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Environmental Technology
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Degradation of phenol via wet-air oxidation over


CuO/CeO2–ZrO2 nanocatalyst synthesized employing
ultrasound energy: physicochemical characterization
and catalytic performance
ab ab ab
Mohsen Parvas , Mohammad Haghighi & Somaiyeh Allahyari
a
Chemical Engineering Faculty, Sahand University of Technology, PO Box 51335-1996, Sahand
New Town, Tabriz, Iran
b
Reactor and Catalysis Research Center (RCRC), Sahand University of Technology, PO Box
51335-1996, Sahand New Town, Tabriz, Iran
Published online: 09 Dec 2013.

To cite this article: Mohsen Parvas, Mohammad Haghighi & Somaiyeh Allahyari (2014) Degradation of phenol via wet-air
oxidation over CuO/CeO2–ZrO2 nanocatalyst synthesized employing ultrasound energy: physicochemical characterization and
catalytic performance, Environmental Technology, 35:9, 1140-1149, DOI: 10.1080/09593330.2013.863952

To link to this article: http://dx.doi.org/10.1080/09593330.2013.863952

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Environmental Technology, 2014
Vol. 35, No. 9, 1140–1149, http://dx.doi.org/10.1080/09593330.2013.863952

Degradation of phenol via wet-air oxidation over CuO/CeO2 –ZrO2 nanocatalyst synthesized
employing ultrasound energy: physicochemical characterization and catalytic performance
Mohsen Parvasa,b , Mohammad Haghighia,b∗ and Somaiyeh Allahyaria,b
a Chemical Engineering Faculty, Sahand University of Technology, PO Box 51335-1996, Sahand New Town, Tabriz, Iran;
b Reactorand Catalysis Research Center (RCRC), Sahand University of Technology, PO Box 51335-1996,
Sahand New Town, Tabriz, Iran
(Received 30 April 2013; accepted 30 October 2013 )

Catalytic wet air oxidation (CWAO) of phenol was carried out under atmospheric pressure of oxygen at 160◦ C in a stirred
batch reactor over copper catalysts supported by CeO2 –ZrO2 . The copper with different loadings were impregnated over
the composite support by a sonication process. The catalysts were characterized by X-ray diffraction (XRD), field emission
scanning electron microscopy (FESEM), energy dispersive X-ray analysis (EDX), Brunauer-Emmett-Teller (BET) specific
Downloaded by [University of Bath] at 05:57 09 October 2014

surface area and Fourier-transformed infrared analyses. Characteristic peaks attributed to copper were not found in XRD
patterns even at high loadings, but based on EDX results, the existence of copper particles was confirmed. It means that
sonochemical synthesis method even at high loadings produced small copper particles with low crystallinity and excellent
dispersion over the CeO2 –ZrO2 composite. FESEM micrographs indicated just slight enhancement in particle size at high
loadings of Cu. Blank CWAO experiments illustrated low conversion of phenol using bare CeO2 –ZrO2 support. Although
some agglomeration of particles was found at high loadings of copper but owning to the fact that almost all ZrO2 particles
incorporated into the CeO2 lattice at high contents of Cu, catalyst activity not only did not decrease but also the phenol
conversion reached to the higher values. The optimal catalyst loading for phenol degradation was found to be 9 g/l. Complete
conversion of phenol was achieved using CuO/CeO2 –ZrO2 in 9 g/l catalyst loading with initial phenol concentration of
1000 ppm after 3 h of reaction.
Keywords: wet air oxidation; phenol; copper; CeO2 –ZrO2 ; sonochemistry; nanocatalyst

