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Received 1 August 2007; received in revised form 22 October 2007; accepted 23 October 2007
Available online 18 December 2007
Abstract
A novel process, compressed air-assisted solvent extraction (CASX), was developed to generate micro-sized solvent-coated air bubbles
(MSAB) for metal extraction. Through pressurization of solvent with compressed air followed by releasing air-oversaturated solvent into
metal-containing wastewater, MSAB were generated instantaneously. The enormous surface area of MSAB makes extraction process
extremely fast and achieves very high aqueous/solvent weight ratio (A/S ratio). CASX process completely removed Cr(VI) from acidic
electroplating wastewater under A/S ratio of 115 and extraction time of less than 10 s. When synthetic wastewater containing Cd(II) of
50 mg l1 was treated, A/S ratios of higher than 714 and 1190 could be achieved using solvent with extractant/diluent weight ratio of 1:1
and 5:1, respectively. Also, MSAB have very different physical properties, such as size and density, compared to the emulsified solvent
droplets, making separation and recovery of solvent from treated effluent very easy.
2007 Elsevier Ltd. All rights reserved.
0045-6535/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.chemosphere.2007.10.050
52 C.-W. Li et al. / Chemosphere 71 (2008) 51–58
used by liquid–liquid extraction, e.g., 1 ml for AASX versus Although AASX process has the advantages of using
70 ml for liquid–liquid extraction (Tarkan and Finch, 2005). less solvent and achieving good aqueous/solvent separa-
In Finch’s studies, average diameter of 0.44 cm for sol- tion, the rate of solvent-coated air bubble generation was
vent-coated air bubble and average thickness of 3 lm for limited by and dependent on the rate of flow of air. In
solvent layer were generated (Tarkan and Finch, 2005; Tar- Tarkan and Finch (2005) study, to achieve 30% of Cu
kan et al., 2006). Based on these numbers, volume of sol- removal (the highest removal efficiency demonstrated),
vent per volume of air (VS/VA) is 2.048 · 103 as shown 1 ml of solvent was required; however time required to
in Eq. (2), and specific surface area, Sa, of solvent-coated introduce these amount of solvent was not reported. Nev-
air bubbles in terms of area per volume of solvent is ertheless, with air stream flow rate (4 ml min1), average
0.667 m2 ml1 as shown in Eq. (4). radius of solvent-coated air bubbles, and average thickness
of the solvent coating layer, time required to introduce 1 ml
VS d3 d 3air
ðml=mlÞ ¼ solvent-coated of solvent into aqueous solution can be calculated to be
VA d 3air 122 min. While it is possible to increase flow rate of air
3
0:443 ð0:44 3 104 Þ stream to reduce the time required, elevated air flow rate
¼ 4 3
¼ 2:05 103 ð1Þ will push out solvent directly, making formation of sol-
ð0:44 3 10 Þ
vent-coated air bubbles impossible. Alternatively, multiple
pd 2solvent-coated nozzles can be employed to speed up the formation of
S a ðm2 =mlÞ ¼ p
6
ðd 3solvent-coated d 3air Þ solvent-coated air bubbles (Tarkan and Finch, 2006).
