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To cite this article: Mohsen Parvas, Mohammad Haghighi & Somaiyeh Allahyari (2014) Degradation of phenol via wet-air
oxidation over CuO/CeO2–ZrO2 nanocatalyst synthesized employing ultrasound energy: physicochemical characterization and
catalytic performance, Environmental Technology, 35:9, 1140-1149, DOI: 10.1080/09593330.2013.863952
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Environmental Technology, 2014
Vol. 35, No. 9, 1140–1149, http://dx.doi.org/10.1080/09593330.2013.863952
Degradation of phenol via wet-air oxidation over CuO/CeO2 –ZrO2 nanocatalyst synthesized
employing ultrasound energy: physicochemical characterization and catalytic performance
Mohsen Parvasa,b , Mohammad Haghighia,b∗ and Somaiyeh Allahyaria,b
a Chemical Engineering Faculty, Sahand University of Technology, PO Box 51335-1996, Sahand New Town, Tabriz, Iran;
b Reactorand Catalysis Research Center (RCRC), Sahand University of Technology, PO Box 51335-1996,
Sahand New Town, Tabriz, Iran
(Received 30 April 2013; accepted 30 October 2013 )
Catalytic wet air oxidation (CWAO) of phenol was carried out under atmospheric pressure of oxygen at 160◦ C in a stirred
batch reactor over copper catalysts supported by CeO2 –ZrO2 . The copper with different loadings were impregnated over
the composite support by a sonication process. The catalysts were characterized by X-ray diffraction (XRD), field emission
scanning electron microscopy (FESEM), energy dispersive X-ray analysis (EDX), Brunauer-Emmett-Teller (BET) specific
Downloaded by [University of Bath] at 05:57 09 October 2014
surface area and Fourier-transformed infrared analyses. Characteristic peaks attributed to copper were not found in XRD
patterns even at high loadings, but based on EDX results, the existence of copper particles was confirmed. It means that
sonochemical synthesis method even at high loadings produced small copper particles with low crystallinity and excellent
dispersion over the CeO2 –ZrO2 composite. FESEM micrographs indicated just slight enhancement in particle size at high
loadings of Cu. Blank CWAO experiments illustrated low conversion of phenol using bare CeO2 –ZrO2 support. Although
some agglomeration of particles was found at high loadings of copper but owning to the fact that almost all ZrO2 particles
incorporated into the CeO2 lattice at high contents of Cu, catalyst activity not only did not decrease but also the phenol
conversion reached to the higher values. The optimal catalyst loading for phenol degradation was found to be 9 g/l. Complete
conversion of phenol was achieved using CuO/CeO2 –ZrO2 in 9 g/l catalyst loading with initial phenol concentration of
1000 ppm after 3 h of reaction.
Keywords: wet air oxidation; phenol; copper; CeO2 –ZrO2 ; sonochemistry; nanocatalyst
increasing the transition metal loading attempt to make up co-precipitation and ultrasound-assisted method is shown
lower activity of them compared with noble metals. Even in the figure (Supplementary material).
this high loading of metal does not bring huge extra costs The mixed oxide support CeO2 –ZrO2 with Ce/Zr
because of low cost of transition metals. Kim et al. [31] molar ratio of 3:1 used as a support was prepared via
investigated the effect of copper loading (1–25%) and found co-precipitation method. Appropriate amounts of nitrate
that chemical states of copper in the CuOx /Al2 O3 catalysts salts (cerium nitrate: Ce(NO3 )3 ·6H2 O and zirconyl nitrate:
varying with copper loading: the highly dispersed Cu2+ ZrO(NO3 )2 ·2H2 O) were dissolved in distilled water. The
cluster for 5 wt.% and 7 wt.% converted to bulk CuO for precipitate of Ce(OH)3 -Zr(OH)4 was obtained by adding
10–25 wt.%. They showed that the optimum copper load- aqueous ammonia (28%) drop wise into a mixed aqueous
ing was 7 wt.% and at higher contents of copper, dispersion solution at room temperature with stirring until the pH of the
of active phase declined. Although increasing the metal mother liquor reached about 7.0. The obtained precipitate
content results in more activity of the catalyst in phenol was filtered and washed with distilled water, and then dried
degradation but at high loadings, agglomeration of met- at 110◦ C overnight. Finally, ceria–zirconia mixed oxide was
als and in other words, reduction of dispersion results in a obtained by calcination in air flow at 450◦ C for 6 h.
