RODSTAR 3.6.

0
Company:Vulcan S.A. © Theta Oilfield Services, Inc. (www.gotheta.com) Page 1 of 6
Well:AH-0035 Kuwait Oil Company User:Ahmed Aql
Disk file:ah-0035 912.rsvx Artificial Lift Team Date:2/21/2016
Comment:

System Design Score (for Full Pump and Fluid Level at the Pump): 76% Grade: B-
BALANCED GEARBOX LOADING SCORE:85
The gearbox is lightly loaded (70%). The ideal range for gearbox loading is between 70% and 95%. If possible, please use a
pumping unit with a smaller gearbox size to reduce pumping unit cost.

MAXIMUM ROD LOADING SCORE: 60

The rod loading is very low (48%). The ideal range for rod loading is between 70% and 95%. If possible, please use lower
grade rods to reduce rod string cost.

STRUCTURE LOADING SCORE : 60

Structural loading at 49 is very low. Please use a smaller pumping unit is possible or a pumping unit with a lower structural
rating so that the loading is between 70% and 95%.

SYSTEM EFFICIENCY SCORE:50

System efficiency at 25.8 is very poor: To increase efficiency
Use a bigger pump and slower pumping speed
Use longer stroke length
Use more efficient pumping unit
Use a more efficient motor (or different motor type)
Try changing the pumping unit direction of rotation.
BOTTOM MINIMUM STRESS SCORE:100
No recommendations for improvements are necessary.

MINIMUM POLISHED ROD LOADING SCORE:100

No recommendations for improvements are necessary.
 RODSTAR 3.6.0
Company:Vulcan S.A. © Theta Oilfield Services, Inc. (www.gotheta.com) Page 2 of 6
Well:AH-0035 Kuwait Oil Company User:Ahmed Aql
Disk file:ah-0035 912.rsvx Artificial Lift Team Date:2/21/2016
Comment:

INPUT DATA CALCULATED RESULTS (TOTAL SCORE: 76% Grade: B-)

Strokes per minute: 7.5 Pump int. pr. (psi): 1000 Production rate (bfpd): 771 Peak Pol. Rod Load (lbs): 14961
Run time (hrs/day): 24.0 Fluid level Oil production (BOPD): 77 Min. Pol. Rod Load (lbs): 3930
Tubing pres. (psi): 400 (ft over pump): 2597 Strokes per minute: 7.5 MPRL/PPRL: 0.263
Casing pres. (psi): 0 Stuf.Box Fr. (lbs): 100 System Eff. (Motor->Pump): 26% Unit Struct. Loading: 49%
Pol. Rod. Diam 1.5" Permissible Load Hp: 60.1
PRHP / PLHP: 0.40
Fluid load on pump (lbs): 5044
Fluid Properties Motor & Power Meter Polished rod HP: 23.8 Buoyant Rod Weight (lbs): 7736
N/No: .109 , Fo/SKr: .086
Water cut: 90% Power meter: Detent
Water sp. gravity: 1.12 Elect. cost: $.06/KWH Required prime mover size Balanced (Min
Oil API gravity: 30.0 Type: NEMA D (speed var.: 15%) Torq)
Fluid sp. gravity: 1.0956 NEMA D motor: 50 HP
compress. Index: 3.0 Single/double cyl. engine: 40 HP
Multicylinder Engine: 50 HP
Pumping Unit:Vulcan Conventional Torque analysis and electricity Balanced (Min
consumption Torq)
API Size: C-640-305-168 (Unit ID: VC39)
Crank hole number: # 1 (out of 4) Peak g'box torq.(M in-lbs): 447
Calculated stroke length (in): 167.9 Gearbox loading: 69.8%
Crank rotation with well to right: CCW Cyclic load factor: 1.379
Max. cb moment (M in-lbs): Unknown Max. cb moment (M in-lbs): 897.43
Structural unbalance (lbs): -308 Counterbalance effect(lbs): 10916
Crank offset angle (degrees): 0.0 Daily Electr.Use (Kwh/Day): 571
Bal. Rot. Moment of Inertia: (lb-ft² 1080000 Monthly Electric Bill: $1046
Art. Moment of Inertia (lb-ft²): 1047183 Electr.cost per bbl fluid: $0.044
Electr.cost per bbl oil: $0.445
Tubing And Pump Information
Tubing, Pump And Plunger Calculations
Tubing O.D. (in): 3.500 Upstr. rod-tbg fr. coeff: 0.910
Tubing I.D. (in): 2.992 Dnstr. rod-tbg fr. coeff: 0.910 Tubing stretch (in): 3.7
Prod. Loss Due To Tubing Stretch (bfpd): 18.3
Pump depth (ft): 3920 Tubing is not anchored Gross Pump Stroke (in): 160.5
Pump conditions: Full Pump load adj. (lbs): 0.0 Pump spacing (in. from bottom): 11.8
Pump type: Insert Pump vol. efficiency: 90% Minimum pump length (ft): 21.0
Plunger size (in): 2.5 Pump friction (lbs): 200.0 Recommended plunger length (ft): 3.0

