Académique Documents
Professionnel Documents
Culture Documents
Processes
Stick (SMAW) Welding
Description
FLYING METAL can injure eyes. BATTERY ACID can BURN SKIN and EYES.
D Wear safety glasses with side shields or face
shield during servicing. D Do not tip battery.
D Be careful not to short metal tools, parts, or D Replace damaged battery.
wires together during testing and servicing. D Flush eyes and skin immediately with water.
TM-499 Page 1
Engine Choke
Read Operator’s
Manual A Amperes
V Volts
Alternating Current
Positive Negative Output
(AC)
s
Protective Earth
h
Hours Seconds Time
(Ground)
SECTION 3 − SPECIFICATIONS
NOTE This unit uses either a Kohler or a Honda engine. Differences between models are
noted throughout this manual.
Kohler CS12STG
Air-Cooled,
180 A, 25 V, One-Cylinder,
30% Duty Single-Phase, Four-Cycle,
Cycle 6 kVA/kW (Peak) Kohler: 12 HP (360 CC),
40 − 180 A 80
(60 Hz) 130 A, 25 V, (60 Hz) 5.5 kVA/kW 1.8 gal (6.9 L) Tank Gasoline Engine
CC/DC 60% Duty (Continuous) OR
40 − 160 A Cycle 70 50/25 A, Honda: Honda GX390
(50 Hz) (50 Hz) 110/220 V AC, 50 Hz 1.7 gal (6.4 L) Tank Air-Cooled,
100 A, 25 V,
120/240 V AC, 60 Hz One-Cylinder,
100% Duty
Cycle Four-Cycle,
13 HP (390 CC),
Gasoline Engine
TM-499 Page 3
60 HZ−WELD
60 HZ−AUX
50 HZ−AUX
50 HZ−WELD
HIGH IDLE
198 575
TM-499 Page 4
802 122
Continuous Welding
100% Duty Cycle at 100 Amperes CC/DC
802 093
TM-499 Page 5
A. 60 Hz Model
250
225
200
175
LOAD VOLTS
150
125
100
75
50
25
0
0 5 10 15 20 25 30 35
LOAD AMPS
B. 50 Hz Model
250
225
200
175
LOAD VOLTS
150
125
100
75
50
25
0
0 5 10 15 20 25 30 35
LOAD AMPS
198 570
TM-499 Page 6
70
60
50
LOAD VOLTS
40
MAX
30
MID
20
MIN
10
0
0 25 50 75 100 125 150 175 200 225 250
LOAD AMPS
B. 50 Hz Model
80
70
60
50
LOAD VOLTS
40
30 MAX
MID
20
MIN
10
0
0 25 50 75 100 125 150 175 200 225 250
LOAD AMPS
198 570
TM-499 Page 7
18 in
(460 mm)
18 in 18 in
(460 mm) (460 mm)
18 in 18 in
(460 mm) (460 mm)
Location
OR
install1 10/00*− 802 524-A / Ref. 151 556 / 158 936-A / S-0854
2 2
TM-499 Page 8
2 3
800 576-B
802 511-A
TM-499 Page 9
802 094-A
+ −
Tools Needed:
3/8, 1/2 in
802 524 / Ref. S-0756-D
TM-499 Page 10
1 2
Tools Needed:
3/4 in
196 914 / 495 178
Weld Output
Terminals
Y Stop engine before 10 − 60% 60 − 100%
connecting to weld out- Welding
Duty Duty 10 − 100% Duty Cycle
put terminals. Amperes
Cycle Cycle
Y Do not use worn, dam-
aged, undersized, or
poorly spliced cables.
100 4 (20) 4 (20) 4 (20) 3 (30) 2 (35) 1 (50) 1/0 (60) 1/0 (60)
150 3 (30) 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 3/0 (95)
200 3 (30) 2 (35) 1 (50) 1/0 (60) 2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120)
* Thischart is a general guideline and may not suit all applications. If cable overheating occurs (normally you can smell it), use next size larger
cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.
