Académique Documents
Professionnel Documents
Culture Documents
12-1
SIGNAL PROCESSING and
PRESENTATION Waveform Characteristics
Instrumentation
Objectives
Presentation
• Describe five waveform characteristics.
Presentation setup • Identify waveform symmetry using APD.
Differential time • Discuss waveform modulation and how it translates
to the FFT.
1
TIME AND FREQUENCY ANALYSIS TIME DOMAIN ANALYSIS
Machinery vibration analysis techniques Use of time domain analysis
Time domain analysis Signal processing and presentation
Frequency analysis Phase measurement
Demodulation Instrument setup
Time waveform shape analysis
Synchronous vs nonsynchronous data
Random noise and vibration
Conclusions
12-1
SIGNAL PROCESSING and
PRESENTATION Waveform Characteristics
Instrumentation
Objectives
Presentation
• Describe five waveform characteristics.
Presentation setup • Identify waveform symmetry using APD.
Differential time • Discuss waveform modulation and how it translates
to the FFT.
1
TIME AND FREQUENCY ANALYSIS TIME DOMAIN ANALYSIS
Machinery vibration analysis techniques Use of time domain analysis
Time domain analysis Signal processing and presentation
Frequency analysis Phase measurement
Demodulation Instrument setup
Time waveform shape analysis
Synchronous vs nonsynchronous data
Random noise and vibration
Conclusions
12-1
SIGNAL PROCESSING and
PRESENTATION Waveform Characteristics
Instrumentation
Objectives
Presentation
• Describe five waveform characteristics.
Presentation setup • Identify waveform symmetry using APD.
Differential time • Discuss waveform modulation and how it translates
to the FFT.
1
TIME AND FREQUENCY ANALYSIS TIME DOMAIN ANALYSIS
Machinery vibration analysis techniques Use of time domain analysis
Time domain analysis Signal processing and presentation
Frequency analysis Phase measurement
Demodulation Instrument setup
Time waveform shape analysis
Synchronous vs nonsynchronous data
Random noise and vibration
Conclusions
12-1
SIGNAL PROCESSING and
PRESENTATION Waveform Characteristics
Instrumentation
Objectives
Presentation
• Describe five waveform characteristics.
Presentation setup • Identify waveform symmetry using APD.
Differential time • Discuss waveform modulation and how it translates
to the FFT.
1
TIME AND FREQUENCY ANALYSIS TIME DOMAIN ANALYSIS
Machinery vibration analysis techniques Use of time domain analysis
Time domain analysis Signal processing and presentation
Frequency analysis Phase measurement
Demodulation Instrument setup
Time waveform shape analysis
Synchronous vs nonsynchronous data
Random noise and vibration
Conclusions
12-1
SIGNAL PROCESSING and
PRESENTATION Waveform Characteristics
Instrumentation
Objectives
Presentation
• Describe five waveform characteristics.
Presentation setup • Identify waveform symmetry using APD.
Differential time • Discuss waveform modulation and how it translates
to the FFT.
1
TIME AND FREQUENCY ANALYSIS TIME DOMAIN ANALYSIS
Machinery vibration analysis techniques Use of time domain analysis
Time domain analysis Signal processing and presentation
Frequency analysis Phase measurement
Demodulation Instrument setup
Time waveform shape analysis
Synchronous vs nonsynchronous data
Random noise and vibration
Conclusions
12-1
SIGNAL PROCESSING and
PRESENTATION Waveform Characteristics
Instrumentation
Objectives
Presentation
• Describe five waveform characteristics.
Presentation setup • Identify waveform symmetry using APD.
Differential time • Discuss waveform modulation and how it translates
to the FFT.
1
12-1 12-2
12-2 12-3
2 RPM = 3550.
RPS = 59.17
0
PK(+) = 6.94
• looseness
-2
PK(-) = 5.84
CRESTF= 5.40 • cracks
-4 • resonance
-6
• antifriction bearings
-8
12-3 12-4
2
12-1 12-2
12-2 12-3
2 RPM = 3550.
RPS = 59.17
0
PK(+) = 6.94
• looseness
-2
PK(-) = 5.84
CRESTF= 5.40 • cracks
-4 • resonance
-6
• antifriction bearings
-8
12-3 12-4
2
12-1 12-2
12-2 12-3
2 RPM = 3550.
RPS = 59.17
0
PK(+) = 6.94
• looseness
-2
PK(-) = 5.84
CRESTF= 5.40 • cracks
-4 • resonance
-6
• antifriction bearings
-8
12-3 12-4
2
12-1 12-2
12-2 12-3
2 RPM = 3550.
RPS = 59.17
0
PK(+) = 6.94
• looseness
-2
PK(-) = 5.84
CRESTF= 5.40 • cracks
-4 • resonance
-6
• antifriction bearings
-8
12-3 12-4
2
12-1 12-2
12-2 12-3
2 RPM = 3550.
RPS = 59.17
0
PK(+) = 6.94
• looseness
-2
PK(-) = 5.84
CRESTF= 5.40 • cracks
-4 • resonance
-6
• antifriction bearings
-8
12-3 12-4
2
12-1 12-2
12-2 12-3
2 RPM = 3550.
RPS = 59.17
0
PK(+) = 6.94
• looseness
-2
PK(-) = 5.84
CRESTF= 5.40 • cracks
-4 • resonance
-6
• antifriction bearings
-8
12-3 12-4
2
12-4 12-5
Amplitude Periodic
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
8
Waveform Display • Sometimes referred to as a deterministic simple
6 25-APR-96 09:36
signal, this is an ideal signal which repeats itself
4
FAULT
RMS = 1.28
LOAD = 100.0
exactly after a fixed period.
Acceleration in G-s
0
• This is not possible in the real world. However,
PK(+) = 6.94
PK(-) = 5.84 there are some machinery faults which have this
-2
ALERT
CRESTF= 5.40
characteristic.
-4 FAULT
-6
• A single plane balance problem will have a very
-8 periodic waveform due to the mass rotational center
Time: 76.72
0 20 40 60 80 100 120 140
Ampl: -.109 and the rotor shaft of other component center line
Time in mSecs
differences.
12-5 12-6
Periodic Complexity
BAL - ZONE 6 EXHAUST
C-30 Z6X -FOH FAN BEARING OUTBOARD HORIZONTAL
0.6
Waveform Display
0.4
13-JUN-95 14:52
• To determine the complexity of the waveform,
RMS = .1390
LOAD = 100.0
establish whether the signal is:
0.2
Acceleration in G-s
RPM = 1000.
RPS = 16.67
• periodic in nature
-0.0
PK(+) = .3672
• estimate the harmonic content
• determine if the signal is synchronous
PK(-) = .4322
-0.2 CRESTF= 3.11
• non-synchronous
-0.4
• identify whether the waveform correlates
-0.6 directly to the spectral data.
0 100 200 300 400 500
Time in mSecs
12-6 12-7
Complexity Impacts/Spikes
C-20 - C-20 FLOAT ROLL FAN
6
C-20 FLOAT-FOH FAN BEARING OUTBOARD HORIZONTAL • Impacts or Spikes may or may not be repetitive in nature.
Waveform Display
4
25-APR-96 09:37 • The non repetitive spikes generate white noise.
RMS = 1.59
LOAD = 100.0
• Repetitive impacts or spikes, such as those produced by rolling
2
element bearing defects or broken gear teeth, may excite discrete
Acceleration in G-s
RPM = 3508.
RPS = 58.47
0
frequencies and therefore show up well in the spectrum.
PK(+) = 4.88
PK(-) = 5.25 • This characteristic is best detected by defining a waveform
CRESTF= 3.30
-2
amplitude type in acceleration. Acceleration data is proportional
-4
to force.
• The crest factor, which is equal to the maximum peak (positive
-6
or negative) divided by the RMS of the waveform, is a good
0 20 40 60 80 100 120 140
Time in mSecs indicator of the impacting. This value can be setup as an analysis
Label: LOOSE, OUT OF BALANCE
parameter and trended in MasterTrend.
3
12-4 12-5
Amplitude Periodic
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
8
Waveform Display • Sometimes referred to as a deterministic simple
6 25-APR-96 09:36
signal, this is an ideal signal which repeats itself
4
FAULT
RMS = 1.28
LOAD = 100.0
exactly after a fixed period.
Acceleration in G-s
0
• This is not possible in the real world. However,
PK(+) = 6.94
PK(-) = 5.84 there are some machinery faults which have this
-2
ALERT
CRESTF= 5.40
characteristic.
-4 FAULT
-6
• A single plane balance problem will have a very
-8 periodic waveform due to the mass rotational center
Time: 76.72
0 20 40 60 80 100 120 140
Ampl: -.109 and the rotor shaft of other component center line
Time in mSecs
differences.
12-5 12-6
Periodic Complexity
BAL - ZONE 6 EXHAUST
C-30 Z6X -FOH FAN BEARING OUTBOARD HORIZONTAL
0.6
Waveform Display
0.4
13-JUN-95 14:52
• To determine the complexity of the waveform,
RMS = .1390
LOAD = 100.0
establish whether the signal is:
0.2
Acceleration in G-s
RPM = 1000.
RPS = 16.67
• periodic in nature
-0.0
PK(+) = .3672
• estimate the harmonic content
• determine if the signal is synchronous
PK(-) = .4322
-0.2 CRESTF= 3.11
• non-synchronous
-0.4
• identify whether the waveform correlates
-0.6 directly to the spectral data.
0 100 200 300 400 500
Time in mSecs
12-6 12-7
Complexity Impacts/Spikes
C-20 - C-20 FLOAT ROLL FAN
6
C-20 FLOAT-FOH FAN BEARING OUTBOARD HORIZONTAL • Impacts or Spikes may or may not be repetitive in nature.
Waveform Display
4
25-APR-96 09:37 • The non repetitive spikes generate white noise.
RMS = 1.59
LOAD = 100.0
• Repetitive impacts or spikes, such as those produced by rolling
2
element bearing defects or broken gear teeth, may excite discrete
Acceleration in G-s
RPM = 3508.
RPS = 58.47
0
frequencies and therefore show up well in the spectrum.
PK(+) = 4.88
PK(-) = 5.25 • This characteristic is best detected by defining a waveform
CRESTF= 3.30
-2
amplitude type in acceleration. Acceleration data is proportional
-4
to force.
• The crest factor, which is equal to the maximum peak (positive
-6
or negative) divided by the RMS of the waveform, is a good
0 20 40 60 80 100 120 140
Time in mSecs indicator of the impacting. This value can be setup as an analysis
Label: LOOSE, OUT OF BALANCE
parameter and trended in MasterTrend.
3
12-4 12-5
Amplitude Periodic
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
8
Waveform Display • Sometimes referred to as a deterministic simple
6 25-APR-96 09:36
signal, this is an ideal signal which repeats itself
4
FAULT
RMS = 1.28
LOAD = 100.0
exactly after a fixed period.
Acceleration in G-s
0
• This is not possible in the real world. However,
PK(+) = 6.94
PK(-) = 5.84 there are some machinery faults which have this
-2
ALERT
CRESTF= 5.40
characteristic.
-4 FAULT
-6
• A single plane balance problem will have a very
-8 periodic waveform due to the mass rotational center
Time: 76.72
0 20 40 60 80 100 120 140
Ampl: -.109 and the rotor shaft of other component center line
Time in mSecs
differences.
12-5 12-6
Periodic Complexity
BAL - ZONE 6 EXHAUST
C-30 Z6X -FOH FAN BEARING OUTBOARD HORIZONTAL
0.6
Waveform Display
0.4
13-JUN-95 14:52
• To determine the complexity of the waveform,
RMS = .1390
LOAD = 100.0
establish whether the signal is:
0.2
Acceleration in G-s
RPM = 1000.
RPS = 16.67
• periodic in nature
-0.0
PK(+) = .3672
• estimate the harmonic content
• determine if the signal is synchronous
PK(-) = .4322
-0.2 CRESTF= 3.11
• non-synchronous
-0.4
• identify whether the waveform correlates
-0.6 directly to the spectral data.
0 100 200 300 400 500
Time in mSecs
12-6 12-7
Complexity Impacts/Spikes
C-20 - C-20 FLOAT ROLL FAN
6
C-20 FLOAT-FOH FAN BEARING OUTBOARD HORIZONTAL • Impacts or Spikes may or may not be repetitive in nature.
Waveform Display
4
25-APR-96 09:37 • The non repetitive spikes generate white noise.
RMS = 1.59
LOAD = 100.0
• Repetitive impacts or spikes, such as those produced by rolling
2
element bearing defects or broken gear teeth, may excite discrete
Acceleration in G-s
RPM = 3508.
RPS = 58.47
0
frequencies and therefore show up well in the spectrum.
PK(+) = 4.88
PK(-) = 5.25 • This characteristic is best detected by defining a waveform
CRESTF= 3.30
-2
amplitude type in acceleration. Acceleration data is proportional
-4
to force.
• The crest factor, which is equal to the maximum peak (positive
-6
or negative) divided by the RMS of the waveform, is a good
0 20 40 60 80 100 120 140
Time in mSecs indicator of the impacting. This value can be setup as an analysis
Label: LOOSE, OUT OF BALANCE
parameter and trended in MasterTrend.
3
12-4 12-5
Amplitude Periodic
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
8
Waveform Display • Sometimes referred to as a deterministic simple
6 25-APR-96 09:36
signal, this is an ideal signal which repeats itself
4
FAULT
RMS = 1.28
LOAD = 100.0
exactly after a fixed period.
Acceleration in G-s
0
• This is not possible in the real world. However,
PK(+) = 6.94
PK(-) = 5.84 there are some machinery faults which have this
-2
ALERT
CRESTF= 5.40
characteristic.
-4 FAULT
-6
• A single plane balance problem will have a very
-8 periodic waveform due to the mass rotational center
Time: 76.72
0 20 40 60 80 100 120 140
Ampl: -.109 and the rotor shaft of other component center line
Time in mSecs
differences.
12-5 12-6
Periodic Complexity
BAL - ZONE 6 EXHAUST
C-30 Z6X -FOH FAN BEARING OUTBOARD HORIZONTAL
0.6
Waveform Display
0.4
13-JUN-95 14:52
• To determine the complexity of the waveform,
RMS = .1390
LOAD = 100.0
establish whether the signal is:
0.2
Acceleration in G-s
RPM = 1000.
RPS = 16.67
• periodic in nature
-0.0
PK(+) = .3672
• estimate the harmonic content
• determine if the signal is synchronous
PK(-) = .4322
-0.2 CRESTF= 3.11
• non-synchronous
-0.4
• identify whether the waveform correlates
-0.6 directly to the spectral data.
0 100 200 300 400 500
Time in mSecs
12-6 12-7
Complexity Impacts/Spikes
C-20 - C-20 FLOAT ROLL FAN
6
C-20 FLOAT-FOH FAN BEARING OUTBOARD HORIZONTAL • Impacts or Spikes may or may not be repetitive in nature.
Waveform Display
4
25-APR-96 09:37 • The non repetitive spikes generate white noise.
RMS = 1.59
LOAD = 100.0
• Repetitive impacts or spikes, such as those produced by rolling
2
element bearing defects or broken gear teeth, may excite discrete
Acceleration in G-s
RPM = 3508.
RPS = 58.47
0
frequencies and therefore show up well in the spectrum.
PK(+) = 4.88
PK(-) = 5.25 • This characteristic is best detected by defining a waveform
CRESTF= 3.30
-2
amplitude type in acceleration. Acceleration data is proportional
-4
to force.
• The crest factor, which is equal to the maximum peak (positive
-6
or negative) divided by the RMS of the waveform, is a good
0 20 40 60 80 100 120 140
Time in mSecs indicator of the impacting. This value can be setup as an analysis
Label: LOOSE, OUT OF BALANCE
parameter and trended in MasterTrend.
3
12-4 12-5
Amplitude Periodic
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
8
Waveform Display • Sometimes referred to as a deterministic simple
6 25-APR-96 09:36
signal, this is an ideal signal which repeats itself
4
FAULT
RMS = 1.28
LOAD = 100.0
exactly after a fixed period.
Acceleration in G-s
0
• This is not possible in the real world. However,
PK(+) = 6.94
PK(-) = 5.84 there are some machinery faults which have this
-2
ALERT
CRESTF= 5.40
characteristic.
-4 FAULT
-6
• A single plane balance problem will have a very
-8 periodic waveform due to the mass rotational center
Time: 76.72
0 20 40 60 80 100 120 140
Ampl: -.109 and the rotor shaft of other component center line
Time in mSecs
differences.
12-5 12-6
Periodic Complexity
BAL - ZONE 6 EXHAUST
C-30 Z6X -FOH FAN BEARING OUTBOARD HORIZONTAL
0.6
Waveform Display
0.4
13-JUN-95 14:52
• To determine the complexity of the waveform,
RMS = .1390
LOAD = 100.0
establish whether the signal is:
0.2
Acceleration in G-s
RPM = 1000.
RPS = 16.67
• periodic in nature
-0.0
PK(+) = .3672
• estimate the harmonic content
• determine if the signal is synchronous
PK(-) = .4322
-0.2 CRESTF= 3.11
• non-synchronous
-0.4
• identify whether the waveform correlates
-0.6 directly to the spectral data.
0 100 200 300 400 500
Time in mSecs
12-6 12-7
Complexity Impacts/Spikes
C-20 - C-20 FLOAT ROLL FAN
6
C-20 FLOAT-FOH FAN BEARING OUTBOARD HORIZONTAL • Impacts or Spikes may or may not be repetitive in nature.
