VOL II - Technical-Co Boiler Dismantling PDF

TATA CONSULTING ENGINEERS LIMITED SECTION: Title
SPEC. NO.
TCE.6833A-G-590-003
SHEET i OF i
HINDUSTAN PETROLEUM CORPORATION LIMITED
ENQUIRY FOR DISMANTLING & DISPOSAL OF EXISTING CO

BOILER
RFQ NO: TCE.6833A-G-590-003
Project: FLUE GAS SCRUBBING UNIT (FGSU)

Location: MAHUL, MUMBAI (INDIA)
PART II – TECHNICAL
TATA CONSULTING ENGINEERS LIMITED

RAJ PLAZA, 2ND FLOOR, L.B.S. MARG, VIKHROLI (WEST)
MUMBAI – 400 083. INDIA.
TEL 91-22-66472111 Fax 91-022-66472000
EMAIL: plenka@tce.co.in, skathe@tce.co.in
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FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

SPEC. NO. TATA CONSULTING ENGINEERS LIMITED SECTION: Contents
TCE.6833A-G-590-
003 CONTENTS SHEET i OF i
PART - II: TECHNICAL
ISSUE NO. OF
SL.NO. SPECIFICATION NO. TITLE SHEETS
NO.
1. TCE.6833A-G-590-003 R0 Specific Requirement for Dismantling 10
& Disposal of Existing CO Boiler
2. TCE.6833-590-PP- R2 Standard Specification for Fabrication 15
1001 and Erection Piping System.
3. TCE.6833-590-PP- R2 Welding Specification for Fabrication 30
1002 of Piping System
4. TCE.6833-590-PP- R1 Standard Specification for Pressure 10
1003 Testing of Erected Piping System.
5. TCE.6833-590-PP- R2 Standard Specification for 9
1004 Inspection,Flushing and Testing of
Piping System.
6. TCE.6833-590-PP- R0 Standard Specification for Non 9
1005 Destructive Testing Examination
Requirement of Piping System.
7. EIL TCE.6833-590-PP- R0 Thermal Insulation for Hot and Cold 14
1006 surfaces
8. EIL Piping Material Specification
9. TCE.6833A-590-CV- R0 Standard Specification for Demolition 2
1007 and Dismantling Works.
DRAWINGS/ Annexure 1 34
DOCUMENTS
ENCLOSED FOR
DISMANTLING
1. C6007-1001 7 P&ID for Ducting and waste heat 1
boiler.
2. 17-CO-L-6048 1 Schematic of flue gas duct for CO- 1
boiler.
3. P6-011-203 0 30 T/H CO boiler General 1
Arrangement (Elevation)
4. P6-011-202 0 30 T/H CO boiler General 1
Arrangement (Plan)
5. P6-011-206 2 Tie-in point location. 1
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SPEC NO. TATA CONSULTING ENGINEERS LIMITED SECTION:
TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 1 OF 10 O

& DISPOSAL OF EXISTING CO BOILER
1. INTRODUCTION { XE "Scope of Work" \r "I1" }
1.1 Hindustan Petroleum Corporation Limited (HPCL) is in the process of installing Flue
Gas Scrubbing Unit (FGSU) in their Mumbai Refinery at Mahul. TATA Consulting
Engineers Limited (TCE) has been appointed as the EPCM Consultant to provide
Engineering, Procurement and Construction Management services for the above unit.
1.2 HPCL has a dual fired (CO- Carbon monoxide / FO- Fuel oil) 30 TPH boiler of Mitsubishi
make, which has been operational for past 26 years.
1.3 HPCL intends to sell the existing CO Boiler on AS IS WHERE IS BASIS including stack,
economiser, Atmospheric Flash Drum, Forced draft fans, supporting structures etc.
including associated piping, electrical components, and instrumentation and control
components.
1.4 Buyer shall take all dismantled components outside the plant premises only after
obtaining necessary permits from Engineer in charge .
1.5 Buyer shall also demolish all associated Steel & RCC structures and dismantled debris
shall be taken outside the plant premises and shall be disposed off at locations identified
by the buyer after obtaining all necessary statutory approvals for the same.
1.6 The Quantity indicated in the schedule of price is only indicative.. However, bidders are
required to lift the total quantity of dismantled items on "as is where is basis and no
complaint basis" In case available dismantled quantity for the sale is less than the
estimated quantity , owner do not have any obligation to make the scrap quantity
available to bidders from other scrap lot.
2. SCOPE
2.1 GENERAL
2.1.1 Operating Parameters of CO Boiler :
SR
PARAMETERS
NO.
1 CAPACITY (TPH) ____ Max /30 TPH Design
2 OUTLET STEAM PRESSURE Kg/cm 17.6(Max), 21.1 (design)
3 OUTLET STEAM TEMPERATURE,

256 (Max), 284 (Design)
Deg c
4 FUEL OIL CONSUMPTION Kg/hr
5 CO CONSUMPTION Kg/hr
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2.1.2 Dismantling Of CO Boiler including stack and supporting structure :

ELEVATION
SR EQUIPMENT MATERIAL
EQUIPMENT NAME FROM
NO TAG NO. OF CONST.
GRADE
1 CO Boiler
2 Economiser
Boiler Stack (Height

3 0.0
~ 58 metres.)
4 Atmospheric flash
SS
drum
5 Continuous blow
CS
down flash drum
6 Forced draft fan CS 0.0
7 Sealing air fan CS 0.0
8 Silencer CS 10.0
a) Cutting/dismantling, providing blinds wherever required, steaming out the lines for hot
works prior to dismantling of inlet/outlet lines, standpipes, drain lines, vent lines,
instruments, supports, steam tracers, flushing oil lines etc, on the equipments to be
dismantled (Refer table-1 & 2 for list of Equipment to be dismantled).
Blinds will have to be provided at Tie-in points for the following lines. Approximate length
of dismantling for each line shall be 10 meters from the CO boiler battery limit.
Sr. Size Service Material Quantity Isolation

No valve
required
(Y/N)
1 8” #150 HP Steam 1
2 6” #150 FD exhaust steam 1
3 3” #150 BFW 1
4 2” #150 Instrument Air 1
5 2” #150 Plant Air 1
6 2” #150 LFO 1
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Sr. Size Service Material Quantity Isolation

No valve
required
(Y/N)
7 2” #150 BCW supply 1
8 2” #150 BCW supply 1
9 2” #150 HFO supply 1
10 2” #150 HFO return 1
11 2” #150 Condensate 1
12 1” #150 Pilot gas 1
b) Dismantling of all equipments, interconnected piping and utility lines along with insulation
and cladding etc. associated with CO boiler system, structural steel for pipe supports and
auxiliary steel work for pipe supports, platforms and walkways, etc.
c) Dismantling of existing RCC and steel structure etc.

d) Dismantling of accessories mounted on the boiler structure including aviation warning
lamps, structure mounted lighting fixtures, Junction boxes and related cabling system,
earthing system including cable trays.
e) Dismantling of all field instruments and their associated cabling up to the field junction
boxes and junction boxes.
f) Dismantling of Local Push Button Stations and associated Power and Control Cabling
system including cable trays, Lighting Poles, Lighting fittings on poles along with lighting
accessories such as cables, junction boxes etc., Earthing Electrodes with earthing strips.
g) Dismantling of all lines on existing pipe track with proper spading if required.
h) Buyer to prepare detail dismantling schedule indicating the work breakdown structure at
micro level along with detail activity list and Bar chart.
3. DETAILED SCOPE OF WORK :
Generally the dismantling scope of work of Buyer shall include the following but not
limited to the same.
3.1.1 Removal of Erected Piping (Above Ground):-
a. Removal of piping existing/ erected including valves etc for modification as required as
per GADs/P&IDs /instructions of Engineer-in-charge at all elevations, providing
assistance to Owner/TCE for draining, cleaning and purging of the lines to be removed,
unbolting of flanged joints / cutting of pipe lines wherever required, installation of flanges
and blind flanges, removal of insulation from insulated lines, removing supports, steam
tracers, all fittings and flanges, instruments, etc. cutting of pipes in appropriate length for
transporting purposes, cleaning, flushing, drying and transporting all materials to storage
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point(within the complex battery limits) designated by Owner/TCE including stacking of

material and disposing of waste etc as instructed by Engineer-in-Charge.
b. All the instruments such as pressure gauges, temperature gauges, transmitters, on-off
valves, control valves etc. with necessary connections, shall be dismantled by the Buyer
as part of Piping dismantling.
3.1.2 Removal of Erected Piping (Above Ground):-
a. All Rotating Equipment dismantling shall be done by experienced fitters. For this purpose
the Buyer shall employ experienced and suitably qualified erection supervisor and crew
who have done similar jobs.
b. All process and utility (such as cooling water, fuel oil, boiler feed water , LP steam, Main
steam supply, plant air, instrument air etc.) connections connected with rotating
equipment and its auxiliaries shall be dismantled by the Buyer.
c. All piping and accessories attached along with the rotating equipment (if any) shall be
dismantled by the Buyer. All flanged connections and openings shall be kept blanked with
dummies/plugs to prevent entry of foreign matter.
d. All the instruments such as pressure gauges, temperature gauges, transmitters, on-off
valves, control valves etc. with necessary connections, shall be dismantled by the Buyer
as part of Piping dismantle.
e. Dismantling the equipment and placing the equipment as per the instructions of
“Engineer-in-charge-in-charge”.
3.1.3 Dismantling of the Static Equipment:
Disconnecting all the Piping connections and instrument, ladder and platforms to make
the equipment free of all attachments. Holding the equipment with proper care before
dismantling the equipment, carefully unbolting the foundation bolts and dismantling the
equipment and placing the equipment as per the instructions of “Engineer-in-charge In-
charge”. (Holding and Dismantling shall be done using appropriate cranes only).Buyer
shall provide necessary scaffolding, all tools and tackles, equipments, apparatus etc.,
labour and supervision and completing the work in all respect at all heights as per
specifications, drawings, equipment details for and as per instruction of Engineer-in-
charge.
Removal of all Insulations from the insulated piping & valves including Insulation
adhesives, vapour barriers and finishing materials, Auxiliary materials such as Angles,
clamps, lugs, Weather hoods etc. Removal of all insulation materials and wrap packing
them in Plastic sheets to be arranged by vendor and to be disposed up outside the
refinery premises as advised by local authority.
Bidder shall refer to Annexure 1 –List of Drawings for the scope of

dismantling of CO boiler System.
3.1.4 Dismantling of the Electrical and Instrumental works:
(a) Pump Motors, Local Push Button Stations and associated Power and Control
Cabling System including cable trays, Lighting Poles, Lighting fittings on poles along
with lighting accessories such as cables, junction boxes etc., Earthing Electrodes
with earthing strips. Electrical cables connecting to the motors to be removed from
the motor to the Motor Control Centre located in nearest substation shall be
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dismantled carefully considering all safety precautions and as per the instructions of
“Engineer-in-charge In-charge”.
(b) The scope of work for instrument works shall include:
i. Dismantling of entire Instrument systems associated with the CO boiler unit that
comprises of, but not limited, to removal of complete instrument assemblies and
the complete wiring associated with it from field up to the DCS shall be removed.
ii. Dismantling of all Instrument cable trays, cable tray supports, junction boxes,
instrument stanchions, push buttons and air manifold stations located in this unit,
shall be undertaken.
iii. PA system, field calling system (1nos.) form this unit shall be dismantled and the
contractor shall hand over these instruments to the client for reuse.
iv. All this shall be dismantled carefully considering all safety precautions.
(c) All dismantled cables shall be stacked and transported to the location identified
within the refinery as directed by Engineer- in-charge.
3.1.5 Dismantling of Civil works:
The scope of work shall comprise of, but not limited to demolition, dismantling of
mentioned structures, shifting of demolished, dismantled material outside plant premises
to disposal area identified by the bidder after obtaining all necessary statutory approvals
for the same. Works shall also include furnishing of all material, labour, tools and
equipment, consumables, transportation, supervision required for carrying out the
dismantling works in compliance with following.
a) Existing operator’s cabin shall be dismantled. Bidder to visit the site to access quantum of
dismantling for existing RCC and masonry work .
b) The steel & RCC structure shall be demolished after dismantling of equipments and after
getting clearance from other discipline/Engineer in Charge. The Completed job shall be in
all respect with clearing the site for new construction.
c) Any other work associated with the above activities.
d) Blasting in any form is not allowed at site.
e) The Buyer shall dismantle structures mentioned above and shall be responsible for
disposing the same outside the refinery in an area specifically earmarked for such
purposes by the local municipal / town planning authority. Dismantled RCC will be
allowed to go outside the refinery premises along with the reinforcement bars inside/
attached without separating them from the concrete.
f) The Buyer will be required to obtain necessary permission from HPCL before demolition,
dismantling and shifting any of the structural or electrical or mechanical items such as
structural members, piping, cable trays, etc.
4. MODIFICATION OF PIPES:
a) All the pipes related to CO boiler have to be isolated and blinded off and properly
supported on existing pipe rack/ track as per drawing
b) All consumables to complete the job is in Buyers scope.
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5. POINTS TO BE NOTED:
a) Buyer shall furnish detailed method statement / procedure he proposes to adopt for
every demolition, dismantling and shifting / transportaion including type and capacity of
tools and tackles and equipment proposed to be deployed for the purpose. All tools,
tackles and equipment such as cranes, Hydra, derricks, chain pulley blocks, wire slings,
wire ropes, “D’” shackles, turfur / hook chook, turn buckles, pulleys, clamps proposed to
be deployed shall be accompanied by latest valid load test certificates issued by
Government Approved Competent Authority and valid registration and road tax
certificates issued by RTO and valid Insurance issued by Insurance Company for all
mobile equipment to be used and valid licences for the operators issued by RTO.
b) The said work is to be done inside the plot where construction work of civil, mechanical &
other agencies will continue simultaneously at various locations. Hence the Buyer is
therefore required to plan and sequence his demolition, dismantling and shifting /
transportation activities meticulously in consultation with Owner / Consultant, so that it will
not affect and hinder the working of the other agencies working in the premises. It will be
the responsibility of the Buyer to strictly adhere to all safety procedures laid down by
Owner / Consultant.
c) Hard Barricading:
i. Buyer shall ensure safety of the working personnel within the work area by
barricading the work area suitably. The scope of work shall comprise of, but not
limited to Supplying, Constructing & Erecting the barricade for carrying out the
dismantling works.
ii. The Buyer shall prepare his proposed layout of barricades for Owner / Consultant
review & approval before commencing the work.
iii. The barricade shall be supported independently without disturbing the pipe
routing & the existing pipe rack structure. Hard Barricading shall be continuous
and the height of barricade shall be minimum 6.5m or as per safety procedures
laid down by Owner / Consultant whichever is stringent.
iv. The barricade shall be maintained in good working condition ensuring it remains
effective as a control measure. The detail design & working drawing preparation
of barricade to superstructure shall be carried out by the Buyer &
reviewed/approved by Engineer In charge.
d) Crane Road Access:
i. Considering the reach required and height of lift, Buyer shall use suitable crane
for dismantling the existing CO boiler structure. The Buyer is required to survey
the site for accessing the existing site conditions & preparing the site for
adequate access road for crane to its position.
ii. While preparing crane access to the CO boiler area proper care should be taken
to avoid damage of pipes on pipe track and Electrical cables.
e) Hard Stand:
Buyer shall design an adequate capacity/strength RCC hard stand at the location where
the crane is to be positioned. The strength of the hard stand should be adequate to
sustain the forces/loads from an operating crane. Size (dimensions) should be adequate
to spread the reactions/loads over a large area and prevent settlement without exceeding
the safe bearing capacity of soil as mentioned in the Geotechnical report. After
completion of the work the Buyer shall remove the hard stand from the site.
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f) The Buyer shall bring out all safety measures required to be taken by HPCL for safe
execution of works with respect to CO boiler being in normal operation
g) Obtaining necessary approvals from all statutory authorities shall be in Buyer’s scope.
h) Segregation of materials such as valves, insulation, instruments, electrical appliances,
cables, trays, etc. shall be carried out and deposited or disposed.
i) All tools and tackles including special tools, if any, required for completion of the work as
per the project schedule and quality requirements shall be provided by the Dismantling
Buyer
j) Before dismantling the Electrical Equipment, source shall be disconnected. Termination
of Cables at source end shall be removed after switching off respective feeder breakers /
switches. If cables are charged before dismantling, the same shall be discharged by
appropriate means before removal of termination (specifically long length cables).
The Bidder shall study the site before putting forth the proposal to Dismantling of existing
CO Boiler System. The Bidder shall propose methodology for faster execution of works
taking into consideration various limitations of site.
6. PRE CONDITIONS FOR DISMANTLING:
The dismantling of CO Boiler System is to be done in the existing area based on AS IS

WHERE IS BASIS. The Buyer has to prepare a detailed methodology of dismantling of
the boiler system with respect to safety and emergency mitigation measures and submit
to HPCL / TCE for review. Any special safety requirements such as radiation shelter in
case of emergency etc. shall be provided by the BUYER. The works is to be extensively
planned to ensure the Boiler system could be safely dismantled without impeding on the
adjacent plant and structures and without risk to operatives and Owner personnel
The bidder is advised to visit and examine the site of works and its surroundings and
obtain for itself on its own responsibility all information that may be necessary for
preparing the bid and entering into the Contract.
7. CLEAN UP
The Buyer shall maintain the construction area in a clean condition throughout the entire
working period. Accumulated debris and waste materials shall be hauled from the site
and disposed off at an approved location on daily basis to maintain clean conditions.
Field offices and sanitary facilities shall be kept in a hygienic condition in accordance with
the regulations of local authorities and good practice.
8. SAFETY PRECAUTIONS
General Safety Precautions to be taken by Buyer
Buyer shall follow all safety guidelines put forth by HPCL – Safety.
Buyer shall follow all precautions as per “Guidelines for undertaking Site Work”.
The Buyer shall adhere to safe demolishing /dismantling practices at all stages of work to
guard against accidents, hazardous and unsafe working procedures.
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Necessary propping and/or under pinning shall be done for the safety of the adjoining
structures (whose safety is likely to be endangered) before taking up the demolishing and
dismantling work.
Temporary enclosures/fencing, danger lights etc. as per safety requirements shall be
provided by Buyer wherever specified by Owner, to prevent accidents.
All equipment, pipes, fixtures etc. located in the vicinity shall be protected by suitable
means, as decided by Owner, during demolishing and dismantling operation.
Necessary measures shall be taken to keep the dust nuisance minimum
All safety rules of refinery shall be strictly followed by Buyer during the entire job.
Buyer shall deploy a dedicated safety engineer during the job.
Good housekeeping shall be maintained by the Buyer during the entire job.
Adequate fire fighting and safety equipment in according to the requirement shall be
arranged by the Buyer at site including fire hoses, fire extinguishers, safety belt, life lines
,hard helmets, safety shoes, hand gloves etc.
Fireproof asbestos cloth where ever required to restrict the flying sparks due to cutting,
welding, grinding etc will be required to be provided by the Buyer.
All workmen should wear safety belts / lifeline wherever they work above 2 m elevation
without permanent support /platform. Workmen shall always wear helmet & safety shoes
while on the site / work area.
Buyer should start the work only after obtaining authorized valid work permits.
Buyer shall allow only those workers to work who have the authorized gate entry permit.
In case of fire/ fire alarm, the Buyer should stop the work, withdraw the manpower from
the work site and inform the engineer in charge immediately.
All safety and security rules of the corporation as prevailing in the refinery at the time of
execution of the job are to be strictly adhering to.
Buyer shall be fully responsible for all acts of commission of his/their workmen. Work
Permits and Entry Permits.
The following safety precautions to be taken in addition to hot work and working at
height permit system.
1. Scaffolding for working at elevations along suitable safety harness for personnel shall be
used by Buyer.
2. All associated lines to be disconnected/ spaded prior to the gas cutting. Also all
associated lines connected to boiler which are to be dismantled should be painted with
separate colour for easy identification for gas cutting.
3. Fall arrestor to be used for working at height. Fall arrestor to be fixed / attached to the
rigid strong structure. Metal plank used as platform to be properly tightened with wires to
rigid structure.
4. Safety net to be used at above grade level and below the hot work site to arrest any
falling objects.
5. At grade level boiler area to be barricaded and entry to be given to the authorized
persons only.
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6. All Electrical / instrument cables to be isolated. All electrical and instrument cables to be
cut and removed from the site prior to hot work.
7. All workers shall be medically fit for working at height.
8. During gas cutting of lines, slight steam to be kept ON continuously.
9. Wooden scrap near to the work site to be removed prior to the hot work.
10. Local barricading to be provided for arresting flying sparks at work site. Use welding
blanket for barricading. No spark to be seen from outside.
11. All work men should use PPE. Operation & Projects to close vigil at job and ensure 100%
compliance of PPE. All Workmen should have valid safety passes. Double life line safety
belt shall be used for the job at height.
12. Job to be done in day light only.
13. Conduct tool box meeting prior to the job. 100 % Buyer supervisors stand by to be
provided.
9. SCOPE OF SUPPLY
By Owner:
All pipes, fittings for new fabrication and Steam/ N2 for purging.
By Contractor:
a) Crane of adequate capacity

b) All cutting, fitting, welding, brazing, cleaning, grinding tools & tackles.
c) All industrial gases such as oxygen, acetylene, inert gases, all types of
electrodes, filler wire, flux wire, brushes, etc..
d) Oil, grease, graphite, molykote, sealing tapes, cleaning agents including acids for
cleaning of internals/packing/through/tray etc.
e) Cloth of compactable material and water hoses for fire and safety protection as
required.
f) Chain pulley block/ Winch as per requirements.
g) All items required for dismantling comprising of:
Manually operated ground winch
Hoisting rope
Direction pulley on ground
Guide pulleys
Motor for hoisting rope, along with fixing bolts and structural support
members, as required.
Thimble for fastening hoisting rope to lifting beam.
Supports for ground "inch and direction pulley with foundation, bolts as
necessary.
Welding/fixing of bearing brackets on the platform and support arms on
the stack.
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Structural members as necessary for supporting the guides for lifting

beam during lowering/hoisting.
Tip lowering/hoisting guides.
h) All safety equipments required to conduct the job and avoid accident and keep
good housekeeping and atmosphere.
i) Provision of scaffolding including necessary accessories (fittings and clamps),
tools and tackles where ever required.
j) All other materials though not specified above but required for completion of the
work as per specification, drawings and instructions of the. Engineer-in-charge.
10. Statement of material brought to the site shall be submitted to Owner/TCE and proper
records as per instructions of the Engineer-in-charge shall be maintained at Site.
11. All the items of work covered in this tender shall be carried out as per the technical
requirements and specifications enumerated in this tender document. However, the
ENGINEER-IN-CHARGE reserves the right to give additional/alternative specifications
and instructions at any time for the execution of a particular work
12. In case of any doubt/discrepancy, the BUYER shall refer the same to ENGINEER-IN-
CHARGE for clearance before proceeding with dismantling works.
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TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR SHEET 1 OF 1 OF
DISMANTLING OF EXISTING CO BOILER
ANNEXURE-1
Sr.
Drawing No Rev Drawing Title
No
7 P&ID for Ducting and waste heat boiler.
1 C6007-1001
2 17-CO-L-6048 1 Schematic of flue gas duct for CO-boiler.

3 P6-011-203 0 30 T/H CO boiler General Arrangement
(Elevation)
4 P6-011-202 0 30 T/H CO boiler General Arrangement (Plan)
5 P6-011-206 2 Tie-in point location.
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TCE-6833A-590-
SHEET 1 OF 15
PP-1001 STANDARD SPECIFICATION FOR FABRICATION &
ERECTION OF PIPING
STANDARD SPECIFICATION FOR

FABRICATION AND ERECTION OF
PIPING
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TCE-6833A-590-
SHEET 2 OF 15
ERECTION OF PIPING
Abbreviations:
NDT : Non Destructive Testing
P&ID : Process and Instrumentation Diagram
A.S. : Alloy Steel
C.S. : Carbon Steel
C.I. : Cast Iron
S.S. : Stainless Steel
LTCS : Low Temperature Carbon Steel
NACE : National Association of Corrosion Engineers
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TCE-6833A-590-
SHEET 3 OF 15
ERECTION OF PIPING
CONTENTS
SR. No. Description Page No.

1. SCOPE 4
2. SCOPE OF WORK OF CONTRACTOR 4
3. BASIS OF WORK 5
4. FABRICATION 7
5. ERECTION 10
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TCE-6833A-590-
SHEET 4 OF 15
ERECTION OF PIPING
1.0 SCOPE
This specification covers general requirements of fabrication and erection of above

ground and trench piping systems at site. The specification covers the scope of work
of contractor, basis of work to be carried out by contractor and standards,
specifications and normal practice to be followed during fabrication and erection by
the contractor.
2.0 SCOPE OF WORK OF CONTRACTOR
Generally the scope of work of contractor shall include the following:
2.1 Transportation of required piping materials (as described in Cl.2.1.1), pipe

support(material as described in Cl. 2.3) and all other necessary piping materials
from Owner's storage point or contractor's storage point (in case of contractor's scope
of supply) to work site/shop including raising store requisitions for issue of materials
in the prescribed format & maintaining an account of the materials received from
Owner's stores.
2.1.1 Piping materials include the following but not limited to the same.
a. Pipes (All sizes and schedule)
b. Flanges (All sizes, types & Pressure ratings).
c. Fittings (All sizes, types and schedule)
d. Valves (All sizes, types and Ratings)
e. Gaskets (All sizes, types & Ratings)
f. Bolts, Nuts or M/C Bolts (All types)
g. Expansion Joint/Bellows (All types)
h. Speciality items like online filters, ejectors, sample coolers, steam traps,
strainers, air traps etc.
i. Online instruments like control valve, orifice flange, rotameter, safety valves
etc.
2.2 Shop & field fabrication and erection of piping in accordance with documents listed
under Cl.3.0 i.e. 'BASIS OF WORK' including erection of all piping materials
enumerated above.
2.3 Fabrication and erection of pipe supports like shoe, saddle, guide, stops, anchors,
clips,cradles, hangers, turn buckles, supporting fixtures, bracket cantilevers,
struts, teeposts including erection of spring supports and sway braces.
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TCE-6833A-590-
SHEET 5 OF 15
ERECTION OF PIPING
2.4
2.4.1 Fabrication of piping specials like special radius bends, reducers, mitres etc.
2.4.2 Fabrication of plain and threaded nipples from pipes as required during erection.
2.4.3 Fabrication of swage nipples as and when required.
2.4.5 Fabrication of odd angle elbow like 60°, 30° or any other angle from 90/45° elbows
as and when required.
2.4.6 Fabrication of flange, reducing flange, blind flange, spectacle blinds as and when
required.
2.4.7 Fabrication of stub-in connection with or without reinforcement.
2.4.8 Grinding of edges of pipes, fittings, flanges etc. to match mating edges of
uneven/different thickness wherever required.
2.5 Modifications like providing additional cleats, extension of stem of valve,

locking arrangement of valves etc. as and when required.
2.6 Preparation of Isometrics, bill of materials, supporting details of all NON-IBR lines
up to and including 1-1/2" and get subsequent approval from Engineer-in-Charge as
and when called for.
2.7 Obtaining approval for drawings prepared by contractor from statutory authority, if
required.
2.8 Spun concrete lining of the inside of pipes 3" NB & above including fittings and
flanges as required in accordance with specification.
2.9 Rubber lining inside pipes, fittings, flanges as and when required, in accordance
with specification.
2.10 Radiography, stress relieving, dye penetration, magnetic particle test etc. as
required in specification.
2.11 Casting of concrete pedestals and fabrication & erection of small structures for pipe
supports including supply of necessary materials.
2.12 Providing insert plates from concrete structures and repair of platform gratings around
pipe openings.
2.13 Making material reconciliation statement and return of Owner's supply left over
materials to Owner's storage.
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ERECTION OF PIPING
2.14 Flushing and testing of all piping systems as per standard specification for
inspection, flushing and testing of piping systems (Specification No. TCE-6833A-
590-PP-1004)
3.0 BASIS FOR WORK
3.1 The complete piping work shall be carried out in accordance with the following
3.1.1 "Approved for Construction" drawings and sketches issued by TCE to the Contractor –
Plans and Sections.
3.1.2 "Approved for Construction" drawings and sketches issued by Turn-key bidders
to the Contractor - Plans and/or Isometrics.
3.1.3 Approved Process licensor's standards and specifications.
3.1.4 Drawings, sketches and documents prepared by contractor duly approved by

Engineer-in-Charge (such as isometrics of small bore piping and offsite piping etc.)
3.1.5 Approved construction job procedures prepared by Contractor.
3.1.6 TCE/TCE specifications/documents as below:
a. Process and Instrument Diagram.
b. Piping Materials Specification (6-44-0005)
c. Piping support standards.
d. Line list
e. Piping support indices (only in offsite), if supports are not shown in plan.
f. Standard specification of Non-destructive Requirement of Piping (TCE-

6833A-590-PP-1005)
g. Standard specification for Pressure Testing of Erected Piping System (TCE-

6833A-590-PP-1003). i. e Welding specification for fabrication of piping
(TCE-6833A-590-PP-1002).
h. Any other TCE or OTHER specifications attached with Piping Material

Specification or special condition of contract (such as standard for
cement lining of pipe, standard of jacketed piping, standard for steam tracing,
Dimensional Tolerances etc.)
i. Procedure for storage, preservation and positive identification of

materials at Contractors works / stores.
3.1.7 Following codes, standards and regulations
a. ASMEB31.3 : Process Piping
b. ASME Sec. VIII : Code for unfired pressure vessel.

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TCE-6833A-590-
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ERECTION OF PIPING
c. IBR Regulations
d. IS:823 : Code for procedure for Manual Metal Arc
Welding of Mild Steel (for structural steel).
e. NACE Std. : Code for Sour Services material

requirements MR-01-75
Note : All codes referred shall be latest edition, at the time of award of
contract.
3.2 Deviations
Where a deviation from the "Basis of Work" and approved job procedure described
above is required or where the basis of work does not cover a particular situation, the
matter shall be brought to the notice of Engineer - in - Charge and the work carried out
only after obtaining written approval from him in each case.
4.0 FABRICATION
4.1 Piping Material
Pipe, pipe fittings, flanges, valves, gaskets, studs bolts etc. used in a given piping
system shall be strictly as per the "Piping Material Specification" for the "Pipe Class"
specified for that system. To ensure the above requirement, all piping material
supplied by the Owner / Contractor shall have proper identification marks as per
relevant standards / EEL specifications / Licensors specification. Contractor shall
provide identification marks on left over pipe lengths wherever marked up pipe
lengths have been fabricated / erected. Material traceability is to be maintained
for A.S., S.S., NACE, LTCS, material for Hydrogen service and othe exotic
materials by way of transferring heat number, etc. (hard punching) as per approved
procedure. This shall be in addition to colour coding for all piping materials to
avoid mix-up.
For the purpose of common understanding the construction job procedure, to

be submitted by the contractor, shall include proposal for
-Maximizing prefabrication, inspection and testing at fabrication shop with

minimum field joints.
-Positive material identification, handling, storage & preservation.
4.2 Dimensional Tolerances
Dimensional tolerances for piping fabrication shall be as per TCE Standard . The
Contractor shall be responsible for working to the dimensions shown on the
drawings. However, the Contractor shall bear in mind that there may be variations
between the dimensions shown in the drawing and those actually existing at site due
to minor variations in the location of equipments, inserts, structures etc. To take care
of these variations "Field Welds" shall be provided during piping fabrication. An ISSUE
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TCE-6833A-590-
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ERECTION OF PIPING
extra pipe length of 100 mm over and above the dimensions indicated in the
drawing may be left on one side of the pipe at each of the field welds. During
erection, the pipe end with extra length at each field weld, shall be cut to obtain the
actual dimension occuring at site. Isometrics, if supplied may have the field welds
marked on them. However, it is the responsibility of the Contractor to provide
adequate number of field welds. In any case no extra claims will be entertained
from the Contractor on this account. Wherever errors / omissions occur in drawings
and Bills of Materials it shall be the Contractor's responsibility to notify the
Engineer-in-Charge prior to fabrication or erection.
4.3 IBR Piping
4.3.1 Contractor shall be supplied generally with all drawings for steam piping falling
under the purview of Indian Boiler Regulations duly approved by Boiler Inspectorate.
The Contractor shall carry out the fabrications, erection and testing of this piping
as per requirements of Indian Boiler Regulations and to the entire satisfaction of
the local Boiler Inspector. The Contractor shall also get the approval of IBR
inspector for all fabrication and testing done by him at his own cost. All certificates
of approval shall be in proper EBR forms.
4.3.2 Approval of boiler inspector on the drawings prepared by the contractor shall be
obtained by the contractor at his own cost.
4.4 Pipe Joints
The piping class of each line specifies the type of pipe joints to be adopted.
In general, joining of lines 2" and above in process and utility piping shall
be accomplished by butt-welds. Joining of lines 1-1/2" and below shall be by
socket welding/butt welding/threaded joints as specified in "Piping Material
Specifications". However, in piping 1-1/2" and below where socket welding/
threaded joints are specified butt - welds may be used with the approval of
Engineer-in-Charge for pipe to pipe joining in long runs of piping. This is only
applicable for nongalvanised piping without lining.
Flange joints shall be used at connections to Vessels, Equipment's, Valves and

where required for ease of erection and maintenance as indicated in drawings.
4.5 Butt Welded and Socket Welded Piping
End preparation, alignment and fit-up of pipe pieces to be welded, welding, pre-
heating, post-heating and heat treatment shall be as described in the welding
specification (TCE-6833A-590-PP-1002) and NDT specification (TCE-6833A-590-
PP-1005).
4.6 Screwed Piping
In general, Galvanized piping shall have threads as per IS:554 or ANSI B2.1 NPT
as required to match threads on fittings, valves etc. All other piping shall have
threads as per ANSI B2.1, tapered unless specified otherwise.
Threads shall be clean cut, without any burrs or stripping and the ends shall be
reamed. Threading of pipes shall be done preferably after bending, forging or
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TCE-6833A-590-
SHEET 9 OF 15
ERECTION OF PIPING
heat treating operations. If this is not possible, threads shall be gauge checked and
chased after welding heat treatment etc.
During assembly of threaded joints , all threads of pipes and fittings shall be
thoroughly cleaned of cuttings, dirt, oil or any other foreign matter. The male threads
shall be coated with thread sealant and the joint tightened sufficiently for the threads
to seize and give a leak proof joint.
Threaded joints to be seal-welded shall be cleaned of all foreign matter, including

sealant and made up to full thread engagement before seal welding.
4.7 Flange Connections
All flange facings shall be true and perpendicular to the axis of pipe to which they
are attached. Flanged bolt holes shall straddle the normal centrelines unless different
orientation is shown in the drawing.
Wherever a spectacle blind is to be provided, drilling and tapping for the jack screws
in the flange, shall be done before welding it to the pipe.
4.8 Branch Connections
Branch connections shall be as indicated in the piping material specifications. For

end preparation, alignment, spacing, fit-up and welding of branch connections refer
welding specifications. Templates shall be used wherever required to ensure accurate
cutting and proper fit-up.
For all branch connections accomplished either by pipe to pipe connections or by

using forged tees the rates quoted for piping shall be inclusive of this work.
Reinforcement pads shall be provided wherever indicated in drawings/ specifications

etc.
4.9 Bending
Bending shall be as per ASME B31.3 except that corrugated or creased bends shall
not be used.
Cold bends for lines 1-1/2" and below, with a bend radius of 5 times the nominal
diameter shall be used as required in place of elbows wherever allowed by piping
specifications. Bending of pipes 2" and above may be required in some cases like
that for headers around heaters, reactors etc.
The completed bend shall have a smooth surface, free from cracks, buckles,
wrinkles, bulges, flat spots and other serious defects. They shall be true to
dimensions. The flattening of a bend, as measured by the difference between the
maximum and minimum diameters at any cross-section, shall not exceed 8% and 3%
of the nominal outside diameter, for internal and external pressure respectively.
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TCE-6833A-590-
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ERECTION OF PIPING
4.10 Forging and forming
Forging and forming of small bore fittings, like reducing nipples for piping 1-1/2"
and below, shall be as per ASME B 31.3.
4.11 Mitre Bends and Fabricated Reducers
The specific application of welded mitre bends and fabricated reducers shall be
governed by the Piping Material Specifications. Generally all 90 deg. mitres shall be
4-piece 3-weld type and 45 deg. mitres shall be 3-piece 2-weld type as per TCE
Standard unless otherwise specified. Reducers shall be fabricated as per directions
of Engineer-in-Charge. The radiographic requirements shall be as per Material
Specifications for process and utility systems and NDT Specification for steam
piping under IBR, radiographic requirements of IBR shall be complied with.
4.12 Cutting and Trimming of Standard Fittings & Pipes
Components like pipes, elbows, couplings, half-couplings etc. shall be cut / trimmed
/ edge prepared wherever required to meet fabrication and erection requirements, as
per drawings and instructions of Engineer-in-Charge. Nipples as required shall be
prepared from straight length piping.
4.13 Galvanised Piping
Galvanised carbon steel piping shall be completely cold worked, so as not to

damage galvanised surfaces. This piping involves only threaded joints and
additional external threading on pipes may be required to be done as per
requirement.
4.14 Jacketed Piping
The Jacketing shall be done in accordance with TCE Specification or Licensors

specification as suggested in material specification or special condition of contract.
Pre-assembly of jacketed elements to the maximum extent possible shall be
accomplished at shop by Contractor. Position of jumpover and nozzles on the jacket
pipes, fittings etc. shall be marked according to pipe disposition and those shall be
prefabricated to avoid damaging of inner pipe and obstruction of jacket space.
However, valves, flow glasses, in line instruments or even fittings shall be supplied
as jacketed.
4.15 Shop Fabrication / Prefabrication
The purpose of shop fabrication or pre-fabricationm is to minimise work during

erection to the extent possible. Piping spool, after fabrication, shall be stacked
with proper identification marks, so as facilitate their withdrawal at any time during
erection. During this period all flange (gasket contact faces) and threads shall be
adequately fabricated by coating with a removable rust preventive. Care shall also be
taken to avoid any physical damage to flange faces and threads.
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TCE-6833A-590-
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ERECTION OF PIPING
4.16 Miscellaneous
4.16.1 Contractor shall fabricate miscellaneous elements like flash pot, seal pot, sample
cooler, supporting elements like turn buckles, extension of spindles and interlocking
arrangement of valves, operating platforms as required by Engineer-in-Charge.
4.16.2 Spun Concrete Lining
The work of inside spun concrete lining of pipes and specials of diameter 3" and above
shall be done as per material specifications and special condition contract.
5.0 ERECTION
5.1 Cleaning of Piping before Erection
Before erection all pre-fabricated spool pieces, pipes, fittings etc. shall be cleaned
inside and outside by suitable means. The cleaning process shall include removal of
all foreign matter such as scale, sand, weld spatter chips etc. by wire brushes, cleaning
tools etc. and blowing with compressed air/or flushing out with water. Special
cleaning requirements for some services, if any shall be as specified in the piping
material specification or isometric or line list. S.S jacketed piping requiring pickling
shall be pickled to remove oxidation and discolouring due to welding.
5.2 Piping Routing
No deviations from the piping route indicated in drawings shall be permitted without
the consent of Engineer-in-Charge.
Pipe to pipe, pipe to structure / equipments distances / clearances as shown in the

drawings shall be strictly followed as these clearances may be required for the free
expansion of piping / equipment. No deviations from these clearances shall be
permissible without the approval of Engineer-in-Charge.
In case of fouling of a line with other piping, structure, equipment etc. the matter
shall be brought to the notice of Engineer-in-Charge and corrective action shall be
taken as per his instructions.
5.3 Cold Pull
Wherever cold pull is specified, the Contractor shall maintain the necessary gap,
as indicated in the drawing. Confirmation in writing shall be obtained by the
Contractor from the Engineer-in-Charge, certifying that the gap between the pipes
is as indicated in the drawing, before drawing the cold pull. Stress
relieving shall be performed before removing the gadgets for cold pulling.
5.4 Slopes
Slopes specified for various lines in the drawings / P&ID shall be maintained by
the Contractor. Corrective action shall be taken by the Contractor in consultation with
Engineer-in-Charge wherever the Contractor is not able to maintain the specified
slope.
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TCE-6833A-590-
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ERECTION OF PIPING
5.5 Expansion Joints / Bellows
Installation of Expansion Joints/Bellows shall be as follows:
5.5.1 All Expansion joints / Bellows shall be installed in accordance with the
specification and
installation drawings, supplied to the Contractor.
5.5.2
a. Upon receipt, the Contractor shall remove the Expansion Joints/ Bellows
from the case(s) and check for any damage occurred during transit.
b. The Contractor shall bring to the notice of the Engineer-in- Charge any damage
done to the bellows / corrugations, hinges, tie-rods, flanges / weld ends etc.
c. Each Expansion Joint / Bellow shall be blown free of dust / foreign matter
with compressed air or cleaned with a piece of cloth.
5.5.3
a. For handling and installation of Expansion Joints, great care shall be taken
while aligning. An Expansion Joints shall never be slinged from bellows
corrugations / external shrouds, tie / rods, angles.
b. An Expansion Joints / Bellow shall preferably be slinged from the end pipes
/ flanges or on the middle pipe.
5.5.4
a. All Expansion Joints shall be delivered to the Contractor at "Installation

length", maintained by means of shipping rods, angles welded to the flanges
or weld ends or by wooden or metallic stops.
b. Expansion Joints stop blocks shall be carefully removed after hydrostatic

testing. Angles welded to the flanges or weld ends shall be trimmed by
saw as per manufacturer's instructions and the flanges or weld ends shall be
ground smooth.
5.5.5
a. The pipe ends in which the Expansion Joint is to be installed shall be

perfectly aligned or shall have specified lateral deflection as noted on the
relevant drawings.
b. The pipe ends / flanges shall be spaced at a distance specified in the drawings.
5.5.6 The Expansion Joint shall be placed between the mating pipe ends / flanges and
shall be tack welded/bolted; The mating pipes shall again be checked for correct
alignment.
5.5.7 Butt-welding shall be carried out at each end of the expansion joint. For flanged
Expansion Joint, the mating flanges shall be bolted. ISSUE
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TCE-6833A-590-
SHEET 13 OF 15
ERECTION OF PIPING
5.5.8 After the Expansion Joint is installed the Contractor shall ensure that the mating
pipes and Expansion Joints are in correct alignment and that the pipes are well
supported and guided.
5.5.9 The Expansion Joint shall not have any lateral deflection. The Contractor shall
maintain parallelism of restraining rings or bellows convolutions.
Precautions
a. For carrying out welding, earthing lead shall not be attached with the Expansion
Joint.
b. The Expansion bellow shall be protected from arc weld spot and welding spatter.
c. Hydrostatic Testing of the system having Expansion Joint shall be performed

with shipping lugs in position. These lugs shall be removed after testing and
certification is over.
5.6 Flange Connections
While fitting up mating flanges, care shall be exercised to properly align the pipes and
to check the flanges for trueness, so that faces of the flanges can be pulled together,
without inducing any stresses in the pipes and the equipment nozzles. Extra care shall
be taken for flange connections to pumps, turbines, compressors, cold boxes, air
coolers etc. The flange connections to these equipments shall be checked for
misalignment, excessive gap etc. after the final alignment of the equipment is over.
The joint shall be made up after obtaining approval of Engineer-in-Charge.
Temporary protective covers shall be retained on all flange connections of pumps,

turbines, compressors and other similar equipments, until the piping is finally
connected, so as to avoid any foreign material from entering these equipments.
The assembly of a flange joint shall be done in such a way that the gasket between
these flange faces is uniformly compressed. To achieve this the bolts shall be
tightened in a proper sequence. All bolts shall extend completely through their nuts
but not more than 1/4".
Steel to C.I. flange joints shall be made up with extreme care, tightening the bolts
uniformly after bringing flange flush with gaskets with accurate pattern and lateral
alignment.
5.7 Vents and Drains
High point vents and low point drains shall be provided as per the instructions of
Engineer-in-Charge, even if these are not shown in the drawings. The details of vents
and drains shall be as per piping material specifications /job standards.
5.8 Valves
Valves shall be installed with spindle / actuator orientation / position as shown in the
layout drawings. In case of any difficulty in doing this or if the spindle orientation /
position is not shown in the drawings, the Engineer-in-Charge shall be consulted and ISSUE
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TCE-6833A-590-
SHEET 14 OF 15
ERECTION OF PIPING
work done as per his instructions. Care shall be exercised to ensure that globe valves,
check valves, and other uni-directional valves are installed with the "Flow direction
arrow "on the valve body pointing in the correct direction. If the direction of the arrow
is not marked on such valves, this shall be done in the presence of Engineer-in-Charge
before installation.
Fabrication of stem extensions, locking arrangements and interlocking arrangements

of valves (if called for), shall be carried out as per drawings/ instructions of Engineer-
in-Charge.
5.9 Instruments
Installation of in-line instruments such as restriction orifices, control valves, safety

valves, relief valves, rotameters, orifice flange assembly, venturimeters, flowmeters
etc. shall form a part of piping erection work.
Fabrication and erection of piping upto first block valve / nozzle / flange for
installation of offline Instruments for measurement of level, pressure, temperature,
flow etc. shall also form part of piping construction work. The limits of piping and
instrumentation work will be shown in drawings / standards / specifications.
Orientations / locations of take-offs for temperature, pressure, flow, level connections
etc. shown in drawings shall be maintained.
Flushing and testing of piping systems which include instruments mentioned above
and the precautions to be taken are covered in flushing, testing and inspection of
piping (TCE Spec. TCE-5594A-300-PP-1579). Care shall be exercised and adequate
precautions taken to avoid damage and entry foreign matter into instruments during
transportation, installation, testing etc.
5.10 Line Mounted Equipments / Items
Installation of line mounted items like filters, strainers,, steam traps, air traps,
desuperheaters, ejectors, samples coolers, mixers, flame arresters, sight glasses etc.
including their supporting arrangements shall form part of piping erection work.
5.11 Bolts and Nuts
The Contractor shall apply molycoat grease mixed with graphite powder (unless
otherwise specified in piping classes) all bolts and nuts during storage, after erection
and wherever flange connections are broken and made-up for any purpose
whatsoever. The grease and graphite powder shall be supplied by the Contractor
within the rates for piping work.
5.12 Pipe Supports
Pipe supports are designed and located to effectively sustain the weight and thermal
effects of the piping system and to prevent its vibrations. Location and design of pipe
supports will be shown in drawings for lines 3" NB & above for line below 3" NB
Contractor shall locate and design pipe supports in line with TCE Stds. and obtain
approval of Engineer - in -Charge on drawings prepared by Contractor, before
erection. However, any extra supports desired by Engineer-in-Charge shall also be
installed. ISSUE
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TCE-6833A-590-
SHEET 15 OF 15
ERECTION OF PIPING
No pipe shoe / cradle shall be offset unless specifically shown in the drawings.
Hanger rods shall be installed inclined in a direction opposite to the direction in

which the pipe move during expansion.
Preset pins of all spring supports shall be removed only after hydrostatic testing
and insulation is over. Springs shall be checked for the range of movement and
adjusted if necessary to obtain the correct positioning in cold condition. These shall
be subsequently adjusted to hot setting in operating condition. The following points
shall be checked after installation, with the Engineer-in-Charge and necessary
confirmation in writing obtained certifying that:
 All restraints have been installed correctly.
 Clearances have been maintained as per support drawings.
 Insulation does not restrict thermal expansion.
 All temporary tack welds provided during erection have been fully
removed.
 All welded supports have been fully welded.
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SPEC NO: TATA CONSULTING ENGINEERS LIMITED
TCE-6833A-590- SHEET 1 OF 30
WELDING SPECIFICATION FOR FABRICATION OF
PP-1002
PIPING
WELDING SPECIFICATION FOR