6 0:442 In this manuscript, a novel process based on idea of
¼ 3
104 ¼ 0:67 ð2Þ AASX process with modification was proposed for metal
0:443 ð0:44 3 104 Þ
removal. The proposed process, compressed air-assisted
where dsolvent-coated and dair are the diameters of solvent- solvent extraction (CASX), incorporates an air-pressurized
coated air bubble and air bubbles without solvent layer, solvent tank to create air-saturated solvent under elevated
respectively. pressure. The air-saturated solvent was then released into
According to their result (Tarkan and Finch, 2005), 1 ml metal-containing wastewater in a glass reactor under atmo-
of solvent introduced by AASX can achieve 30% of copper spheric conditions, generating solvent-coated air bubbles
removal from 150 ml of wastewater containing 500 mg l1 instantaneously through releasing oversaturated air in sol-
of copper, i.e., 3.54 · 104 mol of copper removed. Since vent phase. According to the previous researches on dis-
the contact time between solvent-coated air bubbles and solved air flotation (De Rijk et al., 1994; Vlyssides et al.,
aqueous phase is the rising time of solvent-coated air bub- 2004), pressure is the main factor affecting average radius
bles which is around 0.57 s according to the rise velocity of of the air bubbles generated, which are on average between
22.5 cm s1 and wastewater column height of 12.8 cm, the 5 and 170 lm and mainly in the ranges 5–20 lm (Vlyssides
kinetics of copper removal in terms of metal flux can be et al., 2004). Therefore, applying the concept of dissolved
roughly calculated for AASX in Eq. (5) which is two to five air flotation on pressurization of solvent phase, one can
orders faster than SLM. generate enormous amount of micro-sized solvent-coated
air bubbles (MSAB) upon releasing pressurized solvent
mol moles of metal removed
M flux ¼ into aqueous phase.
m2 s solvent area provided extraction time To this end, the objectives of this study are to demon-
3:54 104 strate the possibility of applying CASX on removing
¼ ¼ 9:31 104 Cd(II) from synthetic wastewater and Cr(VI) from electro-
0:667 :57
ð3Þ plating wastewater, exploring the effects of operation con-
ditions such as pH, compressed air pressure, extraction
The reasons might be due to the fact that the AASX in- time, extractant/diluent ratio, and solvent dosage (mixture
volves only metal extraction while in SLM process both of extractant and diluent was denoted as solvent thereaf-
extraction and stripping processes are incorporated. Also, ter) on metal removal efficiency. At the same time, com-
the solvent layer in AASX is much thinner than that for parison of metal removal efficiency and rate by CASX
SLM which is the thickness of membrane employed. Other and by traditional liquid–liquid solvent extraction is
than two aqueous boundary layers (one for feeding phase conducted.
and the other for the stripping phase) on the either side
of membrane, the thickness of solvent phase which is the 2. Materials and methods
thickness of supported membranes might be in the order
of 100 lm (Buonomenna et al., 2006; Hassoune et al., All chemicals were of reagent grade. Synthetic wastewa-
2006). Thus, metal ions have to travel from feed to strip- ters containing Cd(II) were prepared from 1000 mg l1 ICP
ping phases through a long path filled with viscous solvent. standard (J.T. Baker) with deionized (DI) water. Electro-
Indeed, it has been shown that solvent phase is the kinetic plating wastewater was collected from local electroplating
limiting step for metal transfer in the SLM process (Buo- facility in northern Taiwan during 2004/10-2005/7, and
nomenna et al., 2006; Kumric et al., 2006). the pH of wastewater is quite acidic with Cr(VI) concentra-
C.-W. Li et al. / Chemosphere 71 (2008) 51–58 53
Cl-
solvent-coated air bubble
Cr(VI)
Pressure released valve
Aliquat 336/kerosene
Air packet
Level marked
tion in the ranges of 400–887 mg l1 (Chen et al., 2007). Samples taken from reactor were filtered immediately
Bis(2-ethylhexyl) hydrogen phosphate (D2EHPA; Fluka) under vacuum through a 1.2 lm GF/C glass microfiber fil-
was chosen as the extractant for Cd(II) removal (Ata and ter paper (Whatman, Middlesex, UK) and then 0.45 lm
Colak, 2005; Leon and Guzman, 2005; He et al., 2006), cellulose acetate filter paper (Advantec MFS, Pleasanton,
while trioctylmethylammonium chloride (Aliquat 336; USA). As indicated in Table 1, membrane filtration is quite
ACROS) was employed for removing Cr(VI) from electro- effective for separating solvent from aqueous solution, with
plating wastewater (Bhowal and Datta, 2001; Kozlowski more than 96% of COD were removed by a 1.2 lm filter
and Walkowiak, 2005). Kerosene (CPC corporation, paper. Additional filtration treatment through 0.45 lm fil-
Taiwan) purchased from local gas station was chosen as ter paper has insignificant impact on COD removal. Metal
the organic diluent. Various ratios of extractant/diluent removal with membrane filtration shows the same trend as
(w/w) were prepared. for COD removal, indicating that filtration with 1.2 lm
Fig. 1 shows schematic setup of the proposed process. filter paper is quite effective to separate Cd(II) solubilized
The solvent tank was made of stainless steel with solvent in solvent phase from those in aqueous phase.