Waveform Display
4
25-APR-96 09:37 • The non repetitive spikes generate white noise.
RMS = 1.59
LOAD = 100.0
• Repetitive impacts or spikes, such as those produced by rolling
2
element bearing defects or broken gear teeth, may excite discrete
Acceleration in G-s
RPM = 3508.
RPS = 58.47
0
frequencies and therefore show up well in the spectrum.
PK(+) = 4.88
PK(-) = 5.25 • This characteristic is best detected by defining a waveform
CRESTF= 3.30
-2
amplitude type in acceleration. Acceleration data is proportional
-4
to force.
• The crest factor, which is equal to the maximum peak (positive
-6
or negative) divided by the RMS of the waveform, is a good
0 20 40 60 80 100 120 140
Time in mSecs indicator of the impacting. This value can be setup as an analysis
Label: LOOSE, OUT OF BALANCE
parameter and trended in MasterTrend.
3
12-4 12-5
Amplitude Periodic
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
8
Waveform Display • Sometimes referred to as a deterministic simple
6 25-APR-96 09:36
signal, this is an ideal signal which repeats itself
4
FAULT
RMS = 1.28
LOAD = 100.0
exactly after a fixed period.
Acceleration in G-s
0
• This is not possible in the real world. However,
PK(+) = 6.94
PK(-) = 5.84 there are some machinery faults which have this
-2
ALERT
CRESTF= 5.40
characteristic.
-4 FAULT
-6
• A single plane balance problem will have a very
-8 periodic waveform due to the mass rotational center
Time: 76.72
0 20 40 60 80 100 120 140
Ampl: -.109 and the rotor shaft of other component center line
Time in mSecs
differences.
12-5 12-6
Periodic Complexity
BAL - ZONE 6 EXHAUST
C-30 Z6X -FOH FAN BEARING OUTBOARD HORIZONTAL
0.6
Waveform Display
0.4
13-JUN-95 14:52
• To determine the complexity of the waveform,
RMS = .1390
LOAD = 100.0
establish whether the signal is:
0.2
Acceleration in G-s
RPM = 1000.
RPS = 16.67
• periodic in nature
-0.0
PK(+) = .3672
• estimate the harmonic content
• determine if the signal is synchronous
PK(-) = .4322
-0.2 CRESTF= 3.11
• non-synchronous
-0.4
• identify whether the waveform correlates
-0.6 directly to the spectral data.
0 100 200 300 400 500
Time in mSecs
12-6 12-7
Complexity Impacts/Spikes
C-20 - C-20 FLOAT ROLL FAN
6
C-20 FLOAT-FOH FAN BEARING OUTBOARD HORIZONTAL • Impacts or Spikes may or may not be repetitive in nature.
Waveform Display
4
25-APR-96 09:37 • The non repetitive spikes generate white noise.
RMS = 1.59
LOAD = 100.0
• Repetitive impacts or spikes, such as those produced by rolling
2
element bearing defects or broken gear teeth, may excite discrete
Acceleration in G-s
RPM = 3508.
RPS = 58.47
0
frequencies and therefore show up well in the spectrum.
PK(+) = 4.88
PK(-) = 5.25 • This characteristic is best detected by defining a waveform
CRESTF= 3.30
-2
amplitude type in acceleration. Acceleration data is proportional
-4
to force.
• The crest factor, which is equal to the maximum peak (positive
-6
or negative) divided by the RMS of the waveform, is a good
0 20 40 60 80 100 120 140
Time in mSecs indicator of the impacting. This value can be setup as an analysis
Label: LOOSE, OUT OF BALANCE
parameter and trended in MasterTrend.
3
12-7 12-8
Impacts/Spikes Discontinuities
12-8 12-9
Discontinuities Asymmetry
• Asymmetry refers to the relationship between the
positive and negative energy.
• A waveform is asymmetric when there is more energy in
the positive plane than the negative or vice versa.
• Asymmetry refers to the direction of movement relative to
the transducer mounting with a positive signal
representing energy into ( towards ) the accelerometer and
a negative signal representing away.
• A tool which is designed to check this type of
characteristic is the APD, Amplitude Probability
Distribution.
12-9 12-10
Asymmetry Asymmetry
MISC - #1 H2O BOOSTER
2.5
4661 -MIV MOTOR INBOARD VERTICAL Select the Analyze Data feature in Diagnostics Plotting when in
Waveform Analysis.
Waveform Display
2.0 16-NOV-95 10:18
1.0
RPM = 1789.
RPS = 29.82
0.5
PK(+) = 2.24
0
PK(-) = 1.43
-0.5 CRESTF= 4.35
-1.0
-1.5
-2.0
4
12-7 12-8
Impacts/Spikes Discontinuities
12-8 12-9
Discontinuities Asymmetry
• Asymmetry refers to the relationship between the
positive and negative energy.
• A waveform is asymmetric when there is more energy in
the positive plane than the negative or vice versa.
• Asymmetry refers to the direction of movement relative to
the transducer mounting with a positive signal
representing energy into ( towards ) the accelerometer and
a negative signal representing away.
• A tool which is designed to check this type of
characteristic is the APD, Amplitude Probability
Distribution.
12-9 12-10
Asymmetry Asymmetry
MISC - #1 H2O BOOSTER
2.5
4661 -MIV MOTOR INBOARD VERTICAL Select the Analyze Data feature in Diagnostics Plotting when in
Waveform Analysis.
Waveform Display
2.0 16-NOV-95 10:18
1.0
RPM = 1789.
RPS = 29.82
0.5
PK(+) = 2.24
0
PK(-) = 1.43
-0.5 CRESTF= 4.35
-1.0
-1.5
-2.0
4
12-7 12-8
Impacts/Spikes Discontinuities
12-8 12-9
Discontinuities Asymmetry
• Asymmetry refers to the relationship between the
positive and negative energy.
• A waveform is asymmetric when there is more energy in
the positive plane than the negative or vice versa.
• Asymmetry refers to the direction of movement relative to
the transducer mounting with a positive signal
representing energy into ( towards ) the accelerometer and
a negative signal representing away.
• A tool which is designed to check this type of
characteristic is the APD, Amplitude Probability
Distribution.
12-9 12-10
Asymmetry Asymmetry
MISC - #1 H2O BOOSTER
2.5
4661 -MIV MOTOR INBOARD VERTICAL Select the Analyze Data feature in Diagnostics Plotting when in
Waveform Analysis.
Waveform Display
2.0 16-NOV-95 10:18
1.0
RPM = 1789.
RPS = 29.82
0.5
PK(+) = 2.24
0
PK(-) = 1.43
-0.5 CRESTF= 4.35
-1.0
-1.5
-2.0
4
12-7 12-8
Impacts/Spikes Discontinuities
12-8 12-9
Discontinuities Asymmetry
• Asymmetry refers to the relationship between the
positive and negative energy.
• A waveform is asymmetric when there is more energy in
the positive plane than the negative or vice versa.
• Asymmetry refers to the direction of movement relative to
the transducer mounting with a positive signal
representing energy into ( towards ) the accelerometer and
a negative signal representing away.
• A tool which is designed to check this type of
characteristic is the APD, Amplitude Probability
Distribution.
12-9 12-10
Asymmetry Asymmetry
MISC - #1 H2O BOOSTER
2.5
4661 -MIV MOTOR INBOARD VERTICAL Select the Analyze Data feature in Diagnostics Plotting when in
Waveform Analysis.
Waveform Display
2.0 16-NOV-95 10:18
1.0
RPM = 1789.
RPS = 29.82
0.5
PK(+) = 2.24
0
PK(-) = 1.43
-0.5 CRESTF= 4.35
-1.0
-1.5
-2.0
4
12-7 12-8
Impacts/Spikes Discontinuities
12-8 12-9
Discontinuities Asymmetry
• Asymmetry refers to the relationship between the
positive and negative energy.
• A waveform is asymmetric when there is more energy in
the positive plane than the negative or vice versa.
• Asymmetry refers to the direction of movement relative to
the transducer mounting with a positive signal
representing energy into ( towards ) the accelerometer and
a negative signal representing away.
• A tool which is designed to check this type of
characteristic is the APD, Amplitude Probability
Distribution.
12-9 12-10
Asymmetry Asymmetry
MISC - #1 H2O BOOSTER
2.5
4661 -MIV MOTOR INBOARD VERTICAL Select the Analyze Data feature in Diagnostics Plotting when in
Waveform Analysis.
Waveform Display
2.0 16-NOV-95 10:18
1.0
RPM = 1789.
RPS = 29.82
0.5
PK(+) = 2.24
0
PK(-) = 1.43
-0.5 CRESTF= 4.35
-1.0
-1.5
-2.0
4
12-7 12-8
Impacts/Spikes Discontinuities
12-8 12-9
Discontinuities Asymmetry
• Asymmetry refers to the relationship between the
positive and negative energy.
• A waveform is asymmetric when there is more energy in
the positive plane than the negative or vice versa.
• Asymmetry refers to the direction of movement relative to
the transducer mounting with a positive signal
representing energy into ( towards ) the accelerometer and
a negative signal representing away.
• A tool which is designed to check this type of
characteristic is the APD, Amplitude Probability
Distribution.
12-9 12-10
Asymmetry Asymmetry
MISC - #1 H2O BOOSTER
2.5
4661 -MIV MOTOR INBOARD VERTICAL Select the Analyze Data feature in Diagnostics Plotting when in
Waveform Analysis.
Waveform Display
2.0 16-NOV-95 10:18
1.0
RPM = 1789.
RPS = 29.82
0.5
PK(+) = 2.24
0
PK(-) = 1.43
-0.5 CRESTF= 4.35
-1.0
-1.5
-2.0
4
12-10 12-11
APD APD
Amplitude Probability Distribution
• An APD or Amplitude Probability Distribution is similar to a
Hystorgram.
• The signal is broken down into amplitude percentages, and then
the amplitude is plotted.
• The X-Axis is the amplitude and the Y-Axis is the percentage of
the signal that falls into that amplitude range.
• The APD is typically used for acoustical analysis.
It can also be used for machine vibration analysis to find the
balance of the signal (asymmetries), the direction, and possibly
the location of a specific defect especially those that may not
stand out in the waveform or the spectrum.
12-11 12-11
Sinewaves Sinewaves
• Sinewaves are very symmetrical, which means
there is a balance of energy in the positive and
negative planes.
12-13 12-13
5
12-10 12-11
APD APD
Amplitude Probability Distribution
• An APD or Amplitude Probability Distribution is similar to a
Hystorgram.
• The signal is broken down into amplitude percentages, and then
the amplitude is plotted.
• The X-Axis is the amplitude and the Y-Axis is the percentage of
the signal that falls into that amplitude range.
• The APD is typically used for acoustical analysis.
It can also be used for machine vibration analysis to find the
balance of the signal (asymmetries), the direction, and possibly
the location of a specific defect especially those that may not
stand out in the waveform or the spectrum.
12-11 12-11
Sinewaves Sinewaves
• Sinewaves are very symmetrical, which means
there is a balance of energy in the positive and
negative planes.
12-13 12-13
5
12-10 12-11
APD APD
Amplitude Probability Distribution
• An APD or Amplitude Probability Distribution is similar to a
Hystorgram.
• The signal is broken down into amplitude percentages, and then
the amplitude is plotted.
• The X-Axis is the amplitude and the Y-Axis is the percentage of
the signal that falls into that amplitude range.
• The APD is typically used for acoustical analysis.
It can also be used for machine vibration analysis to find the
balance of the signal (asymmetries), the direction, and possibly
the location of a specific defect especially those that may not
stand out in the waveform or the spectrum.
12-11 12-11
Sinewaves Sinewaves
• Sinewaves are very symmetrical, which means
there is a balance of energy in the positive and
negative planes.
12-13 12-13
5
12-10 12-11
APD APD
Amplitude Probability Distribution
• An APD or Amplitude Probability Distribution is similar to a
Hystorgram.
• The signal is broken down into amplitude percentages, and then
the amplitude is plotted.
• The X-Axis is the amplitude and the Y-Axis is the percentage of
the signal that falls into that amplitude range.
• The APD is typically used for acoustical analysis.
It can also be used for machine vibration analysis to find the
balance of the signal (asymmetries), the direction, and possibly
the location of a specific defect especially those that may not
stand out in the waveform or the spectrum.
12-11 12-11
Sinewaves Sinewaves
• Sinewaves are very symmetrical, which means
there is a balance of energy in the positive and
negative planes.
12-13 12-13
5
12-10 12-11
APD APD
Amplitude Probability Distribution
• An APD or Amplitude Probability Distribution is similar to a
Hystorgram.
• The signal is broken down into amplitude percentages, and then
the amplitude is plotted.
• The X-Axis is the amplitude and the Y-Axis is the percentage of
the signal that falls into that amplitude range.
• The APD is typically used for acoustical analysis.
It can also be used for machine vibration analysis to find the
balance of the signal (asymmetries), the direction, and possibly
the location of a specific defect especially those that may not
stand out in the waveform or the spectrum.
12-11 12-11
Sinewaves Sinewaves
• Sinewaves are very symmetrical, which means
there is a balance of energy in the positive and
negative planes.
12-13 12-13
5
12-10 12-11
APD APD
Amplitude Probability Distribution
• An APD or Amplitude Probability Distribution is similar to a
Hystorgram.
• The signal is broken down into amplitude percentages, and then
the amplitude is plotted.
• The X-Axis is the amplitude and the Y-Axis is the percentage of
the signal that falls into that amplitude range.
• The APD is typically used for acoustical analysis.
It can also be used for machine vibration analysis to find the
balance of the signal (asymmetries), the direction, and possibly
the location of a specific defect especially those that may not
stand out in the waveform or the spectrum.
12-11 12-11
Sinewaves Sinewaves
• Sinewaves are very symmetrical, which means
there is a balance of energy in the positive and
negative planes.
12-13 12-13
5
12-14 12-14
Squarewave Squarewave
• The squarewave on the next slide provides some insight
into the use of the APD for checking asymmetries.
Remember that symmetry refers to the balance of energy.
Therefore, with a slightly more complex signal, this becomes
more important especially when performing Root Cause
Failure Analysis(RCFA).
• In the next illustration, the signal is asymmetric, and there
is more energy in the positive plane than the negative.
• The energy in the positive plane shows movement toward
the transducer, and the negative plane is obviously the
opposite.
12-15 12-15
12-16 12-16
Amplitude Amplitude
6
12-14 12-14
Squarewave Squarewave
• The squarewave on the next slide provides some insight
into the use of the APD for checking asymmetries.
Remember that symmetry refers to the balance of energy.
Therefore, with a slightly more complex signal, this becomes
more important especially when performing Root Cause
Failure Analysis(RCFA).
• In the next illustration, the signal is asymmetric, and there
is more energy in the positive plane than the negative.
• The energy in the positive plane shows movement toward
the transducer, and the negative plane is obviously the
opposite.
12-15 12-15
12-16 12-16
Amplitude Amplitude
6
12-14 12-14
Squarewave Squarewave
• The squarewave on the next slide provides some insight
into the use of the APD for checking asymmetries.
Remember that symmetry refers to the balance of energy.
Therefore, with a slightly more complex signal, this becomes
more important especially when performing Root Cause
Failure Analysis(RCFA).
• In the next illustration, the signal is asymmetric, and there
is more energy in the positive plane than the negative.
• The energy in the positive plane shows movement toward
the transducer, and the negative plane is obviously the
opposite.
12-15 12-15
12-16 12-16
Amplitude Amplitude
6
12-14 12-14
Squarewave Squarewave
• The squarewave on the next slide provides some insight
into the use of the APD for checking asymmetries.
Remember that symmetry refers to the balance of energy.
Therefore, with a slightly more complex signal, this becomes
more important especially when performing Root Cause
Failure Analysis(RCFA).
• In the next illustration, the signal is asymmetric, and there
is more energy in the positive plane than the negative.
• The energy in the positive plane shows movement toward
the transducer, and the negative plane is obviously the
opposite.
12-15 12-15
12-16 12-16
Amplitude Amplitude
6
12-14 12-14
Squarewave Squarewave
• The squarewave on the next slide provides some insight
into the use of the APD for checking asymmetries.
Remember that symmetry refers to the balance of energy.
Therefore, with a slightly more complex signal, this becomes
more important especially when performing Root Cause
Failure Analysis(RCFA).
• In the next illustration, the signal is asymmetric, and there
is more energy in the positive plane than the negative.
• The energy in the positive plane shows movement toward
the transducer, and the negative plane is obviously the
opposite.
12-15 12-15
12-16 12-16
Amplitude Amplitude
6
12-14 12-14
Squarewave Squarewave
• The squarewave on the next slide provides some insight
into the use of the APD for checking asymmetries.
Remember that symmetry refers to the balance of energy.
Therefore, with a slightly more complex signal, this becomes
more important especially when performing Root Cause
Failure Analysis(RCFA).
• In the next illustration, the signal is asymmetric, and there
is more energy in the positive plane than the negative.
• The energy in the positive plane shows movement toward
the transducer, and the negative plane is obviously the
opposite.
12-15 12-15
12-16 12-16
Amplitude Amplitude
6
12-17 12-17
Beating Beating
AMGL - CENTAC 3 STAGE COMPRESSOR
#1 CENTAC -1BA MOTOR OUTBD AXIAL TO 200 Hz
0.04
• A beat is comprised of two unrelated single REFERENCE SPECTRUM
PK Vel in In/Sec
0.03
06-DEC-94 10:15
Acceleration in G-s
0.10 WAVEFORM DISPLAY
0.05
• An example of beating is shown next. The 2x RPM -0.00
06-DEC-94 10:15
RMS = .0678
associated with beating. 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Freq:
Ordr:
119.00
1.997
Time in Seconds Spec: .02520
Dfrq: 1.000
12-18 12-18
Frequency Frequency
• Rarely seen in a routine environment, this is a change in
frequency without a change in the signal amplitude.
