Page 1 of 35

CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)

TANK REPORT: Printed - 20/03/2013 12:34:44

ETANK FULL REPORT - TQ-76 (ALCOHOL)

ETank2000 MU 1.9.15 (20 Jan 2012)

TABLE OF CONTENTS PAGE 1

ETANK SETTINGS SUMMARY PAGE 2

SUMMARY OF DESIGN DATA AND REMARKS PAGE 3

SUMMARY OF RESULTS PAGE 5

SHELL COURSE DESIGN PAGE 6

BOTTOM DESIGN PAGE 14

SEISMIC CALCULATIONS PAGE 17

ANCHOR BOLT DESIGN PAGE 24

CAPACITIES AND WEIGHTS PAGE 35

 Page 2 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:47

ETANK SETTINGS SUMMARY

To Change These ETank Settings, Go To Tools->Options, Behavior Tab.

----------------------------------------------------------------------
No 650 Appendix F Calcs when Tank P = 0 -> Default : Falso
-> This Tank : Falso
Repad 650 Design Basis
-> Default for Tank Roof Nozzles : t-Basis = Roof t-Calc
-> This Tank : Use API Default 1/4 in.
Show MAWP / MAWV Calcs : Verdadero
Enforce API Minimum thicknesses : Verdadero
Enforce API Maximum Roof thickness : Verdadero
Enforce Minimum Self Supp. Cone Pitch (2 in 12) : Verdadero
Force Non-Annular Btm. to Meet API-650 5.5.1 : Falso
Set t.actual to t.required Values : Falso
Maximum 650 App. S or App. M Multiplier is 1 : Verdadero
Enforce API Maximum Nozzle Sizes : Verdadero
Max. Self Supported Roof thickness : 5 in.
Max. Tank Corr. Allowance : 5 in.
External pressure calcs subtract C.A. per V.5 : Falso
Use Gauge Material for min thicknesses : Falso
Enforce API Minimum Live Load : Verdadero
Enforce API Minimum Anchor Chair Design Load
= Bolt Yield Load : Verdadero
 Page 3 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:47

SUMMARY OF DESIGN DATA and REMARKS

Job : TQ-76 (ALCOHOL)

Date of Calcs. : 20/03/2013 , 12:33
Mfg. or Insp. Date : 11/03/2013
Designer : E.Briceño.B.
Project : CE&A-13-02 ER TQ CONCHAN
Tag Number : TQ-ALCOHOL
Plant : Refineria Conchan-PETROPERÚ S.A
Plant Location : Refineria Conchan-Lima
Site : Refineria Conchan-Lima
Design Basis : API-650 11th Edition, Addendum 2, Nov 2009

----------------------------------------------------------------------
- TANK NAMEPLATE INFORMATION

----------------------------------------------------------------------
- Operating Ratio: 0,4
- Design Standard:
- API-650 11th Edition, Addendum 2, Nov 2009 -
- (None) -
- Roof : A-678 Gr A: 0,529in. -
- Shell (6): A-36: 0,25in. -
- Shell (5): A-36: 0,25in. -
- Shell (4): A-36: 0,375in. -
- Shell (3): A-36: 0,375in. -
- Shell (2): A-36: 0,5in. -
- Shell (1): A-36: 0,5in. -
- Bottom : A-36: 0,3125in. -

----------------------------------------------------------------------

Design Internal Pressure = N.A.

Design External Pressure = N.A.

MAWP = N.A.
MAWV = N.A.

OD of Tank = 94,59 ft
Shell Height = 43,3 ft
S.G. of Contents = 0,788
Max. Liq. Level = 43,3 ft

Design Temperature = 200 °F

Tank Joint Efficiency = 1
 Page 4 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:47

Basic Wind Velocity = 100 mph

Wind Importance Factor = 1
Using Seismic Method: API-650 11th Ed. - Non ASCE7 (Sp)
Seismic Use Group: I
Site Class: D
Sp = 0,4 %g
T_L = 4 sec
Av = 0 %g
Q = 1
Fa = 1,6
Fv = 2,4
Importance Factor = 1
Rwi = 4
Rwc = 2

DESIGN NOTES

NOTE 1 : Tank is not subject to API-650 Appendix F.7

DESIGNER REMARKS

El Tag del tanque definirá el cliente.