( ) = mm2 for metric use S-0007-E
***For distances longer than those shown in this guide, call a factory applications representative at 920-735-4505.
TM-499 Page 11
50 Hz
60 Hz
. Weld and generator power output stops if To Start (Electric): open fuel valve (see Sec-
tion 4-4), move throttle lever to Idle, set choke,
5 Engine Hour Meter
generator overheats or engine speed is 6 Welding Range Label
and turn engine switch to Start position. Open
too low. Use label to determine correct weld amper-
choke as engine warms. If engine does not
crank, use recoil starting procedure following age based on electrode size, type, and mate-
1 Engine Switch to start engine. rial thickness.
7 Current Control
Use switch to open ignition circuit, and to stop Y If engine does not start, let engine
engine. come to a complete stop before at- Use control to select weld amperage. Control
tempting restart. may be adjusted while welding.
2 Throttle Control Lever To Set Current Control: Use label to deter-
4 Starter Handle
mine correct size electrode for material thick-
To Start (Recoil): open fuel valve (see Sec- ness. Select electrode type and set current
Use lever to select engine speed. Use 50 Hz
tion 4-4), move throttle lever to Idle, set choke, control to corresponding amperage range.
or 60 Hz position for 50 or 60 Hz generator
and pull starter handle. Open choke as engine Adjust control to obtain desired weld
power. Use 60 Hz position for maximum weld
warms. performance.
output.
EXAMPLE:
To Stop: turn engine switch to Off.
3 Choke Control Lever Material Thickness: 1/8 to 1/4 in
. Always close fuel valve after stopping Electrode Diameter: 1/8
Use lever to change engine air/fuel mix. Move unit. Moving unit with fuel valve open may
Electrode Type: E-6013
lever to right if starting a cold engine. Move le- cause carburetor flooding and make
ver to left if starting a warm engine. starting difficult. Current Control Setting: 90 − 120 A
TM-499 Page 12
3 4
Recoil-Start
2 Electric-Start
60 Hz
50 Hz
TM-499 Page 13
. Weld and generator power output stops if To Start (Recoil): open fuel valve, turn engine
switch to On, move throttle lever to Idle, set
Use label to determine correct weld amper-
age based on electrode size, type, and mate-
generator overheats or engine speed is
choke, and pull starter handle. Open choke as rial thickness.
too low.
engine warms.
1 Engine Switch 7 Current Control
On models with recoil-start, use switch to To Start (Electric): open fuel valve, move
Use control to select weld amperage. Control
open ignition circuit, and to stop engine. throttle lever to Idle, set choke, and turn en-
may be adjusted while welding.
gine switch to Start position. Open choke as
On models with electric-start, use switch to engine warms. To Set Current Control: Use label to deter-
open ignition circuit, and to start and stop en-
Y If engine does not start, let engine mine correct size electrode for material thick-
gine.
come to a complete stop before at- ness. Select electrode type and set current
2 Throttle Control Lever control to corresponding amperage range on
tempting restart.
Use lever to select engine speed. Use 50 Hz nameplate. Adjust control within selected
or 60 Hz position for generator power. Use 60 To Stop: turn engine switch to Off. range to obtain desired weld performance.
Hz position for maximum weld output.
3 Choke Control Lever . Always close fuel valve after stopping EXAMPLE:
Notes
TM-499 Page 14
NOTE The welding generator provides power while welding and with the Current control
in any position. However, under these conditions equipment connected to the
welding generator may be subject to larger than normal voltage fluctuations. It is
recommended that only lamps be powered under these conditions.
4 1 2 3 5
495 218
Y If unit does not have GFCI recep- RC1 supplies 60 Hz single-phase power at CB1 protects RC1 from overload. If CB1
tacles, use GFCI-protected exten- weld/power speed. Maximum output is 3.5 opens, RC1 does not work.
sion cord. kVA/kW.
5 Circuit Breakers CB2 And CB3
Y Power is still present at the 240 volt 2 120 V 20 A AC Duplex Receptacle
receptacle when only one circuit CB2 protects RC2 and CB3 protects RC3
RC2
breaker trips. from overload. If a circuit breaker opens,
3 120 V 20 A AC Duplex Receptacle the receptacle does not work.