FABRICATION OF PIPING
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TCE-6833A-590- SHEET 2 OF 30
PP-1002
PIPING
CONTENTS
CL. NO. TITLE PAGE NO.
1.0 GENERAL 3
2.0 APPLICABLE CODES & STANDARDS 3
3.0 BASE MATERIALS 4
4.0 WELDING CONSUMABLES 4
5.0 SHIELDING & PURGING GAS 5
6.0 EQUIPMENTS & ACCESSORIES 5
7.0 WELDING PROCESSES 6
8.0 EDGE PREPARATION 6
9.0 ALIGNMENT & SPACING 7
10.0 WEATHER CONDITIONS 7
11.0 WELDING TECHNIQUE 7
12.0 HEAT TREATMENT 9
13.0 CLEANING OF THE WELD JOINT 10
14.0 INSPECTION & TESTING 10
15.0 REPAIRS OF WELDS 14
16.0 DOCUMENTS TO BE SUBMITTED BY CONTRACTOR 14
FORMATS EXHIBIT A
TO EXHIBITH B
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TCE-6833A-590- SHEET 3 OF 30
PP-1002
PIPING
(This specification shall be used in conjunction with Welding Specification Charts).
1. GENERAL
This specification shall be followed for the fabrication of all types to welded joints of
piping system within the battery limits of the plant.
The welded pipe joints shall include the following:
a) All pipe joints, longitudinal butt welds, circumferential butt welds and socket
welds.
b) Attachments of forgings, flanges and other supports to pipes.
c) Welded manifold headers and other sub-assemblies.
d) Welded branch connections with or without reinforcing pads.
e) Joints in welded/fabricated piping components.
f) The attachments of smaller connections for vents, drain drips and other instrument
tapings.
Any approval granted by the Engineer-in-Charge or Owner's inspector, shall not

relieve the Contractor of his responsibilities and guarantee. This specification shall
not be applicable for welding of pipelines for transportation of liquid petroleum and
other similar products.
2. APPLICABLE CODES & STANDARDS
All welding work, equipments for welding, heat treatment, other auxiliary functions
and the welding personnel shall meet the requirements of the latest editions of the
following accepted standards and procedures unless otherwise specified in the
Welding Specification Chart and the Technical Notes attached thereof. In the case of
conflicting requirements, the requirements mentioned in Welding Specification
Chart/Technical Notes shall be applicable.
i) ASME Code for Pressure Piping - ASMEB31.3
ii) ASME Boiler & Pressure Vessel Code, Sec II Part C, Material Specifications: Welding
Rods, Electrodes and Filler metals.
iii) ASME Boiler & Pressure Vessel Code, Section V, Non destructive examination.
iv) ASME Boiler & Pressure Vessel Code, Section VIII, Rules for Construction of
Pressure Vessels.
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TCE-6833A-590- SHEET 4 OF 30
PP-1002
PIPING
v) ASME Boiler & Pressure Vessel Code, Section IX, Welding and Brazing
Qualifications.
vi) The Indian Boiler Regulations - I.B.R.
In the event of any differences due to the additional requirements mentioned in this
specification, over and above those obligatory as per codes, this specification shall be
binding.
3. BASE METAL
3.1 In general, use of carbon steel, alloy steel and stainless steel is envisaged. The details of
the material specifications are given in the Welding Specification Chart.
3.2 The Contractor shall provide the manufacturer's test certificates for every heat of
tthe materials supplied by him.
4. WELDING CONSUMABLES
4.1 The Contractor shall provide, at his own expense, all the welding consumables
necessary for the execution of the job such as electrodes, filler wires, argon etc. and
these should bear the approval of the Engineer-in-Charge.
4.2 The welding electrodes and filler wires supplied by the Contractor shall conform to the
class specified in the Welding Specification Chart. The materials shall be of the make
approved by the Engineer-in-Charge.
4.3 Electrode qualification test records should be submitted as per the Exhibit-A (attached)
in respect of the electrodes tested by the Contractor, for obtaining the approval of the
Engineer-in-Charge.
4.4 The Contractor shall submit batch test certificates, from the electrode manufacturers,
giving details of physical and chemical tests carried out by them, for each batch of
electrodes to be used.
4.5 All electrodes shall be purchased in sealed containers and stored properly to prevent
deterioration. The electrodes removed from the containers shall be kept in holding
ovens at temperatures recommended by the electrode manufacturer. "Out of the oven
time" or electrodes, before they are consumed, shall not exceed the limits
recommended by the electrode manufacturer. The electrodes shall be handled with care
to avoid any damage to the flux covering.
4.6 Ail low hydrogen type of electrodes shall be rebaked at 350°C for 1 hour minimum and
stored in ovens kept at 80-100°C before use. Recommendations of the electrode
manufacturer shall be followed if available.
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TCE-6833A-590- SHEET 5 OF 30
PP-1002
PIPING
4.7 The electrodes, filler wires and flux used shall be free from rust, oil, grease, earth
and other foreign matter which affect the quality of welding.
4.8 Tungsten electrodes used shall conform to ASME Sec.II C SFA 5.12 specification.
5. SHIELDING & PURGING GAS
5.1 Argon gas used in GTA welding for shielding purposes shall be 99.995% pure. The
purity of the gas shall be certified by the manufacturer. The rate of flow for shielding
purposes shall be established through procedure qualification tests. Normally this rate
may be 12-20 CFH.
5.2 Argon gas with a purity level of 99.995% shall be used for purging.
5.3 When GTAW process alone or a combination of GTAW and SMAW processes is
recommended for the production of a particular joint, the purging shall be maintained
during the root pass and for the first filling pass to minimize oxidation on the inner side
of the pipe, unless otherwise specified in Welding Specification Chart.
5.4 Initial purging shall be maintained for sufficient period of time so that at least 4-5 times
the volume between the dams is displaced, in order to completely remove the
entrapped air. In no case should the initial purging period be less than 10 minutes.
High gas pressure should be avoided.
5.5 After initial purging, the flow of the backing gas should be reduced to a point where
only a slight positive pressure prevails. For systems, which have a small volume (up to
1/2 cubic foot) to be purged, a gas flow rate of 6-CFH is usually adequate. Systems of
larger volume may require higher flow rates and these should be established
during procedure qualification tests.
5.6 Gas backing (purging) is not required for socket type of welded joints.
5.7 Dams, used for conserving inert gas during purging, shall be removed after completion
of the welding, and shall be accounted for. Wherever, removal of dams is not possible
after welding, use of water-soluble dams should be made.
6. EQUIPMENTS & ACCESSORIES
6.1 The Contractor should have the arrangement of sufficient number of welding and
cutting equipments, auxiliaries, and accessories of sufficient capacities so as to meet
the target/schedule.
6.2 All the equipments for performing the heat treatment, including transformers,
thermocouples, pyro-meters, automatic temperature recorders (with suitable calibration
arrangement etc.) shall be provided by the Contractor at his own expenses and these
should bear the approval of the Engineer-in-Charge.
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6.3 Contractor shall make necessary arrangements at his own expense, for providing the
radiographic equipments, radiographic films, processing equipment all other darkroom
facilities and all the equipments/materials required for carrying out the dye-
penetrant/magnetic particle test/ultrasonic testing for satisfactory and timely
completion of the job.
6.4 Redoing of any work, necessitated by faulty equipments or operation used by the
Contractor, will be done at his own expense.
7. WELDING PROCESS
7.1 Welding of various materials under this specification shall be carried out using one or
more oft! following processes with the approval of the Engineer-in-Charge.
Shielded Metal Arc Welding Process

(SMAW). Gas Tungsten Arc Welding
Process (GTAW)
7.2 The welding processes to be employed are given in the Welding Specification
Chart. Any deviation desired by the Contractor shall be obtained through the
express consent of the Engineer-in-Charge.
7.3 Automatic and semi-automatic welding processes shall be employed only with the
express approval of the Engineer-in-Charge. The welding procedure adopted and
consumables used shall be specifically approved.
7.4 A combination of different welding processes could be employed for a particular
joint only after duly qualifying the welding procedure to be adopted and obtaining
the approval of Engineer-in-Charge.
8. EDGE PREPARATION
8.1 General
The edges to be welded shall be prepared to meet the joint design requirements by any
of the following methods recommended:
(a) Carbon Steel

Gas cutting, machining or grinding methods shall be used. After gas cutting,
oxides shall be removed by chipping or grinding.
(b) Low Alloy Steels (containing up to 5% Chromium).
Gas cutting, machining or grinding methods shall be used. After gas cutting,
machining or grinding shall be carried out on the cut surface.
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(c) High alloy steel (> 5% Chromium) and stainless steels, nickel alloys:
Plasma cutting, machining or grinding methods shall be used. After plasma
cutting, cut surfaces shall be machined or ground smooth.
8.2 Cleaning
(a) The ends to be welded shall be properly cleaned to remove paint, oil,
grease, rust, oxides, sand, earth and other foreign matter. The ends shall be
completely dry before the welding commences.
(b) On completion of each run, craters, welding irregularities, slag etc., shall be
removed by grinding and chiselling. Wire brushes used for cleaning
stainless steel joints shall have stainless steel wires and the grinding wheels
used for grinding
Stainless steel shall be of a suitable type. Separate grinding wheels and wire
brushes should be used for carbon steels and stainless steels.
9. ALIGNMENT & SPACING
.1 Components to be welded shall be aligned and spaced as per the requirements laid down
in applicable code. Special care must be taken to ensure proper fitting and alignment
when the welding is performed by GTAW process. Flame heating for adjustment and
correction of ends is not permitted unless specifically approved by the Engineer-in-
Charge,
2 A wire spacer of suitable diameter may be used for maintaining the weld root opening
while tacking, but it must be removed after tack welding and before laying the root bead.
3 For pipes of wall thickness 5 mm and above, the ends to be welded shall be secured in
position with the aid of couplers, yokes and 'C clamps, to maintain perfect alignment.
Yokes shall be detached after the completion of weld, without causing any surface
irregularity. Any irregularity caused on the pipe surface must be suitably repaired to the
satisfaction of the Engineer-in-Charge.
4 Tack welds, for maintaining the alignment, of pipe joints shall be made only by qualified
welders using approved WPS. Since the tack welds become part of the final weldment
they shall be executed carefully and shall be free from defects. Defective tack welds
must be removed prior to the actual welding of the joints.
5 Tacks should be equally spaced. Minimum number of tacks shall be:
3 tacks - for 2 1/2" and smaller dia. pipes.

4 tacks - for 3" to 12" dia. pipes.
6 tacks - for 14" and larger dia. pipes.
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5 Welding shall commence only after approval of fit-up by the Engineer-in-Charge.
10. WEATHER CONDITIONS
10.1 The parts being welded and the welding personnel should be adequately protected
from rain and strong winds. In the absence of such a protection no welding shall be
carried out.
10.2 During field welding using GTAW process, particular care shall be exercised to
prevent any air current affecting the welding process.
11. WELDING TECHNIQUE
11. Root Pass

(a) Root pass shall be made with electrodes/filler wires recommended in the welding
specification chart. For fillet welding, root welding shall be done with
consumables recommended for filler passes. The preferred size of the electrodes
is 2.5 mm diameter (12 SWG) but in any case not greater than 3.25 mm (10
SWG).
(b) Upward technique shall be adopted for welding pipe held fixed with its axis
horizontal.
(c) The root pass of butt joints should be executed so as to achieve full penetration
with complete fusion of the root edges. Weld projection inside the pipe shall be
as per applicable code. It shall be limited 3mm map. when the applicable code
does not place any restriction.
(d) Any deviation desired from the recommended welding technique and electrodes
indicated in the welding specification chart should be adopted only after
obtaining express approval of the Engineer-in-Charge.
(e) Welding shall be uninterrupted.
(f) While the welding is in progress care should be taken to avoid any kind of
movement of the components, shocks, vibrations and stresses to prevent
occurrence of weld cracks.
(g) Peening shall not be used.
11.2 Joint Completion
(a) Joint shall be completed using the class of electrodes, recommended in the
Welding Specification Chart. Size of the electrode shall not exceed 4 mm in
diameter for stainless steels and alloy steels used for low temperature
applications.
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(b) Two weld beads shall not be started at the same point in different layers.
(c) Butt joints shall be completed with a cover layer that would affect good fusion at
the joint edges and a gradual notch free surface.
(d) Each weld joint shall have a workmanship like finish. Weld identification work
shall be stamped clearly at each joint, just adjacent to the weld. Metal stamping
shall not be used on thin pipe having wall thickness less than 3.5mm. Suitable
paint shall be used on thin wail pipes for identification.
(e) Rust preventive/protective painting shall be done after the weld joint has been
approved.
11.3 Dissimilar Welds
Where welds are to be produced between carbon steels and alloy steels, preheat and
post weld heat treatment requirements shall be those specified for corresponding alloy
steels and filler wire/electrodes shall correspond to ER 70 S-G or AWS E-7016/7018
type. For welds between two dissimilar Cr-Mo low alloy steels, preheat and post weld
heat treatments shall be those specified for higher alloy steel and electrodes used shall
correspond to those specified for steel of lower alloy content. For carbon steel or alloy
steel to stainless welds, use of filler wire/electrodes E/ER-309/E-310/E NiCr Fe-3 shall
be made. The welding procedure, electrodes/filler wires to be used shall be approved
by the Engineer-in-Charge.
12.0 HEAT TREATMENT
12.1 Preheating
(a) No welding shall be performed without preheating the joint to 10°C (50°F) when
the ambient temperature is below 10 degree.
(b) Preheating requirements for the various materials shall be as per the Welding
Specification Chart attached.
(c) Preheating shall be performed using resistance or induction heating methods.

Preheating by gas burners, utilizing oxy-acetylene or oxy-propane gas mixtures,
with neutral flame may also be carried when permitted by the Engineer-in-Charge.
(d) Preheating shall extend uniformly to at least three times the thickness of the joint,
but not less than 50 mm, on both sides of the weld.
(e) Preheating temperature shall be maintained over the whole length of the joint
during welding. Temperature recorders shall be provided by the Contractor to
record the temperature.
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12.2 Post Heating

In case of alloy steel materials such as Cr-Mo steels, if the post weld heat treatment is
not performed immediately after welding, the weld joint and adjacent portion of pipe,
at least 50 mm on either side of weld, shall be uniformly heated to 300°C. This
temperature shall be maintained for half an hour minimum, and then wrapped in
asbestos or insulation before allowing it to cool to room temperature. If the Post
Heating temperature specified in the Welding Specification Charts exceeds 300°C, the
same shall be followed. Similarly, if the welding specification chart specifies post-heat
time, the same shall be applicable. Post weld heat treatment as specified in the Welding
Specification Chart shall be carried out later on.
12.3 Post Weld Heat Treatment
(a) Post weld heat treatment, wherever required for joints between pipes, pipes and
fittings, pipe body and supports shall be carried out as per the welding
specification chart, applicable codes standards and the instructions of the
Engineer-in-Charge.
(b) The Contractor shall submit for the approval of the Engineer-in-Charge, well
before carrying out actual heat treatment, the details of the post weld heat
treatment procedure as per Exhibit B attached, that he proposes to adopt for
each of the materials/assembly/part involved.
(c) Post weld heat treatment shall be done in a furnace or by using an electric
resistance or induction-heating equipment, as decided by the Engineer-in-
Charge.
(d) While carrying out local post weld heat treatment, technique of application of
heat must ensure uniform temperature attainment at all points of the portion
being heat-treated. Care shall be taken to ensure that width of heated band over
which specified post weld heat treatment temperature attained is at least that
specified in the relevant applicable standards/codes.
(e) Throughout the cycle of heat treatment, the portion outside the heated band shall
be suitably wrapped under insulation so as to avoid any harmful temperature
gradient at the exposed surface of pipe. For this purpose temperature at the
exposed surface should not be allowed to exceed 50% of the peak temperature.
(f) The temperature attained by the portion under heat treatment shall be recorded
by means of thermocouple pyrometers. Adequate number of thermocouples
should be attached to the pipe directly at equally spaced location along the
periphery of the pipe joint. The minimum number of thermocouples attached per
joint shall be 1 up to 6" dia., 2 up to 10" dia. and 3 for 12" dia. and above.
However, the Engineer-in-Charge can increase the required number of
thermocouples to be attached if found necessary.
(g) Automatic temperature recorders, which have been suitably calibrated, should
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submitted to Engineer-in-Charge immediately on completion of S.R. The

calibration chart of each recorder should be submitted to the Engineer-in-Charge
prior to starting the heat treatment operations and his approval should be
obtained.
(h) Manufacturer's test certificate shall be submitted for the thermocouple materials.
(i) Immediately on completion of the Heat Treatment, the Post Weld Heat
Treatment charts/records along with the hardness test results on the weld points,
wherever required as per the Welding Specification Chart, shall be submitted to
Engineer-in-Charge for his approval.
(j) Each joint shall bear an identification number, which shall be maintained in the
piping sketch to be prepared by the Contractor. The joint identification number
should appear on the corresponding post weld heat treatment charts. The chart
containing the identification numbers and piping sketch shall be submitted to the
Engineer-in-Charge in suitable folders.
13.0 CLEANING OF THE WELD JOINT
All weld joints shall be free from adherent weld spatters slag, sward, dirt or foreign
matter. This can be achieved by brushing. For stainless steels, brushes with only
stainless steel bristles should be used.
14.0 INSPECTION AND TESTING
14.1 General
(a) The Owner's inspector shall have free access to all concerned areas, where the
actual work is being performed. The contractor shall also accord the Owner's
Inspector all means and facilities necessary to carry out inspection.
(b) The Owner is entitled to depute his own inspector to the shop or field where
prefabrication and erection of pipe lines is in progress for (but not limited to) the
following objectives:
i) To check the conformance to relevant standards and suitability of

various welding equipments and the welding performance.
ii) To witness the welding procedure qualification.
iii) To witness the welder performance qualification.
iv) To check whether shop/field welding being executed is in conformity

with the relevant specifications and codes of practice followed in piping
construction.
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(c) Contractor shall intimate sufficiently in advance the commencement of

qualification tests, welding works and acceptance tests, to enable the Owner's
inspector to be present to supervise them.
14.2 Welding Procedure Qualification
Welding procedure qualification shall be carried out in accordance with the relevant
requirements of AS ME Sec. IX latest edition or other applicable codes and the job
requirements. The contractor shall submit the welding procedure specification in
format as per Exhibit-C (attached) immediately after the receipt of the order. Owners
inspector will review, check and approve the welding procedure submitted and shall
release the procedure for qualification tests. The procedure qualification test shall be
carried out by the Contractor at his own expense. A complete set of test results in the
format as per Exhibit-D attached) shall be submitted to the Owner's inspector for his
approval immediately after completing the procedure qualification test and at least 2
weeks before the commencement of actual work. Standard test as specified in the code
shall be carried out in all cases. In addition to these tests, other tests like macro/micro
examination, hardness tests, dye penetrant examination, charpy V-notch, Corrosion
tests, impact tests etc. shall be carried out on specimens depending upon the type of
base material, operating conditions and requirements laid down in the detailed
drawings and specifications. It shall be the responsibility of the Contractor to carry out
all the tests required to the satisfaction of the Owner's inspector.
14.3 Welder's Qualification
(a) Welders shall be qualified in accordance with the ASME Section-IX or other
applicable codes. The Owners inspector shall witness the test and certify the
qualification of each welder separately. Only those welders who have been
approved by the Owner's Inspector shall be employed for welding. Contractor
shall submit the welder qualification test reports in the format as per Exhibit-E
(attached) and obtain express approval before commencement of work. It shall
be the responsibility of Contractor to carry out qualification tests of welders.
For welding of the steam piping, falling under the purview of Indian Boiler
Regulations only those welders with IBR Certification, qualified by Boiler
Inspectorate, and acceptable to the local Boiler Inspector authority shall be
employed.
(b) The welders shall always have in their possession the identification card as
shown in Exhibit-G and shall produce it on demand by the Owner's inspector. It
shall be the responsibility of the Contractor to issue the identify cards after it
has been duly certified by the Inspector.
(c) No welder shall be permitted to work without the possession of identify card.
(d) If a welder is found to perform a type of welding or in a position for which he is

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performed by an unqualified welder shall be cut and redone by a qualified

welder at the expense of the Contractor
14.4 Visual Inspection
Inspection of all welds shall be carried out as per the latest editions of the applicable
codes and specifications. All finished welds shall be visually inspected for parallel and
axial alignment of the work, excessive reinforcement, concavity of welds, shrinkage
cracks, inadequate penetration, unrepaired burn-through, under cuts, dimensions of the
weld, surface porosity and other surface defects. Undercutting adjacent to the
completed weld shall not exceed the limits specified in the applicable standard/code.
14.5 Radiographic Examination
(a) Contractor shall appoint agency for carrying out the radiography works at site
from the list of agency (ies) enclosed in the bid document or separately
supplied by owner/ TCE.
(b) The Radiographic Examination procedures to be adopted shall be submitted by

the contractor as per Exhibit-F and shall be got approved from the Owner's
Inspector prior to employment. A person qualified to ASNT Level-II in
Radiographic testing shall prepare the procedure. The Radiography Procedure
shall be established to demonstrate that the required sensitivity can be
consistently achieved under the most unfavorable parameters (e.g. source to
film distance, geometric unsharpness, thickness etc.). The radiographic
technique and procedure adopted shall conform of the requirements mentioned
in Article 2 as well as Article 22 (SE 94, 142, 747, 999 & 1025) of ASME
Sec.V. The IQI sensitivity obtained shall be equal to or better than the
requirements mentioned in Article 2 of ASME Sec.V. Source side penetrameter
shall be used in establishing radiographic procedure/ technique. The acceptance
criteria shall be as per the relevant codes of Fabrication and over riding
requirements if mentioned else where in the technical specifications of the
contract. The Contractor shall be responsible for carrying out Radiography;
rectification of defects and re-radiography of welds repaired/rectified at his cost.
(c) The extent of Radiography shall be as per specifications to be supplied to the

Contractor. For welds between dissimilar materials, the extent of Radiographic
Examination shall be the more stringent of the two recommended for the
materials being welded. Wherever random Radiography is called for, in a
particular piping class, the dissimilar materials weld joints shall essentially be
included.
(d) Type of Radiation source and film to be used shall be as per Exhibit-H for
carrying out radiographic examination. However if specifications (as given else
where in the contract) for some critical material require usage of X-Radiation,
then Radiography shall be done using X-Rays only.
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(e) The Contractor shall fulfill all the statutory and owner's safety requirements
while Handling X-ray and Gamma-ray equipments.
(f) The joints for Radiography shall be selected by the Owner's Inspector and the
Radiography shall be performed in his presence, if he instructs the contractor to
do so. The contractor shall furnish all the radiographs, to the Owner's Inspector
immediately after processing along with evaluation by a person qualified to
ASNT Level-II in Radiographic testing, inline with clause T-292 of Article 2 of
ASME Sec.V. The certificate of ASNT Level-II (RT) personnel shall be
submitted to owner's inspector for his approval prior to start of job.
(g) The Contractor shall provide the Owner's Inspector all the necessary facilities at
site such as a dark room with controlled temperature, illuminator (viewer)
suitable for varying densities, a duly calibrated electronic densitometer with
batteries, magnifying glass, tracing papers, ruler marking pencils etc. to enable
him to review the radiographs.
(h) Where random radiography is specified, the first weld of each welder shall be
completely radiographed. In the case of pipe of size 6" and below, the first two
welds shall be completely radiographed.
(i) For each weld performed by a welder found unacceptable, two additional
checks shall be carried out on welds performed by the same welder. This
operation is iterative and the of two additional welds for each weld deemed
unsatisfactory shall be continued till such time that two consecutive welds of
satisfactory quality are found for every defective weld.
(j) The Contractor shall carry out these additional radiographic testing at his own
expense. To avoid the possibility of too many defective welds by a single
welder remaining undetected for a long period to time, the Contractor shall
promptly arrange for Radiographic Examination so that there is no
accumulation of defective joints.
(k) Contractor shall quote rates for X-ray as well as Gamma Ray for joints
indicated to be radiographed by X-ray in Table of Exhibit-H.
14.5.1 Check shots
(a) Owner shall select 5% of the total joints radiographed on a day for check shots.
Contractor shall carry out check shots as directed.
(b) Weld profiles of check shots shall be compared with weld profile observed in
the earlier Radiographs. In the event of any one variation in the check shots and
earlier Radiographs, contractor shall re-shoot the entire lot of joints
radiographed by particular Radiography agency on the particular date. All the
re-shot films shall be compared with the originally submitted films.
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14.6 Liquid Penetrant and Magnetic Particle Examination
(a) Whenever such tests are specified, the tests shall be carried out on joints chosen
by the Owner's inspector, as per ASME Section V article 6 and 7 respectively.
(b) For austenitic stainless steels and other nonmagnetic materials, liquid (dye)
penetrant test shall be carried out. For carrying out this test, the materials shall
be brought within a temperature limit of 15° to 50°C.
14.7 Hardness Test
Hardness requirements for welds shall be as per the Welding Specification Chart
(attached). Hardness testing shall be carried out by Vickers Hardness Tester during
welding procedure qualification and shall be cross sectional. In all other cases, hardness
testing may be carried out by Portable Shore Seleroscope hardness tester. Contractor
shall produce documentary evidence/calibration certificate to the Owner's Inspector
and obtain approval of the equipment.
14.8 Proof Tests
Hydrostatic and pneumatic tests shall be performed as per the requirements laid down
by respective flushing and Testing specification/applicable codes to demonstrate the
soundness of the welds. The tests shall be conducted after fulfilling the requirement of
visual examinations radiography etc., and after the entire work has been certified by
the Owner's inspector to be fit for being subjected to such tests.
15.0 REPAIRS OF WELDS
(a) Defects ascertained, through the inspection methods, which are beyond
acceptable limits shall be removed after the joint is completely radiographed by
the process of chipping and grinding.
(b) When the entire joint is judged unacceptable, the welding shall be completely
cut and edges suitably prepared as per required alignment tolerances. The
rewelded joint shall again be examined following standard practices.
(c) No repair shall be carried out without prior permission of the Owner's inspector.
(d) Repairs and/or work of defective welds shall be done in time to avoid
difficulties in meeting the construction schedules.
16.0 DOCUMENTS TO BE SUBMITTED BY CONTRACTOR (4 COPIES EACH)
(a) Electrode and Welding Consumable Qualification Records as per Exhibit-A, for
the Welding Consumables tested and approved for the work.
(b) Batch Test Certificates, for the Electrodes used, obtained from the Electrode
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TCE-6833A-590- SHEET 16 OF 30
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(c) Proposed Heat Treatment Procedure as per Exhibit-B.
(d) Heat Treatment Charts.
(e) Weld joint hardness test results.
(f) Welding Procedure Specifications as per Exhibit-C immediately after receipt of

the order.
(g) Welding Procedure Qualification records as per Exhibit-D.
(h) Welder Performance Qualification records as per Exhibit-E immediately after

conducting Welder Qualification Tests.
(i) Radiography Procedure as per Exhibit-F and other NDT procedures.
(j) Radiographic test Report along with Radiographs and other NDT reports.
(k) Piping Sketch (Isometric) giving all the details regarding the pipe
specifications, welded joints, joints radiographed magnetic particle, tested,
ultrasonic tested, penetrant tested, joints heat treated, WPS used, welders
identification number, etc,
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EXHIBIT - A
Sheet 1 of 3
ELECTRODE QUALIFICATION TEST RECORD
A: Tested at (Site name) Date:

Manufacturer's Name :
Brand Name:
Batch Number & Size tested :
Classification & Code :
Intended for welding in position :
In combination with (if any) :
Code of Reference (used for testing) :
Special Requirements (if any) :
B: All-weld Tensile Test

Base Material used :
Pre-heat temperature :
Post weld heat treatment details :
Visual examination :
Radiographic examination results :
Tensile test results
Identification No. U.T.S. Yield Point Elongation Remarks

1.
2,
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EXHIBIT - A
Sheet 2 of 3
C. Impact Test Results
Test Temperature : Notch in :
Type of Specimens (Charpy) : Size of Specimens :
Specimen No. Impact Average

Value
1
2
3
4
5
D. Chemical Analysis Results
Electrode Size Result Batch
No.
%c %s %p %Si %Mn %Cr %Ni %Mo Other
E. Fillet Weld Test Results :
Welding Positions Base :
Materials Size of electrode :
used Visual Inspection Results
1)
2)
3)
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EXHIBIT - A
Sheet 3 of 3
Macro Test Results Fracture
Test Results Remarks F.
Other Test Results
1. Transverse tensile test
In combination with
Base material used
Position of welding
Preheat temperature
Post weld heat treatment
Radiography Identification No.
2. Guided Bend Test U. T. S. Fracture in Remarks
Position Identification Root, Face or Side Rem

No. Bend arks
G. Any other tests
H. Conclusions
REVIEWED BY APPROVED BY
(CONTRACTOR) (CONTRACTOR) (TCE/OWNER)
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EXHIBIT - B
Sheet 1 of 1
STRESS RELIEF HEAT TREATMENT PROCEDURE SPECIFICATION
Contractor : _________________________________________________
Name of the Heat treater : ___________________________________________________
Name of the Project : _________________________ Specification
Reference No. ________
1. General Details ______________________ Other Details
Name of the Type of Heating : Elec. Res./

Equipment: _____________________ Induction
(Tick mark applicable method)
Maximum Permissible Temp

at
Uncovered Parent Metal _____
Width of heated band _______

Width of Insulation ________
Material :_______________________ No. of Themo couples (dia wise)
Type of Thermo couples __________
3. Heat Treatment Cycle Details
Charging Temp ° C ______________________________________________

Rate of heating ° C /Hr. ____________________________________________
Soaking Temperature, ° C _____ ______________________________________
Soaking Time, Hrs. _______________________________________________
Rate of Cooling °C /Hr. ___________________________________________
Method of Cooling _______________________________________________
4. Other details, if any_______________________________________________

_____________________________________________________________________
_____________________________________________________________________
_____________________________________________________________________
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EXHIBIT - C
SHEET 1 OF 3
FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)
Company Name _________________________ By _____________________________
Welding Procedure Specification No. ___ Date _____ Supporting PQR No. (S) ____
Revision No. __________________ _____ Date ___________
Welding Process (es) _____________________ Type (s)______________________ __

(Automatic, Manual, Machines or Semi Auto)
JOINTS
Joint Design _____ :___________________________________________

Backing (Yes) __________________________(No) _________________
Backing Material (Type) _______________________________________
Sketches Production Drawings. Weld Symbols Written
Description should show the general arrangement of the parts to be welded. Where
applicable, the
root specing and the details of weld groove may be specified.
(At the option of the Manufacturer sketches may be attached to illustrate joint design weld
layers
and bead sequence e.g. for notch toughness procedures, for multiple process procedures, etc.)
BASE METALS
P.No. ________ Group No. _______ to P. No. ______ Group No. ________
OR
Specification type and grade _______________________________________
to Specification type and grade _____________________________________
OR
Chem. Analysis and Mech. Prop. ___________________________________
to Chem. Analysis and Mech. Prop. _________________________________
Thickness Range :
Base Metal: Groove _______________________ Fillet ___________
Deposited Weld Metal : Groove ______________ Fillet ___________
Pipe Dia Range : Groove : _______________________ Fillet ___________
Other______________________________________________________
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EXHIBIT - C
SHEET 2 OF 3
FILLER METALS
F.No. ______________________ Other________________________

A.No. ______________________ Other ______________________________
Spec. No. (SFA) __. _______________________________________________
AWS No. (Class) ________________________________________________
Size of filler metals ______________________________________________
(Electrodes, Cold Wire, Hot Wire etc.)

Electrode-Flux (Class) _____________________________________________
Flux Trade Name ________________________________________________
Consumable Inset ________________________________________________
Each base metal/filler metal combination should be recorded individually.
WPS NO. _______ Rev. ____
[POSITIONS: IPOSTWELDED HEAT TREATMENT I
Position (s) of Groove ______________ Temperature Range __________________
Welding Progression : UP __ Down____ Time Range
_______________________ ____
Position (s) of Fillet ________________

PREHEAT ' "GAS
Shielding Gas (es) _________________
Preheat Temp. Min. ________________ Percent Composition (mixtures) _______
Interpass Temp. Max. _____________________________________________

Flow Rate ________________________
Preheat Maintenance _______________ Gas Backing ______________________
Trailing Shielding Gas Composition ___
ELECTRICAL CHARACTERISTICS
Current AC or DC ____________________ Polarity ______________________

Amps (Range) _______________________ Volts (Range) ________________
(Amps and volts range should be recorded for each electrode size,
position, and thickness, etc. This information may be listed in a
tabular form similar to that shown below).
Tungsten Electrode Size and Type ________________________________________
(Pure Tungsten, 2% Thoriated, etc)
Mode of Metal Transfer for GMAW ______________________________________
(Spray arc, short circuiting arc, etc.)
Electrode Wire feed speed range_________________________________________
ISSUE
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TCE-6833A-590- SHEET 23 OF 30
PP-1002
PIPING
EXHIBIT-C
SHEET 3 OF 3
TECHNIQUE
String or Weave Bead _____________

Orifice or Gas Cup Size __________________________________________
Initial and Interpass Cleaning (Brushing, Grinding, etc.) _________________
Method of Back Gouging ________________________________________________

Oscillation ________________________________
Contact Tube to Work Distance __________________________________________
Multiple or Single Pass (per side) ________________________________________
Multiple or Single Electrodes ____________________________________________
Travel Speed (Range) _______________ i ___________________________________
Peening __________________ . ___________________________________________
Other ___________________,
_________________________________________________
Weld Filler Metal Current Volt Travel

Layer(s) Range
Proeess Speed Others
Class. Dia. Type Amp. Range
Polarity Range
e.g. Remarks,
Comments, Hot
wire Addition,
Technique
Torch Angle,
etc.
ISSUE
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TCE-6833A-590- SHEET 24 OF 30
PP-1002
PIPING
EXHIBIT-D SHEET 1 OF 2
FORMAT FOR PROCEDURE QUALIFICATION RECORD (PQR)

RECORD ACTUAL CONDITIONS USED TO WELD TEST COUPON
Company Name _______________________________________________
Procedure Qualification Record No. ______________________ Date ____________
WPS No. ______________________________________________
Welding Process (es) __________________ i _______________________________

Types (Manual, Automatic, Semi-Auto) ___________________________________
JOINTS
Groove Design of Test Coupon
(For combination qualification the deposited weld metal thickness shallbe recorded
for each Filler metal or process weld)
BASE METALS POSTWELD HEAT TREATMENT

Material Sepc. Temperature
Type of Grade Time
P.No. to P.No. Other
Thickness of Test
Coupon Diameter of Test
Coupon Other
FILLER METALS GAS

Weld Metal Analysis A No. Type of Gas on Gases
Size of Filler Metal Composition of Gas
Filler Metal E.No. Mixture
Other
SFA Specification
AWS
Classification
Other
POSITION ELECTRICAL CHARACTERISTICS

Position of Groove Current
Weld Progression (Uphill, Polarity
Downhill) Other Amps.
Tungsten Electrode Size
Other
PREHEAT TECHNIQUE
Phreheat Temp. Travel Speed
Interpass Temp. String or Weave Bead
Oscillation
Multipass or Single Pass (per side)
Single or Multiple Electrodes
Other
ISSUE
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TCE-6833A-590- SHEET 25 OF 30
PP-1002
PIPING
EXHIBIT-D
SHEET 2 OF 2
GUIDED BEND TESTS
Type of Figure No. Result
TOUGHNESS TESTS
Specime Notch Notch Test Impact Lateral Exp. Drop Weight
Locatio Type Temp. Value
n n % Shear Mils Break No
No. Break
FILLET WELD TEST
Result - Satisfactory : Yes _____ ___ No Penetration into Parent Metal: Yes _____ No.
Marco - Results _____________________________________________
OTHER TESTS
Type of Test_______ ______________ ____________________________
Deposit Analysis ____________________________________________
Other ___________
Welder's Name ____________ Clock No. _____________Stamp No. _________

Test Conducted by _________________ Laboratory Test No. ____________
We certified that the statements in this record are correct and test welds were prepared,
welded and tested in accordance with the requirements of Section IX of the ASME Code.
Date _____________ Manufacturer __________________

By ______________
(Detail of record of tests are illustrative only and may be moulded to conform to the type
and number of tests required by codes and specifications). ISSUE
R2

TCE-6833A-590- SHEET 26 OF 30
PP-1002
PIPING
EXHIBIT - E
SHEET 1OF 2
FORMAT FOR MANUFACTURER'S RECORD FOR WELDER OR WELDING
OPERATOR QUALIFICATION TESTS
Welder Name ______________ Check No. _________________ Stamp. No. ____________
Using WPS No. __________ Rev. _______

The above welder is qualified for the following ranges
Variable Record Actual Values Qualification Range Used in
Qualification
Process _________________ _________________
Process Type __________________
Backing (metal,
Weld metal, flux, etc) ______________________ ___ _____________________________
Material Spec. ______ to ________ _______ to _______
Thickness
Groove _________________ _________________
Filler _______________________________ ___________________
Diameter
Groove ___________________________________________________________
Filler _________________ ___________________
Filler Metal
Spec. No. __________________ __________________
Class ______ f __________ ____________________
F. No. _________________________ , ____ __________________
Position _________________________________________________________________
Weld Progression ___________________________________________________
Gas Type __________ , ______________________________________
Electrical Characteristics ___________________________ _________________
Current ______________________________________________________________
Polarity ______________________________________________________________ ISSUE
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TCE-6833A-590- SHEET 27 OF 30
PP-1002
PIPING
EXHIBIT - E SHEET 20F 2
Guided Bend Test Results

Type and Fig. No. Result
Radiographic Test Results For alternative qualification of

groove welds by radiography
Radiographic
Results___________________________________________________________
Fillet Weld Test Results
Fracture Test (Describe the location, nature and size of any crack of tearing of the
specimen___
Length and Per Cent of Defects________________________________inches_________%
Macro Test - Fusion__________________________________________
Appearance - Fillet Size (ing)________x_________Convexity or
Concavity_______________
Test Conducted by_________________________Laboratory - Test No._________________
We certify that the statements in this record are correct and that the test welds were prepared.
Welded and tested in accordance with the requirements of Section IX of the ASME Code.
Date _______________________ Organization_____________
By _____________
(Details of record tests are illustrative only and may be modified to conformation to the type
& number of tests required by the Code).
Note: Any essential variables in addition to those above shall be recorded.

ISSUE
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TCE-6833A-590- SHEET 28 OF 30
PP-1002
PIPING
EXHIBIT - F
RADIOGRAPHIC PROCEDURE QUALIFICATION RECORD FOR

PIPE WELDING
1. Location
2. Date of Testing
3. Name of the Contractor/Agency
4. Material: Carbon steel/Alloy Steel/Stainless Steel
4 A. Technique: DWSI/SWSI/DWDI
5. Diameter & Thickness:
6. Type of Weld Joint:
7. Radiation Source:
8. Intensifying Screens/Lead Screens:
9. Geometric Relationship:
10. Limit of Film Coverage:
11. Film Type and Make:
12. Exposure Time:
13. Processing:
14. Density:
15. Sensitivity:
16.* Type of penetrameter:
(Source side)
17.* Type of penetrameter:
(Film side)
Signature of Contractor/Agency with Seal
Approval of TCE'S Inspector
* Ref. Para regarding recommended practice on placement of penetrameters Article 22,

SE 142,ASMESec.V.
* For "Random Radiography'"' lines placement of penetrameters as per Article 2, ASME,

Sec. V is permitted.
ISSUE
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TCE-6833A-590- SHEET 29 OF 30
PP-1002
PIPING
EXHIBIT - G
WELDER'S IDENTIFICATION CARD
1. Name: Photograph
2. Identification:
3. Date of Testing:
4. Process Photograph
5. Thickness range
6. Diameter range
7. F. No.
8. Date of approval of welding
9. Position
Approved by: Employer's Signature with Seal
ISSUE
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TCE-6833A-590- SHEET 30 OF 30
PP-1002
PIPING
EXHIBIT - H
Type of Source and Films to be used for RADIOGRAPHY
NOMINAL WALL SHOP WELDED JOINTS FIELD WELDS

THICKNESS (T) IN mm
SOURCE FILM SOURCE FILM
19<T All Gamma Ray "AGFA D7" or Gamma Ray "AGFA D7"
Materials Equivalent or
8<T<19 Carbon Gamma Ray "AGFA D5" or Gamma Ray Equivalent
"AGFA D5"
Steel Equivalent or Equivalent
All other Gamma Ray "AGFA D4" Gamma Ray "AGFA D4"
materials or Equivalent or Equivalent
<8 Carbon Steel Gamma Ray "AGFA D4" or Gamma Ray "AGFA D4/D2"
Other than Equivalent Equivalent
or
Inspection
Class IV *
All other X-Ray "AGFA D5" X-ray with "AGFA D5"
materials or equivalent or Equivalent to be used.
and Carbon Gamma Ray with "AGFA
Steel of D4/D2" or Equivalent may be
Inspection allowed only if in the opinion of
Class IV * the owner's inspector Joints are
inaccessible for X-ray
equipment and radiographic
sensitivity is achieved.
fotes: Integral to above table
1) Joints welded in field on Ground Level shall be considered as shop welded joints.
2) Very fine grain (High contrast) films slower than the above may have to be used, if
required radiographic sensitivity is not achieved consistently.
3) AGFA means AGFA GAEVERTS.
ISSUE
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TCE-6833A-590- SHEET 1 OF 10
STANDARD SPECIFICATIONS FOR PRESSURE
PP-1003
TESTING OF ERECTED PIPING SYSTEM

PRESSURE TESTING OF ERECTED PIPING
SYSTEMS
ISSUE
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TCE-6833A-590- SHEET 2 OF 10
PP-1003
CONTENTS
1.0 SCOPE
2.0 PART-A : DESIGN REQUIREMENTS
3.0 PART-B : CONSTRUCTION REQUIREMENTS
ISSUE
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TCE-6833A-590- SHEET 3 OF 10
PP-1003
1. SCOPE
These guidelines cover the requirements for pressure testing of piping systems. Part A
covers the methods to determine test pressure useful for process engineers. Part B
intends to provide guidelines for construction engineers.
2.0 PART A: DESIGN REQUIREMENTS
2.1. Extracts of ASME Code for Pressure Piping ANSI / ASME B31.3-2004
345.4 TEST PRESSURE
345.4.2 Hydrostatic Testing of Internally Pressured Piping
The hydrostatic test pressure at any point in the system shall be as follows except as
provided in 345.4.3.1:
a) Not less than 1.5 times the design pressure:
b) For a design temperature above the test temperature, the minimum test
pressure shall be calculated by Eq.(24),except that the value of S T /S shall not
exceed
PT = (1.5PS T) /S ……… (24)
Where
PT = Minimum hydrostatic gage pressure

P = Internal design gage pressure
ST = Allowable stress at test temperature
S = Allowable stress at design temperature. (See Table A-l).
c) If the test pressure as defined above would produce a stress in excess of

the yield strength at test temp., the test pressure may be reduced to the
maximum pressure that will not exceed the yield strength at test
temperature[See para302.3.2(e) and (f)].
ISSUE
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TCE-6833A-590- SHEET 4 OF 10
PP-1003
345.4.3 Hydrostatic Testing of Piping with Vessels as a System
a) Where the test pressure of piping attached to a vessel is the same as or

less than the test pressure for the vessel, the piping may be tested with
the vessel at the test pressure of the piping.
b) Where the test pressure of the piping exceeds the vessel test pressure,
and it is not considered practicable to isolate the piping from the vessel,
the piping and the vessel may be tested together at the test pressure of
the vessel, when approved by the owner, and Provided the vessel test
pressure is not less than 77% of the piping design pressure adjusted for
temperature as required by. 345.4.2(b).
345.2.4 Hydrostatic Testing of Externally Pressured Piping
a) Lines in external pressure services shall be subjected to an internal 3 test

pressure of 1.5 times the external, differential design pressure but not
less than gage pressure of 15 psi (105kPa).
b) In jacketed lines, the internal line shall be pressure tested on the basis
of the internal or external design pressure whichever is critical. This test
must be performed before completion of the jacket if necessary to
provide visual access to the joints of the internal line as required by
345.3.1.
c) In jacketed lines, the jacket shall be pressure tested in accordance with

345.1 on the basis of the jacket design pressure unless otherwise
limited by the engineering design.
345.5 Pneumatic Testing
If the piping is tested pneumatically, the test pressure shall be 110% of the design pressure.
Pneumatic testing involves the hazard due to possible release of energy stored in
compressed gas. Therefore particular care must be taken to minimize the chance of brittle
failure during testing. The test temperature is important in this regard and must be
considered when the choice of Material is made in the original design. Any Pneumatic
test shall include a preliminary check at not more than 25psi (170 kPa) gage pressure. The
pressure shall be increased gradually in steps providing sufficient time to allow the
piping to equalize strains during test and to check for leaks.
ISSUE
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TCE-6833A-590- SHEET 5 OF 10
PP-1003
345.2.3 SPECIAL ALTERNATIVE TESTS
345.1. (c) Metallic Piping in Other Than Category D Fluid Service
a) In circumstances where neither hydrostatic nor pneumatic tests in

345.4 and 345.5 are considered practical by the Owner an
alternative test as permitted by 345.9 may be employed, if both of
the following conditions apply.
1) A hydrostatic test would be damaging to linings or internal

insulation; would contaminate a process which would be
hazardous, corrosive, or inoperative in the presence of
moisture; or would present a danger of brittle fracture from
low metal temperature during test.
2) A pneumatic test would introduce considerable hazard due to

possible release of stored energy in the system or would
present a danger of brittle fracture from low metal temperature
during test.
b) Under the above conditions, the following shall be applied.
1) Welds, including those used in the manufacture of welded pipe

and fittings, which have not been subjected to pressure tests in
accordance with 345.4 or 345.5 shall be non destructively
examined as follows.
a) Butt welds shall be 100% radiographed in accordance

with 344.5.
b) All welds, including structural attachment welds, shall

be liquid penetrant examined in accordance with
344.4. If the material is magnetic, magnetic particle
examination in accordance with 344.3 may be used
in lieu of liquid penetrant examination.
c) When heat treatment is required, the above

examinations shall be performed after heat treatment.
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TCE-6833A-590- SHEET 6 OF 10
PP-1003
2) The system or joints to be tested shall be subjected to a sensitive

leak test in accordance with 345.8.All joints which have not been
tested in accordance with 345.4 or 345.5 shall be examined for
leakage.
3) A flexibility analysis of the system shall be made in accordance with

319.4.2(c) and (d).
345.1 (a) Alternative Test for Category D Fluid Service Only:
At the owner's option, a piping system used only for Category D fluid service may be
tested at the operating conditions of the system during or prior to initial operation by
examining for leaks at every joint not previously pressure tested in accordance with this
Code. A preliminary check shall be made at not more than 25 psi (170 kpa) gage
pressure when the contained fluid is a gas or vapour. The pressure shall be increased
gradually in steps providing sufficient time to allow the piping to equalize strains
during test and to check for leaks.
2.2 Explanation and additional suggestions on Part A :
2.2.1 If S T /S ratio is high, there is a possibility that stresses induced due to

hydrostatic test pressure may exceed yield strength. This will lead to
undesirable plastic deformation. This can be checked by the following.
RS = P TD/2t
RS < YS
Where
RS = Resultant stresses due to hydrotest.

