Composite Panel Technical Brochure 06-07-2015

Technical Supplies & Services Co.
Ltd
Profiled Cladding Sheets

Profiled Composite Panels
Metal Decking
Purlins & Girts
www.harwal.net
Technical Supplies & Services Co. Ltd. (TSSC) was founded in 1961 and is a primary member of Harwal Group
of companies. With its diverse range of products manufactured for a range of applications, TSSC is today one
of the largest manufacturer of building materials in the Middle East.
Harwal Group, an international investment and management company specialized in various manufacturing
technologies has companies and subsidiaries spread across the Middle East, Europe, USA and the CIS region.
The Group companies in the Gulf region include
INTERPOLYMER
Collectively the companies cater to diverse market sectors with their customer base spanning across the
Middle East, Europe, USA, Asia Pacific, Africa, CIS and beyond. In the GCC, Harwal Group is the largest
converter of plastic, wood and metals into finished products.
Range of products manufactured by Harwal Group
Building Materials Consumer Products Packaging Solutions Pipeline Systems

• Profiled Composite Panels • Plastic Household products • Flexible Packaging • Infrastructure Pipeline
& Cladding Sheets • Keep Cold & Ice boxes • Film & Bags Systems
• Seamless Roofing System • Insulated Containers • Luxury bags • Plumbing Systems
• Aluminium Composite Panels • Garden Products • Thermoformed Products
• Electrical Systems • Travelling Gear, Suitcases • PET Preforms and Bottles
• Doors, Windows & Profiles • Drum / Bucket / Basin /
• Ceiling & Partition Systems Jerrycans
• Curtain walls & Glazing systems • Beverages
Kitchens Refrigeration Prefab Solutions Home Improvement

• Kitchen Fittings • Chillers • Pre-Engineered Houses • Fences
• Doors • Freezers • Telecom Shelters • Sheds
• Wardrobes • Stainless Steel • Portacabins • Shelters
• Cabinets water coolers • Containerised Houses
• Work tables • Insulated Truck body
• Stainless Steel Kitchen
Equipments
Industrial Products Cold Stores Furniture Services

• Plastic Compounds • Chillers • Hospitality • Galvanizing
• Storage Racking Systems • Freezers • Institutional • Coil Coating
• Pallets • Outdoor • Contract beverage filling
• Transport Crates
• Aluminium Ingots
TSSC is an ISO 9001:2000 certified company and follows stringent quality procedures in
manufacturing products to international standards. TSSC also manufactures custom made
products to specific customer requirements. In addition to manufacturing its diverse range of
products, TSSC offers a range of services that include galvanizing and commissioning of cold
stores and prefabricated houses. The products manufactured by TSSC are certified by Lloyds
Register in London and are approved by the Dubai Central Laboratory. The building
materials manufactured are fire rated and has individual product specifications.
The range of products manufactured by TSSC include
Building Materials
Composite Panels
Profiled Sheet Cladding Cold Stores
Seamless Roofing Chillers
Doors & Windows Freezers
Curtain Walls
Glazing System
Prefab solutions
Pre-Engineered Houses
Telecom Shelters Stainless Steel
Portacabins Products
Containerised Houses
Stainless Steel Kitchen
Equipments
Metal products
Metal Sheds
Cable Trays Services
Cable Trunking
Cable Ladders Galvanizing
Switchgears
Refrigeration solutions
Cancoolers
Chillers
Freezers
SS water coolers
www.tsscuae.com
www.harwal.net
Modular Metalic Components and Accessories
The modular metallic components manufactured by TSSC include high quality corrugated metal sheets and
polyurethane pre-insulated composite panels. These products are manufactured to meet the prescribed
specifications of design engineers and building contractors. The components manufactures by TSSC are
aesthetically pleasant, weatherproof, provide thermal insulation as well as resistance to fire, fungi and
mildew.
The panels are manufactured to the exact measurement to fit perfectly and are mounted without mastic
(dry joints) assuring short, cost-saving construction time.
Following Sections provides detail description of various metalic components manufacture by TSSC -
Profiled Sheet Cladding

TSSC profiled sheets offer architects and designers a range of choices
for roof and wall cladding such as internal linings, external cladding
and for industrial and commercial buildings. Designed to conciliate
high static characteristic with reduced weight, these sheets guarantee
Technical Supplies & Services Co.Ltd
the optimization of the structure’s realisation costs while providing safe

working platforms.
The main advantages of profiled sheets are that

• They are inexpensive
• Allows rapid and rational execution
• Minimum labour required for execution
• Easy to dismantle for building transformations
• Made to site measurement thus eliminating wastage and installation
complications
• Modifications or extensions can be done at any time.
TSSC supplies profiled sheets based on chosen customer parameters

such as weight, strength, durability, surface finish and colour. Our
dedicated staffs offer the best possible advice for your profiled sheet
requirements.
Composite Panel
TSSC composite panels range represent a complete system of pre-
insulated monolithic metallic panels used for building roofs and walls for
various kinds of industrial and civil structures. The differentiated sections
of corrugations offer structural characteristics to the building giving
the ability to bear the unforeseen overloads in various employment
conditions.
The unique sandwich construction of the panel is a result of injection

of rigid polyurethane foam at high density between two rigid facings.
Combinations of a wide choice of best quality facing materials offer the
customers a choice of sandwich panels to choose from. Some of the
facings provided by TSSC include
• Plain and corrugated finish

• Pre-painted and mill finish in Aluminium, Aluzinc and galvanized steel
Technical Supplies & Services Co. Ltd | 2

TSSC supplies panels based on the customer chosen parameters
such as weight, strength, durability, surface finish, colour and
thermal insulation properties. Our dedicated staffs offer the best
possible advice for your requirements of laminated panels. We also
offer composite insulated panels for use in residential and industrial
sectional door applications and rigid and secure but highly insulated
low conductivity panels for use as residential exterior door blades.
The use of polyurethane foam for insulation offers several advantages.

Most notable are its energy saving characteristic, light weight,
absence of thermic-bridges, and its long lasting quality. Therefore,
they perform the dual role of structural and insulation elements
after installation. Most importantly, these panels also conform to the
fire protection requirements of European guidelines for flammable
materials in building construction. With the heating and cooling
contributing the most to the operating expenses of a building, TSSC
panels with its excellent thermal insulation provide its customers
considerable savings.

Z-Purlin
C and Z Section purlins that act as secondary support for roofing
sheets and composite panels are manufactured by TSSC to be used
in a wide range of industrial and commercial applications. The purlins
are accurately roll formed from high strength zinc coated steel and
provide an efficient, light weight, economical solution for roofing &
cladding.
C and Z Section purlins are available in different sizes, ranging from 142
to 302 mm deep. We also supply a full range of designed accessories
needed to complete the cladding and roofing of the buildings. The
data sheets provide more detailed technical information about the
purlins and accessories.
Metal Decking profile

TSSC Metal Decking profiles are considered as international steel
design standards with maximum strength. The Steel Floor Deck has
a ribbed profile with embossments designed to bind together with
concrete slabs, creating a reinforced concrete slab serving the dual
purpose of taking up a permanent form to become part of the floor
and also offer positive reinforcement.
TSSC Metal Floor Deck is typically used for multi-story buildings,

mezzanines, bridge walkways, porches, in-fills, platforms and parking
garages, storage facilities, etc.
TSSC supplies decking profiles with thickness ranging between 0.5

mm and 1.5mm. The data sheets provide more detailed technical
information about the decking.
Technical Supplies & Services Co. Ltd| 3

Illustration of Metallic Components Application
Eave Gutter
End wall Panel

Profile
Vertical Fascia
secondary Framing
Opening Frame for

window or Louver
Cap Flashing
Fascia Panel
Opening Frame for

Single walk door

Ridge Monitor
Roof Panel Profile
Cross Bracing
Valley gutter
Ridge Ventilator
Sag Rod
Bend Ridge Profile
Skylight Profile

Gable side Flashing
Roof Panel Profile
Eave Curve
Corner Wall Flashing
Side wall panel
Dip flashing
Block wall (by:others)
Double leaf sliding Door
Eave Gutter
Double sliding door frame

Cross Bracing
Eave strut
Bottom Ridge Flashing

Specification
Insulated Composite panel Material
Insulation Thickness
Sr.# Top skin Sr.# Liner Sr..#
(t)
1 Aluminium Mill Finish 1 Aluminium Mill Finish
1 35/40 mm
2 Aluminium Polyester Coated 2 Aluminium Polyester Coated
3 Aluminium PVDF Coated 3 Aluminium PVDF Coated
2 50 mm
4 Gl Mill Finish 4 Gl Mill Finish
5 Gl Polyester Coated 5 Gl Polyester Coated
3 60 mm
6 Gl PVDF Coated 6 Gl PVDF Coated
7 Alu-zinc alloy coated steel mill finish 7 Alu-zinc alloy coated steel mill finish
Alu-zinc alloy coated steel PVDF Alu-zinc alloy coated steel PVDF 4 75/80 mm
8 8
Coated Coated
Alu-zinc alloy coated steel PVDF
9 9 Alu-zinc alloy coated steel 5 100 mm
Coated
10 Aluminium foil 0.05 mm thick