Frequency modulation typically occurs in gearmeshing
vibration, due to the small speed fluctuations caused by
tooth spacing errors and faults as they develop. A very wide
spread of sidebands in the spectrum is usually an indication
that significant frequency modulation is present.
• On our example shown next. The vertical line in the
spectrum marks gearmesh frequency at 24xTS. The
sideband cursors mark the output shaft speed with labels
identifying sidebands spaced at input shaft speed. The
Frequency modulation
waveform has been expanded to show the frequency
modulation occurring. A good illustration is shown between
170 and 180 msecs.
12-19 12-20
7
12-17 12-17
Beating Beating
AMGL - CENTAC 3 STAGE COMPRESSOR
#1 CENTAC -1BA MOTOR OUTBD AXIAL TO 200 Hz
0.04
• A beat is comprised of two unrelated single REFERENCE SPECTRUM
PK Vel in In/Sec
0.03
06-DEC-94 10:15
Acceleration in G-s
0.10 WAVEFORM DISPLAY
0.05
• An example of beating is shown next. The 2x RPM -0.00
06-DEC-94 10:15
RMS = .0678
associated with beating. 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Freq:
Ordr:
119.00
1.997
Time in Seconds Spec: .02520
Dfrq: 1.000
12-18 12-18
Frequency Frequency
• Rarely seen in a routine environment, this is a change in
frequency without a change in the signal amplitude.
Frequency modulation typically occurs in gearmeshing
vibration, due to the small speed fluctuations caused by
tooth spacing errors and faults as they develop. A very wide
spread of sidebands in the spectrum is usually an indication
that significant frequency modulation is present.
• On our example shown next. The vertical line in the
spectrum marks gearmesh frequency at 24xTS. The
sideband cursors mark the output shaft speed with labels
identifying sidebands spaced at input shaft speed. The
Frequency modulation
waveform has been expanded to show the frequency
modulation occurring. A good illustration is shown between
170 and 180 msecs.
12-19 12-20
7
12-17 12-17
Beating Beating
AMGL - CENTAC 3 STAGE COMPRESSOR
#1 CENTAC -1BA MOTOR OUTBD AXIAL TO 200 Hz
0.04
• A beat is comprised of two unrelated single REFERENCE SPECTRUM
PK Vel in In/Sec
0.03
06-DEC-94 10:15
Acceleration in G-s
0.10 WAVEFORM DISPLAY
0.05
• An example of beating is shown next. The 2x RPM -0.00
06-DEC-94 10:15
RMS = .0678
associated with beating. 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Freq:
Ordr:
119.00
1.997
Time in Seconds Spec: .02520
Dfrq: 1.000
12-18 12-18
Frequency Frequency
• Rarely seen in a routine environment, this is a change in
frequency without a change in the signal amplitude.
Frequency modulation typically occurs in gearmeshing
vibration, due to the small speed fluctuations caused by
tooth spacing errors and faults as they develop. A very wide
spread of sidebands in the spectrum is usually an indication
that significant frequency modulation is present.
• On our example shown next. The vertical line in the
spectrum marks gearmesh frequency at 24xTS. The
sideband cursors mark the output shaft speed with labels
identifying sidebands spaced at input shaft speed. The
Frequency modulation
waveform has been expanded to show the frequency
modulation occurring. A good illustration is shown between
170 and 180 msecs.
12-19 12-20
7
12-17 12-17
Beating Beating
AMGL - CENTAC 3 STAGE COMPRESSOR
#1 CENTAC -1BA MOTOR OUTBD AXIAL TO 200 Hz
0.04
• A beat is comprised of two unrelated single REFERENCE SPECTRUM
PK Vel in In/Sec
0.03
06-DEC-94 10:15
Acceleration in G-s
0.10 WAVEFORM DISPLAY
0.05
• An example of beating is shown next. The 2x RPM -0.00
06-DEC-94 10:15
RMS = .0678
associated with beating. 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Freq:
Ordr:
119.00
1.997
Time in Seconds Spec: .02520
Dfrq: 1.000
12-18 12-18
Frequency Frequency
• Rarely seen in a routine environment, this is a change in
frequency without a change in the signal amplitude.
Frequency modulation typically occurs in gearmeshing
vibration, due to the small speed fluctuations caused by
tooth spacing errors and faults as they develop. A very wide
spread of sidebands in the spectrum is usually an indication
that significant frequency modulation is present.
• On our example shown next. The vertical line in the
spectrum marks gearmesh frequency at 24xTS. The
sideband cursors mark the output shaft speed with labels
identifying sidebands spaced at input shaft speed. The
Frequency modulation
waveform has been expanded to show the frequency
modulation occurring. A good illustration is shown between
170 and 180 msecs.
12-19 12-20
7
12-17 12-17
Beating Beating
AMGL - CENTAC 3 STAGE COMPRESSOR
#1 CENTAC -1BA MOTOR OUTBD AXIAL TO 200 Hz
0.04
• A beat is comprised of two unrelated single REFERENCE SPECTRUM
PK Vel in In/Sec
0.03
06-DEC-94 10:15
Acceleration in G-s
0.10 WAVEFORM DISPLAY
0.05
• An example of beating is shown next. The 2x RPM -0.00
06-DEC-94 10:15
RMS = .0678
associated with beating. 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Freq:
Ordr:
119.00
1.997
Time in Seconds Spec: .02520
Dfrq: 1.000
12-18 12-18
Frequency Frequency
• Rarely seen in a routine environment, this is a change in
frequency without a change in the signal amplitude.
Frequency modulation typically occurs in gearmeshing
vibration, due to the small speed fluctuations caused by
tooth spacing errors and faults as they develop. A very wide
spread of sidebands in the spectrum is usually an indication
that significant frequency modulation is present.
• On our example shown next. The vertical line in the
spectrum marks gearmesh frequency at 24xTS. The
sideband cursors mark the output shaft speed with labels
identifying sidebands spaced at input shaft speed. The
Frequency modulation
waveform has been expanded to show the frequency
modulation occurring. A good illustration is shown between
170 and 180 msecs.
12-19 12-20
7
12-17 12-17
Beating Beating
AMGL - CENTAC 3 STAGE COMPRESSOR
#1 CENTAC -1BA MOTOR OUTBD AXIAL TO 200 Hz
0.04
• A beat is comprised of two unrelated single REFERENCE SPECTRUM
PK Vel in In/Sec
0.03
06-DEC-94 10:15
Acceleration in G-s
0.10 WAVEFORM DISPLAY
0.05
• An example of beating is shown next. The 2x RPM -0.00
06-DEC-94 10:15
RMS = .0678
associated with beating. 0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0
Freq:
Ordr:
119.00
1.997
Time in Seconds Spec: .02520
Dfrq: 1.000
12-18 12-18
Frequency Frequency
• Rarely seen in a routine environment, this is a change in
frequency without a change in the signal amplitude.
Frequency modulation typically occurs in gearmeshing
vibration, due to the small speed fluctuations caused by
tooth spacing errors and faults as they develop. A very wide
spread of sidebands in the spectrum is usually an indication
that significant frequency modulation is present.
• On our example shown next. The vertical line in the
spectrum marks gearmesh frequency at 24xTS. The
sideband cursors mark the output shaft speed with labels
identifying sidebands spaced at input shaft speed. The
Frequency modulation
waveform has been expanded to show the frequency
modulation occurring. A good illustration is shown between
170 and 180 msecs.
12-19 12-20
7
12-20 12-20
12-21 12-21
Waveform and Spectrum Waveform and Spectrum
Relationships Relationships
• Each spectrum has an associated waveform. The
spectrum is made of this waveform. As discussed earlier in
this section, some of the characteristics in the waveform do
not translate to the FFT due to the way the calculations are
made. The assumption is that there is a repetitive cycle of
events made up of sines and cosines. However, this is not
actually the case.
• If an event happens only once, then this event has no
frequency; therefore, the spectral representation is a
continuous spectrum.
• In the waveform shown next, there is no repetition in the
event; therefore, there is no frequency.
12-22 12-22
8
12-20 12-20
12-21 12-21
Waveform and Spectrum Waveform and Spectrum
Relationships Relationships
• Each spectrum has an associated waveform. The
spectrum is made of this waveform. As discussed earlier in
this section, some of the characteristics in the waveform do
not translate to the FFT due to the way the calculations are
made. The assumption is that there is a repetitive cycle of
events made up of sines and cosines. However, this is not
actually the case.
• If an event happens only once, then this event has no
frequency; therefore, the spectral representation is a
continuous spectrum.
• In the waveform shown next, there is no repetition in the
event; therefore, there is no frequency.
12-22 12-22
8
12-20 12-20
12-21 12-21
Waveform and Spectrum Waveform and Spectrum
Relationships Relationships
• Each spectrum has an associated waveform. The
spectrum is made of this waveform. As discussed earlier in
this section, some of the characteristics in the waveform do
not translate to the FFT due to the way the calculations are
made. The assumption is that there is a repetitive cycle of
events made up of sines and cosines. However, this is not
actually the case.
• If an event happens only once, then this event has no
frequency; therefore, the spectral representation is a
continuous spectrum.
• In the waveform shown next, there is no repetition in the
event; therefore, there is no frequency.
12-22 12-22
8
12-20 12-20
12-21 12-21
Waveform and Spectrum Waveform and Spectrum
Relationships Relationships
• Each spectrum has an associated waveform. The
spectrum is made of this waveform. As discussed earlier in
this section, some of the characteristics in the waveform do
not translate to the FFT due to the way the calculations are
made. The assumption is that there is a repetitive cycle of
events made up of sines and cosines. However, this is not
actually the case.
• If an event happens only once, then this event has no
frequency; therefore, the spectral representation is a
continuous spectrum.
• In the waveform shown next, there is no repetition in the
event; therefore, there is no frequency.
12-22 12-22
8
12-20 12-20
12-21 12-21
Waveform and Spectrum Waveform and Spectrum
Relationships Relationships
• Each spectrum has an associated waveform. The
spectrum is made of this waveform. As discussed earlier in
this section, some of the characteristics in the waveform do
not translate to the FFT due to the way the calculations are
made. The assumption is that there is a repetitive cycle of
events made up of sines and cosines. However, this is not
actually the case.
• If an event happens only once, then this event has no
frequency; therefore, the spectral representation is a
continuous spectrum.
• In the waveform shown next, there is no repetition in the
event; therefore, there is no frequency.
12-22 12-22
8
12-20 12-20
12-21 12-21
Waveform and Spectrum Waveform and Spectrum
Relationships Relationships
• Each spectrum has an associated waveform. The
spectrum is made of this waveform. As discussed earlier in
this section, some of the characteristics in the waveform do
not translate to the FFT due to the way the calculations are
made. The assumption is that there is a repetitive cycle of
events made up of sines and cosines. However, this is not
actually the case.
• If an event happens only once, then this event has no
frequency; therefore, the spectral representation is a
continuous spectrum.
• In the waveform shown next, there is no repetition in the
event; therefore, there is no frequency.
12-22 12-22
8
12-23 12-24
Vertical Turbine Pump
Waveform Analysis As Confirmation Unbalance Example
• Every fault condition has a corresponding waveform
characteristic.
• Unbalance, for example, has a sinusoidal pattern with MOH
one major event per revolution. MOV
12-25 12-26
Vertical Turbine Pump Vertical Turbine Pump
Unbalance Example Unbalance Example
• The multiple point spectrum plot below shows radial and axial • The sharpness of the peak indicates that it has been created
measurements taken from the top of the vertical motor. from a waveform dominated by a single frequency.
FWEL - FRESH WATER BOOSTER PUMP 1
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03 - PTS=MOH MOV MOA
131-546-03-MOV MOTOR OUTBOARD VERTICAL
Max Amp 1.0
Route Spectrum
Single Spectrum - Amplitude Relations
.65
Multi-spectral - Data Comparison
09-FEB-96 09:22
Plot 0.8
Scale OVRALL= .6466 V-DG
131-546-03-MOA
PK Velocity in In/Sec
PK = .6464
0.7 09-FEB-96 09:22
LOAD = 100.0
0.6
RPM = 1776.
RPS = 29.60
131-546-03-MOV
0
09-FEB-96 09:22 0.4
0.2
131-546-03-MOH
09-FEB-96 09:22
0 3 6 9 12 15 18 21 24 27
0
Frequency in Order Ordr: 1.000
0 5 10 15 20 25 30 35 40 45 50
Freq: 1776.2
Frequency in Order Spec: .646
12-27 12-28
Vertical Turbine Pump Fan Bearing
Unbalance Example Looseness Example
• Approximately 270 milliseconds of time (8 shaft revolutions) The fan bearing looseness data provides the initial spectral data
shows the clear one per revolution signal generated by the for diagnostics and the waveform data to confirm the looseness
unbalance condition. 0.8
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03-MOV MOTOR OUTBOARD VERTICAL fault diagnosis.
Waveform Display
0.6 09-FEB-96 09:22
Time Waveform - Sinusoidal
-0.0
PK(+) = .5932
PK(-) = .6215
-0.2
CRESTF= 2.32
-0.8
9
12-23 12-24
Vertical Turbine Pump
Waveform Analysis As Confirmation Unbalance Example
• Every fault condition has a corresponding waveform
characteristic.
• Unbalance, for example, has a sinusoidal pattern with MOH
one major event per revolution. MOV
12-25 12-26
Vertical Turbine Pump Vertical Turbine Pump
Unbalance Example Unbalance Example
• The multiple point spectrum plot below shows radial and axial • The sharpness of the peak indicates that it has been created
measurements taken from the top of the vertical motor. from a waveform dominated by a single frequency.
FWEL - FRESH WATER BOOSTER PUMP 1
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03 - PTS=MOH MOV MOA
131-546-03-MOV MOTOR OUTBOARD VERTICAL
Max Amp 1.0
Route Spectrum
Single Spectrum - Amplitude Relations
.65
Multi-spectral - Data Comparison
09-FEB-96 09:22
Plot 0.8
Scale OVRALL= .6466 V-DG
131-546-03-MOA
PK Velocity in In/Sec
PK = .6464
0.7 09-FEB-96 09:22
LOAD = 100.0
0.6
RPM = 1776.
RPS = 29.60
131-546-03-MOV
0
09-FEB-96 09:22 0.4
0.2
131-546-03-MOH
09-FEB-96 09:22
0 3 6 9 12 15 18 21 24 27
0
Frequency in Order Ordr: 1.000
0 5 10 15 20 25 30 35 40 45 50
Freq: 1776.2
Frequency in Order Spec: .646
12-27 12-28
Vertical Turbine Pump Fan Bearing
Unbalance Example Looseness Example
• Approximately 270 milliseconds of time (8 shaft revolutions) The fan bearing looseness data provides the initial spectral data
shows the clear one per revolution signal generated by the for diagnostics and the waveform data to confirm the looseness
unbalance condition. 0.8
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03-MOV MOTOR OUTBOARD VERTICAL fault diagnosis.
Waveform Display
0.6 09-FEB-96 09:22
Time Waveform - Sinusoidal
-0.0
PK(+) = .5932
PK(-) = .6215
-0.2
CRESTF= 2.32
-0.8
9
12-23 12-24
Vertical Turbine Pump
Waveform Analysis As Confirmation Unbalance Example
• Every fault condition has a corresponding waveform
characteristic.
• Unbalance, for example, has a sinusoidal pattern with MOH
one major event per revolution. MOV
12-25 12-26
Vertical Turbine Pump Vertical Turbine Pump
Unbalance Example Unbalance Example
• The multiple point spectrum plot below shows radial and axial • The sharpness of the peak indicates that it has been created
measurements taken from the top of the vertical motor. from a waveform dominated by a single frequency.
FWEL - FRESH WATER BOOSTER PUMP 1
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03 - PTS=MOH MOV MOA
131-546-03-MOV MOTOR OUTBOARD VERTICAL
Max Amp 1.0
Route Spectrum
Single Spectrum - Amplitude Relations
.65
Multi-spectral - Data Comparison
09-FEB-96 09:22
Plot 0.8
Scale OVRALL= .6466 V-DG
131-546-03-MOA
PK Velocity in In/Sec
PK = .6464
0.7 09-FEB-96 09:22
LOAD = 100.0
0.6
RPM = 1776.
RPS = 29.60
131-546-03-MOV
0
09-FEB-96 09:22 0.4
0.2
131-546-03-MOH
09-FEB-96 09:22
0 3 6 9 12 15 18 21 24 27
0
Frequency in Order Ordr: 1.000
0 5 10 15 20 25 30 35 40 45 50
Freq: 1776.2
Frequency in Order Spec: .646
12-27 12-28
Vertical Turbine Pump Fan Bearing
Unbalance Example Looseness Example
• Approximately 270 milliseconds of time (8 shaft revolutions) The fan bearing looseness data provides the initial spectral data
shows the clear one per revolution signal generated by the for diagnostics and the waveform data to confirm the looseness
unbalance condition. 0.8
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03-MOV MOTOR OUTBOARD VERTICAL fault diagnosis.