PT = Hydrostatic Test pressure.
t = Min. pipe wall thickness (i.e. excluding manufacturing
tolerances of- 12.5%).
YS = Yield strength at test temperature. (See Table A-l).
2.2.2 The provisions of 345.4.3 do not replace or otherwise alter the pressure
testing requirements of the applicable vessel code.
ISSUE
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TCE-6833A-590- SHEET 7 OF 10
PP-1003
2.2.3 Even for lines to be externally pressurised during operation, hydrostatic

pressure testing can be done by pressurising interna lly as the primary
and sole objective of this test is to establish leakproof joints.
2.2.4 Category D fluid Service - A fluid service in which all the following
apply:
a. The fluid handled is non flammable, non-toxic, and not

damaging to human tissues;
b. The design pressure does not exceed 150 Psi ~ 1030( kpa);
c. The design temperature is from - 20°F (-29°C) through 336° F

(186° C).
3.0 PART B : CONSTRUCTION REQUIREMENTS
3.1 Extracts of ANSI / ASME B31.3 - 2004
337 PRESSURE TESTS
337.1 Tests General
Prior to initial operation, each piping system shall be pressure tested to ensure tightness
except as permitted for Category D fluid service in 341. The pressure test shall be
maintained for a sufficient time, not less than 10 min, to determine if there are any leaks.
In the event repairs or additions are made following the pressure tests, the affected
piping shall be retested, except that, in the case of minor 'repairs or additionsj the owner may
waive retest requirements when precautionary measures are taken to assure sound
construction.
When conducting pressure tests at metal temperatures near the ductile-to-brittle transition
temperature1 of the material, the possibility of brittle fracture shall be considered.
Tests alternative to those required by 345.4.1, 345.3 and 345.4 may be applied under the
conditions described in 345.2.3..
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TCE-6833A-590- SHEET 8 OF 10
PP-1003
345.4.1. Test Fluid
The test shall be hydrostatic using water, except as follows.
If there is a possibility of damage due to freezing, or if the operating fluid or piping

material would be adversely affected by water, any other suitable liquid may be used. If a
flammable liquid is used, its flash point shall not be less than 120° F (50 C), and consideration
shall be given to the test environment.
345.1(b) If hydrostatic testing is not considered practicable 3 by the owner, a pneumatic test in
accordance with 345.5 may be substituted, using air or another non - flammable gas.
345.2.1(c) A preliminary air test at not more than 25 psi (170 kPa) gage pressure may be made
prior to hydrostatic test in order to locate major leaks.
345.6 A combination of hydrostatic- pneumatic test is permissible. The pneumatic test
pressure shall be in accordance with 345.5. The pressure in the liquid-filled portion
of the piping shall not exceed that given in 345.4.2.
345.3 Test Preparation:
All joints, including welds and bonds, are to be left uninsulated and exposed for examination
during the test, except that joints previously tested in accordance with this code may be
insulated or covered. If a sensitive leak test (345.8) is required all joints mentioned above
shall also be left unprimed and unpainted.
Piping designed for vapor or gas shall be provided with additional temporary Supports, if
necessary, to support the weight of the test liquid.
Expansion joints shall be provided with temporary restraint if required for additional
pressure load under test, or shall be isolated from the test.
345.3.4 Equipment which is not to be subjected to the pressure test shall be either disconnected
from the piping or isolated by blinds or other means during the tests. Valves may be
used provided the valve (including the closure mechanism) is suitable for the proposed
test pressure.
345.2.3(b) A flanged joint at which a blank is inserted to blank off other equipment during the test
need not be tested.
ISSUE
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TCE-6833A-590- SHEET 9 OF 10
PP-1003
345.2.1(b) If a pressure test is to be maintained for a period of time and the test liquid in the system
is subject to thermal expansion, precautions shall be taken to avoid excessive pressure.
345.2.7 Test Records
Records shall be made of each piping system during the testing. These records shall include:
(1) Date of test;
(2) Identification of piping tested;
(3) Test fluid;
(4) Test pressure;
(5) Certification by examiner.
These records need not be retained after completion of the test if a certification by the
Inspector, that the piping has been pressure tested as required by this Code, is
retained.
3.2 Explanation and additional suggestions on Part B :
3.2.1 In general, this is not relevant to Indian conditions. This situation can
occur when testing lines below -20 C; like Siberia or Deep Himalayan
Range. Under such condition, special alternative tests may be substituted
(Ref. 345.2.3).
3.2.2 In services like dry air, ethylene etc., small traces of water can cause
problem. Such lines should either be pneumatically tested or hot air
drying is to be done after hydro-test.
3.2.3 If operating fluid in the line is much lighter than testing fluid, the
additional weight of testing fluid my render piping supports (As
designed) inadequate. This will call for additional temporary supports.
The typical examples are flare and vapor lines. It is preferable that
hydrostatic testing is avoided in such systems and instead pneumatic
testing may be specified.
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TCE-6833A-590- SHEET 10 OF 10
PP-1003
3.2.4 Lines carrying highly hazardous / poisonous fluids must have a sensitive
leak test as per the following:
"EXTRACTS"
345.8 Sensitive Leak Test
Piping required to have a sensitive leak test shall be tested by the Gas and Bubble
Formation Testing method specified in Article 10, Section V of the BPV Code, or by
another method demonstrated to have equal or greater sensitivity. Sensitivity of the
test shall be at least 10-3 atm-ml /sec (100 Pa-ml/sec) under test conditions. If a
hydrostatic pressure test is used, it shall be done after the sensitive leak test.
ISSUE
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TCE-6833A-590- SHEET 1 OF 9
STANDARD SPECIFICATIONS FOR INSPECTION,
PP-1004
FLUSHING & TESTING OF PIPING SYSTEM

INSPECTION, FLUSHING AND TESTING
OF PIPING SYSTEMS
ISSUE
R2

PP-1004
Abbreviations:
PMI : Positive Material Identification
ppm : Parts per million
S.S. : Stainless Steel
ISSUE
R2

PP-1004
CONTENTS
SI. No. Description Page No.

1. SCOPE 4
2. INSPECTION 4
3. FLUSHING 4
4. TESTING 5
ISSUE
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PP-1004
1.0 SCOPE
This specification covers the general requirements for inspection, flushing and testing of
piping systems. However testing of steam lines falling under IBR shall also be governed by
Indian Boiler Regulations.
Flushing and testing of all piping systems shall be witnessed by the Engineer-InCharge.
2.0 INSPECTION
During various stages and after completion of fabrication and erection, the piping system
shall be inspected by the Engineer-In-Charge to ensure that:
1. Proper piping material has been used.
2. Piping has been erected as per drawings and instructions of Engineer-In- Charge.
3. All supports have been installed correctly.
4. Test preparations mentioned in this specification have been carried out
3.0 FLUSHING
Flushing of all lines shall be done before pressure testing.
Flushing shall be done by fresh potable water or dry compressed air, wherever water flushing is
not desirable, to clean the pipe of all dirt, debris or loose foreign material
Required pressure for water flushing shall meet the fire hydrant pressure or utility water
pressure. For air flushing, the line / system will be pressurised by compressed air at the
required pressure which shall be 50 psi maximum. The pressure shall then be released by
quick opening of a valve, already in line or installed temporarily for this purpose. This
procedure shall be repeated as many times as required till the inside of the pipe is fully
cleaned.
In line instruments like control valves, orifice plates, rotameters, safety valves and other
instruments like thermowells which may interfere with flushing shall not be included in
flushing circuit.
The screens / meshes shall be removed from all permanent strainers before flushing. Screens /
meshes shall be reinstalled after flushing but before testing.
During flushing temporary strainers shall be retained. These shall be removed, cleaned and
reinstalled after flushing but before testing.
In case an equipment such as column, vessel, exchanger etc. form part of a piping circuit
during flushing , this shall be done with the approval of Engineer-In-Charge. However,
equipments thus included in the circuit shall be completely drained and dried with
compressed air after flushing is completed.
ISSUE
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PP-1004
During flushing discharged water/air shall be drained to the place directed by the Engineer-
In-Charge. If necessary, proper temporary drainage shall be provided by the contractor.
Care shall be taken during flushing so as not to damage/spoil work of other agencies.
Precautions shall also be taken to prevent entry of water/foreign matter into equipments,
electric motors, instruments, electrical installations etc. in the vicinity of lines being flushed.
The contractor shall carry out all the activities required before, during and after the flushing
operation, arising because of flushing requirements , such as but not limited to the following:
Dropping of valves, specials, distance pieces, inline instruments and any other piping part
before flushing. The flanges to be disengaged for this purpose shall be envisaged by the
contractor and approved by the Engineer-In-Charge. These flanges shall be provided with
temporary gaskets at the time of flushing.
After flushing is completed and approved, the valve distance pieces, piping specials etc. shall be
reinstalled by the contractor with permanent gaskets. However, flanges at equipment nozzles
and other places where isolation is required during testing, only temporary gaskets shall be
provided.
Records in triplicate shall be prepared and submitted by the contractor for each piping system for
the flushing done in the proforma provided/approved by the Engineer-in-Charge.
4.0 TESTING
4.1 Extent of Testing
With the exclusion of instrumentation, piping systems fabricated or assembled in the field
shall be tested irrespective of whether or not they have been pressure tested prior to site
welding of fabrication.
To facilitate the testing of piping systems, vessels and other equipments may be included in the
system with the prior approval of Engineer-In-Charge if the test pressure specified is equal to
or less than that for the vessels and other equipments.
Pumps, compressors and other rotary equipments shall not be subjected to field test pressure.
Lines which are directly open to atmosphere such as vents , drains, safety valves discharge
need not be tested, but all joints shall be visually inspected. Wherever necessary, such lines shall
be tested by continuous flow of fluid to eliminate the possibility of blockade. However, such
lines if provided with block valve shall be pressure tested up to the first block valve.
Seats of all valves shall not be subjected to a pressure in excess of the maximum cold
working pressure of the valve. Test pressure applied to valves shall not be greater than the
manufacturer's recommendation nor less than that required by the applicable code. Where
allowable seat pressure is less than test pressure, test shall be made through an open valve.
Instruments in the system to be tested, shall be excluded from the test by isolation or
removals, unless approved otherwise by the Engineer-In-Charge.
ISSUE
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PP-1004
Restrictions which interfere with filling, venting and draining such as orifice plates etc. shall not
be installed unless testing is complete.
Control valves shall not be included in the test system. Where bypasses are provided test shall be
performed through the bypass and /or necessary spool shall be used in place of the control
valve.
Pressure gauges which are part of the finished system, but cannot withstand test pressure shall not
be installed until the system has been tested. Where piping systems to be tested are directly
connected at the battery limits to piping for which the responsibility rests with other agencies,
the piping to be tested shall be isolated from such piping by physical disconnection such as valve
or blinds.
4.2 General Requirements / Test Preparation for Testing
Testing shall be carried out with permanent gaskets installed unless specified otherwise or
instructed by the Engineer-in-Charge.
No pressure test shall be carried out against closed valve unless approved by the Engineer-
in-Charge
The Engineer-in-Charge shall be notified in advance by the Contractor, of the testing

sequence and programme, to enable him to be present for witnessing the test. The Contractor
shall be fully responsible for making arrangements with the local boiler inspector to witness the
tests for steam lines falling under IBR. IBR certificates for these tests shall be obtained in the
relevant IBR forms and furnished to the Engineer-in-Charge.
Before testing, all piping shall be cleaned by flushing to make it free from dirt, loose scale,
debris and other loose foreign materials.
All piping systems to be hydrostatically tested shall be vented at the high points and the
systems purged of air before the test pressure is applied.
Wherever in the line any void exists due to any reasons, like absence of control valves, safety
valves, check valves etc. it shall be filled with temporary spools.
All joints welded, screwed or flanged shall be left exposed for examination during the test.
Before pressuring the lines, each weld joint shall be cleaned by wire brush to free it from rust
and any other foreign matter.
Where a system is to be isolated at a pair of companion flanges, a blank shall be inserted

between the companion flanges. Minimum thickness of the blank shall be designed in
accordance with applicable design code.
Open ends of piping system where blanks cannot be used, such as pumps, compressors,
turbines or wherever equipment or pipe spools have been recovered or disconnected prior to
hydrostatic testing, shall be blinded off by using standard blind flanges of same rating as the
piping system being tested.
Pressure gauges used in testing shall be installed as close as possible to the lowest point in the
piping system to be tested, to avoid overstressing of any of the lower portions of the system. For
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longer lines and vertical lines , two or more pressure gauges shall be installed at locations
decided by the Engineer-in-Charge.
For lines containing check valves any of the following alternatives shall be adopted for
pressure testing :
Whenever possible pressurise up-stream side of valve.
Replace the valve by a temporary spool and reinstall the valve after testing.
Provide blind on valve flanges and test the upstream and downstream of the line separately and
remove the blind after testing. At these flanges, temporary gaskets shall be provided during
testing and shall be replaced by permanent gaskets subsequently.
For check valves in lines 1 !/2" and below flapper or seat shall be removed during testing (if
possible). After completion of testing the flapper / seat shall be refitted.
Gas lines when hydrostatically tested shall be provided with additional temporary supports
during testing as directed by the Engineer-in-Charge.
Piping which is spring or counter-weight supported shall be temporarily supported, where the
weight of the fluid would overload the support. Retaining pins for spring supports shall be
removed only after testing is completed and test fluid is completely drained.
When testing any piping system, air or steam of approximately 2 kg/ cm2g may be used as
preliminary test to detect missing gaskets etc. as this avoids the necessity of draining the line to
make repairs. However, steam shall not be used for this purpose, if the steam temperature is more
than the design temperature of the line.
For jacketed pipes testing of core pipes shall be done on individual pieces where the pipe is
continuously jacketed, before it is jacketed. The outer jacket shall be tested separately as a
system. For piping with discontinuous jacketing the core pipe and the jacket shall be tested as
separate continuous systems.
4.3 Testing Media, Test Pressure and Test Pressure Gauges
4.3.1 Testing Media
In general all pressure test shall be hydrostatic using iron free water, which is clean and free of
silt. Maximum chlorine content in water for hydrostatic testing for S.S. piping shall be 15-
20ppm.
Air shall be used for testing only if water would cause corrosion of the system or overloading of
supports etc. in special cases as directed by Engineer-in-Charge.
Where air/water tests are undesirable, substitute fluids such as gas oil, kerosene, methanol etc.
shall be used as the testing medium, with due consideration to the hazards involved. These test
fluids shall be specified in the line list given to the contractor.
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4.3.2 Test Pressure
The hydrostatic/ pneumatic test pressure shall be as indicated in the line list or as per the
instruction of Engineer-in-Charge.
The selection of the piping system for one individual test shall be based on the following:
Test pressure required as per line list.
Maximum allowable pressure for the material of construction of piping.
Depending upon the above requirements and based on construction progress, maximum length of
piping shall be included in each test.
4.3.3 Test Pressure Gauge
All gauges used for field testing shall have suitable range so that the test pressure of the
various systems falls in 40% to 80% of gauge scale range. Gauge shall be of a good quality
and in first class working condition.
Prior to the start of any test or periodically during the field test programme, all test gauges shall
be calibrated using a standard dead weight gauge tester or other suitable approved testing
apparatus. Any gauge showing an incorrect zero reading or error of more than ± 2% of full scale
range shall be discarded .The Engineer-in-Charge shall check the accuracy of master pressure
gauge used for calibration.
4.4 Testing Procedure
4.4.1 Hydrostatic Test
All vents and other connections used as vents shall be left open while filling the line with test
fluid for complete removal of air. In all lines for pressurising and depressurising the system,
temporary isolating valves shall be provided if valved vents, drains do not exist in the system.
Pressure shall be applied only after the system / line is ready and approved by the Engineer-in-
charge.
Pressure shall be applied by means of a suitable test pump or other pressure source which shall be
isolated from the system as soon as test pressure is reached and stabilised in the system.
A pressure gauge shall be provided at the pump discharge for guidance in bringing the system to
the required pressure.
The pump shall be attended constantly during the test by an authorized person. The pump shall be
isolated from the system whenever the pump is to be left unattended.
Test pressure shall be maintained for a sufficient length of time to permit thorough inspection of
all joints for leakage or signs of failure. Any joint found leaking during a pressure test shall be
retested to the specified pressure after repair. Test period shall be maintained for a minimum
of three hours.
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The pump and the piping system to be tested are to be provided with separate pressure
indicating test gauges. These gauges are to be checked by the standard test gauge before each
pressure test.
Care shall be taken to avoid increase in the pressure due to temperature variation during the test.
4.4.2 Air Test
When testing with air, pressure shall be supplied by means of a compressor. The compressor
shall be portable type with a receiver, after cooler and oil separator.
Piping to be tested by air shall have joints covered with a soap and water solution so that the
joints can be examined for leaks.
All other details shall be same as per hydrotesting procedure (specified above)
4.5 Completion of Testing
After the hydrostatic test has been completed, pressure shall be released in a manner and at a
rate so as not to endanger personnel or damage equipments.
All vents and drains shall be opened before the system is to be drained and shall remain open till
all draining is complete, so as to prevent formation of vacuum in the system. After draining,
lines / systems shall be dried by air.
After testing is completed the test blinds shall be removed and equipment / piping isolated
during testing shall be connected using the specified gaskets, bolts and nuts. These
connections shall be checked for tightness in subsequent pneumatic tests to be carried out by the
contractor for complete loop / circuit including equipments (except rotary equipments ).
Pressure test shall be considered complete only after approved by the Engineer-in-Charge.
Defects, if any, noticed during testing shall be rectified immediately and retesting of the
system / line shall be done by the contractor at his cost.
4.6 Test Records
Records in triplicate shall be prepared and submitted by the contractor for each piping system, for
the pressure test done in the proforma provided/approved by the Engineer-in-Charge. Records
shall also be submitted for the PMI undertaken as per TCE Std. Specification.
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SPEC.NO: STANDARD SPECIFICATION FOR
TCE-6833A-590- NON DESTRUCTIVE EXAMINATION SHEET 1 OF 9
PP-1005
REQUIREMENTS OF PIPING

NON DESTRUCTIVE EXAMINATION
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CONTENTS
S.NO
TITLE PAGE NO.
1.
GENERAL 3
2.
VISUAL EXAMINATION 3
3.
NON DESTRUCTIVE EXAMINATION 5
4.
TABLE-I (with applicable Notes to Table-I) 6
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1. GENERAL
1.1 SCOPE
This specification covers the general requirements for the non destructive examination of
shop & field fabricated piping.
1.2 RELATED CODES & ENGINEERING STANDARDS
Referred codes / standards are as follows. Latest editions of the Codes/Standards referred to
shall be followed.
a) ASME Boiler & Pressure Vessel Codes, Section V & VIII (Div.1) including addenda.
b) ASME B31.3
c) ASME B16.5 & B16.34
d) ASTM E10
e) Job Specification for Piping Material 6698-6-44-0005
f) Standard Welding Specification charts for piping classes TCE-5594A-300-PP-1582.
g) Standard Specification for Fabrication & Erection of Piping TCE-5594A-300-PP-
1579.
h) Standard Specification for Pressure Testing of Piping Systems TCE-5594A-300-PP-
1583.
I) Welding Specification for the Fabrication of Piping TCE-5594A-300-PP-1581.
2. VISUAL EXAMINATION
2.1 Weld shall be visually inspected wherever accessible in accordance with the following
requirements :
a) Internal misalignment 1.5 mm or less
b) Cracks or lack of fusion None permitted
c) Incomplete penetration Depth shall not exceed
(For other than 100% The lesser of 0.8 mm or 0.2 times thickness of
radiography butt-weld) thinner component joined by butt-weld.
The total length of such imperfections shall not
exceed 38 mm in any 150 mm of weld length.
d) Surface porosity and Not permitted.
exposed slag inclusions
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e) Concave root surface For single sided welded joints, concavity of the
(Suck up) root surface shall not reduce the total thickness
of joint, including reinforcement, to less than the
thickness of the thinner of the components being
joined.
f) Weld ripples irregularities 2.5 mm or less.
g) Lack of uniformity in bead 2.5 mm or less.
width
h) Lack of uniformity of leg 2.5 mm or less.
length
I) Unevenness of bead 2.0 mm or less.
j) Weld undercutting 0.8 mm or 1/4 thickness of thinner components
joined by butt weld, whichever is less. (shall be
smooth finished)
k) Overlap 1.5 mm or less
l) Bead deflection 2.5 mm or less
m) External weld reinforcement and internal weld protrusion (when backing rings are not
used) shall be fused with and shall merge smoothly into the component surfaces. The
height of the lesser projection of external weld reinforcement or internal weld
protrusion from the adjacent base material surface shall not exceed the following
limits:
Wall thickness of thinner Weld reinforcement or internal weld protrusion
component joined by butt (mm) max
weld (mm)
6.4 and under 1.6
Over 6.4 -12.7 3.2
Over 12.7 -25.4 4.0
Over 25.4 4.8
n) Throat thickness of fillet welds :
Nominal thickness of the thinner component x 0.7 or more.
o) Flattening
Flattening of a bend, as measured by difference between the nominal outside diameter
and minimum or maximum diameter at any cross section shall not exceed 5 % of the
nominal outside diameter of pipe.
p) Reduction of wall thickness
Reduction of wall thickness of a bend, as measured by difference between the
nominal thickness and minimum thickness shall not exceed 10 % of the nominal wall
thickness of pipe.
2.2 Welds having any of imperfections which exceed the limitations specified in various clauses
of 2.1 shall be repaired by welding, grinding or overlaying etc. Number of times of repair
welding for the same weld, however shall conform to applicable notes to Table 1- Note
6(b)b.5.
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3. NON DESTRUCTIVE EXAMINATION
3.1 The type and extent of weld examination shall be in accordance with Table-1. All visual and
supplementary methods of girth weld examination shall be in accordance with ASME B31.3
and the requirements of this standard.
3.2 Welds between dissimilar materials shall be examined by method & to the extent required for
the material having the more stringent examination.
3.3 Certain categories of critical piping are classified under inspection Class IV (100%
radiography) as follows:
a) High Pressure : Classes above 600 #.
b) Severe Cyclic : As defined by ASME B31.3.
c) Low Temperature : Below temperature of -45 °C & all materials.
d) Critical Service : Hydrogen, Oxygen, NACE, Caustic, Chlorine &
Such other critical services.
e) High Alloys : 5 Cr & above for all pressure classes.
f) High Temperature : Above 500 °C
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SPEC.NO: JOB SPECIFICATION FOR
SHEET 6 OF 9
TCE-6833A-590- NON DESTRUCTIVE EXAMINATION
PP-1005
Applicable Notes to Table-I
1. Branch welds shall consist of the welds between the pipe & reinforcing element (if any),
nozzles & reinforcing element and the pipe & nozzle under the reinforcing element.
Reinforcing element to be interpreted as pads, saddles, weldolets, sockolets etc.
2. Seal welds of threaded joints shall be given the same examination as socket welds.
3. Unless specifically stated, all materials shall be for "Non-IBR" service.
4. The Magnetic Particle & the Liquid Penetrant method of examination shall be in accordance
with Section V of the ASME Boiler and Pressure Vessel Code, Article VII and VI
respectively. The entire area of the accessible finished weld surface shall be examined.
Selected root runs, subject to a maximum of 10%, before finished weld, may also be
examined, at the discretion of the engineer-in-charge.
a) Wherever MP / LP testing is specified, either MP or LP test may be used. Wherever

only MP test is specified, LP method of examination may be used only if MP
examination is impracticable in the field as concurred by TCE site-in charge. For
100% radiography classes fillet welds shall be 100 % MP tested for CS/AS classes
and 100% DP tested for SS classes.
b) "Random 10%" of Liquid Penetrant / Magnetic Particle test shall mean testing, by
applicable test, one weld for each ten welds or less made by the same welding
procedure or operator or both. Similarly "Random 20%" shall mean testing, by
applicable test, one weld for each five welds or less made by the same welding
procedure or operator or both.
c) When Liquid Penetrant examination is specified, the surface shall be free of peened
discontinuities. Abrasive blast cleaning shall be followed by light surface grinding
prior to Liquid Penetrant examination.
d) Inspection shall be performed in the welds excluding those for which radiography has
been done.
e) Girth weld, branch weld, attachment weld & socket weld of 3-1/2 Ni steel shall be
Liquid Penetrant tested only when welded with austenitic material where MP test has
been specified.
5. Radiography :
a) "Random 10% or 20% radiography" shall mean examining not less than one from
each 10 welds or less in case of "Random 10% radiography" or one from each five
welds or less in case of "Random 20% radiography" made by the same welding
procedure or welder or both. Irrespective of percentage, no. of welds to be
radiographed shall be minimum 1. However first two welds made by each welder
shall also be radiographed in case of "Random radiography". Welds selected for
examination shall not include flange welds and shall be radiographed for their entire
length. However, where it is impossible or impracticable to examine the entire weld
length of field welds for either random or 100%
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PP-1005
radiography, and if the same impossibility is agreeable to TCE site-incharge, then a

single 120 deg. exposure of the weld length may be given a Magnetic Particle test or
Liquid Penetrant test. However in such cases for ferro-magnetic materials, only MP
test shall be acceptable for classes higher than 600#.
b) In-process examination shall not be substituted for any required radiographic
examination.
c) Number of radiographs per one circumferential weld shall be as per ASME Sec.V
Articles 2 and 22.
6. When radiography or other non destructive inspection is specified, acceptance

criteria for repairs or defects shall be as follows:
a) In case of 100% examination, any unacceptable weld shall be repaired and

reinspected.
b) If required random examination reveals a defect requiring repair, then :
b.1 Two additional examinations of same type shall be made of the same kind of
item (if welded joint, then by the same welding procedure or operator or
both).
b.2 If the group of items examined as required by b.1 above is acceptable, the
items requiring repair shall be repaired or replaced and reexamined as
required and all items represented by this additional examination shall be
accepted.
b.3 If any of the items examined as required by b.1 above reveals a defect
requiring repair, two further comparable items shall be examined for each
defective item found by examination.
b.4 If all the items examined as required by b.3 are acceptable, the items
requiring repair shall be repaired or replaced and reexamined as required, and
all items represented by this further examination shall be accepted.
b.5 Number of times repair welding could be done for the same weld before
acceptance shall be as follows:
Material No. of times repair welding is allowed
C.S. upto 300 # 3 or less

C.S. above 300 # 2 or less
Killed steel 2 or less
Low alloy steel 2 or less
Austenitic S.S. 2 or less
3.5 Ni steel 2 or less
Al & Al base alloy 2 or less
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PP-1005
Cu & Cu base alloy 2 or less

Others 2 or less
Welds not found acceptable for allowed number of times of repair as per b.5
b.6 above shall be replaced and reexamined.
If any of the items examined as required by b.4 above reveals a defect
b.7 requiring repair, all items represented by these examinations shall be either :
- repaired or replaced and reexamined as required.
- fully examined and repaired or replaced as necessary, and

reexamined as necessary.
7. Hardness Test :
a) Hardness test for each weld (unless mentioned otherwise in NDT Table-I ) shall be in
accordance with ASTM specification E10, ASME B31.3 and as called for in NDT
Table-I/PMS(Piping Material Specification), and shall be made after final heat
treatment (wherever heat treatment is specified in welding specification). All welds
which are given heat treatment shall be hardness tested. A minimum of 10% of welds of
hot formed and hot bent materials in each heat treatment batch which are furnace heat
treated and 100% of those which are locally heat treated, shall be hardness tested.
The hardness limit applies to the weld and heat affected zone. Hardness tests of the heat
affected zone shall be made at a point as near as practicable to the edge of the weld. One
test per weld shall be performed.
b) Hardness test where specifically called out in Table-I of NDT or in PMS, shall be
carried out irrespective of thickness and to the extent (%age) as mentioned therein.
c) For C - 0.5 Mo steels, a minimum of 10% of welds shall be hardness tested.
d) Following hardness values shall be maintained :

Base Metal Group Maximum Hardness
(BHN/RC)
CS 238BHN/RC22
CS(NACE) 200BHN
Cr 0.5% or less 225BHN
Cr >0.5% & upto 2% 225BHN
Cr 2.25%-3%(C # 0.15%) 241BHN
Cr 2.25%-3%(C > 0.15%) 241BHN
Cr >3% & upto 10% 241BHN
18/8 SS (NACE) RC22
e) In case hardness values are mentioned in both welding specifications (6-77-0005) &
table given in Note-7(d), the lower of the two values shall be applicable.
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8. For IBR service lines, following IBR requirements shall apply in addition to the notes 4, 5, 6,
7, 12 and Table I. In case of conflict between above notes and these requirements, the more
stringent ones shall apply. IBR piping shall be erected of IBR inspector approved material and
construction procedure. Erected piping shall be hydrotested, inspected and approved by IBR
inspector.
a) Piping over 102 mm (4") bore :
10% of welds made by each welder on a pipeline with a minimum of two welds per
welder, selected at random, shall be subjected to radiography.
b) Piping 102 mm (4") bore and under, but not less than 38 mm (1-1/2") bore :
Two percent of welds made by each welder on a pipeline with a minimum of one
weld per welder, selected at random, shall be subjected to radiography or may be cut for
visual examination and tests.
c) Piping less than 38 mm (1.5") bore :
Special tests are not normally required but 2% of welds by each welder on a pipe line
may be cut out from the pipeline for the visual examination and bend tests.
d) Retests :
If any test specimen is unsatisfactory, two further weld specimens for retests shall be
selected from the production welds and subjected to tests. In the event of failure of
any retest specimens, the production welds carried out by this welder subsequent to the
previous test shall be given special consideration.
9. For fabricated fittings LP test shall be done on the final pass of welding only, in addition to
visual examination.
10. For mitres and fabricated reducers, LP / MP test shall be done on root pass in addition to
radiography applicable to circumferential joint of respective piping class.
11. For branch connections, LP/MP test shall be done on root pass and final pass.
12. As per TAC requirements, 10% of the butt weld joints shall be radiographed, however, 50%
of these butt weld joints shall be field weld joints.
13. In addition to 100% radiography, butt weld joints for A16A and B16A classes shall be wet
fluorescent magnetic particle tested.
14. For lined specs, testing (MP/LP/Radiography etc.) shall be performed before lining.
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TATA CONSULTING ENGINEERS LIMITED SECTION: A
TCE.6833A-590-PP-1006
THERMAL INSULATION FOR HOT AND SHEET 1 OF 14
COLD SURFACES
1.0 Thermal Insulation of Piping, Equipment & Vessels

1.1 Hot Insulation
Hot Insulation specification shall cover design and material requirements for above
ground, external insulation of Piping and Equipments operating above ambient
temperature for the purpose of heat conservation, process stabilization, temperature
maintenance, personnel protection and fire protection.
Wherever insulation for Personnel Protection is mentioned, the same shall be
provided judiciously.
Preformed pipe sections shall be provided atleast upto an insulation OD of 20”NB.
Inspection windows shall be provided in insulation at critical locations.
All materials shall be of high quality and good appearance. Insulation materials shall
be of low chloride content, chemically inert, non sulphurous, rot proof, vermin proof,
impervious to hot water and steam, non-injurious to health and non-corrosive to
steel and aluminium (even if soaked in water at ambient temperatures for extended
periods). The use of insulation or finishing materials containing ASBESTOS in any
form is not permitted.
The insulation of piping, equipments and vessels shall be carried out with the
recommended insulating materials and the thicknesses as per process design
basis. Insulation materials to be used over austenitic stainless steel surfaces shall
be zinc free and shall be inhibited with sodium silicate as per ASTM C-795.The
amount of leachable chloride in the insulation material (except for calcium silicate)
before application over austenitic stainless steel surfaces shall not exceed 10ppm,
in case of calcium silicate it should not exceed 50ppm. The inhibited insulation
material shall be tested as per ASTM C-672. Restriction of leachable chloride in
insulation material shall be demonstrated as per the test method ASTM C-871. The
amount of leachable chloride in the insulation material before application over
CS/AS surfaces shall not exceed 20ppm. Insulation for the purpose of human
safety, if not process requirement, shall be substituted by alternate protection like
safety guard, wire mesh caging, weather protection etc.
For low operating temperature (upto 125°C) & in case of PIR/PUR insulation
materials for electric tracing a suitable moisture barrier shall be used.
Dimensions and dimensional tolerances for pipe sections, mattresses & slabs shall
generally be as per respective codes unless otherwise mentioned. The number of
pieces to be used shall be as less as possible. When installed the insulation shall fit
snugly and shall have a tight joint.
For electrically heated applications Polyurethane foam (PUR) or Polyisocyanurate
(PIR) blocks shall be used in combination, with rockwool as inner layer.
The specifications of different types of hot insulating materials shall be as follows:
1.2 Bonded mineral wool.
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Lightly resin bonded Rockwool Insulation shall conform to ASTM C592 class II for
blanket and ASTM C547 class III for preformed pipe sections. Rockwool Insulation
as per IS 8183 and IS 9842 are also acceptable. The material shall be suitable for
intended operational temperature range from ambient to 550 deg C.
The physical requirement of bulk density and chloride content, thermal conductivity
and PH value of the material shall be as follows:
Bulk density (min) 140-150 kg/m3 & 128 kg/m3 for resin bonded pipe
sections and resin bonded LRB blankets
respectively of rockwool;
Chloride Content For stainless steel with inhibitor < 10 ppm and =
20 ppm for other material.
PH Value: 7.0 To 10.0
Thermal Conductivity: 0.43mW/cm0C for mean temp 500C
0.52mW/cm0C for mean temp 1000C
**Mean Temperature = (Hot Face Temperature +
Cold Face Temperature) / 2
Compressive Strength (min)* 250 kg/m2 for resin bonded pipe sections, curved
beveled segments and LRB slabs; 120 kg/m2 for
LRB blankets (mattresses) unless otherwise
specified * at 10% deformation
1.3 Calcium Silicate
Calcium Silicate block and pipe thermal insulation shall be composed principally of
hydrous calcium silicate reinforced with mineral fibres (except slagwool).
The specification shall conform to ASTM C533 type-1up to 550 0C and as per
ASTM C533 type-2 up to 760°C.
The physical requirement of bulk density, chloride content, thermal conductivity and
ph value of the material shall be as follows.
Bulk density: 200 to 280 kg/m3
Thermal Conductivity: As per Code
PH Value: 7 to 10
1.4 Expanded Perlite
Insulation shall be block form and pipe sections in accordance with ASTM C 610. It
shall be compounded from expanded perlite & sodium silicate binder and shall be
suitable for temperatures upto 550OC. Insulation shall conform to requirements of
respective codes.
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TCE.6833A-590-PP-1006
COLD SURFACES
Bulk density: 192 kg/m3

Compressive Strength (for blocks only) 412 kPa (Min)
at 5% deformation
Apparent Thermal Conductivity (max) 0.079 W/mK for mean temp 930C
0.086 W/mK for mean temp 1490C
1.5 Polyisocyanurate (PIR) / Polyurethane (PUR)
Rigid Polyisocyanurate / Polyurethane foam block, pipe and fitting insulation shall
be manufactured with polyester or polyether resins, flammability retarding agents,
special catalysts and a blowing agent. This can be used upto a temperature of 125
deg.C. Selection of samples for testing shall be as per ASTM C390 (Class IV
frequency).
Bulk density: 40 to 64 kg/m3(Tested as per ASTM C303
and C302)
Chloride content: NIL
Thermal conductivity: 0.238 mw/cm c at mean temp 10 deg C
0.245 mw/cm c at mean temp 24 deg C
0.252 mw/cm c at mean temp 38 deg C
PH Value: Neutral
Fire properties Insulation shall be self extinguishing type
and shall satisfy the requirements for
maximum extent of burn (less than 25mm
for PIR and 125mm for PUR) when tested
as per BS:5608 (Horizontal burning
characteristics- max. extent of burn) or
IS:12436
1.6 Cellular glass (Foam glass)
Cellular glass foamed and fused into unicellular foam can be used up to
temperature of 350 C.
The testing of samples shall be as per ASTM C552.
The physical requirement of bulk density, chloride content, thermal conductivity and
PH value of the material shall be as follows:
Bulk density: 110 to147kg/cm³ sted as per ASTM C303)
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COLD SURFACES
Chloride content: NIL

Thermal conductivity (max) 0.094W/mk at 400ºF mean temp
0.078W/mk at 300ºF mean temp
PH Value: Neutral
1.7 High temperature insulation materials (above 550ºC)
Following types of insulations may be used for high temp insulation applications.
Ceramic Fibre
Ceramic Fibre shall be composed principally of Alumina silica fibre blanket. It should
be used in the temperature range of 551ºC to 760ºC. Unless otherwise specified
insulation shall conform to the requirements of ASTM C892 Type III, Grade 8 or to
the specifications described in below. Insulation shall be tested and test certificates
on representative samples furnished. Ceramic fibre blankets shall be sampled for
the purpose of test in accordance with ASTM C390.
Bulk density(min) 128kg/cm³ as per ASTM C-167
Bulk density tolerance (+) 30% & (-)0%
Thermal conductivity (max) 0.11(600ºC)
(Kcal/M/Hr/ºC)
Calcium Silicate
For material specifications refer clause 2.9.1.2
Combination Insulation -Ceramic Fibre (Inner layer) & Rockwool (Outer layer)
Combination Insulation- Cal. Silicate (Inner layer) & Rockwool (Outer layer)
1.8 Insulation material for Impulse lines
For impulse lines insulation material shall be Ceramic fibre rope insulation unless
otherwise mentioned. Ceramic Fibre rope shall be made up of Ceramic Fibre
insulation of min density 250 Kg/m³. It shall comprise of ceramic fibres laid parallel
and finally wrapped with stainless steel wire to reinforce the fibres and holding it in
position.
1.9 Weather Protection Jacket (Cladding) - Hot Insulation
Unless otherwise mentioned, aluminium jacketing shall be used as weather
protection over insulation except in fire hazardous areas /above 550ºC where it
should be stainless steel or aluminized steel. For grade piping in offsites jacket
material shall be galvanized steel. Galvanized jacketing shall not be used over
insulation on or near austenitic stainless steel and/or austenitic nickel steel Piping &
Equipment. Aluminium jacketing shall be as per ASTM B209 Alloy 3003 H16 or
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IS:737 designation 31000 condition H3 for flat sheets and designation 31500/51300
condition H4 for corrugated sheets. For stainless steel cladding, the materials shall
be in accordance with ASTM A167 or A240, type 304 or 316. For aluminized steel
cladding, the material shall be in accordance with ASTM A463, type2, coating
designation T2-100. Galvanized steel shall be as per IS:277/ASTM A526 with 275
gms/m² of coating. Cladding shall be coated on the side in contact with the
insulation with bitumen paint. Thickness of the jacketing shall be as follows:
0.1.1.1 Fibrous Material (Rock, Glass Wool & Ceramic Fibre)
Application Thickness for Aluminium Thickness for Stainless
cladding (other than grade steel /Aluminized steel
piping in offsites - Refer note cladding
below)
For shells of 0.7lmm (22 SWG) Corrugated; 0.56mm (24 SWG)
vertical storage The profile of corrugated sheet Corrugated; The profile of
Tanks & Vessels corrugated sheet shall be
For tank Roofs 1.22mm (18 SWG) Flat 0.91mm (20 SWG) Flat
For Horton 0.7lmm (22 SWG) Flat 0.56mm (24 SWG) Flat
Spheres &
Horizontal vessel
shell and heads;
vertical vessel
heads
For removable 1.22mm (18 SWG) Flat 1.22mm (18 SWG) Flat
covers
For all piping, 0.7lmm (22 SWG) Flat 0.56mm (24 SWG) Flat
other than grade
piping in offsites
For grade 0.56mm (24 SWG)
piping in Galvanized steel (Refer note
Offsites below)
Note: For grade piping in offsites the cladding material shall be Galvanized steel.
0.1.1.2 Rigid Material (Calcium Silicate, Expanded Perlite, Polyisocyanurate,

Polyurethane Foam(PUR) Blocks, Cast-in-situ Polyurethane foam and Cellular
Glass)
Application Thickness for Aluminum Thickness for Stainless
jacket / cladding steel / Aluminized steel
jacket/cladding
Piping, Horiszontal 0.56mm(24 SWG) flat 0.46mm(26 SWG) flat
Vessel head & Tanks
Roof
ISSUE
R0

TCE.6833A-590-PP-1006
COLD SURFACES
Vertical Vessel Shells 0.56mm (24 SWG) 0.46mm (26 SWG)

&vertical portion of corrugated. The circular corrugated. The circular
storage Tanks. profile of corrugated sheet profile of corrugated sheet
shall be 32mm shall be
Removable covers 1.22mm (18 SWG) Flat 1.22mm (18 SWG) Flat
1.10 Ancillary Materials-Hot insulation(Band, wires, screws,etc.)