* For Mineral Wool Panel (Firespan) insulation thickness 50 & 100 mm only
Specifications (Options)
Aluminium alloy A3105, H-16, tension leveled coils in pre-coated or mill finish condition. Data provided are for
yeild strength of 170 N/mm2.
Galvanized iron (Gl) sheets conforming to ASTMA653, lock forming quality (LFQ), yeild strength 250 N/mm2 ,
Zinc coating (G60) 180gms/m2
Galvanized iron (Gl) sheets conforming to ASTMA653, Grade “D” yeild strength 345N/mm2. Zinc coating (G90)
275gms/m2
Alu-zinc alloy coated steel sheets conforming to ASTM A792 lock forming quality yeild strength 280 N/mm2.
Insulation : On continuous System

On continuous System Density K value Flame Spread Smoke Develope
B3 B2
Polyurethane 35 - 38 Kg/m3 0.022 < 450
25 20
Polyisocyanurate 40 - 45 Kg/m3 0.022 < 20 < 300
Class A
Mineral wool 80 - 100 Kg m3 0.04 < 50
(Non Combustable)
Surface Coating (Options)

Metalllic top skin and the liner material (other than the aluminium foi) can be supplied with surface coating
as follows:-
Top coat 20 micron regular modified polyester (RMP) over 5 micron primer on the outer surface (weathering
side) and 5 to 7 micron primer on the reverse. PVDF, Platisol, ARS shall be applicable on request.

FIRESPAN panels are the exciting latest addition to our
family of insulated panels. The new product is a stress
skin sandwich panel with metal facings permanently
bonded to mineral wool core. FIRESPAN panel is
through-fixed insulated mineral wool panel for wall
and partition application, developed to meet the
specific demands of the architects and specifiers
who require aesthetic looking steel faced composite
panels with high performance such as efficient and
superior fire resistance. The product has been specially
developed for use in commercial and industrial light
weight cladding applications to satisfy the thermal, fire
and acoustic requirements of roofs, walls & partitions.
FIRESPAN is manufactured in a variety of thicknesses to
suit the cladding needs of any framed building.

Mineral wool does not burn unlike plastic foams such
as expanded polystyrene, polyurethane foam or
cellular modified isocyanurate. FIRESPAN panels made
with mineral wool and steel facing are completely
inorganic.
Though mineral wool core panels have an extensive

history in Europe and America, FIRESPAN is an exciting
new product in the Gulf region. As building owners and Benefits of FIRESPAN
designers become more aware of non-combustible
sandwich panels, the applications of mineral wool
panels also have grown rapidly in recent times. In
applications where one needs a wall or ceiling that Low thermal conductivity
are insulating, which is sanitary or washable and at the
same time truly non combustible capable of resisting
fire up to two (2) hours, one can look at FIRESPAN as
the ideal solution.
Easy to handle
FIRESPAN Panels can save on insurance, loss of
business, and indeed save lives.
Advantages Fire resistance
• Fire classification A1 (As per ASTM E084)
• Water repellent
• Excellent thermal insulation Noise Protection

• Chemically inert
• Non-combustible core
• Foam, CFC, HCFC, free

Easy to Install
• Excellent acoustic insulation
• NRC can be achieved 0.7 as per ASTM C 423

Mineral wool
Mineral wool possesses excellent fire resistance and
does not contribute to spread fire, the main compo-
nent is volcanic rock manufactured at temperatures in
excess of 10000c. The product does not react with any
other building materials. Being made of volcanic rock,
the material wool is unaffected by changes in humidity
and temperature.
Insulated panel incorporating mineral wool as insula-

tion has been fire tested to comply with fire calssifica-
tion A1 non combustible. Mineral wool insulation also
offers excellent sound reduction.
Thermal Performance
Insulation Core Thickness (mm) U-Value W/m2 K
50 0.80
100 0.40
Applications of FIRESPAN Panels
• Roof and Wall cladding
• Partitions for commercial & Industrial purpose
• Cold Rooms
• Food Processing Areas
• Machinery
• Equipment Rooms
• Chemical Storage Rooms
• High Occupancy Areas, Clean rooms

Fixing Techniques For Profiled Sheet Cladding
 
Fixing Detail Of Roof Single Fixing Detail Of Wall Single Skin Side-lap detail of roof Single
Skin TSS 35/205 TSS 35/205 Skin Sheet
- At every low corrugation on end and - At every low corrugation on end and
overlapping purlins overlapping purlins
- At alternative low corrugation on interme- - At alternative low corrugation on
diate purlins intermediate purlins

Covering width detail of TSS 35/205
TSP 35/205
Bent Ridge
Self Tapping Screw

One Layer Of
Sealant Tape TSP 35/205 Roof
Single Skin
Typical Detail @ Ridge

(For Single Skin Sheet)

Fixing Techniques of Profiled Composite Panel
TSSC manufactures various range of composite panel . In below the installation and application of compos-
ite panel is explained for further details please contact technical support team of TSSC.
Fixing detail of Roof Composite Fixing Detail of Wall composite Side-lap detail of roof
Panel TSP 35/205 panel TSP 35/205 composite panel
- at every high corrugation on - at every low corrugation on end
end and overlapping purlins and overlapping purlins

- at alternative high corrugation - at alternative low corrugation
on intermediate purlins on intermediate purlins
Covering width detail of TSP 35/205
1200
t
5 7
6
8 4
7
6 8
1
5 3
2
4 2
9 1 3
TSRP FIXING TSRP FIXING
(Horizontal) (Vertical)
ISO Wall Fixing Details
1. Color Cap 6. Aluminium Liner

2. STS screw 7. Inserted Sheet Flashing
3. Compriband Gasket 8. Wall Z - purlin
4. Cladding wall sheet 9. Sealant
5. Injected P.U

Concealed Fastener Composite Panel
Concealed capping 1
Self drilling Screw 2
Metal Washer 3

Corrugated Sheet Profile 45/250 4
Injected Pu 50 mm thickness 5
Exploded view of erection
Concealed Capping
Self drilling Screw
Metal Washer
Corrugated Sheet Profile 45/250
Injected Pu 50 mm thickness
Bottom liner Slighty Ribbed
Purlin Tape
Roof Purlin
Erection Method for Fixing

Polyurethane Properties
General Feature
a. Mechnical Characteristic of the foam (at Overall Density of 35 - 37 kg/m3)

- Tensile stress : 150 kpa
- Compression resistance : 100 kpa
- Shear resistance : 100 kpa
- Fire property : B3 as per DIN 4102 (B2 & PIR upon request)
b. Insualtion capacity
- K value (Thermal conductivity of PU) - 0.022 W/mK
- Tolerance +/- 0.002
Polyrethane Core Thickness (mm) T = 35 T = 40 T = 50 T = 60 T = 70 T = 80 T = 90 T = 100
Overall Heat
W/M C
20
0.6000 0.525 0.420 0.350 0.300 0.280 0.262 0.210
Transfer KCAL/M h C
2 0
0.516 0.451 0.361 0.301 0.258 0.241 0.225 0.181
Coefﬁcient BTU/Ft h F
2 0
0.106 0.092 0.074 0.062 0.053 0.049 0.046 0.037
“U” Value
c. Water absorption of the foam

- after 24 hours : 1.0% of Volume
d.Closed Cells : -93%

Flashings
Eave Curve Corner Flashing Door Head Flashing

Drip Flashing Eave Gutter Gable Flashing
Ridge Panel Valley Gutter

Handling and Storage
Using forklift with panels - under “6” meters

Spreader bar with slings
RIGHT
Using Lifting beam with panels over “6” Meters Long
WRONG

Keep Panel Dry
Any moisture that entres the bundle can effect 5. Do not stack bundles more than two (2) bundles
the product’s finish. Remove any moisture from the high. when stacking bundles on top of each other,
bundles by breaking open and allowing the individual make sure collars are in vertical alignment.
components to dry. Place tarps or encapsualated
bundles may create a “Greenhouse effect” with
temperature greatly exceeding the surrounding air
temperature. Combined with moisture, this condition
can result in bacterial & chemical damage to the
finish.
USE SPACERS SLOPE FOR DRAINAGE

COVER WITH
PLASTIC OR TAP
AIR CIRCULATION
6. If collars do not align, place 2 x 6 wood planks
longitudinally on top of tower bundle collars to
distrubute load.
6’0” BLOCK ABOVE