Unplug power cord before attempt- RC3
ing to service accessories or tools. . Press button to reset circuit breaker.
RC2 and RC3 supply 60 Hz single-phase
Combined output of all receptacles limited
. Generator power decreases as weld power at weld/power speed. Maximum
output from RC2 or RC3 is 2.4 kVA/kW. to 6 kVA/kW rating of the generator. (See
current increases. Generator Power Guidelines in Owner’s
Set Amperage control at max. for full . Each receptacle of the duplex can pro- Manual.)
generator power. vide 15A/1800W. EXAMPLE: If 10 A is drawn from each 120
volt duplex receptacle, only 9 A is available
. Place throttle lever in Run position (far . Do not parallel the two 120V duplex from the 120 V twistlock receptacle.
right) for generator power. receptacles.
2 x (120 V x 10 A) + (240 V x 9 A) = 3.5 kVA/
1 120 V AC Twistlock Receptacle RC1 4 Circuit Breaker CB1 KW.
TM-499 Page 15
Generator Power Panel 495 315 Generator Power Panel 495 219
(USA) (USA)
Generator Power Panel 495 278 Generator Power Panel 495 253 Generator Power Panel 495 288
(Canada−CSA) (South Africa) (South America)
Generator Power Panel 495 289 Generator Power Panel 495 290 Generator Power Panel 495 283
(Australia) (Europe) (S.E. Asia)
TM-499 Page 16
NOTE Unless otherwise stated, the rating of duplex outlets is the combined load of all
receptacles.
Total power from generator NOT to exceed 5500 Watts (60 Hz) or 5000 Watts (50 Hz)
Panel Panel
Panel Panel Panel 495 278 Panel 495 288 Panel Panel Panel
Protected
Receptacle 495 218 495 315 495 219 495 253 495 289 495 290 495 283
By (Canada- (South
(USA) (USA) (USA) CSA) (S. Africa) America) (Australia) (Europe) (S.E. Asia)
60 Hz 60 Hz 60 Hz 60 Hz 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz
25A/ 25A/
240 V 5500W 5500W
CB1,2
Twist Lock See See
Note 2 Note 2
15A/
240 V 3600W 15A/
CB1,2
Duplex See 3600W
Note 2
240 V 15A/
CB3,4
Duplex 3600W
230 V 15A/ 15A/ 15A/
CB1
Single 3600W 3600W 3600W
230 V 15A/ 15A/ 15A/
CB2
Single 3600W 3600W 3600W
230 V 15A/
CB1,2
Single 3600W
230 V 15A/
CB3,4
Single 3600W
120 V 30A/
CB1
Twist Lock 3500W
30A/
120 V CB1,3/ 3600W
Duplex CB2,4 See
Note 1
120 V 20A/
CB2
Duplex 2400W
20A/ 20A/
120 V 20A/ 2400W 2400W
CB3
Duplex 2400W See See
Note 3 Note 3
20A/ 20A/
120 V 2400W 2400W
CB4
Duplex See See
Note 3 Note 3
Total
Power NOT 5500W 5500W 5500W 5500W 5000W 5000W 5000W 5000W 5000W
to exceed
Notes: 1. Each receptacle of the duplex can provide 15A/1800W. Do not parallel the two 120V duplex receptacles.
2. Do not parallel the two 120V circuits.
3. Do not parallel the two duplex outlets.
For example, for the 495 218 Generator Power Panel,
Calculating total power provided by generator. 120V, 3000W heater 3000W
(See Generator Power Guidelines in Owner’s Manual.) 120V, 10A chain saw 1200W
Each receptacle can provide the watts or amps as shown 120V, 500W halogen lamp 500W
above. However, the total power can not exceed 5500W. Total 4700W This loading is OK.
The rating plate on electrical apparatus will contain the watts 120V, 3000W heater 3000W
consumed or the rated input amps. Watts may be calculated by
120V, 10A chain saw 1200W
multiplying the rated voltage by the rated input amps.
120V, 5A router 600W
watts = volts x amps 120V, 1000W halogen lamp 1000W
Total 5800W This loading is not OK.