1.11 Securement Bands/Wires
If matl is Aluminium, then specification shall be ASTM B209 Alloy 3003 H16 or
IS:737 designation 31000 (Old NS3) condition H3; If Stainless Steel, it shall be
18/8.
For securing fibrous insulation
A. On Piping
Band, 24 SWG thick x 12mm (min) wide, Stainless Steel.
B. On Equipments
Band, 24 SWG thick x 20 mm wide, Stainless Steel.
C. On Vertical Storage Tanks

Band, Stainless Steel, 25mm wide x 24 SWG thick.
D. Horton Sphere
16 SWG SS Wire & Band, Stainless Steel, 25mm wide x 0.8mm (min.)
thk.
For securing rigid insulation
E. On Piping upto 16” OD
Wire, stainless steel, 16 SWG.
F. On Piping 18” OD & Larger, Vertical and Horizontal equipments
Band, stainless steel. 20 wide x 24 SWG thick.
For securing cladding over insulation (all types)

G. For Piping
Band, SS 12mm (min) wide x 24 SWG thick.
H. On Equipment
Band, SS, 20mm wide x 24 SWG thick.
I. On Vertical Storage Tanks & Spheres
Band, Stainless Steel, 25mm wide x 24 SWG thick.
1.12 Rivets
ISSUE
R0

TCE.6833A-590-PP-1006
COLD SURFACES
Rivets required for metal jacket securement shall be the expanding Aluminium
"POP" blind eye type/ Stainless Steel, 9.5mm long x 5mm diameter.
1.13 Cold Insulation
Insulation material and specifications for cold insulation (Ic) for operating
temperatures up to (-)180°C and dual temperature (cold/hot) service where upper
temperature limit is 120 0C shall be as given below for all sizes of piping:
1.14 Polyurethane Foam
Preformed pipe sections and radial lags (for higher diameter pipe) of polyurethane
foam of self extinguishing type shall be in accordance with ASTM C591 TYPE-II
Grade 2.
The physical requirement of bulk density , chloride content, thermal conductivity and
PH value of the material shall be as follows:
Temp. Limit: upto (-)180°C & 120°C(max)
Bulk density: 35.0 to 39.9 kg/m3
Chloride content: 20 ppm (max)
Thermal conductivity: 0.221 mw/cm C at mean temp. 10 deg C
PH Value: Neutral.
Closed cell content: 95% (min)
High density polyurethene foam block of bulk density more than 300 Kg/m3 shall be
used for supports in cold lines.
1.15 Polyurethane foam Cast-in-situ
Temp. Limit: up to (-)45°C and 120°C(max).
For application procedure contractor shall secure EIL approval.
1.16 Polyisocyanurate
Temp. Limit: up to (-)180°C and 125°C(max).
1.17 Ancilliary materials and cladding for cold insulation shall be as follows:
Adhesive for bonding sections shall be Foster Fire Resistive Adhesive 81-33 or
blown bitumen type 85/25 shall be used.
Vapour seal like Foster Fire Retardant Mastic 60-30 or equal shall be used.
Filler material shall be PUF dust or mineral wool mixed with specified adhesive shall
be placed lightly so as to fill irregular voids and sealant shall be Foster Foam Seal
Sealer 30-45.
Glass cloth to be used for vapour barrier reinforcement, shall be open weave 10
mesh having glass fibre thickness of 5 mils.
GI sheets as follows shall be used for cladding:
ISSUE
R0

TCE.6833A-590-PP-1006
COLD SURFACES
Application Minimum Sheet Gauge
Pipes,vessels and equipments upto 0.6mm

200mm nominal diameter
Pipes,vessels and equipments above 200 0.8mm

mm nominal diameter
For valves,flanges and other areas where 0.8mm

mechanical change is likely to occur.
Where fire safe insulation is required cladding and bands matl shall be SS.
1.18 Insulation Thickness
The insulation thickness and type of insulation ( Ih, It, Ij, If, Ic, Is, Ie and acoustics)
to be applied on equipments and vessels shall be as per equipment data sheet.
Insulation thickness on piping shall be as per ‘Process design basis’.
1.19 Extent of Insulation
Extent of insulation shall be as per final approved P&ID/ Line list/ General
Arrangement drawing / Isometrics and vessel and equipment data sheets.
Insulated piping system shall have straight pipe, bends, tees and pipe fittings
completely insulated.
For all cold lines, all steam and condensate lines, all hot oil lines and trace heated &
jacketed lines, the extent of insulation shall include valves and flange joints also.
For bucket and float type traps the inlet piping and trap shall be insulated.
For thermostatic and thermodynamic traps insulation shall terminate at approx.
500mm before trap.
Heat traced instrumentation shall be insulated. The fluid containing sections of such
instruments and the associated piping shall be completely insulated. Indication
length shall remain visible. Instrumentation other than heat traced shall not be
insulated unless otherwise required by Instrumentation department.
In case of hot insulation system, insulation shall not be applied to the following
unless specifically asked otherwise.
Piping which becomes hot intermittently, such as relief valves, vents, steam-out
and snuffing steam systems, flare and blowdown systems.
Supports for piping, excluding pipe hangers to the extent covered by insulation.
Expansion joints, hinged joints and hose assemblies.
Flange joints in Hydrogen service.
Valves, including control valves & flanges in process lines.
Pipe union fittings.
ISSUE
R0

TCE.6833A-590-PP-1006
COLD SURFACES
Steam Traps, sight flow indicators.

Steam trap outlet piping other than closed condensate recovery system except
for personal protection reasons.
Pumps with operating temp below 200 deg C.
Fans, compressors, blower or other rotating or reciprocating equipments.
Internally insulated or refractory lined equipment.
Turbine seal caps, shaft bearing housing, throttle valves, governors & supports.
Exchanger channel and covers, shell and channel flanges and expansion
joints.
Nozzles, manholes and handholds and flanges of equipment.
Surfaces of coolers and condensers.
Thermowell bosses and pressure tapings.
1.20 Application
All insulation work shall commence only after successful completion of hydrotesting
of piping and equipments including steam tracing systems.
Surfaces to be insulated shall be thoroughly cleaned, dried and made free from
loose scale, oil or grease. Painting under insulation shall be applied to carbon steel,
low alloy steel for an operating temp of 125 degC and for all temps amb. & above to
stainless steel piping and equipments.
No welding or drilling of equipments and piping shall be permitted for insulation
application.
All projections, such as lifting lugs, trunnion, support lugs ,support cleats shall be
insulated to the same extent that of equipment or piping.
Cleats used for supporting of insulation shall not project outside insulation.
To ensure perfect water proofing, all cladding joints shall be packed with sealing
materials which may either be in the form of a elastomeric sealing compound or
fibre based bituminous felt strips. Minimum overlap in sheet metal at joints shall be
100 mm.
Support skirts of vertical vessels and columns shall be insulated both from inside
and outside to a minimum distance of 600 mm from bottom tangent line.
The insulations must terminate at minimum 300 mm above support concrete or steel
work.
Tank shell insulation shall have continuity in insulation cladding even at stiffener
retainer ring location on shell.
Proper expansion/contraction joints shall be provided to allow movement of pipe or
vessel without producing random cracking of all the insulation.
Vapour barrier shall be applied on piping and all the vessels & equipments in cold
services and also for services up to 125 deg C.
ISSUE
R0

TCE.6833A-590-PP-1006
COLD SURFACES
ANNEXURE-A
INSULATION THICKNESS TABLE FOR HEAT CONSERVATION ( IH & IT)

Nominal Dia.
(Inches, NB)
Operating Temperatures, Deg C
UPTO 126- 151- 201- 251- 301- 351- 401- 451- 501- 551- 601- 651- 701-
125 150 200 250 300 350 400 450 500 550 600 650 700 760
0.5 25 25 30 40 45 55 60 70 85 95 NA NA NA NA
0.75 25 25 30 40 45 55 65 75 85 100 NA NA NA NA
1 25 25 35 45 50 60 70 82 90 105 NA NA NA NA
1.5 25 25 35 45 50 65 75 85 100 115 NA NA NA NA
2 25 25 35 50 55 65 80 90 105 120 NA NA NA NA
3 25 25 40 50 60 70 85 100 115 130 NA NA NA NA
4 25 25 40 55 60 75 90 105 120 135 NA NA NA NA
6 25 30 40 55 65 80 95 110 130 150 NA NA NA NA
8 25 30 45 60 70 85 100 120 135 155 NA NA NA NA
10 25 30 45 60 70 85 105 120 140 165 NA NA NA NA
12 25 30 45 60 70 90 105 125 145 170 NA NA NA NA
14 25 30 45 60 70 90 110 130 150 170 NA NA NA NA
16 25 30 45 65 75 90 110 130 150 175 NA NA NA NA
18 25 30 45 65 75 90 110 135 155 180 NA NA NA NA

20&
25 30 45 65 75 95 115 135 155 180 NA NA NA NA
above
MATERIAL
ROCKWOOL (IS 8183-1993 Gr.4)
GLASS WOOL (IS 8183-1993)
ISSUE
R0

TCE.6833A-590-PP-1006
COLD SURFACES
INSULATION THICKNESS TABLE FOR HEAT CONSERVATION ( IH & IT)

Nominal Dia.
(Inches, NB)
UPTO 126- 151- 201- 251- 301- 351- 401- 451- 501- 551- 601- 651- 701-
125 150 200 250 300 350 400 450 500 550 600 650 700 760
0.5 --- --- --- --- --- --- --- --- --- --- 50/50 50/65 50/75 50/90
0.75 --- --- --- --- --- --- --- --- --- --- 50/55 50/70 50/80 50/95
1 --- --- --- --- --- --- --- --- --- --- 50/60 50/75 50/85 50/105
1.5 --- --- --- --- --- --- --- --- --- --- 50/70 50/85 50/100 50/115
2 --- --- --- --- --- --- --- --- --- --- 50/75 50/90 50/105 50/125
3 --- --- --- --- --- --- --- --- --- --- 50/90 50/105 50/120 55/140
4 --- --- --- --- --- --- --- --- --- --- 50/95 50/110 50/130 60/140
6 --- --- --- --- --- --- --- --- --- --- 50/105 50/125 50/145 70/150
8 --- --- --- --- --- --- --- --- --- --- 50/115 50/135 50/150 75/155
10 --- --- --- --- --- --- --- --- --- --- 50/125 50/145 60/155 85/160
12 --- --- --- --- --- --- --- --- --- --- 50/130 50/150 65/160 90/160
14 --- --- --- --- --- --- --- --- --- --- 50/130 50/150 65/160 90/165
16 --- --- --- --- --- --- --- --- --- --- 50/135 50/155 70/165 95/165
18 --- --- --- --- --- --- --- --- --- --- 50/140 50/160 70/165 100/165
20&
--- --- --- --- --- --- --- --- --- --- 50/140 50/165 75/170 100/170
above
MATERIAL
INNER LAYER: CALCIUM SILICATE (IS 9428-1993)
OUTER LAYER: ROCK WOOL (IS 8183- 1993 GR 4)
ISSUE
R0

TCE.6833A-590-PP-1006
COLD SURFACES
INSULATION THICKNESS TABLE FOR PERSONNEL PROTECTION (IS)

Nominal Dia.
(Inches, NB)
UPTO 126- 151- 201- 251- 301- 351- 401- 451- 501- 551- 601- 651- 701-
125 150 200 250 300 350 400 450 500 550 600 650 700 760
0.5 25 25 25 25 30 35 40 50 55 65 80 90 105 115
0.75 25 25 25 25 30 35 45 50 60 70 85 100 110 125
1 25 25 25 25 30 40 45 55 65 75 90 105 115 130
1.5 25 25 25 25 35 45 50 60 70 80 100 115 130 145
2 25 25 25 30 35 45 55 65 75 85 110 120 135 155
3 25 25 25 30 40 50 60 70 85 95 120 135 150 170
4 25 25 25 35 45 55 65 75 90 105 130 145 165 185
6 25 25 25 35 45 60 70 85 100 115 145 165 180 205
8 25 25 25 40 50 60 75 90 105 125 155 175 195 220
10 25 25 30 40 50 65 80 95 110 130 165 185 205 230
12 25 25 30 40 55 70 85 100 115 135 170 190 210 235
MATERIAL
GLASS WOOL (IS 8183-1993)
ISSUE
R0

TCE.6833A-590-PP-1006
COLD SURFACES
INSULATION THICKNESS TABLE FOR HEAT CONSERVATION ( IS)

Nominal Dia.
(Inches, NB)
UPTO 126- 151- 201- 251- 301- 351- 401- 451- 501- 551- 601- 651- 701-
125 150 200 250 300 350 400 450 500 550 600 650 700 760
0.5 --- --- --- --- --- --- --- --- --- --- 50/30 50/40 50/50 50/60
0.75 --- --- --- --- --- --- --- --- --- --- 50/35 50/45 50/55 50/70
1 --- --- --- --- --- --- --- --- --- --- 50/40 50/50 50/60 50/75
1.5 --- --- --- --- --- --- --- --- --- --- 50/50 50/60 50/70 50/90
2 --- --- --- --- --- --- --- --- --- --- 50/55 50/65 50/80 50/95
3 --- --- --- --- --- --- --- --- --- --- 50/65 50/80 50/90 50/110
4 --- --- --- --- --- --- --- --- --- --- 50/75 50/90 50/105 55/120
6 --- --- --- --- --- --- --- --- --- --- 50/85 50/105 50/120 65/130
8 --- --- --- --- --- --- --- --- --- --- 50/95 50/115 50/135 70/135
10 --- --- --- --- --- --- --- --- --- --- 50/105 50/125 55/135 75/140
12 --- --- --- --- --- --- --- --- --- --- 50/110 50/130 60/140 80/145
14 --- --- --- --- --- --- --- --- --- --- 50/110 50/130 60/140 80/145
16 --- --- --- --- --- --- --- --- --- --- 50/115 50/135 60/145 90/150
18 --- --- --- --- --- --- --- --- --- --- 50/120 50/140 65/145 90/150
20&
--- --- --- --- --- --- --- --- --- --- 50/120 50/140 65/150 95/150
above
MATERIAL
INNER LAYER: CALCIUM SILICATE (IS 9428-1993)
OUTER LAYER: ROCK WOOL (IS 8183- 1993 GR 4)
ISSUE
R0

TCE.6833A-590-PP-1006
COLD SURFACES
INSULATION THICKNESS TABLE FOR HEAT CONSERVATION ( IE)

Nominal Dia.
(Inches, NB)
UPTO 101- 111- 121- 131- 141-

41-50 51-60 61-70 71-80 81-90 91-100
40 110 120 130 140 150
0.5 25/25 25/25 25/25 25/25 25/25 25/25 30/25 30/25 30/25 30/25 35/25 35/25
0.75 25/25 25/25 25/25 25/25 25/25 25/25 30/25 30/25 35/25 35/25 40/25 40/25
1 25/25 25/25 25/25 25/25 25/25 25/25 30/25 30/25 40/25 40/25 40/25 40/25
1.5 25/25 25/25 25/25 25/25 25/25 30/25 35/25 35/25 45/25 45/25 50/25 50/25
2 25/25 25/25 25/25 25/25 25/25 30/25 40/25 40/25 45/25 45/25 50/25 50/25
2.5 25/25 25/25 25/25 25/25 25/25 35/25 45/25 45/25 50/25 50/25 55/25 55/25
3 25/25 25/25 25/25 25/25 25/25 35/25 50/25 50/25 55/25 55/25 60/25 60/25
4 25/25 25/25 25/25 30/25 25/25 40/25 50/25 50/25 60/25 60/25 60/25 60/25
6 25/25 25/25 25/25 35/25 30/25 45/25 60/25 60/25 65/25 65/25 70/25 70/25
8 25/25 25/25 25/25 35/25 35/25 45/25 60/25 60/25 70/25 70/25 75/25 75/25
10 25/25 25/25 25/25 35/25 35/25 50/25 65/25 65/25 70/25 70/25 75/25 75/25
12 25/25 25/25 25/25 40/25 35/25 50/25 65/25 65/25 75/25 75/25 80/25 80/25
14 25/25 25/25 25/25 40/25 35/25 50/25 70/25 70/25 75/25 75/25 80/25 80/25
16 25/25 25/25 25/25 40/25 35/25 55/25 70/25 70/25 75/25 75/25 85/25 85/25
18 25/25 25/25 25/25 40/25 40/25 55/25 70/25 70/25 80/25 80/25 85/25 85/25
20&
25/25 25/25 25/25 40/25 40/25 55/25 70/25 70/25 80/25 80/25 85/25 85/25
above
MATERIAL
POLYURETHANE FOAM/ POLYISOCYANURATE- OUTER LAYER
ISSUE
R0

STANDARD SPECIFICATION No.
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 2 of 431
Abbreviations:
PMS : Piping Material Specifications.
Piping Standards Committee
Convenor : Mr. Brahmanand
Members : Mr. B.R. Bhatia
Mr. P.K. Gupta
Mr. R. Nanda
Format No. 8-00-0001-F1 Rev. 0 Copyright EIL- All rights reserved

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 3 of 431
CONTENTS
Sl. No. Description Pages
1. Piping Material Specifications (6-44-0005) Rev 4 431
2. Standard Piping Material Specification General Notes, (6-44-0005-A1) Rev 3. 15
3. Piping Material Specification Extracts, (6-44-005-A2) Rev. 4 Annexure -II 25

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 4 of 431
Client : Engineers India Ltd. Dept./Sect. : 16/43

Project : Std. Specification
Location : New Delhi
PIPING MATERIAL SPECIFICATION INDEX

Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material
1 A10A 150 1.5 NON IBR CARBON STEEL NON CORROSIVE HYDROCARBONS, NON
LETHAL PETROLEUM PRODUCTS,
AROMATICS, SWEET GAS, AMMONIA, LP
STEAM (NON IBR) & CONDENSATE,
FLUSHING OIL, INHIBITOR, FLARE; COOLING
WATER & RAW WATER (BEYOND A3A); THIS
SPEC SHALL BE USED ONLY IN OFFSITES
EXCEPT FOR WATER SERVICES WHERE IT
MAY BE USED IN UNITS AS WELL.
2 A11A 150 3 NON IBR CARBON STEEL MILD SOUR FLARE (NON NACE) - REFER
NOTE 34.
3 A13A 150 6 NON IBR CARBON STEEL HIGH CORROSIVE NONLETHAL

HYDROCARBONS - LIQ/VAP/GAS.
HEAVY CYCLE OIL, CLARIFIED OIL, MIXED

GAS OIL, ETC.
EROSIVE SLURRY WATER (140 DEG C MAX)
4 A15A 150 3 NON IBR CARBON STEEL LIQUID SULPHUR, SOUR GAS, SULPHUR
VAPOUR; (THIS CLASS COVERS CORE PIPING
ELEMENTS OF THE FULLY JACKETED PIPING
SYSTEM)
5 A16A 150 4.5 NACE CARBON STEEL NACE,CORROSIVE, FLAMMABLE, NON

SERVICE LETHAL, TOXIC SOUR SERVICES- SOUR
WATER, SOUR GAS ETC.
6 A19A 150 3 NON IBR CARBON STEEL NONNACE MILD CORROSIVE SOUR (OTHER
THAN FLARE) & AMINE - STRESS RELIEVED;
CAUSTIC (STRESS RELIEVED ZONE)
7 A1A 150 1.5 NON IBR CARBON STEEL NON CORROSIVE/ FLAMMABLE / NON
FLAMMABLE/ NON LETHAL -PROCESS &
HYDROCARBONS; LUBE OIL BEFORE FILTER;
AMMONIA, STEAM & CONDENSATE (NON
IBR); UTILITIES- INST AIR(BEYOND A3A),
PLANT AIR, NITROGEN, CARBONDIOXIDE;
WATER - BEYOND A3A AND A10A; IN
OFFSITES ONLY BEYOND A10A;
8 A1B 150 1.5 NON IBR C-MO NON CORROSIVE HYDROCARBON &
PROCESS SERVICES. FLAMMABLE & NON-
LETHAL
9 A1D 150 1.5 NON IBR 1.25 Cr NON CORROSIVE HYDROCARBON &
PROCESS SERVICES. FLAMMABLE & NON-
LETHAL
Package : IPMCS
Report No. : 50

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 5 of 431


Piping Spl. Basic
Reqt. Material
10 A1K 150 0 NON IBR SS 304 PURE NON CORROSIVE OR MILD CORROSIVE
HYDROCARBONS
FLAMMABLE/NON FLAMMABLE & NON
LETHAL HYDROCARBONS, LUBE OIL (AFTER
FILTERS), CHEMICALS ETC.
11 A1M 150 0 NON IBR SS 316 MILD TO MODERATE CORROSIVE PROCESS

SERVICES - FLAMMABLE/NON FLAMMABLE,
TOXIC & NON LETHAL
12 A1N 150 0 NON IBR SS 316L MILD TO MODERATE CORROSIVE PROCESS

SERVICES - FLAMMABLE/NON FLAMMABLE
& NON LETHAL.
13 A1Z 150 0 NON IBR HDPE DILUTE SULPHURIC ACID (UPTO 60%), HCL
GAS (PURE).
FOR OFFSITES ONLY.
14 A20A 150 1.5 NON IBR CARBON STEEL 'STEAM JACKETING - NON IBR (BEYOND
STEAM SUPPLY MANIFOLD ISOLATION
VALVES)', CONDENSATE JACKETING; THIS
CLASS COVERS JACKET PIPING OF THE
JACKETED PIPING SYSTEM
15 A2A 150 1.5 IBR CARBON STEEL STEAM (IBR), BOILER FEED WATER (IBR) &
CONDENSATE (IBR)
16 A2K 150 0 CRYOGE SS 304 MILD TO MODERATE CORROSIVE PROCESS

NIC & HYDROCARBON SERVICES BELOW MINUS
SERVICE 45 DEG C - FLAMMABLE/NON FLAMMABLE,
TOXIC/NON TOXIC BUT NON LETHAL.
17 A32A 150 1.5 NON IBR CARBON STEEL NONIBR STEAM TRACING (BEYOND STEAM
SUPPLY MANIFOLD ISOLATION
VALVES),NONIBR TRACER CONDENSATE
18 A33A 150 1.5 NON IBR CARBON STEEL FIRE WATER (ABOVE GROUND)
19 A33Y 150 0 NON IBR CARBON STEEL SEA WATER (FIRE WATER)
20 A3A 150 1.5 NON IBR CARBON STEEL NON CORROSIVE UTILITIES (ABOVE
GROUND) CATEGORY "D" FLUID - COOLING
WATER, INSTRUMENT AIR(2" & ABOVE),
PLANT AIR, INERT GAS, CARBON DI OXIDE
(DRY), NITROGEN, CONDENSATE & BOILER
FEED SUCTION (NON IBR). THIS CLASS DOES
NOT COVER UNDERGROUND PIPING AND
THE FIRE WATER SERVICE.
Package : IPMCS
Report No. : 50

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 6 of 431


Piping Spl. Basic
Reqt. Material
21 A3K 150 0 NON IBR SS 304 DEMINERALISED WATER (OUTSIDE DM

PLANT BATTERY LIMITS), POLISHED WATER,
POLISHED CONDENSTAE - CATEGORY 'D'
22 A3Y 150 0 NON IBR RUBBER LINED CS D.M. WATER , POLISHED WATER
CATEGORY 'D'.
23 A4A 150 1.5 LOW CARBON STEEL NON CORROSIVE PROCESS - FLAMMABLE /
TEMPER NON FLAMMABLE, NON LETHAL - BELOW -29
ATURE DEG C AND UPTO -45 DEG C.
SERVICE HYDROCARBONS,PROPYLENE, XYLENE,
METHANOL, NH3, GAS FLARE, ETC.
24 A4F 150 3 NON IBR 5 Cr MILD TO MODERATE CORROSIVE SERVICES -

FLAMMABLE & NON LETHAL.
CRUDE OIL, RCO, LVGO, VBTAR, VACUUM

RESIDUE, FUEL OIL, DIESEL, ETC.
25 A4G 150 3 NON IBR 9 Cr MILD TO MODERATE CORROSIVE SERVICES -

FLAMMABLE & NON LETHAL.
HYDROCARBONS, HEATER EFFLUENT

SERVICE
26 A4Y 150 0 NON IBR RUBBER LINED CS DILUTE HYDROCHLORIC ACID (33% BY
WEIGHT)
27 A4Z 150 0 NON IBR HDPE HYDROCHLORIC ACID (UPTO 36%)
28 A5A 150 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING
EN HYDROCARBONS (NOTE 62)
SERVICE - FLAMMABLE, TOXIC/NON-TOXIC BUT NON-
LETHAL.
29 A5Y 150 0 NON IBR CARBON STEEL SEA WATER - UNITS AND OFFSITES
30 A5Z 150 0 NON IBR HDPE HYDROFLUORIC ACID (UPTO 50%)
31 A6A 150 4.5 NON IBR CARBON STEEL NONNACE CORROSIVE PROCESS SERVICES -
FLAMMABLE / NON FLAMMABLE & NON
LETHAL - HYDROCARBONS, CORROSIVE
SOUR WATER, SOUR GAS
Package : IPMCS
Report No. : 50

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 7 of 431


Piping Spl. Basic
Reqt. Material
32 A6K 150 1.5 NON IBR SS 304L CORROSIVE PROCESS SERVICE -

FLAMMABLE/NON FLAMMABLE, TOXIC/NON
TOXIC BUT NON LETHAL - FLARE GAS, ACID
GAS WITH CONDENSATE, REFLUX,
CORROSIVE WATER, RICH AMINE, ETC.
33 A7A 150 1.5 NON IBR CARBON STEEL NON CORROSIVE PROCESS - VACUUM
34 A8A 150 3 NON IBR CARBON STEEL SULPHURIC ACID (80-98% CONC.) - TOXIC
BUT NON LETHAL.
35 A9A 150 3 NON IBR CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS
SERVICES - FLAMMABLE / NON FLAMMABLE
& NON LETHAL -
HVGO,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO
STRESS RELIEF ZONE)
36 B13A 300 6 NON IBR CARBON STEEL HIGH CORROSIVE HYDROCARBON -

LIQ/VAP/GAS, NON LETHAL.
HEAVY CYCLE OIL, CLARIFIED OIL, MIXED

GAS OIL, ETC.
37 B16A 300 4.5 NACE CARBON STEEL NACE CORROSIVE, FLAMMABLE AND
SERVICE NONLETHAL SOUR SERVICES
- SOUR WATER, SOUR GAS, ETC
38 B19A 300 3 NON IBR CARBON STEEL NONNACE & STRESS RELIEVED MILD
CORROSIVE SOUR SERVICES & AMINE
39 B1A 300 1.5 NON IBR CARBON STEEL NON CORROSIVE PROCESS - FLAMMABLE /
NON FLAMMABLE, NON LETHAL -
HYDROCARBONS, AROMATICS, AMMONIA,
SWEET GAS, FLUSHING OIL AND OTHER
UTILITIES -MP CONDENSATE, INSTRUMENT
AIR, PLANT AIR, NITROGEN, AMMONIA GAS
ETC. ABOVE CLASS 'A1A'.
40 B1B 300 1.5 NON IBR C-MO NON CORROSIVE HYDROCARBONS ABOVE
400 DEG C AND UP TO 454 DEG C -
FLAMMABLE & NON LETHAL
IF 'B1D' IS ALSO REQUIRED IN THE SAME

PROJECT, THEN THIS CLASS MAY BE
MERGED WITH 'B1D'.
Package : IPMCS
Report No. : 50

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 8 of 431


Piping Spl. Basic
Reqt. Material
41 B1D 300 1.5 NON IBR 1.25 Cr NON CORROSIVE HYDROCARBONS ABOVE
454 DEG C
- FLAMMABLE & NON LETHAL
HOWEVER THIS CLASS MAY START FROM

400 DEG C IF 'B1B' IS MERGED WITH IT.
42 B1E 300 1.5 NON IBR 2.25 Cr NON CORROSIVE HIGH TEMPERATURE
PROCESS LIQUID, VAPOUR & GAS.
43 B1K 300 0 NON IBR SS 304 PURE PROCESS LIQUID, VAPOUR AND GAS
OR MILD CORROSIVE HYDROCARBON -
FLAMMABLE/ NON FLAMMABLE & NON
LETHAL HYDROCARBONS, CHEMICAL ETC.
44 B1M 300 0 NON IBR SS 316 MILD TO MODERATE CORROSIVE PROCESS

SERVICES - FLAMMABLE/NON FLAMMABLE,
TOXIC BUT NON LETHAL
45 B1N 300 0 NON IBR SS 316L MILD TO MODERATE CORROSIVE PROCESS

SERVICES - FLAMMABLE/NON FLAMMABLE
& NON LETHAL.
46 B2A 300 1.5 IBR CARBON STEEL STEAM, BOILER FEED WATER &
SERVICE CONDENSATE - ALL IBR
47 B2K 300 0 CRYOGE SS 304 MILD TO MODERATE CORROSIVE

NIC PROCESSES & HYDROCARBONS BELOW
SERVICE MINUS 45 DEG C
- FLAMMABLE, TOXIC/ NON TOXIC BUT NON

LETHAL
48 B32A 300 1.5 NON IBR CARBON STEEL NONIBR STEAM TRACING BEYOND STEAM
SUPPLY MANIFOLD ISOLATION VALVES,
TRACER CONDENSATE
49 B3F 300 6 NON IBR 5 Cr HIGH CORROSIVE PROCESSES - FLAMMABLE

BUT NON LETHAL
- CLARIFIED OIL, RAW OIL, FRACTIONATOR

BOTTOM, REACTOR CHARGE, HOT
CATALYST
50 B3M 300 1.5 NON IBR SS321 CORROSIVE LIQUID, VAPOUR AND GAS -
TOXIC BUT NON LETHAL
Package : IPMCS
Report No. : 50

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 9 of 431


Piping Spl. Basic
Reqt. Material
51 B4A 150 1.5 LOW CARBON STEEL NON CORROSIVE PROCESS, FLAMMABLE /
TEMPER NON FLAMMABLE, NON LETHAL( BELOW -29
ATURE DEG C AND UPTO -45 DEG C)
SERVICE HYDROCARBONS, XYLENE,PROPYLENE,LPG,
52 B4F 300 3 NON IBR 5 Cr MILD TO MODERATE CORROSIVE

PROCESSES - FLAMMABLE & NON LETHAL
- CRUDE OIL, RCO, LVGO, HVGO, VB, TAR,

VACUUM RESIDUE, TRANSFER LINES, FUEL
OIL, DIESEL
53 B4G 300 3 NON IBR 9 Cr MILD TO MODERATE CORROSIVE

PROCESSES - FLAMMABLE & NON LETHAL
- HEATRE EFFLUENT SERVICE, TRANSFER

L;INES, LVGO, MVGO, HVGO.
54 B4K 300 1.5 NON IBR SS304H CORROSIVE PROCESS LIQUID, VAPOUR AND
GAS - FLAMMABLE, TOXIC/NON TOXIC BUT
NON LETHAL ABOVE 538 DEG C
- FLUE GAS FROM GENERATOR, REACTOR

INLET AND OUTLET ETC.
55 B5A 300 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING
EN HYDROCARBONS
SERVICE - FLAMMABLE, TOXIC/NON-TOXIC BUT NON-
LETHAL.
56 B5D 300 1.5 HYDROG 1.25 Cr HYDROGEN, HYDROGEN & HYDROCARBONS

EN ABOVE 230 DEG C - FLAMMABLE TOXIC/NON
SERVICE TOXIC BUT NON LETHAL
57 B5K 300 3 NON IBR SS304H VERY CORROSIVE AND EROSIVE PROCESSES
- ABOVE 500 DEG C. FLAMMABLE, TOXIC
BUT NON LETHAL
- HYDROCARBONS, REGENERATED
CATALYST ETC.
58 B5M 300 0 HYDROG SS 316H HIGH TEMPERATURE HYDROGEN,

EN HYDROGEN + CORROSIVE HYDROCARBONS.
SERVICE
FLAMMABLE, TOXIC BUT NON LETHAL
59 B6A 300 4.5 NON IBR CARBON STEEL NONNACE CORROSIVE PROCESS LIQUID,
VAPOUR AND GAS-FLAMMABLE/NON
FLAMMABLE & NON LETHAL -
HYDROCARBON;, CORROSIVE SERVICE
SOUR GAS, SOUR WATER
Package : IPMCS
Report No. : 50

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 10 of 431


Piping Spl. Basic
Reqt. Material
60 B6K 300 1.5 NON IBR SS 304L CORROSIVE PROCESS SERVICE -

TOXIC BUT NON LETHAL - FLARE GAS, ACID
GAS WITH CONDENSATE, REFLUX,
CORROSIVE WATER, RICH AMINE, ETC.
61 B6N 300 0 NON IBR SS 316L MILD TO MODERATE CORROSIVE PROCESS

LIQUID, VAPOUR AND GAS (VACUUM
SERVICE) - FLAMMABLE, TOXIC/NON TOXIC
BUT NON LETHAL.
UREA SOLUTION, MIXED GAS, ETC.
62 B9A 300 3 NON IBR CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS
LIQUID, VAPOUR & GAS, FLAMMABLE/NON
FLAMMABLE & NON LETHAL - HVGO,SLOP,
DISTILLATE, RCO, DIESEL, KEROSENE,LVGO,
VBTAR, TCTAR, ETC.
63 D1A 600 1.5 NON IBR CARBON STEEL NON CORROSIVE PROCESS - FLAMMABLE /
NON FLAMMABL AND NON LETHAL -
PETROLEUM PRODUCTS: FO. FG, SWEET GAS,
INHIBITOR SOLUTION, NH3, BRINE (MINUS 10
DEG C), CO2, CAUSTIC SODA (20 Be MAX &
TEMP 70 DEG C MAX), PARAXYLENE,
BITUMEN.
64 D1B 600 1.5 NON IBR C-MO NON CORROSIVE HYDROCARBONS ABOVE
400 DEG C AND UP TO 454 DEG C -
IF 'D1D' IS ALSO REQUIRED IN THE SAME

MERGED WITH 'D1D'.
65 D1D 600 1.5 NON IBR 1.25 Cr NON CORROSIVE HYDROCARBONS ABOVE
454 DEG C

400 DEG C IF 'D1B' IS MERGED WITH IT.
66 D1K 600 0 NON IBR SS 304 PURE PROCESS LIQUID, VAPOUR AND GAS
OR MILD CORROSIVE HYDROCARBON
- FLAMMABLE/NON-FLAMMABLE & NON-
LETHAL
HYDROCARBONS, CHEMICALS ETC.
67 D2A 600 1.5 IBR CARBON STEEL STEAM (IBR), BOILER FEED WATER (IBR)
SERVICE
Package : IPMCS
Report No. : 50

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 11 of 431


Piping Spl. Basic
Reqt. Material
68 D2B 600 1.5 IBR C-MO STEAM (IBR) & BFW (IBR) ABOVE 399 DEG C
SERVICE AND UP TO 454 DEG C.
IF 'D2D' IS ALSO REQUIRED IN THE SAME

MERGED WITH 'D2D'.
69 D2D 600 1.5 IBR 1.25 Cr STEAM (IBR) ABOVE 454 DEG C
SERVICE

399 DEG C IF 'D2B' IS MERGED WITH IT.
70 D2K 600 0 CRYOGE SS 304 MILD TO MODERATE CORROSIVE

NIC PROCESSES & HYDROCARBONS BELOW
SERVICE MINUS 45 DEG C
- FLAMMABLE, TOXIC/ NON TOXIC BUT NON

LETHAL
71 D4A 600 1.5 LOW CARBON STEEL NON CORROSIVE PROCESS,FLAMMABLE /

TEMPER NON FLAMMABLE, NON LETHAL(BELOW -29
ATURE DEG C AND UPTO -45 DEG C)
SERVICE HYDROCARBONS,PROPYLENE, XYLENE,
72 D5A 600 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING
EN HYDROCARBONS
SERVICE - FLAMMABLE & NON-LETHAL.
73 D5D 600 1.5 HYDROG 1.25 Cr HYDROGEN, HYDROGEN & HYDROCARBONS

EN ABOVE 230 DEG. C.
SERVICE - FLAMMABLE/NON-FLAMMABLE BUT NON-
LETHAL
74 D5E 600 1.5 HYDROG 2.25 Cr HYDROGEN CONTAINING PROCESS LIQUID,

EN VAPOUR & GAS.
SERVICE
75 E1A 900 1.5 NON IBR CARBON STEEL NON CORROSIVE HYDROCARBONS &
PROCESS LIQUID, VAPOUR AND GAS -
FLAMMABLE AND NON LETHAL
76 E2A 900 1.5 IBR CARBON STEEL STEAM AND BOILER FEED WATER (IBR)
SERVICE
77 E5A 900 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING
EN HYDROCARBONS
SERVICE -FLAMMABLE, TOXIC/NON-TOXIC BUT NON-
LETHAL.
78 E5E 900 1.5 HYDROG 2.25 Cr HYDROGEN CONTAINING PROCESS LIQUID,

EN VAPOUR & GAS.
SERVICE
Package : IPMCS
Report No. : 50

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 12 of 431


Piping Spl. Basic
Reqt. Material
79 F1A 1500 1.5 NON IBR CARBON STEEL NON CORROSIVE HYDROCARBONS &
PROCESS LIQUID / VAPOUR / GAS.
80 F2A 1500 1.5 IBR CARBON STEEL STEAM AND BOILER FEED WATER (IBR)
SERVICE
81 F2D 1500 1.5 IBR 1.25 Cr STEAM AND BOILER FEED WATER (IBR)
SERVICE ABOVE 400 DEG C
82 F5A 1500 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING
EN HYDROCARBONS
SERVICE -FLAMMABLE, TOXIC/NON-TOXIC BUT NON-
LETHAL.
83 J2A 150 0 NON IBR CS (Galv.) POTABLE WATER (ABOVE GROUND ONLY),
FIRE WATER-SPRINKLER SYSTEM AFTER
ORIFICE
CATEGORY 'D'
84 J3A 150 0 NON IBR CS (Galv.) INSTRUMENT AIR (UP TO 1.5")
85 J5A 150 0 NON IBR CARBON STEEL SEA WATER - UNITS AND OFFSITES
Notes : 1. For PMS General notes refer Annexure-I of this document

2. For PMS Extracts refer Annexure-II of this document
Package : IPMCS
Report No. : 50

PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 13 of 431

Location : New Delhi Pipe Class : A10A Sheet 1 of 6
PIPE CLASS : A10A

RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : NON IBR
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS

TEMP -29 38 93 149 204 260
PRESS 15 15 15 15 14.06 11.95
SERVICE
NON CORROSIVE HYDROCARBONS, NON LETHAL PETROLEUM PRODUCTS, AROMATICS, SWEET GAS, AMMONIA, LP
STEAM (NON IBR) & CONDENSATE, FLUSHING OIL, INHIBITOR, FLARE; COOLING WATER & RAW WATER (BEYOND A3A);
THIS SPEC SHALL BE USED ONLY IN OFFSITES EXCEPT FOR WATER SERVICES WHERE IT MAY BE USED IN UNITS AS
WELL.
NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
73 GATE VALVES OF SIZE 26" AND ABOVE SHALL BE IN ACCORDANCE WITH BS-1414 AND FLANGE ENDS SHALL BE IN
ACCORDANCE WITH ASME B16.47 SERIES B.
SPECIAL NOTES
ITEM SIZE DESCRIPTION A.CODE

MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING
2.0" & ABOVE BUTTWELDED
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 A10A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 14 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.
BRANCH PIPE (SIZE IN INCHES)

BRANCH PIPE ( SIZE IN INCHES)
42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
20. T R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R R R 12.
10. T P R R R R R R R R R R R R R R R R R 10.
8.0 T P P P R R R R R R R R R R R R R R R R 8.0
6.0 T P P P P R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
RUN PIPE (SIZE IN INCHES)
CODE DESCRIPTION
F SADDLE FUSED JT T TEES
H H. COUPLING W WELDOLETS
P PIPE TO PIPE I INSTRUMENT TEE
R REINFORCED X Refer Notes
S SOCKOLETS L SWEEPOLET
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 15 of 431

Note :(The shaded portion of PMS body shows Field Fabricated Items)
Input Item Lower Upper Sch/ Commodity Note

Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 01.000 01.500 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 02.000 02.000 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 03.000 06.000 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 08.000 12.000 S20 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0
PIP PIPE 14.000 30.000 S10 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0
PIP PIPE 32.000 36.000 STD B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0
PIP PIPE 40.000 48.000 XS B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0
NIP NIPPLE 00.500 00.750 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21976Z0
Flange Group
FLG FLNG.WN 00.500 24.000 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0
FLG FLNG.WN 26.000 48.000 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0
FLB FLNG.BLIND 00.500 24.000 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0
FLB FLNG.BLIND 26.000 48.000 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0
FEF FLNG.FIG.8 00.500 08.000 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.000 24.000 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.000 48.000 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0
Fitting Group
ELB90 ELBOW.90 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0
ELB90 ELBOW.90 02.000 06.000 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
GR.WPB-W
ELB45 ELBOW.45 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 16 of 431


Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 02.000 06.000 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
GR.WPB-W
TEQ T.EQUAL 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0
TEQ T.EQUAL 02.000 06.000 M B-16.9 ASTM A 234 BW WEG684ZZ0

GR.WPB
GR.WPB-W
TRED T.RED 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0
TRED T.RED 02.000 06.000 M, M B-16.9 ASTM A 234 BW WRG684ZZ0

GR.WPB
GR.WPB-W
REDC REDUC.CONC 02.000 06.000 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
GR.WPB-W
REDE REDUC.ECC 02.000 06.000 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
GR.WPB-W
SWGC SWAGE.CONC 00.500 03.000 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0
SWGE SWAGE.ECC 00.500 03.000 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0
CAP CAP 02.000 48.000 M B-16.9 ASTM A 234 BW WFG684ZZ0

GR.WPB
CPLF CPLNG.FULL 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0
CPLH CPLNG.HALF 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0
CPLL CPLNG.LH 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0
CPLR CPLNG.RED 00.500 00.750 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 17 of 431


Id. Type
(Inch) (Inch)
Fitting Group
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 02.000 42.000 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0 73
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 02.000 16.000 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 02.000 24.000 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
13% CR.STEEL NO.- 53301
BLV VLV.BALL 00.500 16.000 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
PLV VLV.PLUG 00.500 24.000 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
PLUG-HARDENED
BFV VLV.BTRFLY 03.000 24.000 API-609/BS- BODY-ASTM A 105 WAFL, 150, B-16.5, 56301ZZZ0
5155 /A WAF/125AARH, SHT
13% CR.STEEL
BFV VLV.BTRFLY 26.000 48.000 BS-5155 BODY-ASTM A 105 FLGD, 150, B-16.47 B, 56315ZZZ0
/A RF/125AARH, SHT
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 00.500 48.000 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 00.500 24.000 B-16.20- SP.WND SPIRAL, 150 GK63172Z0
ANSI B16.5 SS316+CAF
ANSI SS316+CAF+ I
B16.47B RING
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 18 of 431


Id. Type
(Inch) (Inch)
Trap/Strainer Group
TRP TRAP.STEAM 00.500 01.500 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510
PSR STRNR.PERM 02.000 06.000 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0

T:SS304
PSR STRNR.PERM 08.000 24.000 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 19 of 431

PIPE CLASS : A11A

RATING : 150
CORROSION ALLOWANCE : 3 MM

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD SOUR FLARE (NON NACE) - REFER NOTE 34.
NOTES
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
SPECIAL NOTES

JOINTS
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 20 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. T R R 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T P R R R R R R 14.
12. T P P R R R R R R 12.
10. T P P P R R R R R R 10.
8.0 T P P P P R R R R R R 8.0
6.0 T P P P P P R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 21 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 16.000 26.000 STD B-36.10 A 672GR.B60CL.12 BE, E.FS.W PI2H613Z0
(200 BHN MAX)
PIP PIPE 30.000 30.000 STD B-36.10 A672GR.B60 CL.12 BE, E.FS.W PI2H613Z0 32
(200 BHN MAX)
PIP PIPE 32.000 36.000 CALC B-36.10 A 672GR.B60CL.12 BE, E.FS.W PI2H613Z0
(200 BHN MAX)
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 22 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 23 of 431


Id. Type
(Inch) (Inch)
Fitting Group
Valves Group
13% CR.STEEL NO.- 51301
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52301
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53301
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI SS316+CAF+ I
B16.47B RING
Trap/Strainer Group
S304 150,FF/125AARH

T:SS304
NT:SS304
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 24 of 431

PIPE CLASS : A13A

RATING : 150

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
HIGH CORROSIVE NONLETHAL HYDROCARBONS - LIQ/VAP/GAS.
HEAVY CYCLE OIL, CLARIFIED OIL, MIXED GAS OIL, ETC.
NOTES
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 19.05MM.
SPECIAL NOTES

JOINTS
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 25 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R P R R R 6.0
5.0 5.0
4.0 T P R R R R P R R R 4.0
3.5 3.5
3.0 T P P R R R R P R R R 3.0
2.5 2.5
2.0 T P P P R R R R P P R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 26 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 01.000 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0
PIP PIPE 01.500 01.500 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 32
PIP PIPE 02.000 02.000 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
PIP PIPE 08.000 08.000 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0 32
PIP PIPE 16.000 24.000 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 01.500 01.500 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0 32
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 27 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 28 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 02.000 42.000 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
13% CR.STEEL NO.- 51301
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52301
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53301
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group

T:SS304
NT:SS304
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 29 of 431

PIPE CLASS : A15A

RATING : 150

TEMP -29 38 93 149 204 260 300
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 10.44
SERVICE
LIQUID SULPHUR, SOUR GAS, SULPHUR VAPOUR; (THIS CLASS COVERS CORE PIPING ELEMENTS OF THE FULLY
JACKETED PIPING SYSTEM)
NOTES
53 REFER EIL STD. 6-44-0078 FOR JACKETING DETAILS.
54 ALL PIPES, VALVES AND FITTINGS SHALL BE FULLY JACKETED.
55 THIS CLASS COVERS CORE PIPING AND ITS ELEMENTS ONLY. REFER PIPING CLASS A20A FOR JACKET PIPING.
56 MODIFIED BLIND FLANGE TO CORRESPOND JACKET PIPE, EXCEPT ITS BORE WHICH IS TO SUIT CORE PIPE O.D.
57 ALL CROSSES TO BE USED IN CORE PIPE ARE TO BE SITE FABRICATED.
SPECIAL NOTES

JOINTS
PIPE JOINTS ALL BUTTWELDED
DRAINS ALL AS PER P&ID OR 1". REFER EIL STD. 6-44-0078
VENTS ALL AS PER P&ID OR 1". REFER EIL STD. 6-44-0078
TEMP.CONN 1.5" FLANGED. INSTALL AS PER EIL STD. 6-44-0078
PRESS.CONN AS PER P&ID OR 1" FLANGED WITH VALVE AS PER EIL STD. 6-44-0078
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 30 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T T 6.0
5.0 5.0
4.0 T T W 4.0
3.5 3.5
3.0 T T W W 3.0
2.5 2.5
2.0 T T W W W 2.0
1.5 T T W W W W 1.5
1.25 1.25
1.0 T T W W W W W 1.0
0.75 T T T W W W W W 0.75
0.5 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 31 of 431


Id. Type
(Inch) (Inch)
Pipe Group
Flange Group
FLB FLNG.BLIND 00.750 08.000 EIL'STD ASTM A 105 150, RF/125AARH FBE0127Z0
Fitting Group
GR.WPB
GR.WPB
GR.WPB
GR.WPB
GR.WPB
GR.WPB
CRS CROSS 00.750 08.000 M EIL'STD ASTM A 234 BW WTK684ZZ0
GR.WPB
O'let Group
WLT WELDOLET 00.750 04.000 M, M MSS-SP97 ASTM A 105 BW YWS024ZZ0
Valves Group
13% CR.STEEL NO.- 51323
13% CR.STEEL NO.- 52323
13% CR.STEEL NO.- 53323
PLUG-HARDENED NO.- 55323
P3V VLV.3WYPLG 00.750 08.000 BS-5353 BODY-ASTM A216 FLGD, 150, B-16.5, 61323ZZZ0
13% CR.STEEL NO.- 61323
Bolt Group
NUT:A194 GR.2H
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 32 of 431


Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 00.750 08.000 B-16.21- IS-2712-GR.A/1 RING, 150, 2 MM GKB0652Z0
ANSI B16.5
Trap/Strainer Group
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 33 of 431

PIPE CLASS : A16A

RATING : 150
SPECIAL REQUIREMENT : NACE SERVICE

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NACE,CORROSIVE, FLAMMABLE, NON LETHAL, TOXIC SOUR SERVICES- SOUR WATER, SOUR GAS ETC.
NOTES
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
41 NACE REQUIREMENT OF MR0175 SHALL BE MET.
SPECIAL NOTES

JOINTS
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 34 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T R P R R R R R R 6.0
5.0 5.0
4.0 T R R P R R R R R R 4.0
3.5 3.5
3.0 T R R R P R R R R R R 3.0
2.5 2.5
2.0 T R R R P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 35 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 01.500 01.500 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z2 32
PIP PIPE 02.000 02.000 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z2 32
PIP PIPE 16.000 20.000 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z2
GR.B60 CL.12
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 36 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 37 of 431


Id. Type
(Inch) (Inch)
Fitting Group
Valves Group
105,TRIM- 16.11, SHT NO.- 51011
SS316L,STEM-SS
316L
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51311
105,TRIM-SS 16.11, SHT NO.- 52011
316L,STEM-SS316L
316L NO.- 52311
105,TRIM-SS 316L 16.11, SHT NO.- 53011
CHV VLV.CHECK 02.000 24.000 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53311ZZZ2
316L NO.- 53311
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 00.500 24.000 B-18.2 BOLT:A193 BS43405Z2
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
ANSI B16.5 SS316L+CAF
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 38 of 431


Id. Type
(Inch) (Inch)
Trap/Strainer Group
S316L 150,FF/125AARH
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512

T:SS316L
NT:SS316L
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 39 of 431

PIPE CLASS : A19A

RATING : 150

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NONNACE MILD CORROSIVE SOUR (OTHER THAN FLARE) & AMINE - STRESS RELIEVED;
NOTES
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
SPECIAL NOTES

JOINTS
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 40 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. T R R 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T P R R R R R R 14.
12. T P P R R R R R R 12.
10. T P P P R R R R R R 10.
8.0 T P P P P R R R R R R 8.0
6.0 T P P P P P R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R 4.0
3.5 3.5
2.5 2.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 41 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.22
PIP PIPE 30.000 30.000 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 32
GR.B60 CL.22
PIP PIPE 32.000 36.000 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
Flange Group
B16.48
B16.48
FEF SPCR&BLND 26.000 36.000 EIL'STD ASTM A 516 150, FF/125AARH FCE8921Z0
GR.70(NORMALIS
ED)
Fitting Group
GR.WPB
GR.WPB-W
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 42 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 43 of 431


Id. Type
(Inch) (Inch)
Fitting Group
Valves Group
105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
304 NO.- 51313
105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
304 NO.- 52313
105,TRIM- 16.11, SHT NO.- 53013
STELLITED
304 NO.- 53313
BLV VLV.BALL 00.500 16.000 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 51013ZZZ0 75
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
/A RF/125AARH, SHT
PLUG-HARDENED
BFV VLV.BTRFLY 03.000 24.000 BS-5155 BODY-ASTM A 105 WAFL, 150, B-16.5, 56313ZZZ0
/A WAF/125AARH, SHT
SS 304
304 NO.- 56314
,
Bolt Group
NUT:A194 GR.2H
Gasket Group
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 44 of 431


Id. Type
(Inch) (Inch)
Gasket Group
ANSI SS316+CAF+ I
B16.47B RING
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A516GR.70(NOR CONETYPE, ST17531Z0
M);INT:SS304 150,FF/125AARH

T:SS304
NT:SS304
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 45 of 431

PIPE CLASS : A1A

RATING : 150

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NON CORROSIVE/ FLAMMABLE / NON FLAMMABLE/ NON LETHAL -PROCESS & HYDROCARBONS; LUBE OIL BEFORE
FILTER; AMMONIA, STEAM & CONDENSATE (NON IBR); UTILITIES- INST AIR(BEYOND A3A), PLANT AIR, NITROGEN,
CARBONDIOXIDE; WATER - BEYOND A3A AND A10A; IN OFFSITES ONLY BEYOND A10A;
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 46 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.