1. Introduction and odour even at concentrations below 0.001 mg/l.[13]


Waste water treatment typically includes a combination of Heterogeneous catalysts presenting high activity and stabil-
methods classified as physical, chemical and biological. ity in WAO have been investigated over the years [14–17]
Biological treatment is not suitable for toxic compounds, since they can be easily removed by filtration from the
needs dilute waste waters and produces sludge with dis- treated solution.[18,19] Among WAO catalysts, transition
posal issues.[1] Nowadays, chemical methods like wet air metal oxide catalysts due to lower cost compared with
oxidation (WAO) that totally converts organic pollutants noble metals are widely studied as an alternative in the
to CO2 , N2 and H2 O emerge and find promising appli- WAO even if they show rather lower activity.[15,20–22]
cations for the treatment of concentrated toxic effluents To improve the activity of these catalysts, some efficient
of industrial processes.[2–7] The degree of oxidation is supports like CeO2 and TiO2 have been considered to
mainly a function of pollutant stability, reaction temper- facilitate the oxygen transfer from the dissolved phase to
ature, oxygen partial pressure and residence time.[8–11] the active sites.[23] CeO2 –ZrO2 composite support with
Higher temperatures and pressures in which the degree of high oxygen mobility is widely applied in the removal of
oxidation is noticeable bring extra operational costs. There- organic compounds from wastewaters.[24–28] The addition
fore, an alternative to reduce the costs is the use of suitable of ZrO2 to CeO2 can improve its oxygen storage capacity,
catalysts able to promote the WAO under milder operating redox properties, thermal resistance and catalytic activity
conditions and shorter residence times. Many wastewaters at low temperatures.[29] Copper oxides that are one of
originating from chemical, pharmaceutical and petrochem- the most commonly used transition metal catalysts also
ical industries are phenol contaminated,[12] conferring a have good activity in WAO.[30–32] In the work of Gulin,
heavy burden to the environment. Phenol and its deriva- CuO(10 wt.%)/CeO2 catalyst was applied for the removal
tives are known to be detrimental to human health and of aniline from wastewater.[11] This catalyst seemed to be
aquatic life, giving water a particularly disagreeable taste active having an aniline removal of 45.7%. Researchers via

∗ Corresponding author: Email: haghighi@sut.ac.ir; web: http://rcrc.sut.ac.ir

© 2013 Taylor & Francis


Environmental Technology 1141

increasing the transition metal loading attempt to make up co-precipitation and ultrasound-assisted method is shown
lower activity of them compared with noble metals. Even in the figure (Supplementary material).
this high loading of metal does not bring huge extra costs The mixed oxide support CeO2 –ZrO2 with Ce/Zr
because of low cost of transition metals. Kim et al. [31] molar ratio of 3:1 used as a support was prepared via
investigated the effect of copper loading (1–25%) and found co-precipitation method. Appropriate amounts of nitrate
that chemical states of copper in the CuOx /Al2 O3 catalysts salts (cerium nitrate: Ce(NO3 )3 ·6H2 O and zirconyl nitrate:
varying with copper loading: the highly dispersed Cu2+ ZrO(NO3 )2 ·2H2 O) were dissolved in distilled water. The
cluster for 5 wt.% and 7 wt.% converted to bulk CuO for precipitate of Ce(OH)3 -Zr(OH)4 was obtained by adding
10–25 wt.%. They showed that the optimum copper load- aqueous ammonia (28%) drop wise into a mixed aqueous
ing was 7 wt.% and at higher contents of copper, dispersion solution at room temperature with stirring until the pH of the
of active phase declined. Although increasing the metal mother liquor reached about 7.0. The obtained precipitate
content results in more activity of the catalyst in phenol was filtered and washed with distilled water, and then dried
degradation but at high loadings, agglomeration of met- at 110◦ C overnight. Finally, ceria–zirconia mixed oxide was
