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RODSTAR 3.6.

0
Company:Vulcan S.A. © Theta Oilfield Services, Inc. (www.gotheta.com) Page 1 of 5
Well:AH-0035 User:Elsayed Emam
Disk file:ah-0035.rsvx Date:2/9/2016
Comment:

System Design Score (for Full Pump and Fluid Level at the Pump): 80% Grade: B
BALANCED GEARBOX LOADING SCORE:85
The gearbox is lightly loaded (61%). The ideal range for gearbox loading is between 70% and 95%. If possible, please use a
pumping unit with a smaller gearbox size to reduce pumping unit cost.

MAXIMUM ROD LOADING SCORE: 75


The rod loading is very low (50%). The ideal range for rod loading is between 70% and 95%. If possible, please use lower
grade rods to reduce rod string cost.

STRUCTURE LOADING SCORE : 70


Structural loading at 51 is very low. Please use a pumping unit with a lower structural rating so that the loading is between
70% and 95%.

SYSTEM EFFICIENCY SCORE:50


System efficiency at 25.5 is very poor: To increase efficiency
Use a bigger pump and slower pumping speed
Use longer stroke length
Use more efficient pumping unit
Use a more efficient motor (or different motor type)
Try changing the pumping unit direction of rotation.
BOTTOM MINIMUM STRESS SCORE:100
No recommendations for improvements are necessary.

MINIMUM POLISHED ROD LOADING SCORE:100


No recommendations for improvements are necessary.
RODSTAR 3.6.0
Company:Vulcan S.A. © Theta Oilfield Services, Inc. (www.gotheta.com) Page 2 of 5
Well:AH-0035 User:Elsayed Emam
Disk file:ah-0035.rsvx Date:2/9/2016
Comment:

INPUT DATA CALCULATED RESULTS (TOTAL SCORE: 80% Grade: B)

Strokes per minute: 7.5 Pump int. pr. (psi): 1000 Production rate (bfpd): 895 Peak Pol. Rod Load (lbs): 15583
Run time (hrs/day): 24.0 Fluid level Oil production (BOPD): 90 Min. Pol. Rod Load (lbs): 3921
Tubing pres. (psi): 400 (ft over pump): 2597 Strokes per minute: 7.5 MPRL/PPRL: 0.252
Casing pres. (psi): 0 Stuf.Box Fr. (lbs): 100 System Eff. (Motor->Pump): 25% Unit Struct. Loading: 51%
Pol. Rod. Diam 1.5" Permissible Load Hp: 79.2
PRHP / PLHP: 0.37
Fluid load on pump (lbs): 5044
Fluid Properties Motor & Power Meter Polished rod HP: 29.1 Buoyant Rod Weight (lbs): 7839
N/No: .109 , Fo/SKr: .075
Water cut: 90% Power meter: Detent
Water sp. gravity: 1.12 Elect. cost: $.06/KWH Required prime mover size Balanced (Min
Oil API gravity: 30.0 Type: NEMA D (speed var.: 15%) Torq)
Fluid sp. gravity: 1.0956 NEMA D motor: 60 HP
compress. Index: 3.0 Single/double cyl. engine: 50 HP
Multicylinder Engine: 60 HP
Pumping Unit:Vulcan Conventional Torque analysis and electricity Balanced (Min
consumption Torq)
API Size: C-912-305-192 (Unit ID: VC36)
Crank hole number: # 1 (out of 4) Peak g'box torq.(M in-lbs): 557
Calculated stroke length (in): 191.8 Gearbox loading: 61.1%
Crank rotation with well to right: CCW Cyclic load factor: 1.405
Max. cb moment (M in-lbs): Unknown Max. cb moment (M in-lbs): 1027.98
Structural unbalance (lbs): -297 Counterbalance effect(lbs): 11173
Crank offset angle (degrees): 0.0 Daily Electr.Use (Kwh/Day): 672
Bal. Rot. Moment of Inertia: (lb-ft² 1240000 Monthly Electric Bill: $1230
Art. Moment of Inertia (lb-ft²): 1060000 Electr.cost per bbl fluid: $0.045
Electr.cost per bbl oil: $0.450
Tubing And Pump Information
Tubing, Pump And Plunger Calculations
Tubing O.D. (in): 3.500 Upstr. rod-tbg fr. coeff: 0.910
Tubing I.D. (in): 2.992 Dnstr. rod-tbg fr. coeff: 0.910 Tubing stretch (in): 3.7
Prod. Loss Due To Tubing Stretch (bfpd): 18.3
Pump depth (ft): 3920 Tubing is not anchored Gross Pump Stroke (in): 185.7
Pump conditions: Full Pump load adj. (lbs): 0.0 Pump spacing (in. from bottom): 11.8
Pump type: Insert Pump vol. efficiency: 90% Minimum pump length (ft): 23.0
Plunger size (in): 2.5 Pump friction (lbs): 200.0 Recommended plunger length (ft): 3.0

