVERHAUL
AT-250
OVERHAUL
VQ40DE models
A
AT
SCIA6419E
1. Needle bearing 2. Bearing race 3. High and low reverse clutch assembly
4. Needle bearing 5. Direct clutch assembly 6. Reverse brake dish plate
AT-251
OVERHAUL
AT-252
OVERHAUL
YD25DDTi models
A
AT
SCIA7222E
AT-253
OVERHAUL
AT-254
OVERHAUL
VQ40DE models
A
AT
SCIA7218E
AT-255
OVERHAUL
AT-256
OVERHAUL
AT
SCIA5189E
AT-257
OVERHAUL
YD25DDTi models
SCIA7336E
AT-258
OVERHAUL
VQ40DE models
A
AT
SCIA7345E
AT-259
DISASSEMBLY
DISASSEMBLY PFP:31020
Disassembly BCS0008P
CAUTION:
Do not disassemble parts behind drum support. Refer to AT-14, "Cross-sectional View (YD25DDTi
Models)" or AT-15, "Cross-sectional View (VQ40DE Models)" .
1. Drain ATF through drain hole.
2. Remove torque converter by holding it firmly and turing while
pulling straight out.
SCIA5010E
SCIA3171E
SCIA5171E
AT-260
DISASSEMBLY
AT
SCIA5011E
D
6. Remove tightening bolts for oil pump assembly and transmis-
sion case.
E
G
SCIA2300E
SCIA4608E
SCIA5172E
AT-261
DISASSEMBLY
SCIA6529E
SCIA2808E
11. Remove front sun gear assembly from front carrier assembly.
NOTE:
Remove front sun gear by rotating left/right.
SCIA5014E
SCIA2470E
13. Remove front carrier assembly, input clutch assembly and rear
internal gear as a unit.
CAUTION:
Be careful to remove it with needle bearing.
SCIA5173E
AT-262
DISASSEMBLY
14. Loosen lock nut and remove band servo anchor end pin from
transmission case. A
AT
SCIA6512E
D
15. Remove brake band from transmission case.
G
SCIA2580E
SAT655
K
SCIA5017E
SCIA5174E
AT-263
DISASSEMBLY
18. Remove needle bearing (front side) from mid carrier assembly.
SCIA5176E
19. Remove needle bearing (rear side) from mid carrier assembly.
SCIA5177E
SCIA5178E
SCIA5179E
22. Remove mid sun gear assembly, rear sun gear assembly and
high and low reverse clutch hub as a unit.
CAUTION:
Make sure to remove them with bearing races and needle
bearing.
SCIA5018E
AT-264
DISASSEMBLY
23. Remove high and low reverse clutch assembly from direct clutch
assembly. A
CAUTION:
Make sure that needle bearing is installed to high and low
reverse clutch assembly edge surface. B
AT
SCIA2306E
D
24. Remove direct clutch assembly from reverse brake.
G
SCIA5019E
SCIA5198E K
SCIA5021E
SCIA5022E
AT-265
DISASSEMBLY
SCIA2308E
SCIA5199E
SCIA5200E
SCIA5023E
32. Straighten terminal clips to free terminal cord assembly and A/T
fluid temperature sensor 2 harness.
SCIA5446E
AT-266
DISASSEMBLY
AT
SCIA5024E
D
34. Straighten terminal clips to free revolution sensor harness.
G
SCIA7023E
SCIA5025E K
SCIA5260E
37. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
SCIA5301E
AT-267
DISASSEMBLY
SCIA5264E
SCIA5155E
SCIA5447E
SCIA5448E
SCIA5449E
AT-268
DISASSEMBLY
AT
SCIA6981E H
SCIA5204E
L
iii. Remove adapter case assembly from transmission case. (With
needle bearing)
SCIA5205E
AT-269
DISASSEMBLY
SCIA5231E
b. VQ40DE models
i. Remove tightening bolts (1) for adapter case assembly and
transmission case. [With terminal bracket (2).]
● Self-sealing bolt (3)
SCIA7220E
SCIA5201E
AT-270
DISASSEMBLY
AT
SCIA5186E
D
iv. Remove gasket from transmission case.
G
SCIA5231E
SCIA5245E
K
45. Remove output shaft from transmission case by rotating left/
right.
L
SCIA5030E
SCIA5247E
AT-271
DISASSEMBLY
SCIA5209E
SCIA5031E
● Do not disassemble.