Rod string design Rod string stress analysis (service factor: 0.9)
Diameter Length Min. Tensile Stress Top Maximum Top Minimum Bot. Minimum Stress Calc.
(in) Rod grade (ft) strength (psi) Load % Stress (psi) Stress (psi) Stress (psi) Method
0.875 Norris 96 1875 140000 44.4% 24714 6701 3191 API MG T/2.8
0.75 Norris 96 1770 140000 45.6% 22336 2588 339 API MG T/2.8
@ 1.625 K (API, SB) 275 85000 47.6% 8330 -1007 -96 API MG
@ stress calculations based on elevator neck of 7/8 (for 1.25 sinker bars) or 1 (for other sinker bars).
NOTE: Displayed bottom minimum stress calculations do not include buoyancy effects (top minimum and maximum stresses always include buoyancy).

Dynamometer Cards Gearbox Torque Plots

Gearbox Rating
600
16000 16000

14000 14000 400

Net Torque (M in-lbs)

12000 12000
200
Load (lbs)

10000 10000
0
8000 8000

6000 6000 -200

Downstroke
4000 4000
-400

2000 2000
-600 Gearbox Rating
0 0

0 20 40 60 80 100 120 140 160 180 0 30 60 90 120 150 180 210 240 270 300 330 360
Position (in) Crank Angle (degrees)
 RODSTAR 3.6.0
Company:Vulcan S.A. © Theta Oilfield Services, Inc. (www.gotheta.com) Page 3 of 6
Well:AH-0035 Kuwait Oil Company User:Ahmed Aql
Disk file:ah-0035 912.rsvx Artificial Lift Team Date:2/21/2016
Comment:

Dynamometer Cards

16000 16000

14000 14000
TV
12000 12000
Load (lbs)

10000 10000

8000 SV 8000

6000 6000

4000 4000

2000 2000

0 0
0 20 40 60 80 100 120 140 160 180
Position (in)

Predicted surface card Calculated pump dynamometer card

Permissible load diagram

Gearbox Torque Plots

Gearbox Rating
600

400
Net To rque (M in-lbs)

200

-200
Downstroke
-400

-600 Gearbox Rating

0 30 60 90 120 150 180 210 240 270 300 330 360

Crank Angle (degrees)

Balanced
 RODSTAR 3.6.0
Company: Vulcan S.A. (c) Theta Oilfield Services, Inc. (www.gotheta.com) Page 4 of 6
Well: AH-0035 Kuwait Oil Company User: Ahmed Aql
Disk file: ah-0035 912.rsvx Artificial Lift Team Date: 2/21/2016
Comment:

PR Velocity vs Position PR Velocity vs Crank Angle

6

4
4
PR Velocity (ft/s)

PR Velocity (ft/s)
2 2
Downstroke
0 0

-2 -2

-4
-4

-6
20 40 60 80 100 120 140 160 180 0 40 80 120 160 200 240 280 320 360
PR Position (in) Crank Angle (degrees)

Plunger Velocity Plot Maximum Upstroke Polished Rod Velocity (ft/s) : 5.55
Maximum Downstroke Polished Rod Velocity (ft/s) : 5.745
4 Maximum Upstroke Plunger Velocity (ft/s) : 5.496
Plunger Velocity (ft/s)

Maximum Downstroke Plunger Velocity (ft/s) : 6.062

2

-2

-4

-6
0 20 40 60 80 100 120 140 160
Plunger Position (in)
 RODSTAR 3.6.0
Company:Vulcan S.A. © Theta Oilfield Services, Inc. (www.gotheta.com) Page 5 of 6
Well:AH-0035 Kuwait Oil Company User:Ahmed Aql
Disk file:ah-0035 912.rsvx Artificial Lift Team Date:2/21/2016
Comment:

ROD STRING COST ANALYSIS

Diameter (in) Rod grade Length Cost ($/ft) Total Cost ($)
(ft)

0.875 Norris 96 1875 NA NA

0.75 Norris 96 1770 NA NA
1.625 K (API, SB) 275 NA NA

Total ($): NA

Pumping Unit Cost Analysis

Vulcan Conventional
C-640-305-168
C-640-305-168 Total ($): NA
 RODSTAR 3.6.0
Company:Vulcan S.A. © Theta Oilfield Services, Inc. (www.gotheta.com) Page 6 of 6
Well:AH-0035 Kuwait Oil Company User:Ahmed Aql
Disk file:ah-0035 912.rsvx Artificial Lift Team Date:2/21/2016
Comment:

Rod String Order Summary

Diameter Number of
Rod grade (in) Rods

Norris 96 0.875 75
Norris 96 0.75 71
K (API, Sinker Bar) 1.625 11

Pump depth (ft): 3920 Total Length (ft): 3925