It exceeds 5500W.
TM-499 Page 17
SECTION 7 − MAINTENANCE
NOTE Follow the storage procedure in the engine owner’s manual if the unit will not be
used for an extended period.
+30 +86
+20
+59
10W-30
+10
8h 0 +32
-10
-15
-20 -10
Unleaded
86 + Octane
6.5 l (1.7 US Gal,
11.4 lmp pt)
50 h
0.7 − 0.8 mm
(0.028 − 0.031 in)
200 h
TM-499 Page 18
8h 20 h
50 h
100 h
200 h
300 h
Check valve
clearance.*
500 h
1000 h
Blow out or
vacuum inside.
During heavy OR
service, clean
monthly.
TM-499 Page 19
Top View
Top View
3
2 1
TM-499 Page 20
3 4
Tools Needed:
1/4, 3/8 in
802 097-A
TM-499 Page 21
Weld
5 Control Board PC1 (Rotor) Stator Windings
Adjusts weld output by changing Exciter
revolving field current after
comparing feedback to amperage
setting of R1.
4
Uses current feedback signal for
foldback circuit to prevent stator Integrated
Engine Speed Feedback Signal
6 Current Control R1
Changes output of stator weld
windings by adjusting field current
level in revolving field. 5
Current
Control R1
TM-499 Page 22
Suppressor
VR1/R2
12 11
Shunt Stabilizer
L1
13
HF Filter
Current Feedback Signal Board
PC2
14 14
Electrode Work
AC Or DC Control Circuits
Mechanical Coupling
Magnetic Coupling
TM-499 Page 23
BRUSHES
TM-499 Page 24
NRM OPEN
POINTS
FM
TM-499 Page 25
MA1
TM-499 Page 26
RC =
RC1 MOUNTED
TM-499 Page 27
S1 S1
TM-499 Page 28
S1 S1
S1 S1
S1 S1
TE1
TERMINAL STRIP An insulated connection point for wires. They 42 42 104 105 74
are used for the ease of making multiple 1T
connections and can be a convenient point A B C D E
for making electrical checks when
troubleshooting. (Notice the “jumper link” 104 105
connecting terminals A and B together.)
TM-499 Page 29
FERRITE
T1 CORE
AIR
T1 CORE
TM-499 Page 30
Trouble Remedy
No weld output. Check weld connections.
Check resistance and connections of resistor R3; R3 is 20 ohms ±5%. Replace R3 if necessary.
Check engine speed, and adjust if necessary (see Section 7-4 or 7-5). Output stops if engine speed is
too low.
Check slip rings, and install new brushes if necessary (see Section 10-7).
Check resistance and connections of Current Control R1; R1 is 0 to 1000 ohms ±10%. Replace R1 if
necessary.
Check control board PC1 and connections, and replace if necessary (see Section 10-5). PC1 LED lights
when board is energized.
Check engine lamp coil and connections, and replace coil if necessary. Lamp coil supplies power to con-
trol board PC1. PC1 LED lights when board is energized (see Section 10-5).
Check capacitor C1 for a short or open, and replace if necessary. If C1 is open, also replace circuit board
PC1.
Disconnect stator weld leads from main rectifier SR2, and check continuity between stator weld leads.
Replace stator if necessary.
Disconnect leads 3 and 4 from brushes, and check continuity across slip rings. Replace rotor if
necessary.
Disconnect stator exciter leads (black) from integrated rectifier SR1, and check continuity between
exciter leads. Replace stator if necessary.
Check engine speed, and adjust if necessary (see Section 7-4 or 7-5).
Check slip rings, and install new brushes if necessary (see Section 10-7).
Check control board PC1 and connections, and replace if necessary (see Section 10-5). PC1 LED lights
when board is energized.
Check capacitor C1 for a short or open, and replace if necessary. If C1 is open, also replace circuit board
PC1.
Disconnect stator weld leads from main rectifier SR2, and check continuity between stator weld leads.
Replace stator if necessary.
Disconnect leads 3 and 4 from brushes, and check continuity across slip rings. Replace rotor if
necessary.