compartment (ID of 10 cm; height of 10 cm) connecting Images of MSAB and emulsified oil droplets were taken
to air compartment (ID of 10 cm; height of 5 cm) with a by a photomicrography digitize integrate system (EBM-
narrow passage (ID of 1 cm; length of 5 cm). After solvent 634, M&T Optics Co. Ltd. Taiwan), and the size of MSAB
was loaded, the liquid level was marked on the clear tube and emulsified oil droplets were determined using Multi-
connecting to the main body of the vessel for subsequent Cam EZ software. Concentration of Cd(II) was analyzed
determination of solvent used. The vessel was closed and by a flame atomic absorption spectrometry (Hitachi
then slowly pressurized with a compressed air tank to Z6100, Hitachi, Tokyo, Japan). Cr(VI) was analyzed color-
the desired pressure. After equilibrium at the desired pres- imetrically according to the standard method 3500B
sure for at least 5 min, pressurized solvent was then (APHA, 1998). COD was analyzed followed the standard
released to a glass column reactor (ID of 6 cm; height of method 5520C (APHA, 1998).
50 cm) containing 500 ml of aqueous solution (pre-equili-
brated in a 25 C water bath), generating MSAB. The
aqueous phase was allowed to react with MSAB for pre-
determined time under gentle aeration (0.6 l min1). If nec- Table 1
COD and Cd(II) removal efficiencies after vacuum filtration with 1.2 and
essary, pH was maintained at the desired value throughout 0.45 lm filter papers for treated samples taken from test with 500 ml of
reaction with an automatic pH controller (PC3200, SUN- Cd(II) at initial concentration of 100 mg l1 treated with 0.39 g of
TEX INSTRUMENTS CO., Ltd. Taiwan) and a glass D2EHPA
electrode (InLab 439, METTLER TOLEDO, Switzerland) Samples COD Cd(II)
controlling acid or base dosing. Solvent dosage was deter- Before filtration 8820 ± 300 100 ± 3
mined at the end of each test by adding solvent back to the Vacuum filtration (1.2 lm) 348 ± 28 (96%) 18 ± 1.5 (82%)
vessel to the liquid level marked previously, and the Vacuum filtration (0.45 lm) 328 ± 17 (96%) 18 ± 0.8 (82%)
amount added was determined. For solvent dosages D2EHPA/kerosene = 1:10, pH 6. Reaction time = 5 min. Triplicate sam-
between 1 and 2 g, the error of measurement is less than ples were taken and analyzed with one standard deviation from the mean
1.3%. reported.
54 C.-W. Li et al. / Chemosphere 71 (2008) 51–58
3. Results and discussion in the ranges of 5–50 lm and increase with decreasing sat-
uration pressure. The result is similar to that reported by
3.1. Visual inspection Vlyssides et al. (2004) who indicated that mean diameters
of air bubbles are on the ranges of 5–20 lm based on num-
Photomicrography images for both MSAB and emulsi- ber of bubbles generated in dissolved air flotation, and
fied solvent droplets were taken and compared. Emulsified increase with decreasing water oversaturation pressure.
solvent droplets were prepared with known amount of sol- Fig. 2d is microphotographic image of the emulsified sol-
vent in DI water by circulating the solution with two cen- vent droplets, showing that most of droplets are in the
trifugal pumps operated at very high flowrate (0.9 l s1) range of 3 lm in diameter and much smaller than those
for at least 30 min. Fig. 2a–c shows the photomicrography generated by CASX. The diameters of emulsified solvent
image of MSAB generated by the CASX process under var- droplets are in the ranges reported by others (Marchese
ious pressures, revealing that the diameters of bubbles are et al., 2000; Zhao et al., 2005; Li et al., 2006).
