Académique Documents
Professionnel Documents
Culture Documents
1
KEPRI, Plug-in Future
Contents
2
KEPRI, Plug-in Future
3
KEPRI, Plug-in Future
4
KEPRI, Plug-in Future
Boiler outline
SCR
AH EP
5
KEPRI, Plug-in Future
Furnace
Plane view
Height : 41,500
Side view Width : 34,010
Depth : 8,138
Bed Depth : 4,069
Cyclone Height(長) : 26,031
Cyclone Height(短): 16,055
Cyclone Diameter : 6,854
Return leg : 561 + 561
Rear view
Total Wing Wall : 31
Evap. WW : 4
SH WW : 27
Cyclone: 4
Return leg: 4
6
KEPRI, Plug-in Future
8.1m
8.1m
3.5m
Furnace Division Wall
Height : 42m Evaporator
Width : 34m Height : 35m
Depth : 8.1m Depth : 3.5m
2.5m 2.7m Bed Depth : 4.1m Number : 2
42m
35m
Wing Wall Wing Wall
21 Superheater Evaporator
23m
m Height : 21m Height : 23m
Depth : 2.5m Depth : 2.7m
Pitch : 1.1m Pitch : 1.1m
Number : 27 Number : 4
6m
4.1m
7
KEPRI, Plug-in Future
Cyclone arrangement
34m
8.13m
8.06m
1.37m 1.43m
7.45m 7.45m
8
KEPRI, Plug-in Future
1825
12901
2600
1210 16055
2808
30845
4828
R3382
2808
60˚
2704 2600
3224 10401
4100
9
KEPRI, Plug-in Future
Distributor
Fluidized bed
34m
4.1m
Ash Drain
180mm
Φ42.2mm
124.8mm
100mm
124.8mm
ⅹ95 ⅹ95
176mm
ⅹ32 ⅹ31
10
KEPRI, Plug-in Future
40˚ 10401
4100
11
KEPRI, Plug-in Future
Furnace model
12
KEPRI, Plug-in Future
13
KEPRI, Plug-in Future
187.5
RH Ⅰ 308.5
32.33
Economizer Ⅰ
229.1
303.6
191.3
187.5 HP-Heaters
Feed Water Pump
Feed tank
14
KEPRI, Plug-in Future
Steam conditions
SH outlet steam
541 541 541 541 541 541
temperature, ℃
RH outlet steam
541 541 541 541 532 526
Temperature, ℃
RH steam pressure
33 32.2 32.2 23.6 16.1 9.9
kg/cm2g
Final Feedwater
229.1 228.3 228.2 212.5 194.6 174.2
temperature, ℃
15
KEPRI, Plug-in Future
Oxygen(%,wt) 21.0
Anthracite
0.8 Design Coal
Ash(%,wt) 3.0
0.7
0.6
M/Mo
0.5
0.3
0.1
16
KEPRI, Plug-in Future
Fluidizing
Limestone silo Air Blowers
Primary
Air Fans
×4
×3 Upper lever SA
×3 22 nozzles
Lower level SA
Secondary
Bed 26 nozzles
Air Fans
Material
Make up
17
KEPRI, Plug-in Future
Coal
162 159 139 108 83
(t/h)
Limestone
5.58 5.43 4.53 2.71 2.75
(t/h)
Primary air
704 695 607 608 604
(t/h)
Secondary air
564 554 482 313 480
(t/h)
2ndary air
0.44 0.44 0.44 0.34 0.44
ratio
18
KEPRI, Plug-in Future
19
KEPRI, Plug-in Future
Combustion calculations
Selection of calculations conditions
Basic equation of heat balance
Calculation of enthalpy of gas phase
Input and Output in a furnace
Heat balance equations in a furnace
Calculation of flue gas temperature
20
KEPRI, Plug-in Future
21
KEPRI, Plug-in Future
Chemical incomplete
% q3 0~1 0.5
combustion loss
Control Qout
Qin
(Total heat input) Volume (Enthalpy of flue gases
leaving the control volume)
Prabir Basu, Cen Kefa, Louis Jestin, “Boiler and Burners”, Springer-Verlag New York, 2000
23
KEPRI, Plug-in Future
Yunus A. Cengel and Michael A. Boles, “Thermodynamics - An Engineering Approach, Fifth Edition in SI Unit”, McGraw-Hill, 2006
24
KEPRI, Plug-in Future
Recycled solid,
Flue gas of Dense phase Enthalpy of gas & solid leaving the dense zone(Ido)
• Calculation of temperature
– with polynomial expression of specific
heat
27
KEPRI, Plug-in Future
Results
Furnace
Wing Wall Superheater
Cyclone, Cross over duct, Convection cage
Backpass – Reheater , Primary Superheater
Backpass – Economizer
28
KEPRI, Plug-in Future
Dilute Zone
INPUT
Dense Zone
Sensible heat of dense zone exit gas [kW] 628852
INPUT
Heating value of coal [kW] 389123
Heating value of coal [kW] 583685
Sensible heat of 2ndary air [kW] 42744
Sensible heat of coal [kW] 1728
Total heat input [kW] 1060719
Sensible heat of primary air [kW] 50232
OUTPUT
Total heat input [kW] 635645
Moisture heat loss in 2ndary air [kW] 3961
OUTPUT
Chemical incomplete combustion loss [kW] 2280
Unburned carbon loss [kW] 1206
Heat transfer [kW] 595000
Sensible heat of ash [kW] 533
Sensible heat of flue gas [kW] 459477
Moisture heat loss [kW] 5054
Total heat output [kW] 1060719
Sensible heat of
dense zone exit gas [kW] 628852
Total heat output [kW] 635645 Furnace exit gas temperature [℃] 871