Waveform Display
0.6 09-FEB-96 09:22
Time Waveform - Sinusoidal
-0.0
PK(+) = .5932
PK(-) = .6215
-0.2
CRESTF= 2.32
-0.8
9
12-23 12-24
Vertical Turbine Pump
Waveform Analysis As Confirmation Unbalance Example
• Every fault condition has a corresponding waveform
characteristic.
• Unbalance, for example, has a sinusoidal pattern with MOH
one major event per revolution. MOV
12-25 12-26
Vertical Turbine Pump Vertical Turbine Pump
Unbalance Example Unbalance Example
• The multiple point spectrum plot below shows radial and axial • The sharpness of the peak indicates that it has been created
measurements taken from the top of the vertical motor. from a waveform dominated by a single frequency.
FWEL - FRESH WATER BOOSTER PUMP 1
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03 - PTS=MOH MOV MOA
131-546-03-MOV MOTOR OUTBOARD VERTICAL
Max Amp 1.0
Route Spectrum
Single Spectrum - Amplitude Relations
.65
Multi-spectral - Data Comparison
09-FEB-96 09:22
Plot 0.8
Scale OVRALL= .6466 V-DG
131-546-03-MOA
PK Velocity in In/Sec
PK = .6464
0.7 09-FEB-96 09:22
LOAD = 100.0
0.6
RPM = 1776.
RPS = 29.60
131-546-03-MOV
0
09-FEB-96 09:22 0.4
0.2
131-546-03-MOH
09-FEB-96 09:22
0 3 6 9 12 15 18 21 24 27
0
Frequency in Order Ordr: 1.000
0 5 10 15 20 25 30 35 40 45 50
Freq: 1776.2
Frequency in Order Spec: .646
12-27 12-28
Vertical Turbine Pump Fan Bearing
Unbalance Example Looseness Example
• Approximately 270 milliseconds of time (8 shaft revolutions) The fan bearing looseness data provides the initial spectral data
shows the clear one per revolution signal generated by the for diagnostics and the waveform data to confirm the looseness
unbalance condition. 0.8
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03-MOV MOTOR OUTBOARD VERTICAL fault diagnosis.
Waveform Display
0.6 09-FEB-96 09:22
Time Waveform - Sinusoidal
-0.0
PK(+) = .5932
PK(-) = .6215
-0.2
CRESTF= 2.32
-0.8
9
12-23 12-24
Vertical Turbine Pump
Waveform Analysis As Confirmation Unbalance Example
• Every fault condition has a corresponding waveform
characteristic.
• Unbalance, for example, has a sinusoidal pattern with MOH
one major event per revolution. MOV
12-25 12-26
Vertical Turbine Pump Vertical Turbine Pump
Unbalance Example Unbalance Example
• The multiple point spectrum plot below shows radial and axial • The sharpness of the peak indicates that it has been created
measurements taken from the top of the vertical motor. from a waveform dominated by a single frequency.
FWEL - FRESH WATER BOOSTER PUMP 1
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03 - PTS=MOH MOV MOA
131-546-03-MOV MOTOR OUTBOARD VERTICAL
Max Amp 1.0
Route Spectrum
Single Spectrum - Amplitude Relations
.65
Multi-spectral - Data Comparison
09-FEB-96 09:22
Plot 0.8
Scale OVRALL= .6466 V-DG
131-546-03-MOA
PK Velocity in In/Sec
PK = .6464
0.7 09-FEB-96 09:22
LOAD = 100.0
0.6
RPM = 1776.
RPS = 29.60
131-546-03-MOV
0
09-FEB-96 09:22 0.4
0.2
131-546-03-MOH
09-FEB-96 09:22
0 3 6 9 12 15 18 21 24 27
0
Frequency in Order Ordr: 1.000
0 5 10 15 20 25 30 35 40 45 50
Freq: 1776.2
Frequency in Order Spec: .646
12-27 12-28
Vertical Turbine Pump Fan Bearing
Unbalance Example Looseness Example
• Approximately 270 milliseconds of time (8 shaft revolutions) The fan bearing looseness data provides the initial spectral data
shows the clear one per revolution signal generated by the for diagnostics and the waveform data to confirm the looseness
unbalance condition. 0.8
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03-MOV MOTOR OUTBOARD VERTICAL fault diagnosis.
Waveform Display
0.6 09-FEB-96 09:22
Time Waveform - Sinusoidal
-0.0
PK(+) = .5932
PK(-) = .6215
-0.2
CRESTF= 2.32
-0.8
9
12-23 12-24
Vertical Turbine Pump
Waveform Analysis As Confirmation Unbalance Example
• Every fault condition has a corresponding waveform
characteristic.
• Unbalance, for example, has a sinusoidal pattern with MOH
one major event per revolution. MOV
12-25 12-26
Vertical Turbine Pump Vertical Turbine Pump
Unbalance Example Unbalance Example
• The multiple point spectrum plot below shows radial and axial • The sharpness of the peak indicates that it has been created
measurements taken from the top of the vertical motor. from a waveform dominated by a single frequency.
FWEL - FRESH WATER BOOSTER PUMP 1
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03 - PTS=MOH MOV MOA
131-546-03-MOV MOTOR OUTBOARD VERTICAL
Max Amp 1.0
Route Spectrum
Single Spectrum - Amplitude Relations
.65
Multi-spectral - Data Comparison
09-FEB-96 09:22
Plot 0.8
Scale OVRALL= .6466 V-DG
131-546-03-MOA
PK Velocity in In/Sec
PK = .6464
0.7 09-FEB-96 09:22
LOAD = 100.0
0.6
RPM = 1776.
RPS = 29.60
131-546-03-MOV
0
09-FEB-96 09:22 0.4
0.2
131-546-03-MOH
09-FEB-96 09:22
0 3 6 9 12 15 18 21 24 27
0
Frequency in Order Ordr: 1.000
0 5 10 15 20 25 30 35 40 45 50
Freq: 1776.2
Frequency in Order Spec: .646
12-27 12-28
Vertical Turbine Pump Fan Bearing
Unbalance Example Looseness Example
• Approximately 270 milliseconds of time (8 shaft revolutions) The fan bearing looseness data provides the initial spectral data
shows the clear one per revolution signal generated by the for diagnostics and the waveform data to confirm the looseness
unbalance condition. 0.8
FWEL - FRESH WATER BOOSTER PUMP 1
131-546-03-MOV MOTOR OUTBOARD VERTICAL fault diagnosis.
Waveform Display
0.6 09-FEB-96 09:22
Time Waveform - Sinusoidal
-0.0
PK(+) = .5932
PK(-) = .6215
-0.2
CRESTF= 2.32
-0.8
9
12-29 12-30
Fan Bearing Fan Bearing
Looseness Example Looseness Example
Note the small amounts of harmonic activity and axial data The spectral plot below shows vibration in the
amplitude. C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT - PTS=FIH FIV FIA FOH FOV FOA
horizontal direction on the fan outboard bearing.
C-20 - C-20 FLOAT ROLL FAN
Max Amp C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
.46 0.6
Route Spectrum
C-20 FLOAT-FOA
PK Velocity in In/Sec
0.4
LOAD = 100.0
C-20 FLOAT-FOH RPM = 3498.
14-JUN-95 08:09 RPS = 58.30
0.3
C-20 FLOAT-FIA
0
14-JUN-95 08:09
0.2
C-20 FLOAT-FIV
14-JUN-95 08:09
0.1
C-20 FLOAT-FIH
14-JUN-95 08:08
0
Ordr: 1.000
0 2 4 6 8 10 12 14 16 Ordr: 1.000
Freq: 3499.0 0 2 4 6 8 10 12 14 16
Freq: 3499.0
Frequency in Order Sp 1: .395 Frequency in Order Spec: .395
Label: HARMONICS-BALANCE/LOOSENESS
12-30 12-31
Fan Bearing Fan Bearing
Looseness Example Looseness Example
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
2 RMS = 1.06
• Virtually all the vibration energy in this spectrum is LOAD = 100.0
Acceleration in G-s
RPM = 3498.
caused by turning speed and harmonics. The sides, or 1
RPS = 58.30
-3
-4
12-31 12-32
Fan Bearing Motor to Pump
Looseness Example Misalignment Example
The pump has had high vibration since installation and
• A clear and repeatable waveform occurs once per numerous seal/packing and bearing failures. The maintenance
shaft revolution, 1 x RPM. personnel stated that the alignment was “difficult” because the
• There is also multiple peaks within one revolution base was drilled incorrectly at the manufacturers facility.
The waveform shows the acceleration created on the
bearing housing by the looseness. M1H
P2H P1H M2H
• The repeatability of the waveform in time with P1V M2V M1V
P2V
M1A
respect to the shaft turning speed and amplitude
P1A
means that the vibration force is tied to the shaft M2A
running speed.
P2A
10
12-29 12-30
Fan Bearing Fan Bearing
Looseness Example Looseness Example
Note the small amounts of harmonic activity and axial data The spectral plot below shows vibration in the
amplitude. C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT - PTS=FIH FIV FIA FOH FOV FOA
horizontal direction on the fan outboard bearing.
C-20 - C-20 FLOAT ROLL FAN
Max Amp C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
.46 0.6
Route Spectrum
C-20 FLOAT-FOA
PK Velocity in In/Sec
0.4
LOAD = 100.0
C-20 FLOAT-FOH RPM = 3498.
14-JUN-95 08:09 RPS = 58.30
0.3
C-20 FLOAT-FIA
0
14-JUN-95 08:09
0.2
C-20 FLOAT-FIV
14-JUN-95 08:09
0.1
C-20 FLOAT-FIH
14-JUN-95 08:08
0
Ordr: 1.000
0 2 4 6 8 10 12 14 16 Ordr: 1.000
Freq: 3499.0 0 2 4 6 8 10 12 14 16
Freq: 3499.0
Frequency in Order Sp 1: .395 Frequency in Order Spec: .395
Label: HARMONICS-BALANCE/LOOSENESS
12-30 12-31
Fan Bearing Fan Bearing
Looseness Example Looseness Example
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
2 RMS = 1.06
• Virtually all the vibration energy in this spectrum is LOAD = 100.0
Acceleration in G-s
RPM = 3498.
caused by turning speed and harmonics. The sides, or 1
RPS = 58.30
-3
-4
12-31 12-32
Fan Bearing Motor to Pump
Looseness Example Misalignment Example
The pump has had high vibration since installation and
• A clear and repeatable waveform occurs once per numerous seal/packing and bearing failures. The maintenance
shaft revolution, 1 x RPM. personnel stated that the alignment was “difficult” because the
• There is also multiple peaks within one revolution base was drilled incorrectly at the manufacturers facility.
The waveform shows the acceleration created on the
bearing housing by the looseness. M1H
P2H P1H M2H
• The repeatability of the waveform in time with P1V M2V M1V
P2V
M1A
respect to the shaft turning speed and amplitude
P1A
means that the vibration force is tied to the shaft M2A
running speed.
P2A
10
12-29 12-30
Fan Bearing Fan Bearing
Looseness Example Looseness Example
Note the small amounts of harmonic activity and axial data The spectral plot below shows vibration in the
amplitude. C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT - PTS=FIH FIV FIA FOH FOV FOA
horizontal direction on the fan outboard bearing.
C-20 - C-20 FLOAT ROLL FAN
Max Amp C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
.46 0.6
Route Spectrum
C-20 FLOAT-FOA
PK Velocity in In/Sec
0.4
LOAD = 100.0
C-20 FLOAT-FOH RPM = 3498.
14-JUN-95 08:09 RPS = 58.30
0.3
C-20 FLOAT-FIA
0
14-JUN-95 08:09
0.2
C-20 FLOAT-FIV
14-JUN-95 08:09
0.1
C-20 FLOAT-FIH
14-JUN-95 08:08
0
Ordr: 1.000
0 2 4 6 8 10 12 14 16 Ordr: 1.000
Freq: 3499.0 0 2 4 6 8 10 12 14 16
Freq: 3499.0
Frequency in Order Sp 1: .395 Frequency in Order Spec: .395
Label: HARMONICS-BALANCE/LOOSENESS
12-30 12-31
Fan Bearing Fan Bearing
Looseness Example Looseness Example
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
2 RMS = 1.06
• Virtually all the vibration energy in this spectrum is LOAD = 100.0
Acceleration in G-s
RPM = 3498.
caused by turning speed and harmonics. The sides, or 1
RPS = 58.30
-3
-4
12-31 12-32
Fan Bearing Motor to Pump
Looseness Example Misalignment Example
The pump has had high vibration since installation and
• A clear and repeatable waveform occurs once per numerous seal/packing and bearing failures. The maintenance
shaft revolution, 1 x RPM. personnel stated that the alignment was “difficult” because the
• There is also multiple peaks within one revolution base was drilled incorrectly at the manufacturers facility.
The waveform shows the acceleration created on the
bearing housing by the looseness. M1H
P2H P1H M2H
• The repeatability of the waveform in time with P1V M2V M1V
P2V
M1A
respect to the shaft turning speed and amplitude
P1A
means that the vibration force is tied to the shaft M2A
running speed.
P2A
10
12-29 12-30
Fan Bearing Fan Bearing
Looseness Example Looseness Example
Note the small amounts of harmonic activity and axial data The spectral plot below shows vibration in the
amplitude. C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT - PTS=FIH FIV FIA FOH FOV FOA
horizontal direction on the fan outboard bearing.
C-20 - C-20 FLOAT ROLL FAN
Max Amp C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
.46 0.6
Route Spectrum
C-20 FLOAT-FOA
PK Velocity in In/Sec
0.4
LOAD = 100.0
C-20 FLOAT-FOH RPM = 3498.
14-JUN-95 08:09 RPS = 58.30
0.3
C-20 FLOAT-FIA
0
14-JUN-95 08:09
0.2
C-20 FLOAT-FIV
14-JUN-95 08:09
0.1
C-20 FLOAT-FIH
14-JUN-95 08:08
0
Ordr: 1.000
0 2 4 6 8 10 12 14 16 Ordr: 1.000
Freq: 3499.0 0 2 4 6 8 10 12 14 16
Freq: 3499.0
Frequency in Order Sp 1: .395 Frequency in Order Spec: .395
Label: HARMONICS-BALANCE/LOOSENESS
12-30 12-31
Fan Bearing Fan Bearing
Looseness Example Looseness Example
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
2 RMS = 1.06
• Virtually all the vibration energy in this spectrum is LOAD = 100.0
Acceleration in G-s
RPM = 3498.
caused by turning speed and harmonics. The sides, or 1
RPS = 58.30
-3
-4
12-31 12-32
Fan Bearing Motor to Pump
Looseness Example Misalignment Example
The pump has had high vibration since installation and
• A clear and repeatable waveform occurs once per numerous seal/packing and bearing failures. The maintenance
shaft revolution, 1 x RPM. personnel stated that the alignment was “difficult” because the
• There is also multiple peaks within one revolution base was drilled incorrectly at the manufacturers facility.
The waveform shows the acceleration created on the
bearing housing by the looseness. M1H
P2H P1H M2H
• The repeatability of the waveform in time with P1V M2V M1V
P2V
M1A
respect to the shaft turning speed and amplitude
P1A
means that the vibration force is tied to the shaft M2A
running speed.
P2A
10
12-29 12-30
Fan Bearing Fan Bearing
Looseness Example Looseness Example
Note the small amounts of harmonic activity and axial data The spectral plot below shows vibration in the
amplitude. C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT - PTS=FIH FIV FIA FOH FOV FOA
horizontal direction on the fan outboard bearing.
C-20 - C-20 FLOAT ROLL FAN
Max Amp C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
.46 0.6
Route Spectrum
C-20 FLOAT-FOA
PK Velocity in In/Sec
0.4
LOAD = 100.0
C-20 FLOAT-FOH RPM = 3498.
14-JUN-95 08:09 RPS = 58.30
0.3
C-20 FLOAT-FIA
0
14-JUN-95 08:09
0.2
C-20 FLOAT-FIV
14-JUN-95 08:09
0.1
C-20 FLOAT-FIH
14-JUN-95 08:08
0
Ordr: 1.000
0 2 4 6 8 10 12 14 16 Ordr: 1.000
Freq: 3499.0 0 2 4 6 8 10 12 14 16
Freq: 3499.0
Frequency in Order Sp 1: .395 Frequency in Order Spec: .395
Label: HARMONICS-BALANCE/LOOSENESS
12-30 12-31
Fan Bearing Fan Bearing
Looseness Example Looseness Example
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
2 RMS = 1.06
• Virtually all the vibration energy in this spectrum is LOAD = 100.0
Acceleration in G-s
RPM = 3498.
caused by turning speed and harmonics. The sides, or 1
RPS = 58.30
-3
-4
12-31 12-32
Fan Bearing Motor to Pump
Looseness Example Misalignment Example
The pump has had high vibration since installation and
• A clear and repeatable waveform occurs once per numerous seal/packing and bearing failures. The maintenance
shaft revolution, 1 x RPM. personnel stated that the alignment was “difficult” because the
• There is also multiple peaks within one revolution base was drilled incorrectly at the manufacturers facility.
The waveform shows the acceleration created on the
bearing housing by the looseness. M1H
P2H P1H M2H
• The repeatability of the waveform in time with P1V M2V M1V
P2V
M1A
respect to the shaft turning speed and amplitude
P1A
means that the vibration force is tied to the shaft M2A
running speed.
P2A
10
12-29 12-30
Fan Bearing Fan Bearing
Looseness Example Looseness Example
Note the small amounts of harmonic activity and axial data The spectral plot below shows vibration in the
amplitude. C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT - PTS=FIH FIV FIA FOH FOV FOA
horizontal direction on the fan outboard bearing.