SCIA2320E
50. Remove reverse brake snap ring (fixing plate) using 2 flat-
bladed screwdrivers.
NOTE:
Press out snap ring from transmission case oil pan side
gap using a flat-bladed screwdriver, and remove it using a
another screwdriver.
51. Remove reverse brake retaining plate from transmission case.
● Check facing for burns, cracks or damage. If necessary,
replace the plate.
SCIA5032E
SCIA5214E
AT-272
DISASSEMBLY
53. Remove reverse brake drive plates, driven plates and dish plate
from transmission case. A
● Check facing for burns, cracks or damage. If necessary,
replace the plate.
B
AT
SCIA2322E
D
54. Set SST on spring retainer and remove snap ring (fixing spring
retainer) from transmission case while compressing return
spring. E
SCIA6843E
K
55. Remove spring retainer and return spring from transmission
case.
L
SCIA2324E
SCIA3333E
AT-273
DISASSEMBLY
SCIA2796E
58. Remove reverse brake piston from transmission case with com-
pressed air. Refer to AT-257, "Oil Channel" .
CAUTION:
Care should be taken not to abruptly blow air. It makes pis-
tons incline, as the result, it becomes hard to disassemble
the pistons.
SCIA5047E
SCIA6330E
60. Knock out retaining pin using a pin punch [commercial service
tool: 4 mm (0.16 in) dia.].
SCIA2328E
AT-274
DISASSEMBLY
AT
SCIA5218E
D
62. Remove manual plate (with parking rod) from manual shaft.
G
SCIA5219E
SCIA5220E K
SCIA5716E
SCIA2331E
AT-275
DISASSEMBLY
SCIA5248E
67. Remove snap ring from transmission case using pair of snap
ring pliers.
SCIA2333E
SCIA5679E
SCIA5717E
SCIA5719E
AT-276
DISASSEMBLY
AT
SCIA6841E
D
72. Remove parking actuator support from adapter case.
G
SCIA3423E
73. Remove parking pawl (with return spring) and pawl shaft from H
adapter case.
SCIA3424E K
SCIA6180J
SCIA6844E
AT-277
REPAIR FOR COMPONENT PARTS
COMPONENTS
SCIA6920E
DISASSEMBLY
1. Remove oil pump housing from oil pump cover.
SCIA5228E
SCIA2840E
AT-278
REPAIR FOR COMPONENT PARTS
AT
SCIA2841E
D
4. Remove O-ring from oil pump cover.
G
SCIA5230E
ASSEMBLY H
1. Install O-ring to oil pump cover.
K
SCIA5230E
SCIA2841E
AT-279
REPAIR FOR COMPONENT PARTS
3. Install oil pump housing oil seal to oil pump housing until it is
flush using the drift.
CAUTION:
● Do not reuse oil seal.
SCIA4609E
SCIA6388E
AT-280
REPAIR FOR COMPONENT PARTS
COMPONENTS A
AT
SCIA3114E G
1. Front sun gear 2. 3rd one-way clutch 3. Snap ring
DISASSEMBLY
H
1. Remove snap ring from front sun gear using a flat-bladed screw-
driver
K
SCIA3110E
SCIA3111E
AT-281
REPAIR FOR COMPONENT PARTS
INSPECTION
3rd One-way Clutch
● Check frictional surface for wear or damage.
CAUTION:
If necessary, replace 3rd one-way clutch.
Front Sun Gear Snap Ring
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace snap ring.
Front Sun Gear
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace front sun gear.
ASSEMBLY
1. Install 3rd one-way clutch in front sun gear.
SCIA3111E
SCIA3110E
SCIA3131E
AT-282
REPAIR FOR COMPONENT PARTS
COMPONENTS A
YD25DDTi models
B
AT
SCIA5244E
AT-283
REPAIR FOR COMPONENT PARTS
VQ40DE models
SCIA6734E
AT-284
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Compress snap ring using 2 flat-bladed screwdrivers. A
2. Remove front carrier assembly and input clutch assembly from
rear internal gear.
3. Remove front carrier assembly from input clutch assembly. B
AT
SCIA5339E
D
SCIA5232E
H
b. Remove needle bearing from front carrier assembly.
K
SCIA5233E
SCIA5234E
AT-285
REPAIR FOR COMPONENT PARTS
SCIA5235E
SCIA2853E
SCIA2864E
INSPECTION
Front Carrier Snap Ring
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace snap ring.
