Programa de Engenharia Mecânica - COPPE

Disciplina de Tópicos Especiais:

Microusinagem
Terceiro Período - 5a feira - 13 às 15 hs - G-219
Prof. Anna Carla Araujo (anna@mecanica.ufrj.br)

Este disciplina é oferecida no terceiro período e tem a função de realizar estudo

dos fenômenos de usinagem aplicados à microescala. Os conceitos de mecânica do
corte consideram a geometria diferenciada da ferramenta de corte, a relação entre o
avanço por dente e o raio de arredondamento da aresta de corte, as micro-rebarbas e
a variação de propriedades dos grãos. Serão utilizados artigos de referência na área
e serão promovidos debates em torno dos métodos experimentais utilizados e sobre
as hipóteses consideradas na modelagem.
Ementa:

• Fundamentos da Mecânica do Corte (1, 2)

• Modelos de Força de Microusinagem (3–8)

• Problemas Dinâmicos na Microusinagem (Vibrações e Propriedades Mecânicas

dos grãos) (9–12)

• Metrologia na Microusinagem (Rugosidade, Desgaste e Rebarbas) (13–17)

Bibliografia

[1] E. J. A. Armarego and R. H. Brown, The machining of metals. Prentice-Hall,

Inc. New Jersey, 1969.

[2] Y. Altintas, Manufacturing automation. Cambridge University Press, New

York, 1a ed., 2000.

[3] A. Aramcharoen and P. Mativenga, “Size effect and tool geometry in micromil-
ling of tool steel,” Precision Engineering, vol. 33, no. 4, pp. 402 – 407, 2009.

[4] H. Perez, A. Vizn, J. Hernandez, and M. Guzman, “Estimation of cutting for-

ces in micromilling through the determination of specific cutting pressures,”
Journal of Materials Processing Technology, vol. 190, no. 13, pp. 18 – 22, 2007.

[5] M. Takcs, B. Ver, and I. Mykros, “Micromilling of metallic materials,” Journal

of Materials Processing Technology, vol. 138, no. 13, pp. 152 – 155, 2003.

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 [6] H. T. Yun, S. Heo, M. K. Lee, B.-K. Min, and S. J. Lee, “Ploughing detection
in micromilling processes using the cutting force signal,” International Journal
of Machine Tools and Manufacture, vol. 51, no. 5, pp. 377 – 382, 2011.

[7] S. Filiz, C. M. Conley, M. B. Wasserman, and O. B. Ozdoganlar, “An experi-

mental investigation of micro-machinability of copper 101 using tungsten car-
bide micro-endmills,” International Journal of Machine Tools and Manufacture,
vol. 47, no. 7-8, pp. 1088 – 1100, 2007.

[8] S. Filiz and O. B. Ozdoganlar, “A three-dimensional model for the dynamics

of micro-endmills including bending, torsional and axial vibrations,” Precision
Engineering, vol. 35, no. 1, pp. 24 – 37, 2011.

[9] K. Cheng, Machining Dynamics: Fundamentals, Applications and Practices.

Springer, 2009.

[10] Y. Shi, F. Mahr, U. von Wagner, and E. Uhlmann, “Chatter frequencies of

micromilling processes: Influencing factors and online detection via piezoactua-
tors,” International Journal of Machine Tools and Manufacture, vol. 56, pp. 10
– 16, 2012.

[11] T. Surmann and E. Krebs, “Optimization of micromilling by adjustment of

inclination angles,” Procedia CIRP, vol. 2, pp. 87 – 91, 2012.

[12] T. Komatsu, T. Yoshino, T. Matsumura, and S. Torizuka, “Effect of crystal

grain size in stainless steel on cutting process in micromilling,” Procedia CIRP,
vol. 1, pp. 150 – 155, 2012.

[13] H. Hansen, K. Carneiro, H. Haitjema, and L. D. Chiffre, “Dimensional micro

and nano metrology,” Annals of the CIRP, vol. 55, pp. 721 – 743, 2006.

[14] S. Filiz, L. Xie, L. E. Weiss, and O. Ozdoganlar, “Micromilling of microbarbs for

medical implants,” International Journal of Machine Tools and Manufacture,
vol. 48, no. 34, pp. 459 – 472, 2008.

[15] K. Jemielniak, S. Bombiski, and P. Aristimuno, “Tool condition monitoring

in micromilling based on hierarchical integration of signal measures,” CIRP
Annals - Manufacturing Technology, vol. 57, no. 1, pp. 121 – 124, 2008.

[16] M. Kumar, K. Dotson, and S. N. Melkote, “An experimental technique to detect

tool-workpiece contact in micromilling,” Journal of Manufacturing Processes,
vol. 12, no. 2, pp. 99 – 105, 2010.

[17] D. Biermann and M. Steiner, “Analysis of micro burr formation in austenitic

stainless steel x5crni18-10,” Procedia CIRP, vol. 3, pp. 97 – 102, 2012.