ANNEXURE 1

1. PURLIN
2. SIDE RUNNER
3. WALKWAY RUNNER
4. CONVEYOR POST SUPPORTING RUNNER
I) DESIGN OF PURLINS

Maximum spacing between purlins = 1.15 m

Max Spacing between trusses = 6m ISMC100 : Section Modulus
Self wt of roof sheet 25 kg/m2 Zx
_+ Self wt of purlins (ISMC125) 13.1 kg/m 33.5
Live Load due to dust on roof = 100 kg/m2
Live Load due to maintenance = 58 kg/m2 Inaccessible Roof
Roof Slope = 18.43 Deg

1) DEAD LOAD
UDL due to wt of roof sheet + purlins = 28.75 kg/m
UDL due to self wt of purlins = 13.1 kg/m
Total UDL due to DL = 41.85 kg/m

2) LIVE LOAD
UDL due to dust on roof = 115 kg/m
UDL due to maintenance = 66.7 kg/m
Total UDL due to LL = 181.7 kg/m

3) WIND LOAD
(Absolute) Cpe = 0.7
(Absolute) Cpi = 0.5
Wind pressure = 1160 N/m2
UDL on purlin due to wind = 163.19 kg/m

4) AXIAL LOAD 0 KG
Axial load on MC 0 KG

CASE 1 : DL +LL
UDL per purlin due to DL + LL = 223.55 kg/m
(This load acts vertically downwards on the purlin)
Resolving the above load,
Normal Component : 212.09 kg/m
Tangential Component : 70.68 kg/m

BM about major axis = 763.53 kg-m

BM about minor axis = 254.45 kg-m

Length of Purlin mm 6m
MC100 D= 125 Tf= 8.2
t w= 5.3 d1= 108.6
D/T= 15.2439 d1/t= 20.49057
 ryy= 19.1 L/ryy= 314
Area A = 1670
Permissible Bending Stress about major axis 1650 kg/cm^2 Table 6.1B IS800
Permissible Bending Stress about minor axis 1650 kg/cm^2
Permissble Axal strength 800 kg/cm^2
Stress Ratio= 2.3900

> 1 NOT OK

CASE 2 : DL + WL
UDL per purlin due to WL = 163.19 kg/m
(This load acts upwards & normal to the purlin)
UDL due to DL = 41.85 kg/m
(This load acts vertically downwards on the purlin)
Resolving the above load,
Normal Component : 39.71 kg/m
Tangential Component : 13.24 kg/m

Net UDL acting normal to purlin = 123.48 kg/m

BM about major axis = 587.49 kg-m

BM about minor axis = 47.67 kg-m

Stress Ratio = 1.44 kg/cm2

> 1.33 kg/cm2 NOT OK

Provide ISMC 100

ISMC100 : Section Modulus (cm3)
Zy
7.71
II) DESIGN OF SIDE RUNNERS
Total Height of Side Sheeting 2.05 m
Number of Side Runners = 2m
Self wt of Side sheet = 25 kg/m2 ISMC75 : Section Modulus (cm3
Self wt of runners = (ISMC75) 7.14 kg/m Zx
Dist btw runners = 1.6 m 20.9
Sidesheet projection beyond runner = 0.225 m
Max Spacing between gallery frames = 3m

1) DEAD LOAD
UDL due to wt of side sheet = 25.625 kg/m
UDL due to self wt of runner = 7.14 kg/m
Total UDL due to DL = 32.765 kg/m

2) WIND LOAD
(Absolute) Cpe = 0.70
(Absolute) Cpi = 0.50
Wind pressure = 1160 N/m2
UDL on runner due to wind = 145.45 kg/m

BM due to wind (major axis) = 130.91 kg-m

BM due to dead load (minor axis) = 29.49 kg-m

Total Bending Stress = 1239.47 kg/cm2 (103 *100/20.9 + 14.08*100/4.8

< 1650 kg/cm2 OK

Provide ISMC 75
ISMC75 : Section Modulus (cm3)
Zy
4.81

(103 *100/20.9 + 14.08*100/4.81)

fy 250 N/mm2
2500 kg/cm2
III) DESIGN OF WALKWAY RUNNERS

Self wt of runners = L 100x100x6 9.2 kg/m L 100x100x6 : Section Modulus (cm3)

Spacing between runners = 1m Zx Zy
Weight of cheq'd plate = 55 kg/m2 15.2 15.2
Weight of hand rails = 0 kg/m
Live Load on walkway = 300 kg/m2
Max Spacing between gallery frames = 3m

1) DEAD LOAD
UDL due to wt of cheq'd plate = 27.5 kg/m
UDL due to self wt of runner = 9.2 kg/m
for connection 10%selfweight 19 kg/m
Total UDL due to DL = 55.7 kg/m

2) LIVE LOAD
UDL due to live load on walkway = 150 kg/m
Dust load 50 kg/m
Net UDL due to DL & LL = 255.7 kg/m

BM due to net UDL = 230.13 kg-m

Bending Stress = 1514.02 kg/cm2

< 1650 kg/cm2 OK

Provide ANGLE 100X100X6

0x6 : Section Modulus (cm3)
IV) DESIGN OF CONVEYOR POST SUPPORTING RUNNER

Self wt of runners = MC125 13.1 kg/m MC125: Section Modulus (cm3)

Spacing between runners = 1.1 m Zx Zy
Weight of cheq'd plate = 0 kg/m2 68.1 13.4
Weight of Conveyor Post = 513 kg
Max Spacing between gallery frames = 3m

Point Load due to Conveyor Post = 513 kg

UDL due to self wt of runner = 13.1 kg/m
for connection 10%selfweight 1.31 kg/m
Total UDL due to DL = 14.41 kg/m
BM due to net UDL = 397.72 kg-m
Bending Stress = 584.03 kg/cm2

Member Property :
MC125 D= 125 T= 8.2
t= 5.3 d1= 108.6
D/T= 15.2439 d1/t= 20.49057
ryy= 14.8 L/ryy= 203
Area StressA about major
Permissible Bending = 1220
axis 1080 kg/cm^2 Table 6.1B IS800
Stress Ratio= 0.55 OK
Provide MC125
dulus (cm3)