Input Clutch Snap Ring
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace input clutch assembly.
Input Clutch Drum
● Check for deformation, fatigue or damage or burns.
CAUTION:
If necessary, replace input clutch assembly.
Input Clutch Drive Plates
● Check facing for burns, cracks or damage.
CAUTION:
If necessary, replace input clutch assembly.
Input Clutch Retaining Plate and Driven Plates
● Check facing for burns, cracks or damage.
AT-286
REPAIR FOR COMPONENT PARTS
CAUTION:
If necessary, replace input clutch assembly. A
Front Carrier
● Check for deformation, fatigue or damage.
B
CAUTION:
If necessary, replace front carrier assembly.
Rear Internal Gear AT
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace rear internal gear assembly. D
ASSEMBLY
1. Install input clutch. E
a. Install drive plates, driven plates and retaining plate in input
clutch drum.
● Snap ring (1) F
● Retaining plate (2)
CAUTION:
Take care with order of plates. H
SCIA7133E
SCIA2864E
L
c. Install needle bearing in input clutch assembly.
SCIA2853E
AT-287
REPAIR FOR COMPONENT PARTS
SCIA5235E
SCIA5234E
SCIA5233E
SCIA5232E
SCIA5339E
AT-288
REPAIR FOR COMPONENT PARTS
Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch Hub BCS0008T
COMPONENTS A
YD25DDTi models
B
AT
G
SCIA7072E
VQ40DE models
J
SCIA7071E
AT-289
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Remove needle bearing and bearing races from high and low reverse clutch hub.
● YD25DDTi models
SCIA5238E
● VQ40DE models
SCIA2854E
2. Remove snap ring from mid sun gear assembly using pair of
snap ring pliers.
CAUTION:
Do not expand snap ring excessively.
SCIA2855E
3. Remove high and low reverse clutch hub from mid sun gear
assembly.
SCIA2856E
AT-290
REPAIR FOR COMPONENT PARTS
a. Remove needle bearing from high and low reverse clutch hub.
A
AT
SCIA2857E
D
4. Remove rear sun gear assembly from mid sun gear assembly.
G
SCIA2858E
a. Remove snap ring from rear sun gear using a flat-bladed screw- H
driver.
SCIA2859E K
SCIA4633E
SCIA2861E
AT-291
REPAIR FOR COMPONENT PARTS
INSPECTION
High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace snap ring.
1st One-way Clutch
● Check frictional surface for wear or damage.
CAUTION:
If necessary, replace 1st one-way clutch.
Mid Sun Gear
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace mid sun gear.
Rear Sun Gear
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace rear sun gear.
High and Low Reverse Clutch Hub
● Check for deformation, fatigue or damage.
CAUTION:
If necessary, replace high and low reverse clutch hub.
ASSEMBLY
1. Install seal rings to mid sun gear.
SCIA2861E
SCIA4633E
AT-292
REPAIR FOR COMPONENT PARTS
AT
SCIA2859E
D
4. Install rear sun gear assembly to mid sun gear assembly.
G
SCIA2858E
SCIA2857E
K
6. Install high and low reverse clutch hub to mid sun gear assem-
bly.
L
SCIA2856E
7. Install snap ring to mid sun gear assembly using pair of snap
ring pliers.
CAUTION:
Do not expand snap ring excessively.
SCIA2855E
AT-293
REPAIR FOR COMPONENT PARTS
SCIA3132E
9. Install needle bearing and bearing races to high and low reverse clutch hub.
● YD25DDTi models
SCIA5238E
● VQ40DE models
SCIA2854E
AT-294
REPAIR FOR COMPONENT PARTS
COMPONENTS A
AT
SCIA5239E G
1. High and low reverse clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate 6. Bearing race
H
DISASSEMBLY
1. Remove bearing race from high and low reverse clutch drum.
I
SCIA5240E
2. Remove snap ring from high and low reverse clutch drum using L
a flat-bladed screwdriver.
3. Remove retaining plate, drive plates and driven plates from high
and low reverse clutch drum. M
SCIA2868E
INSPECTION
● Check the following, and replace high and low reverse clutch assembly if necessary.
High and Low Reverse Clutch Snap Ring
● Check for deformation, fatigue or damage.
High and Low Reverse Clutch Drive Plates
● Check facing for burns, cracks or damage.