42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
18. T P R R R R R R R R R R R R R 18.
16. T P P R R R R R R R R R R R R R 16.
14. T P P P R R R R R R R R R R R R R 14.
12. T P P P P R R R R R R R R R R R R R 12.
10. T P P P P P R R R R R R R R R R R R R 10.
8.0 T P P P P P P R R R R R R R R R R R R R 8.0
6.0 T P P P P P P P R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R R R R R R R R R R R R R 2.0
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 47 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 A1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 48 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 A1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 49 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51301
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52301
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53301
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
/A RF/125AARH, SHT
PLUG-HARDENED
BFV VLV.BTRFLY 03.000 24.000 API-609/BS- BODY-ASTM A 105 WAFL, 150, B-16.5, 56301ZZZ0
13% CR.STEEL
/A RF/125AARH, SHT
13% CR.STEEL
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI SS316+CAF+ I
B16.47B RING
Trap/Strainer Group
Package : IPMCS
Report No. : 50 A1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 50 of 431


Id. Type
(Inch) (Inch)
Trap/Strainer Group
S304 150,FF/125AARH

T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 A1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 51 of 431

Location : New Delhi Pipe Class : A1B Sheet 1 of 5
PIPE CLASS : A1B

RATING : 150
BASE MATERIAL : C-MO

TEMP -29 38 93 149 204 260 316 343 371
PRESS 18.63 18.63 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NON CORROSIVE HYDROCARBON & PROCESS SERVICES. FLAMMABLE & NON-LETHAL
NOTES
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 52 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 53 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 S160 B-36.10 ASTM A 335 GR.P1 PE, SEAMLESS PI24877Z0
PIP PIPE 01.000 01.500 XS B-36.10 ASTM A 335 GR.P1 PE, SEAMLESS PI24877Z0
PIP PIPE 02.000 02.000 XS B-36.10 ASTM A 335 GR.P1 BE, SEAMLESS PI24817Z0
PIP PIPE 03.000 14.000 STD B-36.10 ASTM A 335 GR.P1 BE, SEAMLESS PI24817Z0
PIP PIPE 16.000 24.000 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C213Z0
GR.CM65 CL.12
NIP NIPPLE 00.500 00.750 M B-36.10 ASTM A 335 GR.P1 PBE, SEAMLESS PN24876Z0
Flange Group
FLG FLNG.WN 00.500 24.000 M B-16.5 ASTM A 182 GR.F1 150, RF/125AARH FWC3627Z0
FLB FLNG.BLIND 00.500 24.000 B-16.5 ASTM A 182 GR.F1 150, RF/125AARH FBC3627Z0
FEF FLNG.FIG.8 00.500 08.000 ASME- ASTM A 182 GR.F1 150, FF/125AARH FGK3621Z0
B16.48
FEF SPCR&BLND 10.000 24.000 ASME- ASTM A 182 GR.F1 150, FF/125AARH FCK3621Z0
B16.48
Fitting Group
ELB90 ELBOW.90 00.500 00.750 B-16.11 ASTM A 182 GR.F1 SW, 6000 WA637D3Z0
GR.WP1
GR.WP1-W
ELB45 ELBOW.45 00.500 00.750 B-16.11 ASTM A 182 GR.F1 SW, 6000 WB637D3Z0
GR.WP1
GR.WP1-W
TEQ T.EQUAL 00.500 00.750 B-16.11 ASTM A 182 GR.F1 SW, 6000 WE637D3Z0

GR.WP1
Package : IPMCS
Report No. : 50 A1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 54 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP1-W
TRED T.RED 00.500 00.750 B-16.11 ASTM A 182 GR.F1 SW, 6000 WR637D3Z0

GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W
SWGC SWAGE.CONC 00.500 03.000 M, M BS-3799 ASTM A 182 GR.F1 PBE WNH376ZZ0
SWGE SWAGE.ECC 00.500 03.000 M, M BS-3799 ASTM A 182 GR.F1 PBE WPH376ZZ0

GR.WP1
CPLF CPLNG.FULL 00.500 00.750 B-16.11 ASTM A 182 GR.F1 SW, 6000 WJ637D3Z0
CPLH CPLNG.HALF 00.500 00.750 B-16.11 ASTM A 182 GR.F1 SW, 6000 WK637D3Z0
CPLL CPLNG.LH 00.500 00.750 B-16.11 ASTM A 182 GR.F1 SW, 6000 WL637D3Z0
CPLR CPLNG.RED 00.500 00.750 B-16.11 ASTM A 182 GR.F1 SW, 6000 WM637D3Z0
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51026ZZZ0
GR.F1,TRIM- 16.11, SHT NO.- 51026
STELLITED,STEM-
13%CR STEEL
Package : IPMCS
Report No. : 50 A1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 55 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.WC1 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51326
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52026ZZZ0
GR.F1,TRIM- 16.11, SHT NO.- 52026
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53026ZZZ0
GR.F1,TRIM- 16.11, SHT NO.- 53026
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A204GR.B;INT:S CONETYPE, ST12131Z0
S304 150,FF/125AARH
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A182GR.F1;INT:S SW, Y-TYPE, 800 SP313D510
S304
PSR STRNR.PERM 02.000 14.000 M EIL'STD B:A234GR.WP1;INT BW, T-TYPE SP12444Z0
:SS304
PSR STRNR.PERM 16.000 24.000 M EIL'STD B:A234GR.WP1W;I BW, T-TYPE SP12544Z0
NT:SS304
Package : IPMCS
Report No. : 50 A1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 56 of 431

Location : New Delhi Pipe Class : A1D Sheet 1 of 5
PIPE CLASS : A1D

RATING : 150
BASE MATERIAL : 1.25 Cr

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NON CORROSIVE HYDROCARBON & PROCESS SERVICES. FLAMMABLE & NON-LETHAL
NOTES
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 57 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 58 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z0
GR.P11
PIP PIPE 01.000 01.500 XS B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z0
GR.P11
PIP PIPE 02.000 02.000 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z0
GR.P11
PIP PIPE 03.000 14.000 STD B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z0
GR.P11
PIP PIPE 16.000 24.000 STD B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z0
GR.1.25CR CL.42
NIP NIPPLE 00.500 00.750 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z0
GR.P11
GR.P11
Flange Group
GR.F11 CL.2
GR.F11 CL.2
B16.48 GR.F11 CL.2
B16.48 GR.F11 CL.2
Fitting Group
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
Package : IPMCS
Report No. : 50 A1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 59 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
Valves Group
GR.F11 CL.2 16.11, SHT NO.- 51030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
Package : IPMCS
Report No. : 50 A1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 60 of 431


Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
13%CR.STEEL
GR.F11 CL.2 16.11, SHT NO.- 52030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F11 CL.2 16.11, SHT NO.- 53030
(NORM. &
TEMP.),TRIM-
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST17431Z0
NT:SS304 150,FF/125AARH
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D510
INT:SS304
PSR STRNR.PERM 02.000 14.000 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244Z0
CL.1; INT:SS304
PSR STRNR.PERM 16.000 24.000 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344Z0
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 A1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 61 of 431

Location : New Delhi Pipe Class : A1K Sheet 1 of 5
PIPE CLASS : A1K

RATING : 150
BASE MATERIAL : SS 304

TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 16.17 14.41 13.35 11.95 9.84 8.78 7.73
SERVICE
PURE NON CORROSIVE OR MILD CORROSIVE HYDROCARBONS
FLAMMABLE/NON FLAMMABLE & NON LETHAL HYDROCARBONS, LUBE OIL (AFTER FILTERS), CHEMICALS ETC.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 62 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 63 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0
PIP PIPE 02.000 02.000 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 10.000 24.000 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 00.500 00.750 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33576Z0
Flange Group
GR.F304
FLG FLNG.LJ 02.000 24.000 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
GR.F304
B16.48 GR.F304
B16.48 GR.F304
Fitting Group
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
Package : IPMCS
Report No. : 50 A1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 64 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.F304
GR.F304
GR.WP304-S
GR.F304
GR.F304
GR.F304
GR.F304
STB STUB.END 02.000 08.000 M B-16.9 ASTM A 403 BW125AARH WSG8741Z0
GR.WP304-S
GR.WP304-WX
Valves Group
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51345
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
304 NO.- 52345
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
Package : IPMCS
Report No. : 50 A1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 65 of 431


Id. Type
(Inch) (Inch)
Valves Group
304 NO.- 53345
GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54345
SEAT-RPTFE
GR.F304 / ASTM A RF/125AARH, SHT
351 GR.CF8,TRIM- NO.- 55345
PLUG-SS304/SS316
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A240TP304;INT:S CONETYPE, ST14131Z0
S304 150,FF/125AARH
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 02.000 08.000 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
WX;INT:SS304
Package : IPMCS
Report No. : 50 A1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 66 of 431

Location : New Delhi Pipe Class : A1M Sheet 1 of 5
PIPE CLASS : A1M

RATING : 150

TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 16.52 15.11 13.71 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE, TOXIC & NON LETHAL
NOTES
SPECIAL NOTES

JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING.
Package : IPMCS
Report No. : 50 A1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 67 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 68 of 431


Id. Type
(Inch) (Inch)
Pipe Group
CL.1
Flange Group
GR.F316
STK/MAX1000AARH
GR.F316
B16.48 GR.F316
B16.48 GR.F316
Fitting Group
GR.F316
GR.WP316-S
GR.WP316-WX
GR.F316
GR.WP316-S
GR.WP316-WX
GR.F316
GR.WP316-S
GR.WP316-WX
GR.F316
Package : IPMCS
Report No. : 50 A1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 69 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP316-S
GR.WP316-WX
GR.WP316-S
GR.WP316-WX
GR.WP316-S
GR.WP316-WX
GR.F316
GR.F316
GR.WP316-S
GR.F316
GR.F316
GR.F316
GR.F316
GR.WP316-S
GR.WP316-WX
Valves Group
GR.F316,TRIM- 16.11, SHT NO.- 51061
STELLITED,STEM-
SS316
GR.CF8M,TRIM-SS RF/125AARH, SHT
316 NO.- 51361
GR.F316,TRIM- 16.11, SHT NO.- 52061
STELLITED,STEM-
SS316
316 NO.- 52361
GR.F316,TRIM- 16.11, SHT NO.- 53061
STELLITED
Package : IPMCS
Report No. : 50 A1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 70 of 431


Id. Type
(Inch) (Inch)
Valves Group
316 NO.- 53361
GR.CF8M / ASTM RF/125AARH, SHT
A 182 NO.- 54361
GR.F316,TRIM-
SEAT-RPTFE
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
S316 150,FF/125AARH
T:SS316
PSR STRNR.PERM 02.000 08.000 M EIL'STD B:A403WP316- BW, T-TYPE SP15744Z0
S;INT:SS316
WX;INT:SS316
Package : IPMCS
Report No. : 50 A1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 71 of 431

Location : New Delhi Pipe Class : A1N Sheet 1 of 5
PIPE CLASS : A1N

RATING : 150
BASE MATERIAL : SS 316L

TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.19 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE & NON LETHAL.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 72 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 73 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 80S B-36.19 ASTM A 312 PE, SEAMLESS PI34077Z0
TP316L
TP316L
PIP PIPE 02.000 02.000 40S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
TP316L
PIP PIPE 10.000 24.000 10S B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
TP316L
TP316L
Flange Group
GR.F316L
STK/MAX1000AARH
GR.F316L
B16.48 GR.F316L
B16.48 GR.F316L
Fitting Group
GR.F316L
ELB90 ELBOW.90 02.000 08.000 M B-16.9 ASTM A 403 BW, 1.5D WAGA34Z10
GR.WP316L-S
GR.WP316L-WX
GR.F316L
ELB45 ELBOW.45 02.000 08.000 M B-16.9 ASTM A 403 BW, 1.5D WBGA34Z10
GR.WP316L-S
GR.WP316L-WX
GR.F316L
TEQ T.EQUAL 02.000 08.000 M B-16.9 ASTM A 403 BW WEGA34ZZ0
GR.WP316L-S
GR.WP316L-WX
GR.F316L
Package : IPMCS
Report No. : 50 A1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 74 of 431


Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 02.000 08.000 M, M B-16.9 ASTM A 403 BW WRGA34ZZ0
GR.WP316L-S
GR.WP316L-WX
REDC REDUC.CONC 02.000 08.000 M, M B-16.9 ASTM A 403 BW WUGA34ZZ0
GR.WP316L-S
GR.WP316L-WX
REDE REDUC.ECC 02.000 08.000 M, M B-16.9 ASTM A 403 BW WVGA34ZZ0
GR.WP316L-S
GR.WP316L-WX
GR.F316L
GR.F316L
CAP CAP 02.000 24.000 M B-16.9 ASTM A 403 BW WFGA34ZZ0
GR.WP316L-S
GR.F316L
GR.F316L
GR.F316L
GR.F316L
STB STUB.END 02.000 08.000 M B-16.9 ASTM A 403 BW125AARH WSGA341Z0
GR.WP316L-S
GR.WP316L-WX
Valves Group
GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
GR CF3M,TRIM-SS RF/125AARH, SHT
316L NO.- 51366
GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
316L NO.- 52366
GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
Package : IPMCS
Report No. : 50 A1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 75 of 431


Id. Type
(Inch) (Inch)
Valves Group
316L NO.- 53366
A 182 NO.- 54366
GR.F316L,TRIM-
SEAT-RPTFE
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A240TP316L;INT: CONETYPE, ST14331Z0
SS316L 150,FF/125AARH
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A182GR.F316L;I SW, Y-TYPE, 800 SP316D510
NT:SS316L
S;INT:SS316
PSR STRNR.PERM 10.000 24.000 M EIL'STD B:A403WP316L- BW, T-TYPE SP16044Z0
WX;I:SS316L
Package : IPMCS
Report No. : 50 A1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 76 of 431

Location : New Delhi Pipe Class : A1Z Sheet 1 of 4
PIPE CLASS : A1Z

RATING : 150
BASE MATERIAL : HDPE

TEMP -20 0 23 38 50
PRESS 10.55 10.55 10.55 8.4 4.6
SERVICE
DILUTE SULPHURIC ACID (UPTO 60%), HCL GAS (PURE).
FOR OFFSITES ONLY.
NOTES
24 REFER 'TECH. NOTES FOR NON-METALLIC PIPING' FOR DETAILS.
50 VALUES MENTIONED UNDER SCH/THK COLUMN REFER TO DIMENSION RATIO.
SPECIAL NOTES

MAINTENANCE ALL FLANGED (TO BE KEPT MINIMUM)
JOINTS
PIPE JOINTS ALL BUTT FUSION JOINTS
DRAINS ON LINES < 1" EQUAL TO LINE SIZE. AS PER EIL STD. 6-44-0065
ON LINES >= 1" 1". AS PER EIL STD. 6-44-0065
VENTS ON LINES < 1" EQUAL TO LINE SIZE. AS PER EIL STD. 6-44-0065
TEMP. CONN. 1.5" FLANGED INSTALLATION AS PER EIL STD. 6-44-0065
PRESS. CONN. 1" FLANGED INSTALLATION AS PER EIL STD. 6-44-0065
Package : IPMCS
Report No. : 50 A1Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 77 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T P 10.
8.0 T P P 8.0
6.0 T P P P 6.0
5.0 5.0
4.0 T P P P P 4.0
3.5 3.5
3.0 T P P P P P 3.0
2.5 2.5
2.0 T F F F F F F 2.0
1.5 T T F F F F F F 1.5
1.25 1.25
1.0 T T F F F F F F F 1.0
0.75 T T T F F F F F F F 0.75
0.5 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A1Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 78 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 12.000 9.3 D-3035 ASTM D3035 PE, SEAMLESS PI4D377Z0 50
GR.PE 3406 CL.C
NIP NIPPLE 00.500 01.500 M D-3035 ASTM D3035 PBE, SEAMLESS PN4D367Z0
GR.PE 3406 CL.C
Flange Group
FLG FLNG.LJ 00.500 12.000 EIL'STD ASTM A 515 GR.60 150, FLE582EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 00.500 12.000 EIL'STD ASTM A 515 150, FF/125AARH FBE9321Z0
GR.60/HDPE
Fitting Group
ELB90 ELBOW.90 00.500 12.000 M EIL'STD ASTM D3261 BW, 1.5D WAKE64Z10
GR.P34 CL.C
ELB45 ELBOW.45 00.500 12.000 M EIL'STD ASTM D3261 BW, 1.5D WBKE64Z10
GR.P34 CL.C
TEQ T.EQUAL 00.500 12.000 M EIL'STD ASTM D3261 BW WEKE64ZZ0
GR.P34 CL.C
TRED T.RED 00.500 12.000 M, M EIL'STD ASTM D3261 BW WRKE64ZZ0
GR.P34 CL.C
REDC REDUC.CONC 00.500 12.000 M, M EIL'STD ASTM D3261 BW WUKE64ZZ0
GR.P34 CL.C
REDE REDUC.ECC 00.500 12.000 M, M EIL'STD ASTM D3261 BW WVKE64ZZ0
GR.P34 CL.C
STB STUB.END 00.500 12.000 M EIL'STD ASTM D3261 BW125AARH WSKE641Z0
GR.P34 CL.C
Valves Group
GR.CN7M,TRIM- RF/125AARH, SHT
A351 GR.CN7M NO.- 53373
GR.WCB RUBBER STK/MAX1000AARH,
LINED,TRIM-A351 SHT NO.- 53387
GR.CN7M
BLV VLV.BALL 00.500 12.000 BS-5351 BODY-ASTM A351 FLGD, 150, B-16.5, 54373ZZZ0
GR.CN7M / ASTM RF/125AARH, SHT
A 743 CN7M,TRIM- NO.- 54373
A351 GR.CN7M
DPV VLV.DIAPHR 01.000 12.000 BS-5156 BODY-ASTM A 216 FLGD, 150, B-16.5, 57387ZZZ0
GR.CN7M
Bolt Group
BOM BOLT.M/C 00.500 12.000 B-18.2 BOLT:A307 BM41519Z0
GR.B(GALV),
NUT:A563
GR.B(GALV)
Package : IPMCS
Report No. : 50 A1Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 79 of 431


Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 00.500 12.000 EIL' STD BUTYL RUBBER RING, 150, 3 MM GKE0452Z0
Package : IPMCS
Report No. : 50 A1Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 80 of 431

PIPE CLASS : A20A

RATING : 150

TEMP -29 38 93 149 204 260 300
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 10.44
SERVICE
'STEAM JACKETING - NON IBR (BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES)', CONDENSATE JACKETING;
THIS CLASS COVERS JACKET PIPING OF THE JACKETED PIPING SYSTEM
NOTES
53 REFER EIL STD. 6-44-0078 FOR JACKETING DETAILS.
58 REFER CORE PIPING SPECIFICATION.
59 FOR CORE PIPING SPEC. A15A, JACKETING SHALL BE FULL. IF JACKETING IS SPECIFIED IN A1A OR A19A, IT SHALL BE
PARTIAL.
60 FOR STEAM INLET & OUTLET JACKET PIPING AND JACKET DRAINS AND VENTS USE 1/2" HALF COUPLING SW FOR 4"
& SMALLER JACKETS AND 3/4" SW HALF COUPLING FOR 6" & LARGER JACKET.
61 TRAP SHALL BE PRESSURE BALANCED / THERMOSTATIC TRAP.
SPECIAL NOTES

JOINTS
PIPE JOINTS ALL BUTT WELDED
DRAINS ALL REFER NOTE 60. NIPPLE, VALVE(AS PER P&ID OR 6-44-0078 OR
LINE ISOLATION VLV), FLANGE, BLIND FLANGE.
VENTS ALL REFER NOTE 60. NIPPLE, VALVE(AS PER P&ID OR 6-44-0078 OR
LINE ISOLATION VLV), FLANGE, BLIND FLANGE.
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 81 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. T 10.
8.0 T P 8.0
6.0 T P P 6.0
5.0 5.0
4.0 T P P P 4.0
3.5 3.5
3.0 T P P P P 3.0
2.5 2.5
2.0 T P P P P P 2.0
1.5 T T H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H 1.0
0.75 T T T H H H H H H 0.75
0.5 T T T T H H H H H H 0.5
10.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 82 of 431


Id. Type
(Inch) (Inch)
Pipe Group
Flange Group
FLG FLNG.SW 00.500 01.500 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0
Fitting Group
ELB90 ELBOW.90 02.000 10.000 M B-16.28 ASTM A 234 BW, 1D WAA684Z20

GR.WPB
ELB45 ELBOW.45 02.000 10.000 M B-16.28 ASTM A 234 BW, 1D WBA684Z20

GR.WPB

GR.WPB

GR.WPB
GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 83 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51301
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52301
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53301
Bolt Group
NUT:A194 GR.2H
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 84 of 431


Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 00.500 10.000 B-16.21- IS-2712-GR.W/1 RING, 150, 2 MM GKB0852Z0
ANSI B16.5
Trap/Strainer Group
TRP TRAP.STEAM 00.500 01.500 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR3065730
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 85 of 431

PIPE CLASS : A2A

RATING : 150
SPECIAL REQUIREMENT : IBR

TEMP 0 38 93 149 204 260 280 300
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 11.19 10.44
SERVICE
STEAM (IBR), BOILER FEED WATER (IBR) & CONDENSATE (IBR)
NOTES
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 86 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. 22.
20. T R R R R R R R 20.
18. T P R R R R R R R 18.
16. T P P R R R R R R R 16.
14. T P P P R R R R R R R 14.
12. T P P P P R R R R R R R 12.
10. T P P P P P R R R R R R R 10.
8.0 T P P P P P P R R R R R R R 8.0
6.0 T P P P P P P P R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 87 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 A2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 88 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 A2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 89 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
13% CR STEEL NO.- 51302
105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
13% CR STEEL NO.- 52302
105,TRIM- 16.11, SHT NO.- 53002
STELLITED
13% CR STEEL NO.- 53302
/A RF/125AARH, SHT
BODY SEAT-PEEK
G3V VLV.PISTON 00.500 01.000 MNF'STD BODY-ASTM A 216 SW, 300, 3000, B- 64402ZZZ1
GR.WCB,TRIM- 16.11, SHT NO.- 64402
13% CR.STEEL
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5
GAS GASKET 26.000 36.000 B-16.21- IS-2712-GR.W/1 RING, 150, 2 MM GKA0852Z0
ANSI
B16.47B
Trap/Strainer Group
S304 150,FF/125AARH
PSR STRNR.PERM 02.000 24.000 MNF'STD B:A216GR.WCB;IN FLGD, Y-TYPE, SP3805531

T:SS304 150,RF/125AARH
Package : IPMCS
Report No. : 50 A2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 90 of 431

PIPE CLASS : A2K

RATING : 150
SPECIAL REQUIREMENT : CRYOGENIC SERVICE

TEMP -196 38 93 120
PRESS 19.33 19.33 16.17 15.32
SERVICE
MILD TO MODERATE CORROSIVE PROCESS & HYDROCARBON SERVICES BELOW MINUS 45 DEG C - FLAMMABLE/NON
FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL.
NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
11 IMPACT TESTING REQUIRED FOR ALL WELDED ITEMS. VALUES SHALL BE AS PER ASME B31.3 TABLE 323.35 AND
ASTM A 370.
12 VALVES SHALL HAVE EXTENDED BONNET AS PER BS 6364(NON COLD BOX APPLICATION).
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 91 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T P P R R R R R R 6.0
5.0 5.0
4.0 T P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 92 of 431


Id. Type
(Inch) (Inch)
Pipe Group
CL.1
Flange Group
GR.F304
GR.F304
B16.48 GR.F304
B16.48 GR.F304
Fitting Group
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
Package : IPMCS
Report No. : 50 A2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 93 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.F304
GR.F304
GR.WP304-S
GR.F304
GR.F304
GR.F304
GR.F304
Valves Group
GR.F304,TRIM- 16.11, SHT NO.- 51046
STELLITED,STEM-
SS304
GR.CF8,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51346
SS304
GR.F304,TRIM- 16.11, SHT NO.- 52046
STELLITED,STEM-
SS304
SS304
GR.F304,TRIM- 16.11, SHT NO.- 53046
STELLITED
STELLITED NO.- 53346
Package : IPMCS
Report No. : 50 A2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 94 of 431


Id. Type
(Inch) (Inch)
Valves Group
182 GR.F304,TRIM- NO.- 54346
SEAT-PCTFE
Bolt Group
GR.B8CL.2,
NUT:A194 GR.8
Gasket Group
GAS GASKET 00.500 24.000 B-16.20- SS316+GRAFIL+SS SPIRAL, 150 GK66472Z4
ANSI B16.5 316 I/O RING
Trap/Strainer Group
S304 150,FF/125AARH
T:SS304
S;INT:SS304
WX;INT:SS304
Package : IPMCS
Report No. : 50 A2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 95 of 431

PIPE CLASS : A32A

RATING : 150

TEMP 0 38 93 149 204 260 280
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 11.19
SERVICE
NONIBR STEAM TRACING (BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES),NONIBR TRACER CONDENSATE
NOTES
SPECIAL NOTES

JOINTS
2.0" BUTTWELDED
ON LINES >=2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3
ON LINES >=2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4
TEMP.CONN. 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN. 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 96 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 T 3.0
2.5 2.5
2.0 T P 2.0
1.5 T T H 1.5
1.25 1.25
1.0 T T H H 1.0
0.75 T T T H H 0.75
0.5 T T T T H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 97 of 431


Id. Type
(Inch) (Inch)
Pipe Group
Flange Group
B16.48
Fitting Group
GR.WPB
GR.WPB

GR.WPB

GR.WPB
GR.WPB
GR.WPB

GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 98 of 431


Id. Type
(Inch) (Inch)
Fitting Group
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51301
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53301
/A RF/125AARH, SHT
BODY SEAT-PEEK
13% CR.STEEL
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5
Trap/Strainer Group
TRP TRAP.STEAM 00.500 01.500 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR3065730
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 99 of 431

PIPE CLASS : A33A

RATING : 150

TEMP 0 38 50 65
PRESS 16 16 16 16
SERVICE
FIRE WATER (ABOVE GROUND)
NOTES
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
65 FORGINGS ARE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS.
83 USE BUTTERFLY VALVES INSTEAD OF GATE VALVES FROM 10" ONWARDS.
88 AS PER TAC REQUIREMENTS, 10% OF THE BUTT WELD JOINTS SHALL BE RADIOGRAPHED. HOWEVER, 50% OF THESE
BUTT WELD JOINTS SHALL BE FIELD WELD JOINTS.
SPECIAL NOTES

JOINTS
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VC1
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 100 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.

42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
10. T R R R R R R R R R R R R R R R R R R 10.
8.0 T P R R R R R R R R R R R R R R R R R R 8.0
6.0 T P P R R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R P P R R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P R P P R R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R P P R R R R R R R R R R R R R R R R R R 2.0
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 101 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 01.500 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0
PIP PIPE 02.000 06.000 HVY IS-1239-I IS-1239 (BLACK) BE, C.WELDED PI6D411Z0
PIP PIPE 08.000 18.000 6.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0
PIP PIPE 20.000 20.000 6.0 IS-3589 IS-3589 GR.410 BE, WELDED PI7E319Z0 32
NIP NIPPLE 00.500 01.500 HVY IS-1239-I IS-1239 (BLACK) PBE, C.WELDED PN6D461Z0
Flange Group
FLG FLNG.SO 02.000 24.000 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0
FLB FLNG.BLIND 26.000 48.000 B-16.47-B ASTM A 285 GR.C 150, RF/125AARH FBB5327Z0
B16.48
B16.48
FEF SPCR&BLND 26.000 48.000 EIL'STD ASTM A 285 GR.C 150, FF/125AARH FCE5321Z0
Fitting Group
GR.WPB
GR.WPB-W
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 102 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
CAP CAP 00.500 01.500 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

GR.WPB
UNN UNION 00.500 01.500 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 103 of 431


Id. Type
(Inch) (Inch)
Valves Group
13% CR.STEEL NO.- 51321
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52321
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53321
GR.WCB,TRIM- WAF/125AAR, SHT
13% CR.STEEL NO.- 56320
13% CR.STEEL NO.- 56310
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5
GAS GASKET 26.000 48.000 B-16.21- IS-2712-GR.W/3 RING, 150, 2 MM GKA1052Z0
ANSI
B16.47B
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A285GR.C;INT:S CONETYPE, ST14433Z0
S304 150,RF/125AARH

T:SS304
NT:SS304
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 104 of 431

Location : New Delhi Pipe Class : A33Y Sheet 1 of 6
PIPE CLASS : A33Y

RATING : 150

TEMP 0 38 50 65
PRESS 16 16 16 16
SERVICE
SEA WATER (FIRE WATER)
NOTES
23 REFER 'STANDARD SPECIFICATION FOR CEMENT LINED PIPING (6-44-0074)' FOR DETAILS.
38 CORROSION ALLOWANCE SHALL BE 3.00 MM FOR SIZES UPTO 2" AND NIL FOR SIZES 3" & ABOVE.
80 ALL PIPING COMPONENTS EXCEPT VALVES AND STRAINERS FOR SIZES 3" & ABOVE SHALL BE CEMENT LINED AT
SITE.
81 VALVES AND Y-TYPE STRAINERS FOR SIZES 3" & ABOVE SHALL BE INTERNALLY FRE-LINED EXCEPT THE TRIMS.
82 ALL BLIND FLANGES, FIG.8 FLANGES AND SPACER & BLINDS SHALL BE FRE-LINED FOR THE WETTED PORTIONS.
88 AS PER TAC REQUIREMENTS, 10% OF THE BUTT WELD JOINTS SHALL BE RADIOGRAPHED. HOWEVER, 50% OF THESE
BUTT WELD JOINTS SHALL BE FIELD WELD JOINTS.
SPECIAL NOTES

MAINTAINENCE ALL FLANGED
JOINTS
PIPE JOINTS 0.5" TO 1.5" SW COUPLING
2" TO 2.5" BUTT WELDED
3" & ABOVE FLANGED
2.0" TO 2.5" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
ON LINES >= 3.0" AS PER P&ID; REFER EIL STD. 6-44-0074 & 7-44-0351, D4
2.0" TO 2.5" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, V4
ON LINES >= 3.0" AS PER P&ID; REFER EIL STD. 6-44-0074 & 7-44-0351, V4
TEMP.CONN 1.5" FLANGED, REFER EIL STD 6-44-0074 & 7-44-0353
PRESS.CONN 0.75" FLANGED WITH VALVE TO SPEC. REFER EIL STD 6-44-0074 & 7-
44-0354
Package : IPMCS
Report No. : 50 A33Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 105 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.

42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. 22.
10. T R R R R R R R R R R R R R R R R R R 10.
8.0 T P R R R R R R R R R R R R R R R R R R 8.0
6.0 T P P R R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R P P R R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P R P P R R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R P P R R R R R R R R R R R R R R R R R R 2.0
1.5 T T X X X X X X X X X X X X X X X X X X X X X X X 1.5
1.25 1.25
1.0 T T H X X X X X X X X X X X X X X X X X X X X X X X 1.0
0.75 T T T H X X X X X X X X X X X X X X X X X X X X X X X 0.75
0.5 T T T T H X X X X X X X X X X X X X X X X X X X X X X X 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 106 of 431


Id. Type
(Inch) (Inch)
Pipe Group
Flange Group
FLG FLNG.SW 00.500 01.500 M B-16.5 ASTM A 105 150, FF/125AARH FSC0121Z0
FLG FLNG.WN 26.000 48.000 M B-16.47-B ASTM A 105 150, FF/125AARH FWB0121Z0
FLG FLNG.SO 02.000 24.000 B-16.5 ASTM A 105 150, FF/125AARH FNC0121Z0
FLB FLNG.BLIND 00.500 24.000 B-16.5 ASTM A 105 150, FF/125AARH FBC0121Z0
FLB FLNG.BLIND 26.000 48.000 B-16.47-B ASTM A 285 GR.C 150, FF/125AARH FBB5321Z0
B16.48
B16.48
Fitting Group
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 107 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
ELB90 ELBOW.90 03.000 06.000 STD B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
GR.WPB-W
GR.WPB
ELB45 ELBOW.45 03.000 06.000 STD B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
GR.WPB-W

GR.WPB
TEQ T.EQUAL 03.000 06.000 STD B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
GR.WPB-W

GR.WPB
TRED T.RED 03.000 06.000 STD, B-16.9 ASTM A 234 BW WRG684ZZ0
STD GR.WPB
GR.WPB-W
GR.WPB
REDC REDUC.CONC 03.000 06.000 STD, B-16.9 ASTM A 234 BW WUG684ZZ0
STD GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 108 of 431


Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 03.000 06.000 STD, B-16.9 ASTM A 234 BW WVG684ZZ0
STD GR.WPB
GR.WPB-W
SWGC SWAGE.CONC 00.500 02.500 M, M BS-3799 ASTM A 105 TBE WNH02EZZ0
SWGE SWAGE.ECC 00.500 02.500 M, M BS-3799 ASTM A 105 TBE WPH02EZZ0

GR.WPB
CAP CAP 03.000 06.000 STD B-16.9 ASTM A 234 BW WFG684ZZ0
GR.WPB
GR.WPB-W
Valves Group
GAV VLV.GATE 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 51080ZZZ0
LEADED TIN 1.20.1, SHT NO.- 51080
BRONZE,TRIM- IS
320 ALLOY HT2
GR.WCB,TRIM- FF/125AARH, SHT
BRONZE NO.- 51384
GLV VLV.GLOBE 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 52080ZZZ0
BRONZE,TRIM- IS
320 ALLOY HT2
BRONZE NO.- 52384
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 109 of 431


Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 53080ZZZ0
BRONZE,TRIM- IS
320 ALLOY HT2
CHV VLV.CHECK 02.000 24.000 BODY-ASTM A 216 FLGD, 150, B-16.5, 53384ZZZ0
BRONZE NO.- 53384
CHV VLV.CHECK 26.000 48.000 API-594 BODY-ASTM A 216 FLGD, 150, B-16.47 B, 53382ZZZ0
BRONZE NO.- 53382
GR.WCB,TRIM- WAF/125AARH, SHT
BRONZE NO.- 56381
BRONZE NO.- 56382
Bolt Group
GR.B7(GALV),
NUT:A194
2H(GALV)
Gasket Group
GAS GASKET 00.500 24.000 B-16.21- IS-2712-GR.A/1 FULLFACE, 150, 2 MM GKB0622Z0
ANSI B16.5
GAS GASKET 26.000 48.000 B-16.21- IS-2712-GR.A/1 FULLFACE, 150, 2 MM GKA0622Z0
ANSI
B16.47B
Trap/Strainer Group
PSR STRNR.PERM 03.000 24.000 MNF'STD B:A216GR.WCB(G FLGD, Y-TYPE, SP3905510
ALV);INT:BRONZE 150,FF/125AARH
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 110 of 431

PIPE CLASS : A3A

RATING : 150

TEMP 0 38 50 65 100 150 186
PRESS 10.55 10.55 10.55 10.55 10.55 10.55 10.55
SERVICE
NON CORROSIVE UTILITIES (ABOVE GROUND) CATEGORY "D" FLUID - COOLING WATER, INSTRUMENT AIR(2" & ABOVE),
PLANT AIR, INERT GAS, CARBON DI OXIDE (DRY), NITROGEN, CONDENSATE & BOILER FEED SUCTION (NON IBR). THIS
CLASS DOES NOT COVER UNDERGROUND PIPING AND THE FIRE WATER SERVICE.
NOTES
6 FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.
10 USE 4-PIECE 90 DEG. MITRE FOR 8" & 10", 5-PIECE 90 DEG. MITRE FOR SIZES FROM 12" TO 54" AND 6-PIECE 90 DEG.
MITRE FOR SIZES 56" TO 80".(45 DEG. MITRE SHALL REQUIRE ONE PIECE LESS.)
31 USE BUTTERFLY VALVES INSTEAD OF GATE VALVES FROM 10" ONWARDS IN WATER SERVICE AND UPTO 70 DEG C.
DESIGN PRESSURE FOR BUTTERFLY VALVES IS LIMITED UPTO 10 BAR.
64 AWWA C207 CL.D FLANGES SHALL BE OF HUB TYPE.
76 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300.
77 FOR SIZES > 24", SPACER & BLIND SHALL BE DESIGNED BY THE MANUFACTURER AS PER ASME B31.3.
78 FOR SIZES ABOVE 30", TEMPERATURE AND PRESSURE RATINGS SHALL BE 70 DEG.C & 6.6 KG/CM2G RESPECTIVELY.
86 BUTTERFLY VALVES FOR THE SPEC ARE PN10 RATED WITH A MAXIMUM PRESSURE OF 10.2 KG/CM2G.
SPECIAL NOTES

JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING 3000 LBS.
ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD. 7-44-351, D4
ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD 7-44-351, V1
PRESS.CONN 0.75" SW, SH HVY NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD
7-44-354
Package : IPMCS
Report No. : 50 A3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 111 of 431

72.
70.
68.
66. R
64. R R
62. R R R
60. R R R R
58. R R R R R
56. R R R R R R
54. R R R R R R R
52. R R R R R R R R
50. R R R R R R R R R
48. T R R R R R R R R R
46. T R R R R R R R R R R
44. T R R R R R R R R R R R
42. T R R R R R R R R R R R R
40. T R R R R R R R R R R R R R
38. T R R R R R R R R R R R R R R
36. T R R R R R R R R R R R R R R R
34. T R R R R R R R R R R R R R R R R
32. T R R R R R R R R R R R R R R R R R
30. T R R R R R R R R R R R R R R R R R R
28. T R R R R R R R R R R R R R R R R R R R
26. T R R R R R R R R R R R R R R R R R R R R
24. T R R R R R R R R R R R R R R R R R R R R R
22.
20. T R R R R R R R R R R R R R R R R R R R R R R
18. T P R R R R R R R R R R R R R R R R R R R R R R
16. T R P R R R R R R R R R R R R R R R R R R R R R R
14. T P R P R R R R R R R R R R R R R R R R R R R R R R
12. T P P R P R R R R R R R R R R R R R R R R R R R R R R
10. T R P P R P R R R R R R R R R R R R R R R R R R R R R R
8.0 T P R P P R P R R R R R R R R R R R R R R R R R R R R R R
6.0 T P P R P P R P R R R R R R R R R R R R R R R R R R R R R R
5.0
4.0 T P P P P P P P P R R R R R R R R R R R R R R R R R R R R R R
3.5
3.0 T P P P P P P P P P R R R R R R R R R R R R R R R R R R R R R R
2.5
2.0 T P P P P P P P P P P P R R R R R R R R R R R R R R R R R R R R R
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
62.000
64.000
66.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 112 of 431