Rod string design Rod string stress analysis (service factor: 0.9)
Diameter Length Min. Tensile Stress Top Maximum Top Minimum Bot. Minimum Stress Calc.
(in) Rod grade (ft) strength (psi) Load % Stress (psi) Stress (psi) Stress (psi) Method
0.875 Norris 96 1850 140000 47.0% 25749 6686 3219 API MG T/2.8
0.75 Norris 96 1770 140000 48.2% 23499 2642 413 API MG T/2.8
@ 1.625 K (API, SB) 300 85000 50.1% 8869 -959 -96 API MG
@ stress calculations based on elevator neck of 7/8 (for 1.25 sinker bars) or 1 (for other sinker bars).
NOTE: Displayed bottom minimum stress calculations do not include buoyancy effects (top minimum and maximum stresses always include buoyancy).

Dynamometer Cards Gearbox Torque Plots


1000
18000 18000 Gearbox Rating

800
16000 16000
600
14000 14000
Net Torque (M in-lbs)

400
12000 12000
200
Load (lbs)

10000 10000
0
8000 8000
-200
6000 6000
-400
Downstroke
4000 4000
-600

2000 2000
-800
Gearbox Rating
0 0 -1000
0 20 40 60 80 100 120 140 160 180 200 220 0 30 60 90 120 150 180 210 240 270 300 330 360
Position (in) Crank Angle (degrees)
RODSTAR 3.6.0
Company:Vulcan S.A. © Theta Oilfield Services, Inc. (www.gotheta.com) Page 3 of 5
Well:AH-0035 User:Elsayed Emam
Disk file:ah-0035.rsvx Date:2/9/2016
Comment:

Dynamometer Cards
18000 18000

16000 16000

14000 14000
TV
12000 12000
Load (lbs)

10000 10000

8000 SV 8000

6000 6000

4000 4000

2000 2000

0 0
0 20 40 60 80 100 120 140 160 180 200 220
Position (in)

Predicted surface card Calculated pump dynamometer card

Permissible load diagram

Gearbox Torque Plots


1000 Gearbox Rating
800

600
Net To rque (M in-lbs)

400

200

-200

-400
Downstroke
-600

-800
Gearbox Rating
-1000
0 30 60 90 120 150 180 210 240 270 300 330 360
Crank Angle (degrees)

Balanced
RODSTAR 3.6.0
Company: Vulcan S.A. (c) Theta Oilfield Services, Inc. (www.gotheta.com) Page 4 of 5
Well: AH-0035 User: Elsayed Emam
Disk file: ah-0035.rsvx Date: 2/9/2016
Comment:

PR Velocity vs Position PR Velocity vs Crank Angle


6
6

4 4
PR Velocity (ft/s)

PR Velocity (ft/s)
2 2
Downstroke
0 0

-2 -2

-4
-4

-6
-6

20 40 60 80 100 120 140 160 180 200 0 40 80 120 160 200 240 280 320 360
PR Position (in) Crank Angle (degrees)

Plunger Velocity Plot Maximum Upstroke Polished Rod Velocity (ft/s) : 6.345
6 Maximum Downstroke Polished Rod Velocity (ft/s) : 6.654
Maximum Upstroke Plunger Velocity (ft/s) : 6.296
4
Plunger Velocity (ft/s)

Maximum Downstroke Plunger Velocity (ft/s) : 6.741


2

-2

-4

-6

0 20 40 60 80 100 120 140 160 180 200


Plunger Position (in)
RODSTAR 3.6.0
Company:Vulcan S.A. © Theta Oilfield Services, Inc. (www.gotheta.com) Page 5 of 5
Well:AH-0035 User:Elsayed Emam
Disk file:ah-0035.rsvx Date:2/9/2016
Comment:

ROD STRING COST ANALYSIS

Diameter (in) Rod grade Length Cost ($/ft) Total Cost ($)
(ft)

0.875 Norris 96 1850 NA NA


0.75 Norris 96 1770 NA NA
1.625 K (API, SB) 300 NA NA

Total ($): NA

Pumping Unit Cost Analysis


Vulcan Conventional
C-912-305-192
C-912-305-192 Total ($): NA