Disconnect stator exciter leads (black) from integrated rectifier SR1, and check continuity between
exciter leads. Replace stator if necessary.
TM-499 Page 31
Check engine speed, and adjust if necessary (see Section 7-4 or 7-5).
Check resistance and connections of suppressor VR1/R2. R2 is 1000 ohms ±5%. Replace VR1/R2 if
necessary.
Check slip rings, and install new brushes if necessary (see Section 10-7).
Check control board PC1 and connections, and replace if necessary (see Section 10-5). Replace PC1
if shorted across receptacle RC4 pins 4 and 6. PC1 LED lights when board is energized.
Check capacitor C1 replace if open. If C1 is open, also replace circuit board PC1.
Check engine speed, and adjust if necessary (see Section 7-4 or 7-5).
Check control board PC1 and connections, and replace if necessary. PC1 LED lights when board is ener-
gized.
Check capacitor C1 for a short or open, and replace if necessary. If C1 is open, also replace circuit board
PC1.
Check stabilizer L1 for signs of winding failure. Check continuity across windings, and check for proper
connections. Replace L1 if necessary.
Disconnect leads 3 and 4 from brushes, and check continuity across slip rings. Replace rotor if
necessary.
B. Generator Power
Trouble Remedy
No output at ac receptacles. Reset circuit breakers (see Section 6-1).
Check resistance and connections of resistor R3; R3 is 20 ohms ±5%. Replace R3 if necessary.
Check engine speed, and adjust if necessary (see Section 7-4 or 7-5). Output stops if engine speed is
too low.
Check slip rings, and install new brushes if necessary (see Section 10-7).
Check control board PC1 and connections, and replace if necessary (see Section 10-5). PC1 LED lights
when board is energized.
Check engine lamp coil and connections, and replace coil if necessary. Lamp coil supplies power to con-
trol board PC1. PC1 LED lights when board is energized.
Check capacitor C1 for a short or open, and replace if necessary. If C1 is open, also replace circuit board
PC1.
Disconnect stator generator power leads from connection block 1T, and check continuity between gener-
ator power leads 1 and 3, and leads 2 and 4. Replace stator if necessary.
TM-499 Page 32
Disconnect stator exciter leads (black) from integrated rectifier SR1, and check continuity between
exciter leads. Replace stator if necessary.
High power output at ac receptacles. Check engine speed, and adjust if necessary (see Section 7-4 or 7-5).
Check control board PC1 and connections, and replace if necessary (see Section 10-5). Replace PC1
if shorted across receptacle RC4 pins 4 and 6. PC1 LED lights when board is energized.
Check capacitor C1 for a short or open, and replace if necessary. If C1 is open, also replace circuit board
PC1.
Disconnect leads 3 and 4 from brushes, and check continuity across slip rings. Replace rotor if
necessary.
Low power output at ac receptacles. Move throttle lever to Run (use 60 Hz position for 60 Hz equipment).
Check engine speed, and adjust if necessary (see Section 7-4 or 7-5).
Check capacitor C1 for a short or open, and replace if necessary. If C1 is open, also replace circuit board
PC1.
Disconnect leads 3 and 4 from brushes, and check continuity across slip rings. Replace rotor if
necessary.
Check engine speed, and adjust if necessary (see Section 7-4 or 7-5).
Check slip rings, and install new brushes if necessary (see Section 10-7).
Check control board PC1 and connections, and replace if necessary. PC1 LED lights when board is ener-
gized.
C. Engine
Trouble Remedy
Engine will not start. Check fuel level (see Section 4-4 or 4-5).
Open fuel valve (see Section 4-4 or 4-5). Close fuel valve before moving unit or carburetor may flood and
make starting difficult.
Check oil level (see Section 4-4 or 4-5). Engine stops if oil level is too low. Refill crankcase with proper
viscosity oil for operating temperature.
TM-499 Page 33
Engine stopped during normal Check fuel level (see Section 4-4 or 4-5).
operation.
Open fuel valve (see Section 4-4 or 4-5). Close fuel valve before moving unit or carburetor may flood and
make starting difficult.