THE DOWN LEAVE GROUND
BOTTOM OPEN MAXIMUM
SPACING
Note:
Bundles received wet must be dried prior to storage
to prevent corrosion or paint failure.
1. Block above ground to keep water out.
2. Stop bundles for drainage.
3. Cover with tarp or plastic to protect from rain
4. Tie down cover ends away from bundles to permit
free air movement. DO NOT wrap under or restrict air Overhead Pick-UP
movement.
SPREADERR
Remove Protective Film: BAR
CAUTION: Strippable films on the surface of the panels
must be removed immediately after panel installation.
Exposure to weather will make film difficult to remove
without damage to the panel finish.
Panel Storage: Bundle LOCATE AI

1. Locate material at convenient locations to minimize PICK-UP-POINTS
handling during erectio.

2. Storage should be resonably level, but slightly
sloped to allow for drainage.
3. Block bundles above ground to keep water out.
4. Cover opened bundles with a tarp or plastic to
protect from rain.
DONT CHOKE
CHOKING WILL DAMAGE PANELS AT

Quality Assurance Policy & Guarantee
For decades, the Quality Management System followed by TSSC has ensured that the products
and services offered by the company always surpass the expectations of its customers.
Continuous improvement is an ongoing characteristic of our ISO 9001:2000 system to improve
every operational process. As a leading manufacturer, TSSC has always stayed focused on
finding new ways to design, produce, sell and deliver quality products at economic prices.
TSSC has QA/QC departments to continuously monitor their operational processes and
product quality. TSSC’s state of the art QC laboratories ensure that products supplied meet
the various international standards to which they are designed and produced. The production
line implements a continuous quality system that conforms the quality at each stage of
production. Most of TSSC products are approved by third party certifying agencies. The
longest certification held by TSSC is for the insulated panels by the Lloyds Register in London.
TSSC composite panels have very high fire ratings and TSSC is under the process of obtaining
FM approval for all the panels they manufacture. Besides these, most of TSSC products are
DCL approved.
Moreover, TSSC’s stringent vendor qualification system selects the best international
manufacturers and suppliers for the production and procurement needs. Some of the major
suppliers for TSSC include
• HUNTSMAN USA
• BAYER GERMANY
• KASON USA
• DAN-DOORS DENMARK
• PASTORE & LOMBARDI ITALY
• CORUS UK
• OTEFAL ITALY
• ARCELOR EUROPE
• HINDALCO INDIA
• UNI COIL KSA
• BLUESCOPE AUSTRAILIA
• JSW STEEL INDIA
• UTTAM GALVA INDIA
Guarantee:
TSSC offers up to 25 years guarantee (according to the specifications) against manufacturing
defects for all polyurethane insulated panels.

Standard Colour chart
Colour Coated Aluminium / Steel /
Alu Zinc for roof & Wall cladding RAL 9002
(Off-white color )
RAL 9003
(White color )

RAL 1001
(Beige color )
• Bringing everlasting life to buildings
• Long decorative life coupled with low

maintenance
• Color coating as per RAL 840 - HR & RAL 841 - GL

RAL1014
• After supplying millions of square meters yet not (Ivory color )
reported single failure
• Virtually unlimited color choice available subject to

external lead time
• Metallic colors & harsh weather proof coatings are

also available
Applicable for Polyester, Silicon Polyester, ARS, Platisol & PVDF

coatings
RAL 5012
Color indicated are representation of TSSC standard color range (Light Blue Color )
to be used for guidance only. Shade difference shall be upto
Delta E-2
TERMS & CONDITIONS APPLY

Product Range
TSSC supplies Profiled Cladding Sheets

based on chosen customer parameters
such as weight, strength, durability,
surface finish and colour.
TSS 35 / 205 TSS 45 / 250
TSS 45 / 150 TSS 40/ 200
TSS 32 / 366 TSS 42 / 206

Specification
Profiled Cladding Sheet

Specifications
TSS 35 / 205 - Aluminium & Steel Sheet
Applications
Roof and wall Panel
Specification
• Aluminium profiled sheet is 0.5 mm. up to 0.9 mm. thick
Alloy A3105 - H16 Temper from tension leveled coils -
different Alloy can be supplied on request.
• GI & Alu Zinc coated steel profile sheets 0.5 to 0.9 mm

thick as per ASTM A 656 for GI & ASTM A 792 for Alu Zinc -
Different grades Can be supplied on request
• Painting is baked regular modified enamel polyester, with

5 micron primer and 20 micron coat on the weathering
side and 5/7 micron primer on the reverse - PVDF, Silicon,
Modified Polyester, Platisol & ARS coating on request is
applicable.
1025
205
35
All Dimensions are in mm
TSSC | Profiled Cladding Sheets| 20

Aluminium Steel Aluminium Steel
Thickness Max Moment Top Max Moment Bottom
Area mm2 Inertia mm4 Z top mm3 Z Bot mm3
mm
fy=160 fy=250 fy=160 fy=250
KN m KN m KN m KN m
0.50 574 107847 4770 8366 0.55 0.81 0.97 1.42
0.60 689 129418 5712 10001 0.66 0.97 1.15 1.70
0.70 804 150992 6649 11623 0.77 1.13 1.34 1.97
0.80 919 172568 7582 13233 0.87 1.29 1.53 2.24
0.90 1034 194149 8512 14831 0.98 1.44 1.71 2.52
1.00 1148 215734 9438 16417 1.09 1.60 1.89 2.79
Data provided for Yeild Stress 170 N/mm2
Thickness Purlins Spacing C.C. in mm Weight*

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
2.90 1.48 0.86 0.54 0.36 0.25 0.19
0.50 1.61
5.45 2.80 1.62 1.02 0.68 0.48 0.35
ALUIMINIUM
3.48 1.78 1.03 0.65 0.43 0.31 0.22

0.60 1.93
6.54 3.36 1.94 1.22 0.82 0.58 0.42
4.06 2.08 1.20 0.76 0.51 0.36 0.26
0.70 2.25
7.63 3.92 2.27 1.43 0.96 0.67 0.49
4.64 2.37 1.37 0.87 0.58 0.41 0.30
0.80 2.58
8.72 4.48 2.59 1.63 1.09 0.77 0.56
5.22 2.67 1.55 0.97 0.65 0.46 0.33
0.90 2.90
9.81 5.04 2.92 1.84 1.23 0.86 0.63
5.80 2.97 1.72 1.08 0.72 0.51 0.37 3.22
1.00
10.90 5.60 3.24 2.04 1.37 0.96 0.70
Uniformly distributed loads in KN/M2 and deflection L/200

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
6.81 4.35 2.52 1.58 1.06 0.75 0.54
0.50 4.67
8.52 5.45 3.79 2.78 2.00 1.41 1.03
8.16 5.22 3.02 1.90 1.27 0.89 0.65
0.60 5.60
10.20 6.53 4.53 3.33 2.40 1.69 1.23
STEEL
9.50 6.08 3.52 2.22 1.49 1.04 0.76

0.70 6.54
11.88 7.60 5.28 3.88 2.80 1.97 1.44
10.83 6.93 4.03 2.53 1.70 1.19 0.87
0.80 7.47
13.55 8.67 6.02 4.42 3.20 2.25 1.64
12.16 7.78 4.53 2.85 1.91 1.34 0.98
0.90 8.40
15.21 9.73 6.76 4.96 3.60 2.53 1.85
13.48 8.63 5.03 3.17 2.12 1.49 1.09
1.00 9.34
16.86 10.79 7.49 5.50 4.00 2.81 2.05
* Tolerance applicable as per international Standards

TSS 45 / 250 - Aluminium & Steel Panel
Applications
Roof and wall Panel
Specification


applicable.
1000
250
45

mm
fy=170 fy=250 fy=160 fy=250
KN m KN m KN m KN m
0.50 591 166039 5524 10753 0.64 0.94 1.24 1.82
0.60 709 199241 6615 12869 0.76 1.12 1.48 2.18
0.70 827 232444 7705 14965 0.89 1.31 1.73 2.54
0.80 945 265648 8791 17048 1.01 1.49 1.97 2.89
0.90 1063 298854 9874 19117 1.14 1.68 2.21 3.24
1.00 1181 332062 10953 21174 1.26 1.86 2.44 3.59

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
4.46 1.83 0.88 0.48 0.28 0.17 0.11
0.50 1.61
6.52 4.18 2.49 1.57 1.05 0.74 0.54
ALUIMINIUM
5.36 2.19 1.06 0.57 0.33 0.21 0.14

