Vous êtes sur la page 1sur 88

OPERATION

&
MAINTENANCE
MANUAL
Prevacuum Horizontal Steam Sterilizer
with Generator
model 5075 HSG-D

Cat. No. MAN205-0466001EN Rev G


 Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands.  +31/76-5423510,
Fax: +31/76-5423540
TABLE OF CONTENT
PARAGRAPH PAGE NO.
1 GENERAL ............................................................................................................4
1.1 Incoming Inspection ....................................................................................4
1.2 Warranty ......................................................................................................4
1.3 Warranty Statement .....................................................................................4
1.4 Safety Instructions .......................................................................................5
1.5 Operating Safety ..........................................................................................5
2 TECHNICAL DATA.............................................................................................7
2.1 Introduction .................................................................................................7
2.2 Operating Conditions...................................................................................8
2.3 Construction ................................................................................................9
2.4 Environment Emission Information ...........................................................9
2.5 Directives and Standards .............................................................................9
2.6 Technical Specifications............................................................................10
2.7 Generator's Steam Data.............................................................................12
2.8 Generator's Electrical data........................................................................12
2.9 Autoclave's Electrical data (the generator is not included) ......................12
2.10 Utilities.......................................................................................................12
2.11 Stickers Description ...................................................................................13
2.12 Stickers map...............................................................................................13
2.13 Water Quality.............................................................................................14
3 CONTROL PANEL ............................................................................................18
3.1 Description and Functions of the Front Panel Keyboard .........................19
3.2 Displayed Error Messages / Symbols.........................................................21
3.3 Displayed operational messages / Symbols................................................21
4 STERILIZATION PROGRAMS.........................................................................23
4.1 Program 1: Unwrapped instruments .........................................................24
4.2 Program 2 - Wrapped instruments ............................................................25
4.3 Program 3 - Unwrapped pouches ..............................................................26
4.4 Program 4 - Wrapped pouches ..................................................................27
4.5 Program 5 - Unwrapped delicate instruments...........................................28
4.6 Program 6 - Wrapped delicate instruments...............................................29
4.7 TEST 1 – VACUUM TEST........................................................................30
5 SCREENS ...........................................................................................................32
5.1 Screens following a complete successfully cycle – "Cycle Ended" ..........32
5.2 Screens following aborted cycles after complete sterilization stage..........33
5.3 Screens following a fail cycle: ...................................................................34
6 PRINTER............................................................................................................35
6.1 Printer Output............................................................................................35
6.2 Printer Handling........................................................................................37
Page 1 of 86 Pages
6.3 Treating the thermal papers: .....................................................................39
7 PREPARATION BEFORE STERILIZATION ..................................................40
7.1 Instruments ................................................................................................ 41
7.2 Packs ..........................................................................................................41
7.3 Tubing........................................................................................................42
7.4 Generator ...................................................................................................42
8 OPERATING INSTRUCTIONS ........................................................................44
8.1 Water Supply..............................................................................................44
8.2 Turning on the autoclave ..........................................................................44
8.3 Opening the door .......................................................................................44
8.4 Safety..........................................................................................................44
8.5 Loading ......................................................................................................45
8.6 Selecting the Program ...............................................................................45
8.7 Closing the door.........................................................................................45
8.8 Starting cycle .............................................................................................45
8.9 Unloading ..................................................................................................46
8.10 Start Cycle by Clock mode .........................................................................46
9 CHECKING AND CHANGING PARAMETERS AND OTHER DATA ...........47
9.1 Quick options screen..................................................................................47
9.2 Entering the main menu ............................................................................58
9.3 Directories and subdirectories ...................................................................60
9.4 Cycle Parameters (Custom program = duplicate cycle) ............................60
9.5 System Parameters.....................................................................................68
9.6 Maintenance ..............................................................................................70
10 SERVICE AND MAINTENANCE .....................................................................77
10.1 Preventive and Scheduled Maintenance ...................................................77
10.2 Cleaning water strainer .............................................................................78
10.3 Checking Safety Valves .............................................................................79
11 TROUBLESHOOTING ......................................................................................82
12 ACCESSORIES LIST.........................................................................................85
13 SPARE PARTS LIST..........................................................................................86

Page 2 of 86 Pages
TABLE OF CONTENT (Cont.)

DRAWINGS PAGE NO.

FRONT VIEW .............................................................................................................16


REAR VIEW ................................................................................................................17
BASKETS AND CONTAINERS .................................................................................86

Page 3 of 86 Pages
1 GENERAL
Read the Operating Instructions carefully, before beginning any operation on
the autoclave!
1.1 Incoming Inspection
The autoclave should be unpacked and inspected for mechanical damage
upon receipt. Observe packing method and retain packing materials until
the unit has been inspected. Mechanical inspection involves checking for
signs of physical damage such as: scratched panel surfaces, broken knobs,
etc.
If damage is apparent, contact your dealer or point of purchase, so that they
may notify the manufacturer and file a claim with the appropriate carrier.
All Tuttnauer products are carefully inspected prior to shipment and all
reasonable precautions are taken in preparing them for shipment to assure
safe arrival at their destination.

1.2 Warranty
We certify that this instrument is guaranteed to be free from defects in
material and workmanship for one year against faulty components and
assembly with the exception of glassware, lamps and heaters.
The warranty does not include and does not replace routine treatment
and preventive maintenance to be performed according to instructions
in paragraph 9.1 (Preventive and Scheduled Maintenance).
Our obligation is limited to replacing the instrument or parts, after our
examination, if within one year after the date of shipment they prove to be
defective. This warranty does not apply to any instrument that has been
subjected to misuse, neglect, accident or improper installation or
application, nor shall it extend to autoclaves that have been repaired or
altered outside the factory without prior authorization from us.
The Autoclave should not be used in a manner not described in this
manual!

1.3 Warranty Statement


The warranty registration must be completed and returned to our service
departments; within fourteen (14) days of purchase or the warranty will be
void.
Our Technical Service Depts can be reached at:
 Tuttnauer Europe b.v., Hoeksteen 11, 4815 PR, Breda,
P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510,
Fax: +31/76-5423540, E-mail: info@tuttnauer.nl
Note:
If there is any difficulty with this instrument, and the solution is not
covered in this manual, contact our representative or us first. Do not
attempt to service this instrument yourself. Describe the difficulty as
clearly as possible so we may be able to diagnose the problem and provide
a prompt solution.

Page 4 of 86 Pages
If the autoclave is equipped with a printer, send along a copy of the last
printout for our inspection. If replacement parts are needed, stipulate the
model and serial number of the machine.
No autoclaves will be accepted for repair without proper authorization
from us. All transportation charges must be paid both ways by the owner.
This warranty will be void if the unit is not purchased from an authorized
full service Tuttnauer dealer.

1.4 Safety Instructions

The autoclave has unique characteristics. Please read and understand the operation
instructions before first operation of the autoclave. The following issues may
require guidance provided by the manufacturer: operation of the autoclave, the
door safety mechanism, the dangers involved in circumventing safety means, how
to ensure that the door is closed, and how to select a correct sterilization program.
Make sure that you know where the main power switch is, where the water cut-off
valve is and where the steam and compressed air disconnection valves are located.
Protective equipment and clothes and other safety instructions should be
implemented in accordance with local and national regulations and/or rules!
Autoclave maintenance is crucial for the correct and efficient function of the
device. We enclose a log booklet that includes maintenance recommendations,
with every device.
The daily B&D test and the weekly spore test is part of the preventive
maintenance plan, along with the annual validation of the sterilization processes
that ensures appropriate temperature dispersion within the chamber.
Never use the autoclave to sterilize corrosive products, such as: acids, bases and
phenols, volatile compounds or solutions such ethanol, methanol or chloroform
nor radioactive substances.
1.5 Operating Safety

1. Never start using a new autoclave or a new steam generator, before the
safety, licensing and authorization department has approved it for use.
2. All autoclave users must receive training in proper usage from an
experienced employee. Every new employee must undergo a training
period under an experienced employee.
3. A written procedure must be established for autoclave operation,
including: daily safety tests, seal inspection and door hinge inspection,
smooth action of the closing mechanism, chamber cleaning, prevention of
clogging and preservation from corrosion, what is permitted and what is
prohibited for sterilization and choosing a sterilization program.
4. Before use, check inside the autoclave chamber to ensure that no items
have been left from the previous cycle.
5. Load trays in such a way as to allow steam to move freely among all
items.
6. Only autoclavable products shall be used. Please refer to the manufacturer
instructions for sterilization of unknown materials or instruments.
Page 5 of 86 Pages
7. When sterilizing plastic materials, make sure that the item can withstand
sterilization temperature. Plastic that melts in the chamber is liable to
cause a great deal of damage.
8. On closing the autoclave's door, make sure it is properly locked before
activating.
9. Verify once again that you have chosen the appropriate sterilization
program.
10. Before withdrawing trays, wear heat resistant gloves.
11. Before opening the door, verify that there is no pressure in the chamber
(chamber pressure gauge is located on the autoclave's front panel).
12. Open the door slowly to allow steam to escape and wait 5 minutes before
you remove the load.
13. Once a month, ensure that the safety valves are functioning, and once
annually a certified tester must conduct pressure chamber safety tests.
14. Once annually, or more frequently, effective tests must be performed, i.e.,
calibration and validation.
15. Examine the condition of assemblies on a regular basis. Make sure there
are no leaks, breaks, blockages, whistles or strange noises.
16. It is required to conduct maintenance operations as instructed.
17. Immediately notify the person in charge of any deviation or risk for the
proper function of the device.
18. This autoclave equipped with rear and front wheels, when moving the
autoclave all utilities must be disconnected, at least 2 persons shall move
the autoclave with caution. When the autoclave located in the required
place the Wheels has to be locked for further information see
FRONT/REAR VIEW OF THE AUTOCLAVE.

