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CTS Cement | Advanced Cement Technology

CEMENT Rapid Set ® CEMENT ALL ® Datasheet

®
CEMENT ALL
Multipurpose Repair Mortar
high-strength, multipurpose, unique

PRODUCT NAME COLOR [light-grey]


Highlights:
Rapid Set® CEMENT ALL® The final color and surface appearance of
• Fast-Setting Multipurpose Repair Mortar CEMENT ALL may vary due to application
workable for 15 minutes techniques and environmental conditions.
ready for stress in 1 hour PRODUCT DESCRIPTION
curing only with water
CEMENT ALL is a high quality, easy to INSTALLATION THICKNESS
• High-Strength process, mineral multipurpose repair mortar Qualified for installation thickness from
in 1 hour already 20,0 N/mm² that is ideal where rapid strength, durability featheredge to 100 mm. For higher
and low shrinkage are desired. CEMENT installation thickness the use of Rapid Set®
• Non-Shrink ALL can be applied in thickness from CONCRETE MIX or Rapid Set® MORTAR
crack resistant featheredge to 100 mm. Initital set after MIX is recommended. For application as
15 minutes, ready for stress in 1 hour. wearing layer, the placing of test areas is
• Durable recommended.
under extreme conditions
frost/deicer resistant
FIELDS OF APPLICATION
CEMENT ALL is a multipurpose product PROCESSING
• Sulfate Resistant qualified for general concrete repair, PREPARATION OF SUB-BASE
resist against many chemical doweling and anchoring, injection, industrial Clean sub-base from loose debris, cement
attacks grouting, formed work and highway repair. slurry, dust, acids, oils and greases.
Indoors and outdoors, also in wet areas. For permabond compound the surface must
• Excellent Bond be free of cracks, even, rough and
directly - without bonding COMPOSITION openpore. The bond strength values
compound
CEMENT ALL is a high-performance required in the technical guidelines have to
• Multipurpose blend of Rapid Set® Cement and special be observed (the value must not be less
for repairs and new construction mineral aggregates. CEMENT ALL is than 1.0 N/mm²). Before the application,
horizontally and vertically non-metallic, without chlorides. CEMENT pre-wet the sub-base thoroughly. In case of
ALL is similar in appearance to Portland highly absorbent sub-bases, this process
• Installation Thickness cement repair materials and may be applied may have to be repeated several times.*
"0" - 100 mm using similar methods. The formation of a water film or puddles has
indoors and outdoors to be avoided.
• Improved Shelf-Life *If necessary, a primer on acrylic basis can be integrated.

KORODUR – Exclusive License Producer for Europe


®
CEMENT ALL
Multipurpose Repair Mortar
high-strength, multipurpose, unique

PROCESSING
TECHNICAL DATA at +20°C
CEMENT ALL may be processed using traditional methods.
The final finish should be applied as soon as possible.
Color light-grey CEMENT ALL may be troweled, floated or textured.
Apply in one complete layer, i.e. not in several layers, and as
Grain size 0 - 1 mm uniformly as possible. Do not apply on frozen sub-base.
When compacting, avoid the entry of air voids. To extend
Consumption 2,0 kg/m²/mm working time use Rapid Set® SET CONTROL® set retarding
admixture or adequate.
Layer thickness "0" - 100 mm
- recommended for ceiling/overhead 10 - 15 mm*
- recommended for wall 20 - 25 mm* CURING
*in the first working step depending on the Begin water curing as soon as the surface has lost ist moist
chosen consistency
sheen. Keep exposed surfaces wet for a minimum of 1 hour
Setting time until the product has achieved sufficient strength. When
initial set: 15 min. experiencing extended setting times, due to cold temperature
Referring to DIN EN 196-3
final set: 35 min.
Test report No. 0-54/0696-A1/12 or the use of a retarder, longer cure times may be required.

Ready for traffic after 60 min. PROCESSING TEMPERATURE


Do not apply CEMENT ALL at sub-base or environmental
Compressive strength after 60 min. > 20,0 N/mm² temperature below +5°C. Temperatures > +20°C will reduce
DIN EN 1015-11 after 180 min. > 31,0 N/mm²
Test report No. 0-54/0696-A1/12 the working time. Temperatures < +20°C may decrease the
after 7 days > 41,0 N/mm²
after 28 days > 62,0 N/mm² rate of strength gain.

Flexural strength after 60 min. > 6,0 N/mm² STORAGE


DIN EN 1015-11 after 24 hours > 8,0 N/mm² Dry, like cement.
Test report no. 0-54/0696-A1/12 after 7 days > 10,0 N/mm² Shelf-life approx. 12 months.
after 28 days > 11,0 N/mm²
HINTS
Tensile strength These products contain cement and have an alkaline reaction
in middle 2,1 N/mm²
DIN EN 1542
Test report no. 0-54/1171-A/12
demands fulfilled with moisture/water. Therefore protect hands and eyes. In
case of contact with eyes consult a doctor.
Static modulus of elasticity Our recommendations for application technique are based on
approx. 31.700 N/mm²
DIN EN 13412 our experiences. It is recommended to adapt processing and
demands fulfilled
Test report no. 05-54/0696-A2/12 material quantities to the given local conditions and we refer
Sulfate resistance in this context to our general terms of sale and delivery.
Test acc. Wittekindt demands fulfilled
Test report no. 05-54/0696-A2/12 License Producer for Europe:
KORODUR Westphal Hartbeton GmbH & Co. KG
Penetration test, penetration of penetration depth Works Bochum-Wattenscheid
water-endangering substances in middle 16,0 mm Hohensteinstr. 19
DAfStb-guideline demands fulfilled
44866 Bochum, Germany
Frost/deicer test (CDF) Phone: +49 (0) 23 27 / 94 57 - 0
BWA-guideline frost test demands fulfilled Certification: DIN EN ISO 9001:2008
Test report no. 0-54/0696-A3/12
Sales:
Chloride ion content
DIN EN 1015-17
in middle 0,009 KORODUR International GmbH
demands fulfilled Wernher-von-Braun-Str. 4
Test report no. 0-54/1171-C/12
92224 Amberg, Germany
MIXING Phone: +49 (0) 96 21 / 47 59 - 0
The use of pan type mixer or qualified stirrer is recommended. Fax: +49 (0) 96 21 / 3 23 41
Organize work so that all personnel and equipment / tools are in info@korodur.de
place before mixing. Use clean water for mixing. www.korodur.de
CEMENT ALL is mixed with 3,0 l to 4,75 l water per 25 kg bag.
Use less water to achieve higher strength values. Do not exceed Per June 2015
the maximum water admixture of 4,75 l per 25 bag. For increased
fluidity and workability use Rapid Set® FLOW CONTROL®
plasticizing admixture or adequate. Place water into the mixing
container and add CEMENT ALL while the mixer / stirrer is
running. To achieve a uniform consistency mix for 1 to 3 minutes.
DO NOT re-temper mixed material. © 2012 CTS Cement Manufacturing Corporation. Rapid
0615/419

Set, Cement All, Set Control, Flow Control and the Rapid
Set logo are trademarks of CTS. All rights reserved.

KORODUR – Exclusive License Producer for Europe

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