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IEEE - Nashville, TN Technical Meeting - April 30, 2015

“Communications”
Rick Preston, Siemens Energy Automation

Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Overview of Topics

•Communications (Protocols, Media, etc.)

•What is IEC61850?

•GOOSE Messaging

•Simplified Network Topology

•Redundancy Options for Communications


Networks (eRSTP, PRP, HSR)

Page 2 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Overview of Topics

•Communications (Protocols, Media, etc.)

•What is IEC61850?

•GOOSE Messaging

•Simplified Network Topology

•Redundancy Options for Communications


Networks (eRSTP, PRP, HSR)

Page 3 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Communications Protocols

Defines structure
for protection and
System control Communication
configuration
between bay devices
(GOOSE)

Standardized
language for
describing IEC 6150
substation

Standard
communication Time
with TCP - IP synchronization
Based on with SNTP
Ethernet
standard

Page 4 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Communication Types – Serial

Serial Communications using Serial Communications using


Electrical Conductors (Twisted Pair) Fiber Optic Cabling

RS485

Based on
Ethernet
standard

Page 5 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Communication Types – Ethernet TCP/IP

Ethernet Communications using Ethernet Communications using


Electrical Conductors (RJ45) Fiber Optic Cabling

Based on
Ethernet
standard

Page 6 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Substation Automation Evolution

Page 7 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Yesterday

Page 8 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Nowadays

Page 9 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


TOMORROW

Page 10 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Example Substation – Mixing Serial and Ethernet Protocols

Corporate HMI
Network TCP/IP
HMI
DCS / Control Centre OPC
DNP
Full Server
Station Bus IEC 61850 (Ethernet)

Protection, Control, Metering


Peer to Peer or Goose
Capable
Modbus, DNP,
Goose Messaging
Profibus DP
Protection, Control, Profinet, DNP Relay Setting Data
highway:
Metering Protection, Fault records 100 MBit/s
Control, Ethernet
Time Synchronization
Metering
Scada
PLC Network Management
(SNMP)

Page 11 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Overview of Topics

•Communications (Protocols, Media, etc.)

•What is IEC61850?

•GOOSE Messaging

•Simplified Network Topology

•Redundancy Options for Communications


Networks (eRSTP, PRP, HSR)

Page 12 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


What Is IEC 61850?

IEC 61850 is a standard for the design of electrical substation automation

Defines structure
for protection and
System control Communication
configuration
between bay devices
(GOOSE)

Standardized
language for
Automatic Fault
describing IEC 61850
record retrieval
substation
(Comtrade format)

Standard
communication Time
with TCP - IP synchronization
Based on with SNTP
Ethernet
standard

Page 13 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Typical Substation Architecture

MMS

GOOSE

Sampled Values

Typical Substation Architecture


Hardwire

Page 14 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


IEC61850 Protocols

• Three IEC61850 Protocols

• MMS (Manufacturing Message


Specification)

• GOOSE (Generic Object oriented


Substation Event)

• SV (Sampled Values)

IEC-61850 Communication Stack

Page 15 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Network Concept –IEC 61850

Client Client Client


Unicast
(client-server)
(MMS)
Redundant 100MBit/s Ethernet Net
vs Multicast

Multicast
(peer to peer)
& server server server
server server server (one to many)
(GOOSE)
(Sampled Values)

Page 16 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


The IEC 61850 Standard in Brief

IEC 61850 provides a framework to describe


all automation and protection functions of a
Control Center substation or electrical system:

HMI  Standardized language categorized with


extensive naming convention based off the
electrical system
Data
Ethernet LAN Concentrator
 Standardized Engineering based on
vendor-independent function descriptions
 Use devices from different vendors
 Re-use engineering in the future

 Ethernet-based communications

 Interoperability between different vendors

 Non-hardwired inter-device communication


providing protection coordination
Page 17 Confidential © Siemens Energy, Inc. 2014 All rights reserved.
IEC61850 Data Structure

Data

Data Class
StV q Ph 1 Ph 2

A Logical Node
Pos (1 to n)
LN1 LN2
(XCBR) (MMXU)
Logical Device
(1 to n)
Logical Device
(IED1)
Physical Device

Physical Device
(network address)