Page 6 of 86 Pages
2 TECHNICAL DATA
2.1 Introduction

This Horizontal autoclave is designed for the sterilization of wrapped and


unwrapped instruments and related items found in dental, medical and
veterinary clinics, first aid rooms, hospitals, laboratories, etc.
The instrument is a steam-heated sterilizer, using steam as sterilizing agent.
Its control unit ensures a fully automatic sterilization cycle, precise control and
monitoring of physical parameters and clear documentation of the sterilization
cycle. Five automatic programs are available, according to the material to be
sterilized + two test programs.
This Horizontal autoclave is designed for the sterilization of wrapped and
unwrapped instruments and related items found in dental, medical and veterinary
clinics, first aid rooms, hospitals, laboratories, etc.
This autoclave is equipped with a vacuum system .
The advantages of the prevacuum sterilizer in comparison to the regular
gravity displacement steam sterilizer are as follows:
— Removal of air pockets from packs and porous load and most kinds of
tubes (rubber, plastic etc.) by vacuum at the first stage of the cycle.
— Better steam penetration into the load; resulting in effective
sterilization.
— Better temperature uniformity.
An 18kW built-in steam generator supplies the steam for the sterilization
process.

This manual is intended to give the user a general understanding of how the
instrument works and indicate the best ways to operate and take care of it in
order to obtain optimum results and a trouble-free operation. After reading this
manual, operating the autoclave will be an easy job. However, since the
instrument is built using high technology sensitive components, no attempt
should be made by the user or any other unauthorized person to repair or re-
calibrate it.
Only technical personnel having the proper qualifications, and holding technical
documentation and adequate instrumentation are authorized to service the
instruments.

Model 5050 and 5075 HSG-D are table-top sterilizers designed especially
for the sterilization of instruments, and other materials in hospital
laboratories, medical laboratories, research institutes, food laboratories and
pharmaceutical facilities.
A computerized control unit ensuring a fully automatic sterilization cycle
controls the autoclave.
The temperature and pressure are controlled through sensors placed inside
and outside the media container.
The sterilizer has multiple built - in safety devices, which provides
adequate protection to ensure the safety of operating personnel.
Page 7 of 86 Pages
On all models, a printer is an optional addition to the autoclave. The
printer prints the preset and actual parameters of the cycle (temperature,
time and pressure/vacuum).
The autoclave is provided with a pressure gauge that is used as guide only.
Should there be a power failure during the operation of the autoclave, the
pressure gauge indicates to the operator that there is pressure in the
chamber.
A deviation of +1.6% is accepted.
The pressure scale, printer option can be set up at any time by a technician.
NOTE:
After operating the sterilizer, brown stains might appear on the bottom of
the chamber. These stains are a result of the heating elements that are
located at the lower external part of the chamber. The brown color is a
common phenomenon, can easily be removed, and will not have any effect
on the steriliszed goods.
This manual is intended to give the user a general understanding of how
the autoclave works and indicates the best ways to operate and take care of
it in order to obtain optimum results and a trouble-free operation. After
reading this manual, operating the autoclave should be straightforward.
However, since the autoclave is built using high technology sensitive
components, no attempt should be made by the user or any other
unauthorized person to repair or recalibrate it.
Only technical personnel having proper qualifications, holding
technical documentation and adequate test instrumentation are
authorized to undertake repair or service.

2.2 Operating Conditions

 Only autoclavable materials shall be used.


 The ambient temperature shall be 5ºC to 40ºC and a relative
humidity respectively up to 85%
 Operate the autoclave only in the manner specified in the manual. If
the equipment is used in a manner not specified by the manufacturer,
the protection provided by the equipment may be impaired.
Cautions!
Waste water should be brought into the public net in accordance
with the local rules or requirements i.e.
ONLY NON-HAZARDOUS LIQUIDS SHALL BE DISPOSED IN
PUBLIC SEWAGE!
The sterilizer should be loaded only with autoclavable material!
The environment shall not exceed an ambient temperature of 40ºC
and a relative humidity of 85% respectively.

 The operation altitude shall not be over 2000 meters (6561 feet)
(ambient pressure shall not be lower than 80 kPa (11.6 psi)).

Page 8 of 86 Pages
 The autoclave shall not be used in a manner not specified in this
manual!
 Do not use the autoclave in the presence of dangerous gases.
 The packed or unpacked device shall be stored in ‘indoor’ conditions.

Attention:
The electrical net must be protected with a current leakage safety relay.
The electrical network must comply with local rules or regulations.

2.3 Construction
The main parts of the autoclave are made of materials as indicated below:

 Chamber is built of stainless steel 316 L.


 Door is made of stainless steel 304.
 Pressure vessel is made of stainless steel 316L.
 Cabinet is made of stainless steel 304.
 Trays are made of stainless steel 316L.
 Generator's vessel is made of carbon steel.
 Door closing handle is made of aluminum material, which is safe to
touch and thermo-insulated.

2.4 Environment Emission Information


1. The peak sound level generated by the autoclave is less than 70 dBa
with background noise of 60 dBa.
2. The total heat per hour transmitted by the autoclave is < 300 W/h for
all models.

2.5 Directives and Standards


Every autoclave meets the provisions of the following Directives and is
constructed in compliance with the following Standards:

2.5.1 Technical Directives

1. MDD 93/42 EEC as amended by 2007/47/EEC


2. Pressure Equipment Directive 97/23/EC.
3. 2006/95/EC Directive, Electrical equipment
4. 2004/108/EC, Electromagnetic compatibility
2.5.2 Technical Standards

1. EN13060:2004 – Small steam sterilizers

Page 9 of 86 Pages
2. ASME Code Section 1 and section VIII Div I for pressure
vessels.
3. IEC-61010-1 & IEC-61010-2-040 - Safety requirements for
medical device.
4. EN 61326 – EMC Requirements.
2.5.3 Quality standards
The manufacturing plant meets the following quality standards:
1. EN ISO 9001:2008– Quality System
2. ISO 13485:2003 – Quality systems – Medical devices.
2.6 Technical Specifications
(See drawing on next page)

Property Value
Diam. 26.0” (49.4 cm)
Chamber
Depth 29.5” (75.0 cm)
Chamber volume 42.3 gal (160 lit.)
Width 33.6” (85.5 cm)
External dimensions Height 65.2” (166.0 cm)
Length 44.8” (113.8 cm)
Maximum dimensions Width 35.8” (91.0 cm)
(door open) Length 66.9” (170.0 cm)
Max. Allowable Working
2.8 bar (40 psi)
pressure (MAWP)
Overall weight 807 lb (366 kg)
According to the Overall weight and
Floor loading requirements
floor requirements
Max load 30 kg solid load or 14 kg textile
Big 18.6" x 27.6" x 0.8" (47.3 x 70 x 2 cm)
Tray dimensions
Small 11.9" x 27.6" x 0.8" (30.3 x 70 x 2 cm)
No. of trays 2
Load No. counter Counting from 0 to 9999 and nullifies.

Page 10 of 86 Pages
OVERALL DIMENSIONS

Page 11 of 86 Pages
2.7 Generator's Steam Data

Property 18kW
Max. working pressure 5.86 BarG (85 psiG)
Safety relief valve 6.89 BarG (100 psiG)
Steam output 60lbs./hr (27.2kg/hr)

2.8 Generator's Electrical data


Voltage 3 ph, 400V
Frequency (Hz) 50/60 Hz
Consumption 56A
Heaters 18kW/400V

2.9 Autoclave's Electrical data (the generator is not included)

Voltage 1 ph, 230V


Frequency (Hz) 50/60 Hz
Consumption 4A
Total power 400W
Degree of protection by enclosure IP31

2.10 Utilities

Power Supply 3Ph, 400V,50/60Hz


Recommended
32A
Electric Power circuit breaker
Supply Line current 30A
Protection against
Class I (IEC 60601-1)
electrical shock
Water inlet (to generator) 1-3 Barg
Water connection(to generator) 1/2 NPT
Tap water 1/2", 2-5 Bar
Steam outlet 1/2 NPT
2" or bigger Withstanding
Drain
temp. of 80°C

 A switch or circuit-breaker must be included in the building


installation. This switch or circuit-breaker shall be in close proximity
to the equipment, within easy reach of the operator; and marked as the
disconnecting device for the equipment.
 The electrical net must be protected with a current leakage safety
relay.
 The electrical network must comply with local rules or regulations.

Page 12 of 86 Pages
 Verify that there is an easy access to the main power switch, to the
water cut-off valve and to the current leakage safety relay.
 Make sure while placing the autoclave, to leave space around the
machine, to give the technician access to service the machine.
 All water connections to autoclave must be performed through
"BACK FLOW PREVENTION SYSTEM" only, as per IEC 61770.

2.11 Stickers Description

Symbol Meaning Part Number Location


Caution! Consult LAB048-0024 Near the cut-off a5
accompanying
documents
Caution! Hot LAB048-0058 Near the safety valve
steam.

Protective earth LAB048-0020 Near the on/off switch


(Ground)

ON On-Off LAB048-0018 Near the Power switch

OFF

2.12 Stickers map

ON

OFF

Page 13 of 86 Pages
2.13 Water Quality

The autoclave is supplied by two water systems:


1. Tap Water
Tap water for the vacuum pump and cooling the heat exchanger;
 Hardness should not exceed 0.7–2 mmol/l See also chapter "Water
Quality".
 Pressure should be in the range of 2–5. bar (30–70 psi)
 Connection to the network by a ½” pipe.

2. Distilled or Mineral Free Water


Distilled or mineral free water for the steam generator.
 The distilled or mineral free water reservoir to a distilled or mineral free
water supply source by a ½" pipe.
 Pressure should be in the range of 2–5. bar (30–70 psi)
The distilled or mineral-free water supply shall be according to the table below:
Physical Characteristics and Maximum acceptable contaminants levels in water or
steam, for steam generator and sterilizers
Contaminants in Contaminants in
water supplied to condensate at steam
generator inlet to sterilizer
Evaporate residue ≤ 10 mg/l N/A
Silicate (SiO2) ≤ 1 mg/l ≤ 0.1 mg/l
Iron ≤ 0.2mg/l ≤ 0.1mg/l
Cadmium ≤ 0.005 mg/l ≤ 0.005 mg/l
Lead ≤ 0.05 mg/l ≤ 0.05 mg/l
Rest of heavy metals
except iron, cadmium, ≤ 0.1 mg/l ≤ 0.1 mg/l
lead
Chloride (Cl) ≤ 2 mg/l ≤ 0.1 mg/l
Phosphate (P2O5) ≤ 0.5 mg/l ≤ 0.1 mg/l
Conductivity (at 25°C) ≤1 µs/cm ≤ 3 µs/cm
pH value (degree of
5 to 7.5 5 to 7
acidity)
Hardness (Σ ions of
≤ 0.02 mmol/l ≤ 0.02 mmol/l
alkaline earth)
Appearance Colorless, clean, without sediments
[Minimum specific resistivity of 1 megohm per cm (1 M/cm)]

Compliance with the above data should be tested in accordance with


acknowledged analytical methods, by an authorized laboratory.