C-20 - C-20 FLOAT ROLL FAN
Max Amp C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
.46 0.6
Route Spectrum
C-20 FLOAT-FOA
PK Velocity in In/Sec
0.4
LOAD = 100.0
C-20 FLOAT-FOH RPM = 3498.
14-JUN-95 08:09 RPS = 58.30
0.3
C-20 FLOAT-FIA
0
14-JUN-95 08:09
0.2
C-20 FLOAT-FIV
14-JUN-95 08:09
0.1
C-20 FLOAT-FIH
14-JUN-95 08:08
0
Ordr: 1.000
0 2 4 6 8 10 12 14 16 Ordr: 1.000
Freq: 3499.0 0 2 4 6 8 10 12 14 16
Freq: 3499.0
Frequency in Order Sp 1: .395 Frequency in Order Spec: .395
Label: HARMONICS-BALANCE/LOOSENESS
12-30 12-31
Fan Bearing Fan Bearing
Looseness Example Looseness Example
C-20 - C-20 FLOAT ROLL FAN
C-20 FLOAT-FIH FAN BEARING INBOARD HORIZONTAL
2 RMS = 1.06
• Virtually all the vibration energy in this spectrum is LOAD = 100.0
Acceleration in G-s
RPM = 3498.
caused by turning speed and harmonics. The sides, or 1
RPS = 58.30
-3
-4
12-31 12-32
Fan Bearing Motor to Pump
Looseness Example Misalignment Example
The pump has had high vibration since installation and
• A clear and repeatable waveform occurs once per numerous seal/packing and bearing failures. The maintenance
shaft revolution, 1 x RPM. personnel stated that the alignment was “difficult” because the
• There is also multiple peaks within one revolution base was drilled incorrectly at the manufacturers facility.
The waveform shows the acceleration created on the
bearing housing by the looseness. M1H
P2H P1H M2H
• The repeatability of the waveform in time with P1V M2V M1V
P2V
M1A
respect to the shaft turning speed and amplitude
P1A
means that the vibration force is tied to the shaft M2A
running speed.
P2A
10
12-33 12-34
Motor to Pump Motor to Pump
Misalignment Example Misalignment Example
At first glance, the problem might appear to be unbalance. If • Harmonics of running speed are denoted by the fault
we take a closer look we see that 2X running speed peaks frequency markers (dashed lines).
are present in all directions. #1 - TIMBERLINE BOOSTER (PROSPECT • The first through sixth orders of running speed are visible
with the 2X T.S. predominant.
TIMBSTRPRO - PTS=MOH MOV MIH MIV MIA #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
Multi-Spectral - Amplitude Comparison
0.24
Max Amp Reference Spectrum
.43 TIMBSTRPRO-MIA 0.21 A AA AA 21-JUN-95 16:11
21-JUN-95 16:12
Plot OVRALL= .1780 V-DG
PK Velocity in In/Sec
0.18
Scale PK = .1771
TIMBSTRPRO-MIV
PK Velocity in In/Sec
Single Spectrum - 2xTS
0.5 21-JUN-95 16:11 0.15 LOAD = 100.0
RPM = 1768.
RPS = 29.47
TIMBSTRPRO-MIH 0.12
0
21-JUN-95 16:11
A=MOTOR HARMONIC
0.09
: 1.00
TIMBSTRPRO-MOV
21-JUN-95 16:11 0.06
TIMBSTRPRO-MOH 0.03
21-JUN-95 16:11
0
0 5 10 15 20 25 30 35 40 45 50 55
Ordr: 1.004
0 3 6 9 12 15 18 21 24 27
Frequency in Order Freq: 1774.9
Frequency in Order Spec: .01562
12-35 12-36
Motor to Pump Pump Bearing
Misalignment Example Looseness Example
The waveform is repetitive for each revolution with two distinct • The diagram above shows a centerhung pump with bearing
peaks for each period. #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
housing dimensions worn oversize .
0.8
Waveform Display
21-JUN-95 16:11
• The worn housings makes the pump very loose .
0.6
1
• Typical of many looseness problems, this has grown worse over
Time Waveform - Twice per Revolution
2
0.4 RMS = .1784
LOAD = 100.0
time. A small dimension problem has gradually made itself worse.
Acceleration in G-s
RPM = 1768.
-0.0
PK(+) = .5682 H.p. 150
PK(-) = .5457
-0.2
CRESTF= 3.19
-0.4
-0.6
-0.8
12-37 12-38
Pump Bearing Pump Bearing
Looseness Example Looseness Example
CWTR - COOLING WATER PUMP 1
Many harmonics of running speed are visible on all measurement 341-545-01-POA PUMP OUTBOARD AXIAL
0.14
positions. Baseline or floor energy is also very visible. Route Spectrum
18-APR-96 08:47
Single Spectral - 9-15xTS and Broadband
18-APR-96 08:47
0.08 RPM = 1775.
Plot
RPS = 29.58
PK Velocity in In/Sec
Scale
341-545-01-POH
0.14 18-APR-96 08:47 0.06
341-545-01-POV
0
18-APR-96 08:46
0.04
341-545-01-PIH
0.02
18-APR-96 08:46
341-545-01-PIV 0
18-APR-96 08:46 Freq: 29.58
0 400 800 1200 1600
0 400 800 1200 1600 Ordr: 1.000
Frequency in Hz Spec: .03901
Frequency in Hz
11
12-33 12-34
Motor to Pump Motor to Pump
Misalignment Example Misalignment Example
At first glance, the problem might appear to be unbalance. If • Harmonics of running speed are denoted by the fault
we take a closer look we see that 2X running speed peaks frequency markers (dashed lines).
are present in all directions. #1 - TIMBERLINE BOOSTER (PROSPECT • The first through sixth orders of running speed are visible
with the 2X T.S. predominant.
TIMBSTRPRO - PTS=MOH MOV MIH MIV MIA #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
Multi-Spectral - Amplitude Comparison
0.24
Max Amp Reference Spectrum
.43 TIMBSTRPRO-MIA 0.21 A AA AA 21-JUN-95 16:11
21-JUN-95 16:12
Plot OVRALL= .1780 V-DG
PK Velocity in In/Sec
0.18
Scale PK = .1771
TIMBSTRPRO-MIV
PK Velocity in In/Sec
Single Spectrum - 2xTS
0.5 21-JUN-95 16:11 0.15 LOAD = 100.0
RPM = 1768.
RPS = 29.47
TIMBSTRPRO-MIH 0.12
0
21-JUN-95 16:11
A=MOTOR HARMONIC
0.09
: 1.00
TIMBSTRPRO-MOV
21-JUN-95 16:11 0.06
TIMBSTRPRO-MOH 0.03
21-JUN-95 16:11
0
0 5 10 15 20 25 30 35 40 45 50 55
Ordr: 1.004
0 3 6 9 12 15 18 21 24 27
Frequency in Order Freq: 1774.9
Frequency in Order Spec: .01562
12-35 12-36
Motor to Pump Pump Bearing
Misalignment Example Looseness Example
The waveform is repetitive for each revolution with two distinct • The diagram above shows a centerhung pump with bearing
peaks for each period. #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
housing dimensions worn oversize .
0.8
Waveform Display
21-JUN-95 16:11
• The worn housings makes the pump very loose .
0.6
1
• Typical of many looseness problems, this has grown worse over
Time Waveform - Twice per Revolution
2
0.4 RMS = .1784
LOAD = 100.0
time. A small dimension problem has gradually made itself worse.
Acceleration in G-s
RPM = 1768.
-0.0
PK(+) = .5682 H.p. 150
PK(-) = .5457
-0.2
CRESTF= 3.19
-0.4
-0.6
-0.8
12-37 12-38
Pump Bearing Pump Bearing
Looseness Example Looseness Example
CWTR - COOLING WATER PUMP 1
Many harmonics of running speed are visible on all measurement 341-545-01-POA PUMP OUTBOARD AXIAL
0.14
positions. Baseline or floor energy is also very visible. Route Spectrum
18-APR-96 08:47
Single Spectral - 9-15xTS and Broadband
18-APR-96 08:47
0.08 RPM = 1775.
Plot
RPS = 29.58
PK Velocity in In/Sec
Scale
341-545-01-POH
0.14 18-APR-96 08:47 0.06
341-545-01-POV
0
18-APR-96 08:46
0.04
341-545-01-PIH
0.02
18-APR-96 08:46
341-545-01-PIV 0
18-APR-96 08:46 Freq: 29.58
0 400 800 1200 1600
0 400 800 1200 1600 Ordr: 1.000
Frequency in Hz Spec: .03901
Frequency in Hz
11
12-33 12-34
Motor to Pump Motor to Pump
Misalignment Example Misalignment Example
At first glance, the problem might appear to be unbalance. If • Harmonics of running speed are denoted by the fault
we take a closer look we see that 2X running speed peaks frequency markers (dashed lines).
are present in all directions. #1 - TIMBERLINE BOOSTER (PROSPECT • The first through sixth orders of running speed are visible
with the 2X T.S. predominant.
TIMBSTRPRO - PTS=MOH MOV MIH MIV MIA #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
Multi-Spectral - Amplitude Comparison
0.24
Max Amp Reference Spectrum
.43 TIMBSTRPRO-MIA 0.21 A AA AA 21-JUN-95 16:11
21-JUN-95 16:12
Plot OVRALL= .1780 V-DG
PK Velocity in In/Sec
0.18
Scale PK = .1771
TIMBSTRPRO-MIV
PK Velocity in In/Sec
Single Spectrum - 2xTS
0.5 21-JUN-95 16:11 0.15 LOAD = 100.0
RPM = 1768.
RPS = 29.47
TIMBSTRPRO-MIH 0.12
0
21-JUN-95 16:11
A=MOTOR HARMONIC
0.09
: 1.00
TIMBSTRPRO-MOV
21-JUN-95 16:11 0.06
TIMBSTRPRO-MOH 0.03
21-JUN-95 16:11
0
0 5 10 15 20 25 30 35 40 45 50 55
Ordr: 1.004
0 3 6 9 12 15 18 21 24 27
Frequency in Order Freq: 1774.9
Frequency in Order Spec: .01562
12-35 12-36
Motor to Pump Pump Bearing
Misalignment Example Looseness Example
The waveform is repetitive for each revolution with two distinct • The diagram above shows a centerhung pump with bearing
peaks for each period. #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
housing dimensions worn oversize .
0.8
Waveform Display
21-JUN-95 16:11
• The worn housings makes the pump very loose .
0.6
1
• Typical of many looseness problems, this has grown worse over
Time Waveform - Twice per Revolution
2
0.4 RMS = .1784
LOAD = 100.0
time. A small dimension problem has gradually made itself worse.
Acceleration in G-s
RPM = 1768.
-0.0
PK(+) = .5682 H.p. 150
PK(-) = .5457
-0.2
CRESTF= 3.19
-0.4
-0.6
-0.8
12-37 12-38
Pump Bearing Pump Bearing
Looseness Example Looseness Example
CWTR - COOLING WATER PUMP 1
Many harmonics of running speed are visible on all measurement 341-545-01-POA PUMP OUTBOARD AXIAL
0.14
positions. Baseline or floor energy is also very visible. Route Spectrum
18-APR-96 08:47
Single Spectral - 9-15xTS and Broadband
18-APR-96 08:47
0.08 RPM = 1775.
Plot
RPS = 29.58
PK Velocity in In/Sec
Scale
341-545-01-POH
0.14 18-APR-96 08:47 0.06
341-545-01-POV
0
18-APR-96 08:46
0.04
341-545-01-PIH
0.02
18-APR-96 08:46
341-545-01-PIV 0
18-APR-96 08:46 Freq: 29.58
0 400 800 1200 1600
0 400 800 1200 1600 Ordr: 1.000
Frequency in Hz Spec: .03901
Frequency in Hz
11
12-33 12-34
Motor to Pump Motor to Pump
Misalignment Example Misalignment Example
At first glance, the problem might appear to be unbalance. If • Harmonics of running speed are denoted by the fault
we take a closer look we see that 2X running speed peaks frequency markers (dashed lines).
are present in all directions. #1 - TIMBERLINE BOOSTER (PROSPECT • The first through sixth orders of running speed are visible
with the 2X T.S. predominant.
TIMBSTRPRO - PTS=MOH MOV MIH MIV MIA #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
Multi-Spectral - Amplitude Comparison
0.24
Max Amp Reference Spectrum
.43 TIMBSTRPRO-MIA 0.21 A AA AA 21-JUN-95 16:11
21-JUN-95 16:12
Plot OVRALL= .1780 V-DG
PK Velocity in In/Sec
0.18
Scale PK = .1771
TIMBSTRPRO-MIV
PK Velocity in In/Sec
Single Spectrum - 2xTS
0.5 21-JUN-95 16:11 0.15 LOAD = 100.0
RPM = 1768.
RPS = 29.47
TIMBSTRPRO-MIH 0.12
0
21-JUN-95 16:11
A=MOTOR HARMONIC
0.09
: 1.00
TIMBSTRPRO-MOV
21-JUN-95 16:11 0.06
TIMBSTRPRO-MOH 0.03
21-JUN-95 16:11
0
0 5 10 15 20 25 30 35 40 45 50 55
Ordr: 1.004
0 3 6 9 12 15 18 21 24 27
Frequency in Order Freq: 1774.9
Frequency in Order Spec: .01562
12-35 12-36
Motor to Pump Pump Bearing
Misalignment Example Looseness Example
The waveform is repetitive for each revolution with two distinct • The diagram above shows a centerhung pump with bearing
peaks for each period. #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
housing dimensions worn oversize .
0.8
Waveform Display
21-JUN-95 16:11
• The worn housings makes the pump very loose .
0.6
1
• Typical of many looseness problems, this has grown worse over
Time Waveform - Twice per Revolution
2
0.4 RMS = .1784
LOAD = 100.0
time. A small dimension problem has gradually made itself worse.
Acceleration in G-s
RPM = 1768.
-0.0
PK(+) = .5682 H.p. 150
PK(-) = .5457
-0.2
CRESTF= 3.19
-0.4
-0.6
-0.8
12-37 12-38
Pump Bearing Pump Bearing
Looseness Example Looseness Example
CWTR - COOLING WATER PUMP 1
Many harmonics of running speed are visible on all measurement 341-545-01-POA PUMP OUTBOARD AXIAL
0.14
positions. Baseline or floor energy is also very visible. Route Spectrum
18-APR-96 08:47
Single Spectral - 9-15xTS and Broadband
18-APR-96 08:47
0.08 RPM = 1775.
Plot
RPS = 29.58
PK Velocity in In/Sec
Scale
341-545-01-POH
0.14 18-APR-96 08:47 0.06
341-545-01-POV
0
18-APR-96 08:46
0.04
341-545-01-PIH
0.02
18-APR-96 08:46
341-545-01-PIV 0
18-APR-96 08:46 Freq: 29.58
0 400 800 1200 1600
0 400 800 1200 1600 Ordr: 1.000
Frequency in Hz Spec: .03901
Frequency in Hz
11
12-33 12-34
Motor to Pump Motor to Pump
Misalignment Example Misalignment Example
At first glance, the problem might appear to be unbalance. If • Harmonics of running speed are denoted by the fault
we take a closer look we see that 2X running speed peaks frequency markers (dashed lines).
are present in all directions. #1 - TIMBERLINE BOOSTER (PROSPECT • The first through sixth orders of running speed are visible
with the 2X T.S. predominant.
TIMBSTRPRO - PTS=MOH MOV MIH MIV MIA #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
Multi-Spectral - Amplitude Comparison
0.24
Max Amp Reference Spectrum
.43 TIMBSTRPRO-MIA 0.21 A AA AA 21-JUN-95 16:11
21-JUN-95 16:12
Plot OVRALL= .1780 V-DG
PK Velocity in In/Sec
0.18
Scale PK = .1771
TIMBSTRPRO-MIV
PK Velocity in In/Sec
Single Spectrum - 2xTS
0.5 21-JUN-95 16:11 0.15 LOAD = 100.0
RPM = 1768.
RPS = 29.47
TIMBSTRPRO-MIH 0.12
0
21-JUN-95 16:11
A=MOTOR HARMONIC
0.09
: 1.00
TIMBSTRPRO-MOV
21-JUN-95 16:11 0.06
TIMBSTRPRO-MOH 0.03
21-JUN-95 16:11
0
0 5 10 15 20 25 30 35 40 45 50 55
Ordr: 1.004
0 3 6 9 12 15 18 21 24 27
Frequency in Order Freq: 1774.9
Frequency in Order Spec: .01562
12-35 12-36
Motor to Pump Pump Bearing
Misalignment Example Looseness Example
The waveform is repetitive for each revolution with two distinct • The diagram above shows a centerhung pump with bearing
peaks for each period. #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
housing dimensions worn oversize .
0.8
Waveform Display
21-JUN-95 16:11
• The worn housings makes the pump very loose .
0.6
1
• Typical of many looseness problems, this has grown worse over
Time Waveform - Twice per Revolution
2
0.4 RMS = .1784
LOAD = 100.0
time. A small dimension problem has gradually made itself worse.
Acceleration in G-s
RPM = 1768.