decline in activity. In the second stage, transition metal (Cu) was impreg-
According to the direct effect of the synthesis method on nated on CeO2 –ZrO2 by different loadings of active phase
the structure and hence the activity of the catalyst, the sono- (5, 10, 15 and 20 wt.%). The synthesized nanocatalysts are
Downloaded by [University of Bath] at 05:57 09 October 2014
chemistry method is proposed as a suitable way for settling designated as C0CZ, C5CZ, C10CZ, C15CZ and C20CZ
metallic nanoparticles with high dispersion over different with Cu-loadings of 0, 5, 10, 15 and 20 wt.%, respectively.
supports without damaging the structure.[33] To our knowl- These nanocatalysts were prepared by the sonochemistry
edge, little work has been performed to find a method to method using an aqueous solution of CuCl2 ·6H2 O and the
synthesize a transition metal catalyst that even at high load- prepared CeO2 –ZrO2 support. Sonication was carried out
ings of active phase can degrade phenol extensively. There- on a SONOPULS HD 3200. The slurry irradiated with
fore, in this study CuO/CeO2 –ZrO2 catalyst with different a high-intensity ultrasonic employing a direct immersion
loadings of copper (0–20 wt.%) was synthesized by sono- titanium horn of 1 cm2 (20 kHz, power output 90 W/cm2 )
chemistry method and its structure and activity in catalytic which was inserted 1 cm below the solution, under a flow of
wet air oxidation (CWAO) of phenol were investigated. The argon for 45 min. The sonication flask was fixed in a water
Brunauer-Emmett-Teller (BET) specific surface area, X-ray bath at room temperature (20 − 25◦ C) during the reaction,
diffraction (XRD), Fourier-transformed infrared (FTIR), whereas the temperature inside the sonication flask was
field emission scanning electron microscopy (FESEM) and around 70 − 80◦ C. Then, the mixture was dried at 110◦ C
energy dispersive X-ray analysis (EDX) were adopted to for 12 h. After drying, the precipitate was calcined in air at
characterize the CuO/CeO2 –ZrO2 nanocatalyst and the the temperature of 500◦ C for 5 h.
phenol concentration of each sample was determined using
UV–Vis. detector.
2.3. Characterizations
The crystal structures of nanocatalyst were confirmed by
2. Materials and methods means of a diffractometer SIENENF B5000: Advance-D8
2.1. Materials using Cu-Kα radiation. Intensities were obtained in the 2θ
range between 20◦ and 90◦ with a scanning speed of 0.04◦
All the chemicals used in this study were obtained from
per second. The average crystallite size of nanocatalyst was
the companies of repute. The following chemicals were
estimated using the Debye–Scherrer equation:
employed for the preparation of nanocatalysts: cerium
nitrate (Ce(NO3 )3 ·6H2 O; 98.5 wt.%; Merck), zirconium 0.90λ
nitrate (ZrO(NO3 )2 ·6H2 O; 99 wt.%; Aldrich), as a precur- D= (1)
β cos θ
sor in the synthesis of the nanocatalyst support; copper
chloride (CuCl2 ·2H2 O; 99 wt.%; Merck), as a precursor where D is the crystallite size (nm), λ is the wavelength
using in active phase, ammonia (NH3 ; 33 wt.%; Merck) (λ = 0.154056 nm), β is the corrected full width at half
as a precipitant. Phenol from Merck Company was used maximum (radian) and θ is the Bragg angle (radian).
as a representative of organic pollutants for the investiga- The samples were characterized at acceleration voltage of
tion of nanocatalysts activity. All the reagents were used as 15 kV. Morphology and particle size of the nanostructure
received and were not purified further. catalysts were observed by FESEM (HITACHI S-4160)
analyser. EDX was carried out by VEGA\\ TESCAN,
BSE DETECTOR. The BET surface area was determined
2.2. Preparation and procedures using a CHEMBET-3000 (Quantachorom) apparatus from
The schematic flow chart for the preparation steps adsorption of nitrogen at relative pressure between 0.05 and
of CuO/CeO2 –ZrO2 nanocatalysts synthesized via 0.3. FTIR technique was used at Fourier transform-infrared
1142 M. Parvas et al.
Table 1. Structural properties of CeO2 –ZrO2 support and CuO/CeO2 –ZrO2 nanocatalysts synthe-
sized via co-precipitation and ultrasound-assisted methods.
activity of ceria is the size of nanocatalyst particles.[34,35] which due to enhanced nucleation rate produces small and
Figure 2(a), (b), (c), (d) and (e) illustrate FESEM micro- dispersed particles with uniform morphology.