0.60 1.93
7.81 5.00 2.99 1.88 1.26 0.89 0.65
6.25 2.56 1.23 0.67 0.39 0.24 0.16
0.70 2.25
9.10 5.82 3.49 2.20 1.47 1.03 0.75
7.14 2.92 1.41 0.76 0.45 0.28 0.18
0.80 2.51
10.38 6.64 3.99 2.51 1.68 1.18 0.86
8.03 3.29 1.59 0.86 0.50 0.31 0.21
0.90 2.89
11.66 7.46 4.49 2.83 1.89 1.33 0.97
8.93 3.66 1.76 0.95 0.56 0.35 0.23
1.00 3.21
12.94 8.28 4.99 3.14 2.10 1.48 1.08

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
7.89 5.05 3.51 2.44 1.63 1.15 0.84
0.50 4.78
9.87 6.32 4.39 3.22 2.47 1.95 1.58
9.45 6.05 4.20 2.93 1.96 1.38 1.00
0.60 5.74
11.82 7.56 5.25 3.86 2.95 2.33 1.89
STEEL
11.00 7.04 4.89 3.41 2.29 1.61 1.17

0.70 6.70
13.77 8.81 6.12 4.49 3.44 2.72 2.20
12.56 8.04 5.58 3.90 2.61 1.84 1.34
0.80 7.66
15.71 10.05 6.98 5.13 3.93 3.10 2.51
14.10 9.03 6.27 4.39 2.94 2.07 1.51
0.90 8.61
17.64 11.29 7.84 5.76 4.41 3.48 2.82
15.64 10.01 6.95 4.88 3.27 2.29 1.67
1.00 9.57
19.57 12.52 8.69 6.39 4.89 3.86 3.13

Applications
Roof and wall Panel
Specification


applicable.
900
150
45

mm
fy=170 fy=250 fy=160 fy=250
KN m KN m KN m KN m
0.50 643 197063 7947 9519 0.92 1.35 1.10 1.61
0.60 772 236467 9730 11103 1.12 1.65 1.28 1.88
0.70 900 275869 11306 12952 1.30 1.92 1.49 2.20
0.80 1029 315272 12832 14850 1.48 2.18 1.71 2.52
0.90 1157 354676 14505 16537 1.67 2.46 1.91 2.81
1.00 1286 394115 16085 18333 1.86 2.73 2.11 3.11

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
5.30 2.17 1.05 0.56 0.33 0.21 0.14
0.50 1.83
9.39 5.12 2.96 1.86 1.25 0.88 0.64
ALUIMINIUM
6.36 2.60 1.26 0.68 0.40 0.25 0.16

0.60 2.20
11.49 6.14 3.55 2.24 1.50 1.05 0.77
7.42 3.04 1.46 0.79 0.46 0.29 0.19
0.70 2.27
13.35 7.16 4.14 2.61 1.75 1.23 0.90
8.47 3.47 1.67 0.90 0.53 0.33 0.22
0.80 2.93
15.16 8.19 4.74 2.98 2.00 1.40 1.02
9.53 3.91 1.88 1.02 0.60 0.37 0.24
0.90 3.30
17.13 9.21 5.33 3.35 2.25 1.58 1.15
10.59 4.34 2.09 1.13 0.66 0.41 0.27
1.00 3.67
19.00 10.23 5.92 3.73 2.50 1.75 1.28

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
11.35 7.26 4.60 2.89 1.94 1.36 0.99
0.50 5.32
14.20 9.09 6.31 4.63 3.55 2.57 1.87
13.90 8.89 5.52 3.47 2.33 1.63 1.19
0.60 6.38
17.39 11.12 7.72 5.67 4.34 3.08 2.25
STEEL
16.15 10.32 6.43 4.05 2.71 1.91 1.39

0.70 7.44
20.20 12.93 8.98 6.59 5.05 3.60 2.62
18.33 11.73 7.35 4.63 3.10 2.18 1.59
0.80 8.51
22.93 14.67 10.19 7.48 5.73 4.11 3.00
20.72 13.26 8.27 5.21 3.49 2.45 1.79
0.90 9.57
25.92 16.58 11.51 8.46 6.48 4.62 3.37
22.97 14.70 9.19 5.79 3.88 2.72 1.99
1.00 10.64
28.74 18.39 12.77 9.38 7.18 5.14 3.75

Applications
Roof and wall Panel
Specification


applicable.
1000
200
40

mm
fy=160 fy=250 fy=160 fy=250
KN m KN m KN m KN m
0.50 592 139307 5489 9214 0.63 0.93 1.06 1.56
0.60 711 167166 6574 11020 0.76 1.12 1.27 1.87
0.70 829 195025 7654 12814 0.88 1.30 1.48 2.17
0.80 948 222887 8730 14597 1.01 1.48 1.68 2.48
0.90 1066 250750 9802 16368 1.13 1.66 1.89 2.78
1.00 1184 278617 10871 18128 1.25 1.84 2.09 3.08

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
3.74 1.53 0.74 0.40 0.23 0.15 0.10
0.50 1.65
6.48 3.62 2.09 1.32 0.88 0.62 0.45
ALUIMINIUM
4.49 1.84 0.89 0.48 0.28 0.18 0.12

0.60 1.98
7.76 4.34 2.51 1.58 1.06 0.74 0.54
5.24 2.15 1.04 0.56 0.33 0.20 0.13
0.70 2.31
9.04 5.06 2.93 1.84 1.24 0.87 0.63
5.99 2.45 1.18 0.64 0.37 0.23 0.15
0.80 2.64
10.31 5.79 3.35 2.11 1.41 0.99 0.72
6.74 2.76 1.33 0.72 0.42 0.26 0.17
0.90 2.97
11.58 6.51 3.77 2.37 1.59 1.12 0.81
7.49 3.07 1.48 0.80 0.47 0.29 0.19
1.00 3.30
12.84 7.23 4.19 2.64 1.76 1.24 0.90

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
7.84 5.02 3.25 2.05 1.37 0.96 0.70
0.50 4.78
9.81 6.28 4.36 3.20 2.45 1.82 1.32
9.39 6.01 3.90 2.46 1.64 1.16 0.84
0.60 5.74
11.74 7.52 5.22 3.83 2.93 2.18 1.59
STEEL
10.93 7.00 4.55 2.86 1.92 1.35 0.98

0.70 6.70
13.68 8.75 6.08 4.46 3.42 2.54 1.85
12.47 7.98 5.20 3.27 2.19 1.54 1.12
0.80 7.66
15.60 9.98 6.93 5.09 3.90 2.91 2.12
14.00 8.96 5.85 3.68 2.47 1.73 1.26
0.90 8.61
17.51 11.21 7.78 5.72 4.38 3.27 2.38
15.53 9.94 6.50 4.09 2.74 1.93 1.40
1.00 9.57
19.42 12.43 8.63 6.34 4.85 3.63 2.65

Applications
Roof and wall Panel
Specification


applicable.
1100
366
32

mm
fy=160 fy=250 fy=160 fy=250
KN m KN m KN m KN m
0.50 542 59773 2307 9073 0.27 0.39 1.05 1.54
0.60 651 71731 2763 10807 0.32 0.47 1.25 1.83
0.70 759 83691 3217 12514 0.37 0.55 1.44 2.12
0.80 867 95653 3670 14196 0.42 0.62 1.64 2.41
0.90 976 107620 4122 15855 0.48 0.70 1.83 2.69
1.00 1084 119591 4571 17489 0.53 0.78 2.02 2.97

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
1.61 0.82 0.48 0.30 0.20 0.14 0.10
0.50 1.50
2.72 1.55 0.90 0.57 0.38 0.27 0.19
ALUIMINIUM
1.93 0.99 0.57 0.36 0.24 0.17 0.12

1.80

0.60
3.26 1.86 1.08 0.68 0.45 0.32 0.23
2.25 1.15 0.67 0.42 0.28 0.20 0.14
0.70 2.10
3.80 2.17 1.26 0.79 0.53 0.37 0.27
2.57 1.32 0.76 0.48 0.32 0.23 0.16
0.80 2.40
4.34 2.48 1.44 0.90 0.61 0.43 0.31
2.89 1.48 0.86 0.54 0.36 0.25 0.19
0.90 2.70
4.87 2.79 1.62 1.02 0.68 0.48 0.35
3.21 1.32 0.63 0.34 0.20 0.13 0.08
1.00 3.00
5.40 3.10 1.80 1.13 0.76 0.53 0.39

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
3.29 2.11 1.39 0.88 0.59 0.41 0.30
0.50 4.35
4.12 2.64 1.83 1.35 1.03 0.78 0.57
3.95 2.53 1.67 1.05 0.71 0.50 0.36
0.60 5.22
4.94 3.16 2.19 1.61 1.23 0.93 0.68
STEEL
4.60 2.94 1.95 1.23 0.82 0.58 0.42

