Certification Examination loom awh org CERTIFIED WELDING INSPECTOR Part A Fundamentals of Welding Inspection Asia ala) Gand Glulul [a] ToT Gtesions 87a oF xa (elerence’ Closed Book Exam | | Full Name (please print) | ay ys At oy) Lie a | | | Account Membership Number pelea L EXAMPLE QUESTION / J) $0 Apa) AWS Weldng inspect Cente” SAWS ol Sit aye ae yl 1 Wat Si5 al) ye Like 1 (I) ©) AWS memberene AWS 4 pe (x3) (©). Arwanng test (©) Anengineering degree Oe eink Rail tue A () yp i (4) (© Avision est Answer Sheet Response: ‘an ae ad 4 by American Welding Bociety, All rights reserved Property of the American Welding Society (AW: aE} S) and may not biEM-F1ser4-s54904 DDOODD@A DOO@A| ®®0@®) GOOD ecge ¢ D@ 306868 leegecea DODO) nos jer you wish to chang rks on the answer sheet 1] OOO) 21D @ OO ©} 1} DOO WOOow 19} © © @ | 21DOO Del 1|OOO@E! 2|o@owe 23D OO ©| 3} OOo w| emo 4D OOD ©} 91D @ OD ©} 0/D © © @ ©} 1D ®O OO © 21D OO © ©) |somooa] POooa| |s|@@OOOO@| |H>@ow| noone sloDooe |*@@ooe) [50 eo co} Dooce 2IDOOO@! POoOme| DOOme, POoOnw) OBOE! [Slo Ooo) TDOODS |r\Dmome) PPOO®) |slowmomel APOBO®| [slow ome [2@2@OO@) |ohow@ ocWhat can be determined with metallographic tests? eal ge gall AULESY oasas UGE waaas gal, 9 (A) depth of weld penetration ual) Gals Gee (i) (B) number of weld passes Healt ab)! axe (Ky (Cc) weld metal ductility Zeal) ase Alphas (¢) Del Gur Ls (3 (2) () 48)CWI Part A Fundamentals of Welding Inspection alalll Gas’ SLA e ja 14 Js The number 4 in Figure 14 represents which of the following? $14 Js) 84 al ne be gl 4 (A) beads (a) 38 (1) (B) weld root del (4) (C) weld toe asi Lox (¢) (D) — face reinforcement ans Ly6 (3) (E) weld face , Rall 405 (4)CWI Part A Fundamentals of Welding 'spection : alalll Qaad Shula 4 cia meee aan . 5. Which of the following constitutes proper record keeping? » ¢, Poe dada Aa x Rag aa, ir (A) Always use pencil so corrections can be made later. van Led Caeat ba) Sy erie Galiny (yal) ace, 6 (8) When making corrections, cross out the previous entry and initial the correction. eed = AY Geb wily GLI) glull es les ebal ac (9 (C) Use sketches and pictures wherever possible. OLY! jas jyiey Slegey Sl (2) (D) all of the above Gu Le JS (3) (E) _ only (8) and (C) above (€)>() bis (a) Exam continued, next Page. AM dei Lay €Tce can Ohi BANS wo ce ——— pESIRED WELD ea eee 2 ee ts” ty te, d weld in Figure 16?CWI Part A Fundamentals of Welding Inspection pballl Gand GLULUIA 6 ja Which factor is most important to the reliability of a test? hanes Sale pal a Le D (A) ease of conducting test JEM! cla! One (S (B) cost of required equipment Ayla) Slaeal) GIS (=) (C) reproducibility of test conditions. GURY! Gag pb Sale! Ant (¢), (D) speed of testing SUESY) Bey (3) (E) _ portability of equipment Sloe San 44! (2) Which of the following contribute(s) to particulate matter in the welding fumes? Splalll asa) 8 Aaja Sale Gas gd pale gh ee gi 10 (A) the consumables elstgineat (I) (B) the composition of the base metals Al gale US (C) (C) _ the welding process alll Abe (¢) (D) the surface coatings, such as paint or zinc SS gf eal) She chaall Aiba algal (3) (E) _ allof the above Se LS (4)aE st damentals of Welding | cwi Part A Fun’ 9 Inspectio ail yaad Coll A oem mn eer 1 Electrodes for CTA are different from other welding processes in which following waves Of thy psi lal aluees GTAW cishil plait! ail} on ieee thle (A) they are ns By Faitins 3 Id ) (B) they are autogenous 420 Wd () (c) _ they can be tubular or solid Haro sh Ansel css I Say (2) (D) _ they contain flux yee soles le (gsini (3) (E) _ they do not contribute to conductivity Adue sll SY (4) Exam continued, next Page, AMS dota) «CwI Part A Fundamentals of Welding Inspectio. in ‘ an ela Gand GluuluiA 6 ja vT Co PTo aa Figure 24 24 dss The nondestructive