 Page 5 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:47

SUMMARY OF RESULTS

Shell Material Summary (Bottom is 1)

Shell Width Material Sd St Weight «
CA
# (ft) (psi) (psi) (lbf) «
(in)
6 5,8 A-36 23.200 24.900 17.574 «
0,059
5 5,9 A-36 23.200 24.900 17.877 «
0,059
4 7,9 A-36 23.200 24.900 35.902 «
0,059
3 7,9 A-36 23.200 24.900 35.902 «
0,059
2 7,9 A-36 23.200 24.900 47.864 «
0,059
1 7,9 A-36 23.200 24.900 47.864 «
0,118
Total Weight 202.983

Shell API 650 Summary (Bottom is 1)

----------------------------------------------------------------------
Shell t.design t.test t.external t.seismic t.required t.actual
# (in.) (in.) (in.) (in.) (in.) (in.)
----------------------------------------------------------------------
6 0,0991 0,0474 N.A. 0,0957 0,236 0,25
5 0,1484 0,1057 N.A. 0,133 0,236 0,25
4 0,2144 0,1837 N.A. 0,1829 0,236 0,375
3 0,2804 0,2617 N.A. 0,2327 0,2804 0,375
2 0,3464 0,3398 N.A. 0,2823 0,3464 0,5
1 0,4713 0,4178 N.A. 0,3909 0,4713 0,5
----------------------------------------------------------------------

OPEN TOP TANK: NO ROOF

Bottom Type: Flat Bottom: Non-Annular

Bottom Floor Material = A-36
t.required = 0,2985 in.
t.actual = 0,3125 in.
Bottom Joint Efficiency = 1

Total Weight of Bottom = 90.218 lbf

ANCHOR BOLTS: (32) 1,5in. UNC Bolts, A-325

TOP END STIFFENER: L3x3x3/8, A-36, 2137, lbf

 Page 6 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:47

SHELL COURSE DESIGN (Bottom Course is #1)

VDP Criteria (per API-650 5.6.4.1)

L = (6*D*(t-ca))^0,5
= (6*94,59*(0,5-0,118))^0,5
= 14,7241
H = Max Liquid Level =43,3 ft
L / H <= 2

Course # 1
Material: A-36; Width = 7,9 ft.
Corrosion Allow. = 0,118 in.
Joint Efficiency = 1

API-650 ONE FOOT METHOD

Sd = 23.200 PSI (allowable design stress per API-650 Table 5-2b)

St = 24.900 PSI (allowable test stress)

DESIGN CONDITION
G = 0,788 (per API-650)

< Design Condition G = 0,788 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 43,3 + 2.31*0/0,788 = 43,3ft

t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2,6*94,59*(43,3 - 1)*0,788/(23.200*1) + 0,118
= 0,4713 in.

hMax_1 = E*Sd*(t_1 - CA_1)/(2,6*OD*G) + 1

= 1*23.200*(0,5 - 0,118) / (2,6 * 94,59 * 0,788) + 1
= 46,7306 ft.

Pmax_1 = (hMax_1 - H) * 0,433 * G

= (46,7306 - 43,3) * 0,433 * 0,788
= 1,1705 PSI

Pmax_int_shell = Pmax_1

Pmax_int_shell = 1,1705 PSI

HYDROSTATIC TEST CONDITION

< Design Condition G = 1 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 43,3 + 2.31*0/1 = 43,3ft

t.test = 2,6*94,59*(43,3 - 1)/(24.900*1) = 0,4178 in.