0.70 6.09
5.75 3.68 2.55 1.88 1.44 1.09 0.80
5.24 3.35 2.23 1.40 0.94 0.66 0.48
0.80 6.96
6.56 4.20 2.91 2.14 1.64 1.25 0.91
5.89 3.77 2.51 1.58 1.06 0.74 0.54
0.90 7.83
7.36 4.71 3.27 2.40 1.84 1.40 1.02
6.53 4.18 2.79 1.76 1.18 0.83 0.60
1.00 8.70
8.17 5.23 3.63 2.67 2.04 1.56 1.14

Applications
Roof Panel
Specification


applicable.
1030
206
42

mm
fy=170 fy=250 fy=160 fy=250
KN m KN m KN m KN m
0.50 552 129994 5805 6465 0.67 0.98 0.75 1.10
0.60 663 156015 6952 7740 0.80 1.18 0.89 1.31
0.70 773 182029 8093 9007 0.93 1.37 1.04 1.53
0.80 884 208078 9231 10271 1.05 1.57 1.18 1.74
0.90 994 234175 10366 11530 1.20 1.76 1.33 1.96
1.00 1105 259736 11446 12790 1.32 1.94 1.48 2.17

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
4.66 2.39 1.38 0.87 0.58 0.41 0.30
0.50 1.50
6.86 4.39 3.05 2.24 1.66 1.17 0.85
ALUIMINIUM
5.59 2.86 1.66 1.04 0.70 0.49 0.36

0.60 1.80
8.21 5.25 3.65 2.68 2.00 1.40 1.02
6.52 3.24 1.93 1.22 0.82 0.57 0.42
0.70 2.10
9.56 6.12 4.25 3.12 2.33 1.64 1.19
7.46 3.82 2.21 1.39 0.93 0.65 0.48
0.80 2.40
10.90 6.98 4.84 3.56 2.66 2.15 1.36
8.39 4.30 2.49 1.57 1.05 0.74 0.40
0.90 2.71
12.24 7.83 5.44 4.00 0.99 2.10 1.53
9.31 4.77 2.76 1.74 1.16 0.82 0.60
1.00 3.01
13.52 8.65 6.01 4.41 3.33 2.34 1.71

Span Condition
mm 1000 1250 1500 1750 2000 2250 2500 Kg/m2
8.29 5.31 3.68 2.55 1.71 1.20 0.87
0.50 4.33
10.37 6.64 4.61 3.39 2.59 2.05 1.66
9.93 6.35 4.41 3.06 2.05 1.44 1.05
0.60 5.20
12.42 7.95 5.52 4.05 3.10 2.45 1.99
STEEL
11.56 7.40 5.14 3.56 2.39 1.68 1.22

0.70 6.07
14.46 9.25 6.42 4.72 3.61 2.86 2.31
13.18 8.44 5.86 4.08 2.73 1.92 1.40
0.80 6.93
16.49 10.55 7.33 5.38 4.12 3.26 2.64
14.80 9.48 6.58 4.59 3.07 2.16 1.57
0.90 7.80
18.52 11.85 8.23 6.05 4.63 3.66 2.96
16.35 10.46 7.27 5.09 3.41 2.39 1.74
1.00 8.66
20.45 13.09 9.09 6.68 5.11 4.04 3.27

Profiled Composite Panel
Product Range
TSSC supplies Profiled Composite Panels

based on chosen customer parameters
such as weight, strength, durability,
surface finish and colour.
TSP 35 / 205 TSP 45 / 250
TSP 45 / 150 TSP 40/ 200
TSP 32 / 366 TSP 42 / 206

Specification
Profiled Composite Panel

Specifications
TSSC is the largest manufacturer of composite panels in the Gulf region with a production capacity in excess of 500,000 meter squares per
month manufactured using 3 continuous laminator production lines in its facilities in Sharjah and Dubai (D.I.P). Polyurethane foam
chemical is sprayed uniformly on the profile sheet and is covered with the liner which together sandwiches the foam. The panel is carried
forward on a conveyor that uniformly presses the sandwich panel to assure uniform insulation. By the time the panel comes out of the
conveyor, the foam is cured well in order for the panel to be handled manually. The process is continuous and does not require the production
to be stopped at any stage.
Advantages of chemical spraying laminator over the chemical injection and press process are as follows : -
1. Uniform foam density is assured on all panels
2. No air pockets are formed as the chemical is uniformly sprayed on the entire surface of the profile sheet ensuring proper adhesion of the
foam to the top skin and liner.
3. The continuous process assures much improved product output.
4. Provides TSSC the capacity to meet large quantity requirement at short notice.
5. Better quality is assured as rejection rate on account of damages is nil.
TSP 35 / 205 - Composite Panels (Roof & Wall Cladding)
Insulated Composite Panel
Applications
Roof and wall Panel
Specification
• Aluminium profiled sheet is 0.5 mm. up to 0.9 mm. thick Alloy A3105 - H16
Temper from tension leveled coils - different Alloy can be supplied on
request.
• GI & Alu Zinc coated steel profile sheets 0.5 to 0.9 mm thick as per ASTM
A 656 for GI & ASTM A 792 for Alu Zinc - Different grades Can be supplied
on request
• Painting is baked regular modified enamel polyester, with 5 micron
primer and 20 micron coat on the weathering side and 5/7 micron primer
on the reverse - PVDF, Silicon, Modified Polyester, Platisol & ARS coating
on request is applicable.
205
Top Skin
35
Liner
1205
Covering Width
TSSC | Insulated Composite Panel| 34

(t) Panel Core I x (cm4) z top z bottom Moment Moment
Thickness for 1m width for 1m width cm3 for 1m width cm3 kN m Top Bottom kN m
(mm)
50 38 11 22 1.31 2.58
75 99 23 31 2.66 3.53
100 198 38 42 4.37 4.79
Based on 0.7 mm external and 0.5 mm internal Aluminium skin
Assumes bond with insulation ensures that lateral sliding of sheets does not occur & insulation does not have significant
compression
(t) Allowable Uniform Loads kN/m2

Panel
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
Core
Thick-
ness S D S D S D S D S D S D S D S D S D
(mm)
50 10.47 14.46 4.65 4.28 2.62 1.81 1.68 0.93 1.16 0.54 0.85 0.34 0.65 0.23 0.52 0.16 0.42 0.12
75 21.28 37.86 9.46 11.22 5.32 4.73 3.40 2.42 2.36 1.40 1.74 0.88 1.33 0.59 1.05 0.42 0.85 0.30
100 34.92 76.06 15.52 22.54 8.73 9.51 5.59 4.87 3.88 2.82 2.85 1.77 2.18 1.19 1.72 0.83 1.40 0.61

2
fy Al 170 N/mm permisible span - deflection ratio = 100
(t) Panel I x (cm4) z top z bottom Moment Moment

Thickness for 1m width for 1m width cm3 for 1m width cm3 kN m Top kN m Bottom
(mm)
50 31 9 21 1.46 3.53
75 84 18 30 3.01 5.05
100 170 29 41 4.91 6.96
Based on 0.5 mm external and 0.5 mm internal GI skin
compression

Panel
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
Thick-
ness
S D S D S D S D S D S D S D S D S D
(mm)
50 11.70 34.27 5.20 10.16 2.92 4.28 1.87 2.19 1.30 1.27 0.95 0.80 0.73 0.54 0.58 0.38 0.47 0.27
75 24.10 93.85 10.71 27.81 6.03 11.73 3.86 6.01 2.68 3.48 1.97 2.19 1.51 1.47 1.19 1.03 0.96 0.75
100 39.32 191.01 17.47 56.59 9.83 23.88 6.29 12.22 4.37 7.07 3.21 4.45 2.46 2.98 1.94 2.10 1.57 1.53
Permisible span-deflection ratio = 100
fy GI 250 N/mm2
t = Thickness S = Strength D = Deflection

Applications
Roof and wall Panel
Specification
request.
on request
250
Top Skin
45
Liner
1000
Covering Width

(t Panel Core I x (cm4) z top z bottom Moment Moment
(mm)
50 35 9 28 1.08 3.28
75 85 18 30 2.09 3.52
100 174 31 40 3.56 4.62
based on 0.7 mm external and 0.5 mm internal Aluminium skin
compression

Panel
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
Thick-
ness
(mm)
50 8.63 13.52 3.84 4.00 2.16 1.69 1.38 0.86 0.96 0.50 0.70 0.32 0.54 0.21 0.43 0.15 0.35 0.11
75 16.71 32.71 7.42 9.69 4.18 4.09 2.67 2.09 1.86 1.21 1.36 0.76 1.04 0.51 0.82 0.36 0.67 0.26
100 28.45 66.86 12.65 19.81 7.11 8.36 4.55 4.28 3.16 2.48 2.32 1.56 1.78 1.04 1.41 0.73 1.14 0.53
2

