Product Storage

Class Chamber Temperature Products to be Stored

F -20°C or below Frozen fish, meat, packed vegetable and fruits, frozen
butter, ice cream, frozen food in general
C1 -20°C to -10°C Ice cream, frozen fish and meat, shrimp, processed food
(short term storage)
C2 -10°C to -2°C Processed food in general, dairy products, frozen eggs,
smoked fish and meat
C3 -2°C to 10°C Vegetable and fruits in general, fresh fish and meat, milk,
tea, nuts etc.

F represents freezing category

C represents cooling or chilling category

Properties of Products
(The storage temperature of the products were based on the IPS table 5.5.7)

Product Optima Optimal Specific Heat Specific Heat Latent Freezing

Storage Humidity Above Below Freezing Heat of Point (°C)
Temperature (%) Freezing Fusion
°C °F Btu/lb- KJ/kg- Btu/lb- KJ/kg-°C
°F °C °F
Cabbage 98-100 306 -1
0 32 0.96 4.021 0.45 1.88
Eggplant 7.8- 46.54 90-95 0.94 3.94 0.45 1.88 307 -0.8
12.2
Strawberry 0 32 90-95 0.95 3.98 0.45 1.88 306 -0.77
Orange 4-7 40-45 90-95 0.9 3.77 0.43 1.8 275 -0.77
Salted -18 0.31 1.3 0.24 1 221 -1.4
Pork
Spare -18 0.62 2.6 0.34 1.42 221 -2.78
Ribs
Cooling Load of the Products

Products are assumed to have an initial temperature of 19°C

 Cabbage (40 tons)

Q=40,000[4.02(19-0) + 306+1.88(0+1)]
=15,370,400 kJ/day

 Eggplant (40 tons)

Q=40,000[3.94(19-10) + 307+1.88(10+0.8)]
=14,510,560 kJ/day

 Strawberry (30 tons)

Q=30,000[3.98(19-0) + 306+1.88(0+0.77)]
=11,492,028 kJ/day

 Orange (35 tons)

Q=35,000[3.77(20-5.5) + 275+1.8(5.5+0.775)]
=11,801,335 kJ/day

 Pork (50 tons)

o Salted (25 tons)
Q=25,000[1.3(20+18) + 221+1(-18+1.4)]
=6,312,500 kJ/day
o Spare Ribs (25 tons)
Q=25,000[2.6 (19+18) + 221+1.42(-18+2.78)]
=7,389,690 kJ/day

QTotal=15,370,400+14,510,560+11,492,028+11,801,335+6,312,500+7,389,690

=66,876,513 kJ/day
 Type of Area LUX Level (Em) Glare Rating Uniformity Color Specific
Rendition Requirements
Store and 200 lx if
Stockrooms 100 25 0.40 60 continuously
occupied
Dispatch
Packing 300 25 0.60 60
Handling Areas

Quantity of Lights Appliances Computation

Lighting used: LED Cold Storage; 952 lumens (Jelly Jar), 14W
Advantage of LED lights in cold storage (based on MatrixLED)
 Reduces the facilities thermal load
 Helps lower energy consumption
 Resists cold temperature
 Not demanding in terms of maintenance

Numbers of LED Lights Required

 For Eggplant, Orange and Pork Storage
Area=14.4(13.68) Required Lighting= 100 lm/m2
2
=196.992 m
196.992(100)
# of lighting appliances=
952
=21 LED lights for each room

 For Strawberry and Cabbage Storage

Area=14.4(13.68)(2) Required Lighting= 100 lm/m2
=393.984 m2
393.984(100)
# of lighting appliances=
952
=42 LED Lights

 For Cold Storage

Area=39.47(16.59) Required Lighting= 100 lm/m2
=654.8073 m2
654.8073 (100)
# of lighting appliances=
952
=69 LED Lights

 For Ice Production Room

Area=38.7112(15.7588) Required Lighting= 100 lm/m2
=745.5824 m2
745.5824 (100)
# of lighting appliances=
952
=79 LED Lights
Number of Fluorescent Lamps Required

Lighting used: GE 24W Cool White T5, 2000 lm

 For Office Room

Area=12(15.7588) Required Lighting= 500 lm/m2
=654.8073 m2
189.1056(500)
# of lighting appliances=
2000
=48 fluorescent lamps

 For Machine Unit Room

Area=22(15.7588) Required Lighting=300 lm/m2
=346.6936 m2
346.6936(300)
# of lighting appliances=
2000
=52 fluorescent lamps

 For Receiving Room

Area=18.3028(72) Required Lighting= 300 lm/m2
=1334.5377 m2
1334.5377(300)
# of lighting appliances=
2000
=200 fluorescent lamps

Lighting Load
 For Eggplant, Orange and Pork Storage
21 LED Cold Storage (Jelly Jar), 14W
QL= 14(1.15)(0.9)(0.3333)
=4.8295(21)
=101.4199 W for each room

 For Strawberry and Cabbage Storage

42 LED Cold Storage (Jelly Jar), 14W
QL= 14(1.15)(0.9)(0.3333)
=4.8295(42)
=202.839 W

 For Ice Production Room

79 LED Cold Storage (Jelly Jar), 14W
QL= 14(1.15)(0.9)(0.3333)
=4.8295(79)
=381.5305 W
 For Cold Storage
69 LED Cold Storage (Jelly Jar), 14W
QL= 14(1.15)(0.9)(0.3333)
=4.8295(69)
=333.2935 W

 For the Machine Unit Room

52 GE 24W Cool White T5, 2000 lm
QL= 24(1.15)(0.9)(0.3333)
=8.2792(52)
=430.5184 W

 For the Receiving Area

200 GE 24W Cool White T5, 2000 lm
QL= 24(1.15)(0.9)(0.3333)
=8.2792(200)
=1.655 kW

 For the Office Room

52 GE 24W Cool White T5, 2000 lm
QL= 24(1.15)(0.9)(0.3333)
=8.2792(52)
=430.5184 W