Attention:

Page 14 of 86 Pages
The use of water for autoclaves that do not comply with the table above
may have severe impact on the working life of the sterilizer and can
invalidate the manufacturer’s guarantee.
Cautions:
Use Only deionized water, Having a maximum conductance of 1
microSiemen per cm (1 μS/cm)
Tap Water supply
Maximum hardness value 0.7-2.0 mmol/l
Note:
The use of soft water is strictly forbidden!

Please consult a water specialist!

Page 15 of 86 Pages
FRONT VIEW

18 1

17
2
16
2
15
4
14

5
13

12 6

11

10

No. Description No. Description


1 Left service Door lock 8 Left service door
2 Left service door latch 9 Rear service cover
3 Rear service door latch 10 Rear wheel, fixed
4 Rear service Door lock 11 Drain
5 Rear service door 12 Electrical cord
6 Feed water inlet strainer 13 Autoclave circuit breaker
7 Feed water Inlet 1/2” 14 Air filter cover

Page 16 of 86 Pages
REAR VIEW

1
13

2
12

11
7

10
8

No. Description No. Description


1 Safety Valve 8 Water Supply for the Generator
2 Power Switch 9 Vacuum Pump Air Inlet
3 Autoclave Power Cord 10 Drain
4 Chamber Filter 11 Rear service cover
5 Generator Power Cord 12 Rear service door
Opening for the Generator Power
6 13 Left service door
Inlet
7 Water Supply for the Pump

Page 17 of 86 Pages
3 CONTROL PANEL

No. Description
1 Display
2 Keypad: Up Button
3 Keypad: Start/Stop Button
4 Keypad: Down Button
5 Printer

Page 18 of 86 Pages
3.1 Description and Functions of the Front Panel Keyboard
The front panel is composed of 3 sections:
1. Display screen.
2. Keypad.
3. Printer

3.1.1 Display screen


The display is a LCD panel used to display the current status of
the autoclave while using Operational Messages and Error
Messages.

Program description:
 Program icon and name

 Sterilization temperature
 Sterilization time
 Drying time
Chamber temperature

Chamber pressure

Jacket temperature
 System status
 Name of stage
 Error and operational
messages

Page 19 of 86 Pages
3.1.2 Keypad
The keypad consists of three keys as described below:
UP key
This key has the following functions:
 In the menu directories:
o This key enables the operator to browse
through the cycles.
 In the directories available:
o When the cursor is blinking on a number,
the UP ▲ key increases its value.
o When the cursor is blinking on a menu
selection, the UP ▲ key allows browsing
backward through the menu.
o When adjusting a parameter and the cursor
is blinking on “SET” or “EXIT” the UP ▲
key activates that procedure.”
DOWN key
This key has the following functions:
 In the menu directories:
o This key enables the operator to browse
through the cycles.
 In the directories available:
o When the cursor is blinking on a number,
the DOWN ▼ key decreases its value.
o When the cursor is blinking on menu
selection, the DOWN ▼ key allows
browsing forward through the menu.
o When adjusting a parameter and the cursor
is blinking on “SET” or “EXIT” the
DOWN ▼ key activates that procedure.
START/STOP key
This key has the following functions:
 In the main screen:
o Starts the process when the required
program was chosen.
o Stops the current process.
o Cancels the ERROR message displayed on
the screen and opens the electric door lock.
 In the menu directories:
o When the cursor is blinking on a number,
the START/STOP key enables moving
to the next position.
o When the cursor is blinking on a menu
selection, the START/STOP key
activates that selection.

Page 20 of 86 Pages
3.1.3 Printer
The printer is an optional device.
It prints the detailed history of each cycle performed by the
autoclave. The printing is on thermal paper with 24 characters
per line and records the sterilization cycle information for
subsequent consideration.

3.2 Displayed Error Messages / Symbols


The failures are divided into two categories.
a. Failure that occur before completing the sterilization stage, which in
this case will leave the load unsterilized
b. Failure that occur after completing the sterilization stage, which in
this case will leave the load sterilized
For the list of Displayed Error Messages / Symbols
see sec. 11 TROUBLESHOOTING

3.3 Displayed operational messages / Symbols


Message /
Message / Symbol
Symbol Required Action
Description
Name
This symbol is displayed
Close the door.
when the door is open.
This message is displayed
Door is open
when the door is opened: In Close the door to perform a
(during stand
standby - if START/STOP new cycle.
by)
is preset.
This message is displayed
Press START/STOP in
Cycle Ended when the cycle ended
order to perform a new cycle.
successfully.
This message is displayed Press START/STOP in
Test Ended
when the test ended. order to perform a new test
Enter the Admin menu as
This symbol is displayed
described in this manual to
when Cycle by Clock mode
change the time or to cancel
is performed.
this option.
This symbol is displayed
Wait until the temperature in
when the temperature in the
the jacket reaches the preset
jacket did not reach the
value
preset value
This message is displayed if
Enter the Admin menu as
the user presses
Cycle by described in this manual to
START/STOP key while
clock change the time or to cancel
the "cycle by clock" mode
this option.
is active.

Page 21 of 86 Pages
This message id displayed
Atmospheric in order to set the Open the door for 5 minutes
pressure not atmosphere pressure by in order to set the
set opening the door for 5 Atmospheric pressure.
minutes.
Critical
settings have
been updated,
If a change of the autoclave Restart the autoclave in
Please restart
setting was made, a restart order for changes to be
machine in
operation is required. updated.
order for
changes to be
updated

Page 22 of 86 Pages
4 STERILIZATION PROGRAMS

The autoclave offers five sterilization programs and two test programs as follows:

Sterilization Programs Sterilization


Dry time
Temp time
Program Description (minutes)
(minutes)
Unwrapped 134°C
1 4 1
instruments (273°F)
Wrapped 134°C 20
2 7
instruments (273°F)
Unwrapped 134°C
3 7 15
pouches (273°F)
134°C
4 Wrapped pouches 7 30
(273°F)
Unwrapped delicate 121°C
5 20 1
instruments (250°F)
Wrapped delicate 121°C
6 20 20
instruments (250°F)

Test Programs Sterilization


Dry time
Temp time
Test Description (minutes)
(minutes)
5 + 10 min test
1 Vacuum test
time
2 B&D test 134°C 3.5 1

During the process, the stages of the cycle will be displayed on the screen:

The stages names are as follows:


Start
Pulse H
Pulse L
Keep Heat (*option)
Heating
Sterilization
Exhaust
Drying (**option)
Ending

* Can be changed only by an authorized technician.


** Can be changed by the operator.

Page 23 of 86 Pages
4.1 Program 1: Unwrapped instruments
For unwrapped instruments and materials, when the manufacturer
recommends autoclaving at temperatures of 134C (273F) no preset
drying stage required.

Nominal parameters default settings


 Sterilization temperature: 134C (273F)
 Sterilization time: 4 minutes.
 Drying time: 1 minute

Operations Sequence
 Air-removal stage; vacuum pulses are performed.
 Heating stage: steam is inserted into the chamber until the sterilization
temperature is reached.
 Sterilization stage; temperature and pressure are maintained constant at
the pre-set level for the sterilization time.
 Fast exhaust stage; steam is exhausted out of the chamber at a fast rate
until pressure decreases to ambient pressure.
 Dry stage; heating of chamber followed by a vacuum break (air inlet) to
remove leftover moisture from the instruments and wraps.

Note:
The sterility of instruments processed in unwrapped cycles cannot be
maintained if exposed to non-sterile environment.

Page 24 of 86 Pages
4.2 Program 2 - Wrapped instruments

For wrapped instruments and materials, when the manufacturer


recommends autoclaving at temperatures of 134C (273F) with a drying
stage.

Nominal parameters default settings


 Sterilization temperature: 134C (273F)
 Sterilization time : 7 minutes
 Drying time: 20 minutes (may be altered by the operator).

Operations sequence:
 Air-removal stage; vacuum pulses are performed.
 Heating stage: steam is inserted into the chamber until the sterilization
temperature is reached.
 Sterilization stage; temperature and pressure are maintained constant at
the pre-set level for the sterilization time.
 Fast exhaust stage; steam is exhausted out of the chamber at a fast rate
until pressure decreases to ambient pressure.
 Dry stage; heating of chamber followed by a vacuum break (air inlet) to
remove leftover moisture from the instruments and wraps.

Page 25 of 86 Pages
4.3 Program 3 - Unwrapped pouches

For unwrapped pouches and materials, when the manufacturer


recommends autoclaving at temperatures of 134C (273F) with a drying
stage.

Nominal parameters default settings


 Sterilization temperature: 134C (273F)
 Sterilization time: 7 minutes.
 Drying time: 15 minutes (may be altered by the operator)

Operations Sequence
 Air-removal stage; vacuum pulses are performed.
 Heating stage: steam is inserted into the chamber until the sterilization
temperature is reached.
 Sterilization stage; temperature and pressure are maintained constant at
the pre-set level for the sterilization time.
 Fast exhaust stage; steam is exhausted out of the chamber at a fast rate
until pressure decreases to ambient pressure.
 Dry stage; heating of chamber followed by a vacuum break (air inlet) to
remove leftover moisture from the instruments and wraps.

Page 26 of 86 Pages
4.4 Program 4 - Wrapped pouches

For wrapped pouches and materials, when the manufacturer recommends


autoclaving at temperatures of 134C (273F) with a drying stage.

Nominal parameters default settings


 Sterilization temperature: 134C (273F)
 Sterilization time: 7 minutes.
 Drying time: 30 minutes (may be altered by the operator)

Operations Sequence
 Air-removal stage; vacuum pulses are performed.
 Heating stage: steam is inserted into the chamber until the sterilization
temperature is reached.
 Sterilization stage; temperature and pressure are maintained constant at
the pre-set level for the sterilization time.
 Fast exhaust stage; steam is exhausted out of the chamber at a fast rate
until pressure decreases to ambient pressure.
 Dry stage; heating of chamber followed by a vacuum break (air inlet) to
remove leftover moisture from the instruments and wraps.

Page 27 of 86 Pages
4.5 Program 5 - Unwrapped delicate instruments

For unwrapped delicate instruments, when the manufacturer recommends


autoclaving at temperatures of 121C (250F) with a drying stage.