(mm)
50 27 7 25 1.17 4.26
75 71 14 29 2.37 4.93
100 148 24 39 4.05 6.63
compression

Panel
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
Thick-
ness
(mm)
50 9.39 30.48 4.17 9.03 2.35 3.81 1.50 1.95 1.04 1.13 0.77 0.71 0.59 0.48 0.46 0.33 0.38 0.24
75 18.94 79.51 8.42 23.56 4.74 9.94 3.03 5.09 2.10 2.94 1.55 1.85 1.18 1.24 0.94 0.87 0.76 0.64
100 32.37 166.60 14.39 49.36 8.09 20.82 5.18 10.66 3.60 6.17 2.64 3.89 2.02 2.60 1.60 1.83 1.29 1.33
fy GI 250 N/mm2

Applications
Roof and wall Panel
Specification
request.
on request
150 Top Skin

45
Liner
900
Covering Width
All the Dimensions are mentioned in mm

Thickness for 1m width for 1m width for 1m width cm3 kN m Top kN m Bottom
(mm)
50 48 14 29 1.66 3.38
75 109 26 34 2.96 3.87
100 210 41 43 4.71 4.99
based on 0.7 mm external and 0.5 mm internal Aluminium skin
compression

Panel
1.0 m 1.5 m 2.0m 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m
Core
Thick-
ness S D S D S D S D S D S D S D S D S D
(mm)
50 13.27 18.53 5.90 5.49 3.32 2.32 2.12 1.19 1.47 0.69 1.08 0.43 0.83 0.29 0.66 0.20 0.53 0.15
75 23.70 41.88 10.53 12.41 5.93 5.24 3.79 2.68 2.63 1.55 1.93 0.98 1.48 0.65 1.17 0.46 0.95 0.34
100 37.72 80.67 16.76 23.90 9.43 10.08 6.03 5.16 4.19 2.99 3.08 1.88 2.36 1.26 1.86 0.89 1.51 0.65
fy Al 170 N/mm2 permisible span - deflection ratio = 100

(mm)
50 37 10 26 1.76 4.45
75 90 19 32 3.26 5.40
100 178 31 42 5.23 7.13
compression

Panel
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
Thick-
ness
(mm)
50 14.10 41.86 6.27 12.40 3.53 5.23 2.26 2.68 1.57 1.55 1.15 0.98 0.88 0.65 0.70 0.46 0.56 0.33
75 26.09 109.09 11.60 29.95 6.52 12.64 4.17 6.47 2.90 3.74 2.13 2.36 1.63 1.58 1.29 1.11 1.04 0.81
100 41.81 199.86 18.58 59.22 10.45 24.98 6.69 12.79 4.65 7.40 3.41 4.66 2.61 3.12 2.06 2.19 1.67 1.60
fy GI 250 N/mm2

Applications
Roof and wall Panel
Specification
request.
on request
200
Top Skin
40
1000 Liner
Covering Width

(mm)
50 38 11 25 1.26 2.86
75 95 22 31 2.49 3.56
100 192 36 41 4.13 4.75
compression

Panel
1.0 m 1.5 m 2.0m 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m
Thick-
ness
(mm)
50 10.07 14.54 4.48 4.31 2.52 1.82 1.61 0.93 1.12 0.54 0.82 0.34 0.63 0.23 0.50 0.16 0.40 0.12
75 19.92 36.57 8.85 10.83 4.98 4.57 3.19 2.34 2.21 1.35 1.63 0.85 1.25 0.57 0.98 0.40 0.80 0.29
100 33.04 73.56 14.68 21.80 8.26 9.19 5.29 4.71 3.67 2.72 2.70 1.72 2.06 1.15 1.63 0.81 1.32 0.59
fy Al 170 N/mm2 permisible span - deflection ratio = 100

(mm)
50 30 8 23 1.39 3.82
75 80 17 30 2.82 5.04
100 164 28 41 4.67 6.87
compression

Panel
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
Thick-
ness
(mm)
50 11.12 33.78 4.94 10.01 2.78 4.22 1.78 2.16 1.24 1.25 0.91 0.79 0.70 0.53 0.55 0.37 0.44 0.27
75 22.58 89.99 10.04 26.66 5.65 11.25 3.61 5.76 2.51 3.33 1.84 2.10 1.41 1.12 1.12 0.99 0.90 0.72
100 37.36 184.32 16.61 54.61 9.34 23.04 5.98 11.80 4.15 6.83 3.05 4.30 2.34 2.88 1.85 2.02 1.49 1.47
fy GI 250 N/mm2

Applications
Roof and wall Panel
Specification
request.
on request
206 Top Skin

42
1030 Liner
Covering Width

(mm)
50 41 12 24 1.41 2.81
75 101 24 32 2.71 3.66
100 199 38 42 4.35 4.89
compression

Panel
1.0 m 1.5 m 2.0m 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m
Thick-
ness
(mm)
50 11.30 15.66 5.02 4.64 2.83 1.96 1.81 1.00 1.26 0.58 0.92 0.37 0.71 0.24 0.56 0.17 0.45 0.13
75 21.66 38.84 9.62 11.51 5.41 4.86 3.46 2.49 2.41 1.44 1.77 0.91 1.35 0.61 1.07 0.43 0.87 0.31
100 34.79 76.60 15.46 22.70 8.70 9.58 5.57 3.87 4.90 2.84 2.84 1.79 2.17 1.20 1.72 0.84 1.39 0.61
2

(mm)
50 33 9 23 1.56 3.82
75 85 18 31 3.04 5.22
100 170 29 42 4.87 7.08
compression

Panel
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
Thick-
ness
(mm)
50 12.48 36.71 5.55 10.88 3.12 4.59 2.00 2.35 1.39 1.36 1.02 0.86 0.78 0.57 0.62 0.40 0.50 0.29
75 24.33 95.54 10.81 28.31 6.08 11.94 3.89 6.11 2.70 3.54 1.99 2.23 1.52 1.49 1.20 1.05 0.97 0.76
100 38.95 191.26 17.31 56.67 9.74 23.91 6.23 12.24 4.33 7.08 3.18 4.46 2.43 2.99 1.92 2.10 1.56 1.53
fy GI 250 N/mm2

Applications
Roof and wall Panel
Specification
request.
on request
366 Top Skin

32
1100 Liner
Covering Width

(mm)
50 25 7 18 0.82 2.02
75 80 18 27 2.03 3.12
100 172 31 39 3.59 4.46
compression

Panel
1.0 m 1.5 m 2.0m 2.5m 3.0m 3.5m 4.0m 4.5m 5.0m
Thick-
ness
(mm)
50 6.58 9.74 2.93 2.88 1.65 1.22 1.05 0.62 0.73 0.36 0.54 0.23 0.41 0.15 0.33 0.11 0.26 0.08
75 16.23 30.71 7.21 9.10 4.06 3.84 2.60 1.97 1.80 1.14 1.32 0.72 1.01 0.48 0.80 0.34 0.65 0.25
100 28.70 66.15 12.75 19.60 7.17 8.27 4.59 4.23 3.19 2.45 2.34 1.54 1.79 1.03 1.42 0.73 1.15 0.53
2

(mm)
50 21 6 17 0.94 2.81
75 68 14 27 2.33 4.52
100 148 24 38 4.08 6.51
compression

Panel
1.0 m 1.5 m 2.0 m 2.5 m 3.0 m 3.5 m 4.0 m 4.5 m 5.0 m
Thick-
ness
(mm)
50 7.52 23.35 3.34 6.92 1.88 2.92 1.20 1.49 0.84 0.86 0.61 0.54 0.47 0.36 0.37 0.26 0.30 0.19
75 18.66 76.49 8.29 22.66 4.67 9.56 2.99 4.90 2.07 2.83 1.52 1.78 1.17 1.20 0.92 0.84 0.75 0.61
100 32.64 166.20 14.51 49.25 8.16 20.78 5.22 10.64 3.63 6.16 2.66 3.88 2.04 2.60 1.61 1.82 1.31 1.33
fy GI 250 N/mm2

ISO WALL Composite Panels (Celing, Partition & Wall Cladding)
Applications
Roof and wall Panel
Specification
request.
on request
1200
t
Almunium / Alluzinc / GI Sheets
Injected Polyurethane foam

Wall sheet cladding

Profile TSP 40 / 200

Applications
Roof, Walls & Partitions
Specification
• Cover width : 1000 mm + 2 mm

• Panel facings : Steel, aluminium or Aluzinc
• External weather sheet : Polyester, PVF2, Platisol & ARS
• Internal liner sheet : Polyester
• Insulation core : Mineral Wool
• Fire performance : According to fire classification A1
• External weather sheet gauge : From o.5 mm to 1 mm
• Internal liner sheet gauge : 0.4 mm / 0.7 mm
200
Top Skin
40
1000 Liner
Covering Width