examination symbol shown in Figure 24 refers to which of the following? $24 SSI 8 cain gall ALAM yet LES jay aul) pats hs Lee gh 12 (A) _ visual test and penetrant test made on both sides of the part eal) ale US le gas lili SIs ene 1! (I) (B) visual test made on the other side of the part and penetrant test made on the arrow side coe lel cle oa clas GLsaly all oe 8 aI Ge om ge J! (S) (C) _ visual test made on the arrow side of the part and penetrant test made o1 the other side of the part pall coe 98S Calall le: lalss Ly ball pagel Cala! Ge ges JIE! (2) (D) visual test made on the back of the part and penetrant test made on the front of the part ejall Kull Agata gi copay Halts UGS, eSall Gals) deals gb ome ares JES! (3) (E) none of the above Gun Les 2 (2)CWI Part A Fundamentals of ane dy oT yaad GlululA Pection Figure 6 6 Use 13. For the fillet weld in Figure 6, dimension #1 designates the 1 ey ae SB Se sy Aabl hed (A) _ theoretical throat gl Ge (i) (B) _ effective throat Jai bey (C) actual throat gh Ge (2) (D) convexity asl (3) (E) — size of weld Leal (pli (A14 “ (8) (©) (0) (E) CWI Part A Fundamentals of Welding Inspection alall Gass Slo 65 in film radiography, whi Indicators (Idiis)?”” "Sh Of the following are usually used as image Quality FUN) Saat Saye tps oe hs en yl bail) yuh Gh 14 hole type 23 9 (1) step type ers) wire type that 53 (@) only (A) and (B) above ()5 (1) ait) only (A) and (C) above (@)> (\) Aid (4) _—___ ae Which of the following statements is the most accurate regarding the selection of a filler metal for a specific GTAW application?. (A) (B) (C) (0) (E) SGTAW cpl pled olay ptt Gane LS Ghats Lad GAN) any lll Cl hall oa gl 15 There are no AWS standards that address the selection of GTAW filler metals. GTAW wl slaty Goll peal gales Lash Gls AWS J jules any Y () GTAW electrodes are not consumed in the GTAW process. -GTAW cisLel pla) Ghee (4 aith.s Y GTAW Gghil (Lal ey ssh (G) Generally, filler metals are selected to match the properties of the base metal in the as welded condition. Asal GUS Gul! Gana! Galyd Gili cuss pall goles jas! ape wor (2) The reaction between filler metal and shielding gas is very important. Aa Gly sal Golath jlally y Ant) Gane Gay eri (3) Because of the properties of tungsten, generally GTAW filler metals do not need to be as clean as with other processes. Saleh pla gb gtatl Galen yS5 GY soap Le ia Gall «slic cianll ald coins a (4) vagal cibbe yb yl patty LS tila GTAWCr \ i) e ie Parente aa a the inspector tion weldment, Note ation of @ prod th vee method were not foun anne 16 os i indica vations fou! Y the py gisconti method. dicate? metirgoes Hat Mey ua! alte ol ieee j gaia ay EY Seal xs JM she au LL PT oh ay A (A) There are n° flaws. HE AS ae (f) e surface. _qeaall te Sagas LS ELEY Su for PT sensitivity. (a) The discontinuities are all on thy (c) The discontinuity sizes are too small Saas i op Lene staal MEY) Lai (ey s are not exposed to the surface: (0) The discontinuitie ee (E) None of the above. Gh Le avila Which of the following discontinuities is not commonly detected by RT? Ai i PRT Adal sale ats Y Alt) Ste Lbity! wg ll (A) porosity yd (I) (B) laminations las all (2) (C) slag inclusions gis iI) tigen (2) Dj 4 (D) incomplete joint penetration (E) undercut hail ga pts ye dil (3)Which of the following must the welding inspector verify? 