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ESP provider
Contents
Q&HSE....................................................................................10
Collaboration and innovation are
Research and Development.......................................................... 11 the foundation of our business. We
listen carefully to our clients, and
Product Overview.......................................................................13 are quick to respond with solutions
Gas Handling Solutions ...............................................................13 to any production related problems
they may have. This responsiveness
Solids Management Solutions.......................................................14 helps our clients increase their return
on investments. Our dedicated team
Scale Management Solutions........................................................15 of more than 5,000 employees take
Software Solutions.....................................................................15 pride in knowing that working hard
on engineering reliable, application
Novomet Downhole Sensor System (DSS)........................................16 specific products and services, create
value for our customers.
Variable Speed Drives (VSD).........................................................17
Bypass (Y-tool) System...............................................................17 Novomet is focused on new
Water Injection and Treatment Systems......................................... 18 technologies and innovations. Our
scientists and engineers develop
Permanent Magnet Motor............................................................19 innovative products and services for
oil production to help meet the targets
Novomet Pumps Summary.......................................................... 20
of our clients.
Novomet Motors Summary...........................................................21
Our Clients.............................................................................. 22
© Novomet Group, 2017. More information on novomet.ru/eng Novomet - not just another ESP provider
The centrifugal vortex design is an
enhanced design of stage impeller. Having
a vortex on its crown the pump impellers
provide the following benefits:
1) Higher dynamic head and efficiency
per stage due to the increased centrifugal
force
2) Increased maximum free gas content
at the pump intake due to the gas handling
properties of the vortex crown.
One of Novomet’s unique competitive
advantages is its ability to produce ESP
components from metal powder. This
© Novomet Group, 2017. More information on novomet.ru/eng Novomet - not just another ESP provider
To meet local needs
and provide customized
solutions, Novomet has
well equipped service
Service Capabilities facilities all over Russia,
Kazakhstan, Azerbaijan,
Our Service Division is one of the The number of wells under Egypt, Romania, Iraq,
largest suppliers of Technology Servi- direct supervision totals more Colombia,Argentina,
ces and solutions to the international than 7,000 wells. Having a vested
artificial lift industry. Our service interest in these wells we strive for
Ecuador, Indonesia.
team provides virtually every type of run life increase reducing total cost This network of facilities
service related to the ESP industry of ownership, making us a very good continues growing.
delivering measurable performance partner for your production needs.
improvements to our clients. Positioned to meet the full range Novomet suite of performed services includes:
To meet local needs and provide of customer needs related to ESP, ■■Engineering and consultation available 24/7.
customized solutions, Novomet has Novomet draws on superior record Installation, start up and commissioning Accomplishments:
well equipped service facilities all of market driven innovation and ■■Monitoring and troubleshooting
over Russia, Kazakhstan, Azerbaijan, technology leadership.
Egypt, Romania, Iraq, Colombia,
Argentina, Ecuador, Indonesia.
The company strives to deliver
■■Complete Dismantle, Inspection, Failure Analysis
(DIFA), full range of testing and repairs including 25,000
all services aiming to improve equipment from other manufacturers Number of wells
This network of facilities continues productivity from wells in a safe and
■■Replacement and exchange programs with Novomet ESP systems
growing. efficient manner.
■■Equipment testing and evaluation to ensure
maximum performance
■■Production optimization
700
Max monthly output
■■Incentive-based contracts of complete ESP systems
■■Rental contracts
■■Reliability analysis and run life forecast with the
help of Stat Pro
7,000
Wells under direct
■■Production logging tests
supervision
■■Field development
500
Additionally, Novomet provides intensive
competency-based training courses that help our
clients to maximize their production, run life and Wells outside Russia & CIS
efficiency of their artificial lift operations. The classes
vary from the ABCs of submersible pump artificial lift
to the latest technologies in performance optimization.
Today we have 15 complete service 5,000
centers in operation with that figure expected Number of personnel
to increase to 18 in the next 5 years
© Novomet Group, 2017. More information on novomet.ru/eng Novomet - not just another ESP provider
Manufacturing Our machining workshop is fully
equipped with state of the art
CNC machines from Germany, Japan
and Austria Painting area
Novomet manufacturing facility is ESP equipment, complete water
Our pumps are tested on benches,
in Perm, Russia nestled in the beautiful injection systems and test benches to
designed by Novomet specialists
Ural Mountains. equip own service facilities and those
according to API RP 11 S2 requirements.
Our current monthly output is of competitors.