-0.0
PK(+) = .5682 H.p. 150
PK(-) = .5457
-0.2
CRESTF= 3.19
-0.4
-0.6
-0.8
12-37 12-38
Pump Bearing Pump Bearing
Looseness Example Looseness Example
CWTR - COOLING WATER PUMP 1
Many harmonics of running speed are visible on all measurement 341-545-01-POA PUMP OUTBOARD AXIAL
0.14
positions. Baseline or floor energy is also very visible. Route Spectrum
18-APR-96 08:47
Single Spectral - 9-15xTS and Broadband
18-APR-96 08:47
0.08 RPM = 1775.
Plot
RPS = 29.58
PK Velocity in In/Sec
Scale
341-545-01-POH
0.14 18-APR-96 08:47 0.06
341-545-01-POV
0
18-APR-96 08:46
0.04
341-545-01-PIH
0.02
18-APR-96 08:46
341-545-01-PIV 0
18-APR-96 08:46 Freq: 29.58
0 400 800 1200 1600
0 400 800 1200 1600 Ordr: 1.000
Frequency in Hz Spec: .03901
Frequency in Hz
11
12-33 12-34
Motor to Pump Motor to Pump
Misalignment Example Misalignment Example
At first glance, the problem might appear to be unbalance. If • Harmonics of running speed are denoted by the fault
we take a closer look we see that 2X running speed peaks frequency markers (dashed lines).
are present in all directions. #1 - TIMBERLINE BOOSTER (PROSPECT • The first through sixth orders of running speed are visible
with the 2X T.S. predominant.
TIMBSTRPRO - PTS=MOH MOV MIH MIV MIA #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
Multi-Spectral - Amplitude Comparison
0.24
Max Amp Reference Spectrum
.43 TIMBSTRPRO-MIA 0.21 A AA AA 21-JUN-95 16:11
21-JUN-95 16:12
Plot OVRALL= .1780 V-DG
PK Velocity in In/Sec
0.18
Scale PK = .1771
TIMBSTRPRO-MIV
PK Velocity in In/Sec
Single Spectrum - 2xTS
0.5 21-JUN-95 16:11 0.15 LOAD = 100.0
RPM = 1768.
RPS = 29.47
TIMBSTRPRO-MIH 0.12
0
21-JUN-95 16:11
A=MOTOR HARMONIC
0.09
: 1.00
TIMBSTRPRO-MOV
21-JUN-95 16:11 0.06
TIMBSTRPRO-MOH 0.03
21-JUN-95 16:11
0
0 5 10 15 20 25 30 35 40 45 50 55
Ordr: 1.004
0 3 6 9 12 15 18 21 24 27
Frequency in Order Freq: 1774.9
Frequency in Order Spec: .01562
12-35 12-36
Motor to Pump Pump Bearing
Misalignment Example Looseness Example
The waveform is repetitive for each revolution with two distinct • The diagram above shows a centerhung pump with bearing
peaks for each period. #1 - TIMBERLINE BOOSTER (PROSPECT
TIMBSTRPRO-MIV MOTOR INBOARD VERTICAL
housing dimensions worn oversize .
0.8
Waveform Display
21-JUN-95 16:11
• The worn housings makes the pump very loose .
0.6
1
• Typical of many looseness problems, this has grown worse over
Time Waveform - Twice per Revolution
2
0.4 RMS = .1784
LOAD = 100.0
time. A small dimension problem has gradually made itself worse.
Acceleration in G-s
RPM = 1768.
-0.0
PK(+) = .5682 H.p. 150
PK(-) = .5457
-0.2
CRESTF= 3.19
-0.4
-0.6
-0.8
12-37 12-38
Pump Bearing Pump Bearing
Looseness Example Looseness Example
CWTR - COOLING WATER PUMP 1
Many harmonics of running speed are visible on all measurement 341-545-01-POA PUMP OUTBOARD AXIAL
0.14
positions. Baseline or floor energy is also very visible. Route Spectrum
18-APR-96 08:47
Single Spectral - 9-15xTS and Broadband
18-APR-96 08:47
0.08 RPM = 1775.
Plot
RPS = 29.58
PK Velocity in In/Sec
Scale
341-545-01-POH
0.14 18-APR-96 08:47 0.06
341-545-01-POV
0
18-APR-96 08:46
0.04
341-545-01-PIH
0.02
18-APR-96 08:46
341-545-01-PIV 0
18-APR-96 08:46 Freq: 29.58
0 400 800 1200 1600
0 400 800 1200 1600 Ordr: 1.000
Frequency in Hz Spec: .03901
Frequency in Hz
11
12-38 12-39
Pump Bearing Pump Bearing
Looseness Example Looseness Example
• A cursor is positioned at 1x running speed and on the • There is no similarity in its pattern from
harmonics of running speed. revolution to revolution. Non-periodic, random
• The peaks are broad and have wide skirts. patterns do not convert well in the FFT process.
• Notice, no individual peak exceeds .1 in/sec, but the It is very difficult to assign specific frequencies
overall energy is .3663 in/sec. and amplitudes to patterns in waveforms like
• This is common with looseness. Broad humps of energy the one on the next page.
show up in the 9X to 15x running speed range. • This difficulty leads to the broadband energy
• This indicates that the time waveform cannot be cleanly humps in the spectrum. Broader humps
transformed into a spectrum. Therefore, the waveform indicate more random energy. Higher humps
must have random, non-periodic energy present. indicate more impacting in the waveform.
12-39 12-40
Pump Bearing
Looseness Example Rolling Element Bearing Example
• Maintenance personnel reported vibration from the back end
CWTR - COOLING WATER PUMP 1
341-545-01-POA PUMP OUTBOARD AXIAL
10
8
Waveform Display
18-APR-96 08:47
of the motor after only 200 hours operating time on a newly
6
installed drive.
Time Waveform - Random Energy
RMS = 2.12
4
LOAD = 100.0 • The analyst investigated and found visible flakes of a bronze
Acceleration in G-s
colored material near the back end of the motor. The motor
RPM = 1775.
RPS = 29.58
2
PK(+) = 7.68
manufacturer was contacted to determine if the 6330 bearings
0
PK(-) = 6.42
CRESTF= 3.63
had a bronze retainer and the reply given was no.
-2
Ski Lift Motor
850 HP DC Motor Right Angle Gearbox
-4
6330 Bearings
-6
-8
12-41 12-42
0.30
Max Amp Analyze Spectrum
.19 C CC CC C C CC C 05-JAN-96 08:56
Single Spectrum - Bad Bearing
0.24
Plot PK = .3611
Scale LOAD = 100.0
BACKSIDEQD-MOH
PK Velocity in In/Sec
PK Velocity in In/Sec
RPM = 1298.
0.20 05-JAN-96 08:56
0.18 RPS = 21.64
>SKF 6330
0.12 C=BPFO : 77.64
BACKSIDEQD-MOA
0
05-JAN-96 08:57
0.06
BACKSIDEQD-MOV
05-JAN-96 08:46 0
Freq: 77.50
0 400 800 1200 1600 2000 0 400 800 1200 1600 2000
Ordr: 3.582
Frequency in Hz Frequency in Hz Spec: .03297
Label: OUTER RACE FREQUENCIES W/CAGE SB
12
12-38 12-39
Pump Bearing Pump Bearing
Looseness Example Looseness Example
• A cursor is positioned at 1x running speed and on the • There is no similarity in its pattern from
harmonics of running speed. revolution to revolution. Non-periodic, random
• The peaks are broad and have wide skirts. patterns do not convert well in the FFT process.
• Notice, no individual peak exceeds .1 in/sec, but the It is very difficult to assign specific frequencies
overall energy is .3663 in/sec. and amplitudes to patterns in waveforms like
• This is common with looseness. Broad humps of energy the one on the next page.
show up in the 9X to 15x running speed range. • This difficulty leads to the broadband energy
• This indicates that the time waveform cannot be cleanly humps in the spectrum. Broader humps
transformed into a spectrum. Therefore, the waveform indicate more random energy. Higher humps
must have random, non-periodic energy present. indicate more impacting in the waveform.
12-39 12-40
Pump Bearing
Looseness Example Rolling Element Bearing Example
• Maintenance personnel reported vibration from the back end
CWTR - COOLING WATER PUMP 1
341-545-01-POA PUMP OUTBOARD AXIAL
10
8
Waveform Display
18-APR-96 08:47
of the motor after only 200 hours operating time on a newly
6
installed drive.
Time Waveform - Random Energy
RMS = 2.12
4
LOAD = 100.0 • The analyst investigated and found visible flakes of a bronze
Acceleration in G-s
colored material near the back end of the motor. The motor
RPM = 1775.
RPS = 29.58
2
PK(+) = 7.68
manufacturer was contacted to determine if the 6330 bearings
0
PK(-) = 6.42
CRESTF= 3.63
had a bronze retainer and the reply given was no.
-2
Ski Lift Motor
850 HP DC Motor Right Angle Gearbox
-4
6330 Bearings
-6
-8
12-41 12-42
0.30
Max Amp Analyze Spectrum
.19 C CC CC C C CC C 05-JAN-96 08:56
Single Spectrum - Bad Bearing
0.24
Plot PK = .3611
Scale LOAD = 100.0
BACKSIDEQD-MOH
PK Velocity in In/Sec
PK Velocity in In/Sec
RPM = 1298.
0.20 05-JAN-96 08:56
0.18 RPS = 21.64
>SKF 6330
0.12 C=BPFO : 77.64
BACKSIDEQD-MOA
0
05-JAN-96 08:57
0.06
BACKSIDEQD-MOV
05-JAN-96 08:46 0
Freq: 77.50
0 400 800 1200 1600 2000 0 400 800 1200 1600 2000
Ordr: 3.582
Frequency in Hz Frequency in Hz Spec: .03297
Label: OUTER RACE FREQUENCIES W/CAGE SB
12
12-38 12-39
Pump Bearing Pump Bearing
Looseness Example Looseness Example
• A cursor is positioned at 1x running speed and on the • There is no similarity in its pattern from
harmonics of running speed. revolution to revolution. Non-periodic, random
• The peaks are broad and have wide skirts. patterns do not convert well in the FFT process.
• Notice, no individual peak exceeds .1 in/sec, but the It is very difficult to assign specific frequencies
overall energy is .3663 in/sec. and amplitudes to patterns in waveforms like
• This is common with looseness. Broad humps of energy the one on the next page.
show up in the 9X to 15x running speed range. • This difficulty leads to the broadband energy
• This indicates that the time waveform cannot be cleanly humps in the spectrum. Broader humps
transformed into a spectrum. Therefore, the waveform indicate more random energy. Higher humps
must have random, non-periodic energy present. indicate more impacting in the waveform.
12-39 12-40
Pump Bearing
Looseness Example Rolling Element Bearing Example
• Maintenance personnel reported vibration from the back end
CWTR - COOLING WATER PUMP 1
341-545-01-POA PUMP OUTBOARD AXIAL
10
8
Waveform Display
18-APR-96 08:47
of the motor after only 200 hours operating time on a newly
6
installed drive.
Time Waveform - Random Energy
RMS = 2.12
4
LOAD = 100.0 • The analyst investigated and found visible flakes of a bronze
Acceleration in G-s
colored material near the back end of the motor. The motor
RPM = 1775.
RPS = 29.58
2
PK(+) = 7.68
manufacturer was contacted to determine if the 6330 bearings
0
PK(-) = 6.42
CRESTF= 3.63
had a bronze retainer and the reply given was no.
-2
Ski Lift Motor
850 HP DC Motor Right Angle Gearbox
-4
6330 Bearings
-6
-8
12-41 12-42
0.30
Max Amp Analyze Spectrum
.19 C CC CC C C CC C 05-JAN-96 08:56
Single Spectrum - Bad Bearing
0.24
Plot PK = .3611
Scale LOAD = 100.0
BACKSIDEQD-MOH
PK Velocity in In/Sec
PK Velocity in In/Sec
RPM = 1298.
0.20 05-JAN-96 08:56
0.18 RPS = 21.64
>SKF 6330
0.12 C=BPFO : 77.64
BACKSIDEQD-MOA
0
05-JAN-96 08:57
0.06
BACKSIDEQD-MOV
05-JAN-96 08:46 0
Freq: 77.50
0 400 800 1200 1600 2000 0 400 800 1200 1600 2000
Ordr: 3.582
Frequency in Hz Frequency in Hz Spec: .03297
Label: OUTER RACE FREQUENCIES W/CAGE SB
12
12-38 12-39
Pump Bearing Pump Bearing
Looseness Example Looseness Example
• A cursor is positioned at 1x running speed and on the • There is no similarity in its pattern from
harmonics of running speed. revolution to revolution. Non-periodic, random
• The peaks are broad and have wide skirts. patterns do not convert well in the FFT process.
• Notice, no individual peak exceeds .1 in/sec, but the It is very difficult to assign specific frequencies
overall energy is .3663 in/sec. and amplitudes to patterns in waveforms like
• This is common with looseness. Broad humps of energy the one on the next page.
show up in the 9X to 15x running speed range. • This difficulty leads to the broadband energy
• This indicates that the time waveform cannot be cleanly humps in the spectrum. Broader humps
transformed into a spectrum. Therefore, the waveform indicate more random energy. Higher humps
must have random, non-periodic energy present. indicate more impacting in the waveform.
12-39 12-40
Pump Bearing
Looseness Example Rolling Element Bearing Example
• Maintenance personnel reported vibration from the back end
CWTR - COOLING WATER PUMP 1
341-545-01-POA PUMP OUTBOARD AXIAL
10
8
Waveform Display
18-APR-96 08:47
of the motor after only 200 hours operating time on a newly
6
installed drive.
Time Waveform - Random Energy
RMS = 2.12
4
LOAD = 100.0 • The analyst investigated and found visible flakes of a bronze
Acceleration in G-s
colored material near the back end of the motor. The motor
RPM = 1775.
RPS = 29.58
2
PK(+) = 7.68
manufacturer was contacted to determine if the 6330 bearings
0
PK(-) = 6.42
CRESTF= 3.63
had a bronze retainer and the reply given was no.
-2
Ski Lift Motor
850 HP DC Motor Right Angle Gearbox
-4
6330 Bearings
-6
-8
12-41 12-42
0.30
Max Amp Analyze Spectrum
.19 C CC CC C C CC C 05-JAN-96 08:56
Single Spectrum - Bad Bearing
0.24
Plot PK = .3611
Scale LOAD = 100.0
BACKSIDEQD-MOH
PK Velocity in In/Sec
PK Velocity in In/Sec
RPM = 1298.
0.20 05-JAN-96 08:56
0.18 RPS = 21.64
>SKF 6330
0.12 C=BPFO : 77.64
BACKSIDEQD-MOA
0
05-JAN-96 08:57
0.06
BACKSIDEQD-MOV
05-JAN-96 08:46 0
Freq: 77.50
0 400 800 1200 1600 2000 0 400 800 1200 1600 2000
Ordr: 3.582
Frequency in Hz Frequency in Hz Spec: .03297
Label: OUTER RACE FREQUENCIES W/CAGE SB
12
12-38 12-39
Pump Bearing Pump Bearing
Looseness Example Looseness Example
• A cursor is positioned at 1x running speed and on the • There is no similarity in its pattern from
harmonics of running speed. revolution to revolution. Non-periodic, random
• The peaks are broad and have wide skirts. patterns do not convert well in the FFT process.
• Notice, no individual peak exceeds .1 in/sec, but the It is very difficult to assign specific frequencies
overall energy is .3663 in/sec. and amplitudes to patterns in waveforms like
• This is common with looseness. Broad humps of energy the one on the next page.
show up in the 9X to 15x running speed range. • This difficulty leads to the broadband energy
• This indicates that the time waveform cannot be cleanly humps in the spectrum. Broader humps
transformed into a spectrum. Therefore, the waveform indicate more random energy. Higher humps
must have random, non-periodic energy present. indicate more impacting in the waveform.
12-39 12-40
Pump Bearing
Looseness Example Rolling Element Bearing Example
• Maintenance personnel reported vibration from the back end
CWTR - COOLING WATER PUMP 1
341-545-01-POA PUMP OUTBOARD AXIAL
10
8
Waveform Display
18-APR-96 08:47
of the motor after only 200 hours operating time on a newly
6
installed drive.
Time Waveform - Random Energy
RMS = 2.12
4
LOAD = 100.0 • The analyst investigated and found visible flakes of a bronze
Acceleration in G-s
colored material near the back end of the motor. The motor
RPM = 1775.
RPS = 29.58
2
PK(+) = 7.68
manufacturer was contacted to determine if the 6330 bearings
0
PK(-) = 6.42
CRESTF= 3.63
had a bronze retainer and the reply given was no.
-2
Ski Lift Motor
850 HP DC Motor Right Angle Gearbox
-4
6330 Bearings
-6
-8
12-41 12-42
0.30
Max Amp Analyze Spectrum
.19 C CC CC C C CC C 05-JAN-96 08:56
Single Spectrum - Bad Bearing
0.24
Plot PK = .3611
Scale LOAD = 100.0
BACKSIDEQD-MOH
PK Velocity in In/Sec
PK Velocity in In/Sec
RPM = 1298.
0.20 05-JAN-96 08:56
0.18 RPS = 21.64
>SKF 6330
0.12 C=BPFO : 77.64
BACKSIDEQD-MOA
0
05-JAN-96 08:57
0.06
BACKSIDEQD-MOV
05-JAN-96 08:46 0
Freq: 77.50
0 400 800 1200 1600 2000 0 400 800 1200 1600 2000
Ordr: 3.582
Frequency in Hz Frequency in Hz Spec: .03297
Label: OUTER RACE FREQUENCIES W/CAGE SB
12
12-38 12-39
Pump Bearing Pump Bearing
Looseness Example Looseness Example
• A cursor is positioned at 1x running speed and on the • There is no similarity in its pattern from
harmonics of running speed. revolution to revolution. Non-periodic, random
• The peaks are broad and have wide skirts. patterns do not convert well in the FFT process.