Page 18 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


IEC61850 Data Structure

IED1
Logical
+ PTOC IED1/XCBR.Pos.stVal
+ RREC Device
- XCBR
Mode (Mode)
+
+
Beh
Logical
+
+ (Behavior )
+
+ Health Node(Health)
+
+ Name (Name plate)
+
+ Loc (Local operation)
+
+ EEHealth (External equipment)
+
+ EEName (External equipment name plate)
+
+ OperCnt (Operation counter)
- Pos (Switch position)
ctlVal Data
stVal Objectintermediate-state (0)
pulseConfig
operTim
Data
off
(Class)
on
(1)
(2)
q Attribute
bad-state (3)
…more

IED1
IED 1 Data
IEC 61850
67 TOC Pick
defines a data model
CB1 is Closed
to enable
I Phase A is 200A
CB1 standardization
V Phase A is 26.3kV

Page 19 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Benefits of IEC61850

1. Communications architecture for


modeling entire power system.
2. Defined data structure that eliminates
the need for time consuming mapping.
3. Promotion of high inter-operability
between systems from different
manufacturers devices.
4. A common language for describing a
power system data model.
5. Definition of the complete testing for
devices which conforms to the standard.

Page 20 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Benefits of IEC61850

The implementation of IEC 61850 allows for a


significant cost reduction in engineering and
IEC 61850 enables
material costs during substation design, testing,
up to 70% reduction
construction and commissioning
in wires

Page 21 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Overview of Topics

•Communications (Protocols, Media, etc.)

•What is IEC61850?

•GOOSE Messaging

•Simplified Network Topology

•Redundancy Options for Communications


Networks (eRSTP, PRP, HSR)

Page 22 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


IEC61850 – GOOSE MECHANISM

At moment of the status The repetition


changes, the GOOSE period is
message is sent decreased until
immediately, this way the Tmax. N
switching from cyclic to spontaneous
spontaneous. Then repeats t = 2N *
Event is sent
starts to repeat at Tmin
cyclically every
minimum time, Tmin.
Tmax
Repetion Time
reaches Tmax, this
way switching
from spontaneous GOOSE message validity and
to cyclic
delivery
 GOOSE Repetition
• TimeMin=TMin
• TimeMax=Tmax
• Trigger event
• Rapid fire mode
 GOOSE Status number
 GOOSE Sequence number

Page 23 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


IEC61850 – GOOSE MECHANISM

Sequence Number: 1
State Sequence: 26
Sequence Number: 2
State Sequence: 26
Sequence Number: 3
State Sequence: 26
Sequence Number: 4
State Sequence: 26

GOOSE message validity


and delivery
 GOOSE Repetition
• TimeMin=TMin
• TimeMax=Tmax
• Trigger event
• Rapid fire mode
 GOOSE Status number
 GOOSE Sequence number

Sequence Number: 1047


State Sequence: 25 Sequence Number: 0 A well designed Substation HMI can determine the
State Sequence: 26 health of the network by monitoring sequence or
Sequence Number: 1046 Starts a new
State Sequence: 25 sequence when the state alarms and indications for fast network
status change troubleshooting
Sequence Number: 1045
State Sequence: 25

Page 24 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


IEC 61850 Concepts- GOOSE Using
the 802.1Q Frame – Layer 2

CONCEPTS OF THE IEC 61850


STANDARD
 GOOSE Telegram structure
• 4 Tag bytes define the tag control
information
• Up to 1500 data bytes are available per
message
 GOOSE messages must be prioritized
• 0-7 (lowest priority)

Page 25 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


IEC 61850 – GOOSE MECHANISM

-Fast:
Using layer 2 frames, doesn’t require any
other layer’s confirmation or connection.
It is a multicast message without
connection or confirmation.

-Ensure delivery of message:


Mathematically, by repeating the same
message in a short period of time, it will
ensure delivery of the message. Besides,
the Receptor verify the message quality
and check if the Transmitter is there by
usage of TimeAllowToLive.

-Priority:
By usage of the priority tag (802.1p).

Page 26 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Enhancements with Edition 2 of IEC61850

Faster Testing and Commissioning Tools for lower Maintenance Cost

Simulation of a GOOSE Message Command with Test =TRUE

IEC 61850 standard continues to evolve with the


publication of edition 2 which simplifies the Ethernet Enables
process of testing and commissioning via a Test Interoperability and
and Simulation Modes Save Costs

Page 27 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Overview of Topics

•Communications (Protocols, Media, etc.)

