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SUBJECT DATE
Low Pressure Fuel System - Pressure Measurement – Two-Filter
October 2012
Fuel System

Additions, Revisions, or Updates

Publication Number / Title Platform Section Title Change

Low Pressure Fuel


EPA10/
System - Pressure
DDC-SVC-MAN-0084 GHG14 DD This is a new section.
Measurement – Two-
Platform
Filter Fuel System

All information subject to change without notice. 3


10 27-12  Copyright © 2012 DETROIT DIESEL CORPORATION
2 Low Pressure Fuel System - Pressure Measurement – Two-Filter Fuel System

2 Low Pressure Fuel System - Pressure Measurement – Two-Filter Fuel


System

NOTE: KM59 GEN1 fuel filter module return lines are secured to the module with banjo bolts.

NOTE: KM63 GEN2 fuel filter module return lines are secured to the module with a mounting plate attached to the
PLV return line.

The low pressure side of the fuel system can be measured using either DDDL or a manual pressure gauge. Suction pressure is
now measured using a prefilter cap with a test port (W470589149100). Some tests (KM59 Gen1 system only) will also
require the use of fuel pressure test plug (W470589099100). The following section explains the correct way to identify how
pressures are going to be measured on each variation of fuel filter module.

KM59 GEN1 Fuel Filter Module

1. Priming port fitting 3. Pre-filter cap w/ test port - W470589149100


2. Low pressure fuel sensor 4. Fuel pressure test plug - W470589099100
Figure 1. KM59 GEN1 Fuel Filter Module Pressure Measurement Points

4 All information subject to change without notice.


Copyright © 2012 DETROIT DIESEL CORPORATION  10 27-12
10 27-12

Table 1.
Pressure Measured Measurement Point Measurement Method

LP pump outlet • Priming port fitting (1) • J-48876 - Priming Port Fuel Pressure Test
Gauge

LP pump outlet • Low pressure fuel sensor (2) • DDDL v7.08sp2

LP pump inlet • Pre-filter cap w/test port (3) • W470589149100 - Pre-filter cap w/test port
• J-48706 – LP Fuel Diagnostic Gauge Set

HP pump inlet • High pressure fuel flange (4) • W470589099100 – Fuel pressure test plug
• Fuel compensation pressure sensor • DDDL v7.08sp2

KM63 GEN2 Fuel Filter Module

1. Priming port fitting 3. Pre-filter cap w/ test port - W470589149100


2. Low pressure fuel sensor
Figure 2. KM63 GEN2 Fuel Filter Module Pressure Measurement Points

Table 2.
Pressure Measured Measurement Point Measurement Method

LP pump outlet • Priming port fitting (1) • J-48876 - Priming Port Fuel Pressure Test
Gauge

LP pump outlet • Low pressure fuel sensor (2) • DDDL v7.08sp2

LP pump inlet • Pre-filter cap w/test port (3) • W470589149100 - Pre-filter cap w/test port
• J-48706 – LP Fuel Diagnostic Gauge Set

HP pump inlet • Fuel compensation pressure sensor • DDDL v7.08sp2

All information subject to change without notice. 5


10 27-12  Copyright © 2012 DETROIT DIESEL CORPORATION