Having acquired Selective Laser
700 complete ESP systems including The two main advantages of powder
Sintering machine, Novomet is able to
downhole and surface parts metallurgy are:
very quickly bring new innovations to
We have implemented Lean Manu- ■■ Precise blank parts manufacturing life. These 3D printing machines have
facturing to improve the efficiency which increases the hydrodynamic the ability to create new products from
of our processes. The implementation properties of the flow paths in the either plastic or metal.
of LEAN helped us eliminate wastes at stage by providing smooth hydraulic
each stage of production and reducing surface,
some of the resources consumed. Advantages of 3D technology are as
■■ The ability to rapidly manufacture
follows:
At present Novomet produces parts with a new powder mixture Assembly of protectors
four groups of equipment: powder specifically designed to conquer ■■ Time saving for new products
metallurgy, mechanical production a challenging well environment. development
of complete downhole and surface ■■ Quickly determine and change
product design if required
■■ Piece parts manufacturing without
molding tooling
■■ A wide range of metal, permits
consumable pattern casting
■■ Prototypes manufacture using an
electronic model prior to engineering
drawing being made.
CNC machines
© Novomet Group, 2017. More information on novomet.ru/eng Novomet - not just another ESP provider
Novomet has a strong
focus on new and
innovative technologies
that provide our customers Product overview
with the best value and In this section Novomet introduces a range of its cutting-edge products.
best in class ESP solutions Solutions for variable aggressive well conditions are developed by Novomet.
It is presented below together with short descriptions of products’ main advantages:
■■ Centrifugal and centrifugal-vortex pump stages
■■ Both permanent magnet and induction motors
Novomet Power Save™
■■ Modular, tandem protectors
technology
■■ Multi-phase pump allowing production with up to 75% free gas by volume at
the pump intake
■■ Scale prevention dosing units
One of Novomet’s most efficient Total Cost of Ownership of Power ■■ Water injection and treatment systems
developments is Power Save™ Save™ ESP systems is less than of
technology. These new high efficiency conventional ESP systems ■■ Sand filtration systems for both upstream and downstream operations
systems enable our customers to An innovative technology that has ■■ Downhole pressure sensor including a flow meter
reduce their power costs by up to 25% been developed to maximize production ■■ Variable speed drives compatible with permanent magnet and induction
when compared to conventional ESP from wells having casing 4” OD or
larger is our Slim-Line series only motors
systems. In a recent field test, we
recorded a power saving of 51% versus available from Novomet. With outside ■■ Y-tool systems
competitor’s system that it replaced. dimensions of 2.72” and 3.19” for the ■■ Novomet software
pump and permanent magnet motor,
Power Save™ technology
incorporates two important design
features that differentiate the system
small wells are no longer a problem
for ESP installations. Gas handling solutions
Among Novomet Innovative develop-
from conventional:
ments are:
These are: Abrasion-resistant gas separator Multi-phase pump
■■ Power Save™ ESP systems with
■■ Permanent magnet motor permanent magnet motors Novomet’s new abrasion resistant design Our multi-phase pump is the most efficient
■■ High efficiency pump stage design ■■ Slim-line ESP features the patented helical inducer, gas handling device we have, allowing
using proprietary geometry providing for superior reliability over continuous operation of ESP systems
■■ Smart VSDs previous designs. The new geometry of in wells with GVF up
Power Save™ is designed to bring
■■ Gas handling solutions the inducer reduces vortices to a minimum to 75%. This axial
a number of benefits to the customers:
■■ Scale management solutions and there are no areas for sand particles flow, multi-phase
■■ Lower power consumption to accumulate. stage design primes
■■ Solids management solutions
■■ Shorter ESP assemblies equate to The abrasion resistant gas separator has the main pump and
reduced installation time on the rig, ■■ Extreme H2S environment solutions pushes the gas-
been extensively tested to ensure that
thus lower work over costs ■■ Coal bed methane (CBM) production our customers receive the most reliable liquid flow stream
■■ Increased production uptime ■■ ESP system without tubing solution for gassy and sandy challenging into the first stages of
conditions. Moreover, the new design the pump which then
■■ Competitive pricing with ■■ Multi-zone production
allows more effective gas separation at compresses the gas
conventional ESP systems ■■ Dual ESP systems
higher fluid flow rates. even further.