•What is IEC61850?

•GOOSE Messaging

•Simplified Network Topology

•Redundancy Options for Communications


Networks (eRSTP, PRP, HSR)

Page 28 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


IEC 61850 communication within a substation

Control Center
IEC 608705-104
DNP3 TCP
Substation Controller

1
Station bus
2

3
Process bus
Parallel wiring
Control / Inforeport Merging
Circuit x
1
(approx. 500 ms delay time) Breaker
Unit
GOOSE Inter IED Communication Controller
2
(approx. 10-100 ms, dep. on application) Digital Instrument CT
Sampled Values Transformer
3 VT
(approx 2 ms delay time) Data via IEC61850-9-2

Page 29 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Overview of Topics

•Communications (Protocols, Media, etc.)

•What is IEC61850?

•GOOSE Messaging

•Simplified Network Topology

•Redundancy Options for Communications


Networks (eRSTP, PRP, HSR)

Page 30 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Principals of redundancy mechanisms

Redundancy with recovery time


 Dual Homing Link Redundancy
Two active links, one is sending,
sending link changes if one link is down

 RSTP Rapid Spanning Tree Protocol


Redundancy IEEE 802.1D-2004

Seamless Redundancy Systems:


 Parallel Redundancy Protocol IEC 62439-3.4
Two active links, both sending, parallel configuration

 High availability seamless redundancy IEC 62439-3.5


Two active links, both sending, ring configuration

Page 31 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Principal of Dual Link (Dual homing) Redundancy

Substation Controller
 2 external Switches – directly
connected
dual link
 Devices connected in star
structure to switches
 Devices with two Ethernet
ports
 Port 1 is sending
 Port 2 is standby
.
 Established since 2004.

Page 32 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Features of Dual Link Redundancy

PRO
• Easy to handle
• No settings
• Huge field experience
CONS
• External switches required due to star structure
• Double number of external switches required
• Only supervision of directly linked connections

Page 33 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Principle of RSTP-Configuration

Substation Controller
 2 external RSTP-Switches
 Devices with integrated
dual link
RSTP switch
 Rings with up to 30 devices
 Several rings can be
RSTP connected to external
switches
Up to 30
 Setting of RSTP parameters
devices per ring
necessary
.

 Well established technology


( > 250.000 devices)
 Field proven interoperability
RSTP Switch

RSTP over Fast fibre optic Ethernet

Page 34 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Features of RSTP

PRO
• Only one network required
• Redundancy achieved ring structure
• Huge field experience
• Approved IEEE 802.1D-2004 Standard
CONS
• Short reconfiguration time in case of interruption
(dependent from failure location)
• Settings within RSTP switches necessary

Page 35 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Principle of PRP

 Two parallel networks


 Device are connected to
network PRP-A and PRP-B
PRP-A PRP-B  Devices send via both active
links
 RedBox for connection of
non PRP devices
 Seamless
 Interoperability tests done

PRP-Switch
RB
PRP-A network

Non PRP
PRP-B network
devices
RB PRP-RedBox
Field level

Page 36 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
Features of PRP

PRO
• Seamless reconfiguration - No recovery time
• Highest level of redundancy
• Simple mechanism, no special switch settings (as in RSTP)
• “normal” Devices with 1 interface can be connected to one of the PRP-Lan’s (SAN =
Single attached nodes)
• Approved IEC Standard
CONS
• Double number of switches = increased cost
• Switches have to handle Jumbo-Ethernet frames

Page 37 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Principle of HSR-Configuration

Substation Controller
 2 Redboxes
 Devices with integrated HSR
PRP-A PRP-B switch
 Rings with up to 50 devices
 Redboxes distributed in the
RB
ring
 Seamless
Up to 50  Interoperability tests done
SIPROTEC
.
devices per ring
PRP-Switch
HSR HSR Ring
RB

RB HSR RedBox
PRP-A connection
PRP-B connection

Page 38 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Features of HSR
High Available Seamless Redundancy

PRO
• Seamless reconfiguration - No recovery time
• One common Network
• cost reduction through ring configuration
• Single attached nodes can only be connected to the HSR network
via a RedBox
• Approved IEC 62439-3 Standard
CONS
• Standard Ethernet components (e.g. PC) can be connected only via
a RedBox

Page 39 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Comparison of redundancy mechanisms