AT-295
REPAIR FOR COMPONENT PARTS
High and Low Reverse Clutch Retaining Plate and Driven Plates
● Check facing for burns, cracks or damage.
ASSEMBLY
1. Install driven plates, drive plates and retaining plate in high and low reverse clutch drum.
CAUTION:
Take care with order of plates.
● YD25DDTi models
SCIA6735E
● VQ40DE models
– Snap ring (1)
– Retaining plate (2)
– Drive plate (3)
– Driven plate (4)
– Drive plate/Driven plate: 5/5
SCIA7134E
2. Install snap ring in high and low reverse clutch drum using a flat-
bladed screwdriver.
SCIA2868E
SCIA5240E
AT-296
REPAIR FOR COMPONENT PARTS
COMPONENTS A
YD25DDTi models
B
AT
G
SCIA5242E
VQ40DE models
I
SCIA7128E
AT-297
REPAIR FOR COMPONENT PARTS
DISASSEMBLY
1. Remove snap rings from direct clutch drum using a flat-bladed
screwdriver.
2. Remove retaining plate, drive plates and driven plates from
direct clutch drum.
SCIA2868E
INSPECTION
● Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Rings
● Check for deformation, fatigue or damage.
Direct Clutch Drive Plates
● Check facing for burns, cracks or damage.
Direct Clutch Retaining Plate and Driven Plates
● Check facing for burns, cracks or damage.
ASSEMBLY
1. Install driven plates, drive plates and retaining plate in direct clutch drum.
CAUTION:
Take care with order of plates.
● YD25DDTi models
SCIA5243E
AT-298
REPAIR FOR COMPONENT PARTS
● VQ40DE models
A
AT
G
SCIA7129E
SCIA2868E
K
AT-299
ASSEMBLY
ASSEMBLY PFP:00000
SCIA5259E
SCIA5248E
SCIA5716E
SCIA5220E
AT-300
ASSEMBLY
AT
SCIA5219E
D
6. Install retaining pin into manual plate and manual shaft.
a. Fit pinhole of manual plate to pinhole of manual shaft with a pin
punch. E
b. Tap retaining pin into manual plate using a hammer.
CAUTION:
Drive retaining pin to 2±0.5 mm (0.08±0.020 in) over manual F
plate.
G
SCIA5297E
SCIA2427E
K
8. Install O-rings to servo assembly.
SCIA5719E
SCIA5717E
AT-301
ASSEMBLY
SCIA5679E
11. Install snap ring to transmission case using pair of snap ring pli-
ers.
SCIA2333E
SCIA6330E
SCIA2325E
SCIA2796E
AT-302
ASSEMBLY
AT
SCIA3333E
D
16. Install return spring and spring retainer in transmission case.
G
SCIA2324E
17. Set the SST on spring retainer and install snap ring (fixing spring H
retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so I
that snap ring tension is slightly weak.
SCIA6843E
AT-303
ASSEMBLY
18. Install reverse brake dish plate, drive plates and driven plates in
transmission case.
CAUTION:
Take care with order and direction of plates.
● YD25DDTi models
SCIA6851E
● VQ40DE models
SCIA5250E
AT-304
ASSEMBLY
AT
G
SCIA5249E
SCIA2439E
K
22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate. Refer to
“Parts Information” for retaining plate selection. L
Specified clearance “A”:
Standard: Refer to AT-325, "Reverse Brake" .
M
SCIA6852E
SCIA5031E
AT-305
ASSEMBLY
● Do not disassemble.
SCIA2320E
25. As shown in the figure, drive to rear oil seal into adapter case
until it is flush using a drift [commercial service tool: 64 mm (2.52
in) dia.].
SCIA6853E
SCIA6180J
27. Install parking pawl (with return spring) and pawl shaft to adapter
case.
SCIA3424E
SCIA3423E
AT-306
ASSEMBLY
AT
SCIA6841E
D
30. Install seal rings to output shaft.
G
SCIA5209E
SCIA5247E K
SCIA5030E
SCIA5245E
AT-307
ASSEMBLY
SCIA5231E
SCIA5205E
SCIA6981E
AT-308
ASSEMBLY
b. VQ40DE models
i. Install gasket onto transmission case. A
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the transmission case and adapter case assembly B
mounting surfaces.
AT
SCIA5231E
D
ii. Install adapter case assembly to transmission case.