Nominal parameters default settings


 Sterilization temperature: 121C (250F)
 Sterilization time : 20 minutes
 Drying time: 1 minutes (may be altered by the operator)
Operations sequence:
 Air-removal stage; vacuum pulses are performed.
 Heating stage: steam is inserted into the chamber until the sterilization
temperature is reached.
 Sterilization stage; temperature and pressure are maintained constant at
the pre-set level for the sterilization time.
 Slow exhaust phase; steam is slowly exhausted from the chamber by
pulses of the exhaust valve, until the chamber pressure equals
atmospheric pressure.

Note:
The sterility of instruments processed in unwrapped cycles cannot be
maintained if exposed to non-sterile environment.

Page 28 of 86 Pages
4.6 Program 6 - Wrapped delicate instruments

For wrapped delicate instruments, when the manufacturer recommends


autoclaving at a temperature of 121C (250F).

Nominal parameters default settings


 Sterilization temperature: 121C (250F).
 Sterilization time: 20 minutes.
 Drying time: 20 minutes (may be altered by the operator).

Operations sequence:
 Air-removal stage; vacuum pulses are performed.
 Heating stage: steam is inserted into the chamber until the sterilization
temperature is reached.
 Sterilization stage; temperature and pressure are maintained constant at
the pre-set level for the sterilization time.
 Fast exhaust stage; steam is exhausted out of the chamber at a fast rate
until pressure decreases to ambient pressure.
 Dry stage; heating of chamber followed by a vacuum break (air inlet) to
remove leftover moisture from the instruments and wraps.

Page 29 of 86 Pages
4.7 TEST 1 – VACUUM TEST

Vacuum is produced in the chamber down to P 1=17 kPa. At this stage all the
valves close. The autoclave remains in this stage for 5 minutes. This period
enables the condition in the chamber to reach equilibrium. After the 5 minutes
have elapsed the printer records the pressure that is referred to as P 2. At this
point the test begins and lasts 10 minutes. At the end of the test, the printer
records the results. The pressure at the end of the test is referred to as P 3.
Operations Sequence
 Vacuum is produced into the chamber down to 17kPa.
 The vacuum pump stops.

Note: During the test period the autoclave is not heated.


Note: During the test period the screen color is purple.
If the vacuum test failed, the screen color changes from purple to yellow
If the vacuum test is completed, the screen color will remain purple
Even if the vacuum test is completed, the operator shall check the test results
and consider whether the test results are acceptable or not

Page 30 of 86 Pages
PRESSURE (kPa)

Ambient Pressure

TIME
P3
P2
P1=17
kPa
t1 t2 t3

P1 = lowest pressure level, which is equal to or lower than


the level set for the cycle, during the air removal and t1 = Approx. 20 minutes
steam penetration stage t2 = 5 minutes
p2 = pressure after a period of 300 s t3 = 10 minutes
p3 = pressure after a leakage time of 600 s

Page 31 of 86 Pages
5 SCREENS
5.1 Screens following a complete successfully cycle – "Cycle Ended"

1. System Ready 2. Starting 3. Pulse L

4. Pulse H 5. Keep Heat* 6. Heat

7. Sterilization 8. Exhaust 9. Drying (option)

10. Ending 11. Cycle Ended (successfully cycle)

Note: “Jacket” line is configuration-dependant.

* Display can be activated only by an authorized person.


In order to open the door press START / STOP key

Page 32 of 86 Pages
5.2 Screens following aborted cycles after complete sterilization stage
The sterilization phase ended successfully – cycle ended and the reason of
failure is displayed
For example the next two scenarios:

5.2.1 Canceled by user after complete sterilization stage


The cycle ended successfully, the reason for aborted cycle is
displayed.

5.2.2 Door is open after sterilization stage has finished


The cycle ended successfully, the reason for aborted cycle is
displayed.

5.2.3 Screens following a Failure occurrence after complete


sterilization stage

The cycle ended successfully, the reason of failure is displayed.

Page 33 of 86 Pages
5.3 Screens following a fail cycle:

In this case, the display becomes yellow, a warning sign and the
reason of failure will be displayed.
For example the next two scenarios:

5.3.1 Failure according to Pressure Time Error

5.3.2 Failure according to Cancellation by user before complete


sterilization stage

When "Cycle Failed" appears on the screen, the user shall press
START/STOP key in order to delete the "Cycle Failed"
message

An example for all displayed warnings according to Cycle Failed:

Cycle Failed
message

Reason of failure
The screen color changed
Warning symbol from white to yellow

An example for all displayed warnings according to Test Failed:

Test Failed message

Reason of failure
The screen color changed
Warning symbol from purple to yellow

Page 34 of 86 Pages
6 PRINTER
6.1 Printer Output
The printing is on thermal paper with 24 characters per line and contains
the following information:

 Date:
 Time:
 Ser. Num:
 Model:
 Version:
 Cycle Num:
 Cycle:
 Dry Time:
 Ster Temp:
 Ster Time:

When the sterilization cycle begins the printer starts printing the above
data.

After the preliminary printing, the autoclave starts performing the


sequence of operations of the cycle. The measured values of temperature
and pressure are printed at fixed time intervals, according to the phase of
the process, as shown in the table on the next page.
The data is printed from the bottom up, beginning with the date and
ending with "Cycle Ended". For an aborted cycle, "Cycle Failed" and the
Error message are printed (refer to "Displayed Error Messages/Symbols").
For an example of a typical printout, see next page.

Note: Please note that the print out goes from the bottom upwards.

Page 35 of 86 Pages
PRINTER OUTPUT DESCRIPTION
Operator: ____________ To be filled in manually by operator
Time: 12:14:47 Time sterilization cycle ended
Status: Cycle Ended
00:24:43 101.3 099.7 Cycle finished time
D 00:27:40 107.0 107.4 The time, temperature and pressure during Drying Stage
D 00:35:12 107.0 107.4 The time, temperature and pressure during Drying Stage
D 00:32:32 107.0 107.4 The time, temperature and pressure during Drying Stage
D 00:28:22 107.0 107.4 The time, temperature and pressure during Drying Stage
D 00:26:45 107.0 107.4 The time, temperature and pressure during Drying Stage
D 00:23:01 107.0 107.4 The time, temperature and pressure during Drying Stage
E 00:23:43 107.0 107.4 The time, temperature and pressure during exhaust
E 00:22:08 134.5 311.9 The time, temperature and pressure during exhaust
CLK 2: 12:12:10:00
Sterilization Process End time as registered by two clocks
CLK 1: 12:12:10:00
S 00:22:07 134.5 311.6 The time, temperature and pressure during sterilization
S 00:22:06 134.5 311.6 The time, temperature and pressure during sterilization
S 00:21:06 134.6 311.0 The time, temperature and pressure during sterilization
S 00:20:06 134.5 310.1 The time, temperature and pressure during sterilization
S 00:19:06 134.8 311.1 The time, temperature and pressure during sterilization
S 00:18:06 134.5 315.8 The time, temperature and pressure during sterilization
CLK 2: 12:08:08:00
Sterilization Process Start time as registered by two clocks
CLK 1: 12:08:08:00
H 00:18:04 134.4 315.1 The time, temperature and pressure during heating
H 00:16:35 128.9 268.4 The time, temperature and pressure during heating
H 00:13:35 116.3 180.9 The time, temperature and pressure during heating
K 00:13:04 107.0 162.9 The time, temperature and pressure during Keep Heat
K 00:12:22 115.1 200.4 The time, temperature and pressure during Keep Heat
K 00:11:10 113.7 162.5 The time, temperature and pressure during Keep Heat
A 00:11:04 107.0 162.9 The time, temperature and pressure during Air removal
A 00:10:22 115.1 200.4 The time, temperature and pressure during Air removal
A 00:10:00 113.7 162.5 The time, temperature and pressure during Air removal
A 00:07:00 098.7 200.5 The time, temperature and pressure during Air removal
A 00:06:45 097.6 165.4 The time, temperature and pressure during Air removal
A 00:03:45 080.2 200.4 The time, temperature and pressure during Air removal
A 00:00:45 053.7 154.4 The time, temperature and pressure during Air removal
A 00:00:04 046.5 097.0 The time, temperature and pressure during Air removal
F 00:10:18 092.8 096.6 The time, temperature and pressure during Steam Flush
F 00:07:18 074.7 096.4 The time, temperature and pressure during Steam Flush
F 00:04:18 047.4 096.3 The time, temperature and pressure during Steam Flush
F 00:01:18 025.4 101.4 The time, temperature and pressure during Steam Flush
W 00:00:05 029.3 096.0 The time, temperature and pressure during Water inlet
TIME °C kPa
End Temp: 120.0 °C
Ster Time: 4.0min Sterilization time for selected program
Ster Temp: 134.0°C Sterilization temperature in chamber for selected program
Cycle: Unwrapped instru Cycle name
Cycle Num: 000001 Cycle number
Version A.B.CC.DD = 1.0.00.00
A: Door Type: Single Manual = 1
Version: 1.0.00.00 B: Vacuum Type = 0
C: Total number of Input/Output functionality that are not as default = 00
D: Total number of parameters values that are not as default = 00
Model: 5075HSG Model name
Ser. Num: 000000000001 Model Serial number
Time: 11:50:05 Time sterilization cycle started
Date: 9/FEB/2010 Date sterilization cycle started
-----------------------

Page 36 of 86 Pages
Time: 08:51:39 Time of turning on
Date: 9/FEB/2010 Date of turning on
POWER ON The device is turned on
Time: 00:00:00 Time of turning off
Date: 9/FEB/2010 Date of turning off
POWER OFF The device is turned off

Legend
A Air removal stage (Pulse L & Pulse H) D Drying stage
H Heating stage CLK 1 Real Time Clock
S Sterilization stage CLK 2 Software clock
E Exhaust stage

6.2 Printer Handling


6.2.1 Maintenance
Wipe off the soiling on the printer surface with a dry soft cloth
with a weak neutral detergent. After that, wipe the printer with a
dry cloth.
6.2.2 Setting paper

PLUS II Front view


1-Paper mouth
2-STATUS Led
3-OPEN key (for paper roll compartment
opening)
4-FEED key
5-Paper roll compartment
6-Paper end sensor

Fig. 1
Fig. 1
Page 37 of 86 Pages
1. Open the printer's cover door (1) by pulling it up (see Fig.
2).