RSTP PRP HSR


Network
ring parallel ring
configuration
Max. devices per Unlimited 512 512
layer 2 network (max. 30 / ring) (max. 50 / ring)
Seamless
- ✔ ✔
(no recovery time)

Parameter free - ✔ ✔

Budget-saving
✔ - ✔
network

Page 40 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
RSTP with IED integrated cut- through switches

 Normal operation

DUAL Homing
for Substation Controller
and Gateway

RSTP

blocked
connection
LOOP PREVENTION

Page 41 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
RSTP with IED integrated cut- through switches

 Topology constantly monitored by peer to peer bridge PDU’s

DUAL Homing
for Substation Controller
and Gateway

RSTP

blocked
connection
LOOP PREVENTION

Page 42 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
RSTP with IED integrated cut- through switches

 Interruption with topology change

DUAL Homing
for Substation Controller
and Gateway

Interruption! TOPOLOGY

RSTP CHANGE

blocked
connection
LOOP PREVENTION

Page 43 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
RSTP with IED integrated cut- through switches

 New topology after interruption

DUAL Homing
for Substation Controller
and Gateway

RSTP

CONNECTION
!LINKED!

Page 44 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
PRP normal operation

application application

IED IED
Redundancy
Device Redundancy
Manager Manager
interface
A B AA B
PRP-A
PRP-B
Redbox (Redundancy Manager in a Box)

IED

Page 45 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
PRP normal operation

application application

IED IED
Redundancy
Device Redundancy
Manager Manager
interface
A B AA B
PRP-A
PRP-B
Redbox (Redundancy Manager in a Box)

IED

Page 46 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
PRP, case of n-1

application application

IED IED
Redundancy
Device Redundancy
Manager Manager
interface
A B A B

PRP-A
PRP-B
Redbox (Redundancy Manager in a Box)

IED

Page 47 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
PRP, case of n-1

application application

IED IED
Redundancy
Device Redundancy
Manager Manager
interface
A B A B

PRP-A
PRP-B
Redbox (Redundancy Manager in a Box)

IED

Page 48 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


HSR –
High Available Seamless Redundancy Principle

application application

IED IED

Redundancy Device Redundancy


Manager Manager
interface

Redbox

Redundancy Redundancy
Manager Manager
IED
IED IED

Page 49 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


HSR –
High Available Seamless Redundancy Principle

application application

IED IED

Redundancy Device Redundancy


Manager Manager
interface

Redbox

Redundancy Redundancy
Manager Manager
IED
IED IED

Page 50 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
HSR – High Available Seamless Redundancy Principle

application application

IED IED

Redundancy Device Redundancy


Manager Manager
interface

Redbox

Redundancy Redundancy
Manager Manager
IED
IED IED

Page 51 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
HSR – High Available Seamless Redundancy Principle

application application

IED IED

Redundancy Device Redundancy


Manager Manager
interface

Redbox

Redundancy Redundancy
Manager Manager
IED
IED IED

Page 52 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
PRP/HSR in Parallel and Ring Redundancy

SC

Redundancy
Manager

IED
PRP

IED
IED
IED

HSR IED

IED

IED IED

Page 53 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles
PRP/HSR in Parallel and Ring Redundancy

SC

Redundancy
Manager

IED
PRP

IED
IED
IED

HSR IED

IED

IED IED

Page 54 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles PRP/HSR in Parallel
and Ring Redundancy

SC

Redundancy
Manager

IED

PRP
Failure in
IED
IED
IED parallel string

IED HSR
HSR

IED

IED IED

Page 55 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Details of redundancy principles PRP/HSR in Parallel
and Ring Redundancy

SC

Redundancy
Manager

IED

PRP
Failure in
IED
IED
IED parallel string

IED HSR
HSR

IED

IED IED

Page 56 Confidential © Siemens Energy, Inc. 2014 All rights reserved.


Example Network Architecture
Industrial Power Management Systems

Engineering and Clients Operator Station


Maintenance Station

Redundant
Control Center
Servers

Central Non Redundant LV Controller


Controller redundant Controller
Controller
Modbus/Profibus
Interface to SENTRON

Process Control TCP/IP IEC 61850 TCP/IP IEC 61850 TCP/IP IEC 61850
PAC

MV Switchgear MV Switchgear MV Switchgear LV Switchgear

Page 57 Confidential © Siemens Energy, Inc. 2014 All rights reserved.

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