18 Pada Giaill pla) ike le any bs es yl 18 (A) at eo are completed by the time hardware is shipped even though ey may not have been completed at the end of the operations elec Aules god AUSinee C1585 VI Gyan acl oy cilanall gat aie ALIS CDLqudt Zils st oI (') (B) _ records of qualification, certification, fabrication and they meet appropriate code and/or specification requiremet specified for the job and testing are complete nts bet) saan Lay All Ries ALSiee LARYL, aateatll alco] Dag Dew Gs Jao Lal) (53 ane sil Mo oxlal ince detail is las (Cc) all the general points are covered in inspection reports, si never allowed in such reports Spill oa 3 Jacelill 63 Gaal call goa! Ds Gaal py lis fb Lela) lal IS eli (¢) (D) the hardware was completed, and that the shop promises to complete the records before shipment Sie tl) JS CDbeeall JUSiuLy patil) ages laud! JUSA! (3) propriate national or international (E) _ that the quality manual meets the ap, such as ISO 9000 or GS 9000 quality system standard for welding, 1000 Lx! <> 31 9000 “gel is qlalll Saye ellail lyall Sh cell (Ula sled fayell Sub lis @)ofp eee @ OLY @. ee © _f 2 —— Oats o£ © or “ Ba) Figure 18.A 118 ss hi mbol in Figure 18A re its an intermittent fillet weld? it bol in Figure 18A represents Which welding syt ; et (a) 1 | 1() (8) 9 9(4) (C) 4 4) (D) x4 7() () 6hen should vist wy visual inspection be performed, preferably to produce the most 20. cost-effective quality per specification? ge gl gen Cally Ley AALS Cue Ga Sym Sacail ets) Lal gle gmedl anil ea} Ath 20 (a) __ after welding Aa ax (I) (B) _ when the shop foreman tells you pets) ashy he Calley eae (+) (C) _ prior to welding gla JA (e) (0) during welding ala

) (c) GMAW (GMAW) 234 A} (<) (D) _allof the above odel Gus Le JS (3) (E) _ only (B) and (C) above (ony) 41. _ Inwhich of the following ways are fluxes for SAW classified when classified according to the manner in which they modify the composition of the weld metal? psi gS LSU hy Lain sie SAW 5 gata uly lal) pall Sachin aad A) 5h Ge gl 34 Pela) gree OS 5 dines a: (A) oxidizing or reducing Osa) jas (i) (B) fused or agglomerated JES 3) jee (C) (C) granular or powdered Sore tae 8 sl cs () (D) neutral, active, or alloy FS jas i agate (3) (E) covered or self-shielded pall (3 si hie (4)prr ae hich of th ry pe affected bY W the fo gs of DASe tals C2 0 yy pplaall Be cea lowing 7s rane’ 8 Ha’ “> atmen A eat tre waa 3 ‘ “Aad a p) 00d working of Re metal | : ! tal SE HN doy composition of the base and weld me’ al ie (C) i 3AM Le. roce! ae (0) metallurgical effects of the welding proc ess 5 pall ie He 4S Fl Gl) Se es #81 EY (9 (6) all of the above ‘ ee 5 a ) and economical for detecting tungst sten Which NDE method is most suitable 43. inclusions in aluminum welds? fpssigell Clas i csi CHigana GLESY (ple! Jail Gut! and NDE Su ts Oss! Shagig (A) radiography (8) eddy current Fat () (C) _ liquid penetrant els JA) (2) magnetic particle Balsall JN (2) Apt pel () (E) visual gra?)44 (A) (B) (C) (0) (€) 45. Which inspection conditions: wrong electrode, exces: lime coating alloy type tensile strength hydrogen content welding position or test method can be used to detect preparation? ‘iis Aji Syed de pe EB 35 550) ats cy IS GLESY 4u)adiul (A) radiographic (B) visual (Cc) dye penetrant (D) hardness (E) none of the above For the SMAW electrode classification E308L-15, what does the designator 308L" signify? $30BL Wane sil dic as gl Le SSMAW Lb alll 4) E30BL-15 +5. aga gt AG AS es () ahs (<) pase p20) dat eas) all of the following sive travel speed, and/or improper edge Sa SLES! 3! Gast oti i foe oe ge das Bees () goat) Sales JL (Z) aed (: eel Gus Lee oY (-st weldability? ve the be! eae als ha {ya SN ea : ateria i » following ™ ada sn of the is wnic a Jow carbon steel Lee (A) e if teel ; arbon S! oo vase 8) medium © fy el ; c) _ high carbon ste OHS a, shay Sr n (D) castro a ae x alloy steel ‘ ne (2) low FSsuall Gaia, oy 6) 47. -to-date records and reports? CWikeep accurate and up: to: ° I 2 ee Gas yf Olay BUA CWI ace lal Gti ai to keep the superintendent informed (A) Sesse le le belles Gi tl Jil () (B) _ to impress the chief inspector Onttiiall SxS seal (4) (C) so that he can write better procedures deal Sel al Gays Se i (@) (0) to satisfy government agencies dye Sell GC DI 2! 