CAUTION:
Insert the tip of parking rod between parking pawl and park- E
ing actuator support when assembling adapter case assem-
bly.
F
G
SCIA5186E
iii. Tighten adapter case assembly mounting bolts (1) to the speci- H
fied torque [With terminal bracket (2)]. Refer to AT-245, "Compo-
nents" .
● Self-sealing bolt (3)
I
SCIA7220E
SCIA5198E
AT-309
ASSEMBLY
SCIA5019E
37. Install high and low reverse clutch assembly in direct clutch.
SCIA2306E
SCIA3169E
39. Install high and low reverse clutch hub, mid sun gear assembly
and rear sun gear assembly as a unit.
SCIA5018E
AT-310
ASSEMBLY
CAUTION:
Make sure that portion “A” of high and low reverse clutch A
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
B
AT
SCIA3130E D
SCIA5179E
H
41. Install bearing race in rear carrier assembly.
K
SCIA5178E
SCIA2462E
AT-311
ASSEMBLY
SCIA5177E
SCIA5176E
SCIA5017E
46. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
SCIA5173E
SCIA5269E
AT-312
ASSEMBLY
48. Install band servo anchor end pin and lock nut in transmission
case. A
AT
SCIA6512E
D
49. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa- E
tion faces servo side.
G
SCIA5498E
SCIA5014E K
SCIA2808E
52. Adjust brake band tilting using a clip so that brake band contacts
front sun gear drum evenly.
SCIA5033E
AT-313
ASSEMBLY
SCIA5498E
Adjustment BCS0008X
SCIA2810E
SCIA7073E
SCIA7074E
AT-314
ASSEMBLY
SCIA5352E
D
2. Measure dimensions “M1 ” and “M2 ” and then calculate dimen-
sion “M”.
E
G
SCIA3125E
SCIA3124E K
b. Measure dimension “M1 ”.
L
SCIA3126E
SCIA3127E
AT-315
ASSEMBLY
SCIA3125E
SCIA2810E
SCIA5172E
SCIA6529E
AT-316
ASSEMBLY
AT
SCIA2811E
D
4. Apply Liquid Gasket (Three Bond 1215) or equivalent. to oil
pump assembly as shown in the figure.
CAUTION: E
Completely remove all moisture, oil and old sealant, etc.
from the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
F
G
SCIA4636E
SCIA2300E
K
6. Install O-ring to input clutch assembly.
SCIA5011E
SCIA5171E
AT-317
ASSEMBLY
8. Make sure that brake band does not close turbine revolution
sensor hole.
SCIA5034E
SCIA5449E
SCIA5450E
SCIA5447E
SCIA5155E
AT-318
ASSEMBLY
AT
SCIA5264E
D
f. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM, and then tighten mounting bolts to the specified
torque. Refer to AT-245, "Components" . E
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
F
G
SCIA5301E
SCIA5034E K
SCIA5035E
SCIA5025E
AT-319
ASSEMBLY
SCIA5037E
SCIA5023E
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
SCIA5446E
SCIA5024E
SCIA7023E
AT-320
ASSEMBLY
AT
SCIA5299E
D
15. Install snap ring to A/T assembly harness connector.
G
SCIA5300E
SCIA5200E K
SCIA2308E
AT-321
ASSEMBLY
SAT428DA
SCIA5010E
SCIA5694E
AT-322
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-323
SERVICE DATA AND SPECIFICATIONS (SDS)
● At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
● At half throttle, the accelerator opening is 4/8 of the full opening.
● At closed throttle, the accelerator opening is less than 1/8 condition. (Closed throttle position signal: OFF)
● At half throttle, the accelerator opening is 4/8 of the full opening.
Data
Name Condition
(Approx.)
Turbine revolution When running at 50 km/h (31 MPH) in 4th gear with the closed throttle position signal “OFF”,
sensor 1 use the CONSULT-II pulse frequency measuring function.
1.3 kHz
Turbine revolution When running at 20 km/h (12 MPH) in 1st gear with the closed throttle position signal “OFF”,
sensor 2 use the CONSULT-II pulse frequency measuring function.
AT-324
SERVICE DATA AND SPECIFICATIONS (SDS)
A
Name Condition Data (Approx.)
Revolution sensor When moving at 20 km/h (12 MPH). 185 Hz
B
Reverse Brake BCS00097
E
Total end play [mm (in)] 0.25 - 0.55 (0.0098 - 0.0217)
AT-325
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-326