R 72.
R R 70.
R R R 68.
R R R 66.
R R R 64.
R R R 62.
R R R 60.
R R R 58.
R R R 56.
R R R 54.
R R R 52.
R R R 50.
R R R 48.
R R R 46.
R R R 44.
R R R 42.
R R R 40.
R R R 38.
R R R 36.
R R R 34.
R R R 32.
R R R 30.
R R R 28.
R R R 26.
R R R 24.
22.
R R R 20.
R R R 18.
R R R 16.
R R R 14.
R R R 12.
R R R 10.
R R R 8.0
R R R 6.0
5.0
R R R 4.0
3.5
R R R 3.0
2.5
R R R 2.0
H H H 1.5
1.25
H H H 1.0
H H H 0.75
H H H 0.5
68.000
70.000
72.000
Package : IPMCS
Report No. : 50 A3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 113 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 02.000 06.000 HVY IS-1239-I IS-1239 (BLACK) BE, C.WELDED PI6D411Z0
PIP PIPE 08.000 12.000 6.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0
NIP NIPPLE 00.500 01.500 HVY IS-1239-I IS-1239 (BLACK) PBE, C.WELDED PN6D461Z0
Flange Group
FLG FLNG.SO 02.000 24.000 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0
FLG FLNG.SO 26.000 80.000 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLB FLNG.BLIND 26.000 48.000 AWWA-C207 ASTM A 285 GR.C 150, FF/125AARH FB45321Z0
CL.D
B16.48
B16.48
FEF SPCR&BLND 26.000 80.000 MNF'STD ASTM A 285 GR.C 150, FF/125AARH FCG5321Z0
Fitting Group
GR.WPB
GR.WPB
Package : IPMCS
Report No. : 50 A3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 114 of 431


Id. Type
(Inch) (Inch)
Fitting Group
MIT90 MITRE.90 08.000 80.000 M EIL'STD IS-3589 GR.330 BW, 1.5D WDKF141Z0
MIT45 MITRE.45 08.000 80.000 M EIL'STD IS-3589 GR.330 BW, 1.5D WGKF141Z0

GR.WPB
GR.WPB-W

STD GR.WPB
GR.WPB-W
STD GR.WPB
REDC REDUC.CONC 08.000 80.000 M, M EIL'STD IS-3589 GR.330 BW WUKF14ZZ0

STD GR.WPB
REDE REDUC.ECC 08.000 80.000 M, M EIL'STD IS-3589 GR.330 BW WVKF14ZZ0
SWGC SWAGE.CONC 00.500 03.000 STD, BS-3799 ASTM A 105 PBE WNH026ZZ0
STD
SWGE SWAGE.ECC 00.500 03.000 STD, BS-3799 ASTM A 105 PBE WPH026ZZ0
STD

GR.WPB
GR.WPB
CAP CAP 50.000 80.000 CALC ASME-VIII ASTM A 285 GR.C BW WF3J54ZZ0
UNN UNION 00.500 01.500 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0
Package : IPMCS
Report No. : 50 A3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 115 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51321
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52321
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53321
CHV VLV.CHECK 26.000 48.000 API-594 BODY-ASTM A 216 FLGD, 150, 53316ZZZ0
GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 53316
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56321
BFV VLV.BTRFLY 26.000 48.000 BS-5155 BODY-ASTM A 216 FLGD, 150, 56316ZZZ0
13% CR.STEEL FF/125AARH, SHT
NO.- 56316
Bolt Group
NUT:A194 GR.2H
BOM BOLT.M/C 00.500 16.000 B-18.2 BOLT:A307 GR.B, BM41418Z0
NUT:A563 GR.B
Gasket Group
ANSI B16.5
GAS GASKET 26.000 80.000 AWWA-C207 IS-2712-GR.W/3 FULLFACE, 150, 2 MM GK21022Z0
CL.D
Trap/Strainer Group
Package : IPMCS
Report No. : 50 A3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 116 of 431


Id. Type
(Inch) (Inch)
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A285GR.C;INT:S CONETYPE, ST14431Z0
S304 150,FF/125AARH

T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 A3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 117 of 431

PIPE CLASS : A3K

RATING : 150

TEMP 0 38 93 149 186
PRESS 10.55 10.55 10.55 10.55 10.55
SERVICE
DEMINERALISED WATER (OUTSIDE DM PLANT BATTERY LIMITS), POLISHED WATER, POLISHED CONDENSTAE -
CATEGORY 'D'
NOTES
SPECIAL NOTES

JOINTS
DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DC3
ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D3
ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V1
Package : IPMCS
Report No. : 50 A3K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 118 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T P 12.
10. T P P 10.
8.0 T P P P 8.0
6.0 T P P P P 6.0
5.0 5.0
4.0 T P P P P P 4.0
3.5 3.5
3.0 T P P P P P P 3.0
2.5 2.5
2.0 T P P P P P P P 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A3K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 119 of 431


Id. Type
(Inch) (Inch)
Pipe Group
Flange Group
GR.F304
STK/MAX1000AARH
GR.F304
B16.48 GR.F304
B16.48 GR.F304
Fitting Group
GR.F304
GR.WP304-WX
ELB90 ELBOW.90 03.000 14.000 M MSS-SP43 ASTM A 403 CR BW, 1.5D WAPG74Z10
304
GR.F304
GR.WP304-WX
ELB45 ELBOW.45 03.000 14.000 M MSS-SP43 ASTM A 403 CR BW, 1.5D WBPG74Z10
304
GR.F304
GR.WP304-WX
TEQ T.EQUAL 03.000 14.000 M MSS-SP43 ASTM A 403 CR BW WEPG74ZZ0
304
GR.F304
GR.WP304-WX
TRED T.RED 03.000 14.000 M, M MSS-SP43 ASTM A 403 CR BW WRPG74ZZ0
304
Package : IPMCS
Report No. : 50 A3K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 120 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304-WX
REDC REDUC.CONC 03.000 14.000 M, M MSS-SP43 ASTM A 403 CR BW WUPG74ZZ0
304
GR.WP304-WX
REDE REDUC.ECC 03.000 14.000 M, M MSS-SP43 ASTM A 403 CR BW WVPG74ZZ0
304
GR.F304
GR.F304
GR.F304
GR.WP304-WX
CAP CAP 03.000 14.000 M MSS-SP43 ASTM A 403 CR BW WFPG74ZZ0
304
GR.F304
GR.F304
GR.F304
GR.F304
GR.WP304-WX
STB STUB.END 03.000 14.000 M MSS-SP43-A ASTM A 403 CR BW125AARH WSTG741Z0
304
Valves Group
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GR CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51351
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
304 NO.- 52351
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
Package : IPMCS
Report No. : 50 A3K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 121 of 431


Id. Type
(Inch) (Inch)
Valves Group
304 NO.- 53351
GR CF8,TRIM-SS WAF/125AAR, SHT
304 NO.- 56351
Bolt Group
NUT:A563 GR.B
Gasket Group
ANSI B16.5
Trap/Strainer Group
S304 150,FF/125AARH
T:SS304
PSR STRNR.PERM 02.000 14.000 M EIL'STD B:A403CR304;INT: BW, T-TYPE SP17044Z0
SS304
Package : IPMCS
Report No. : 50 A3K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 122 of 431

PIPE CLASS : A3Y

RATING : 150
BASE MATERIAL : RUBBER LINED CS

TEMP 0 38 80
PRESS 10.55 10.55 10.55
SERVICE
D.M. WATER , POLISHED WATER
CATEGORY 'D'.
NOTES
22 REFER 'STANDARD SPECIFICATION FOR RUBBER-LINED PIPING' (EIL'STD 6-44-0061) FOR DETAILS.
66 S.O. FLANGES SHALL BE USED WITH PIPE SPOOLS.
67 ALL FITTINGS SHALL HAVE ENDS CONNECTED TO WN FLANGES.
68 MAIN HEADER SIZE SHALL NOT BE LESS THAN 1.5".
70 NATURAL RUBBER (SOFT) LINING OF SHORE HARDNESS 65-70 A SHALL BE CARRIED OUT AS PER IS:4682 PART-I.
THICHNESS OF THE LINING SHALL BE 3MM(MIN.).
72 REFER EIL'STD 6-44-0061 FOR RESTRICTIONS ON PRESS.-TEMP. RATINGS FOR BUTTERFLY AND DIAPHRAGM VALVES
SPECIAL NOTES

MAINTENANCE ALL FLANGED
JOINTS
PIPE JOINTS ALL FLANGED, S.O. TYPE
DRAINS ALL AS PER P&ID OR 1" WITH DIAPHRAGM VALVE. REFER EIL'STD 6-
44-0061
VENTS ALL AS PER P&ID OR 1" WITH DIAPHRAGM VALVE. REFER EIL'STD 6-
44-0061
TEMP. CONN. 1.5" FLANGED. INSTALL AS PER EIL'STD 6-44-0061
PRESS. CONN. 1" FLANGED WITH DIAPHRAGM VALVE TO SPEC. INSTALL AS PER
EIL'STD 6-44-0061
Package : IPMCS
Report No. : 50 A3Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 123 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T T 10.
8.0 T T T 8.0
6.0 T T T T 6.0
5.0 5.0
4.0 T T T T P 4.0
3.5 3.5
3.0 T T T P P P 3.0
2.5 2.5
2.0 T T T T P P P 2.0
1.5 T T T I I I I I 1.5
1.25 1.25
1.0 T T T I I I I I I 1.0
0.75 0.75
0.5 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A3Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 124 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 01.000 01.500 XS B-36.10 API 5L GR.B PE, SEAMLESS PI2F677Z0
PSL1(RUB. LINED)
PIP PIPE 02.000 06.000 STD B-36.10 API 5L GR.B PE, SEAMLESS PI2F677Z0
PSL1(RUB. LINED)
PIP PIPE 08.000 12.000 S20 B-36.10 API 5L GR.B PE, E.R.W PI2F674Z0
PSL1(RUB. LINED)
Flange Group
FLG FLNG.WN 01.000 12.000 M B-16.5 ASTM A 150, FWC082EZ0 67
105(RUB.LINED) STK/MAX1000AARH
FLG FLNG.SO 01.000 12.000 B-16.5 ASTM A 150, FNC082EZ0 66
FLB FLNG.BLIND 01.000 12.000 B-16.5 ASTM A 150, FBC082EZ0
FEF FLNG.FIG.8 01.000 08.000 ASME- ASTM A 150, FGK082EZ0
B16.48 105(RUB.LINED) STK/MAX1000AARH
FEF SPCR&BLND 10.000 12.000 ASME- ASTM A 150, FCK082EZ0
Fitting Group
ELB90 ELBOW.90 02.000 06.000 M B-16.9 ASTM A 234 BW, 1.5D WAG744Z10 67
GR.WPB(RUB.LINE
D)
ELB90 ELBOW.90 08.000 12.000 M B-16.9 ASTM A 234 WPB- BW, 1.5D WAGK34Z10 67
W(RUB.LINED)
ELB45 ELBOW.45 02.000 06.000 M B-16.9 ASTM A 234 BW, 1.5D WBG744Z10 67
GR.WPB(RUB.LINE
D)
ELB45 ELBOW.45 08.000 12.000 M B-16.9 ASTM A 234 WPB- BW, 1.5D WBGK34Z10 67
W(RUB.LINED)
BND PIPE.BEND 01.000 01.500 M EIL'STD API 5L GR.B BW, 3D WCKK443Z0 67
PSL1(RUB. LINED)
TEQ T.EQUAL 01.000 06.000 M B-16.9 ASTM A 234 BW WEG744ZZ0 67
GR.WPB(RUB.LINE
D)
TEQ T.EQUAL 08.000 12.000 M B-16.9 ASTM A 234 WPB- BW WEGK34ZZ0 67
W(RUB.LINED)
TRED T.RED 01.000 06.000 M, M B-16.9 ASTM A 234 BW WRG744ZZ0 67
GR.WPB(RUB.LINE
D)
TRED T.RED 08.000 12.000 M, M B-16.9 ASTM A 234 WPB- BW WRGK34ZZ0 67
W(RUB.LINED)
REDC REDUC.CONC 01.000 06.000 M, M B-16.9 ASTM A 234 BW WUG744ZZ0 67
GR.WPB(RUB.LINE
D)
REDC REDUC.CONC 08.000 12.000 M, M B-16.9 ASTM A 234 WPB- BW WUGK34ZZ0 67
W(RUB.LINED)
Package : IPMCS
Report No. : 50 A3Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 125 of 431


Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 01.000 06.000 M, M B-16.9 ASTM A 234 BW WVG744ZZ0 67
GR.WPB(RUB.LINE
D)
REDE REDUC.ECC 08.000 12.000 M, M B-16.9 ASTM A 234 WPB- BW WVGK34ZZ0 67
W(RUB.LINED)
Valves Group
304 NO.- 51347
304 NO.- 51351
304 NO.- 52347
304 NO.- 52351
304 NO.- 53347
LINED,TRIM-SS SHT NO.- 53389
304
304 NO.- 53351
GR CF8,TRIM-SS WAF/125AAR, SHT
304 NO.- 56351
LINED,TRIM-SS SHT NO.- 57389
304
Bolt Group
NUT:A563 GR.B
Gasket Group
GAS GASKET 01.000 12.000 B-16.21- BUTYL RUBBER FULLFACE, 150, 2 MM GKB0422Z0
ANSI B16.5
Package : IPMCS
Report No. : 50 A3Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 126 of 431

PIPE CLASS : A4A

RATING : 150
SPECIAL REQUIREMENT : LOW TEMPERATURE SERVICE

TEMP -45 38 93 149 204
PRESS 18.63 18.63 17.57 16.17 14.06
SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABLE, NON LETHAL - BELOW -29 DEG C AND UPTO -45 DEG C.
HYDROCARBONS,PROPYLENE, XYLENE, METHANOL, NH3, GAS FLARE, ETC.
NOTES
ASTM A 370.
SPECIAL NOTES

JOINTS
ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD. 7-44-0351, D4
ON LINES >= 2.0" AS PER P&ID. OR 0.75". REFER EIL STD 7-44-0351, V4
PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-354
Package : IPMCS
Report No. : 50 A4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 127 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P P 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 128 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 S160 B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5
PIP PIPE 01.000 01.500 XS B-36.10 ASTM A 333 GR.6 PE, SEAMLESS PI24677Z5
PIP PIPE 02.000 02.000 XS B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5
PIP PIPE 03.000 14.000 STD B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5
GR.CC60 CL.32
GR.CC60 CL.32
NIP NIPPLE 00.500 00.750 M B-36.10 ASTM A 333 GR.6 PBE, SEAMLESS PN24676Z5
Flange Group
GR.LF2
GR.LF2
GR.LF2
GR.LF2
B16.48 GR.LF2
B16.48 GR.LF2
FEF SPCR&BLND 26.000 36.000 EIL'STD ASTM A 516 150, FF/125AARH FCE8921Z5
GR.70(NORMALIS
ED)
Fitting Group
GR.LF2
GR.LF2
ELB90 ELBOW.90 02.000 14.000 M B-16.9 ASTM A 420 BW, 1.5D WAGB44Z15
GR.WPL6
GR.WPL6-W
GR.LF2
GR.LF2
ELB45 ELBOW.45 02.000 14.000 M B-16.9 ASTM A 420 BW, 1.5D WBGB44Z15
GR.WPL6
Package : IPMCS
Report No. : 50 A4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 129 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPL6-W
GR.LF2
GR.LF2
TEQ T.EQUAL 02.000 14.000 M B-16.9 ASTM A 420 BW WEGB44ZZ5
GR.WPL6
GR.WPL6-W
GR.LF2
GR.LF2
TRED T.RED 02.000 14.000 M, M B-16.9 ASTM A 420 BW WRGB44ZZ5
GR.WPL6
GR.WPL6-W
REDC REDUC.CONC 02.000 14.000 M, M B-16.9 ASTM A 420 BW WUGB44ZZ5
GR.WPL6
GR.WPL6-W
REDE REDUC.ECC 02.000 14.000 M, M B-16.9 ASTM A 420 BW WVGB44ZZ5
GR.WPL6
GR.WPL6-W
GR.LF2
GR.LF2
CAP CAP 02.000 36.000 M B-16.9 ASTM A 420 BW WFGB44ZZ5
GR.WPL6
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
Package : IPMCS
Report No. : 50 A4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 130 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.LF2
Valves Group
GR.LF2,TRIM- 16.11, SHT NO.- 51003
STELLITED,STEM-
SS 304
GR.LCB,TRIM- RF/125AARH, SHT
SS304
GR.LF2,TRIM- 16.11, SHT NO.- 52003
STELLITED,STEM-
SS304
SS304
GR.LF2,TRIM- 16.11, SHT NO.- 53003
STELLITED
GR.LCB / ASTM RF/125AARH, SHT
A350 NO.- 54303
GR.LF2,TRIM-
BODY SEAT-
RPTFE
/A WAF/125AARH, SHT
SS 304
GR.LCB,TRIM-SS RF/125AARH, SHT
304 NO.- 56317
Bolt Group
BOS BOLT.STUD 00.500 36.000 B-18.2 BOLT:A320 GR.L7, BS42007Z5
NUT:A194 GR.4
Gasket Group
ANSI SS316+CAF+ I
B16.47B RING
Package : IPMCS
Report No. : 50 A4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 131 of 431


Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A350GR.LF2;INT: SW, Y- TYPE SP345D505
SS304
PSR STRNR.PERM 02.000 14.000 M EIL'STD B:A420GR.WPL6;IN BW, T-TYPE SP16544Z5
T:SS304
PSR STRNR.PERM 16.000 24.000 M EIL'STD B:A420GR.WPL6W; BW, T-TYPE SP16644Z5
INT:SS304
Package : IPMCS
Report No. : 50 A4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 132 of 431

Location : New Delhi Pipe Class : A4F Sheet 1 of 5
PIPE CLASS : A4F

RATING : 150
BASE MATERIAL : 5 Cr

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE SERVICES - FLAMMABLE & NON LETHAL.
CRUDE OIL, RCO, LVGO, VBTAR, VACUUM RESIDUE, FUEL OIL, DIESEL, ETC.
NOTES
85 ALL WELDED FITTINGS SHALL BE NORMALIZED AND TEMPERED.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 133 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T P R R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 134 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR5CR CL.42
Flange Group
B16.48
B16.48
Fitting Group
GR.WP5
GR.WP5-W
GR.WP5
GR.WP5-W

GR.WP5
Package : IPMCS
Report No. : 50 A4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 135 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP5-W

GR.WP5
GR.WP5-W
GR.WP5
GR.WP5-W
GR.WP5
GR.WP5-W

GR.WP5
Valves Group
GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
Package : IPMCS
Report No. : 50 A4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 136 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.C5,TRIM- RF/125AARH, SHT
13% CR.STEEL
GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GR.C5 (NORM. & RF/125AARH, SHT
STELLITED,STEM-
13% CR.STEEL
GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
Package : IPMCS
Report No. : 50 A4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 137 of 431

Location : New Delhi Pipe Class : A4G Sheet 1 of 5
PIPE CLASS : A4G

RATING : 150

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE SERVICES - FLAMMABLE & NON LETHAL.
HYDROCARBONS, HEATER EFFLUENT SERVICE
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 138 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T P R R R R 12.
10. T P P P R R R 10.
8.0 T P P P P R R R 8.0
6.0 T P P P P R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 139 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR9CR CL.42
Flange Group
B16.48
B16.48
Fitting Group
GR.WP9
GR.WP9-W
GR.WP9
GR.WP9-W

GR.WP9
Package : IPMCS
Report No. : 50 A4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 140 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP9-W

GR.WP9
GR.WP9-W
GR.WP9
GR.WP9-W
GR.WP9
GR.WP9-W

GR.WP9
Valves Group
GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL
Package : IPMCS
Report No. : 50 A4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 141 of 431


Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
13% CR.STEEL
GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
Package : IPMCS
Report No. : 50 A4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 142 of 431

PIPE CLASS : A4Y

RATING : 150
BASE MATERIAL : RUBBER LINED CS

TEMP 0 38 50
PRESS 10.55 10.55 10.55
SERVICE
DILUTE HYDROCHLORIC ACID (33% BY WEIGHT)
NOTES
22 REFER 'STANDARD SPECIFICATION FOR RUBBER-LINED PIPING' (EIL'STD 6-44-0061) FOR DETAILS.
66 S.O. FLANGES SHALL BE USED WITH PIPE SPOOLS.
67 ALL FITTINGS SHALL HAVE ENDS CONNECTED TO WN FLANGES.
68 MAIN HEADER SIZE SHALL NOT BE LESS THAN 1.5".
71 NATURAL RUBBER (SEMI-HARD) LINING OF SHORE HARDNESS 60-70 D SHALL BE CARRIED OUT AS PER IS:4682
PART-I. THICHNESS OF THE LINING SHALL BE 3MM(MIN.).
72 REFER EIL'STD 6-44-0061 FOR RESTRICTIONS ON PRESS.-TEMP. RATINGS FOR BUTTERFLY AND DIAPHRAGM VALVES
SPECIAL NOTES

MAINTENANCE ALL FLANGED
JOINTS
PIPE JOINTS ALL FLANGED, S.O. TYPE
DRAINS ALL AS PER P&ID OR 1" WITH DIAPHRAGM VALVE. REFER EIL'STD 6-
44-0061
VENTS ALL AS PER P&ID OR 1" WITH DIAPHRAGM VALVE. REFER EIL'STD 6-
44-0061
TEMP. CONN. 1.5" FLANGED. INSTALL AS PER EIL'STD 6-44-0061
PRESS. CONN. 1" FLANGED WITH DIAPHRAGM VALVE TO SPEC. INSTALL AS PER
EIL'STD 6-44-0061
Package : IPMCS
Report No. : 50 A4Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 143 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T T 10.
8.0 T T T 8.0
6.0 T T T T 6.0
5.0 5.0
4.0 T T T T P 4.0
3.5 3.5
3.0 T T T P P P 3.0
2.5 2.5
2.0 T T T T P P P 2.0
1.5 T T T I I I I I 1.5
1.25 1.25
1.0 T T T I I I I I I 1.0
0.75 0.75
0.5 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A4Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 144 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 01.000 01.500 XS B-36.10 API 5L GR.B PE, SEAMLESS PI2F677Z0
PSL1(RUB. LINED)
PIP PIPE 02.000 06.000 STD B-36.10 API 5L GR.B PE, SEAMLESS PI2F677Z0
PSL1(RUB. LINED)
PIP PIPE 08.000 12.000 S20 B-36.10 API 5L GR.B PE, E.R.W PI2F674Z0
PSL1(RUB. LINED)
Flange Group
FLG FLNG.WN 01.000 12.000 M B-16.5 ASTM A 150, FWC082EZ0 67
FLG FLNG.SO 01.000 12.000 B-16.5 ASTM A 150, FNC082EZ0 66
FLB FLNG.BLIND 01.000 12.000 B-16.5 ASTM A 150, FBC082EZ0
FEF FLNG.FIG.8 01.000 08.000 ASME- ASTM A 150, FGK082EZ0
FEF SPCR&BLND 10.000 12.000 ASME- ASTM A 150, FCK082EZ0
Fitting Group
ELB90 ELBOW.90 02.000 06.000 M B-16.9 ASTM A 234 BW, 1.5D WAG744Z10 67
GR.WPB(RUB.LINE
D)
ELB90 ELBOW.90 08.000 12.000 M B-16.9 ASTM A 234 WPB- BW, 1.5D WAGK34Z10 67
W(RUB.LINED)
ELB45 ELBOW.45 02.000 06.000 M B-16.9 ASTM A 234 BW, 1.5D WBG744Z10 67
GR.WPB(RUB.LINE
D)
ELB45 ELBOW.45 08.000 12.000 M B-16.9 ASTM A 234 WPB- BW, 1.5D WBGK34Z10 67
W(RUB.LINED)
BND PIPE.BEND 01.000 01.500 M EIL'STD API 5L GR.B BW, 3D WCKK443Z0 67
PSL1(RUB. LINED)
TEQ T.EQUAL 01.000 06.000 M B-16.9 ASTM A 234 BW WEG744ZZ0 67
GR.WPB(RUB.LINE
D)
TEQ T.EQUAL 08.000 12.000 M B-16.9 ASTM A 234 WPB- BW WEGK34ZZ0 67
W(RUB.LINED)
TRED T.RED 01.000 06.000 M, M B-16.9 ASTM A 234 BW WRG744ZZ0 67
GR.WPB(RUB.LINE
D)
TRED T.RED 08.000 12.000 M, M B-16.9 ASTM A 234 WPB- BW WRGK34ZZ0 67
W(RUB.LINED)
REDC REDUC.CONC 01.000 06.000 M, M B-16.9 ASTM A 234 BW WUG744ZZ0 67
GR.WPB(RUB.LINE
D)
REDC REDUC.CONC 08.000 12.000 M, M B-16.9 ASTM A 234 WPB- BW WUGK34ZZ0 67
W(RUB.LINED)
Package : IPMCS
Report No. : 50 A4Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 145 of 431


Id. Type
(Inch) (Inch)
Fitting Group
REDE REDUC.ECC 01.000 06.000 M, M B-16.9 ASTM A 234 BW WVG744ZZ0 67
GR.WPB(RUB.LINE
D)
REDE REDUC.ECC 08.000 12.000 M, M B-16.9 ASTM A 234 WPB- BW WVGK34ZZ0 67
W(RUB.LINED)
Valves Group
GR.CN7M
GR.CN7M
Bolt Group
NUT:A563 GR.B
Gasket Group
ANSI B16.5
Package : IPMCS
Report No. : 50 A4Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 146 of 431

PIPE CLASS : A4Z

RATING : 150

TEMP -20 0 23 38 50
PRESS 10.55 10.55 10.55 8.4 4.6
SERVICE
HYDROCHLORIC ACID (UPTO 36%)
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A4Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 147 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T P 6.0
5.0 5.0
4.0 T P P 4.0
3.5 3.5
3.0 T P P P 3.0
2.5 2.5
2.0 T F F F F 2.0
1.5 T T F F F F 1.5
1.25 1.25
1.0 T T F F F F F 1.0
0.75 T T T F F F F F 0.75
0.5 T T T T F F F F F 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A4Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 148 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.PE 3406 CL.C
GR.PE 3406 CL.C
Flange Group
STK/MAX1000AARH
GR.60/HDPE
Fitting Group
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
Valves Group
CHV VLV.CHECK 00.500 08.000 MNF'STD BODY- FLGD, 150, B-16.5, 53388ZZZ0
PVDF,TRIM-PVDF RF/125AARH, SHT
NO.- 53388
BLV VLV.BALL 00.500 06.000 BS-5351 BODY- FLGD, 150, B-16.5, 54388ZZZ0
PVDF,TRIM-PVDF RF/125AARH, SHT
NO.- 54388
Bolt Group
GR.B(GALV),
NUT:A563
GR.B(GALV)
Gasket Group
GAS GASKET 00.500 08.000 EIL' STD PTFE JACKETED RING, 150, 3 MM GKE4352Z0
ASBESTOS
Package : IPMCS
Report No. : 50 A4Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 149 of 431

PIPE CLASS : A5A

RATING : 150
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMP -29 38 93 149 204 260
PRESS 20.03 20.03 18.28 16.17 14.06 11.95
SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS (NOTE 62)
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.
NOTES
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
62 ANY MEDIUM CONTAINING HYDROGEN GAS WITH A PARTIAL PRESSURE OF 100 PSI & ABOVE SHALL BE
CONSIDERED AS HYDROGEN SERVICE.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 150 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 151 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 A5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 152 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Valves Group
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 51304
Package : IPMCS
Report No. : 50 A5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 153 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 52304
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
13% CR.STEEL NO.- 53304
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5 SS316+CAF+ I
RING
Trap/Strainer Group
S304 150,FF/125AARH

T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 A5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 154 of 431

PIPE CLASS : A5Y

RATING : 150

TEMP 0 38 50 70
PRESS 10.55 10.55 10.55 10.55
SERVICE
SEA WATER - UNITS AND OFFSITES
NOTES
10 USE 4-PIECE 90 DEG. MITRE FOR 8" & 10", 5-PIECE 90 DEG. MITRE FOR SIZES FROM 12" TO 54" AND 6-PIECE 90 DEG.
MITRE FOR SIZES 56" TO 80".(45 DEG. MITRE SHALL REQUIRE ONE PIECE LESS.)
23 REFER 'STANDARD SPECIFICATION FOR CEMENT LINED PIPING (6-44-0074)' FOR DETAILS.
31 USE BUTTERFLY VALVES INSTEAD OF GATE VALVES FROM 10" ONWARDS IN WATER SERVICE AND UPTO 70 DEG C.
DESIGN PRESSURE FOR BUTTERFLY VALVES IS LIMITED UPTO 10 BAR.
38 CORROSION ALLOWANCE SHALL BE 3.00 MM FOR SIZES UPTO 2" AND NIL FOR SIZES 3" & ABOVE.
64 AWWA C207 CL.D FLANGES SHALL BE OF HUB TYPE.
77 FOR SIZES > 24", SPACER & BLIND SHALL BE DESIGNED BY THE MANUFACTURER AS PER ASME B31.3.
78 FOR SIZES ABOVE 30", TEMPERATURE AND PRESSURE RATINGS SHALL BE 70 DEG.C & 6.6 KG/CM2G RESPECTIVELY.
79 BLIND FLANGES AND SPACER & BLINDS SPECIFIED TO MANUFACTURER'S STANDARD SHALL BE DESIGNED FOR 70
DEG.C AND 6.6 KG/CM2G TO SUIT 150#, FF, 125AARH, AWWA C207 CL.D FLANGES.
80 ALL PIPING COMPONENTS EXCEPT VALVES AND STRAINERS FOR SIZES 3" & ABOVE SHALL BE CEMENT LINED AT
SITE.
81 VALVES AND Y-TYPE STRAINERS FOR SIZES 3" & ABOVE SHALL BE INTERNALLY FRE-LINED EXCEPT THE TRIMS.
82 ALL BLIND FLANGES, FIG.8 FLANGES AND SPACER & BLINDS SHALL BE FRE-LINED FOR THE WETTED PORTIONS.
84 FOR TEMPORARY STRAINERS,REFER EIL'STD 7-44-0300
Package : IPMCS
Report No. : 50 A5Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 155 of 431

SPECIAL NOTES

MAINTAINENCE ALL FLANGED
JOINTS
PIPE JOINTS 0.5" TO 1.5" SW COUPLING
2" TO 2.5" BUTT WELDED
3" & ABOVE FLANGED
2.0" TO 2.5" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4
ON LINES >= 3.0" AS PER P&ID. REFER EIL STD. 6-44-0074 & 7-44-0351, D4
2.0" TO 2.5" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, V4
ON LINES >= 3.0" AS PER P&ID. REFER EIL STD. 6-44-0074 & 7-44-0351, V4
TEMP.CONN 1.5" FLANGED, REFER EIL STD 7-44-0353 AND EIL STD. 6-44-0074
PRESS.CONN 0.75" FLANGED WITH VALVE TO SPEC. REFER EIL STD 7-44-0354 AND
EIL STD. 6-44-0074
Package : IPMCS
Report No. : 50 A5Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 156 of 431

72.
70.
68.
66.
64.
62.
60. R
58. R R
56. R R R
54. R R R R
52. R R R R R
50. R R R R R R
48. T R R R R R R
46. T R R R R R R R
44. T R R R R R R R R
42. T R R R R R R R R R
40. T R R R R R R R R R R
38. T R R R R R R R R R R R
36. T R R R R R R R R R R R R
34. T R R R R R R R R R R R R R
32. T R R R R R R R R R R R R R R
30. T R R R R R R R R R R R R R R R
28. T R R R R R R R R R R R R R R R R
26. T R R R R R R R R R R R R R R R R R
24. T R R R R R R R R R R R R R R R R R R
22.
20. T R R R R R R R R R R R R R R R R R R R
18. T P R R R R R R R R R R R R R R R R R R R
16. T R P R R R R R R R R R R R R R R R R R R R
14. T P R P R R R R R R R R R R R R R R R R R R R
12. T P P R P R R R R R R R R R R R R R R R R R R R
10. T R P P R P R R R R R R R R R R R R R R R R R R R
8.0 T P R P P R P R R R R R R R R R R R R R R R R R R R
6.0 T P P R P P R P R R R R R R R R R R R R R R R R R R R
5.0
4.0 T P P P P P P P P R R R R R R R R R R R R R R R R R R R
3.5
3.0 T P P P P P P P P P R R R R R R R R R R R R R R R R R R R
2.5
2.0 T X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
1.5 T T X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
1.25
1.0 T T H X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
0.75 T T T H X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
0.5 T T T T H X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A5Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 157 of 431

72.
70.
68.
66.
64.
62.
60.
58.
56.
54.
52.
50.
48.
46.
44.
42.
40.
38.
36.
34.
32.
30.
28.
26.
24.
22.
20.
18.
16.
14.
12.
10.
8.0
6.0
5.0
4.0
3.5
3.0
2.5
2.0
1.5
1.25
1.0
0.75
0.5
Package : IPMCS
Report No. : 50 A5Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 158 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 08.000 12.000 6.0 IS-3589 IS-3589 GR.330 PE, WELDED PI7D979Z0
Flange Group
FLG FLNG.SW 00.500 01.500 M B-16.5 ASTM A 105 150, FF/125AARH FSC0121Z0
FLG FLNG.SO 26.000 60.000 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLB FLNG.BLIND 00.500 24.000 B-16.5 ASTM A 105 150, FF/125AARH FBC0121Z0
FLB FLNG.BLIND 26.000 48.000 AWWA-C207 ASTM A 105 150, FF/125AARH FB40121Z0
CL.D
FLB FLNG.BLIND 50.000 60.000 MNF'STD ASTM A 285 GR.C 150, FF/125AARH FBG5321Z0
B16.48
B16.48
FEF SPCR&BLND 26.000 60.000 MNF'STD ASTM A 285 GR.C 150, FF/125AARH FCG5321Z0
Fitting Group
Package : IPMCS
Report No. : 50 A5Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 159 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
GR.WPB
GR.WPB
GR.WPB
MIT90 MITRE.90 08.000 60.000 M EIL'STD IS-3589 GR.330 BW, 1.5D WDKF141Z0
MIT45 MITRE.45 08.000 60.000 M EIL'STD IS-3589 GR.330 BW, 1.5D WGKF141Z0

GR.WPB
GR.WPB
GR.WPB-W

GR.WPB
STD GR.WPB
GR.WPB-W
GR.WPB
STD GR.WPB
REDC REDUC.CONC 08.000 60.000 M, M EIL'STD IS-3589 GR.330 BW WUKF14ZZ0

GR.WPB
STD GR.WPB
REDE REDUC.ECC 08.000 60.000 M, M EIL'STD IS-3589 GR.330 BW WVKF14ZZ0
Package : IPMCS
Report No. : 50 A5Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 160 of 431


Id. Type
(Inch) (Inch)
Fitting Group
SWGC SWAGE.CONC 00.500 02.500 M, M BS-3799 ASTM A 105 TBE WNH02EZZ0
SWGE SWAGE.ECC 00.500 02.500 M, M BS-3799 ASTM A 105 TBE WPH02EZZ0

GR.WPB
GR.WPB
GR.WPB
Valves Group
BRONZE,TRIM- IS
320 ALLOY HT2
BRONZE NO.- 51384
GLV VLV.GLOBE 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 52080ZZZ0
BRONZE,TRIM- IS
320 ALLOY HT2
BRONZE NO.- 52384
CHV VLV.CHECK 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR.2 SCRF, CL.2, 3000, B- 53080ZZZ0
BRONZE,TRIM- IS
320 ALLOY HT2
Package : IPMCS
Report No. : 50 A5Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 161 of 431


Id. Type
(Inch) (Inch)
Valves Group
BRONZE NO.- 53384
CHV VLV.CHECK 26.000 48.000 API-594 BODY-ASTM A 216 FLGD, 150, 53385ZZZ0
TRIM-BRONZE FF/125AARH, SHT
NO.- 53385
BFV VLV.BTRFLY 03.000 24.000 API-609/BS- BODY-ASTM A 105 FLGD, 150, B-16.5, 56384ZZZ0
BRONZE
BFV VLV.BTRFLY 26.000 48.000 BS-5155 BODY-ASTM A 216 FLGD, 150, 56385ZZZ0
BRONZE FF/125AARH, SHT
NO.- 56385
Bolt Group
GR.B7(GALV),
NUT:A194
2H(GALV)
GR.B(GALV),
NUT:A563
GR.B(GALV)
Gasket Group
ANSI B16.5
GAS GASKET 26.000 60.000 AWWA-C207 IS-2712-GR.A/1 FULLFACE, 150, 2 MM GK20622Z0
CL.D
Trap/Strainer Group
TSR STRNR.TEMP 03.000 24.000 EIL'STD B:A285GR.C(GALV CONETYPE, ST18931Z0
);INT:BRONZE 150,FF/125AARH
PSR STRNR.PERM 03.000 24.000 MNF'STD B:A216GR.WCB(G FLGD, Y-TYPE, SP3905510
ALV);INT:BRONZE 150,FF/125AARH
Package : IPMCS
Report No. : 50 A5Y
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 162 of 431

PIPE CLASS : A5Z

RATING : 150

TEMP -20 0 23 38 50
PRESS 10.55 10.55 10.55 8.4 4.6
SERVICE
HYDROFLUORIC ACID (UPTO 50%)
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A5Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 163 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T P 6.0
5.0 5.0
4.0 T P P 4.0
3.5 3.5
3.0 T P P P 3.0
2.5 2.5
2.0 T F F F F 2.0
1.5 T T F F F F 1.5
1.25 1.25
1.0 T T F F F F F 1.0
0.75 T T T F F F F F 0.75
0.5 T T T T F F F F F 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A5Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 164 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.PE 3406 CL.C
GR.PE 3406 CL.C
Flange Group
STK/MAX1000AARH
GR.60/HDPE
Fitting Group
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
GR.P34 CL.C
Valves Group
BLV VLV.BALL 00.500 06.000 BS-5351 BODY- FLGD, 150, B-16.5, 54383ZZZ0
POLYPROPYLENE, RF/125AARH, SHT
TRIM- NO.- 54383
POLYPROPYLENE
Bolt Group
GR.B(GALV),
NUT:A563
GR.B(GALV)
Gasket Group
GAS GASKET 00.500 08.000 EIL' STD PTFE JACKETED RING, 150, 3 MM GKE4352Z0
ASBESTOS
Package : IPMCS
Report No. : 50 A5Z
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 165 of 431

PIPE CLASS : A6A

RATING : 150

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NONNACE CORROSIVE PROCESS SERVICES - FLAMMABLE / NON FLAMMABLE & NON LETHAL - HYDROCARBONS,
CORROSIVE SOUR WATER, SOUR GAS
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 166 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T P R R R R R R 8.0
6.0 T R P R R R R R R 6.0
5.0 5.0
4.0 T R R P R R R R R R 4.0
3.5 3.5
3.0 T R R R P R R R R R R 3.0
2.5 2.5
2.0 T R R R P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 167 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 01.500 01.500 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0 32
GR.B60 CL.12
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
Package : IPMCS
Report No. : 50 A6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 168 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 A6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 169 of 431


Id. Type
(Inch) (Inch)
Fitting Group
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51301
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52301
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53301
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
S304 150,FF/125AARH
Package : IPMCS
Report No. : 50 A6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 170 of 431


Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A105;INT:SS304 SW, Y- TYPE SP303D500

T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 A6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 171 of 431

PIPE CLASS : A6K

RATING : 150

TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.19 9.84 8.78 7.73
SERVICE
CORROSIVE PROCESS SERVICE - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL - FLARE GAS,
ACID GAS WITH CONDENSATE, REFLUX, CORROSIVE WATER, RICH AMINE, ETC.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 172 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 173 of 431


Id. Type
(Inch) (Inch)
Pipe Group
TP304L
TP304L
TP304L
TP304L
TP304L CL.1
PIP PIPE 16.000 16.000 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0 32
TP304L CL.1
PIP PIPE 18.000 18.000 6.35 B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
TP304L CL.1
TP304L CL.1
TP304L
TP304L
Flange Group
GR.F304L
STK/MAX1000AARH
GR.F304L
B16.48 GR.F304L
B16.48 GR.F304L
Fitting Group
GR.F304L
GR.WP304L-S
GR.WP304L-WX
GR.F304L
GR.WP304L-S
GR.WP304L-WX
Package : IPMCS
Report No. : 50 A6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 174 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.F304L
GR.WP304L-S
GR.WP304L-WX
GR.F304L
GR.WP304L-S
GR.WP304L-WX
GR.WP304L-S
GR.WP304L-WX
GR.WP304L-S
GR.WP304L-WX
GR.F304L
GR.F304L
GR.WP304L-S
GR.F304L
GR.F304L
GR.F304L
GR.F304L
GR.WP304L-S
GR.WP304L-WX
Valves Group
GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS304L
304L NO.- 51350
Package : IPMCS
Report No. : 50 A6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 175 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS304L
304L NO.- 52350
GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
304L NO.- 53350
Bolt Group
NUT:A194 GR.2H
Gasket Group
Package : IPMCS
Report No. : 50 A6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 176 of 431

PIPE CLASS : A7A

RATING : 150

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
NON CORROSIVE PROCESS - VACUUM
NOTES
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A7A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 177 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T P P R 16.
14. T P P P R 14.
12. T P P P P R 12.
10. T P P P P P R 10.
8.0 T P P P P P P R 8.0
6.0 T P P P P P P P R 6.0
5.0 5.0
4.0 T P P P P P P P P R 4.0
3.5 3.5
3.0 T P P P P P P P P P R 3.0
2.5 2.5
2.0 T P P P P P P P P P P R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A7A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 178 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 A7A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 179 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Valves Group
105,TRIM- 16.11, SHT NO.- 51007
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 51307
Package : IPMCS
Report No. : 50 A7A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 180 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 52007
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 52307
105,TRIM- 16.11, SHT NO.- 53007
STELLITED
13% CR.STEEL NO.- 53307
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5 SS316+GRAFIL+ I
RING
Package : IPMCS
Report No. : 50 A7A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 181 of 431

PIPE CLASS : A8A

RATING : 150

TEMP 0 38 65
PRESS 20.03 20.03 19.17
SERVICE
SULPHURIC ACID (80-98% CONC.) - TOXIC BUT NON LETHAL.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A8A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 182 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T P 4.0
3.5 3.5
3.0 T P P 3.0
2.5 2.5
2.0 T P P P 2.0
1.5 T T H H H 1.5
1.25 1.25
1.0 T T H H H H 1.0
0.75 T T T H H H H 0.75
0.5 T T T T H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A8A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 183 of 431


Id. Type
(Inch) (Inch)
Pipe Group
Flange Group
B16.48
Fitting Group
GR.WPB
GR.WPB

GR.WPB

GR.WPB
Package : IPMCS
Report No. : 50 A8A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 184 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
GR.WPB

GR.WPB
Valves Group
105,TRIM- 16.11, SHT NO.- 51006
STELLITED,STEM-
SS 316
316 NO.- 51306
105,TRIM- 16.11, SHT NO.- 52006
STELLITED,STEM-
SS316
316 NO.- 52306
105,TRIM- 16.11, SHT NO.- 53006
STELLITED
316 NO.- 53306
Package : IPMCS
Report No. : 50 A8A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 185 of 431


Id. Type
(Inch) (Inch)
Valves Group
/A RF/125AARH, SHT
BODY SEAT-PTFE
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
GAS GASKET 00.500 06.000 B-16.21- IS-2712-GR.A/1 RING, 150, 2 MM GKB0652Z0
ANSI B16.5
Trap/Strainer Group

T:SS316
Package : IPMCS
Report No. : 50 A8A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 186 of 431

PIPE CLASS : A9A

RATING : 150

TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE / NON FLAMMABLE & NON LETHAL -
HVGO,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO STRESS RELIEF ZONE)
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 A9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 187 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. T R R 26.
24. T R R R 24.
22. 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T P R R R R R R 14.
12. T P P R R R R R R 12.
10. T P P P R R R R R R 10.
8.0 T P P P P R R R R R R 8.0
6.0 T P P P P P R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R 4.0
3.5 3.5
2.5 2.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 A9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 188 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
GR.B60 CL.12
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
Package : IPMCS
Report No. : 50 A9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 189 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 A9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 190 of 431


Id. Type
(Inch) (Inch)
Fitting Group
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51301
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52301
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53301
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI SS316+CAF+ I
B16.47B RING
Trap/Strainer Group
S304 150,FF/125AARH

T:SS304
Package : IPMCS
Report No. : 50 A9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 191 of 431


Id. Type
(Inch) (Inch)
Trap/Strainer Group
NT:SS304
Package : IPMCS
Report No. : 50 A9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 192 of 431

Location : New Delhi Pipe Class : B13A Sheet 1 of 5
PIPE CLASS : B13A

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82
SERVICE
HIGH CORROSIVE HYDROCARBON - LIQ/VAP/GAS, NON LETHAL.
HEAVY CYCLE OIL, CLARIFIED OIL, MIXED GAS OIL, ETC.
NOTES
SPECIAL NOTES

JOINTS
ON LINES >= 2.0" AS PER P&ID or 0.75". REFER EIL STD. 7-44-0351, D4
ON LINES >= 2.0" AS PER P&ID or 0.75". REFER EIL STD 7-44-0351, V4
Package : IPMCS
Report No. : 50 B13A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 193 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 194 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 16.000 24.000 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 3
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 195 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51401
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52401
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53401
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 196 of 431


Id. Type
(Inch) (Inch)
Valves Group
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group

T:SS304
NT:SS304
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 197 of 431

PIPE CLASS : B16A

RATING : 300
SPECIAL REQUIREMENT : NACE SERVICE

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82
SERVICE
NACE CORROSIVE, FLAMMABLE AND NONLETHAL SOUR SERVICES
- SOUR WATER, SOUR GAS, ETC
NOTES
35 ALL GIRTH WELD JOINTS SHALL BE 100% RADIOGRAPHED & ALL TYPES OF WELDS INCLUDING GIRTH WELDS SHALL
BE WET FLOURESCENT MP TESTED.
41 NACE REQUIREMENT OF MR0175 SHALL BE MET.
SPECIAL NOTES