0) to assure Proof of com; Li * vee pllance with Standards and specifications Shel ply juleall le sity Jala teal oad?) (E)CWI Part A Fundamentals of Welding inspection pla! Gead SlululA oieig ding air carbon arc cutt ae — 9 is true reg gels 39) caste Qhill Sl Lys hed by an oxygen stream, CAs ay ‘ bh ones! soa daly a ‘i Cy wae. Gea pt ire - 49. Which of the followin (A) metal removal |S accomplis 4 (B) Cutting iS accomplished by metal oxidation a sama bau8/ Mash aha ag ) “pad abil Gee Anas lgabad 90 ell Galeall LS ou GG ety oe Jay Bah (g) itis capable of cutting metals that cannot be cut by thi © Oxyfu el gas, process. scape! 29h (0) allofthe above (0) (E) _ only (A) and (B) above ae ‘ (+)3 (\) is (ay Exam continued, next Page. AMA dota hay aiEe GAM ohlulA «ja backgouge iF weld the U groo51 fundamentals of Welding Ing A 4 cw Part aul yond Cll Ae 5a Pectio,, pplied by which of the flowing > 53. ay be al praze welding, Mux may be cpio by ti oa =a In bra* x fier rod pre-coated with flux t a en ee Bag ducing flux through the oxyfuel gas flame Sy (@) _ intro (oa Sah) OI ats to cob 7 brushing the flux on the joint prior t brazing f (C) pal pad LH Ae I le Bis ga “hy (0) _allofthe above nar) (€) only (A) and (B) above (s(t) a yy) 52. When other welding variables are held constant, increasing the Welding cane, during FCAW will do which of the following? SFCAW cosh lal oli pla US 3345 gle GS gh Les gl Old GAY plalll Gt pce Sabi (A) _ increase electrode deposition rate 29 8SY! aes Jae () (B) _ increase penetration alia 55 (Y) (C) _ produce concave weld beads with poor appearance SAU diss ais plat 5 8 cll) (D) allofthe above Pn eel js S() (€) only (A) and (B) above (2) ()# 0)_ ae CWI Part A Fundamentals of Welding Inspection alalll Gand GlululA ej Figure 13 13 6 1 ultrasonic test of a plate shows a trace on Figure 13. If the sweep is from left to right, the ye ped gle sins ORT cle Unis cl pi san Set GF the CRT with peaks as shown in peak at (2) may indicate pss aah oe 53 (a 13 US 53. A Paar a cB) 5S oh Sey (2) Al hd cell ol! eal os ened IS j (A) a flaw at the surface mae 0 (8) a flaw near the center Bo a oe () : (©) _ a reflection from the back oe + oS! () E (0) a flaw at the back sl Boe O) (€) __ there is no flaw indicated on the trace we gh eats Bt) ‘At which of the following times should the CW inspect to assure compliance with the welding procedure? fp ciel ny Gesy oe Sl anil hall CW sana lal le le as SASL BN Ge gh B54 only during the qualification activity 54, (A) Leis Jal Ge ) ion of many discontinuities before weld (A) It allows for detection and correcti (C) completion. pall) QUES! JS Cable apse came ALES cs (Z) (D) _allofthe above del Sue Le dS (2) (E) _ only (A) and (C) above (22) #8)Welding 'nspectj, tals of Ction yngame” lll oe owl Pe ‘ps _ y obtained when Using EXx1g and Ky sazd se Me Sit le Jpeg se oe on downhill welding and a short are. 4 os ‘ ws ple ow PS Aoi yD pein por wien the Coney hes bess aa efrige™ oe ding oven at POPE temperature y Aptian Ae OF AAS ha ‘whipping technique on light gage metal (0) when used wit oo no ced with EXX13 electrodes on vertical work pt dest ge EXX13 las 5S We Jarl (y nen stored In ar when stored in 2 fe (6) when repla 60. es ‘Arc Cutting (PAC) is better suited than Oxyfuel Gas Cutting (OFC), ty of the following materials’ wie é og) hil 5» 81 5-23 (PAC) Las ss hal ene Gal AI sgl gag (A) ferrous sheet metal Aj) Asal cia nonferrous metals (i.e., aluminum, copper, brass, etc.) (Gee aly «ally cpg gl pl) Aa ll 52 chal) (C) any metals with a thickness over 5 inches Shag 5 ge Mat a3 ome (2) (8) (D) stainless steel sheet and plate Su) ALY) ta 1 Ee () only (A), (B), and (D) above (9s) 080)