als and in other words, reduction of dispersion results in a obtained by calcination in air flow at 450◦ C for 6 h.
decline in activity. In the second stage, transition metal (Cu) was impreg-
According to the direct effect of the synthesis method on nated on CeO2 –ZrO2 by different loadings of active phase
the structure and hence the activity of the catalyst, the sono- (5, 10, 15 and 20 wt.%). The synthesized nanocatalysts are
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chemistry method is proposed as a suitable way for settling designated as C0CZ, C5CZ, C10CZ, C15CZ and C20CZ
metallic nanoparticles with high dispersion over different with Cu-loadings of 0, 5, 10, 15 and 20 wt.%, respectively.
supports without damaging the structure.[33] To our knowl- These nanocatalysts were prepared by the sonochemistry
edge, little work has been performed to find a method to method using an aqueous solution of CuCl2 ·6H2 O and the
synthesize a transition metal catalyst that even at high load- prepared CeO2 –ZrO2 support. Sonication was carried out
ings of active phase can degrade phenol extensively. There- on a SONOPULS HD 3200. The slurry irradiated with
fore, in this study CuO/CeO2 –ZrO2 catalyst with different a high-intensity ultrasonic employing a direct immersion
loadings of copper (0–20 wt.%) was synthesized by sono- titanium horn of 1 cm2 (20 kHz, power output 90 W/cm2 )
chemistry method and its structure and activity in catalytic which was inserted 1 cm below the solution, under a flow of
wet air oxidation (CWAO) of phenol were investigated. The argon for 45 min. The sonication flask was fixed in a water
Brunauer-Emmett-Teller (BET) specific surface area, X-ray bath at room temperature (20 − 25◦ C) during the reaction,
diffraction (XRD), Fourier-transformed infrared (FTIR), whereas the temperature inside the sonication flask was
field emission scanning electron microscopy (FESEM) and around 70 − 80◦ C. Then, the mixture was dried at 110◦ C
energy dispersive X-ray analysis (EDX) were adopted to for 12 h. After drying, the precipitate was calcined in air at
characterize the CuO/CeO2 –ZrO2 nanocatalyst and the the temperature of 500◦ C for 5 h.
phenol concentration of each sample was determined using
UV–Vis. detector.
2.3. Characterizations
The crystal structures of nanocatalyst were confirmed by
2. Materials and methods means of a diffractometer SIENENF B5000: Advance-D8
2.1. Materials using Cu-Kα radiation. Intensities were obtained in the 2θ
range between 20◦ and 90◦ with a scanning speed of 0.04◦
All the chemicals used in this study were obtained from
per second. The average crystallite size of nanocatalyst was
the companies of repute. The following chemicals were
estimated using the Debye–Scherrer equation:
employed for the preparation of nanocatalysts: cerium
nitrate (Ce(NO3 )3 ·6H2 O; 98.5 wt.%; Merck), zirconium 0.90λ
nitrate (ZrO(NO3 )2 ·6H2 O; 99 wt.%; Aldrich), as a precur- D= (1)
β cos θ
sor in the synthesis of the nanocatalyst support; copper
chloride (CuCl2 ·2H2 O; 99 wt.%; Merck), as a precursor where D is the crystallite size (nm), λ is the wavelength
using in active phase, ammonia (NH3 ; 33 wt.%; Merck) (λ = 0.154056 nm), β is the corrected full width at half
as a precipitant. Phenol from Merck Company was used maximum (radian) and θ is the Bragg angle (radian).
as a representative of organic pollutants for the investiga- The samples were characterized at acceleration voltage of
tion of nanocatalysts activity. All the reagents were used as 15 kV. Morphology and particle size of the nanostructure
received and were not purified further. catalysts were observed by FESEM (HITACHI S-4160)
analyser. EDX was carried out by VEGA\\ TESCAN,
BSE DETECTOR. The BET surface area was determined
2.2. Preparation and procedures using a CHEMBET-3000 (Quantachorom) apparatus from
The schematic flow chart for the preparation steps adsorption of nitrogen at relative pressure between 0.05 and
of CuO/CeO2 –ZrO2 nanocatalysts synthesized via 0.3. FTIR technique was used at Fourier transform-infrared
1142 M. Parvas et al.