• Notice, no individual peak exceeds .1 in/sec, but the It is very difficult to assign specific frequencies
overall energy is .3663 in/sec. and amplitudes to patterns in waveforms like
• This is common with looseness. Broad humps of energy the one on the next page.
show up in the 9X to 15x running speed range. • This difficulty leads to the broadband energy
• This indicates that the time waveform cannot be cleanly humps in the spectrum. Broader humps
transformed into a spectrum. Therefore, the waveform indicate more random energy. Higher humps
must have random, non-periodic energy present. indicate more impacting in the waveform.
12-39 12-40
Pump Bearing
Looseness Example Rolling Element Bearing Example
• Maintenance personnel reported vibration from the back end
CWTR - COOLING WATER PUMP 1
341-545-01-POA PUMP OUTBOARD AXIAL
10
8
Waveform Display
18-APR-96 08:47
of the motor after only 200 hours operating time on a newly
6
installed drive.
Time Waveform - Random Energy
RMS = 2.12
4
LOAD = 100.0 • The analyst investigated and found visible flakes of a bronze
Acceleration in G-s
colored material near the back end of the motor. The motor
RPM = 1775.
RPS = 29.58
2
PK(+) = 7.68
manufacturer was contacted to determine if the 6330 bearings
0
PK(-) = 6.42
CRESTF= 3.63
had a bronze retainer and the reply given was no.
-2
Ski Lift Motor
850 HP DC Motor Right Angle Gearbox
-4
6330 Bearings
-6
-8
12-41 12-42
0.30
Max Amp Analyze Spectrum
.19 C CC CC C C CC C 05-JAN-96 08:56
Single Spectrum - Bad Bearing
0.24
Plot PK = .3611
Scale LOAD = 100.0
BACKSIDEQD-MOH
PK Velocity in In/Sec
PK Velocity in In/Sec
RPM = 1298.
0.20 05-JAN-96 08:56
0.18 RPS = 21.64
>SKF 6330
0.12 C=BPFO : 77.64
BACKSIDEQD-MOA
0
05-JAN-96 08:57
0.06
BACKSIDEQD-MOV
05-JAN-96 08:46 0
Freq: 77.50
0 400 800 1200 1600 2000 0 400 800 1200 1600 2000
Ordr: 3.582
Frequency in Hz Frequency in Hz Spec: .03297
Label: OUTER RACE FREQUENCIES W/CAGE SB
12
12-43 12-43
4
shape cannot be transformed into a clean spectrum,
LOAD = 100.0
Acceleration in G-s
RPM = 1298.
0
PK(+) = 5.81
PK(-) = 5.13 humps of energy is created.
CRESTF= 3.32
-2
The bearing cage turned out to be bronze! It was
-4 deteriorating and did not have much life left. The outer
-6
race had major spalls from impacting balls. The
0 40 80 120 160 200 bearing was replaced.
Time in mSecs
Label: OUTER RACE FREQUENCIES W/CAGE SB
12-44 12-44
12-45 12-45
13
12-43 12-43
4
shape cannot be transformed into a clean spectrum,
LOAD = 100.0
Acceleration in G-s
RPM = 1298.
0
PK(+) = 5.81
PK(-) = 5.13 humps of energy is created.
CRESTF= 3.32
-2
The bearing cage turned out to be bronze! It was
-4 deteriorating and did not have much life left. The outer
-6
race had major spalls from impacting balls. The
0 40 80 120 160 200 bearing was replaced.
Time in mSecs
Label: OUTER RACE FREQUENCIES W/CAGE SB
12-44 12-44
12-45 12-45
13
12-43 12-43
4
shape cannot be transformed into a clean spectrum,
LOAD = 100.0
Acceleration in G-s
RPM = 1298.
0
PK(+) = 5.81
PK(-) = 5.13 humps of energy is created.
CRESTF= 3.32
-2
The bearing cage turned out to be bronze! It was
-4 deteriorating and did not have much life left. The outer
-6
race had major spalls from impacting balls. The
0 40 80 120 160 200 bearing was replaced.
Time in mSecs
Label: OUTER RACE FREQUENCIES W/CAGE SB
12-44 12-44
12-45 12-45
13
12-43 12-43
4
shape cannot be transformed into a clean spectrum,
LOAD = 100.0
Acceleration in G-s
RPM = 1298.
0
PK(+) = 5.81
PK(-) = 5.13 humps of energy is created.
CRESTF= 3.32
-2
The bearing cage turned out to be bronze! It was
-4 deteriorating and did not have much life left. The outer
-6
race had major spalls from impacting balls. The
0 40 80 120 160 200 bearing was replaced.
Time in mSecs
Label: OUTER RACE FREQUENCIES W/CAGE SB
12-44 12-44
12-45 12-45
13
12-43 12-43
4
shape cannot be transformed into a clean spectrum,
LOAD = 100.0
Acceleration in G-s
RPM = 1298.
0
PK(+) = 5.81
PK(-) = 5.13 humps of energy is created.
CRESTF= 3.32
-2
The bearing cage turned out to be bronze! It was
-4 deteriorating and did not have much life left. The outer
-6
race had major spalls from impacting balls. The
0 40 80 120 160 200 bearing was replaced.
Time in mSecs
Label: OUTER RACE FREQUENCIES W/CAGE SB
12-44 12-44
12-45 12-45
13
12-43 12-43
4
shape cannot be transformed into a clean spectrum,
LOAD = 100.0
Acceleration in G-s
RPM = 1298.
0
PK(+) = 5.81
PK(-) = 5.13 humps of energy is created.
CRESTF= 3.32
-2
The bearing cage turned out to be bronze! It was
-4 deteriorating and did not have much life left. The outer
-6
race had major spalls from impacting balls. The
0 40 80 120 160 200 bearing was replaced.
Time in mSecs
Label: OUTER RACE FREQUENCIES W/CAGE SB
12-44 12-44
12-45 12-45
13
12-46 12-47
12-48 12-49
12-49 12-50
14
12-46 12-47
12-48 12-49
12-49 12-50
14
12-46 12-47
12-48 12-49
12-49 12-50
14
12-46 12-47
12-48 12-49
12-49 12-50
14
12-46 12-47
12-48 12-49
12-49 12-50
14
12-46 12-47
12-48 12-49
12-49 12-50
14
12-51 12-52
12-52 12-53
12-53 12-54
15
12-51 12-52
12-52 12-53
12-53 12-54
15
12-51 12-52
12-52 12-53
12-53 12-54
15
12-51 12-52
12-52 12-53
12-53 12-54
15
12-51 12-52
12-52 12-53
12-53 12-54
15
12-51 12-52
12-52 12-53
12-53 12-54
15
12-55 12-55
12-56 12-56
12-57 12-57
16
12-55 12-55
12-56 12-56
12-57 12-57
16
12-55 12-55
12-56 12-56
12-57 12-57
16
12-55 12-55
12-56 12-56
12-57 12-57
16
12-55 12-55
12-56 12-56
12-57 12-57
16
12-55 12-55
12-56 12-56
12-57 12-57
16
12-58 12-58
12-59 12-59
12-60 12-60
• The value for the Crest-Factor has been set to Peak 1.5 for the
display seen below.
17
12-58 12-58
12-59 12-59
12-60 12-60
• The value for the Crest-Factor has been set to Peak 1.5 for the
display seen below.
17
12-58 12-58
12-59 12-59
12-60 12-60
• The value for the Crest-Factor has been set to Peak 1.5 for the
display seen below.
17
12-58 12-58
12-59 12-59
12-60 12-60
• The value for the Crest-Factor has been set to Peak 1.5 for the
display seen below.
17
12-58 12-58
12-59 12-59
12-60 12-60
• The value for the Crest-Factor has been set to Peak 1.5 for the
display seen below.
17
12-58 12-58
12-59 12-59
12-60 12-60
• The value for the Crest-Factor has been set to Peak 1.5 for the
display seen below.
17
12-61
Part 1 - Summary
TABLE 4.5. TIME WAVEFORM SHAPE ANALYSIS • Waveform data may be used for much more than what
SHAPE MECHANISM
is typically seen in industry. The ability to check for
harmonic mass unbalance, resonance, eccentricity, misalignment, bow, blade/diffuser interaction
truncated 1x excessive mass unbalance, thermal growth, bearing clearance problems, pedestal nonlinearity, rubs
specific characteristics such as periodicity and
truncated harmonics gear mesh, blade pass, natural frequencies, nonlinear behavior modulation, helps the analysis process.
subharmonics rubs, oil whirl, resonance, trapped fluid hysteresis, looseness
beats grinders, motor driven fans, pumps where two forcing frequencies are close
signal.
pulses bearings, recips, flat spots, gear teeth (broken) – some functional; some fault based
modulated frequencies motor faults, gears, bearings – a forcing frequency is modulated by a fault frequency
• Overall waveform is much more understandable and
modulated pulses bearings, gears, rolls – natural frequencies or forcing frequency modulated by low frequency that is generated by the
fault useful than most would lead us to believe. However,
truncated beats truncation of signal by bearings, supports, foundations or couplings – nonlinear behavior
this section enhances your analysis abilities using the
synchronous vs nonsynchronous frequencies cause moving, non stationary waveform
nonsynchronous
random vibration and noise pumps, fans, steam flow, late life bearings
time waveform.
PRESENTATION OF TIME
WAVEFORM TIME DOMAIN WAVEFORM — TREND
T/100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - DETAILS OF
T/80 HIGHER FREQUENCY
T/20
T/10 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -TRENDS OF
T/3 HIGHER FREQUENCY
T/2
T - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - BALANCING/PHASE
2T
3T
10 T- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - PHASE TRENDS
20T
80T
100T - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - LONG TERM TIME TRENDS 4000 HP Induction Motor with 200T Display
18
12-61
Part 1 - Summary
TABLE 4.5. TIME WAVEFORM SHAPE ANALYSIS • Waveform data may be used for much more than what
SHAPE MECHANISM
is typically seen in industry. The ability to check for
harmonic mass unbalance, resonance, eccentricity, misalignment, bow, blade/diffuser interaction
truncated 1x excessive mass unbalance, thermal growth, bearing clearance problems, pedestal nonlinearity, rubs
specific characteristics such as periodicity and
truncated harmonics gear mesh, blade pass, natural frequencies, nonlinear behavior modulation, helps the analysis process.
subharmonics rubs, oil whirl, resonance, trapped fluid hysteresis, looseness
beats grinders, motor driven fans, pumps where two forcing frequencies are close
signal.
pulses bearings, recips, flat spots, gear teeth (broken) – some functional; some fault based
modulated frequencies motor faults, gears, bearings – a forcing frequency is modulated by a fault frequency
• Overall waveform is much more understandable and
modulated pulses bearings, gears, rolls – natural frequencies or forcing frequency modulated by low frequency that is generated by the
fault useful than most would lead us to believe. However,
truncated beats truncation of signal by bearings, supports, foundations or couplings – nonlinear behavior
this section enhances your analysis abilities using the
synchronous vs nonsynchronous frequencies cause moving, non stationary waveform
nonsynchronous
random vibration and noise pumps, fans, steam flow, late life bearings
time waveform.
PRESENTATION OF TIME
WAVEFORM TIME DOMAIN WAVEFORM — TREND
T/100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - DETAILS OF
T/80 HIGHER FREQUENCY
T/20
T/10 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -TRENDS OF
T/3 HIGHER FREQUENCY
T/2
T - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - BALANCING/PHASE
2T
3T
10 T- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - PHASE TRENDS
20T
80T
100T - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - LONG TERM TIME TRENDS 4000 HP Induction Motor with 200T Display
18
12-61
Part 1 - Summary
TABLE 4.5. TIME WAVEFORM SHAPE ANALYSIS • Waveform data may be used for much more than what
SHAPE MECHANISM
is typically seen in industry. The ability to check for
harmonic mass unbalance, resonance, eccentricity, misalignment, bow, blade/diffuser interaction
truncated 1x excessive mass unbalance, thermal growth, bearing clearance problems, pedestal nonlinearity, rubs
specific characteristics such as periodicity and
truncated harmonics gear mesh, blade pass, natural frequencies, nonlinear behavior modulation, helps the analysis process.
subharmonics rubs, oil whirl, resonance, trapped fluid hysteresis, looseness
beats grinders, motor driven fans, pumps where two forcing frequencies are close
signal.
pulses bearings, recips, flat spots, gear teeth (broken) – some functional; some fault based
modulated frequencies motor faults, gears, bearings – a forcing frequency is modulated by a fault frequency
• Overall waveform is much more understandable and
modulated pulses bearings, gears, rolls – natural frequencies or forcing frequency modulated by low frequency that is generated by the
fault useful than most would lead us to believe. However,
truncated beats truncation of signal by bearings, supports, foundations or couplings – nonlinear behavior
this section enhances your analysis abilities using the
synchronous vs nonsynchronous frequencies cause moving, non stationary waveform
nonsynchronous
random vibration and noise pumps, fans, steam flow, late life bearings
time waveform.
PRESENTATION OF TIME
WAVEFORM TIME DOMAIN WAVEFORM — TREND
T/100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - DETAILS OF
T/80 HIGHER FREQUENCY
T/20
T/10 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -TRENDS OF
T/3 HIGHER FREQUENCY
T/2
T - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - BALANCING/PHASE
2T
3T
10 T- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - PHASE TRENDS
20T
80T
100T - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - LONG TERM TIME TRENDS 4000 HP Induction Motor with 200T Display
18
12-61
Part 1 - Summary
TABLE 4.5. TIME WAVEFORM SHAPE ANALYSIS • Waveform data may be used for much more than what
SHAPE MECHANISM
is typically seen in industry. The ability to check for
harmonic mass unbalance, resonance, eccentricity, misalignment, bow, blade/diffuser interaction
truncated 1x excessive mass unbalance, thermal growth, bearing clearance problems, pedestal nonlinearity, rubs
specific characteristics such as periodicity and
truncated harmonics gear mesh, blade pass, natural frequencies, nonlinear behavior modulation, helps the analysis process.
subharmonics rubs, oil whirl, resonance, trapped fluid hysteresis, looseness
beats grinders, motor driven fans, pumps where two forcing frequencies are close
signal.
pulses bearings, recips, flat spots, gear teeth (broken) – some functional; some fault based
modulated frequencies motor faults, gears, bearings – a forcing frequency is modulated by a fault frequency
• Overall waveform is much more understandable and
modulated pulses bearings, gears, rolls – natural frequencies or forcing frequency modulated by low frequency that is generated by the
fault useful than most would lead us to believe. However,
truncated beats truncation of signal by bearings, supports, foundations or couplings – nonlinear behavior
this section enhances your analysis abilities using the
synchronous vs nonsynchronous frequencies cause moving, non stationary waveform
nonsynchronous
random vibration and noise pumps, fans, steam flow, late life bearings
time waveform.
PRESENTATION OF TIME
WAVEFORM TIME DOMAIN WAVEFORM — TREND
T/100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - DETAILS OF
T/80 HIGHER FREQUENCY
T/20
T/10 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -TRENDS OF
T/3 HIGHER FREQUENCY
T/2
T - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - BALANCING/PHASE
2T
3T
10 T- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - PHASE TRENDS
20T
80T
100T - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - LONG TERM TIME TRENDS 4000 HP Induction Motor with 200T Display
18
12-61
Part 1 - Summary
TABLE 4.5. TIME WAVEFORM SHAPE ANALYSIS • Waveform data may be used for much more than what
SHAPE MECHANISM
is typically seen in industry. The ability to check for
harmonic mass unbalance, resonance, eccentricity, misalignment, bow, blade/diffuser interaction
truncated 1x excessive mass unbalance, thermal growth, bearing clearance problems, pedestal nonlinearity, rubs
specific characteristics such as periodicity and
truncated harmonics gear mesh, blade pass, natural frequencies, nonlinear behavior modulation, helps the analysis process.
subharmonics rubs, oil whirl, resonance, trapped fluid hysteresis, looseness
beats grinders, motor driven fans, pumps where two forcing frequencies are close
signal.
pulses bearings, recips, flat spots, gear teeth (broken) – some functional; some fault based
modulated frequencies motor faults, gears, bearings – a forcing frequency is modulated by a fault frequency
• Overall waveform is much more understandable and
modulated pulses bearings, gears, rolls – natural frequencies or forcing frequency modulated by low frequency that is generated by the
fault useful than most would lead us to believe. However,
truncated beats truncation of signal by bearings, supports, foundations or couplings – nonlinear behavior
this section enhances your analysis abilities using the
synchronous vs nonsynchronous frequencies cause moving, non stationary waveform
nonsynchronous
random vibration and noise pumps, fans, steam flow, late life bearings
time waveform.