© Novomet Group, 2017. More information on novomet.ru/eng Novomet - not just another ESP provider
Solids management solutions Scale management solutions
Open pump Scale Preventer
Slotted screen pump intake - SFi stage NFO150* Novomet has developed
The Slotted screen pump intake is a wire
Novomet has a downhole unit for dosing
wrapped screen installed on the pump
developed an open scale inhibitor as a solution Pump
intake. This screen blocks the entry of solid
stage impeller for treating formation fluids
objects enhancing the run life of the pump.
designed for use in to prevent scale depositions
Stopping proppant, this is an excellent
gassy wells. Its open on ESP impellers and
choice of hardware after perfoming a frac
design also makes this stage ideal for diffusers. Having the
in your well.
wells with scale or abrasive conditions. dosing unit located in
Two filtration ratings 100 and 200 mcm Motor
Available in 362 series the well environmental
are available and handling issues are
Open impeller stages have been trialed
and approved by many operators in resolved.
Scale
Russia today. Gazpromneft, Rosneft, Novomet offers two preventer
Downhole slotted filter - SFD Noyabrskneftegaz, Uganskneftegaz, types of dosing units for
SFD is designed to provide ESP protection and Orenburgneft have all declared this either solid or liquid scale
in abrasive environments with medium product successful. inhibitors.
grained solids. It is installed at the base
* - F - 362 series, O - open stage, 150 bpd@60Hz
of the motor
Downhole gravitation filter (GFD)
Two filtration ratings 100 and 200 mcm
Software solutions
are available
Motor
Sealing unit
Downhole gravitation filter - GFD Novomet Stat Pro Novomet Sel Pro
GFD is designed to ensure ESP protection Slotted filter A statistical tool Stat Pro has been de- Sel Pro software is used for ESP sizing,
from a wide range of particle sizes, signed to calculate the reliability of the simulation, and optimization of the
including proppant system, create and maintain database of system. The software package is user
ESPs run lives. The user has the option of friendly requiring the standard input oil
Gravitation separator looking at individual ESP components or well information. Once all the data has
looking at the entire system as a whole. been entered by the user ESP selection
Downhole slotted gravitation filter Storage container Analysis can be done looking at only failed or optimization can be performed. Sel Pro
for solids
- SGFD components or taking into consideration has a package for calculating bending
operating units when making you statisti- stress during the installation and operation
SGFD is designed for abrasive fluid
Tail pipe cal analysis. The end user is able to set up of your ESP.
treatment from solids to ensure smooth and maintain his own individual database.
operation of ESP system. It is placed at the
motor base
Novomet down whole sensors system The installation of a Bypass System allows access to your well below
measure the following parameters: the pump without the need of pulling the pump.
Benefits and features:
■■ Intake pressure and temperature
Pump ■■ Available for wells with 5 3/4” casing or larger
■■ Pump discharge pressure
intake ■■ Enables access to your well below the pump without the need of
and flow rate
pulling the pump
■■ Motor winding measured at the top
of the motor ■■ Protection of your ESP system during natural flow or bull heading
operation
■■ Vibration at both the pump and motor
measured on the X and Y axis. ■■ Enables production logging tests (PLT)
■■ Electrical insulation resistance ESP Maximum OD Max. flow rate Minimum bypass
Casing OD of logging tool @60Hz passage ID
■■ Wellhead pressure system
in mm OD inch mm bpd m3/day inch mm
53/4 146 319 1.18 30 2100 335 1.38 35
65/8 168 319 1.85 47 2100 335 2.05 52
65/8 168 378 1.26 32 1500 240 1.45 37
7 178 319 1.97 50 2100 335 2.24 57
7 178 378 1.65 42 1500 240 1.77 45
7 178 406 1.42 36 3800 600 1.61 41
95/8 245 562 2.20 56 15100 2400 2.44 62
© Novomet Group, 2017. More information on novomet.ru/eng Novomet - not just another ESP provider
Water injection
and treatment systems
Novomet’s Horizontal Surface thrust chamber, intake manifold and
Pumping Systems are a cost effective discharge, all mounted on a heavy duty
alternative to conventional industrial welded skid.