Course # 2
Material: A-36; Width = 7,9 ft.
Corrosion Allow. = 0,059 in.
Joint Efficiency = 1
 Page 7 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:48

API-650 ONE FOOT METHOD

Sd = 23.200 PSI (allowable design stress per API-650 Table 5-2b)

St = 24.900 PSI (allowable test stress)

DESIGN CONDITION
G = 0,788 (per API-650)

< Design Condition G = 0,788 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 35,4 + 2.31*0/0,788 = 35,4ft

t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2,6*94,59*(35,4 - 1)*0,788/(23.200*1) + 0,059
= 0,3464 in.

hMax_2 = E*Sd*(t_2 - CA_2)/(2,6*OD*G) + 1

= 1*23.200*(0,5 - 0,059) / (2,6 * 94,59 * 0,788) + 1
= 53,7937 ft.

Pmax_2 = (hMax_2 - H) * 0,433 * G

= (53,7937 - 35,4) * 0,433 * 0,788
= 6,276 PSI

Pmax_int_shell = Min(Pmax_int_shell, Pmax_2)

= Min(1,1705, 6,276)

Pmax_int_shell = 1,1705 PSI

HYDROSTATIC TEST CONDITION

< Design Condition G = 1 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 35,4 + 2.31*0/1 = 35,4ft

t.test = 2,6*94,59*(35,4 - 1)/(24.900*1) = 0,3398 in.

Course # 3
Material: A-36; Width = 7,9 ft.
Corrosion Allow. = 0,059 in.
Joint Efficiency = 1

API-650 ONE FOOT METHOD

Sd = 23.200 PSI (allowable design stress per API-650 Table 5-2b)

St = 24.900 PSI (allowable test stress)

DESIGN CONDITION
G = 0,788 (per API-650)

< Design Condition G = 0,788 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 27,5 + 2.31*0/0,788 = 27,5ft
 Page 8 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:48

t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2,6*94,59*(27,5 - 1)*0,788/(23.200*1) + 0,059
= 0,2804 in.

hMax_3 = E*Sd*(t_3 - CA_3)/(2,6*OD*G) + 1

= 1*23.200*(0,375 - 0,059) / (2,6 * 94,59 * 0,788) + 1
= 38,8295 ft.

Pmax_3 = (hMax_3 - H) * 0,433 * G

= (38,8295 - 27,5) * 0,433 * 0,788
= 3,8657 PSI

Pmax_int_shell = Min(Pmax_int_shell, Pmax_3)

= Min(1,1705, 3,8657)

Pmax_int_shell = 1,1705 PSI

HYDROSTATIC TEST CONDITION

< Design Condition G = 1 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 27,5 + 2.31*0/1 = 27,5ft

t.test = 2,6*94,59*(27,5 - 1)/(24.900*1) = 0,2617 in.

Course # 4
Material: A-36; Width = 7,9 ft.
Corrosion Allow. = 0,059 in.
Joint Efficiency = 1

API-650 ONE FOOT METHOD

Sd = 23.200 PSI (allowable design stress per API-650 Table 5-2b)

St = 24.900 PSI (allowable test stress)

DESIGN CONDITION
G = 0,788 (per API-650)

< Design Condition G = 0,788 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 19,6 + 2.31*0/0,788 = 19,6ft

t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2,6*94,59*(19,6 - 1)*0,788/(23.200*1) + 0,059
= 0,2144 in.

hMax_4 = E*Sd*(t_4 - CA_4)/(2,6*OD*G) + 1

= 1*23.200*(0,375 - 0,059) / (2,6 * 94,59 * 0,788) + 1
= 38,8295 ft.