spectrophotometer (Unicam 4600) to identify the surface


functional groups on the nanocatalysts. The samples were
characterized at wavelength between 4000 and 400 cm−1 .

2.4. Oxidation procedure


The oxidation experiments were carried out at atmospheric
pressure of O2 in a 200 ml autoclave equipped with a mag-
netically driven impeller. The cylinder reactor made of
SS-316 stainless steel was equipped with a teflon liner to
prevent severe corrosion problems. A thermal sensor and
external heating element are also provided in the reactor for
temperature control with an accuracy of ±1◦ C. Typically,
in an oxidation run, 100 ml of aqueous solution, containing
the pollutant (1000 g/l of phenol) and the desired amount
of nanocatalyst powder, was loaded inside the cold reactor.
After 5-min flushing with O2 , the reactor was heated to the
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reaction temperature. After it was sealed, the reactor was


rapidly heated to the desired temperature. Initial O2 pres-
sure was 1 atm. The operating temperature was chosen to be
160◦ C. The mixer was set at 800 rpm to minimize the inter-
facial mass resistance between the gas and liquid phases
and to ensure uniform temperature and concentration pro-
files in the liquid phase. The nanocatalyst loading in reactor
(g/l) and active phase loading on support (%) were varied
over wide experimental intervals. Once the set temperature
Figure 1. XRD patterns of CuO/CeO2 –ZrO2 nanocatalysts with
was achieved, the time of reaction was initialized and was different Cu loadings: (a) C0CZ: 0 wt.%, (b) C5CZ: 5 wt.%, (c)
defined as the start time (t = 0). Each run lasted for 3 h. C10CZ: 10 wt.%, (d) C15CZ: 15 wt.% and (e) C20CZ: 20 wt.%.
At the end of the reaction, liquid samples were withdrawn,
rapidly cooled, centrifuged to remove any catalyst particle
in the liquid samples and analysed. The phenol concentra-
tion of each sample was determined using UV–Vis. detector. Scherrer equation. The crystallite size of the CeO2 remains
The UV–Vis. detector was used with a 272 nm wavelength. constant up to 10 wt.% of Cu (C10CZ) and increased for the
The conversion of phenol (%) was calculated according to samples C15CZ and C20CZ. The ZrO2 support was poorly
the following equation: crystallized, which implied that ZrO2 was incorporated into
the CeO2 lattice. The diffraction lines of synthesized ceria
[PhOH]i − [PhOH]t and zirconia are typical of the cubic and tetragonal crystal
Phenol degradation (%) = × 100,
[PhOH]i structure, respectively.
(2) The CuO/CeO2 –ZrO2 nanocatalysts had the same pat-
where [PhOHi ] and [PhOH]t are the initial and the instan- terns as the pure CeO2 –ZrO2 support, and no diffraction
taneous concentration of phenol (mol/l), respectively. peak characteristic to copper even at high loadings could
be observed on the XRD patterns. Actually, the existence
3. Results and discussions of copper has been confirmed according to the following
EDX dot mapping analysis, and these observations sug-
3.1. Nanocatalysts characterizations
gest that copper was either in an amorphous form or was
3.1.1. XRD analysis too small (and hence well dispersed) to be detected by the
The XRD patterns of synthesized samples with copper load- XRD technique. The sonochemical synthesis of a volatile
ings of 0, 5, 10, 15 and 20 wt.% over CeO2 –ZrO2 are precursor (Cu·Cl2 in this case) occurs in cavity region in
illustrated in Figure 1(a), (b), (c), (d), and (e), respectively. which the cooling rate is high. Therefore, the crystallinity
As shown in the figure, the XRD analysis demonstrates of metal oxide formulated from this precursor will be low.
the formation of CeO2 as indicated by the diffraction Careful examination indicates that the shoulder attributed
peak at 2θ = 28.8, 33.2, 47.7, 56.6, 59.4, 69.8, 77.1, 79.5 to ZrO2 has been disappeared at high loadings of copper
and 88.9 corresponding to the planes of CeO2 (JCPDS: that means almost all ZrO2 incorporated in the CeO2 lattice
01-075-0076). As shown in Table 1, the average crystallite at higher copper content. It seems sonochemistry at higher
size of CeO2 in prepared support was 10.4 nm, calculated contents of copper conduct more ZrO2 particles into the
from the X-ray line broadening technique employing the CeO2 network to create more space for copper particles.
Environmental Technology 1143

Table 1. Structural properties of CeO2 –ZrO2 support and CuO/CeO2 –ZrO2 nanocatalysts synthe-
sized via co-precipitation and ultrasound-assisted methods.

Crystallite sizea (nm) Crystallite phase


Catalyst/support Cu (wt.%) CuO CeO2 ZrO2 CuOb CeOc2 ZrOd2

C0CZ 0 – 10.4 – Monoclinic Cubic Tetragonal


C5CZ 5 – 10.4 – Monoclinic Cubic Tetragonal
C10CZ 10 – 10.4 – Monoclinic Cubic Tetragonal
C15CZ 15 – 13 – Monoclinic Cubic Tetragonal
C20CZ 20 – 14.9 – Monoclinic Cubic Tetragonal
a Crystallite size estimated by Scherre’s equation.
b Reference code (JCPDS): 01-080-1268.
c Reference code (JCPDS): 01-075-0076.
d Reference code (JCPDS): 00-024-1164.