Check oil level (see Section 4-4 or 4-5). Engine stops if oil level is too low.
Check unit operating angle. Low oil level shutdown switch may stop engine if unit is tilted.
Battery discharges between uses (elec- Clean battery, terminals, and posts with baking soda and water solution; rinse with clear water.
tric-start models only).
Replace battery.
Unstable or sluggish engine speeds. Check engine speed, and adjust if necessary (see Section 7-4 or 7-5).
TM-499 Page 34
TM-499 Page 35
R6
V6, A, B
C, D
V3, R5
V1,
R3 V2, See Section 8 for
R4 PC2 information
I1
V4
R1
V10
R8
See also
Section 10-5
for PC1 data
V9,
R7 V7
V8
V11
R2
V9,
R7
TM-499 Page 36
TM-499 Page 37
TM-499 Page 38
5 ms 50 V
gnd
5 ms 20 V
gnd
TM-499 Page 39
TM-499 Page 40
6 Circuit common
9 Shunt positive (less than 1 volt dc input with respect to pin 8 with 100 ampere, 25 volt weld load
RC5 1 0 volts dc
3 Circuit common
5 0 to +10 volts dc input from min. to max. of Current Control R1 with respect to pin 6
6 Circuit common
7 Weld feedback input; same as negative (−) weld output terminal voltage
8 0 volts dc
TM-499 Page 41
Y Stop engine.
1 Generator End Panel
2 Brush Assembly
3 Brush Holder
4 Brushes
Remove end panel. Remove brush
assembly. Pull brushes from
holders.
Replace brushes if damaged, or if
brush is at or near minimum length.
5 Slip Rings
Visually inspect slip rings. Under
3
normal use, rings turn dark brown.
If slip rings are corroded or surface
is uneven, insulate brush leads,
start engine, and clean rings with a
1/4 in (6 mm) commutator stone. Remove as little
Or Less − Replace material as possible.
Y Stop engine. Close fuel
7/16 in − 1/2 in valve.
4 (11 − 12 mm) New
Install brushes, brush holders, and
brush arm.
Reinstall cover.
Tools Needed:
TM-499 Page 42
Pre-Operational Checks
ST-802 524
TM-499 Page 43
Tools Needed:
802 524
TM-499 Page 44
11
3
10
9
8
A 95 in lb (10.7 N.m)
A
4 5 B 205 in lb (23.1 N.m)
B 802 524 / 802 509
TM-499 Page 45
. The circuits in this manual can be used for troubleshooting, but there might be minor circuit differences from your machine. Use circuit
inside machine case or contact distributor for more information.
The following is a list of all diagrams for models covered by this manual.
Circuit Wiring
Model Serial Or Style Number
Diagram Diagram
Welding Generator LA124002 and following (Kohler) 197 857-E 197 858-C
LA347885 and following (Honda)
NOTE The circuits for Honda-powered units were implemented prior to the effective date
of this manual.
SA-148 611-A
Figure 12-1. Circuit Diagram For HF Board PC2 Eff. w/ Serial No. LA124002 And Following (Kohler)
Or KH467216 And Following (Honda)
TM-499 Page 46
Figure 12-2. Circuit Diagram For Welding Generator Eff. w/ Serial No. LA124002 And Following (Kohler)
Or LA347885 And Following (Honda) (1 Of 2)
TM-499 Page 47
Figure 12-3. Circuit Diagram For Welding Generator Eff. w/ Serial No. LA124002 And Following (Kohler)
Or LA347885 And Following (Honda) (2 Of 2)
TM-499 Page 48
Figure 12-4. Wiring Diagram For Welding Generator Eff. w/ Serial No. LA124002 And Following (Kohler)
Or LA347885 And Following (Honda)
TM-499 Page 49
201 026-A
Figure 12-5. Wiring Diagram For Generator Power Panels Eff. w/ Serial No. LA124002 And
Following (Kohler) Or LA347885 And Following (Honda) (1 Of 2)
TM-499 Page 50
201 026-A
Figure 12-6. Wiring Diagram For Generator Power Panels Eff. w/ Serial No. LA124002 And
Following (Kohler) Or LA347885 And Following (Honda) (2 Of 2)
TM-499 Page 51
Figure 12-7. Circuit Diagram For Control Board PC1 Eff. w/ Serial No. LA124002 And Following (Kohler)
Or LA033425 And Following (Honda)
TM-499 Page 52
Processes
Stick (SMAW) Welding
Description
13
12 not available unless listed.