Fig. 2
2. Press the OPEN key to open the printer cover as shown
(see Fig. 3/1). Handle the paper cutter carefully not to cut
your hand.
3. Place the paper roll making sure it unrolls in the proper
direction as shown (see Fig. 3/2).
4. Take out the paper and re-close the cover as shown (see
Fig. 3/3) the printer cover is locked.
5. Tear off the exceeding paper using the jagged edge (see
Fig. 3/4).

Fig. 3

6. Close the printer's cover door (see Fig. 2/7) by pulling it


down, with the tip end of the paper emerging from the slot
(see Fig. 2/8).

Page 38 of 86 Pages
6.3 Treating the thermal papers:
 Store the papers in a dry, cool and dark place.
 Do not rub the papers with hard substance.
 Keep the papers away from organic solvent.
Cautions
Never disassemble the printer. Failure to follow this
instruction may cause overheating or burning of the printer
or the AC adapter. Or an electric shock, which may lead to
fires or accidents.

Never use the printer in a place of extreme humidity or any


place where it can possibly be splashed by any liquids. If
any liquids get into the printer, it could lead to fire, electric
shock, or other serious accidents.

Never touch the thermal head immediately after printing


because it becomes very hot. Make sure that the thermal
head is cool before setting papers or cleaning the thermal
head.

Power OFF the printer in any of the following cases:


 The printer does not recover from an error.
 Smoke, strange noise or smells erupt from the printer.
 A piece of metal or any liquid touches the internal parts or
slot of the printer.

Page 39 of 86 Pages
7 PREPARATION BEFORE STERILIZATION
The purpose of packaging and wrapping of items for sterilization is to provide an
effective barrier against sources of potential contamination in order to maintain
sterility and to permit aseptic removal of the contents of the pack. Packaging and
wrapping materials should permit the removal of air from the pack, penetration of
the sterilizing water vapor into the pack and removal of the sterilizing vapor.
The basic principle determining the size, mass and contents of instrument and
hollowware packs is that the contents are sterile and dry immediately on
completion of the drying cycle and removal of the pack from the sterilizer
chamber.
Instruments to be sterilized must be clean, free from any residual matter, such as
debris, blood, pads or any other material. Such substances may cause damage to
the contents being sterilized and to the sterilizer.
1. Before use, check inside the autoclave chamber to ensure that no items have
been left from the previous cycle.
2. Immediately after use, clean instruments thoroughly to dispose of any
residue.
3. It is recommended to wash instruments with an ultrasonic cleaner, using
detergent and mineral-free water.
4. Launder textile wraps prior to reuse.
5. After cleaning, rinse instruments for 30 seconds. (Follow manufacturer’s
instructions on the use of products for cleaning and lubricating instruments
after using the ultrasonic cleaner).
6. Materials, including materials used for inner wraps, shall be compatible
with the item being packed and the sterilizing method selected.
7. Do not place materials to be sterilized directly on the chamber’s wall. Place
the material only on trays, rack, etc.
8. Before placing an instrument into the sterilizer tray, make sure that
instruments which are not of the same metal, (stainless steel, carbon steel,
etc.) are separated and placed on different trays.
Note:
Check manufacturer’s instructions for the sterilization of each item.
7. In case carbon steel instruments are placed on stainless steel trays, the trays
should be lined with a towel or paper wrap before placing the instruments
on the trays. There should be no direct contact between the carbon steel and
the stainless steel trays.

Page 40 of 86 Pages
7.1 Instruments

9. Place empty containers upside down to prevent accumulation of water.

10. All instruments must be sterilized in an open position.


11. Use single-use wraps once only and discard after use.
12. Place a sterilization indicator strip on the tray.
13. Place instruments with ratchets opened and unlocked or clipped on the first
ratchet position.
14. Disassemble or sufficiently loosen multiple-part instruments prior to
packaging to permit the sterilizing agent to come into contact with all parts
of the instrument.
15. Tilt on edge items prone to entrap air and moisture, e.g. hollowware, so that
only minimal resistance to removal of air, the passage of steam and
condensate will be met.
16. Load items within the boundaries of the tray so that they do not touch the
chamber walls.
17. The operator may use racks to allow for adequate separation of packaged
instruments.
18. Allow a distance of approximately 2.5 cm (1”) between trays to permit
steam circulation.
19. Once a week, use a biological spore test indicator in any load to make sure
sterilization is performed efficiently.
20. Make sure that all instruments remain apart during the sterilization cycle.
21. Empty canisters should be placed upside-down, in order to prevent
accumulation of water.
7.2 Packs

22. Place packs upright on trays, side by side.


23. Packs should not touch the chamber walls.
24. Pack instrument sets in a manner that prevents damage to delicate items.
25. Pack hollowware sets so that all openings face the same direction and so
that the contents cannot move inside the pack.
26. Load packs of folded operating room drapes with layers vertical, allowing
air to be removed from the packs rapidly.

Page 41 of 86 Pages
27. Do not place packs of hollowware and trays of instruments above textile
packs or soft goods in order to avoid wetting caused by condensation from
items above.

28. Load items packed in flexible packaging materials on edge with paper to
laminate, or flat with the paper surface downwards.
Note:
The manufacturer’s recommendations shall be observed, concerning
the sterilization data for each type of material.

7.3 Tubing
Rinse tubing after cleaning with pyrogen free water. When placing in
a tray, Make sure that both ends are open, without sharp bends or
twists.

7.4 Generator

After installation and prior to putting the machine into operation, the
following preparing and checkout procedure for the generator is to be
fulfilled:
Warning!
When servicing the autoclave, disconnect the all electrical power
supplies to the unit. This is done by switching OFF the main
power supply switch, or by unplugging the electrical power main
supply cords.
• Check the connection to local sewage. Check that the sewage pipeline
is not clogged. (Pour water for this task).
• Check the connection to compressed air, pay attention to the door, set
the pressure to 6-8 bar.
• Check the connection to tap water. Open the water valve. Manually
test the water valves by over-riding the appropriate solenoid valve. If
there are no leaks – rotate backwards the solenoid by-pass. Leave the
manual inlet taps open.
• Check the connection to mineral-free water. Open the water valve.
Test manually the water valves by over-riding the appropriate solenoid
Page 42 of 86 Pages
valve. If there are no leaks, rotate backwards the solenoid by-pass.
Leave the water manual inlet taps open.
• Open the generator electric box, switch ON the 3 Phase circuit breaker
with its Trip Coil, and ensure all the other circuit breakers are ON.
• Check that the jacket pressure gauge, reaches 2.4 bar. Press the Test
button mounted on the generator electric box to de-activate the
internal steam generator.
• Switch ON the 3 Phase circuit breaker with its Trip Coil, and ensure
all the other circuit breakers are ON.
• Check that the Microbiological Filter Cover is removed.
• Check the connection to electricity – To be performed by an
authorized electrician only!

Page 43 of 86 Pages
8 OPERATING INSTRUCTIONS

8.1 Water Supply


Open the manual tap to the water supply network.

8.2 Turning on the autoclave


To start the system, turn on the main switch (1), located behind
the printer's door.

8.3 Opening the door


 Move the door handle (1) from position "locked" (2) to
position "unlocked" (3).
 Open the door.

3
1

8.4 Safety
Protective equipment and clothes and other safety instructions should be
implemented in accordance with local and national regulations and/or
rules!

Page 44 of 86 Pages
For proper sterilization - Do not overload the chamber. Only
autoclavable products shall be used; please refer to the manufacturer
instructions for sterilization of unknown materials or instruments.

8.5 Loading
Correct loading of the autoclave is essential to successful sterilizing for
several reasons. Efficient air removal from the chamber and the load will
permit total steam penetration and saturation, and allow proper drainage
of condensate. Additionally, correct loading will reduce damage to packs
and their contents and maximize efficient use of the sterilizer.
For detailed loading instructions, see sec. 7 (Preparation before
sterilization)

8.6 Selecting the Program


1. Select the program.
 UP key: next program.
 DOWN key: previous program.
2. Make sure Verify that you chose the required program.
3. If the autoclave is equipped with a printer verify that a paper roll is
inserted in the printer. If not - insert as per para. 5.2.
Attention:
Selecting a program is possible only when the door is open.

8.7 Closing the door

1. Close the door.


2. Move the door handle (1) from position "unlocked" (3) to position
"locked" (2).
3. The open door symbol is replaced by the message "System
Ready".

8.8 Starting cycle

1. Start the cycle by pressing the START/STOP key.


The autoclave starts performing sequence of operations. The actual
measured values of pressure and temperature are displayed
continuously and printed every minute at STE stage, and every 5
minutes at the other stages. The phase in progress is displayed at the
right side of the upper line (see 6 Printer).
If the operator presses the START key and the door is not completely
closed, the process will not start.
Caution!
Do not touch the strainer’s cover, mounted on the exhaust line, during
and short after operation.
Touching the hot strainer’s cover may cause severe injuries.

Page 45 of 86 Pages
8.9 Unloading

1. When the cycle ended, press START/STOP key to verify the status.
Message "Cycle Ended" (and the relevant failure message, if
applicable) is displayed on the screen.
2. Verify that there is no pressure in the chamber, according to the
reading on the display. Only then you may open the door.
3. Open the autoclave. (see sec. 8.3 Opening the door)

Warning!
To avoid severe injuries by hot steam when opening the door:
It is strictly forbidden to lean on the autoclave.
It is strictly forbidden to place your hand or any part of your
body over the door.
Wear heat-resistant gloves or use the tray handle to remove the
load from the autoclave

4. To release the door locking at the end of operation, press the UP key.
The same applies at power up after fail. Rotate the handle counter-
clockwise to pull out the locking arms handle from the retaining
brackets.
5. At the end of each working day close the main water valve.

8.9.1 Stopping the process and cancelling the ERROR message


 It is possible to stop the program while the autoclave is
operating. Pressing the START/STOP key at any stage of
the process stops the operation. If the cycle was aborted
before completing the sterilization stage, it will leave the
load unsterilized.
 At the end of the aborted process (before completing the
sterilization stage), "Cycle Failed" message, error message
and a warning symbol are displayed on the screen.
Refer to "Displayed Error Messages/Symbols".
 Pressing the START/STOP key cancels the displayed
message and enables opening the door.
Warning
The load has not completed a sterilization cycle,
therefore it is not sterile. Handle it as contaminated load.