3.1.2. FESEM analysis observed in C20CZ nanocatalyst. Low vapour pressure of


One of the aspects that significantly affect the catalytic Cu·Cl2 leads to collapse of cavity at high temperatures,
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activity of ceria is the size of nanocatalyst particles.[34,35] which due to enhanced nucleation rate produces small and
Figure 2(a), (b), (c), (d) and (e) illustrate FESEM micro- dispersed particles with uniform morphology.
graphs and particle size histogram of the nanocatalysts with
different loadings of copper: 0, 5, 10, 15 and 20 wt.%, 3.1.3. EDX dot mapping
respectively. Almost all micrographs show uniform mor- The EDX dot mapping of the CuO/CeO2 –ZrO2 nanocata-
phology. Bare CeO2 –ZrO2 support had minimum size of lysts with different loadings of copper (0, 5 and 20 wt.%) is
20.9 nm and maximum particle size of 77.7 nm, whereas illustrated in Figure 3. All of the elements used in the syn-
the average particle size was 30.7 nm. While bare CeO2 – thetic procedure can be observed in the EDX spectra. This
ZrO2 support had a uniform morphology, introduction of analysis shows that the Cu, Ce and Zr are highly uniform dis-
5 wt.% copper makes some irregularity in the structure. The persed in the attributed nanocatalysts. Applying ultrasound
average size of particles in C5CZ nanocatalyst increased to to the starting solution, homogeneous nucleation occurs and
39.8 nm with minimum and maximum size of 25.2 nm and is followed by the growth of the particles and subsequent
188.9 nm respectively. Obvious agglomeration of particles aggregation. But in the presence of a support, microjets
can be observed in the C5CZ nanocatalyst. With increas- produced from collapse of the bubbles near the solid sur-
ing the copper content, the results have highlighted the face will drive the formed nucleus in solution to the surface
general progressive covering of active phase in nanocata- of the solid support and immobilize them before they are
lysts. The FESEM micrographs of the C10CZ (Figure 2(c)) severely aggregated in solution. Therefore, sonochemical
indicate that the CuO/CeO2 –ZrO2 nanocatalyst particles method provides better dispersion of copper species over
were tiny and spherical which this can be related to high the support.
nucleation rate when sonication is applied at this concentra- No sintering or particle growth was observed in the cop-
tion. C10CZ nanocatalyst has a minimum size of 25.4 nm per particles even at high loadings, which is completely
and maximum particle size of 118.3 nm with the average consistent with the XRD and FESEM results. It can be stated
size of 42.7 nm. Moreover, it can be seen that the synthe- that dispersion of copper is relatively better for high load-
sized particles in C10CZ nanocatalyst have narrow particle ings of copper (C20CZ) rather than low loadings (C5CZ)
size distribution compared with C5CZ nanocatalyst. C15CZ in good agreement with particle size histograms of related
nanocatalyst had a very similar morphology to C10CZ nanocatalysts. Although at high concentrated solutions of
nanocatalyst. It has a minimum size of 26.4 nm and max- precursor, agglomeration of particles is more likely but
imum particle size of 119.3 nm with the average size of applied power of the ultrasound in present work is high
46.3 nm. C20CZ nanocatalyst exhibited rather non-uniform enough to control the dispersion. Therefore, no severe
morphology. Some agglomeration of particles was found agglomeration or particle growth has been observed in
and the size of particles grew to a average size of 52.9 nm. C20CZ nanocatalyst. High dispersion of copper particles
The minimum size of particles was 36.8 nm and maximum on the CeO2 –ZrO2 support can have a direct effect on the
was 137.2 nm. It was expected that at high loadings of cop- nanocatalyst activity in phenol removal.
per (20 wt.%) bigger particles with drastic agglomeration of
particles was observed but owe to sonochemistry method,
high dispersion of particles prevents sever agglomeration of 3.1.4. BET analysis
particles. Due to this fact, rather uniform and low agglom- Surface area is one of the important features that highly
erated morphology even at high loadings of copper was influence the nanocatalyst activity. The specific surface area
1144 M. Parvas et al.
60 55.9
Min: 20.9 nm (a) C0 CZ: Cu( 0 wt.%)/CeO 2 - ZrO 2
50 Max: 77.7 nm
Average = 30.7 nm
Particles < 100 nm: 100 %

Frequency (%)
40
Standard deviation: 8.2
30 28.0

20 15.4

10
0.0 0.0 0.0 0.0 0.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0 300 nm
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)
60
Min: 25.2 nm (b) C 5 CZ: Cu( 5 wt.%)/CeO 2 - ZrO 2
50
Max: 188.9 nm
Average = 39.8 nm
Frequency (%)

40 36.6 Particles < 100 nm: 97.4 %


Standard deviation: 20.8
30 26.2
23.0

20
10.5
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10
0.0 0.0 0.0 1.0 0.0 0.0 0.0 0.0 2.1 0.0 0.0 0.0 0.0 0.0 0.5 0.0
0 300 nm
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)
60
Min: 25.4 nm (c) C 10 CZ: Cu( 10 wt.%)/CeO 2 - ZrO 2
50 Max: 118.3 nm
Average = 42.7 nm
Particles < 100 nm: 98.2 %
Frequency (%)

40
30.1
Standard deviation: 15.5
30 25.3
22.9

20 18.1

10
0.0 0.0 0.0 1.2 0.6 0.0 0.6 1.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0 300 nm
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)
60
Min: 26.4 nm (d) C15CZ: Cu(15 wt.%)/CeO2-ZrO2
50 Max: 119.3 nm
Average = 46.3 nm
Particles < 100 nm: 97.5 %
Frequency (%)