14
15
16
17
18
19
27
20
21
26
25
24
22
11
28
10
29
23
30
9
8
2
1
7
6
5
4
3
31
45 46 47
32
48
33
34
35
36
37
38
49
39
40
41
44
43
42
802 509
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
TM-499 Page 55
1
6 9
10
Generator Power Panel 196 914 (CSA) Generator Power Panel 495 315
11 13
12 12
14
14
Generator Power Panel 495 253 Generator Power Panel 495 289
(South Africa) (Australia)
196 921
Figure 13-2. Generator Power Panels
Processes
Stick (SMAW) Welding
Description
13
12 not available unless listed.
14
15
16
17
18
19
27
20
21
26
25
24
22
11
28
10
29
23
30
9
49
8
2
1
7
6
5
4
3
31
45 46 47
32
48
33
34
35
36
37
38
39
40
41
44
43
42
49
802 509-A
TM-499 Page 60
1 6 9
10
Generator Power Panel 196 914 (CSA) Generator Power Panel 495 315 (USA)
11
13
12
12
14
14
Generator Power Panel 495 253 Generator Power Panel 495 289
(South Africa) (Australia)
15 21
17
16 22
18
19
20
Generator Power Panel 495 219 Generator Power Panel 495 290
(USA) (Europe)
25
23 26
24
Generator Power Panel 495 288 Generator Power Panel 495 283
(S. America) (S.E. Asia)
27 29 32 34
33
28
36
30
31 35
Generator Power Panel 495 298 Generator Power Panel 495 278
(USA) (Canada−CSA) 196 921
Processes
Stick (SMAW) Welding
Description
13
12 not available unless listed.
14
15
16
17
18
19
27
20
21
26
25
24
22
11
28
10
29
23
30
9
49
8
2
1
7
6
5
4
3
31
45 46 47
32
48
33
34
35
36
37
38
39
40
41
44
43
42
50
802 509-A
TM-499 Page 66
2 8 10
9 11
Generator Power Panel 495 218 (USA) Generator Power Panel 495 315 (USA)
12
14
13
13
15
15
Generator Power Panel 495 253 (South Africa) Generator Power Panel 495 289 (Australia)
22
16
18
17 23
19
20
21
Generator Power Panel 495 219 (USA) Generator Power Panel 495 290 (Europe)
26
24 27
25
Generator Power Panel 495 288 (S. America) Generator Power Panel 495 283 (S.E. Asia)
28 30 33 35
29
34 37
31
36
32
Generator Power Panel 495 298 (USA) Generator Power Panel 495 278 (Canada−CSA)
Processes
Stick (SMAW) Welding
Description
13
not available unless listed.
12
14
15
16
17
18
19
27
20
21
26
25
24
22
11
28
10
29
23
30
9
49
8
2
1
7
6
5
4
3
31
45 46 47
32
48
33
34
35
36
37
38
50
39
40
41
44
43
42
802 509-A
TM-499 Page 70
TM-499 Page 71
TM-499 Page 72
2 8 10
9 11
Generator Power Panel 495 218 (USA) Generator Power Panel 495 315 (USA)
12
14
13
13
15
15
Generator Power Panel 495 253 (South Africa) Generator Power Panel 495 289 (Australia)
22
16
18
17 23
19
20
21
Generator Power Panel 495 219 (USA) Generator Power Panel 495 290 (Europe)
26
24 27
25
Generator Power Panel 495 288 (S. America) Generator Power Panel 495 283 (S.E. Asia)
28 30 33 35
29
34 37
31
36
32
Generator Power Panel 495 298 (USA) Generator Power Panel 495 278 (Canada−CSA)