Structural Components
Product Range
TSSC manufactures a range of

Structural Components for industrial
and commercial applications.
TSD 55 / 148 TSD 75 / 254
TSD 45 / 150 TSD 75/ 305
Z Purlins C Purlins
Specification
Structural Components
Specifications
TSD 55 / 148 - Metal Decking
Applications
Composite Deck
Specification
• Pre Galvanzed steel 0.7 to 1.5 mm thick as per ASTM A 653

Grade “D” (SS 340), Zinc G 90 (275 gms/m2)
- Different grades Can be supplied on request
55
148
740
Thickness of concrete above deck sheet Weight*

Thickness span for 1 m with
50 75 100 125 150 175 200
mm Condition 4
Metal Decking System
Units mm 2
2
permisble span in mm for construction stage - wt of cocrete + LL 1.5 kN/m Kg/m
2272 2151 2053 1970 1899 1838 1783

0.7 inertia 490240
2807 2658 2536 2434 2347 2271 2203
Ztop 17322
9.05
Ultimate moment Zbot 19690
Of resistance 22.4 29.56 36.71 43.86 51.01 58.17 65.32
Composite (kNm)
2376 2249 2146 2060 1986 1921 1864
0.8 inertia 560233
2935 2779 2652 2545 2453 2374 2304
Ztop 19760
10.35
Of resistance 25.62 33.79 41.96 50.14 58.31 66.48 74.66
Composite (kNm)
2471 2339 2232 2142 2065 1998 1939
0.9 inertia 630221
3053 2890 2758 2647 2552 2469 2396 Ztop 22189
11.64
Of resistance 22.83 38.03 47.22 56.42 65.61 74.80 84.00
Composite (kNm)
2559 2423 2312 2219 2139 2070 2008
1.0 inertia 700203
3162 2994 5856 2741 2643 2557 2481 Ztop 24610
12.94
Of resistance 28.98 42.27 52.48 62.7 72.91 83.13 93.34
Composite (kNm)
2719 2575 2457 2358 2273 2199 2134
1.2 inertia 840158
3360 3181 3035 2913 2808 2717 2637 Ztop 29426
15.53
Of resistance 29.05 50.49 63.01 75.27 87.52 99.78 112.03
Composite (kNm)
2862 2710 2586 2482 2393 2315 2247
1.4 inertia 980108
3537 3349 3195 3068 2956 2860 2776 Ztop 34206
18.11
Of resistance 29.13 50.58 73.56 87.85 102.14 116.44 130.73
Composite (kNm)
2929 2773 2646 2540 2448 2369 2299
1.5 inertia 1050085
3619 3426 3269 3138 3025 2927 2840 Ztop 36573
19.41
Of resistance 29.17 50.64 78.00 94.15 109.46 124.72 140.09
Composite (kNm)
Uniformly distributed loads in KN/M2 and deflection L/200 * Tolerance applicable as per international Standards
TSSC | Metal Decking System| 50

Applications
Decking
Specification

45
150
900
Thickness Span Purlins Spacing C.C. in MM for 1m width Weight*

mm Condition 1000 1250 1500 1750 2000 2250 2500 units Kg/m2

inertia mm4 197063
11.35 7.26 4.60 2.89 1.94 1.36 0.99 Z top mm3 7947
0.5 Z bot 5.32
mm3 7947
14.20 9.09 6.31 4.63 3.55 2.57 1.87
inertia mm4 236466

13.90 8.89 5.52 3.47 2.33 1.63 1.19 Z top mm3 9730
0.6 Z bot 6.38
mm3 11103
17.39 11.12 7.72 5.67 4.34 3.08 2.25
inertia mm4 275869

16.15 10.32 6.43 4.05 2.71 1.91 1.39 Z top mm3 11305
0.7 Z bot 7.44
mm3 12951
20.02 12.93 8.98 6.59 5.05 3.6 2.62
inertia mm4 315272

18.33 11.73 7.35 4.63 3.1 2.18 1.59
Z top mm3 12831
0.8 Z bot 8.51
mm3 14849
22.93 14.46 10.19 7.48 5.73 4.11 3
inertia mm4 354676

20.72 13.26 8.27 5.21 3.49 2.45 1.79
Z top mm3 14504
0.9 Z bot 9.57
mm3 16536
25.92 16.58 11.51 8.46 6.48 4.62 3.37
inertia mm4 394115

22.97 14.7 9.19 5.79 3.88 2.72 1.99
Z top mm3 16084
1.0 Z bot 10.64
mm3 18332
28.74 18.39 12.77 9.38 7.18 5.14 3.75

Applications
Composite Decking
Specification

75
254
762
thickness of concrete above deck sheet Weight*

50 75 100 125 150 175 200
mm condition
Units mm-kg 2
2
permisble span in mm for construction stage - wt of cocrete + LL 1.5 kN/m Kg/m
2720 2595 2490 2400 2322 2253 2192

0.7 inertia 986086
3361 3206 3037 2881 2746 2628 2525
Ztop 20839
8.79
Of resistance 27.56 34.64 41.72 48.80 55.88 62.95 70.03
Composite (kNm)
2844 2713 2603 2509 2428 2356 2292
0.8 inertia 1126847
3514 3444 3245 3078 2934 2808 2698
Ztop 23788
10.05
Of resistance 31.51 39.6 47.69 55.78 63.87 71.96 80.05
Composite (kNm)
2958 2822 27.08 2610 2525 2450 2383
0.9 inertia 1267584
3655 3648 3440 3263 3110 2977 2860 Ztop 26731
11.31
Of resistance 35.46 44.56 53.66 62.76 71.86 80.96 90.06
Composite (kNm)
3063 2922 2804 2703 2615 2538 2468
1.0 inertia 1408300
3785 3611 3465 3340 3231 3135 3012 Ztop 29667
12.56
Of resistance 39.42 49.52 59.63 69.74 79.85 89.96 100.07
Composite (kNm)
3255 3105 2980 2872 2779 2696 2623
1.2 inertia 1689671
4022 3837 3682 3549 3433 3332 3241 Ztop 35520
15.08
Of resistance 44.82 59.46 71.59 83.72 95.85 107.98 120.11
Composite (kNm)
3427 3269 3137 3024 2925 2838 2761
1.4 inertia 1970972
4234 4039 3875 3736 3614 3507 3412 Ztop 41347
17.59
Of resistance 44.91 69.41 83.56 97.71 111.85 126.00 140.15
Composite (kNm)
3506 3345 3210 3094 2993 2904 2825
1.5 inertia 2111598
4332 4133 3966 3823 3698 3588 3491 Ztop 44250
18.85
Of resistance 44.96 70.90 89.55 104.70 119.86 135.02 150.17
Composite (kNm)

Applications
Composite Decking
Specification

75
305
880

thickness of concrete above deck sheet
50 75 100 125 150 175 200
mm condition Units mm-kg

permisble span in mm for construction stage - wt of cocrete + LL 1.5 kN/m2
2662 2539 2437 2349 2272 2205 2145 inertia 924019
0.7 3351 3133 2952 2800 2669 2555 2454 Ztop 25212
3289 3138 3011 2902 2808 2724 2650 Zbot 24608
area 966.4
Ultimate moment
mass 7.58
Of resistance 24.54 31.62 38.7 45.77 52.85 59.93 67.01
Composite (kNm)
2783 2655 2548 2456 2376 2305 2243 inertia 1056014
0.8 3580 3347 3154 2991 2851 2729 2622 Ztop 28773
3439 3280 3148 3034 2935 2848 2771 Zbot 28087
area 1104.4
Ultimate moment
Of resistance 28.06 36.15 44.23 52.32 60.41 68.50 76.59 mass 8.66
Composite (kNm)
2895 2761 2650 2554 2471 2398 2332 inertia 1188010
0.9 3795 3548 3343 3171 3022 2893 2779 Ztop 32322
4242 3966 3738 3545 3379 3234 3107 Zbot 31558
area 1242.4
Ultimate moment
Composite (kNm)
2998 2860 2744 2645 2559 2483 2416 inertia 1320006
1.0 3997 3737 3522 3340 3184 3048 2927 Ztop 35863
3704 3534 3391 3268 3162 3068 2985 Zbot 35020
area 1380.4
Ultimate moment
Composite (kNm)
3186 3039 2916 2811 2720 2639 2567 inertia 1584010
1.2 4282 4085 3853 3654 3483 3334 3203 Ztop 42912
3936 3755 3603 3473 3360 3261 3172 Zbot 41919
area 1656.4
Ultimate moment
Composite (kNm)
3354 3200 3070 2959 2863 2778 2703 inertia 1848032
1.4 4508 4301 4127 3942 3758 3597 3455 Ztop 49921
4144 3953 3793 3656 3537 3433 3339 Zbot 48785
area 1932.3
Ultimate moment
Composite (kNm)
3432 3274 3142 3028 2930 2843 2756 inertia 1980052
1.5 4613 4401 4223 4070 3887 3721 3574 Ztop 53412
4240 4045 3881 3741 3620 3512 3417 Zbot 52204
area 2070.3
Ultimate moment
Composite (kNm)