40
31.4 Standard deviation: 16.5
30 26.4
24.8

20
12.4
10
1.7 0.8 1.7
0.0 0.0 0.0 0.0 0.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 300 nm
0
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)

60
Min: 36.8 nm (e) C20CZ: Cu(20 wt.%)/CeO2-ZrO2

50 Max: 137.2 nm
Average = 52.9 nm
40 36.6 38.0 Particles < 100 nm: 95.7%
Frequency (%)

Standard deviation: 18.8


30

20 16.9

10
2.8 1.4 2.8
0.0 1.4 0.0 0.0
0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
300 nm
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)

Figure 2. FESEM analysis and particle size histogram of CuO/CeO2 –ZrO2 nanocatalysts with different Cu loadings (a) C0CZ: 0 wt.%,
(b) C5CZ: 5 wt.%, (c) C10CZ: 10 wt.%, (d) C15CZ: 15 wt.% and (e) C20CZ: 20 wt.%.
Environmental Technology 1145
Ce Zr
(a) C0CZ

cps 1.0µm 1.0µm

SEM O

1.0µm

1.0µm 1.0µm
0 2 4 6 8 10 12 14 16 18 20
keV
Ce Zr
(b) C5CZ
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cps

1.0µm 1.0µm

Cu O

1.0µm

1.0µm 1.0µm
0 2 4 6 8 10 12 14 16 18 20
keV
Ce Zr
(c) C20CZ
cps

1.0µm 1.0µm

Cu O

1.0µm

1.0µm 1.0µm
0 2 4 6 8 10 12 14 16 18 20
keV
Figure 3. EDX dot mapping analysis of CuO/CeO2 –ZrO2 nanocatalysts with different Cu loadings: (a) C0CZ: 0 wt.%, (b) C5CZ: 5 wt.%
and (c) C20CZ: 20 wt.%.

of the CeO2 –ZrO2 support was 62.7 m2 /g. This surface morphology. Low surface area observed in C20CZ nanocat-
area is comparable to those reported by Biswas and Kun- alyst is attributed to some agglomerations and also to high
zru [36] and Liang et al. [37] for ceria–zirconia. The loading of copper that blocks the support pores.
amount of surface area for nanocatalysts with copper 5,
10, 15 and 20 wt.% has been 13.9, 32.1, 28.6 and 19.4,
respectively. After 5% of copper introduction (C5CZ), a 3.1.5. FTIR analysis
significant decrease in BET value is observed, due to pore Figure 4 shows the recorded FTIR patterns of CeO2 –ZrO2
blocking by big agglomerated metals according to FESEM. support and CuO/CeO2 –ZrO2 nanocatalysts with different
The reduction in surface area from 5 to 10 wt.% is not loadings of transition metal. The nanocatalysts displayed
so much. The surface area of C10CZ and C15CZ is very infrared absorption bands at 415, 1400 and 1620 cm−1 . The
close, in good agreement with FESEM and particle size characteristic peaks were assigned as follows: the bands at
histograms of these two nanocatalysts that indicated similar 1400 cm−1 are the stretching vibration absorption spectra of
1146 M. Parvas et al.

1400
1620

460
415
nanocatalyst in phenol conversion. To evaluate the effect
(a) C0CZ: CeO2-ZrO2 of bare support, reaction experiment was carried out with-
(b) C5CZi: Cu(5%)/CeO2-ZrO2
(c) C10CZ: Cu(10%)/CeO2-ZrO2
out metal for 3 h under phenol concentration of 1000 mg/l
(d) C15CZ: Cu(15%)/CeO2-ZrO2
(a) and nanocatalyst loading of 4.0 g/l. Blank experiments with
(e) C20CZ: Cu(20%)/CeO2-ZrO2
CeO2 –ZrO2 proved that the support was not very active in
the oxidation of phenol at 160◦ C. Phenol conversion stabi-
(b)
lized around 11.4 wt.% in blank experiments. Four different
Transmittance (a.u.)