8.10 Start Cycle by Clock mode

1. This mode enables the operator to define the time of the


beginning of the cycle. The maximum possible delay is 24
hours.

Page 46 of 86 Pages
9 CHECKING AND CHANGING PARAMETERS AND OTHER DATA

1. When the system is ready, enter the QUICK OPTIONS screen by


pressing the UP and DOWN keys simultaneously.
Note: To exit every screen:
 move the cursor to Exit by pressing UP or DOWN keys and then
press START/STOP key.
 press the UP and DOWN keys simultaneously.
On this screen you can either proceed to login (see 9.2 Entering the main
menu) or choose one of the quick options available without login.

9.1 Quick options screen

On the Quick Options screen, you can choose the following options:

9.1.1 Add extra Dry Time

This subdirectory allows changing the Dry Time parameter for


the current cycle.

Page 47 of 86 Pages
2. Move the cursor to Add extra dry time.
3. Press the START/STOP key.
4. The following screen will be displayed:

5. Move the cursor to the required item and press


START/STOP key.
6. The time shown on the screen will be added to the current
value and you will return to the cycle main screen.

For example, if the dry time was 2 min., and you chose 10
minutes on the Add Dry Time screen, the dry time for the current
cycle will be 12 minutes. See the screens below.

Page 48 of 86 Pages
In order to return to the default dry time value, enter the Add
Extra Dry time screen and choose zero value. See the screen
below.

9.1.2 Export to USB

This directory includes two subdirectories (see below)

Page 49 of 86 Pages
1. Move the cursor to Export to USB
2. Press the START/STOP key.
3. The following screen will be displayed:

Export all settings to USB device

This subdirectory allows exporting all settings to USB device


1. Insert the USB device into the USB socket.
2. Press START/STOP key on the Export all settings to
USB device item.
3. The following screen will appear:

Page 50 of 86 Pages
In order to exit this subdirectory, press the START/STOP key.

All cycles history, Last 10 cycles, Last 50 cycles.

These subdirectories enable to export history to USB device.

4. Insert the USB device into the USB Socket


5. Move the cursor to the required item and press the
START/STOP key.
6. The following screen will be displayed:

7. Remove the USB device from the USB Socket.


8. In order to exit this subdirectory, press the START/STOP
key.

9.1.3 Print cycles

This subdirectory allows to send cycle information to the


printer.

Page 51 of 86 Pages
9. Move the cursor to Print cycles.
10. Press the START/STOP key.
11. The following screen will be displayed:

12. Move the cursor to the required item and press


START/STOP key
13. The cycle report will be printed -- see 6.1 Printer Output.
14. In order to exit this subdirectory, press the UP and DOWN
keys simultaneously.

9.1.4 Version Information

This directory allows viewing information on the current, factory default,


and previous software versions.

Page 52 of 86 Pages
1. Move the cursor to Version Information.
2. Press the START/STOP key.
3. The following screen will be displayed:

1. To enter the sub directories, move the cursor by pressing UP or


DOWN keys to the required item and press START/STOP.

View current version information

This subdirectory enables the operator to see the current


version information as described below:

1. GUI Graphic user interface – Holds the entire


Human Machine interface including the main
application screen and all the configuration screens,
which enables the user to handle the machine.
2. Software Logic – Holds all the application logic for
running the machine.
3. Data Code section that handle the entire data storage
in the application.

Page 53 of 86 Pages
4. Utilities – Utilities – Holds general functionality which is
used by the logic section and the GUI section
e.g.: converting function to display different
pressure or temperature units, languages types etc.
5. OS Operational System – Microsoft Windows CE.
Version 6.0.

Major Minor Bugs Automatic DLL size Software


change change repair builder update date

 Major change Concept change e.g.: changing the


operating system, Changed by the in
accordance with the change
programmer sequence.
 Minor change Feature change or function change,
changed by the programmer in
accordance with the change sequence.
 Bugs repair Software bugs repair changed by the
programmer in accordance with the
change sequence.
 Automatic builder Changed (updated) automatically after
each source code compilation
 DLL size Dynamic-Link Library size

View factory default version information

This subdirectory enables the operator to see the factory


default version information. The factory default version
information screen has the same look as the current
version information screen.

View previous version information

This subdirectory enables the operator to see the previous


version information. The previous version information
Page 54 of 86 Pages
screen has the same look as the current version
information screen.

9.1.5 Start cycle by clock

This subdirectory enables the operator to postpone the


operation by a pre-set time.

4. Move the cursor to Start cycle by clock.


5. Press the START/STOP key.
6. The following screen will be displayed:

When entering the START CYCLE BY CLOCK screen, the


time is displayed. The cursor is blinking on the "minute" digit.
The time is displayed in the form “HH:MM”. The hour range
is 24 hours (i.e. from "0" to "24").

Page 55 of 86 Pages
Enabling the START CYCLE BY CLOCK

1. To increase or decrease the time use the UP or DOWN


keys.
2. To move the cursor from one digit to another press the
START/STOP key.
3. After changing the time move the cursor to Enabled
4. Confirm the START CYCLE BY CLOCK by pressing
UP or DOWN keys.
5. In order to exit this subdirectory, press the UP and
DOWN keys simultaneously.

The start cycle by clock icon will appear on the display:

Cancelling the START CYCLE BY CLOCK

1. To cancel the START CYCLE BY CLOCK move the


cursor by pressing START/STOP key to Disable and
press UP or DOWN keys.
2. In order to exit this subdirectory, press the UP and
DOWN keys simultaneously.

9.1.6 Set date and time

This subdirectory enables the operator to set date and time.

Page 56 of 86 Pages
When entering the SET DATE AND TIME screen, the time
and date are displayed. The cursor is blinking on the "second"
digit.
The time is displayed in the upper row in the form
"HH:MM:SS". The hour range is 24 hour (i.e. from "0" to
"24")
The date is displayed in the lower row in the form "DD:
MMM: YYYY".

1. To increase or decrease the time or the date use the UP or


DOWN keys.
2. To move the cursor from one digit to another press the
START/STOP key.
3. After changing the time and the date, by pressing the
START/STOP key move the cursor to Set.
4. Confirm the new time and date by pressing UP or
DOWN keys.
The following screen will appear:

Page 57 of 86 Pages
9.2 Entering the main menu

1. When the system is ready, enter the QUICK OPTIONS screen by


pressing the UP and DOWN keys simultaneously.

Note: To exit the QUICK OPTIONS screen:


 move the cursor to Exit by pressing UP or DOWN keys and then
press START/STOP key.
 press the UP and DOWN keys simultaneously

2. On the Quick Options screen, choose login.

SELECT USER screen will be displayed.

3. Press the UP or DOWN keys to move the cursor to Admin and press
START/STOP key. The following screen will be displayed:

Page 58 of 86 Pages
4. 0000 is displayed on the screen with the cursor blinking on the right
digit.
5. To increase or decrease the digits, press the UP or DOWN keys.
6. After changing the code to 0001 move the cursor to Set by pressing
the START/STOP key.
7. When Set is blinking, press the UP or DOWN keys to enter the
MAIN MENU of the autoclave.
The following screen will be displayed:

In order to exit the Main Menu screen move the cursor to Exit by
pressing START/STOP Key. When Exit is blinking press UP or
DOWN keys.

8. To browse through the directories, use the UP or DOWN keys.


9. When the required directory is blinking, press the START/STOP
key. The required screen will be displayed.
10. In order to exit this screen follows one of the next:
 Move the cursor to Exit with the UP or DOWN keys and
select it by pressing the START/STOP key.
 Press the UP and DOWN keys simultaneously.

Page 59 of 86 Pages
9.3 Directories and subdirectories

The operator (Admin) may perform the following:

DIRECTORY SUBDIRECTORY
Purge
Create Pulse
Keep Heat
Heating
Sterilization
Cycle Parameters
Cooling
Exhaust
Drying 1
Ending
Global
Print Rate All
System Parameters Print Rate Sterilization
Screen Saver
Export gain offset to USB
Reset atmospheric pressure
Maintenance
Printer test
Print all gain and offset

9.4 Cycle Parameters (Custom program = duplicate cycle)


This directory applicable only for custom 1 and custom 2 programs

Subdirectory Property
Purge Time
Purge
Purge Temperature
Pulse A Count
Pulse A Stay Time
Pulse A Low Pressure
Pulse A High Pressure
Create Pulse
Pulse B Count
Pulse B Stay Time
Pulse B Low Pressure
Pulse B High Pressure
Heating Sterilization Temperature
Sterilization Temperature
Sterilization
Sterilization Time

1
For all the standard sterilization cycles and for Bowie and Dick test, the only changeable cycle
parameter is drying (dry time). For the custom cycles created by duplication (see 9.4.3 the Keep Heat),
and for the Warm Up cycle, all the options listed in this table are changeable.

Page 60 of 86 Pages
Cool Mode
Cooling Cool End Temperature
Cool Exhaust Rate
Exhaust Exhaust Mode
Dry Time
Drying Dry Air On Pressure
Dry Air Off Pressure
End Temperature
Ending
Exhaust Mode
Bio Hazard
Multiple Cycles
Global Multiple Cycles Gap
Jacket Temperature
Jacket Mode

These subdirectories enable to see and change the cycle parameters.


Therefore it is necessary to choose the required cycle before entering the
"MAIN MENU".
For seeing or changing the parameters proceed as follows:
Choose and enter cycle parameters
The following screen will display:

Page 61 of 86 Pages
9.4.1 Purge

Purge Time

Typical display for Purge subdirectory

Choose and enter Purge Time.


SET PARAMETER screen will be displayed
Set the required value, move to Set and press UP or
DOWN keys to confirm the parameter value.
In order to exit move the cursor to Exit and press UP
or DOWN keys

Purge Temperature
Repeat the action mentioned in temperature Purge
Time above.

9.4.2 Create Pulse

Pulse A Count

Typical display for Create Pulse subdirectory

Page 62 of 86 Pages
Choose and enter Pulse A Count
SET PARAMETER screen will be displayed
Set the required value, move to Set and press UP or
DOWN keys to confirm the parameter value.
In order to exit move the cursor to Exit and press UP
or DOWN keys

Pulse A Stay Time


Repeat the action mentioned in Pulse A Count
above.

Pulse A Low Pressure


Repeat the action mentioned in Pulse A Count
above.

Pulse A High Pressure


Repeat the action mentioned in Pulse A Count
above.