PRESENTATION OF TIME
WAVEFORM TIME DOMAIN WAVEFORM — TREND
T/100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - DETAILS OF
T/80 HIGHER FREQUENCY
T/20
T/10 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -TRENDS OF
T/3 HIGHER FREQUENCY
T/2
T - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - BALANCING/PHASE
2T
3T
10 T- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - PHASE TRENDS
20T
80T
100T - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - LONG TERM TIME TRENDS 4000 HP Induction Motor with 200T Display
18
12-61
Part 1 - Summary
TABLE 4.5. TIME WAVEFORM SHAPE ANALYSIS • Waveform data may be used for much more than what
SHAPE MECHANISM
is typically seen in industry. The ability to check for
harmonic mass unbalance, resonance, eccentricity, misalignment, bow, blade/diffuser interaction
truncated 1x excessive mass unbalance, thermal growth, bearing clearance problems, pedestal nonlinearity, rubs
specific characteristics such as periodicity and
truncated harmonics gear mesh, blade pass, natural frequencies, nonlinear behavior modulation, helps the analysis process.
subharmonics rubs, oil whirl, resonance, trapped fluid hysteresis, looseness
beats grinders, motor driven fans, pumps where two forcing frequencies are close
signal.
pulses bearings, recips, flat spots, gear teeth (broken) – some functional; some fault based
modulated frequencies motor faults, gears, bearings – a forcing frequency is modulated by a fault frequency
• Overall waveform is much more understandable and
modulated pulses bearings, gears, rolls – natural frequencies or forcing frequency modulated by low frequency that is generated by the
fault useful than most would lead us to believe. However,
truncated beats truncation of signal by bearings, supports, foundations or couplings – nonlinear behavior
this section enhances your analysis abilities using the
synchronous vs nonsynchronous frequencies cause moving, non stationary waveform
nonsynchronous
random vibration and noise pumps, fans, steam flow, late life bearings
time waveform.
PRESENTATION OF TIME
WAVEFORM TIME DOMAIN WAVEFORM — TREND
T/100 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - DETAILS OF
T/80 HIGHER FREQUENCY
T/20
T/10 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -- -TRENDS OF
T/3 HIGHER FREQUENCY
T/2
T - - - - - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - BALANCING/PHASE
2T
3T
10 T- - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - PHASE TRENDS
20T
80T
100T - - - - - - - - - - - - - - - - - - - - - -- - - - - - - - - - - LONG TERM TIME TRENDS 4000 HP Induction Motor with 200T Display
18
TIME DOMAIN WAVEFORM — SHORT
TERM TIME DOMAIN WAVEFORM — BALANCING
4000 HP Electric Motor with 20T Display 4000 HP Electric Motor with T Display
Small Motor with a 400T Display Small Motor with a 100T Display
Gearbox with 10T Display Gearbox with T Display Shows Gearmeshing Effects
19
TIME DOMAIN WAVEFORM — SHORT
TERM TIME DOMAIN WAVEFORM — BALANCING
4000 HP Electric Motor with 20T Display 4000 HP Electric Motor with T Display
Small Motor with a 400T Display Small Motor with a 100T Display
Gearbox with 10T Display Gearbox with T Display Shows Gearmeshing Effects
19
TIME DOMAIN WAVEFORM — SHORT
TERM TIME DOMAIN WAVEFORM — BALANCING
4000 HP Electric Motor with 20T Display 4000 HP Electric Motor with T Display
Small Motor with a 400T Display Small Motor with a 100T Display
Gearbox with 10T Display Gearbox with T Display Shows Gearmeshing Effects
19
TIME DOMAIN WAVEFORM — SHORT
TERM TIME DOMAIN WAVEFORM — BALANCING
4000 HP Electric Motor with 20T Display 4000 HP Electric Motor with T Display
Small Motor with a 400T Display Small Motor with a 100T Display
Gearbox with 10T Display Gearbox with T Display Shows Gearmeshing Effects
19
TIME DOMAIN WAVEFORM — SHORT
TERM TIME DOMAIN WAVEFORM — BALANCING
4000 HP Electric Motor with 20T Display 4000 HP Electric Motor with T Display
Small Motor with a 400T Display Small Motor with a 100T Display
Gearbox with 10T Display Gearbox with T Display Shows Gearmeshing Effects
19
TIME DOMAIN WAVEFORM — SHORT
TERM TIME DOMAIN WAVEFORM — BALANCING
4000 HP Electric Motor with 20T Display 4000 HP Electric Motor with T Display
Small Motor with a 400T Display Small Motor with a 100T Display
Gearbox with 10T Display Gearbox with T Display Shows Gearmeshing Effects
19
PRESENTATION SETUP STANDARD SETUP
Visual process
Setup to accommodate visual analysis
– to evaluate
• periodicity
– to evaluate amplitude changes
Processing types
– dual processing
– expansion
DUAL PROCESSING
DUAL PROCESSING
Dual Processing means:the capability to produce each
Spectrum and Time waveform data independently
(spectrum Fmax not equal to waveform Fmax)
SPECTRUM:
– 10x operating speed
– fmax = 250 Hz
TIME WAVEFORM:
– Period = = 0.0421
TRUNCATED 1X
PHASE MEASUREMENT
20
PRESENTATION SETUP STANDARD SETUP
Visual process
Setup to accommodate visual analysis
– to evaluate
• periodicity
– to evaluate amplitude changes
Processing types
– dual processing
– expansion
DUAL PROCESSING
DUAL PROCESSING
Dual Processing means:the capability to produce each
Spectrum and Time waveform data independently
(spectrum Fmax not equal to waveform Fmax)
SPECTRUM:
– 10x operating speed
– fmax = 250 Hz
TIME WAVEFORM:
– Period = = 0.0421
TRUNCATED 1X
PHASE MEASUREMENT
20
PRESENTATION SETUP STANDARD SETUP
Visual process
Setup to accommodate visual analysis
– to evaluate
• periodicity
– to evaluate amplitude changes
Processing types
– dual processing
– expansion
DUAL PROCESSING
DUAL PROCESSING
Dual Processing means:the capability to produce each
Spectrum and Time waveform data independently
(spectrum Fmax not equal to waveform Fmax)
SPECTRUM:
– 10x operating speed
– fmax = 250 Hz
TIME WAVEFORM:
– Period = = 0.0421
TRUNCATED 1X
PHASE MEASUREMENT
20
PRESENTATION SETUP STANDARD SETUP
Visual process
Setup to accommodate visual analysis
– to evaluate
• periodicity
– to evaluate amplitude changes
Processing types
– dual processing
– expansion
DUAL PROCESSING
DUAL PROCESSING
Dual Processing means:the capability to produce each
Spectrum and Time waveform data independently
(spectrum Fmax not equal to waveform Fmax)
SPECTRUM:
– 10x operating speed
– fmax = 250 Hz
TIME WAVEFORM:
– Period = = 0.0421
TRUNCATED 1X
PHASE MEASUREMENT
20
PRESENTATION SETUP STANDARD SETUP
Visual process
Setup to accommodate visual analysis
– to evaluate
• periodicity
– to evaluate amplitude changes
Processing types
– dual processing
– expansion
DUAL PROCESSING
DUAL PROCESSING
Dual Processing means:the capability to produce each
Spectrum and Time waveform data independently
(spectrum Fmax not equal to waveform Fmax)
SPECTRUM:
– 10x operating speed
– fmax = 250 Hz
TIME WAVEFORM:
– Period = = 0.0421
TRUNCATED 1X
PHASE MEASUREMENT
20
PRESENTATION SETUP STANDARD SETUP
Visual process
Setup to accommodate visual analysis
– to evaluate
• periodicity
– to evaluate amplitude changes
Processing types
– dual processing
– expansion
DUAL PROCESSING
DUAL PROCESSING
Dual Processing means:the capability to produce each
Spectrum and Time waveform data independently
(spectrum Fmax not equal to waveform Fmax)
SPECTRUM:
– 10x operating speed
– fmax = 250 Hz
TIME WAVEFORM:
– Period = = 0.0421
TRUNCATED 1X
PHASE MEASUREMENT
20
TRUNCATED HARMONIC SUBHARMONIC
Clipped Vane Pass Signal from Hull of a Ship Loose Bearing Housing — ½ Orders and Multiples
Nonlinear Generator Pedestal Response to Differing Vertical Slot Passing Frequency, 36X, Generated by Air Gap Variation (120
Stiffness Hz)
BEATS PULSES
Beats Caused by Two Adjacent Cavitated Vacuum Pumps Pulses from a Bearing Defect
21
TRUNCATED HARMONIC SUBHARMONIC
Clipped Vane Pass Signal from Hull of a Ship Loose Bearing Housing — ½ Orders and Multiples
Nonlinear Generator Pedestal Response to Differing Vertical Slot Passing Frequency, 36X, Generated by Air Gap Variation (120
Stiffness Hz)
BEATS PULSES
Beats Caused by Two Adjacent Cavitated Vacuum Pumps Pulses from a Bearing Defect
21
TRUNCATED HARMONIC SUBHARMONIC
Clipped Vane Pass Signal from Hull of a Ship Loose Bearing Housing — ½ Orders and Multiples
Nonlinear Generator Pedestal Response to Differing Vertical Slot Passing Frequency, 36X, Generated by Air Gap Variation (120
Stiffness Hz)
BEATS PULSES
Beats Caused by Two Adjacent Cavitated Vacuum Pumps Pulses from a Bearing Defect
21
TRUNCATED HARMONIC SUBHARMONIC
Clipped Vane Pass Signal from Hull of a Ship Loose Bearing Housing — ½ Orders and Multiples
Nonlinear Generator Pedestal Response to Differing Vertical Slot Passing Frequency, 36X, Generated by Air Gap Variation (120
Stiffness Hz)
BEATS PULSES
Beats Caused by Two Adjacent Cavitated Vacuum Pumps Pulses from a Bearing Defect
21
TRUNCATED HARMONIC SUBHARMONIC
Clipped Vane Pass Signal from Hull of a Ship Loose Bearing Housing — ½ Orders and Multiples
Nonlinear Generator Pedestal Response to Differing Vertical Slot Passing Frequency, 36X, Generated by Air Gap Variation (120
Stiffness Hz)
BEATS PULSES
Beats Caused by Two Adjacent Cavitated Vacuum Pumps Pulses from a Bearing Defect
21
TRUNCATED HARMONIC SUBHARMONIC
Clipped Vane Pass Signal from Hull of a Ship Loose Bearing Housing — ½ Orders and Multiples
Nonlinear Generator Pedestal Response to Differing Vertical Slot Passing Frequency, 36X, Generated by Air Gap Variation (120
Stiffness Hz)
BEATS PULSES
Beats Caused by Two Adjacent Cavitated Vacuum Pumps Pulses from a Bearing Defect
21
PULSE INDUCED NATURAL
AMPLITUDE MODULATION FREQUENCIES
Truncated Beat Waveform from a Motor Driven Fan Exciter to Generator Misalignment Causing 1x and 2x
22
PULSE INDUCED NATURAL
AMPLITUDE MODULATION FREQUENCIES
Truncated Beat Waveform from a Motor Driven Fan Exciter to Generator Misalignment Causing 1x and 2x
22
PULSE INDUCED NATURAL
AMPLITUDE MODULATION FREQUENCIES
Truncated Beat Waveform from a Motor Driven Fan Exciter to Generator Misalignment Causing 1x and 2x
22
PULSE INDUCED NATURAL
AMPLITUDE MODULATION FREQUENCIES
Truncated Beat Waveform from a Motor Driven Fan Exciter to Generator Misalignment Causing 1x and 2x
22
PULSE INDUCED NATURAL
AMPLITUDE MODULATION FREQUENCIES
Truncated Beat Waveform from a Motor Driven Fan Exciter to Generator Misalignment Causing 1x and 2x
22
PULSE INDUCED NATURAL
AMPLITUDE MODULATION FREQUENCIES
Truncated Beat Waveform from a Motor Driven Fan Exciter to Generator Misalignment Causing 1x and 2x
22
NONSYNCHRONOUS MULTIPLE SINUSOIDAL AMPLITUDE
FREQUENCIES MODULATION
Boiler Feed Pump Drive — Nonsynchronous Second Order and Amplitude Modulation by a Single Frequency
Multiples
Broken Gear Tooth Yielding Pulse Induced Natural Frequencies and Gradual Entering Pulse Caused by Misalignment, Eccentricity, or
Abrupt Pulse Loading in Time Domain Tooth Profile Wear in a Gearbox
23
NONSYNCHRONOUS MULTIPLE SINUSOIDAL AMPLITUDE
FREQUENCIES MODULATION
Boiler Feed Pump Drive — Nonsynchronous Second Order and Amplitude Modulation by a Single Frequency
Multiples
Broken Gear Tooth Yielding Pulse Induced Natural Frequencies and Gradual Entering Pulse Caused by Misalignment, Eccentricity, or
Abrupt Pulse Loading in Time Domain Tooth Profile Wear in a Gearbox
23
NONSYNCHRONOUS MULTIPLE SINUSOIDAL AMPLITUDE
FREQUENCIES MODULATION
Boiler Feed Pump Drive — Nonsynchronous Second Order and Amplitude Modulation by a Single Frequency
Multiples
Broken Gear Tooth Yielding Pulse Induced Natural Frequencies and Gradual Entering Pulse Caused by Misalignment, Eccentricity, or
Abrupt Pulse Loading in Time Domain Tooth Profile Wear in a Gearbox
23
NONSYNCHRONOUS MULTIPLE SINUSOIDAL AMPLITUDE
FREQUENCIES MODULATION
Boiler Feed Pump Drive — Nonsynchronous Second Order and Amplitude Modulation by a Single Frequency
Multiples
Broken Gear Tooth Yielding Pulse Induced Natural Frequencies and Gradual Entering Pulse Caused by Misalignment, Eccentricity, or
Abrupt Pulse Loading in Time Domain Tooth Profile Wear in a Gearbox
23
NONSYNCHRONOUS MULTIPLE SINUSOIDAL AMPLITUDE
FREQUENCIES MODULATION
Boiler Feed Pump Drive — Nonsynchronous Second Order and Amplitude Modulation by a Single Frequency
Multiples
Broken Gear Tooth Yielding Pulse Induced Natural Frequencies and Gradual Entering Pulse Caused by Misalignment, Eccentricity, or
Abrupt Pulse Loading in Time Domain Tooth Profile Wear in a Gearbox
23
NONSYNCHRONOUS MULTIPLE SINUSOIDAL AMPLITUDE
FREQUENCIES MODULATION
Boiler Feed Pump Drive — Nonsynchronous Second Order and Amplitude Modulation by a Single Frequency
Multiples
Broken Gear Tooth Yielding Pulse Induced Natural Frequencies and Gradual Entering Pulse Caused by Misalignment, Eccentricity, or
Abrupt Pulse Loading in Time Domain Tooth Profile Wear in a Gearbox
23
FREQUENCY MODULATION DIFFERENCE FREQUENCIES
MECHANISMS FOR
ORDER GENERATION BEAT MECHANISM
Natural excitation
Nonlinear parameters
Signal truncation
24
FREQUENCY MODULATION DIFFERENCE FREQUENCIES
MECHANISMS FOR
ORDER GENERATION BEAT MECHANISM
Natural excitation
Nonlinear parameters
Signal truncation
24
FREQUENCY MODULATION DIFFERENCE FREQUENCIES
MECHANISMS FOR
ORDER GENERATION BEAT MECHANISM
Natural excitation
Nonlinear parameters
Signal truncation
24
FREQUENCY MODULATION DIFFERENCE FREQUENCIES
MECHANISMS FOR
ORDER GENERATION BEAT MECHANISM
Natural excitation
Nonlinear parameters
Signal truncation
24
FREQUENCY MODULATION DIFFERENCE FREQUENCIES
MECHANISMS FOR
ORDER GENERATION BEAT MECHANISM
Natural excitation
Nonlinear parameters
Signal truncation
24
FREQUENCY MODULATION DIFFERENCE FREQUENCIES
MECHANISMS FOR
ORDER GENERATION BEAT MECHANISM
Natural excitation
Nonlinear parameters
Signal truncation
24
SUM and DIFFERENCE SUM and DIFFERENCE FREQUENCIES —
FREQUENCY MECHANISMS PISTON PUMP/ENGINE
25
SUM and DIFFERENCE SUM and DIFFERENCE FREQUENCIES —
FREQUENCY MECHANISMS PISTON PUMP/ENGINE
25
SUM and DIFFERENCE SUM and DIFFERENCE FREQUENCIES —
FREQUENCY MECHANISMS PISTON PUMP/ENGINE
25
SUM and DIFFERENCE SUM and DIFFERENCE FREQUENCIES —
FREQUENCY MECHANISMS PISTON PUMP/ENGINE
25
SUM and DIFFERENCE SUM and DIFFERENCE FREQUENCIES —
FREQUENCY MECHANISMS PISTON PUMP/ENGINE
25
SUM and DIFFERENCE SUM and DIFFERENCE FREQUENCIES —
FREQUENCY MECHANISMS PISTON PUMP/ENGINE
25
GEARBOX MODULATION
IMPACT INDUCED MODULATION
Amplitude Modulation in a Gearbox — Nonsinusoidal Pulse Induced Natural Frequencies in Printing Roll
26
GEARBOX MODULATION
IMPACT INDUCED MODULATION
Amplitude Modulation in a Gearbox — Nonsinusoidal Pulse Induced Natural Frequencies in Printing Roll
26
GEARBOX MODULATION
IMPACT INDUCED MODULATION
Amplitude Modulation in a Gearbox — Nonsinusoidal Pulse Induced Natural Frequencies in Printing Roll
26
GEARBOX MODULATION
IMPACT INDUCED MODULATION
Amplitude Modulation in a Gearbox — Nonsinusoidal Pulse Induced Natural Frequencies in Printing Roll
26
GEARBOX MODULATION
IMPACT INDUCED MODULATION
Amplitude Modulation in a Gearbox — Nonsinusoidal Pulse Induced Natural Frequencies in Printing Roll
26
GEARBOX MODULATION
IMPACT INDUCED MODULATION
Amplitude Modulation in a Gearbox — Nonsinusoidal Pulse Induced Natural Frequencies in Printing Roll
26