Roll Formed - Z Purlins
Applications
Secondary support & Girts
Specification
• Hot Dip galvanized steel thickness 1.5 to

3.0 mm roll formed purlin conform ing to
ASTM 653 grade “D” (ss 340) zinc coated
to G 90 (275 gm/m2)
Nominal Dimensions Section Properties

Top Bottom Sleeve YBar Ixx Sxx Top
Section Depth Thickness A B Wt/m Area SxxBot Rxx lycTop lycBot Syy Ryy
flange flange L 2 mm cm4 cm3 cm3 cm4 cm4 cm3
Ref D mm t mm mm mm Kg cm mm mm
f1 mm f2 mm mm
14215 142 45 40 1.5 56 240 614 2.93 3.740 69.59 111.54 16.03 15.40 54.61 9.38 8.09 3.21 21.62
14220 142 45 40 2.0 56 240 614 3.89 4.953 69.58 146.28 21.04 20.22 54.36 12.22 10.52 4.19 21.43
14225 142 45 40 2.5 56 240 614 4.83 6.150 69.58 180.15 25.89 24.87 54.12 14.91 12.83 5.14 21.24
17215 172 55 50 1.5 86 290 714 3.52 4.490 84.57 197.89 23.39 22.63 66.39 15.32 13.49 4.47 25.33
17220 172 55 50 2.0 86 290 714 4.67 4.953 84.57 260.44 30.79 29.79 66.14 20.01 17.61 5.86 25.14
17225 172 55 50 2.5 86 290 714 5.81 7.400 84.56 321.33 37.99 36.75 65.89 24.51 21.55 7.20 24.95
20215 202 65 60 1.5 116 350 834 4.14 4.940 99.47 289.61 29.11 28.24 76.57 15.39 13.43 4.46 24.15
20220 202 65 60 2.0 116 350 834 5.50 6.553 99.47 381.65 38.36 37.22 76.31 20.11 17.52 5.85 23.96
20225 202 65 60 2.5 116 350 834 6.87 8.150 99.47 471.46 47.39 45.98 76.05 24.63 21.44 7.19 23.77
23215 232 75 70 1.5 146 410 954 4.73 5.990 113.98 483.16 42.39 40.93 89.81 34.32 29.88 7.55 32.74
23220 232 75 70 2.0 146 410 954 6.31 7.953 113.97 638.00 55.97 54.05 89.56 45.05 39.19 9.93 32.54
23225 232 75 70 2.5 146 410 954 7.77 9.900 113.97 789.78 69.29 66.91 89.31 55.44 48.20 12.26 32.35
25015 250 65 60 1.5 164 460 1054 4.71 6.110 126.56 527.51 42.73 41.67 94.19 23.39 20.71 5.91 27.24
25020 250 65 60 2.0 164 460 1054 6.28 8.120 126.57 696.53 56.43 55.03 93.93 30.65 27.11 7.77 27.05
25025 250 65 60 2.5 164 460 1054 7.86 10.120 126.57 862.19 69.85 68.11 93.66 37.64 33.27 9.57 26.86
26215 262 65 60 1.5 176 460 1054 4.82 6.140 129.40 592.68 45.80 44.70 98.25 23.45 20.71 5.91 26.82
26220 262 65 60 2.0 176 460 1054 6.40 8.153 129.40 782.84 60.48 59.04 97.98 30.72 27.11 7.77 26.63
26225 262 65 60 2.5 176 460 1054 7.97 10.150 129.40 969.33 74.90 73.10 97.72 37.73 33.27 9.58 26.45
30215 302 90 85 1.5 216 570 1274 5.89 7.505 149.19 1007.67 67.53 65.94 115.87 55.57 50.54 10.52 37.51
30220 302 90 85 2.0 216 570 1274 7.83 9.973 149.19 1333.25 89.36 87.25 115.62 73.13 65.80 13.88 37.32
30225 302 90 85 2.5 216 570 1274 9.76 12.425 149.19 1653.74 110.84 108.22 115.36 90.20 81.13 17.16 37.13
30230 302 90 85 3.0 216 570 1274 11.79 14.897 149.19 1979.32 130.92 128.32 115.12 107.24 97.26 21.32 36.94

16
16
65
16
16
90 65 75
Z 302 Z 262 Z 232 Z 202
202
116
262
176
232
302
146
195
16
16
16
16
83 60 70 60
16
16
16
65 55 45
Z 172 Z 142 Z 122
122
172
142
56
86
56
16
16
16
60 50 40

TSSC Purlins are made from hot DIP galvanized steel
to ASTM A653-Gr ‘D’ with a minimum guaranteed
yield stress of 345 N/mm2 - Zn coating G90 is 275 Gm/
m2 (min).Purlins are used in building which are two
or more bays long and are made continuous using
“Purlin sleeves”, sleeves should be of the same section
as the purlin , But used in reverse for joining. All holes
are normally 18mm diameter for M16 Bolts

Certifications
Certifications

Global Harwal Group offices & Branches
UK Armenia
USA France
Cyprus Russia
UAE
KSA
Our Global Presence
www.harwal.net
Technical Supplies & Services Co. Ltd
Dubai Investment Park - UAE Sharjah - UAE Abudhabi - UAE
P.O. BOX: 77031, P.O. BOX: 1818, P.O. BOX: 43135
Tel: 00971-4-8850474 Tel: 00971-6-5341344 Tel: 00971-2-6768748
Fax: 00971-4-8850343 Fax: 00971-6-5341686 Fax: 00971-2-6773726
Email:info@tsscuae.com
www.tsscuae.com
www.harwal.net

Composite Panel Technical Brochure 06-07-2015

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Composite Panel Technical Brochure 06-07-2015

Transféré par

Droits d'auteur :

Formats disponibles

Technical Supplies & Services Co.

Profiled Cladding Sheets

Range of products manufactured by Harwal Group

Building Materials Consumer Products Packaging Solutions Pipeline Systems

Kitchens Refrigeration Prefab Solutions Home Improvement

Industrial Products Cold Stores Furniture Services

The range of products manufactured by TSSC include

Profiled Sheet Cladding

the optimization of the structure’s realisation costs while providing safe

The main advantages of profiled sheets are that

TSSC supplies profiled sheets based on chosen customer parameters

The unique sandwich construction of the panel is a result of injection

• Plain and corrugated finish

Technical Supplies & Services Co. Ltd | 2

The use of polyurethane foam for insulation offers several advantages.

Technical Supplies & Services Co.Ltd

Metal Decking profile

TSSC Metal Floor Deck is typically used for multi-story buildings,

TSSC supplies decking profiles with thickness ranging between 0.5

Technical Supplies & Services Co. Ltd| 3

End wall Panel

Opening Frame for

Opening Frame for

Technical Supplies & Services Co. Ltd | 4

Roof Panel Profile

Bend Ridge Profile

Technical Supplies & Services Co.Ltd

Roof Panel Profile

Corner Wall Flashing

Side wall panel

Block wall (by:others)

Double leaf sliding Door

Double sliding door frame

Bottom Ridge Flashing

Technical Supplies & Services Co. Ltd| 5

10 Aluminium foil 0.05 mm thick

Insulation : On continuous System

Polyisocyanurate 40 - 45 Kg/m3 0.022 < 20 < 300

Surface Coating (Options)

Technical Supplies & Services Co. Ltd | 6

Technical Supplies & Services Co.Ltd

Though mineral wool core panels have an extensive

Advantages Fire resistance

• Fire classification A1 (As per ASTM E084)

• Excellent thermal insulation Noise Protection

• Foam, CFC, HCFC, free

• NRC can be achieved 0.7 as per ASTM C 423

Technical Supplies & Services Co. Ltd| 7

Insulated panel incorporating mineral wool as insula-

Applications of FIRESPAN Panels

• Roof and Wall cladding

• Partitions for commercial & Industrial purpose

• Food Processing Areas

• Chemical Storage Rooms

• High Occupancy Areas, Clean rooms

Technical Supplies & Services Co. Ltd | 8

Technical Supplies & Services Co.Ltd

Self Tapping Screw

Typical Detail @ Ridge

Technical Supplies & Services Co. Ltd| 9

end and overlapping purlins and overlapping purlins

Covering width detail of TSP 35/205

ISO Wall Fixing Details

1. Color Cap 6. Aluminium Liner