Pulse B Count
Repeat the action mentioned in Pulse A Count
above.

Pulse B Stay Time


Repeat the action mentioned in Pulse A Count
above.

Pulse B Low Pressure


Repeat the action mentioned in Pulse A Count
above.

Pulse B High Pressure


Repeat the action mentioned in Pulse A Count
above.

9.4.3 Keep Heat

Temperature 1 Stay

Page 63 of 86 Pages
Typical display for Keep Heat subdirectory

Choose and enter Temperature 1 Stay.


SET PARAMETER screen will be displayed
Set the required value, move to Set and press UP or
DOWN keys to confirm the parameter value.
In order to exit move the cursor to Exit and press UP
or DOWN keys

Temperature 1 Stay Time


Repeat the action mentioned in temperature 1 Stay
above

9.4.4 Heating
Sterilization Temperature

Typical display for Sterilization Temperature subdirectory

Choose and enter Sterilization Temperature


SET PARAMETER screen will be displayed
Set the required value, move to Set and press UP or
DOWN keys to confirm the parameter value.
In order to exit move the cursor to Exit and press UP
or DOWN keys.

9.4.5 Sterilization
Sterilization Temperature
See Sterilization Temperature

Sterilization Time
Repeat the action mentioned in Sterilization
Temperature

Page 64 of 86 Pages
9.4.6 Cooling
Cool Mode

Typical display for Cool Mode subdirectory

Choose and enter Cool Mode


SET PARAMETER screen will be displayed
Set the required value, move to Set and press UP or
DOWN keys to confirm the parameter value.
In order to exit move the cursor to Exit and press UP
or DOWN keys

Cool End Temperature


Repeat the action mentioned in 7.4.4.1 Cool Mode

Cool Exhaust Rate


Repeat the action mentioned in 7.4.4.1 Cool Mode
9.4.7 Exhaust
Exhaust Mode

Typical display for Exhaust Mode subdirectory

Page 65 of 86 Pages
Choose and enter Exhaust Mode
SET PARAMETER screen will be displayed
Set the required value, move to Set and press UP or
DOWN keys to confirm the parameter value.
In order to exit move the cursor to Exit and press UP
or DOWN keys

9.4.8 Drying

Dry Time

Typical display for Dry Time subdirectory

Choose and enter Dry Time


SET PARAMETER screen will be displayed
Set the required value, move to Set and press UP or
DOWN keys to confirm the parameter value.
In order to exit move the cursor to Exit and press UP
or DOWN keys

Dry Air On Pressure


Repeat the action mentioned in "Dry Time" above.

Dry Air Off Pressure


Repeat the action mentioned in "Dry Time" above.

Add Dry time


See Add extra Dry Time.

Page 66 of 86 Pages
9.4.9 Ending
End Temperature

Typical display for End Temperature subdirectory

Choose and enter End Temperature


SET PARAMETER screen will be displayed
Set the required value, move to Set and press UP or
DOWN keys to confirm the parameter value.
In order to exit move the cursor to Exit and press UP
or DOWN keys

9.4.10 Global

Bio Hazard (Option)

Typical display for Bio Hazard subdirectory

Choose and enter Bio Hazard.


SET PARAMETER screen will be displayed
Set the required value, move to Set and press UP or
DOWN keys to confirm the parameter value.
In order to exit move the cursor to Exit and press UP
or DOWN keys

Multiple Cycles
Repeat the action mentioned in 7.4.8.1 Bio Hazard

Page 67 of 86 Pages
Multiple Cycles Gap
Repeat the action mentioned in 7.4.8.1 Bio Hazard

Jacket Temperature
Repeat the action mentioned in 7.4.8.1 Bio Hazard

9.5 System Parameters


This directory includes three subdirectories
The following screen will be displayed when entering SYSTEM
PARAMETERS directory:

1. In order to enter to the sub directories move the cursor by pressing


UP or DOWN keys to the required item and press START/STOP
key
2. In order to exit this screen follows one of the next:
 Move the cursor to Exit with the UP or DOWN keys and
select it by pressing the START/STOP key.
 Press the UP and DOWN keys simultaneously.

Page 68 of 86 Pages
9.5.1 Print Rate All

This subdirectory allows changing the printing rate during the


whole cycle except sterilization stage.

1. To increase or decrease the digits, press the UP or DOWN


keys.
2. After changing the value move the cursor to Set by pressing
the START/STOP key.
3. When Set is blinking, press the UP or DOWN keys in order
to confirm changes and return to the previous screen.
4. In order to exit this screen follows one of the next:
 In order to exit this screen move the cursor to Exit with
the START/STOP key and select it by pressing the UP
or DOWN keys.
 Press the UP and DOWN keys simultaneously.

9.5.2 Print Rate Sterilization

This subdirectory allows to change the printing rate during


sterilization stage.

Page 69 of 86 Pages
1. To increase or decrease the digits, press the UP or DOWN
keys.
2. After changing the value move the cursor to Set by pressing
the START/STOP.
3. When Set is blinking, press the UP or DOWN keys in order
to confirm changes and return to the previous screen.
4. In order to exit this screen follows one of the next:
 In order to exit this screen move the cursor to Exit with
the START/STOP key and select it by pressing the UP
or DOWN keys.
 Press the UP and DOWN keys simultaneously.

9.5.3 Screen Saver


This subdirectory enables the operator to set the screen saver
time.
The default time value is 90 minutes. It is possible to increase
or decrease the time value up to a maximum of 600 minutes or
down to a minimum 0 minutes.

When entering the Screen Saver screen, the time will be


displayed. The cursor is blinking on the "minute" digit.
The time is displayed in the form “0000” min.

1. To increase or decrease the digits, press the UP or DOWN


keys.
2. After changing the value move the cursor to Set by pressing
the START/STOP.
3. When Set is blinking, press the UP or DOWN keys in order
to confirm changes and return to the previous screen.
4. In order to exit this screen follows one of the next:
 In order to exit this screen move the cursor to Exit with
the START/STOP key and select it by pressing the UP
or DOWN keys.
 Press the UP and DOWN keys simultaneously.

9.6 Maintenance

This directory includes four subdirectories

Page 70 of 86 Pages
The following screen will be displayed when entering MAINTENANCE
directory:

1. In order to enter to the sub directories move the cursor by pressing


UP or DOWN keys to the required item and press START/STOP
key
2. In order to exit this screen follows one of the next:
 Move the cursor to Exit with the UP or DOWN keys and select it
by pressing the START/STOP key.
 Press the UP and DOWN keys simultaneously.

9.6.1 Export gain offset to USB

This subdirectory allows to Export gain offset to USB device.

1. Insert the USB device into the USB Socket


2. Move the cursor to Export gain offset to USB
3. Press the START/STOP key
4. The following screen will be displayed:

5. Remove the USB device from the USB Socket


6. In order to exit this screen and return to MAINTENANCE
directory press START/STOP key.

Page 71 of 86 Pages
7. In order to exit the MAINTENANCE directory follows one
of the next:
 Move the cursor to Exit with the UP or DOWN keys
and select it by pressing the START/STOP key.
 Press the UP and DOWN keys simultaneously.

9.6.2 Reset atmospheric pressure

This subdirectory allows to reset the atmospheric pressure.

1. In order to exit the MAINTENANCE directory follows one


of the next:
 Move the cursor to Exit with the UP or DOWN keys
and select it by pressing the START/STOP key.
 Press the UP and DOWN keys simultaneously.

9.6.3 Change the Keep Heat Time

This subdirectory allows changing the Keep Heat Time. Such an


option exists only for custom cycles created by duplication. To
create a custom cycle, call for service (Admin authorization level
does not allow duplicating cycles).
Once you have a custom cycle created by duplication, you will
see Change the Keep Heat Time option available in the menu as
explained below.

1. Choose you custom cycle (in our example, 7B)


2. Login as Admin (see 9.2 Entering the main menu).
3. On the cycle main menu, choose cycle parameters.

Page 72 of 86 Pages
4. Press the START/STOP key
5. The following screen will be displayed:

6. Choose Keep Heat.


7. On the screen that appears, choose the required item.

8. Change the required parameter.


Page 73 of 86 Pages
9. To increase or decrease the digits, press the UP or DOWN
keys.
10. After changing the value move the cursor to Set by pressing the
START/STOP key.
11. When Set is blinking, press the UP or DOWN keys in order to
confirm changes and return to the previous screen.

2. In order to exit the MAINTENANCE directory follows one


of the next:
 Move the cursor to Exit with the UP or DOWN keys
and select it by pressing the START/STOP key.
 Press the UP and DOWN keys simultaneously.

Page 74 of 86 Pages
9.6.4 Print Test

This subdirectory enables the operator to test the printer.


When pressing START/STOP key on the Printer Test item
the printer will print out the following print out:
Cycle errors:
None
Canceled By User
Door is open
Analog Input Error
I/O Card Failed
Power Down
Invalid Parameter Value
No Water
Heat Time Error
Vacuum Time Error
Pressure Time Error
Heat Time Error (Keep)
Heat Time Error
Low Pressure
High Pressure
Low Temp
High Temp
Time Error
Low Pressure (Cooling)
High Temp. (Cooling)
High Pressure (Exhaust)
High Pressure (Dry)
High Pressure (Ending)
Air Error
High Temp. (Ending)
Error Open Door
Error Close Door
Accessory Timeout

The following screen will be displayed.

In order to exit this screen and return to MAINTENANCE


directory press START/STOP key.

In order to exit the MAINTENANCE directory follows one of


the next:
Page 75 of 86 Pages
 Move the cursor to Exit with the UP or DOWN keys and
select it by pressing the START/STOP key.
 Press the UP and DOWN keys simultaneously

9.6.5 Print All Gain and Offset

This subdirectory enables the operator to print all the gain and
offset values.
When pressing START/STOP key on the Print all gain and
offset item the printer will print out the following:

Drain Temperature
G:000.0400;O:-004.0000
Chamber Temperature
G:000.0400;O:-004.0000
Ref Temperature 1
G:000.0400;O:-004.0000
Chamber Pressure
G:000.1250;O:-100.0000

And the following screen will be displayed.

In order to exit this screen and return to MAINTENANCE


directory press START/STOP key.