Pmax_4 = (hMax_4 - H) * 0,433 * G

= (38,8295 - 19,6) * 0,433 * 0,788
= 6,5612 PSI
 Page 9 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:48

Pmax_int_shell = Min(Pmax_int_shell, Pmax_4)

= Min(1,1705, 6,5612)

Pmax_int_shell = 1,1705 PSI

HYDROSTATIC TEST CONDITION

< Design Condition G = 1 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 19,6 + 2.31*0/1 = 19,6ft

t.test = 2,6*94,59*(19,6 - 1)/(24.900*1) = 0,1837 in.

Course # 5
Material: A-36; Width = 5,9 ft.
Corrosion Allow. = 0,059 in.
Joint Efficiency = 1

API-650 ONE FOOT METHOD

Sd = 23.200 PSI (allowable design stress per API-650 Table 5-2b)

St = 24.900 PSI (allowable test stress)

DESIGN CONDITION
G = 0,788 (per API-650)

< Design Condition G = 0,788 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 11,7 + 2.31*0/0,788 = 11,7ft

t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2,6*94,59*(11,7 - 1)*0,788/(23.200*1) + 0,059
= 0,1484 in.

hMax_5 = E*Sd*(t_5 - CA_5)/(2,6*OD*G) + 1

= 1*23.200*(0,25 - 0,059) / (2,6 * 94,59 * 0,788) + 1
= 23,8653 ft.

Pmax_5 = (hMax_5 - H) * 0,433 * G

= (23,8653 - 11,7) * 0,433 * 0,788
= 4,1508 PSI

Pmax_int_shell = Min(Pmax_int_shell, Pmax_5)

= Min(1,1705, 4,1508)

Pmax_int_shell = 1,1705 PSI

HYDROSTATIC TEST CONDITION

< Design Condition G = 1 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 11,7 + 2.31*0/1 = 11,7ft
 Page 10 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:48

t.test = 2,6*94,59*(11,7 - 1)/(24.900*1) = 0,1057 in.

Course # 6
Material: A-36; Width = 5,8 ft.
Corrosion Allow. = 0,059 in.
Joint Efficiency = 1

API-650 ONE FOOT METHOD

Sd = 23.200 PSI (allowable design stress per API-650 Table 5-2b)

St = 24.900 PSI (allowable test stress)

DESIGN CONDITION
G = 0,788 (per API-650)

< Design Condition G = 0,788 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 5,8 + 2.31*0/0,788 = 5,8ft

t-Calc = 2,6*OD*(H' - 1)*G/(Sd*E) + CA (per API-650 5.6.3.2)

= 2,6*94,59*(5,8 - 1)*0,788/(23.200*1) + 0,059
= 0,0991 in.

hMax_6 = E*Sd*(t_6 - CA_6)/(2,6*OD*G) + 1

= 1*23.200*(0,25 - 0,059) / (2,6 * 94,59 * 0,788) + 1
= 23,8653 ft.

Pmax_6 = (hMax_6 - H) * 0,433 * G

= (23,8653 - 5,8) * 0,433 * 0,788
= 6,1639 PSI

Pmax_int_shell = Min(Pmax_int_shell, Pmax_6)

= Min(1,1705, 6,1639)

Pmax_int_shell = 1,1705 PSI

HYDROSTATIC TEST CONDITION

< Design Condition G = 1 >

H' = Effective liquid head at design pressure

= H + 2,31*P(psi)/G
= 5,8 + 2.31*0/1 = 5,8ft

t.test = 2,6*94,59*(5,8 - 1)/(24.900*1) = 0,0474 in.