JOINTS
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-440351, V4
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 198 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T P P P P R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 199 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 200 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 201 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51011
SS316L,STEM-SS
316L
316L NO.- 51411
105,TRIM-SS 16.11, SHT NO.- 52011
316L,STEM-SS316L
316L NO.- 52411
105,TRIM-SS 316L 16.11, SHT NO.- 53011
316L NO.- 53411
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
Trap/Strainer Group
S316L 300,FF/125AARH
PSR STRNR.PERM 00.500 01.500 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D512

T:SS316L
NT:SS316L
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 202 of 431

PIPE CLASS : B19A

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82
SERVICE
NONNACE & STRESS RELIEVED MILD CORROSIVE SOUR SERVICES & AMINE
NOTES
75 BALL VALVES SHALL NOT BE USED IN CAUSTIC SERVICE.
SPECIAL NOTES

JOINTS
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 203 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 204 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.22
GR.B60 CL.22
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 205 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 206 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
304 NO.- 51413
105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
304 NO.- 52413
105,TRIM- 16.11, SHT NO.- 53013
STELLITED
304 NO.- 53413
BLV VLV.BALL 00.500 16.000 BS-5351 BODY-ASTM A 105 FLGD, 300, B-16.5, 51013ZZZ0 75
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group

T:SS304
NT:SS304
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 207 of 431

PIPE CLASS : B1A

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82
SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABLE, NON LETHAL - HYDROCARBONS, AROMATICS,
AMMONIA, SWEET GAS, FLUSHING OIL AND OTHER UTILITIES -MP CONDENSATE, INSTRUMENT AIR, PLANT AIR,
NITROGEN, AMMONIA GAS ETC. ABOVE CLASS 'A1A'.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 208 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 209 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
PIP PIPE 20.000 20.000 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0 32
GR.B60 CL.12
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
Package : IPMCS
Report No. : 50 B1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 210 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 B1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 211 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51401
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52401
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53401
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
TRP TRAP.STEAM 00.500 01.500 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655B0
S304 300,FF/125AARH

T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 B1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 212 of 431

Location : New Delhi Pipe Class : B1B Sheet 1 of 5
PIPE CLASS : B1B

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 48.86 48.86 47.8 46.05 44.99 43.59 42.53 41.48 40.07 37.26 35.85 34.09
SERVICE
NON CORROSIVE HYDROCARBONS ABOVE 400 DEG C AND UP TO 454 DEG C - FLAMMABLE & NON LETHAL
IF 'B1D' IS ALSO REQUIRED IN THE SAME PROJECT, THEN THIS CLASS MAY BE MERGED WITH 'B1D'.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 213 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 214 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 16.000 18.000 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C213Z0
GR.CM65 CL.12
PIP PIPE 20.000 20.000 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C213Z0 32
GR.CM65 CL.12
PIP PIPE 24.000 24.000 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2C213Z0
GR.CM65 CL.12
Flange Group
FLG FLNG.SW 00.500 01.500 M B-16.5 ASTM A 182 GR.F1 300, RF/125AARH FSC3647Z0
B16.48
B16.48
Fitting Group
GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W
Package : IPMCS
Report No. : 50 B1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 215 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WP1
GR.WP1-W

GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W

GR.WP1
Package : IPMCS
Report No. : 50 B1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 216 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F1,TRIM- 16.11, SHT NO.- 51026
STELLITED,STEM-
13%CR STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F1,TRIM- 16.11, SHT NO.- 52026
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F1,TRIM- 16.11, SHT NO.- 53026
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A204GR.B;INT:S CONETYPE, ST12139Z0
S304 300,FF/125AARH
S304
:SS304
NT:SS304
Package : IPMCS
Report No. : 50 B1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 217 of 431

Location : New Delhi Pipe Class : B1D Sheet 1 of 5
PIPE CLASS : B1D

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 50.62 48.86 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 22.49
538
15.11
SERVICE
NON CORROSIVE HYDROCARBONS ABOVE 454 DEG C
HOWEVER THIS CLASS MAY START FROM 400 DEG C IF 'B1B' IS MERGED WITH IT.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 218 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R P R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 219 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.P11
GR.P11
GR.P11
GR.P11
GR.P11
PIP PIPE 16.000 18.000 XS B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z0
GR.1.25CR CL.42
PIP PIPE 20.000 24.000 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z0
GR.1.25CR CL.42
GR.P11
GR.P11
Flange Group
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
B16.48 GR.F11 CL.2
B16.48 GR.F11 CL.2
Fitting Group
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
Package : IPMCS
Report No. : 50 B1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 220 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
Package : IPMCS
Report No. : 50 B1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 221 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F11 CL.2 16.11, SHT NO.- 51030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F11 CL.2 16.11, SHT NO.- 52030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR STEEL
GR.F11 CL.2 16.11, SHT NO.- 53030
(NORM. &
TEMP.),TRIM-
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
INT:SS304
CL.1; INT:SS304
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 B1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 222 of 431

Location : New Delhi Pipe Class : B1E Sheet 1 of 5
PIPE CLASS : B1E

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
18.28
SERVICE
NON CORROSIVE HIGH TEMPERATURE PROCESS LIQUID, VAPOUR & GAS.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B1E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 223 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B1E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 224 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.P22
GR.P22
GR.P22
GR.P22
GR.P22
PIP PIPE 16.000 18.000 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C513Z0
GR2.25CR CL.42
GR2.25CR CL.42
GR.P22
GR.P22
Flange Group
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
B16.48 GR.F22 CL.3
B16.48 GR.F22 CL.3
Fitting Group
GR.F22 CL.3
GR.F22 CL.3
GR.WP22 CL.1
GR.WP22-W CL.1
GR.F22 CL.3
GR.F22 CL.3
GR.WP22 CL.1
GR.WP22-W CL.1
Package : IPMCS
Report No. : 50 B1E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 225 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.F22 CL.3
GR.F22 CL.3
GR.WP22 CL.1
GR.WP22-W CL.1
GR.F22 CL.3
GR.F22 CL.3
GR.WP22 CL.1
GR.WP22-W CL.1
GR.WP22 CL.1
GR.WP22-W CL.1
GR.WP22 CL.1
GR.WP22-W CL.1
GR.F22 CL.3
GR.F22 CL.3
GR.WP22 CL.1
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
Package : IPMCS
Report No. : 50 B1E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 226 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F22 CL.3,TRIM- 16.11, SHT NO.- 51033
STELLITED,STEM-
13%CR STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F22 CL.3,TRIM- 16.11, SHT NO.- 52033
STELLITED,STEM-
13% CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F22 CL.3,TRIM- 16.11, SHT NO.- 53033
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
INT:SS304
PSR STRNR.PERM 02.000 14.000 M EIL'STD B:A234GR.WP22CL BW, T-TYPE SP18544Z0
.1;INT:SS304
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 B1E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 227 of 431

Location : New Delhi Pipe Class : B1K Sheet 1 of 5
PIPE CLASS : B1K

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 50.5 50.5 42.18 37.96 34.8 32.69 30.58 30.23 29.88 29.17 28.47 27.77
SERVICE
PURE PROCESS LIQUID, VAPOUR AND GAS OR MILD CORROSIVE HYDROCARBON - FLAMMABLE/ NON FLAMMABLE &
NON LETHAL HYDROCARBONS, CHEMICAL ETC.
NOTES
48 FOR INSULATED FLANGED JOINTS BEYOND 427 DEG.C. IN THIS CLASS, USE A453 GR.660 CL.A
51 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 50.62 KG/CM2G TO
50.50 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 228 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 229 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 06.000 06.000 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0 51
PIP PIPE 08.000 08.000 6.35 B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
PIP PIPE 10.000 10.000 6.35 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
CL.1
CL.1
CL.1
PIP PIPE 20.000 24.000 CALC B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
Flange Group
GR.F304
GR.F304
GR.F304
B16.48 GR.F304
B16.48 GR.F304
Fitting Group
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
Package : IPMCS
Report No. : 50 B1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 230 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.F304
GR.F304
GR.WP304-S
GR.F304
GR.F304
GR.F304
GR.F304
Valves Group
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
304 NO.- 51445
Package : IPMCS
Report No. : 50 B1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 231 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
304 NO.- 52445
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
304 NO.- 53445
182 GR.F304,TRIM- NO.- 54445
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 00.500 24.000 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
RING
Trap/Strainer Group
S304 300,FF/125AARH
T:SS304
S;INT:SS304
WX;INT:SS304
Package : IPMCS
Report No. : 50 B1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 232 of 431

Location : New Delhi Pipe Class : B1M Sheet 1 of 5
PIPE CLASS : B1M

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.5 50.5 43.59 39.37 36.2 33.74 31.63 31.28 30.23 29.88 29.52
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE, TOXIC BUT NON LETHAL
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 233 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 234 of 431


Id. Type
(Inch) (Inch)
Pipe Group
CL.1
CL.1
CL.1
CL.1
CL.1
Flange Group
GR.F316
GR.F316
GR.F316
B16.48 GR.F316
B16.48 GR.F316
Fitting Group
GR.F316
GR.WP316-S
GR.WP316-WX
GR.F316
Package : IPMCS
Report No. : 50 B1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 235 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP316-S
GR.WP316-WX
GR.F316
GR.WP316-S
GR.WP316-WX
GR.F316
GR.WP316-S
GR.WP316-WX
GR.WP316-S
GR.WP316-WX
GR.WP316-S
GR.WP316-WX
GR.F316
GR.F316
GR.WP316-S
GR.F316
GR.F316
GR.F316
GR.F316
Valves Group
GR.F316,TRIM- 16.11, SHT NO.- 51061
STELLITED,STEM-
SS316
316 NO.- 51461
Package : IPMCS
Report No. : 50 B1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 236 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F316,TRIM- 16.11, SHT NO.- 52061
STELLITED,STEM-
SS316
316 NO.- 52461
GR.F316,TRIM- 16.11, SHT NO.- 53061
STELLITED
316 NO.- 53461
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
S316 300,FF/125AARH
T:SS316
S;INT:SS316
WX;INT:SS316
Package : IPMCS
Report No. : 50 B1M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 237 of 431

Location : New Delhi Pipe Class : B1N Sheet 1 of 5
PIPE CLASS : B1N

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 42.1 42.1 35.5 31.99 29.17 26.71 25.31 24.6 24.25 23.55 23.2 22.49
SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE/NON FLAMMABLE & NON LETHAL.
NOTES
MATERIALS.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 238 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 239 of 431


Id. Type
(Inch) (Inch)
Pipe Group
TP316L
TP316L
TP316L
TP316L
PIP PIPE 06.000 06.000 10S B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0 52
TP316L
PIP PIPE 08.000 08.000 6.35 B-36.19 ASTM A 312 BE, SEAMLESS PI34017Z0
TP316L
TP316L CL.1
TP316L CL.1
TP316L CL.1
TP316L CL.1
PIP PIPE 20.000 24.000 CALC B-36.19 ASTM A 358 BE, E.FS.W PI36713Z0
TP316L CL.1
TP316L
TP316L
Flange Group
GR.F316L
GR.F316L
GR.F316L
B16.48 GR.F316L
B16.48 GR.F316L
Fitting Group
GR.F316L
GR.WP316L-S
GR.WP316L-WX
GR.F316L
Package : IPMCS
Report No. : 50 B1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 240 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP316L-S
GR.WP316L-WX
GR.F316L
GR.WP316L-S
GR.WP316L-WX
GR.F316L
GR.WP316L-S
GR.WP316L-WX
GR.WP316L-S
GR.WP316L-WX
GR.WP316L-S
GR.WP316L-WX
GR.F316L
GR.F316L
GR.WP316L-S
GR.F316L
GR.F316L
GR.F316L
GR.F316L
Valves Group
GR.F316L,TRIM- 16.11, SHT NO.- 51066
STELLITED,STEM-
SS316L
316L NO.- 51466
Package : IPMCS
Report No. : 50 B1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 241 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F316L,TRIM- 16.11, SHT NO.- 52066
STELLITED,STEM-
SS316L
316L NO.- 52466
GR.F316L,TRIM- 16.11, SHT NO.- 53066
STELLITED
316L NO.- 53466
A 182 NO.- 54466
GR.F316L,TRIM-
SEAT-RPTFE
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5 SS316L+GRAFIL+ I
RING
Trap/Strainer Group
NT:SS316L
S;I:SS316L
WX;I:SS316L
Package : IPMCS
Report No. : 50 B1N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 242 of 431

PIPE CLASS : B2A

RATING : 300
SPECIAL REQUIREMENT : IBR SERVICE

TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82
SERVICE
STEAM, BOILER FEED WATER & CONDENSATE - ALL IBR
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 243 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 244 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
PIP PIPE 20.000 20.000 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1 32
GR.B60 CL.12
PIP PIPE 24.000 24.000 CALC B-36.10 ASTM A 672 BE, SEAMLESS PI2A817Z1
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
Package : IPMCS
Report No. : 50 B2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 245 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 B2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 246 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
13% CR STEEL NO.- 51402
105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
13% CR STEEL NO.- 52402
105,TRIM- 16.11, SHT NO.- 53002
STELLITED
13% CR STEEL NO.- 53402
13% CR.STEEL
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
TRP TRAP.STEAM 00.500 01.500 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655B1
S304 300,FF/125AARH
PSR STRNR.PERM 02.000 24.000 MNF'STD B:A216GR.WCB;IN FLGD, Y-TYPE, SP38055B1

Package : IPMCS
Report No. : 50 B2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 247 of 431

PIPE CLASS : B2K

RATING : 300

TEMP -196 38 93 120
PRESS 50.5 50.5 42.18 40.16
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES & HYDROCARBONS BELOW MINUS 45 DEG C
- FLAMMABLE, TOXIC/ NON TOXIC BUT NON LETHAL
NOTES
ASTM A 370.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 248 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 249 of 431


Id. Type
(Inch) (Inch)
Pipe Group
CL.1
CL.1
CL.1
CL.1
CL.1
Flange Group
GR.F304
GR.F304
GR.F304
B16.48 GR.F304
B16.48 GR.F304
Fitting Group
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
Package : IPMCS
Report No. : 50 B2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 250 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.F304
GR.F304
GR.WP304-S
GR.F304
GR.F304
GR.F304
GR.F304
Valves Group
GR.F304,TRIM- 16.11, SHT NO.- 51046
STELLITED,STEM-
SS304
SS304
Package : IPMCS
Report No. : 50 B2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 251 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F304,TRIM- 16.11, SHT NO.- 52046
STELLITED,STEM-
SS304
SS304
GR.F304,TRIM- 16.11, SHT NO.- 53046
STELLITED
304 NO.- 53446
182 GR.F304,TRIM- NO.- 54446
SEAT-PCTFE
BFV VLV.BTRFLY 03.000 24.000 BS-5155 BODY-ASTM A 351 FLGD, 300, B-16.5, 56446ZZZ4
316 NO.- 56446
Bolt Group
GR.B8CL.2,
NUT:A194 GR.8
Gasket Group
Trap/Strainer Group
S304 300,FF/125AARH
T:SS304
S;INT:SS304
WX;INT:SS304
Package : IPMCS
Report No. : 50 B2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 252 of 431

PIPE CLASS : B32A

RATING : 300

TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82
SERVICE
NONIBR STEAM TRACING BEYOND STEAM SUPPLY MANIFOLD ISOLATION VALVES, TRACER CONDENSATE
NOTES
91 FOR A WORKING PRESSURE ABOVE 21KG/CM2G THERMODYNAMIC TRAP SHALL BE USED.
SPECIAL NOTES

JOINTS
2.0" BUTTWELDED
ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4
VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350,VF3
TEMP.CONN. 1.5" FLANGED. REFER EIL STD 7-44-0353
PRESS.CONN. 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 253 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 T 3.0
2.5 2.5
2.0 T P 2.0
1.5 T T H 1.5
1.25 1.25
1.0 T T H H 1.0
0.75 T T T H H 0.75
0.5 T T T T H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 254 of 431


Id. Type
(Inch) (Inch)
Pipe Group
Flange Group
B16.48
Fitting Group
GR.WPB
GR.WPB

GR.WPB

GR.WPB
GR.WPB
GR.WPB

GR.WPB
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 255 of 431


Id. Type
(Inch) (Inch)
Fitting Group
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51401
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53401
13% CR.STEEL
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
TRP TRAP.STEAM 00.500 01.500 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR30657B0 91
Package : IPMCS
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 256 of 431

Location : New Delhi Pipe Class : B3F Sheet 1 of 5
PIPE CLASS : B3F

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.37 50.27 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 26.01 19.33
538
14.06
SERVICE
HIGH CORROSIVE PROCESSES - FLAMMABLE BUT NON LETHAL
- CLARIFIED OIL, RAW OIL, FRACTIONATOR BOTTOM, REACTOR CHARGE, HOT CATALYST
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B3F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 257 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R P R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B3F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 258 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 01.500 XXS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0
PIP PIPE 02.000 03.000 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0
PIP PIPE 10.000 10.000 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
PIP PIPE 12.000 12.000 S60 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
GR5CR CL.42
Flange Group
B16.48
B16.48
Fitting Group
GR.WP5
GR.WP5-W
GR.WP5
GR.WP5-W

GR.WP5
Package : IPMCS
Report No. : 50 B3F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 259 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP5-W

GR.WP5
GR.WP5-W
GR.WP5
GR.WP5-W
GR.WP5
GR.WP5-W

GR.WP5
Valves Group
GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
STELLITED, STEM-
13% CR.STEEL
GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
STELLITED, STEM-
13% CR.STEEL
Package : IPMCS
Report No. : 50 B3F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 260 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Package : IPMCS
Report No. : 50 B3F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 261 of 431

PIPE CLASS : B3M

RATING : 300
BASE MATERIAL : SS321

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 50.62 50.62 45.34 41.83 38.66 36.2 34.09 33.74 32.69 32.34 31.63 31.28 30.93 27.06
538
24.95
SERVICE
CORROSIVE LIQUID, VAPOUR AND GAS - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL
NOTES
49 ITEMS SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT SHALL BE
CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND HOLDING
TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
MATERIALS.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B3M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 262 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B3M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 263 of 431


Id. Type
(Inch) (Inch)
Pipe Group
CL.1
CL.1
CL.1
CL.1
Flange Group
GR.F321
GR.F321
GR.F321
B16.48 GR.F321
B16.48 GR.F321
Fitting Group
GR.F321
GR.WP321-S
GR.WP321-WX
GR.F321
GR.WP321-S
GR.WP321-WX
GR.F321
Package : IPMCS
Report No. : 50 B3M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 264 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP321-S
GR.WP321-WX
GR.F321
GR.WP321-S
GR.WP321-WX
GR.WP321-S
GR.WP321-WX
GR.WP321-S
GR.WP321-WX
GR.F321
GR.F321
GR.WP321-S
GR.F321
GR.F321
GR.F321
GR.F321
Valves Group
GR.F321,TRIM- 16.11, SHT NO.- 51063
STELLITED,STEM-
SS321
GR.CF8C,TRIM- RF/125AARH, SHT
SS321
GR.F321,TRIM- 16.11, SHT NO.- 52063
STELLITED,STEM-
SS321
Package : IPMCS
Report No. : 50 B3M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 265 of 431


Id. Type
(Inch) (Inch)
Valves Group
SS321
GR.F321,TRIM- 16.11, SHT NO.- 53063
STELLITED
Bolt Group
GR.660CL.A,
NUT:A453
GR.660CL.A
Gasket Group
ANSI B16.5 SS321+GRAFIL+I
RING
Package : IPMCS
Report No. : 50 B3M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 266 of 431

PIPE CLASS : B4A

RATING : 150

TEMP -45 38 93 120 149 204
PRESS 48.86 48.86 46.05 45.54 44.99 43.59
SERVICE
NON CORROSIVE PROCESS, FLAMMABLE / NON FLAMMABLE, NON LETHAL( BELOW -29 DEG C AND UPTO -45 DEG C)
HYDROCARBONS, XYLENE,PROPYLENE,LPG, METHANOL, NH3, GAS FLARE, ETC.
NOTES
ASTM A 370.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 267 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 268 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.CC60 CL.32
GR.CC60 CL.32
GR.CC60 CL.32
Flange Group
GR.LF2
GR.LF2
GR.LF2
B16.48 GR.LF2
B16.48 GR.LF2
Fitting Group
GR.LF2
GR.LF2
GR.WPL6
GR.WPL6-W
GR.LF2
GR.LF2
GR.WPL6
GR.WPL6-W
Package : IPMCS
Report No. : 50 B4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 269 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.LF2
GR.LF2
GR.WPL6
GR.WPL6-W
GR.LF2
GR.LF2
GR.WPL6
GR.WPL6-W
GR.WPL6
GR.WPL6-W
GR.WPL6
GR.WPL6-W
GR.LF2
GR.LF2
GR.WPL6
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
Package : IPMCS
Report No. : 50 B4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 270 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.LF2,TRIM- 16.11, SHT NO.- 51003
STELLITED,STEM-
SS 304
SS304
GR.LF2,TRIM- 16.11, SHT NO.- 52003
STELLITED,STEM-
SS304
SS304
GR.LF2,TRIM- 16.11, SHT NO.- 53003
STELLITED
GR.LCB / ASTM RF/125AARH, SHT
A350 NO.- 54403
GR.LF2,TRIM-
BODY SEAT-
RPTFE
Bolt Group
NUT:A194 GR.4
Gasket Group
Trap/Strainer Group
SS304
T:SS304
INT:SS304
Package : IPMCS
Report No. : 50 B4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 271 of 431

PIPE CLASS : B4F

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.37 50.27 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 26.01 19.33
538
14.06
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- CRUDE OIL, RCO, LVGO, HVGO, VB, TAR, VACUUM RESIDUE, TRANSFER LINES, FUEL OIL, DIESEL
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 272 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R P R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 273 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 04.000 08.000 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0 32
GR5CR CL.42
GR5CR CL.42
Flange Group
B16.48
B16.48
Fitting Group
GR.WP5
GR.WP5-W
GR.WP5
Package : IPMCS
Report No. : 50 B4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 274 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP5-W

GR.WP5
GR.WP5-W

GR.WP5
GR.WP5-W
GR.WP5
GR.WP5-W
GR.WP5
GR.WP5-W

GR.WP5
Package : IPMCS
Report No. : 50 B4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 275 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
STELLITED, STEM-
13% CR.STEEL
GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
STELLITED, STEM-
13% CR.STEEL
GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Package : IPMCS
Report No. : 50 B4F
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 276 of 431

Location : New Delhi Pipe Class : B4G Sheet 1 of 5
PIPE CLASS : B4G

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 51.32 49.56 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 26.36
538
17.92
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES - FLAMMABLE & NON LETHAL
- HEATRE EFFLUENT SERVICE, TRANSFER L;INES, LVGO, MVGO, HVGO.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 277 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R P R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 278 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR9CR CL.42
GR9CR CL.42
Flange Group
B16.48
B16.48
Fitting Group
GR.WP9
GR.WP9-W
GR.WP9
GR.WP9-W
Package : IPMCS
Report No. : 50 B4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 279 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WP9
GR.WP9-W

GR.WP9
GR.WP9-W
GR.WP9
GR.WP9-W
GR.WP9
GR.WP9-W

GR.WP9
Package : IPMCS
Report No. : 50 B4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 280 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F9,TRIM- 16.11, SHT NO.- 51039
STELLITED,STEM-
13%CR STEEL
STELLITED, STEM
- 13% CR.
GR.F9,TRIM- 16.11, SHT NO.- 52039
STELLITED,STEM-
13%CR.STEEL
STELLITED, STEM-
13% CR.STEEL
GR.F9,TRIM- 16.11, SHT NO.- 53039
STELLITED
GR.C12,TRIM- RF/125AARH, SHT
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A387GR.9CL.1;IN CONETYPE, ST17639Z0
T:SS316 300,FF/125AARH
S316
:SS316
NT:SS316
Package : IPMCS
Report No. : 50 B4G
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 281 of 431

PIPE CLASS : B4K

RATING : 300
BASE MATERIAL : SS304H

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 50.62 50.62 42.18 37.96 34.8 32.69 30.58 30.23 29.88 29.17 28.47 27.77 27.42 26.71
538 566 593 621 649 677 704
22.49 21.79 17.92 14.06 10.89 8.08 5.97
SERVICE
CORROSIVE PROCESS LIQUID, VAPOUR AND GAS - FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL ABOVE 538 DEG C
- FLUE GAS FROM GENERATOR, REACTOR INLET AND OUTLET ETC.
NOTES
27 ALL SS 304H MATERIAL CAST, FORGED OR BAR SHALL HAVE 'C' CONTENT BETWEEN 0.04 AND 0.06
MATERIALS.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B4K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 282 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W T 2.0
1.5 T T S S S S S S S S S S S 1.5
1.25 1.25
1.0 T T S S S S S S S S S S S S 1.0
0.75 T T T S S S S S S S S S S S S 0.75
0.5 T T T T S S S S S S S S S S S S 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B4K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 283 of 431


Id. Type
(Inch) (Inch)
Pipe Group
TP304H
TP304H
TP304H
TP304H
TP304H
TP304H
TP304H
PIP PIPE 16.000 24.000 CALC B-36.19 ASTM A 312 BE, SEAMLESS PI33617Z0
TP304H
TP304H
TP304H
Flange Group
GR.F304H
GR.F304H
GR.F304H
B16.48 GR.F304H
B16.48 GR.F304H
Fitting Group
GR.F304H
GR.WP304H-S
GR.F304H
GR.WP304H-S
GR.F304H
GR.WP304H-S
GR.F304H
Package : IPMCS
Report No. : 50 B4K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 284 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304H-S
GR.WP304H-S
GR.WP304H-S
GR.F304H
GR.F304H
GR.WP304H-S
GR.F304H
GR.F304H
GR.F304H
GR.F304H
O'let Group
SLT SOCKOLET 00.500 01.500 MSS-SP97 ASTM A 182 SW, 3000 YSS43D2Z0
GR.F304H
GR.F304H
Valves Group
GR.F304H,TRIM- 16.11, SHT NO.- 51048
STELLITED,STEM-
SS304H
SS304H
GR.F304H,TRIM- 16.11, SHT NO.- 52048
STELLITED,STEM-
SS304H
SS304H
GR.F304H,TRIM- 16.11, SHT NO.- 53048
STELLITED
Package : IPMCS
Report No. : 50 B4K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 285 of 431


Id. Type
(Inch) (Inch)
Bolt Group
GR.660CL.A,
NUT:A453
GR.660CL.A
Gasket Group
GAS GASKET 00.500 24.000 B-16.20- SS316H+GRAF+I SPIRAL, 300 GK66574Z0
ANSI B16.5 RNG+SS316 O RNG
Package : IPMCS
Report No. : 50 B4K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 286 of 431

PIPE CLASS : B5A

RATING : 300

TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.45 46.05 44.64 43.5
SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.
NOTES
BE NORMALISED.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 287 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 288 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
Package : IPMCS
Report No. : 50 B5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 289 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Valves Group
Package : IPMCS
Report No. : 50 B5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 290 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 51404
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 52404
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
13% CR.STEEL NO.- 53404
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
Bolt Group
NUT:A194 GR.2H
Gasket Group
RING
Trap/Strainer Group

T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 B5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 291 of 431

PIPE CLASS : B5D

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 50.62 48.86 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 22.49
538
15.11
SERVICE
HYDROGEN, HYDROGEN & HYDROCARBONS ABOVE 230 DEG C - FLAMMABLE TOXIC/NON TOXIC BUT NON LETHAL
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 292 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R P R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 293 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.P11
GR.P11
GR.P11
GR.P11
GR.P11
PIP PIPE 16.000 18.000 XS B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z7
GR.1.25CR CL.42
GR.1.25CR CL.42
GR.P11
GR.P11
Flange Group
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
B16.48 GR.F11 CL.2
B16.48 GR.F11 CL.2
Fitting Group
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
Package : IPMCS
Report No. : 50 B5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 294 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
Package : IPMCS
Report No. : 50 B5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 295 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Package : IPMCS
Report No. : 50 B5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 296 of 431

PIPE CLASS : B5K

RATING : 300
BASE MATERIAL : SS304H

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 50.62 50.62 42.18 37.96 34.8 32.69 30.58 30.23 29.88 29.17 28.47 27.77 27.42 26.71
538 566 593 621 649 677 704
22.49 21.79 17.92 14.06 10.89 8.08 5.97
SERVICE
VERY CORROSIVE AND EROSIVE PROCESSES - ABOVE 500 DEG C. FLAMMABLE, TOXIC BUT NON LETHAL
- HYDROCARBONS, REGENERATED CATALYST ETC.
NOTES
27 ALL SS 304H MATERIAL CAST, FORGED OR BAR SHALL HAVE 'C' CONTENT BETWEEN 0.04 AND 0.06
MATERIALS.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B5K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 297 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T S S S S S S S S S S S 1.5
1.25 1.25
1.0 T T S S S S S S S S S S S S 1.0
0.75 T T T S S S S S S S S S S S S 0.75
0.5 T T T T S S S S S S S S S S S S 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B5K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 298 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 80S B-36.19 ASTM A 312 PE, SEAMLESS PI33677Z0 32
TP304H
TP304H
TP304H
TP304H
TP304H
TP304H
TP304H
NIP NIPPLE 00.500 00.750 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33676Z0 32
TP304H
TP304H
Flange Group
GR.F304H
GR.F304H
GR.F304H
B16.48 GR.F304H
B16.48 GR.F304H
Fitting Group
GR.F304H
GR.WP304H-S
GR.F304H
GR.WP304H-S
GR.F304H
GR.WP304H-S
GR.F304H
GR.WP304H-S
Package : IPMCS
Report No. : 50 B5K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 299 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304H-S
GR.WP304H-S
GR.F304H
GR.F304H
GR.WP304H-S
GR.F304H
GR.F304H
GR.F304H
GR.F304H
O'let Group
SLT SOCKOLET 00.500 01.500 MSS-SP97 ASTM A 182 SW, 3000 YSS43D2Z0
GR.F304H
GR.F304H
Valves Group
GR.F304H,TRIM- 16.11, SHT NO.- 51048
STELLITED,STEM-
SS304H
SS304H
GR.F304H,TRIM- 16.11, SHT NO.- 52048
STELLITED,STEM-
SS304H
SS304H
GR.F304H,TRIM- 16.11, SHT NO.- 53048
STELLITED
Package : IPMCS
Report No. : 50 B5K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 300 of 431


Id. Type
(Inch) (Inch)
Bolt Group
GR.660CL.A,
NUT:A453
GR.660CL.A
Gasket Group
GAS GASKET 00.500 24.000 B-16.20- SS316H+GRAF+I SPIRAL, 300 GK66574Z0
ANSI B16.5 RNG+SS316 O RNG
Package : IPMCS
Report No. : 50 B5K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 301 of 431

PIPE CLASS : B5M

RATING : 300
BASE MATERIAL : SS 316H

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 50.5 50.5 43.59 39.37 36.2 33.74 31.63 31.28 30.23 29.88 29.52 29.52 29.17 27.06
538
24.6
SERVICE
HIGH TEMPERATURE HYDROGEN, HYDROGEN + CORROSIVE HYDROCARBONS.
FLAMMABLE, TOXIC BUT NON LETHAL
NOTES
MATERIALS.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B5M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 302 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B5M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 303 of 431


Id. Type
(Inch) (Inch)
Pipe Group
TP316H
TP316H
TP316H
TP316H
TP316H
TP316H
TP316H
TP316H
TP316H
TP316H
TP316H
TP316H
Flange Group
GR.F316H
GR.F316H
GR.F316H
B16.48 GR.F316H
B16.48 GR.F316H
Fitting Group
GR.F316H
GR.WP316H-S
GR.F316H
GR.WP316H-S
GR.F316H
Package : IPMCS
Report No. : 50 B5M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 304 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP316H-S
GR.F316H
GR.WP316H-S
GR.WP316H-S
GR.WP316H-S
GR.F316H
GR.F316H
GR.WP316H-S
GR.F316H
GR.F316H
GR.F316H
GR.F316H
Valves Group
GR.F316H,TRIM- 16.11, SHT NO.- 51062
STELLITED,STEM-
SS316H
GR CF10M,TRIM- RF/125AARH, SHT
SS316H
GR.F316H,TRIM- 16.11, SHT NO.- 52062
STELLITED,STEM-
SS316H
SS316H
GR.F316H,TRIM- 16.11, SHT NO.- 53062
STELLITED
Package : IPMCS
Report No. : 50 B5M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 305 of 431


Id. Type
(Inch) (Inch)
Bolt Group
GR.660CL.A,
NUT:A453
GR.660CL.A
Gasket Group
ANSI B16.5 SS316H+GRAFIL+I
RING
Package : IPMCS
Report No. : 50 B5M
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 306 of 431

PIPE CLASS : B6A

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82
SERVICE
NONNACE CORROSIVE PROCESS LIQUID, VAPOUR AND GAS-FLAMMABLE/NON FLAMMABLE & NON LETHAL -
HYDROCARBON;, CORROSIVE SERVICE SOUR GAS, SOUR WATER
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 307 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T P P P P R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 308 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 B6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 309 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 B6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 310 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51401
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52401
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53401
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
Package : IPMCS
Report No. : 50 B6A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 311 of 431

PIPE CLASS : B6K

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 42.18 42.18 35.5 31.99 29.17 26.71 25.31 24.6 24.25 23.55 23.2
SERVICE
CORROSIVE PROCESS SERVICE - FLAMMABLE/NON FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL - FLARE GAS,
ACID GAS WITH CONDENSATE, REFLUX, CORROSIVE WATER, RICH AMINE, ETC.
NOTES
SPECIAL NOTES

JOINTS
ON LINES >= 2.0" AS PER P&ID OR 075". REFER EIL STD 7-44-0351, V4
Package : IPMCS
Report No. : 50 B6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 312 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 313 of 431


Id. Type
(Inch) (Inch)
Pipe Group
TP304L
TP304L
TP304L
TP304L
TP304L CL.1
TP304L CL.1
TP304L CL.1
TP304L CL.1
TP304L
TP304L
Flange Group
GR.F304L
GR.F304L
GR.F304L
B16.48 GR.F304L
B16.48 GR.F304L
Fitting Group
GR.F304L
GR.WP304L-S
GR.WP304L-WX
GR.F304L
GR.WP304L-S
GR.WP304L-WX
GR.F304L
Package : IPMCS
Report No. : 50 B6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 314 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304L-S
GR.WP304L-WX
GR.F304L
GR.WP304L-S
GR.WP304L-WX
GR.WP304L-S
GR.WP304L-WX
GR.WP304L-S
GR.WP304L-WX
GR.F304L
GR.F304L
GR.WP304L-S
GR.F304L
GR.F304L
GR.F304L
GR.F304L
Valves Group
GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS304L
SS304L NO.- 51450
GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS304L
SS304L NO.- 52450
Package : IPMCS
Report No. : 50 B6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 315 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
SS304L NO.- 53450
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5 SS316+GRAFIL
Trap/Strainer Group
NT:SS304L
S;INT:SS304L
WX;INT:SS304L
Package : IPMCS
Report No. : 50 B6K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 316 of 431

PIPE CLASS : B6N

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 42.1 42.1 35.5 31.99 29.17 26.71 25.31 24.6 24.25 23.55 23.2
SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR AND GAS (VACUUM SERVICE) - FLAMMABLE, TOXIC/NON
TOXIC BUT NON LETHAL.
UREA SOLUTION, MIXED GAS, ETC.
NOTES
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
46 VALVES TO BE TESTED FOR VACUUM AS PER ASME SEC. V, ART.10 (HOOD METHOD).
SPECIAL NOTES

JOINTS
ON LINES >= 2.0" AS PER P&ID OR 075". REFER EIL STD 7-44-0351, V4
Package : IPMCS
Report No. : 50 B6N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 317 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B6N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 318 of 431


Id. Type
(Inch) (Inch)
Pipe Group
TP316L
TP316L
TP316L
TP316L
TP316L
TP316L
TP316L CL.1
TP316L CL.1
TP316L CL.1
TP316L CL.1
TP316L CL.1
TP316L
TP316L
Flange Group
GR.F316L
GR.F316L
GR.F316L
B16.48 GR.F316L
B16.48 GR.F316L
Fitting Group
GR.F316L
GR.WP316L-S
GR.WP316L-WX
GR.F316L
Package : IPMCS
Report No. : 50 B6N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 319 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP316L-S
GR.WP316L-WX
GR.F316L
GR.WP316L-S
GR.WP316L-WX
GR.F316L
GR.WP316L-S
GR.WP316L-WX
GR.WP316L-S
GR.WP316L-WX
GR.WP316L-S
GR.WP316L-WX
GR.F316L
GR.F316L
GR.WP316L-S
GR.F316L
GR.F316L
GR.F316L
GR.F316L
Valves Group
GR.F316L,TRIM- 16.11, SHT NO.- 51071
STELLITED,STEM-
SS316L
316L NO.- 51471
Package : IPMCS
Report No. : 50 B6N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 320 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F316L,TRIM- 16.11, SHT NO.- 52071
STELLITED,STEM-
SS316L
316L NO.- 52471
GR.F316L,TRIM- 16.11, SHT NO.- 53071
STELLITED
316L NO.- 53471
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
NT:SS316L
S;I:SS316L
WX;I:SS316L
Package : IPMCS
Report No. : 50 B6N
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 321 of 431

PIPE CLASS : B9A

RATING : 300

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82
SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR & GAS, FLAMMABLE/NON FLAMMABLE & NON LETHAL -
HVGO,SLOP, DISTILLATE, RCO, DIESEL, KEROSENE,LVGO, VBTAR, TCTAR, ETC.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 B9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 322 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 B9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 323 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 B9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 324 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 B9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 325 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13% CR.STEEL NO.- 51401
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
13% CR.STEEL NO.- 52401
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
13% CR.STEEL NO.- 53401
/A RF/125AARH, SHT
BODY SEAT-
RPTFE
/A RF/125AARH, SHT
PLUG-HARDENED
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
S304 300,FF/125AARH

T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 B9A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 326 of 431

Location : New Delhi Pipe Class : D1A Sheet 1 of 5
PIPE CLASS : D1A

RATING : 600

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 76.98 75.58 74.87 71.01 58
SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABL AND NON LETHAL - PETROLEUM PRODUCTS: FO. FG,
SWEET GAS, INHIBITOR SOLUTION, NH3, BRINE (MINUS 10 DEG C), CO2, CAUSTIC SODA (20 Be MAX & TEMP 70 DEG C
MAX), PARAXYLENE, BITUMEN.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 327 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 328 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 10.000 14.000 CALC B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
Package : IPMCS
Report No. : 50 D1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 329 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 D1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 330 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
13%CR STEEL
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE BODY-ASTM A 216 B-16.5, SHT NO.- 52501ZZZ0
GR.WCB,TRIM- 52501
STELLITED,STEM-
13%CR.STEEL
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
BLV VLV.BALL 00.500 16.000 BS-5351 BODY-ASTM A FLGD, 600, B-16.5, 54501ZZZ0
105,TRIM-SEAT- RF/125AARH, SHT
RPTFE NO.- 54501
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1683IZ0
S304 600,FF/125AARH

T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 D1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 331 of 431

Location : New Delhi Pipe Class : D1B Sheet 1 of 5
PIPE CLASS : D1B

RATING : 600

TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 97.72 97.72 95.61 91.75 89.99 87.53 85.07 82.61 79.79 74.87 71.36 68.55
SERVICE
NON CORROSIVE HYDROCARBONS ABOVE 400 DEG C AND UP TO 454 DEG C - FLAMMABLE & NON LETHAL
IF 'D1D' IS ALSO REQUIRED IN THE SAME PROJECT, THEN THIS CLASS MAY BE MERGED WITH 'D1D'.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 332 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 333 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 10.000 14.000 CALC B-36.10 ASTM A 335 GR.P1 BE, SEAMLESS PI24817Z0
GR.CM65 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W
Package : IPMCS
Report No. : 50 D1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 334 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WP1
GR.WP1-W

GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W

GR.WP1
Package : IPMCS
Report No. : 50 D1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 335 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F1,TRIM- 16.11, SHT NO.- 51026
STELLITED,STEM-
13%CR STEEL
STELLITED,STEM-
13%CR STEEL
GR.F1,TRIM- 16.11, SHT NO.- 52026
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F1,TRIM- 16.11, SHT NO.- 53026
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A204GR.B;INT:S CONETYPE, ST1213IZ0
S304 600,FF/125AARH
S304
:SS304
NT:SS304
Package : IPMCS
Report No. : 50 D1B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 336 of 431

Location : New Delhi Pipe Class : D1D Sheet 1 of 5
PIPE CLASS : D1D

RATING : 600

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23
SERVICE
NON CORROSIVE HYDROCARBONS ABOVE 454 DEG C
HOWEVER THIS CLASS MAY START FROM 400 DEG C IF 'D1B' IS MERGED WITH IT.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 337 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 338 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.P11
GR.P11
GR.P11
GR.P11
GR.1.25CR CL.42
GR.P11
GR.P11
Flange Group
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
B16.48 GR.F11 CL.2
B16.48 GR.F11 CL.2
Fitting Group
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
Package : IPMCS
Report No. : 50 D1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 339 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
Valves Group
Package : IPMCS
Report No. : 50 D1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 340 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F11 CL.2 16.11, SHT NO.- 51030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
STELLITED,STEM-
13%CR STEEL
GR.F11 CL.2 16.11, SHT NO.- 52030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F11 CL.2 16.11, SHT NO.- 53030
(NORM. &
TEMP.),TRIM-
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743IZ0
INT:SS304
CL.1; INT:SS304
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 D1D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 341 of 431

Location : New Delhi Pipe Class : D1K Sheet 1 of 5
PIPE CLASS : D1K

RATING : 600

TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 101.24 101.24 84.36 75.93 69.95 65.38 61.51 60.46 59.76 58.35 56.59 55.54
SERVICE
PURE PROCESS LIQUID, VAPOUR AND GAS OR MILD CORROSIVE HYDROCARBON
- FLAMMABLE/NON-FLAMMABLE & NON-LETHAL
HYDROCARBONS, CHEMICALS ETC.
NOTES
MATERIALS.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 342 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T R 4.0
3.5 3.5
3.0 T R R 3.0
2.5 2.5
2.0 T R R R 2.0
1.5 T T H H H 1.5
1.25 1.25
1.0 T T H H H H 1.0
0.75 T T T H H H H 0.75
0.5 T T T T H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 343 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 08.000 08.000 CALC B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0
CL.1
Flange Group
GR.F304
GR.F304
GR.F304
B16.48 GR.F304
B16.48 GR.F304
Fitting Group
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
Package : IPMCS
Report No. : 50 D1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 344 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.F304
GR.F304
GR.WP304-S
GR.F304
GR.F304
GR.F304
GR.F304
Valves Group
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
SS304
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
SS304
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
Package : IPMCS
Report No. : 50 D1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 345 of 431


Id. Type
(Inch) (Inch)
Valves Group
182 GR.F304,TRIM- NO.- 54545
SEAT-RPTFE
Bolt Group
NUT:A194 GR.2H
Gasket Group
RING
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A240TP304;INT:S CONETYPE, ST1413EZ0
S304 600,RF/125AARH
T:SS304
S;INT:SS304
WX;INT:SS304
Package : IPMCS
Report No. : 50 D1K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 346 of 431

PIPE CLASS : D2A

RATING : 600

TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 76.98 75.58 74.87 71.01 58
SERVICE
STEAM (IBR), BOILER FEED WATER (IBR)
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 347 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 348 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
Package : IPMCS
Report No. : 50 D2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 349 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 D2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 350 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
13%CR STEEL
105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE BS-1873 BODY-ASTM A 216 B-16.5, SHT NO.- 52502ZZZ1
GR.WCB,TRIM- 52502
STELLITED,STEM-
13%CR.STEEL
105,TRIM- 16.11, SHT NO.- 53002
STELLITED
Bolt Group
NUT:A194 GR.2H
Gasket Group
Trap/Strainer Group
TRP TRAP.STEAM 00.500 01.500 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655E1
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1683IZ1
S304 600,FF/125AARH
PSR STRNR.PERM 02.000 24.000 MNF'STD B:A216GR.WCB;IN FLGD, Y-TYPE, SP38055E1

Package : IPMCS
Report No. : 50 D2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 351 of 431

PIPE CLASS : D2B

RATING : 600

TEMP 0 38 93 149 204 260 316 343 371 399 427 454
PRESS 97.72 97.72 95.61 91.75 89.99 87.53 85.07 82.61 79.79 74.87 71.36 68.55
SERVICE
STEAM (IBR) & BFW (IBR) ABOVE 399 DEG C AND UP TO 454 DEG C.
IF 'D2D' IS ALSO REQUIRED IN THE SAME PROJECT, THEN THIS CLASS MAY BE MERGED WITH 'D2D'.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D2B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 352 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D2B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 353 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 10.000 14.000 CALC B-36.10 ASTM A 335 GR.P1 BE, SEAMLESS PI24817Z1
GR.CM65 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W
Package : IPMCS
Report No. : 50 D2B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 354 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WP1
GR.WP1-W

GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W
GR.WP1
GR.WP1-W

GR.WP1
Package : IPMCS
Report No. : 50 D2B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 355 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F1,TRIM- 16.11, SHT NO.- 51027
STELLITED,STEM-
13%CR STEEL
STELLITED,STEM-
13%CR STEEL
GR.F1,TRIM- 16.11, SHT NO.- 52027
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F1,TRIM- 16.11, SHT NO.- 53027
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
TRP TRAP.STEAM 00.500 01.500 MNF'STD B:A182GR.F1;T:13 FLGD, THRMDNMC, TR31455E1
%CR;S:SS304 600,RF/125AARH
S304
PSR STRNR.PERM 02.000 24.000 MNF'STD B:A217GR.WC1;IN FLGD, Y-TYPE, SP38155E1
Package : IPMCS
Report No. : 50 D2B
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 356 of 431