Fig. 2. Microphotographic image of MSAB generated by the CASX process under 100, 300, and 500 kPa (a–c) and emulsified solvent droplets (d).
D2EHPA/kerosene = 1:10. Scale of 50 lm is shown in the lower right-hand corner.
Fig. 3. Comparison of flotation properties of MSAB generated at various compression pressures (left: 100 kPa, middle: 300 kPa, right: 500 kPa) under
quiescent condition for various times, (a) right after samples prepared, (b) 30 min, and (c) 5 h. D2EHPA/kerosene = 1:10.
C.-W. Li et al. / Chemosphere 71 (2008) 51–58 55
Visual comparison of flotation properties of MSAB and removal of Cd(II) is the result of hydronium ions released
emulsified solvent droplets under quiescent condition (pic- through ion exchange reaction, resulting in pH decreases
tures not shown) indicated that right after the samples were (from pH of 7 initially to around 3.0), and will be discussed
prepared and filled in the bottles, MSAB started floating to next. On the other hand, more than 99% of Cr(VI) was
the top. After 16 h, almost all of MSAB float to the top, removed with 3.6 g of Aliquat 336 dosed at reaction time
and the solution is clear. On the other hand, sample con- of less than 10 s, reinforcing that CASX process can
taining emulsified solvent droplets are still turbid even after remove contaminants within seconds through abundant
1.5 d. The result is expected considered that the size of sol- surface area of MSAB created by CASX.
vent droplets is much smaller than that of MSAB and the
former has higher density than the latter. Density of MSAB
can be calculated when solubility of air in solvent is deter- 3.3. Effect of equilibrium pH
mined. By displacement of water collection process, it is
found that around 0.16 ml air dissolved per g of solvent Following reaction shows extraction of metal with
(D2EHPA/kerosene ratio of 1:10) under pressure of D2EHPA dissolved in kerosene, indicating that hydronium
500 kPa. The calculated density of MSAB is around ions will be released through ion exchange reaction, and
0.719 g cm3, and is only 88% of that for emulsified solvent the extraction is highly pH dependent (Juang and Ju,
droplets.
Fig. 3a–c is visual comparison of flotation properties of 100
MSAB generated at different saturation pressures under 90 a
80
70
After released of pressurized solvent, aqueous phase was 60
1:1
allowed to react with MSAB for pre-determined time under 50 1:10
gentle aeration (0.6 l min1). Fig. 4 shows both Cd(II) and 40
Cr(VI) removal efficiencies as a function of aeration time, 1:30
30
revealing that reaction reached equilibrium within a few 20 1:40
seconds. The removal efficiency of Cd(II) reaches plateau 10
value of 55% right after solvent was added. Incomplete 0
100
90 c
Removal efficiency (%)
80
100 70
90 60
Removal efficiency (%)
80 50 100 kPa
70 40 200 kPa
60 30 300 kPa
50 Cr 20 500 kPa
10
40 Cd
0
30 0.0 0.2 0.4 0.6 0.81.0 1.2 1.4 1.6 1.8 2.0
20 D2EHPA (g)
10
Fig. 5. (a) Cd removal efficiency as a function of extractant dosages for
0
0 50 100 150 200 250 300 350 various final pHs. Initial Cd concentration = 50 mg l1, reaction time of
Time (s) 5 min, D2EHPA/kerosene ratio = 1:10 (w/w). (b) Cd(II) removal effi-
ciency as a function of D2EHPA dosages for various D2EHPA/kerosene
Fig. 4. Cd(II) and Cr(VI) removal efficiencies as a function of reaction (w/w) ratios. Initial Cd2+ and volume are 50 mg l1 and 500 ml,
times. pH was not adjusted. Wastewater volume = 500 ml, initial Cd(II) respectively. Equilibrium pH of 6.0 and reaction time of 5 min. (c) Cd(II)
concentration = 50 mg l1, pH 7, D2EHPA/kerosene ratio = 1:10 (w/w), removal efficiency as a function of D2EHPA dosages for various
D2EHPA dose = 1.5 g, initial Cr(VI) concentration = 645 mg l1, pH compression pressure. Initial Cd2+ and volume are 100 mg l1 and
1.96, Aliquat 336/kerosene ratio = 5:1 (w/w), and Aliquat 336 500 ml, respectively. D2EHPA/kerosene ratio = 1:10 (w/w). Equilibrium
dose = 3.6 g. pH of 6.0 and reaction time of 5 min.