Wtr = Transposed Width of each Shell Course

= Width*[ t_top / t_course ]^2,5

Transforming Courses (1) to (6)

 Page 11 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:48

Wtr(1) = 7,9*[ 0,25/0,5 ]^2.5 = 1,3965 ft

Wtr(2) = 7,9*[ 0,25/0,5 ]^2.5 = 1,3965 ft
Wtr(3) = 7,9*[ 0,25/0,375 ]^2.5 = 2,8668 ft
Wtr(4) = 7,9*[ 0,25/0,375 ]^2.5 = 2,8668 ft
Wtr(5) = 5,9*[ 0,25/0,25 ]^2.5 = 5,9 ft
Wtr(6) = 5,8*[ 0,25/0,25 ]^2.5 = 5,8 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 20,2266 ft

INTERMEDIATE WIND GIRDERS (API 650 Section 5.9.7)

V (Wind Speed) = 100 mph
Ve = vf = Velocity Factor = (vs/120)^2 = (100/120)^2 = 0,6944
Design PV = 0 PSI, OR 0 In. H2O

<TOP END STIFFENER CALCULATIONS>

For Open Top Tank,
Z = Required Top Comp Ring Section Modulus
= (Zm)(Ve)(h)(OD^2)
= (0,0001)(0,6944)(43,3)(94,59^2)
= 26,9 in^3

Actual Z = 1 in^3
Using L3x3x3/8 (Inadequate), Wc = 4

<INTERMEDIATE STIFFENER CALCULATIONS> (PER API-650 Section 5.9.7)

* * * NOTE: Using the thinnest shell course, t_thinnest,

instead of top shell course.

* * * NOTE: Not subtracting corrosion allowance per user setting.

ME = 28.799.999/28.799.999
= 1

Hu = Maximum Height of Unstiffened Shell

= {ME*600.000*t_thinnest*SQRT[t_thinnest/OD]^3} / Ve)
= {1*600.000*0,25*SQRT[0,25/94,59]^3} / 0,6944
= 29,3492 ft

Wtr = Transposed Width of each Shell Course

= Width*[ t_top / t_course ]^2,5

Transforming Courses (1) to (6)

Wtr(1) = 7,9*[ 0,25/0,5 ]^2.5 = 1,3965 ft

Wtr(2) = 7,9*[ 0,25/0,5 ]^2.5 = 1,3965 ft
Wtr(3) = 7,9*[ 0,25/0,375 ]^2.5 = 2,8668 ft
Wtr(4) = 7,9*[ 0,25/0,375 ]^2.5 = 2,8668 ft
Wtr(5) = 5,9*[ 0,25/0,25 ]^2.5 = 5,9 ft
Wtr(6) = 5,8*[ 0,25/0,25 ]^2.5 = 5,8 ft
Hts (Height of the Transformed Shell)
= SUM{Wtr} = 20,2266 ft

L_0 = Hts/# of Stiffeners + 1

= 20,2266/1 = 20,23 ft.
 Page 12 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:48

No Intermediate Wind Girders Needed Since Hu >= L_0

SHELL COURSE #1 SUMMARY

-------------------------------------------

t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)

= MAX(0,4713, 0, 0,3909)
= 0,4713 in.

t-650min = 0,236 in. (per API-650 Section 5.6.1.1, NOTE 4)

t.required = MAX(t.design, t.test, t.min650) = 0,4713 in.

t.actual = 0,5 in.

Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0,2833*PI*[(12*94,59)-0,5]*12*7,9*0,5
= 47.864 lbf (New)
= 36.572 lbf (Corroded)

SHELL COURSE #2 SUMMARY

-------------------------------------------

t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)

= MAX(0,3464, 0, 0,2823)
= 0,3464 in.

t-650min = 0,236 in. (per API-650 Section 5.6.1.1, NOTE 4)

t.required = MAX(t.design, t.test, t.min650) = 0,3464 in.

t.actual = 0,5 in.

Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0,2833*PI*[(12*94,59)-0,5]*12*7,9*0,5
= 47.864 lbf (New)
= 42.218 lbf (Corroded)

SHELL COURSE #3 SUMMARY

-------------------------------------------

t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)

= MAX(0,2804, 0, 0,2327)
= 0,2804 in.

t-650min = 0,236 in. (per API-650 Section 5.6.1.1, NOTE 4)

t.required = MAX(t.design, t.test, t.min650) = 0,2804 in.

t.actual = 0,375 in.

Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0,2833*PI*[(12*94,59)-0,375]*12*7,9*0,375
= 35.902 lbf (New)
= 30.255 lbf (Corroded)
 Page 13 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:48

SHELL COURSE #4 SUMMARY

-------------------------------------------

t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)

= MAX(0,2144, 0, 0,1829)
= 0,2144 in.

t-650min = 0,236 in. (per API-650 Section 5.6.1.1, NOTE 4)

t.required = MAX(t.design, t.test, t.min650) = 0,236 in.

t.actual = 0,375 in.

Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0,2833*PI*[(12*94,59)-0,375]*12*7,9*0,375
= 35.902 lbf (New)
= 30.255 lbf (Corroded)

SHELL COURSE #5 SUMMARY

-------------------------------------------

t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)

= MAX(0,1484, 0, 0,133)
= 0,1484 in.

t-650min = 0,236 in. (per API-650 Section 5.6.1.1, NOTE 4)

t.required = MAX(t.design, t.test, t.min650) = 0,236 in.

t.actual = 0,25 in.

Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0,2833*PI*[(12*94,59)-0,25]*12*5,9*0,25
= 17.877 lbf (New)
= 13.659 lbf (Corroded)

SHELL COURSE #6 SUMMARY

-------------------------------------------

t-Calc = MAX(t-Calc_650, t_min_ext, t.seismic)

= MAX(0,0991, 0, 0,0957)
= 0,0991 in.

t-650min = 0,236 in. (per API-650 Section 5.6.1.1, NOTE 4)

t.required = MAX(t.design, t.test, t.min650) = 0,236 in.

t.actual = 0,25 in.

Weight = Density*PI*[(12*OD) - t]*12*Width*t

= 0,2833*PI*[(12*94,59)-0,25]*12*5,8*0,25
= 17.574 lbf (New)
= 13.427 lbf (Corroded)
 Page 14 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:49

FLAT BOTTOM: NON-ANNULAR PLATE DESIGN

Bottom Plate Material : A-36

Annular Bottom Plate Material : A-36

<Weight of Bottom Plate>

Bottom_Area = PI/4*(Bottom_OD)^2
= PI/4*(1.139)^2
= 1.019.057 in^2

Weight = Density * t.actual * Bottom_Area

= 0,2833 * 0,3125 * 1.019.057
= 90.218 lbf (New)
= 72.175 lbf (Corroded)

< API-650 >

Calculation of Hydrostatic Test Stress & Product Design Stress

(per API-650 Section 5.5.1)

t_1 : Bottom (1st) Shell Course thickness.

H'= Max. Liq. Level + P(psi)/(0,433)

= 43,3 + (0)/(0,433) = 43,3 ft

St = Hydrostatic Test Stress in Bottom (1st) Shell Course

= (2,6)(OD)(H' - 1)/t_1
= (2,6)(94,59)(43,3 - 1)/(0,5)
= 20.806 PSI. (Within 24900 PSI limit for Non-Annular Bottom)

Sd = Product Design Stress in Bottom (1st) Shell Course

= (2,6)(OD)(H' - 1)(G)/(t_1 - ca_1)
= (2,6)(94,59)(43,3 - 1)(0,788)/(0,382)
= 21.460 PSI. (Within 23200 PSI limit for Non-Annular Bottom)

--------------------------

<Non-Annular Bottom Plates>

t_min = 0,236 + CA = 0,236 + 0,0625 = 0,2985 in. (per Section «

5.4.1)

t-Calc = t_min = 0,2985 in.

t-Actual = 0,3125 in.

< FLAT BOTTOM: NON-ANNULAR SUMMARY >

Bottom Plate Material : A-36

t.required = 0,2985 in.
t.actual = 0,3125 in.
 Page 15 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:49

NET UPLIFT DUE TO INTERNAL PRESSURE

(See roof report for calculations)
Net_Uplift = -166.386 lbf
Anchorage NOT required for internal pressure.