CeO2 –ZrO2 supported copper nanocatalysts, containing 5,


10, 15 and 20 wt.%, were loaded. The active phase dis-
(c) persion on the support might vary as a function of the
active phase loading and the catalytic performances might
be consequently affected. The nanocatalyst loading is an
(d)
important parameter affecting the CWAO initial reaction
rate and phenol destruction. The increase in metal load-
(e) ing means the increase in the nanocatalyst active sites. It
can be seen that the doping of Cu species on the CeO2 –
ZrO2 improved catalytic activity in WAO of phenol. The
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4000 3500 3000 2500 2000 1500 1000 500


degradation increased from 42.1%, 48.3%, 51.0% to 56.8%
Wavenumber (cm–1) after 180 min reaction when the Cu loading changed from
Figure 4. FTIR spectrum of CuO/CeO2 –ZrO2 nanocatalysts
5, 10, 15 to 20 wt.%, respectively. Reduction in nanocat-
with different Cu loadings: (a) C0CZ: 0 wt.%, (b) C5CZ: 5 wt.%, alyst activity was expected at 20 wt.% copper, because of
(c) C10CZ: 10 wt.%, (d) C15CZ: 15,wt.% and (e) C20CZ: relatively weak morphology, but surprisingly highest activ-
20 wt.%. ity was observed for this nanocatalyst. The reason for this
observation will be explained in Section 3.3 in detail.
H–O. The band at 1625 cm−1 is assigned to the deformation
vibration mode of the adsorbed water.[38,39] No peak of
chloride precursor has ever appeared in the pattern, which 3.2.2. Effect of catalyst loading on catalytic performance
shows that chloride precursor was completely removed by of synthesized nanocatalysts
repeatedly washing with water. Surprisingly, no peak at Figure 5(b) shows the effect of nanocatalyst loading on
3450 cm−1 was found indicative of hydrogen-bonded O–H catalytic performance of synthesized nanocatalysts. The
species. efficiency of WAO of phenol increased with nanocata-
The peaks at 415 cm−1 corresponding to the metal– lyst loading from 1.0 to 9.0 g/l. The phenol was com-
oxygen–metal bond (M–OM).[38] This band can also be pletely removed after 180 min reaction in the presence of
related to the stretching vibration absorption spectrum of Cu nanocatalyst with 9.0 g/l of nanocatalyst loading but
Ce(Zr)-O. Since this peak changes with increasing Cu decreased noticeably when the loading was increased to
content and according to XRD, copper has no crystalline 10.0 g/l. Higher nanocatalyst loadings correspond to higher
structure; therefore, attribution of this peak to Ce(Zr)-O active sites and it is expected to increase the removal of
is more likely. This peak got sharper with increasing Cu phenol; however, an optimum phenol removal at 9.0 g/l
content that reveals more crystalline structure at high Cu of nanocatalyst loading exists. Therefore, increasing the
loadings. This observation is exactly consistent with XRD nanocatalyst loading not necessarily increases the phenol
results that shows at high loadings of copper, CeO2 got removal. In fact, higher nanocatalyst loading may cause
higher crystalline structure. mass transfer limitations and on the other hand some of
nanocatalysts may not incorporate in the reaction.
3.2. Catalytic performance of synthesized
nanocatalysts for oxidation of phenol
3.3. Reaction mechanism of phenol oxidation over
As the ultimate part of this work, the activities of different
synthesized nanocatalysts
copper nanocatalysts were compared. The effect of active
metal content and nanocatalyst loading on phenol removal In the reaction occurring via heterogeneous catalysis, the
was investigated. primary step to be considered is the adsorption of both
the reactants and molecular oxygen.[40] In their research,
Balcaen et al. [41] concluded that the existence of copper
3.2.1. Effect of Cu-loading on catalytic performance of oxide on ceria increases active surface lattice O species.
synthesized nanocatalysts The increase in active surface lattice O species leads to the
Figure 5(a) indicates the effect of different loadings of active increase in phenol conversion. The phenol uses the exist-
components on catalytic performance of CuO/CeO2 –ZrO2 ing lattice O species in ceria and copper oxide and creates
Environmental Technology 1147

(a) 70 O2 H2O
(8)
Catalyst: Cu/CeO2-ZeO2 C6H5OH CO2
Ce/Zr ratio = 3 (mol/mol) (5) (7)
60 Catalyst/Waste water ratio = 4 g/l 56.8 (1)
OL,s
Phenol concentration = 1000 ppm Oads (3)
51.0
50 48.3
Phenol conversion (%)

H2O
42.1 (4) CuO or (2)
CO2
40 (6) CeO2
OL,b

30
Support: CeO2 -ZrO2

20
11.4
10

C0CZ C10CZ C20CZ 200nm


0 1.0µm 500nm
0 5 10 15 20
Cu Content (%)
Figure 6. Simplified reaction pathway for CWAO of phenol over
(b) Catalyst: Cu(5 wt.%)/CeO2-ZeO2
CuO/CeO2 –ZrO2 nanocatalysts.
100.0
100 Ce/Zr ratio = 3 (mol/mol)
Phenol concentration = 1000 ppm
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82.9 82.0
80
8. Oxidation of phenol by weakly adsorbed oxygen
Phenol conversion (%)

species, Oads to CO2 .