In order to exit the MAINTENANCE directory follows one of


the next:
 Move the cursor to Exit with the UP or DOWN keys and
select it by pressing the START/STOP key.
 Press the UP and DOWN keys simultaneously

Page 76 of 86 Pages
10 SERVICE AND MAINTENANCE
10.1 Preventive and Scheduled Maintenance
The maintenance operations described in this chapter have to be fulfilled
periodically to keep the device in good condition and to reduce the
breakdown time to a minimum.
The user maintenance personnel can easily execute these operations in
accordance with further instructions.
The owner of the autoclave is responsible to order an authorized technician
to perform the periodical tests and preventive maintenance operations, as
specified in the technician manual.
Use only mineral-free water as detailed in para. 2.15 (water quality).
Warning!
Before carrying out any preventive maintenance operation, ensure that
the electrical cord is disconnected and that there is no pressure in the
autoclave.

The procedures done by the “User” referred in the Preventive and Periodical
Maintenance, must be performed by trained personnel only.
10.1.1 Daily
Clean door gasket with a soft cloth. The gasket should be clean
and smooth.
10.1.2 Weekly
1. Take out the tray holder and trays. Clean the tray holder,
trays and chamber's interior (especially its bottom part) with
a commercial cleaning agent & water. Wipe off the sediments
from the chamber bottom with a sponge. Immediately after
cleaning, rinse the tray holder, trays and chamber's interior
with water to avoid stains on the metal.
Caution
Do not use steel wool or steel brush as this can damage
the chamber!
2. Put a few oil drops on the 2 door pins and door tightening bolt.
3. Clean the outer parts of the autoclave with a soft cloth.
Clean the water strainers once a month as per sec. 11.2,
Cleaning frequency may be reduced according to
experience.

10.1.3 Periodically
1. Replace the air filter, every 6 months (to be performed by a
technician).
1. In hard water areas, blowdown is necessary at least once a
day. In soft water areas, once a week.
2. Check the door gasket every 12 months and replace it if
required. Replacing the gasket shall be done by a technician
(see the Technician's manual).

Page 77 of 86 Pages
3. Once a year check and tighten the piping joints to avoid
leakage.
4. Once a year check and tighten all screw connections in the
control box, heaters and valves and instrumentation.
5. Once a month clean the strainer as per para. 9.3. Cleaning
frequency may be reduced according to experience.
6. Once every six months clean the fan grid, from the inside
outward, with a vacuum cleaner.
5. Once a month, Press the Test Button on the generator electric
box. The Main Circuit for the heaters will switch OFF, and
the fault light will turn ON.Switch ON the Main Circuit for
the heaters.

10.1.4 Periodical Tests


1. Once every month activate the safety valve (see para. 10.3).

10.2 Cleaning water strainer


Caution!
Before proceeding, Make sure that the electric cord is disconnected
and there is no pressure in the autoclave.

1. Open the strainer cover (see "Rear view ").


2. Remove the strainer element.
3. Rinse the strainer with water. Use a brush if necessary.
4. Reinstall the strainer element.
5. Close the strainer cover.

Teflon Strainer Strainer


Cap gasket element Housing

Page 78 of 86 Pages
Caution!
Do not touch the strainer’s cover, mounted on the exhaust line, during
and short after operation.
Touching the hot strainer’s cover may cause severe injuries.

10.3 Checking Safety Valves

10.3.1 Checking the chamber Safety Valve

In order to prevent the safety valve from a blockage, operate it


once a month.

The safety valve is located on the left upper-forward part of the


autoclave, under the upper cover. Its top part (1) and activating
handle (2) are above the top cover (3).
1. Operate the sterilization cycle according to the manual.
2. Allow a pressure of approx. 29 psi (200 kPa) to build up in
the chamber.
3. Operate the safety valve. With a screw driver (or any
similar tool) (4) pull the valve’s handle (2) and verify that
steam escapes from the valve.
4. Press the START/STOP key to pause operation, and
exhaust steam from chamber.
5. Wait until pressure goes down to zero, only then can the
door be opened.

Attention:
Use protective gloves in order not to burn your hands with the hot
steam.

4 1

Page 79 of 86 Pages
10.3.2 Replacing the Air Filter
In order to “break” the vacuum, at the end of the dry phase, filtered
atmospheric air enters the chamber via a solenoid valve. The filtration of
the air is performed by the bacteriological filter that is placed at the inlet
of the chamber, through a solenoid valve.
The filter is mounted near an opening on the left sidewall of the autoclave
enclosure, to ease access for replacing it.
To replace the filter proceed as follows:
1. Open the left service door.
2. Remove the filter cover (2), by turning the cover counterclockwise until it
is released.
3. Remove the filter (3) from the filter cover by pulling the filter apart from
the filter cover.
4. Cut the tie wrap (4) fixing the flexible tubing (5) connecting the filter to
the copper pipe, and pull off the filter.
5. Replace the filter with a new one. Connect the filter (3) to the flexible
tubing (5) and tightening it with a tie wrap (4).
6. Connect the filter to the filter cover by pressing the filter (3) into the hole
in the cover (1).
7. Insert the filter to its place inside the autoclave and reassemble the filter
cover by turning it a ¼ turn clockwise. Verify that the cover is fastened
well in its place.

Page 80 of 86 Pages
2
1

L:\WORD-PLT\5075 HSPVG\Air
Filter.doc

5 4 3 2

Page 81 of 86 Pages
11 TROUBLESHOOTING
This troubleshooting chart enables the user to solve minor malfunctions, prior to
contacting our service department.
Only technical personnel having proper qualifications and holding technical
documentation (including a technician manual) and adequate information are
authorized to service the apparatus.

Problem /
Failure Message / Symbol Description Corrective Action
message
1. Turn the main switch is to
the ‘On’ position.
1. The main switch is in ‘OFF’ (see front view drawing).
The machine position. 2. Make sure the power cord
is not 2. The power cord is disconnected is connected properly to the
responding. from the machine or the mains. machine and the mains.
3. The circuit breaker has tripped. (see rear view drawing)
3. Lift the circuit breaker
lever.
The printer 1. Install the paper roll in the
prints, but 1. The Paper roll is not installed in right way. Only one side of
nothing is the right way. (see sec. 6.2, Printer the paper is printable.
printed on the handling) (see sec. 6.2, Printer
paper. handling)

1. Make sure the paper roll


1. No paper is inserted in the printer. is inserted in the printer.
The printer (see sec. 6.2, Printer handling) (see sec. 6.2, Printer
does not print. 2. No obvious reason. handling)
2. Switch off the machine and
switch it back on for restart

1. Door is not tightened enough.


The machine 1. Hand tighten the door.
2. The door gasket is damaged.
is leaking at 2. Replace the door gasket.
(see sec. 10.1.1 Daily and 10.1.3
the door. (see sec. 10.1.3 Periodically)
Periodically)
Water does not 1. Clean strainer according to
1. Outlet strainer is clogged.
exit chamber. instructions.
Temperature dropped for more than
"Low Temp"
1 second below the sterilization Perform a new cycle.
message is
temperature during sterilization
displayed.
cycle.
The temperature raised 7°F (4°C)
"High Temp"
above sterilization temperature
message is Perform a new cycle.
during the sterilization stage for 2
displayed.
seconds during sterilization cycle.

Page 82 of 86 Pages
"Heat Time The system cannot reach the
Check that the autoclave is
Error" is required temperature, in the
not overloaded.
displayed. chamber, within the preset time.
Pressure drops below the
"Low
sterilization pressure (134°C = 304
Pressure" is Perform a new cycle.
kPa, 121°C = 205 kPa) for 2 seconds
displayed.
during the sterilization stage.
Chamber Pressure raised 4.2 psi-29
"High kPa above sterilization pressure
Pressure" is (134°C = 304 kPa, 121°C = 205 Perform a new cycle.
displayed. kPa) for 2 seconds during the
sterilization stage.
The system cannot reach the
"Pressure Time Check that the autoclave is
required pressure conditions in the
Error" is not overloaded.
chamber, after preset time, during
displayed.
the air removal stage.
"RTC Error -
Please Set Set Current Date And Time.
Current Date Date and the time are not set. If the problem persists, call
and Time" is the technician.
displayed.
"Time Error"
The real time clock is faulty. Call the technician.
is displayed.
"Door is open
Close the door to perform a
(During the
The door is open: During the cycle. new cycle.
cycle)" is
displayed.
Wait until "cycle failed –
"Canceled By canceled by user" or "cycle
The START/STOP key is pressed
User" is end – canceled by user" is
and cycle aborted.
displayed. displayed.
Perform a new cycle.
"Cycle Failed"
and the An error occurred before
Perform a new cycle.
following sterilization cycle is completed.
symbol are
displayed.
"Air Error" is Wait until the autoclave
The autoclave does not reach the
displayed at reaches the atmospheric
atmospheric pressure after 10
the end of the pressure and perform a new
minutes.
cycle. cycle.
This message is displayed if I/O card
I/O Card
is faulty or disconnected (both while Call the technician.
Failed
cycle is running or not).

Page 83 of 86 Pages
Turn on the autoclave and
power down occurred during the
"Power wait until the autoclave is
cycle. (this message will be printed
Down" is ready (reaches the safe
by the printer after the autoclave will
displayed. condition) and perform a new
turn on).
cycle.
If the problem is not covered by this section or if the problem persists, contact
your dealer or point of purchase for further assistance.

Cat. No.
Big TRY507-0003
Small TRY507-0005

L:\WORD-\AL0T53-0020-
00.doc

TRAY HOLDER – TRH507-0001

Page 84 of 86 Pages
12 ACCESSORIES LIST

PART NUMBER DESCRIPTION


GAS084-0007 Silicon drain tube
THE002-0052 Printer, PLUSII-S2B-0004
TRH507-0001 Tray holder
TRY507-0003 Big tray
TRY507-0005 Small tray

Page 85 of 86 Pages
13 SPARE PARTS LIST

PART NUMBER DESCRIPTION


FIL175-0027 Cap for ¼” strainer
FIL175-0046 Strainer element
GAS082-0008 Teflon gasket 4mm for strainer
POL067-0004 Water reservoir cover

BASKETS AND CONTAINERS

Basket Container for waste products

Stainless steel container


Stainless steel wire baskets
Model for waste products
L x D x H (mm) Capacity L x D x H (mm) Capacity
5050 500 x 380 x 250 1 500 x 380 x 250 1
5075 715 x 380 x 250 2 715 x 380 x 250 2

Page 86 of 86 Pages

Vous aimerez peut-être aussi