56 C.-W. Li et al. / Chemosphere 71 (2008) 51–58
2001; Leon and Guzman, 2005; He et al., 2006; Pereira 100 250
et al., 2007). 90
Aqueous/solvent ratio
ðaqÞ þ 2ðRHÞ2ðorgÞ () CdR2 ðRHÞ2ðorgÞ þ 2HðaqÞ ð4Þ
70 1:1
where (RH)2(org) represents the existing of D2EHPA di- 60 5:1 150
mers and its involvement in the extraction of Cd(II). 50
Fig. 5a shows the effect of equilibrium pH on metal 40 100
removal under fixed aeration time of 5 min. As indicated 30
in the previous section, equilibrium can be reached within 20 50
seconds in CASX. Therefore, aeration time of 5 min will 10
not affect the interpretation of experimental result and will 0 0
provide enough time for adjusting reaction pH to desired 0 1 2 3 4 5
value. As indicated in Fig. 5a, Cd(II) removal efficiency Aliquat 336 (g)
increases with increasing D2EHPA dosage and equilibrium Fig. 6. Cr(VI) removal efficiency as a function of extractant with various
pH, and is independent of pH at equilibrium pHs of higher ratios of Aliquat 336/kerosene for treating spent plating wastewater.
than 5. Extraction time of 1 min. Initial Cr(VI) concentration = 645 mg l1, pH
1.96, wastewater volume of 500 ml, open and filled symbols are removal
efficiency and A/S ratio, respectively. Diamond, triangle, and square are
3.4. Effect of extractant/kerosene ratio
for Aliquat 336/kerosene of 1:10, 1:1, and 5:1, respectively.
Table 2
3.6. Comparison of CASX and traditional liquid–liquid
Molar metal flux calculated as function of D2EHPA/kerosene ratio for
CASX with assumption that average diameter of 20 lm for MSAB, extraction
thickness of 5.16 lm for solvent-coated layer, and reaction time of 5 s
D2EHPA/kerosene Solvent Area provided Flux Cd(II) removal by CASX and a traditional liquid–liquid
ratio added (g) (m2) (mol m2 s1) extraction with same amount of solvent was compared.
5:1 0.42 0.1612 2.76 · 104 A 500 ml wastewater containing 50 mg l1 of Cd(II) and
1:1 0.7 0.2783 1.60 · 104 2 g of solvent with D2EHPA/kerosene of 1:1, correspond-
1:10 4.07 1.6581 2.68 · 105 ing to A/S ratio of 250, were mixed with a standard jar-test
1:30 10.85 4.4756 9.94 · 106 apparatus under mixing speed of 100 and 200 rpm. As indi-
1:40 14.35 5.8463 7.61 · 106
cated in Fig. 7, it took 1 h for system with mixing speed of
C.-W. Li et al. / Chemosphere 71 (2008) 51–58 57
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