PIPE CLASS : D2D

RATING : 600

TEMP 0 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23
SERVICE
STEAM (IBR) ABOVE 454 DEG C
HOWEVER THIS CLASS MAY START FROM 399 DEG C IF 'D2B' IS MERGED WITH IT.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D2D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 357 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D2D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 358 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.P11
GR.P11
GR.P11
GR.P11
GR.1.25CR CL.42
GR.P11
GR.P11
Flange Group
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
B16.48 GR.F11 CL.2
B16.48 GR.F11 CL.2
Fitting Group
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
Package : IPMCS
Report No. : 50 D2D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 359 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
Valves Group
Package : IPMCS
Report No. : 50 D2D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 360 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F11 CL.2 16.11, SHT NO.- 51031
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
STELLITED,STEM-
13%CR STEEL
GR.F11 CL.2 16.11, SHT NO.- 52031
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F11 CL.2 16.11, SHT NO.- 53031
(NORM. &
TEMP.),TRIM-
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
TRP TRAP.STEAM 00.500 01.500 MNF'STD B:A182GR.F11C2;T: FLGD, THRMDNMC, TR31155E1
13%CR;S:SS304 600,RF/125AARH
INT:SS304
PSR STRNR.PERM 02.000 24.000 MNF'STD B:A217GR.WC6;IN FLGD, Y-TYPE, SP38255E1
Package : IPMCS
Report No. : 50 D2D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 361 of 431

PIPE CLASS : D2K

RATING : 600

TEMP -196 38 93 120
PRESS 101.24 101.24 84.36 80.32
SERVICE
MILD TO MODERATE CORROSIVE PROCESSES & HYDROCARBONS BELOW MINUS 45 DEG C
- FLAMMABLE, TOXIC/ NON TOXIC BUT NON LETHAL
NOTES
ASTM A 370.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 362 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T R 4.0
3.5 3.5
3.0 T R R 3.0
2.5 2.5
2.0 T R R R 2.0
1.5 T T H H H 1.5
1.25 1.25
1.0 T T H H H H 1.0
0.75 T T T H H H H 0.75
0.5 T T T T H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 363 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 08.000 08.000 CALC B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z4
CL.1
Flange Group
GR.F304
GR.F304
GR.F304
B16.48 GR.F304
B16.48 GR.F304
Fitting Group
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
GR.WP304-S
GR.WP304-WX
GR.F304
Package : IPMCS
Report No. : 50 D2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 364 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.WP304-S
GR.WP304-WX
GR.F304
GR.F304
GR.WP304-S
GR.F304
GR.F304
GR.F304
GR.F304
Valves Group
GR.F304,TRIM- 16.11, SHT NO.- 51046
STELLITED,STEM-
SS304
SS304
GR.F304,TRIM- 16.11, SHT NO.- 52046
STELLITED,STEM-
SS304
SS304
GR.F304,TRIM- 16.11, SHT NO.- 53046
STELLITED
Package : IPMCS
Report No. : 50 D2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 365 of 431


Id. Type
(Inch) (Inch)
Valves Group
182 GR.F304,TRIM- NO.- 54546
SEAT-PCTFE
Bolt Group
GR.B8CL.2,
NUT:A194 GR.8
Gasket Group
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A240TP304;INT:S CONETYPE, ST1413IZ4
S304 600,FF/125AARH
T:SS304
S;INT:SS304
WX;INT:SS304
Package : IPMCS
Report No. : 50 D2K
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 366 of 431

PIPE CLASS : D4A

RATING : 600

TEMP -45 38 93 120 149 204
PRESS 97.72 97.72 92.45 91.1 89.64 86.83
SERVICE
NON CORROSIVE PROCESS,FLAMMABLE / NON FLAMMABLE, NON LETHAL(BELOW -29 DEG C AND UPTO -45 DEG C)
HYDROCARBONS,PROPYLENE, XYLENE, METHANOL, NH3, GAS FLARE, ETC.
NOTES
ASTM A 370.
SPECIAL NOTES

JOINTS
ON LINES >= 2.0" AS PER P&ID. REFER EIL STD 7-44-0351, V4
Package : IPMCS
Report No. : 50 D4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 367 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. T 10.
8.0 T R 8.0
6.0 T R R 6.0
5.0 5.0
4.0 T R R R 4.0
3.5 3.5
3.0 T R R R R 3.0
2.5 2.5
2.0 T R R R R R 2.0
1.5 T T H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H 1.0
0.75 T T T H H H H H H 0.75
0.5 T T T T H H H H H H 0.5
10.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 368 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 04.000 04.000 STD B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5 32
PIP PIPE 12.000 14.000 CALC B-36.10 ASTM A 333 GR.6 BE, SEAMLESS PI24617Z5
GR.CC60 CL.32
Flange Group
GR.LF2
GR.LF2
GR.LF2
B16.48 GR.LF2
B16.48 GR.LF2
Fitting Group
GR.LF2
GR.LF2
GR.WPL6
GR.WPL6-W
GR.LF2
GR.LF2
GR.WPL6
Package : IPMCS
Report No. : 50 D4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 369 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPL6-W
GR.LF2
GR.LF2
GR.WPL6
GR.WPL6-W
GR.LF2
GR.LF2
GR.WPL6
GR.WPL6-W
GR.WPL6
GR.WPL6-W
GR.WPL6
GR.WPL6-W
GR.LF2
GR.LF2
GR.WPL6
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
GR.LF2
Package : IPMCS
Report No. : 50 D4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 370 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.LF2
Valves Group
GR.LF2,TRIM- 16.11, SHT NO.- 51003
STELLITED,STEM-
SS 304
SS304
GR.LF2,TRIM- 16.11, SHT NO.- 52003
STELLITED,STEM-
SS304
SS304
GR.LF2,TRIM- 16.11, SHT NO.- 53003
STELLITED
/A RF/125AARH, SHT
SEAT-RPTFE
Bolt Group
NUT:A194 GR.4
Gasket Group
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A516GR.70(NOR CONETYPE, ST1753EZ5
M);INT:SS304 600,RF/125AARH
SS304
T:SS304
INT:SS304
Package : IPMCS
Report No. : 50 D4A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 371 of 431

PIPE CLASS : D5A

RATING : 600

TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 94.91 92.45 89.29 87
SERVICE
- FLAMMABLE & NON-LETHAL.
NOTES
BE NORMALISED.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 372 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 373 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
Package : IPMCS
Report No. : 50 D5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 374 of 431


Id. Type
(Inch) (Inch)
Fitting Group

GR.WPB
GR.WPB-W

GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W

GR.WPB
Package : IPMCS
Report No. : 50 D5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 375 of 431


Id. Type
(Inch) (Inch)
Valves Group
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
13%CR STEEL
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
13%CR.STEEL
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
Bolt Group
NUT:A194 GR.2H
Gasket Group
RING
Trap/Strainer Group

T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 D5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 376 of 431

PIPE CLASS : D5D

RATING : 600

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23
SERVICE
HYDROGEN, HYDROGEN & HYDROCARBONS ABOVE 230 DEG. C.
- FLAMMABLE/NON-FLAMMABLE BUT NON-LETHAL
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 377 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 378 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.P11
GR.P11
GR.P11
GR.P11
GR.1.25CR CL.42
GR.P11
GR.P11
Flange Group
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
B16.48 GR.F11 CL.2
B16.48 GR.F11 CL.2
Fitting Group
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
Package : IPMCS
Report No. : 50 D5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 379 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.WP11 CL.1
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
GR.F11 CL.2
Valves Group
Package : IPMCS
Report No. : 50 D5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 380 of 431


Id. Type
(Inch) (Inch)
Valves Group
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
STELLITED,STEM-
13%CR STEEL
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743EZ7
NT:SS304 600,RF/125AARH
INT:SS304
CL.1; INT:SS304
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 D5D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 381 of 431

Location : New Delhi Pipe Class : D5E Sheet 1 of 5
PIPE CLASS : D5E

RATING : 600

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 102.29 99.13 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 53.08
538
36.56
SERVICE
HYDROGEN CONTAINING PROCESS LIQUID, VAPOUR & GAS.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 D5E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 382 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 D5E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 383 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.P22
GR.P22
GR.P22
GR.P22
GR2.25CR CL.42
GR.P22
GR.P22
Flange Group
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
B16.48 GR.F22 CL.3
B16.48 GR.F22 CL.3
Fitting Group
GR.F22 CL.3
GR.F22 CL.3
GR.WP22 CL.1
GR.WP22-W CL.1
GR.F22 CL.3
GR.F22 CL.3
GR.WP22 CL.1
GR.WP22-W CL.1
GR.F22 CL.3
GR.F22 CL.3
Package : IPMCS
Report No. : 50 D5E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 384 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP22 CL.1
GR.WP22-W CL.1
GR.F22 CL.3
GR.F22 CL.3
GR.WP22 CL.1
GR.WP22-W CL.1
GR.WP22 CL.1
GR.WP22-W CL.1
GR.WP22 CL.1
GR.WP22-W CL.1
GR.F22 CL.3
GR.F22 CL.3
GR.WP22 CL.1
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
Valves Group
GR.F22 CL.3,TRIM- 16.11, SHT NO.- 51034
STELLITED,STEM-
13%CR STEEL
Package : IPMCS
Report No. : 50 D5E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 385 of 431


Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
13%CR STEEL
GR.F22 CL.3,TRIM- 16.11, SHT NO.- 52034
STELLITED,STEM-
13%CR.STEEL
STELLITED,STEM-
13% CR.STEEL
GR.F22 CL.3,TRIM- 16.11, SHT NO.- 53034
STELLITED
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
RING
Trap/Strainer Group
TSR STRNR.TEMP 01.500 24.000 EIL'STD B:A387GR.22CL.1;I CONETYPE, ST1833EZ7
NT:SS304 600,RF/125AARH
INT:SS304
PSR STRNR.PERM 02.000 14.000 M EIL'STD B:A234GR.WP22CL BW, T-TYPE SP18544Z7
.1;INT:SS304
CL.1;INT:SS304
Package : IPMCS
Report No. : 50 D5E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 386 of 431

Location : New Delhi Pipe Class : E1A Sheet 1 of 4
PIPE CLASS : E1A

RATING : 900

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 156.08 156.08 142.37 138.5 133.58 126.2 115.3 113.19 112.49 106.16 86.83
SERVICE
NON CORROSIVE HYDROCARBONS & PROCESS LIQUID, VAPOUR AND GAS - FLAMMABLE AND NON LETHAL
NOTES
90 INST. CONNECTIONS LIKE ORIFICE TAPS ETC SHALL BE PROVIDED WITH DOUBLE ISOLATION VALVES.
SPECIAL NOTES

JOINTS
DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE,SINGLE VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,SINGLE VLV(AS PER
P&ID OR LINE ISOLATION VLV), BLIND FLG ASMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE,SINGLE VLV(AS PER P&ID OR
PRESS.CONN 0.75" TEE/WELDOLET & NIPPLE WITH DOUBLE VALVES (AS PER P&ID
OR SIMILAR TO LINE ISOLATION VALVES)
Package : IPMCS
Report No. : 50 E1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 387 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
1.0 T T W W W W W W W W W W W W 1.0
0.75 T T T W W W W W W W W W W W W 0.75
0.5 T T T T W W W W W W W W W W W W 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 E1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 388 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
FLG FLNG.WN 00.500 02.500 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z0
FLB FLNG.BLIND 00.500 02.500 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z0
FEF FLNG.FIG.8 00.500 04.000 ASME- ASTM A 105 900, RTJ/63AARH FGK0179Z0
B16.48
FEF SPCR&BLND 06.000 24.000 ASME- ASTM A 105 900, RTJ/63AARH FCK0179Z0
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 E1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 389 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
O'let Group
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A BW, 1500, B-16.25, 51101ZZZ0
105,TRIM- SHT NO.- 51101
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 02.000 08.000 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 51601ZZZ0
16.34 /A NO.- 51601
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 52101ZZZ0
105,TRIM- SHT NO.- 52101
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 02.000 04.000 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 52601ZZZ0
16.34 /A NO.- 52601
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR.STEEL
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A BW, 1500, B-16.25, 53101ZZZ0
105,TRIM- SHT NO.- 53101
STELLITED
CHV VLV.CHECK 02.000 08.000 ANSI-B- BODY-ASTM A 105 BW, 900, B-16.25, SHT 53601ZZZ0
16.34 /A NO.- 53601
216GR.WCB,TRIM-
STELLITED
Bolt Group
NUT:A194 GR.2H
Gasket Group
GAS GASKET 00.500 02.500 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z0
ANSI B16.5
ANSI B16.5
Package : IPMCS
Report No. : 50 E1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 390 of 431

PIPE CLASS : E2A

RATING : 900

TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 156.08 156.08 142.37 138.5 133.58 126.2 115.3 113.19 112.49 106.16 86.83
SERVICE
STEAM AND BOILER FEED WATER (IBR)
NOTES
III A FOR PIPE AND FORM III c FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
SPECIAL NOTES

JOINTS
DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
Package : IPMCS
Report No. : 50 E2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 391 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 E2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 392 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 16.000 24.000 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2B313Z1 3
GR.C60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 E2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 393 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
O'let Group
Valves Group
105,TRIM- SHT NO.- 51102
STELLITED,STEM-
13%CR STEEL
16.34 /A NO.- 51602
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR STEEL
105,TRIM- SHT NO.- 52102
STELLITED,STEM-
13%CR.STEEL
16.34 /A NO.- 52602
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR.STEEL
105,TRIM- SHT NO.- 53102
STELLITED
16.34 /A NO.- 53602
216GR.WCB,TRIM-
STELLITED
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5
ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 00.500 01.500 M MNF'STD B:A105;INT:SS304 BW, Y-TYPE SP30345Z1
Package : IPMCS
Report No. : 50 E2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 394 of 431


Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 02.000 24.000 M MNF'STD B:A216GR.WCB;IN BW, Y-TYPE SP38045Z1
T:SS304
Package : IPMCS
Report No. : 50 E2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 395 of 431

PIPE CLASS : E5A

RATING : 900

TEMP -29 38 93 149 204 230
PRESS 156.08 156.08 142.37 138.5 133.58 130.15
SERVICE
-FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.
NOTES
BE NORMALISED.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 E5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 396 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 E5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 397 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 E5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 398 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
O'let Group
Valves Group
105,TRIM- SHT NO.- 51104
STELLITED,STEM-
13%CR STEEL
16.34 /A NO.- 51604
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR STEEL
105,TRIM- SHT NO.- 52104
STELLITED,STEM-
13%CR.STEEL
16.34 /A NO.- 52604
216GR.WCB,TRIM-
STELLITED,STEM-
13% CR.STEEL
105,TRIM- SHT NO.- 53104
STELLITED
16.34 /A NO.- 53604
216GR.WCB,TRIM-
13% CR.STEEL
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5
ANSI B16.5
Package : IPMCS
Report No. : 50 E5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 399 of 431

Location : New Delhi Pipe Class : E5E Sheet 1 of 4
PIPE CLASS : E5E

RATING : 900

TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 158.19 158.19 158.19 153.62 148.7 140.26 127.6 124.09 119.87 112.14 107.21 102.64 94.91 79.44
538
54.84
SERVICE
HYDROGEN CONTAINING PROCESS LIQUID, VAPOUR & GAS.
NOTES
SPECIAL NOTES

JOINTS
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE, SINGLE VLV(AS PER P&ID OR
Package : IPMCS
Report No. : 50 E5E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 400 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 E5E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 401 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 00.750 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI25217Z7
GR.P22
GR.P22
GR.P22
GR.P22
GR.P22
GR.P22
GR2.25CR CL.42
GR.P22
Flange Group
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
GR.F22 CL.3
B16.48 GR.F22 CL.3
B16.48 GR.F22 CL.3
Fitting Group
GR.WP22 CL.1
GR.WP22-W CL.1
GR.WP22 CL.1
GR.WP22-W CL.1
GR.WP22 CL.1
GR.WP22-W CL.1
GR.WP22 CL.1
GR.WP22-W CL.1
Package : IPMCS
Report No. : 50 E5E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 402 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP22 CL.1
GR.WP22-W CL.1
GR.WP22 CL.1
GR.WP22-W CL.1
GR.WP22 CL.1
O'let Group
GR.F22 CL.3
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 182 BW, 1500, B-16.25, 51134ZZZ7
GR.F22 CL.3,TRIM- SHT NO.- 51134
STELLITED,STEM-
13%CR STEEL
16.34 GR.WC9 (NORM. & NO.- 51634
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52134ZZZ7
STELLITED,STEM-
13%CR.STEEL
16.34 GR.WC9 (NORM. & NO.- 52634
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 53134ZZZ7
STELLITED
16.34 GR.WC9 (NORM. & NO.- 53634
TEMP.),TRIM-
STELLITED
Bolt Group
NUT:A194 GR.2H
Gasket Group
GAS GASKET 00.500 02.500 B-16.20- 5%CR 0.5%Mo OCT-RING, 1500 GK67338Z7
ANSI B16.5
ANSI B16.5
Package : IPMCS
Report No. : 50 E5E
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 403 of 431

Location : New Delhi Pipe Class : F1A Sheet 1 of 4
PIPE CLASS : F1A

RATING : 1500

TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 260.49 260.49 237.28 230.61 222.87 210.57 192.29 188.77 187.37 177.17 144.83
SERVICE
NON CORROSIVE HYDROCARBONS & PROCESS LIQUID / VAPOUR / GAS.
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 F1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 404 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 F1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 405 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 F1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 406 of 431


Id. Type
(Inch) (Inch)
O'let Group
Valves Group
105,TRIM- SHT NO.- 51101
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 02.000 04.000 ANSI-B- BODY-ASTM A 105 BW, 1500, B-16.25, 51701ZZZ0
16.34 /A SHT NO.- 51701
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR STEEL
105,TRIM- SHT NO.- 52101
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 02.000 04.000 ANSI-B- BODY-ASTM A 105 BW, 1500, B-16.25, 52701ZZZ0
16.34 /A SHT NO.- 52701
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR.STEEL
105,TRIM- SHT NO.- 53101
STELLITED
CHV VLV.CHECK 02.000 04.000 ANSI-B- BODY-ASTM A 105 BW, 1500, B-16.25, 53701ZZZ0
16.34 /A SHT NO.- 53701
216GR.WCB,TRIM-
STELLITED
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5
Package : IPMCS
Report No. : 50 F1A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 407 of 431

PIPE CLASS : F2A

RATING : 1500

TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 260.49 260.49 237.28 230.61 222.87 210.57 192.29 188.77 187.37 177.17 144.83
SERVICE
STEAM AND BOILER FEED WATER (IBR)
NOTES
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 F2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 408 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 F2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 409 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.12
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 F2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 410 of 431


Id. Type
(Inch) (Inch)
O'let Group
Valves Group
105,TRIM- SHT NO.- 51102
STELLITED,STEM-
13%CR STEEL
16.34 /A SHT NO.- 51702
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR STEEL
105,TRIM- SHT NO.- 52102
STELLITED,STEM-
13%CR.STEEL
16.34 /A SHT NO.- 52702
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR.STEEL
105,TRIM- SHT NO.- 53102
STELLITED
16.34 /A SHT NO.- 53702
216GR.WCB,TRIM-
STELLITED
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 02.000 24.000 M MNF'STD B:A216GR.WCB;IN BW, Y-TYPE SP38045Z1

T:SS304
Package : IPMCS
Report No. : 50 F2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 411 of 431

Location : New Delhi Pipe Class : F2D Sheet 1 of 4
PIPE CLASS : F2D

RATING : 1500

TEMP 0 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 263.65 263.65 263.65 253.81 243.61 233.77 212.68 206.7 199.67 187.01 178.58 171.2 157.84 112.14
538
75.93
SERVICE
STEAM AND BOILER FEED WATER (IBR) ABOVE 400 DEG C
NOTES
SPECIAL NOTES

JOINTS
DRAINS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE, NIPPLE,VLV(AS PER P&ID OR LINE
ISOLATION VLV), BLD FLG ASSBLY.
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,VLV(AS PER P&ID OR
LINE ISOLATION VLV), BLD FLG ASSEMBLY
VENTS ON LINES <= 1.5" AS PER P&ID OR 0.75".TEE,NIPPLE,VLV(AS PER P&ID OR LINE
ISOLATION VLV), BLIND FLG ASSEMBLY
ON LINES >= 2.0" AS PER P&ID OR 0.75".WELDOLET,NIPPLE,VLV(AS PER P&ID OR
Package : IPMCS
Report No. : 50 F2D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 412 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 F2D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 413 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.P11
PIP PIPE 03.000 03.000 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z1 32
GR.P11
PIP PIPE 04.000 04.000 XXS B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z1
GR.P11
GR.P11
GR2.25CR CL.42
GR.P11
Flange Group
GR.F11 CL.2
GR.F11 CL.2
B16.48 GR.F11 CL.2
B16.48 GR.F11 CL.2
Fitting Group
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
GR.WP11 CL.1
GR.WP11-W CL.1
Package : IPMCS
Report No. : 50 F2D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 414 of 431


Id. Type
(Inch) (Inch)
Fitting Group
GR.WP11 CL.1
O'let Group
GR.F11 CL.2
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A 182 BW, 1500, B-16.25, 51131ZZZ1
GR.F11 CL.2 SHT NO.- 51131
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
16.34 GR.WC6 (NORM. & SHT NO.- 51731
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 52131ZZZ1
GR.F11 CL.2 SHT NO.- 52131
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
16.34 GR.WC6 (NORM. & SHT NO.- 52731
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A 182 BW, 1500, B-16.25, 53131ZZZ1
GR.F11 CL.2 SHT NO.- 53131
(NORM. &
TEMP.),TRIM-
STELLITED
16.34 GR.WC6 (NORM. & SHT NO.- 53731
TEMP.),TRIM-
STELLITED
Bolt Group
GR.B16, NUT:A194
GR.4
Gasket Group
ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 00.500 01.500 M MNF'STD B:A182GR.F11CL.2; BW, Y-TYPE SP31045Z1
INT:SS304
PSR STRNR.PERM 02.000 24.000 M MNF'STD B:A217GR.WC6;IN BW, Y-TYPE SP38245Z1
T:SS304
Package : IPMCS
Report No. : 50 F2D
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 415 of 431

PIPE CLASS : F5A

RATING : 1500

TEMP -29 38 93 149 204 230
PRESS 260.49 260.49 237.28 230.61 222.87 217.16
SERVICE
-FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.
NOTES
BE NORMALISED.
SPECIAL NOTES

JOINTS
Package : IPMCS
Report No. : 50 F5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 416 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T T 20.
18. T T T 18.
16. T T T T 16.
14. T T T T T 14.
12. T T T T T T 12.
10. T T T T T T W 10.
8.0 T T T T T W W W 8.0
6.0 T W W W W W W W W 6.0
5.0 5.0
4.0 T W W W W W W W W W 4.0
3.5 3.5
3.0 T W W W W W W W W W W 3.0
2.5 2.5
2.0 T W W W W W W W W W W W 2.0
1.5 T T W W W W W W W W W W W 1.5
1.25 1.25
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 F5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 417 of 431


Id. Type
(Inch) (Inch)
Pipe Group
GR.B60 CL.22
Flange Group
B16.48
B16.48
Fitting Group
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
GR.WPB-W
GR.WPB
Package : IPMCS
Report No. : 50 F5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 418 of 431


Id. Type
(Inch) (Inch)
O'let Group
Valves Group
105,TRIM- SHT NO.- 51104
STELLITED,STEM-
13%CR STEEL
16.34 /A SHT NO.- 51704
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR STEEL
105,TRIM- SHT NO.- 52104
STELLITED,STEM-
13%CR.STEEL
16.34 /A SHT NO.- 52704
216GR.WCB,TRIM-
STELLITED,STEM-
13%CR.STEEL
105,TRIM- SHT NO.- 53104
STELLITED
16.34 /A SHT NO.- 53704
216GR.WCB,TRIM-
STELLITED
Bolt Group
NUT:A194 GR.2H
Gasket Group
ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 02.000 14.000 M MNF'STD B:A234GR.WPB;IN BW, T-TYPE SP33344Z7

T:SS304
PSR STRNR.PERM 16.000 24.000 M MNF'STD B:A234GR.WPBW;I BW, T-TYPE SP33644Z7
NT:SS304
Package : IPMCS
Report No. : 50 F5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 419 of 431

Location : New Delhi Pipe Class : J2A Sheet 1 of 4
PIPE CLASS : J2A

RATING : 150
BASE MATERIAL : CS (Galv.)

TEMP 0 38 65
PRESS 10.55 10.55 10.55
SERVICE
POTABLE WATER (ABOVE GROUND ONLY),
FIRE WATER-SPRINKLER SYSTEM AFTER ORIFICE
CATEGORY 'D'
NOTES
19 THREADED JOINTS SHALL BE MADE WITH 1" WIDTH PTFE JOINING TAPE.
20 SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH
ZINC COATING COMPOUND.
SPECIAL NOTES

MAINTAINENCE 1.5" & BELOW UNIONS (SCRF) TO BE KEPT MINIMUM
JOINTS
2" & ABOVE FLANGED (SCREWED) TO BE KEPT MINIMUM
PIPE JOINTS UPTO 6" SCREWED COUPLING
DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DC3
VENTS ON LINES <= 1.5" REFER EIL STD 7-440350, VC3
PRESS.CONN 0.75" SCRD NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 J2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 420 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T T 4.0
3.5 3.5
3.0 T T T 3.0
2.5 2.5
2.0 T T T T 2.0
1.5 T T T T T 1.5
1.25 1.25
1.0 T T T T T T 1.0
0.75 T T T T T T T 0.75
0.5 T T T T T T T T 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 J2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 421 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 06.000 HVY IS-1239-I IS-1239 (GALV) SCRM, WELDED PI6D599Z0
Flange Group
FLG FLNG.SCRD 00.500 06.000 B-16.5 ASTM A 150, FF/125AARH FTC0721Z0
105(GALV.)
FLB FLNG.BLIND 00.500 06.000 B-16.5 ASTM A 150, FF/125AARH FBC0721Z0
105(GALV.)
FEF FLNG.FIG.8 00.500 06.000 ASME- ASTM A 150, FF/125AARH FGK0721Z0
B16.48 105(GALV.)
Fitting Group
ELB90 ELBOW.90 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WA60882Z0
105(GALV)
ELB90 ELBOW.90 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WALE98ZZ0
(GALV)
ELB45 ELBOW.45 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WB60882Z0
105(GALV)
ELB45 ELBOW.45 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WBLE98ZZ0
(GALV)
TEQ T.EQUAL 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WE60882Z0
105(GALV)
TEQ T.EQUAL 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WELE98ZZ0
(GALV)
TRED T.RED 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WR60882Z0
105(GALV)
TRED T.RED 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WRLE98ZZ0
(GALV)
SWGC SWAGE.CONC 00.500 03.000 M, M BS-3799 ASTM A TBE WNH08EZZ0
105(GALV)
SWGE SWAGE.ECC 00.500 03.000 M, M BS-3799 ASTM A TBE WPH08EZZ0
105(GALV)
CAP CAP 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WF60882Z0
105(GALV)
CAP CAP 02.000 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WFLE98ZZ0
(GALV)
CPLF CPLNG.FULL 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WJ60882Z0
105(GALV)
CPLH CPLNG.HALF 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WK60882Z0
105(GALV)
CPLL CPLNG.LH 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WL60882Z0
105(GALV)
CPLR CPLNG.RED 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WM60882Z0
105(GALV)
UNN UNION 00.500 06.000 IS-1239-II IS-1239(PART-II) SCRF, NA WQLE98ZZ0
(GALV)
Package : IPMCS
Report No. : 50 J2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 422 of 431


Id. Type
(Inch) (Inch)
Valves Group
BRONZE,TRIM- IS
320 ALLOY HT2
GAV VLV.GATE 02.000 06.000 IS:780 BODY-IS 210 FLGD, PN1.6, B-16.1, 51380ZZZ0
GR.FG 200,TRIM- FF/125AARH, SHT
IS 320 ALLOY HT2 NO.- 51380
GLV VLV.GLOBE 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR2 SCRF, CL.2, 3000, B- 52080ZZZ0
BRONZE,TRIM- IS
320 ALLOY HT2
CHV VLV.CHECK 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR2 SCRF, CL.2, 3000, B- 53080ZZZ0
BRONZE,TRIM- IS
320 ALLOY HT2
CHV VLV.CHECK 02.000 06.000 IS:5312 (PT- BODY-IS 210 FLGD, PN1.6, B-16.1, 53380ZZZ0
1) GR.FG 200,TRIM- FF/125AARH, SHT
IS 320 ALLOY HT2 NO.- 53380
Bolt Group
GR.B(GALV),
NUT:A563
GR.B(GALV)
Gasket Group
ANSI B16.5
Package : IPMCS
Report No. : 50 J2A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 423 of 431

PIPE CLASS : J3A

RATING : 150
BASE MATERIAL : CS (Galv.)

TEMP 0 65
PRESS 10.55 10.55
SERVICE
INSTRUMENT AIR (UP TO 1.5")
NOTES
19 THREADED JOINTS SHALL BE MADE WITH 1" WIDTH PTFE JOINING TAPE.
20 SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH
ZINC COATING COMPOUND.
21 NO FIELD HYDROSTATIC TESTING IS PERMITTED IN INSTRUMENT AIR SERVICE.
89 FOR SIZES 2" & ABOVE, REFER A3A & A1A CLASSES
SPECIAL NOTES

MAINTAINENCE ALL UNIONS (SCRF)
JOINTS
PIPE JOINTS ALL SCREWED COUPLING
DRAINS ALL REFER EILSTD 7-44-0350, DC3
VENTS ALL REFER EIL STD. 7-44-0350, VC3
PRESS.CONN 0.75" SCRD NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354
Package : IPMCS
Report No. : 50 J3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 424 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 T 1.5
1.25 1.25
1.0 T T 1.0
0.75 T T T 0.75
0.5 T T T T 0.5
1.000
1.250
1.500
2.000
2.500
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 J3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 425 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 01.500 HVY IS-1239-I IS-1239 (GALV) SCRM, WELDED PI6D599Z0
Flange Group
105(GALV.)
105(GALV.)
B16.48 105(GALV.)
Fitting Group
105(GALV)
105(GALV)
105(GALV)
105(GALV)
105(GALV)
105(GALV)
105(GALV)
CPLF CPLNG.FULL 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WJ60882Z0
105(GALV)
CPLH CPLNG.HALF 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WK60882Z0
105(GALV)
CPLL CPLNG.LH 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WL60882Z0
105(GALV)
CPLR CPLNG.RED 00.500 01.500 B-16.11 ASTM A SCRF, 3000 WM60882Z0
105(GALV)
UNN UNION 00.500 01.500 BS-3799 ASTM A SCRF, 3000 WQH0882Z0
105(GALV)
Valves Group
GAV VLV.GATE 00.500 01.500 API-602 BODY-ASTM A SCRF, 800, 3000, B- 51024ZZZ0
105,TRIM-13% 1.20.1, SHT NO.- 51024
CR.STEEL
GLV VLV.GLOBE 00.500 01.500 BS-5352 BODY-ASTM A SCRF, 800, 3000, B- 52024ZZZ0
105,TRIM-13% 1.20.1, SHT NO.- 52024
CR.STEEL
CHV VLV.CHECK 00.500 01.500 BS-5352 BODY-ASTM A SCRF, 800, 3000, B- 53024ZZZ0
105,TRIM-13% 1.20.1, SHT NO.- 53024
CR.STEEL
Package : IPMCS
Report No. : 50 J3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 426 of 431


Id. Type
(Inch) (Inch)
Bolt Group
NUT:A563 GR.B
Gasket Group
GAS GASKET 00.500 01.500 B-16.21- IS-2712-GR.W/3 FULLFACE, 150, 2 MM GKB1022Z0
ANSI B16.5
Package : IPMCS
Report No. : 50 J3A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 427 of 431

PIPE CLASS : J5A

RATING : 150

TEMP 0 38 50 65
PRESS 10.55 10.55 10.55 10.55
SERVICE
SEA WATER - UNITS AND OFFSITES
NOTES
10 USE 4 PIECE MITRE FOR 8" & 10" AND 5 PIECE MITRE FOR SIZES ABOVE 10".
SPECIAL NOTES

MAINTAINENCE ALL FLANGED FOR VALVE & FITTING REPLACEMENT
JOINTS
PIPE JOINTS 0.5" TO 2" SCREWED
3" TO 24" FLANGED
ON LINES >= 3.0" AS PER P&ID. REFER EIL STD. 6-44-74
ON LINES >= 3.0" 0.75" OR AS PER P&ID. REFER EIL STD 7-44-351, V1
TEMP.CONN 1.5" REFER EIL STD 7-44-0353
PRESS.CONN 0.75" REFER EIL STD 6-44-74
Package : IPMCS
Report No. : 50 J5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 428 of 431

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T P R 18.
16. T R P R 16.
14. T P R P R 14.
12. T R P R P R 12.
10. T R R P R P R 10.
8.0 T P R R P R P R 8.0
6.0 T P P R R P R P R 6.0
5.0 5.0
4.0 T P P P P R P P P R 4.0
3.5 3.5
3.0 T P P P P P R P P P R 3.0
2.5 2.5
2.0 T X X X X X X X X X X X 2.0
1.5 T T X X X X X X X X X X X 1.5
1.25 1.25
1.0 T T H X X X X X X X X X X X 1.0
0.75 T T T H X X X X X X X X X X X 0.75
0.5 T T T T H X X X X X X X X X X X 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750
CODE DESCRIPTION
Package : IPMCS
Report No. : 50 J5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 429 of 431


Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 00.500 01.500 S80 B-36.10 API 5L SCRM, SEAMLESS PI20497Z0
GR.B(GALV)
PIP PIPE 02.000 02.000 S40 B-36.10 API 5L SCRM, SEAMLESS PI20497Z0
GR.B(GALV)
PIP PIPE 03.000 06.000 HVY IS-1239-I IS- PE, C.WELDED PI6D871Z0
1239BLACK(CEM-
LINED)
PIP PIPE 08.000 14.000 6.0 IS-3589 IS-3589 GR.330 PE, WELDED PI7E179Z0
(CEM.LINED)
(CEM.LINED)
(CEM.LINED)
NIP NIPPLE 00.500 01.500 M B-36.10 API 5L TBE, SEAMLESS PN2047EZ0
GR.B(GALV)
Flange Group
105(GALV.)
FLG FLNG.SO 08.000 24.000 EIL'STD ASTM A 285 GR.C 150, FF/125AARH FNE5321Z0

105(GALV.)
FLB FLNG.BLIND 08.000 24.000 EIL'STD ASTM A 285 GR.C 150, FF/125AARH FBE5321Z0

B16.48 105(GALV.)
FEF FLNG.FIG.8 08.000 08.000 ASME- ASTM A 285 GR.C 150, FF/125AARH FGK5321Z0
B16.48
Fitting Group
105(GALV)
ELB90 ELBOW.90 03.000 06.000 M EIL'STD ASTM A 234 FLGD, 150, WAK705210
GR.WPB(CEM.LIN FF/125AARH
ED)
105(GALV)
ELB45 ELBOW.45 03.000 06.000 M EIL'STD ASTM A 234 FLGD, 150, WBK705210
ED)
MIT90 MITRE.90 08.000 24.000 M EIL'STD IS-3589 GR.330 BW, 1.5D WDKJ641Z0
(CEM. LINED)
MIT45 MITRE.45 08.000 24.000 M EIL'STD IS-3589 GR.330 BW, 1.5D WGKJ641Z0
(CEM. LINED)
Package : IPMCS
Report No. : 50 J5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 430 of 431


Id. Type
(Inch) (Inch)
Fitting Group
105(GALV)
TEQ T.EQUAL 03.000 06.000 M EIL'STD ASTM A 234 FLGD, 150, WEK705210
ED)
GR.WPB-W
105(GALV)
TRED T.RED 03.000 06.000 M, M EIL'STD ASTM A 234 FLGD, 150, WRK705210
ED)
GR.WPB-W
REDC REDUC.CONC 03.000 06.000 M, M B-16.9 ASTM A 234 FLGD, 150, WUG705210
ED)
REDC REDUC.CONC 08.000 24.000 M, M EIL'STD IS-3589 GR.330 BW WUKJ64ZZ0
(CEM. LINED)
REDE REDUC.ECC 03.000 06.000 M, M B-16.9 ASTM A 234 FLGD, 150, WVG705210
ED)
REDE REDUC.ECC 08.000 24.000 M, M EIL'STD IS-3589 GR.330 BW WVKJ64ZZ0
(CEM. LINED)
105(GALV)
105(GALV)
105(GALV)
CPLF CPLNG.FULL 00.500 02.000 B-16.11 ASTM A SW, 3000 WJ608D2Z0
105(GALV)
CPLH CPLNG.HALF 00.500 02.000 B-16.11 ASTM A SW, 3000 WK608D2Z0
105(GALV)
CPLL CPLNG.LH 00.500 02.000 B-16.11 ASTM A SW, 3000 WL608D2Z0
105(GALV)
CPLR CPLNG.RED 00.500 02.000 B-16.11 ASTM A SW, 3000 WM608D2Z0
105(GALV)
Valves Group
BRONZE,TRIM- IS
320 ALLOY HT2
BRONZE NO.- 51384
Package : IPMCS
Report No. : 50 J5A
PIPING MATERIAL
6-44-0005 Rev. 4
SPECIFICATION
Page 431 of 431


Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR2 SCRF, CL.2, 3000, B- 52080ZZZ0
BRONZE,TRIM- IS
320 ALLOY HT2
BRONZE NO.- 52384
CHV VLV.CHECK 00.500 01.500 IS:778 CL.2 BODY-IS 318 GR2 SCRF, CL.2, 3000, B- 53080ZZZ0
BRONZE,TRIM- IS
320 ALLOY HT2
BRONZE NO.- 53384
BFV VLV.BTRFLY 03.000 24.000 API-609/BS- BODY-ASTM A 105 FLGD, 150, B-16.5, 56384ZZZ0
BRONZE
Bolt Group
GR.B7(GALV),
NUT:A194
2H(GALV)
GR.B(GALV),
NUT:A563
GR.B(GALV)
Gasket Group
ANSI B16.5
Trap/Strainer Group
T:SS304
NT:SS304
Package : IPMCS
Report No. : 50 J5A
SPEC. NO. TATA CONSULTING ENGINEERS LIMITED SECTION:
TCE.6833A-590-
CV-1007 DEMOLITION AND DISMANTLING WORKS SHEET 1 OF 2
1. SCOPE
This specification covers the procedure and safety requirements for demolition and
dismantling of masonry (Brick and stone), concrete ( Plain / Reinforced), structural
steel (Sheeted/ unsheeted) works.
1. GENERAL
1.1. Apart from this specification, the demolition and dismantling of structures (part or
whole) shall be in compliance with all statutory safety regulations and any other
special requirement as shown/ noted on the drawing and General Conditions of
Contract Prior consent and approval of the Owner shall be obtained in writing before
staring any dismantling works. Any restrictions imposed regarding the working hours
shall also be strictly followed by the Contractor.
1.2. All materials obtained from dismantling/ demolition operation shall be the property of
the Owner unless otherwise specified and shall be kept in safe custody until handed
over to the Engineer In Charge.
1.3. Where it becomes necessary to disconnect ant existing service lines (such as
electrical, piping, etc) during dismantling/demolishing operation and where so
required by the Engineer In Charge, suitable alternate arrangement shall be made by
the Contractor to maintain the continuity of the Engineer In Charge at no extra cost to
the Owner.
2. SAFETY PRECAUTIONS
2.
2.1. The contractor shall adhere to safe demolishing/dismantling practices at all stages of
work to guard against accidents, hazardous and unsafe working proceeds.
2.2. Necessary propping, shoring, strutting and/or underpinning shall be done for the
safety of all related structures ( whose safety is likely to be endangered) before taking
up the demolishing and dismantling work.
2.3. Temporary enclosures made out of GI sheets, danger lights etc. shall be provided by
the contractor and got approved by the Engineer In Charge before start of work to
prevent accidents.
2.4. Contractor must ensure the availability of adequate fire fighting equipments/
arrangements before staring actual demolishing /dismantling work. These facilities
shall be made available throughout the entire operation of demolition and dismantling
of structures.
2.5. All equipments, pipes, fittings and instruments, underground utilities etc located in the
vicinity shall be protected by suitable means, as decided by the Engineer In Charge,
during demolishing, dismantling operations.
2.6. Roads and working spaces shall be kept free of any debris/ dismantled materials at
the end of day’s work.
2.7. Necessary measures shall be taken to keep the dust and noise nuisance to minimum
level.
ISSUE
R0
BIDDERS’ STAMP & INITIALS
SPEC. NO. TATA CONSULTING ENGINEERS LIMITED SECTION:
TCE.6833A-590-
CV-1007 DEMOLITION AND DISMANTLING WORKS SHEET 2 OF 2
2.8. Dismantled elements/ components shall not be dropped from a height or thrown from
a distance. Dismantling of elements fixed by screws/bolts/hooks etc. shall be done by
taking out the fixtures with proper tools only. Such fixtures may be allowed to be cut
by sawing or flame cut, in the event of their being stuck up due to corrosion, etc.
however the decision of Engineer In Charge in this regard shall be final and binding.
Welds shall be removed by flame cutting. Tearing or ripping of elements shall not be
resorted to under any circumstances.
3. PROCEDURE
3.
3.1. Entire work of demolishing/dismantling shall be properly planned. Prior to start of

work, the Contractor shall thoroughly understand the nature and scope of work. And
then prepare and submit the proposed execution plan of demolishing and dismantling
to the Engineer In Charge for his review. Comments if any, shall be taken care by the
contractor and execution of the work shall be done as per the revised execution plan.
3.2. Demolishing or dismantling shall be restricted to the extent as shown in the drawing
or as directed by the Engineer In Charge.
3.3. Demolition of any structure shall be carried out in a sequence reverse to that followed
at the time of construction.
3.4. Dismantling shall be done in a systematic manner. All elements shall be carefully
removed without causing any damage.
3.5. Blasting in any from shall not be permitted.
3.6. Chipping of concrete, grouting shall be done with precision with chisel only. The
finished surface should be made true to the requisite size and shape.
3.7. Pockets/ holes of specified size shall be made / cut by chiselling / cutting.
4. DISPOSAL
4.
4.1. All dismantled debris shall be disposed outside the refinery in an area specifically
earmarked for such purposes by the local municipal / town planning authority.
Dismantled RCC shall be allowed to go outside the refinery premises along with the
reinforcement bars inside/ attached without separating them from the concrete.
ISSUE
R0
BIDDERS’ STAMP & INITIALS

VOL II - Technical-Co Boiler Dismantling PDF

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TATA CONSULTING ENGINEERS LIMITED SECTION: Title

HINDUSTAN PETROLEUM CORPORATION LIMITED

ENQUIRY FOR DISMANTLING & DISPOSAL OF EXISTING CO

RFQ NO: TCE.6833A-G-590-003

Project: FLUE GAS SCRUBBING UNIT (FGSU)

TATA CONSULTING ENGINEERS LIMITED

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

PART - II: TECHNICAL

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 1 OF 10 O

1. INTRODUCTION { XE "Scope of Work" \r "I1" }

2.1.1 Operating Parameters of CO Boiler :

2 OUTLET STEAM PRESSURE Kg/cm 17.6(Max), 21.1 (design)

3 OUTLET STEAM TEMPERATURE,

4 FUEL OIL CONSUMPTION Kg/hr

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 2 OF 10 O

2.1.2 Dismantling Of CO Boiler including stack and supporting structure :

Boiler Stack (Height

6 Forced draft fan CS 0.0

7 Sealing air fan CS 0.0

Sr. Size Service Material Quantity Isolation

2 6” #150 FD exhaust steam 1

4 2” #150 Instrument Air 1

5 2” #150 Plant Air 1

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 3 OF 10 O

Sr. Size Service Material Quantity Isolation

8 2” #150 BCW supply 1

9 2” #150 HFO supply 1

10 2” #150 HFO return 1

12 1” #150 Pilot gas 1

c) Dismantling of existing RCC and steel structure etc.

3. DETAILED SCOPE OF WORK :

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 4 OF 10 O

point(within the complex battery limits) designated by Owner/TCE including stacking of

3.1.2 Removal of Erected Piping (Above Ground):-

3.1.3 Dismantling of the Static Equipment:

Bidder shall refer to Annexure 1 –List of Drawings for the scope of

3.1.4 Dismantling of the Electrical and Instrumental works:

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 5 OF 10 O

3.1.5 Dismantling of Civil works:

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 6 OF 10 O

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 7 OF 10 O

6. PRE CONDITIONS FOR DISMANTLING:

The dismantling of CO Boiler System is to be done in the existing area based on AS IS

General Safety Precautions to be taken by Buyer

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 8 OF 10 O

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 9 OF 10 O

a) Crane of adequate capacity

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR DISMANTLING SHEET 10 OF 10 O

Structural members as necessary for supporting the guides for lifting

FILE NAME: F329R5.DOC TCE FORM NO. 329 R5

TCE.6833-G-590-003 SPECIFIC REQUIREMENTS FOR SHEET 1 OF 1 OF

DISMANTLING OF EXISTING CO BOILER

2 17-CO-L-6048 1 Schematic of flue gas duct for CO-boiler.