29
KEPRI, Plug-in Future
30
KEPRI, Plug-in Future
Cyclone
Inlet gas temperature ℃ 871 Operation condition
Out gas temperature ℃ 853 Operation condition
Flue gas flow rate Nm3/h 1,244,868 Imported(Proximate)
Inlet steam temperature ℃ 358 Operation condition
Enthalpy of inlet steam kJ/kg 2,642 Steam Table
Outlet steam temperature ℃ 366 Operation condition
Enthalpy of outlet steam kJ/kg 2,718 Steam Table
Steam flow rate kg/h 1,025,000 Operation condition
Heat duty in cyclone kJ/h 77,914,450
Convection cage
Inlet gas temperature ℃ 825 Operation condition
Out gas temperautre ℃ 777 Operation condition
Flue gas flow rate Nm3/h 1,244,868 Imported(Proximate)
Inlet steam temperature ℃ 369 Operation condition
Enthalpy of inlet steam kJ/kg 2,741 Steam Table
Outlet steam temperature ℃ 376 Operation condition
Enthalpy of outlet steam kJ/kg 2,794 Steam Table
Steam flow rate kg/h 1,025,000 Operation condition
Heat duty in CC kJ/h 54,876,047
31
KEPRI, Plug-in Future
Backpass - RH, SH
Final Reheater
Inlet gas temperature ℃ 777 Operation condition
Out gas temperature ℃ 642 Operation condition
Flue gas flow rate Nm3/h 1,244,868 Imported(Proximate)
Inlet steam temperature ℃ 420 Operation condition
Enthalpy of inlet steam kJ/kg 3,010 Steam Table
Outlet steam temperature ℃ 541 Operation condition
Enthalpy of outlet steam kJ/kg 3,403 Steam Table
Steam flow rate kg/h 821,500 Operation condition
Heat duty in final Reheater kJ/h 322,858,983
Primary Reheater
Inlet gas temperature ℃ 642 Operation condition
Out gas temperature ℃ 513 Operation condition
Flue gas flow rate Nm3/h 1,244,868 Imported(Proximate)
Inlet steam temperature ℃ 309 Operation condition
Enthalpy of inlet steam kJ/kg 3,016 Steam Table
Outlet steam temperature ℃ 481 Operation condition
Enthalpy of outlet steam kJ/kg 3,413 Steam Table
Steam flow rate kg/h 821,500
Heat duty in primary reheater kJ/h 326,281,726
Primary Superheater
Inlet gas temperature ℃ 513 Operation condition
Out gas temperautre ℃ 450 Operation condition
Flue gas flow rate Nm3/h 3,016 Imported(Proximate)
Inlet steam temperature ℃ 376 Operation condition
Enthalpy of inlet steam kJ/kg 3,177 Steam Table
Outlet steam temperature ℃ 392 Operation condition
Enthalpy of outlet steam kJ/kg 3,212 Steam Table
Steam flow rate kg/h 1,025,000
Heat duty in primary superheater kJ/h 35,971,046
32
KEPRI, Plug-in Future
Backpass - Economizer
Secondary Economizer
Primary Economizer
33
KEPRI, Plug-in Future
Heat duty
Heat transfer
Comparison of temperature between design value and calculation
34
KEPRI, Plug-in Future
Inlet gas temperature ℃ 871 871 871 871 853 825 777 642 513 450 344
Outlet gas temperature ℃ 871 871 871 853 825 777 642 513 450 344 269
Inlet water/steam temp. ℃ 303 386 453 358 366 369 420 309 376 256 229
Enthalpy kJ/kg 1352 2851 3133 2642 2718 2741 3273 3010 2794 1116 989
Outlet water/steam temp. ℃ 358 471 541 366 369 376 541 420 392 304 256
Enthalpy kJ/kg 2642 3193 3403 2718 2741 2794 3547 3273 2883 1355 1115
Heat duty kW 367399 97431 76994 21643 6347 15243 62485 60211 25144 68218 35980
Heat absorbtion GJ/h 1160 368 292 148 38 85 234 229 103 184 127
Heat absorbtion Gcal/h 278 88 70 35 9 20 56 55 25 44 31
Heat absorbtion rate kcal/m2h 58753 61917 53722 17147 9515 20228 10708 9145 4931 6778 3489
Calculated area m2 4723 1423 1301 2059 956 1004 5230 5992 4989 6477 8742
35
KEPRI, Plug-in Future
400
180 Heat transfer
Heat Duty(MW) coefficient(W/m2K)
160
350
140
300
120
250
100
200
80
150
60
100 40
50 20
0 0
36
KEPRI, Plug-in Future
Comparison of temperature
Convection
Furnace Furnace Cyclone Final RH Primary RH Primary SH 2ndary Eco. Primary Eco. AH
cage
Calculation 871 855 786 654 520 459 349 270 136
Design value 871 853 777 642 513 450 344 269 141
Δt 0 +2 +9 +12 +7 +9 +5 +1 -5
1000
900
800
700
600
500
Calculation
400 Design value
300
200
100
˚C 0
Furnace Cyclone Convection Final RH Primary RH Primary SH 2ndary Eco. Primary AH
cage Eco.
37
KEPRI, Plug-in Future
Summary
38
KEPRI, Plug-in Future
39