graphs and particle size histogram of the nanocatalysts with
different loadings of copper: 0, 5, 10, 15 and 20 wt.%, 3.1.3. EDX dot mapping
respectively. Almost all micrographs show uniform mor- The EDX dot mapping of the CuO/CeO2 –ZrO2 nanocata-
phology. Bare CeO2 –ZrO2 support had minimum size of lysts with different loadings of copper (0, 5 and 20 wt.%) is
20.9 nm and maximum particle size of 77.7 nm, whereas illustrated in Figure 3. All of the elements used in the syn-
the average particle size was 30.7 nm. While bare CeO2 – thetic procedure can be observed in the EDX spectra. This
ZrO2 support had a uniform morphology, introduction of analysis shows that the Cu, Ce and Zr are highly uniform dis-
5 wt.% copper makes some irregularity in the structure. The persed in the attributed nanocatalysts. Applying ultrasound
average size of particles in C5CZ nanocatalyst increased to to the starting solution, homogeneous nucleation occurs and
39.8 nm with minimum and maximum size of 25.2 nm and is followed by the growth of the particles and subsequent
188.9 nm respectively. Obvious agglomeration of particles aggregation. But in the presence of a support, microjets
can be observed in the C5CZ nanocatalyst. With increas- produced from collapse of the bubbles near the solid sur-
ing the copper content, the results have highlighted the face will drive the formed nucleus in solution to the surface
general progressive covering of active phase in nanocata- of the solid support and immobilize them before they are
lysts. The FESEM micrographs of the C10CZ (Figure 2(c)) severely aggregated in solution. Therefore, sonochemical
indicate that the CuO/CeO2 –ZrO2 nanocatalyst particles method provides better dispersion of copper species over
were tiny and spherical which this can be related to high the support.
nucleation rate when sonication is applied at this concentra- No sintering or particle growth was observed in the cop-
tion. C10CZ nanocatalyst has a minimum size of 25.4 nm per particles even at high loadings, which is completely
and maximum particle size of 118.3 nm with the average consistent with the XRD and FESEM results. It can be stated
size of 42.7 nm. Moreover, it can be seen that the synthe- that dispersion of copper is relatively better for high load-
sized particles in C10CZ nanocatalyst have narrow particle ings of copper (C20CZ) rather than low loadings (C5CZ)
size distribution compared with C5CZ nanocatalyst. C15CZ in good agreement with particle size histograms of related
nanocatalyst had a very similar morphology to C10CZ nanocatalysts. Although at high concentrated solutions of
nanocatalyst. It has a minimum size of 26.4 nm and max- precursor, agglomeration of particles is more likely but
imum particle size of 119.3 nm with the average size of applied power of the ultrasound in present work is high
46.3 nm. C20CZ nanocatalyst exhibited rather non-uniform enough to control the dispersion. Therefore, no severe
morphology. Some agglomeration of particles was found agglomeration or particle growth has been observed in
and the size of particles grew to a average size of 52.9 nm. C20CZ nanocatalyst. High dispersion of copper particles
The minimum size of particles was 36.8 nm and maximum on the CeO2 –ZrO2 support can have a direct effect on the
was 137.2 nm. It was expected that at high loadings of cop- nanocatalyst activity in phenol removal.
per (20 wt.%) bigger particles with drastic agglomeration of
particles was observed but owe to sonochemistry method,
high dispersion of particles prevents sever agglomeration of 3.1.4. BET analysis
particles. Due to this fact, rather uniform and low agglom- Surface area is one of the important features that highly
erated morphology even at high loadings of copper was influence the nanocatalyst activity. The specific surface area
1144 M. Parvas et al.
60 55.9
Min: 20.9 nm (a) C0 CZ: Cu( 0 wt.%)/CeO 2 - ZrO 2
50 Max: 77.7 nm
Average = 30.7 nm
Particles < 100 nm: 100 %
Frequency (%)
40
Standard deviation: 8.2
30 28.0
20 15.4
10
0.0 0.0 0.0 0.0 0.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0 300 nm
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)
60
Min: 25.2 nm (b) C 5 CZ: Cu( 5 wt.%)/CeO 2 - ZrO 2
50
Max: 188.9 nm
Average = 39.8 nm
Frequency (%)
20
10.5
Downloaded by [University of Bath] at 05:57 09 October 2014
10
0.0 0.0 0.0 1.0 0.0 0.0 0.0 0.0 2.1 0.0 0.0 0.0 0.0 0.0 0.5 0.0
0 300 nm
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)
60
Min: 25.4 nm (c) C 10 CZ: Cu( 10 wt.%)/CeO 2 - ZrO 2
50 Max: 118.3 nm
Average = 42.7 nm
Particles < 100 nm: 98.2 %
Frequency (%)
40
30.1
Standard deviation: 15.5
30 25.3
22.9
20 18.1
10
0.0 0.0 0.0 1.2 0.6 0.0 0.6 1.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0 300 nm
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)
60
Min: 26.4 nm (d) C15CZ: Cu(15 wt.%)/CeO2-ZrO2
50 Max: 119.3 nm
Average = 46.3 nm
Particles < 100 nm: 97.5 %
Frequency (%)
40
31.4 Standard deviation: 16.5
30 26.4
24.8
20
12.4
10
1.7 0.8 1.7
0.0 0.0 0.0 0.0 0.8 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 300 nm
0
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)
60
Min: 36.8 nm (e) C20CZ: Cu(20 wt.%)/CeO2-ZrO2
50 Max: 137.2 nm
Average = 52.9 nm
40 36.6 38.0 Particles < 100 nm: 95.7%
Frequency (%)
20 16.9
10
2.8 1.4 2.8
0.0 1.4 0.0 0.0
0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
300 nm
0-10 30-40 60-70 90-100 120-130 150-160 180-190
Particle size (nm)
Figure 2. FESEM analysis and particle size histogram of CuO/CeO2 –ZrO2 nanocatalysts with different Cu loadings (a) C0CZ: 0 wt.%,
(b) C5CZ: 5 wt.%, (c) C10CZ: 10 wt.%, (d) C15CZ: 15 wt.% and (e) C20CZ: 20 wt.%.