pumps. Using the same design for harsh
PMM with 3600 rpm rated rotation 460 series 362 (270) 528 (716) 93
1500 4200
speed 512 series 480 (360) 704 (955) 94
High speed PMM with 6000 rpm 406 series 375 (280) 329 (446) 91
4000 6000
rated rotation speed 460 series 540 (400) 470 (637) 93
© Novomet Group, 2017. More information on novomet.ru/eng Novomet - not just another ESP provider
CONVENTIONAL PUMP SUMMARY (338 - 740 SERIES) Induction MOTORS SUMMARY (378 - 744 SERIES)
NDV230 NFV150 NHV250 NJV7600 NLV1900 NRV7600 InductIon MotoRS SuMMARY (378 - 744 SERIES)
ND530 NFO150 NHV380 NJ9400 NR12000 Power rating, hp @ 60 Hz (3500 rpm)
Motor series Motor OD, in
ND600 NFV190M2 NHV450 NRV15000
1-section 2-section 3-section
378 3.78 26 - 51 72 - 90 110 - 160
NDV1500 NFV230 NHV600 NRV19000
406 4.06 26 - 130 110 - 255 290 - 320
NFV260 NHV760 NRV22500
460 4.60 13 - 200 200 - 400 400 - 510
NFV340 NHV940 NR30000 512 5.12 51 - 235 290 - 480 560 - 720
NFV380 NHV1200 562 5.62 100 - 350 420 - 710 890
NFV450 NH1500 744 7.44 160 - 640 800 - 1050
NFV600M NHV1900M
NFV760 NH3000
PERMAnEnt MAgnEt MotoRS SuMMARY (319 - 744 SER
Low speed (1000 and 500 rpm) PMM for PCPs and Novomet metal-to-metal PCP
NFV940 NHV3800 PERMANENT Magnet MOTORS SUMMARY (319 - 744 SERIES)
Motor series Motor OD, inches Speed range, rpm Power rating in one
NF1500 NHV5300
460 4.60 100 - 500 up to 54
NFV3800 460 Low speed (10004.60
and 500 rpm) PMM for PCPs and Novomet Rotary
500 Displacement Pump
- 1000 up to 10
NFV4150 MotorPMM
series rated at 3600Motor
rpmOD,
forinches Speed range, rpm
ESP systems (Conventional + PowerPower rating in one section, hp
Save™)
Motor series 460 4.60
Motor OD, inches 100 - 500
Speed range, rpm up toPower
54 rating in one
Power Save™ PUMP SUMMARY (272 - 677 SERIES) 406 460 4.06 4.60 5001000
- 1000- 4200 up to 107 10 - 225
460 4.60
PMM rated 1000+-Power
at 3600 rpm for ESP systems (Conventional 4200Save™) 35 - 360
A (272) B (319) F (362) H (406) P (535) R (677)
512 5.12 1000 - 4200 51 - 480
Motor series Motor OD, inches Speed range, rpm Power rating in one section, hp
NAV (130-250)H NBV (160-250)H NFV (65-125)H NHV (790-1000)H NP (1900-2500)H NR (10000-11300)H 744 7.44 1000 - 4200 96 - 129
406 4.06 1000 - 4200 10 - 225
PMM rated at 6000 rpm for ESP systems (Conventional + Power Save™)
460 4.60 1000 - 4200 35 - 360
NAV (190-380)H NBV (250-500)H NF (130-250)H NH (1200-2100)H NP (3100-4400)H NR (12600-15700)H Motor series Motor OD, inches Speed range, rpm Power rating in one
512 5.12 1000 - 4200 51 - 480
319 3.19 1000 - 6000 19 - 120
NB (630-1000)H
NAV (440-630)H NF (310-630)H NHV (1500-2500)H NP (4400-5700)H NR (15700-19000)H 406 744 4.06 7.44 1000 - 4200
1000 - 6000 96 - 1290 19 - 450
semi-compression
460 PMM rated
4.60at 6000 rpm for ESP systems (Conventional
1000+-Power
6000Save™) 54 - 540
FJI
NA (630-1300)H NB (630-1000)H
NF (900-1300)H NH (2500-3100)H NP (4700-6300)H
semi-compression compression 512 Motor series Motor OD, inches
5.12 Speed1000
range,-rpm
6000 Power rating in one section, hp
80 - 620
NA (630-1300)H FJI 744 319 7.44 3.19 1000
1000 - 4200
- 6000 19 - 120 96 - 129
NB (1100-1800)H NF (1300-1600)H NH (2500-3800)H NP (7900-10100)H
compression
406
Tandem PMM rated at 60004.06 1000 - 6000
rpm for ESP systems (Conventional 19 - 450
+ Power Save™)
FJT
NB (1500-2500)H 460 4.60 1000 - 6000 54 - 540
semi-compression
NF (1300-2000)H NH (4400-5000)H NP (11300-15100)H Motor series Motor OD, inches Speed range, rpm Power rating in one
319 512 3.19 5.12 1000
1000 - 6000
- 6000 80 - 620 135 - 27
NB (1500-2500)HFJT FJI
NF (2000-3100)H
compression Tandem PMM rated at 6000 rpm for ESP systems (Conventional + Power Save™)
FJT FJI Power rating of tandem PMM,
NBV (2000-3100)H NF (2500-4400)H Motor series Motor OD, inches Speed range, rpm
hp
319 3.19 1000 - 6000 135 - 270
Powder metallurgy Powder metallurgy +
Cast stages Pancake stages Mixed flow stages
stages cast stages
india Ecuador
PE ES