61.6
60
52.1 54.3
The role of zirconia when incorporated in ceria is to facil-
42.1
40 itate the reduction of Ce4+ to Ce3+ and to preserve the
oxygen vacancies that are the source of oxygen storage
20
capacity in ceria-based nanocatalyst supports.[42] With
increasing the copper content although the active sites
increases but agglomeration of particles results in reduc-
0
4 5 6 7 8 9 10 tion in activity. But as shown in Figure 5 the highest activity
Catalyst/wastewater ratio (g/l) has been observed for nanocatalyst with 20 wt.% copper. As
Figure 5. Effect of different Cu loadings (a) and effect of cat- mentioned in Section 3.1.1, at high loadings of copper more
alyst loading (b) on catalytic performance of CuO/CeO2 –ZrO2 ZrO2 migrates to CeO2 lattice so that ZrO2 shoulder cannot
nanocatalyst in phenol degradation. be detected any more at 15% and 20 wt.% copper. It causes
more oxygen transfer for this nanocatalyst via facilitating
the reduction of Ce4+ to Ce3+ . Therefore, even at high load-
vacancies in these metal oxides. These vacancies are replen-
ings of copper that agglomeration and surface reduction has
ished either by adsorption of gas phase O2 , via surface
been occurred, the maximum activity for the nanocatalyst
diffusion of oxygen adsorbed on CuO and CeO2 , or via
was observed.
diffusion of oxygen from the bulk lattice. The formation of
The mechanism of reaction associates with adsorption
weakly adsorbed oxygen species is also attributed to the
and desorption of the produced molecules and intermediate
interaction of O2 with CuO and CeO2 .[41] Ceria and cop-
materials during the reaction on the nanocatalyst surface.
per oxide adsorb and desorb oxygen within a redox cycle
The various mechanisms presented by the researchers [43–
(Ce4+ /Ce3+ for ceria and Cu2+ /Cu1+ for copper oxide).
45] are an evidence of the claim. The formed intermediate
The phenol adsorbs and oxides on ceria and copper oxide.
materials during the reaction have been partially unstable
Figure 6 illustrates a scheme of different steps of phenol
and are converted to materials of lower and lighter molecule
oxidation:
species (less numbers of carbons) in reaction conditions.
Phenol oxidation starts by a hydroxylation of the
1. Oxidation of phenol by surface lattice oxygen molecule leading to hydroquinone or catechol.[43] Con-
species, OL,s to CO2 and H2 O. tinuously, these compounds are converted to acids of low
2. Spillover of CO2 from CuO and CeO2 and to CeO2 – molecular weight, including formic acid, oxalic acid, maleic
ZrO2 . acid and so on. At final stages, some of the reactants are
3. Desorption of CO2 from CeO2 –ZrO2 . converted to acetic acid, which is a part of the products
4. Diffusion of bulk lattice oxygen, OL,b to the surface. hardly converted to carbon dioxide and water. As acetic
5. Production of Oads species by dissociative adsorption acid is refractory to oxidation, the decomposition of this
of gas phase O2 . carboxylic acid is one of the rate-determining steps of the
6. Replenishment of OL,b species from Oads species. wet oxidation of various organic compounds.[43] Besides
7. Associative desorption of Oads species. the role of copper in initial phenol oxidation, another role
1148 M. Parvas et al.

of copper may be the enhancement of the rate of oxidation [6] Collado S, Laca A, Diaz M. Decision criteria for the selec-
of small organic compounds that are resistant and not easily tion of wet oxidation and conventional biological treatment.
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[7] Kim K-H, Ihm S-K. Heterogeneous catalytic wet air oxida-
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• Although at high loadings of copper some agglom- Crystal Violet. Appl Catal B Environ. 2012; 125:166–171.
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Cu(20 wt.%)/CeO2 –ZrO2 (incorporation of all ZrO2 of naphthol. Appl Surf Sci. 2012; 258:9096–9102.
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The authors gratefully acknowledge Sahand University of Tech-
oxidation technology. Arab J Chem. in press.
nology for the financial support of the project as well as Tabriz
[20] Zhou S, Qian Z, Sun T, Xu J, Xia C. Catalytic wet peroxide
Refinery Company and Iran Nanotechnology Initiative Council
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