Environmental Technology 1145
Ce Zr
(a) C0CZ
SEM O
1.0µm
1.0µm 1.0µm
0 2 4 6 8 10 12 14 16 18 20
keV
Ce Zr
(b) C5CZ
Downloaded by [University of Bath] at 05:57 09 October 2014
cps
1.0µm 1.0µm
Cu O
1.0µm
1.0µm 1.0µm
0 2 4 6 8 10 12 14 16 18 20
keV
Ce Zr
(c) C20CZ
cps
1.0µm 1.0µm
Cu O
1.0µm
1.0µm 1.0µm
0 2 4 6 8 10 12 14 16 18 20
keV
Figure 3. EDX dot mapping analysis of CuO/CeO2 –ZrO2 nanocatalysts with different Cu loadings: (a) C0CZ: 0 wt.%, (b) C5CZ: 5 wt.%
and (c) C20CZ: 20 wt.%.
of the CeO2 –ZrO2 support was 62.7 m2 /g. This surface morphology. Low surface area observed in C20CZ nanocat-
area is comparable to those reported by Biswas and Kun- alyst is attributed to some agglomerations and also to high
zru [36] and Liang et al. [37] for ceria–zirconia. The loading of copper that blocks the support pores.
amount of surface area for nanocatalysts with copper 5,
10, 15 and 20 wt.% has been 13.9, 32.1, 28.6 and 19.4,
respectively. After 5% of copper introduction (C5CZ), a 3.1.5. FTIR analysis
significant decrease in BET value is observed, due to pore Figure 4 shows the recorded FTIR patterns of CeO2 –ZrO2
blocking by big agglomerated metals according to FESEM. support and CuO/CeO2 –ZrO2 nanocatalysts with different
The reduction in surface area from 5 to 10 wt.% is not loadings of transition metal. The nanocatalysts displayed
so much. The surface area of C10CZ and C15CZ is very infrared absorption bands at 415, 1400 and 1620 cm−1 . The
close, in good agreement with FESEM and particle size characteristic peaks were assigned as follows: the bands at
histograms of these two nanocatalysts that indicated similar 1400 cm−1 are the stretching vibration absorption spectra of
1146 M. Parvas et al.
1400
1620
460
415
nanocatalyst in phenol conversion. To evaluate the effect
(a) C0CZ: CeO2-ZrO2 of bare support, reaction experiment was carried out with-
(b) C5CZi: Cu(5%)/CeO2-ZrO2
(c) C10CZ: Cu(10%)/CeO2-ZrO2
out metal for 3 h under phenol concentration of 1000 mg/l
(d) C15CZ: Cu(15%)/CeO2-ZrO2
(a) and nanocatalyst loading of 4.0 g/l. Blank experiments with
(e) C20CZ: Cu(20%)/CeO2-ZrO2
CeO2 –ZrO2 proved that the support was not very active in
the oxidation of phenol at 160◦ C. Phenol conversion stabi-
(b)
lized around 11.4 wt.% in blank experiments. Four different
Transmittance (a.u.)
(a) 70 O2 H2O
(8)
Catalyst: Cu/CeO2-ZeO2 C6H5OH CO2
Ce/Zr ratio = 3 (mol/mol) (5) (7)
60 Catalyst/Waste water ratio = 4 g/l 56.8 (1)
OL,s
Phenol concentration = 1000 ppm Oads (3)
51.0
50 48.3
Phenol conversion (%)
H2O
42.1 (4) CuO or (2)
CO2
40 (6) CeO2
OL,b
30
Support: CeO2 -ZrO2
20
11.4
10
82.9 82.0
80
8. Oxidation of phenol by weakly adsorbed oxygen
Phenol conversion (%)
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