WIND MOMENT (Per API-650 SECTION 5.11)

vs = Wind Velocity = 100 mph

vf = Velocity Factor = (vs/120)^2 = (100/120)^2 = 0,6944

Wind_Uplift = Iw * 30 * vf
= 1 * 30 * 0,6944
= 20,8333 lbf/ft^2

API-650 5.2.1.k Uplift Check

P_F41 = WCtoPSI(0,962*Fy*A*TAN(Theta)/D^2 + 8*t_h)
P_F41 = WCtoPSI(0,962*36.000*0*0/94,59^2 + 8*0,529)
= 0,1526 PSI
Limit Wind_Uplift/144+P to 1.6*P_F41
Wind_Uplift/144 + P = 0,1447 PSI
1.6*P_F41 = 0,2442 PSI

Wind_Uplift/144 + P = MIN(Wind_Uplift/144 + P, 1.6*P_F41)

Wind_Uplift/144 = MIN(Wind_Uplift/144, 1.6*P_F41 - P)
Wind_Uplift = MIN(Wind_Uplift, (1.6*P_F41 - P) * 144)
= MIN(20,8333,35,159)
= 20,8333 lbf/ft^2

Horizontal Projected Area of Roof (Per API-650 5.2.1.f)

Xs (Moment Arm of Wind Force on Shell)

= H/2 = (43,3)/2 = 21,65 ft

As (Projected Area of Shell)

= H*(OD + t_ins / 6)
= (43,3)(94,59 + 0/6) = 4.096 ft^2

M_shell (Moment Due to Wind Force on Shell)

= (Iw)(vf)(18)(As)(Xs)
= (1)(0,6944)(18)(4.096)(21,65) = 1.108.411 ft-lbf

Mw (Wind moment)
= M_shell = 1.108.411 ft-lbf

W = Net weight (PER API-650 5.11.3)

= W_shell
= 166.386 lbf

RESISTANCE TO OVERTURNING (per API-650 5.11.2)

An unanchored Tank must meet these two criteria:

1) 0,6*Mw + MPi < MDL/1,5
2) Mw + 0,4MPi < (MDL + MF)/2

Mw = Destabilizing Wind Moment = 1.108.411 ft-lbf

 Page 16 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:49

MPi = Destabilizing Moment about the Shell-to-Bottom Joint from «

Design Pressure.
= P*(PI*OD^2/4)*(144)*(OD/2)
= 0*(3,1416*94,59^2/4)*(144)*(47,295)
= 0 ft-lbf

MDL = Stabilizing Moment about the Shell-to-Bottom Joint from the «

Shell and Roof weight supported by the Shell.
= (W_shell + W_roof)*OD/2
= (166.386 + 0)*47,295
= 7.869.226 ft-lbf

tb = Bottom Plate thickness less C.A. = 0,25 in.

wl = Circumferential loading of contents along Shell-To-Bottom «

Joint.
= 4,67*tb*SQRT(Sy_btm*H_liq)
= 4,67*0,25*SQRT(36.000*43,3)
= 1.458 lbf/ft

MF = Stabilizing Moment due to Bottom Plate and Liquid Weight.

= (OD/2)*wl*PI*OD
= (47,295)(1.458)(3,1416)(94,59)
= 20.486.301 ft-lbf

Criteria 1
0,6*(1.108.411) + 0 < 7.869.226/1,5
Since 665.047 < 5.246.151, Tank is stable.

Criteria 2
1.108.411 + 0,4 * 0 < (7.869.226 + 20.486.301)/2
Since 1.108.411 < 14.177.760, Tank is stable.

RESISTANCE TO SLIDING (per API-650 5.11.4)

F_wind = vF * 18 * As
= 0,6944 * 18 * 4.096
= 51.197 lbf

F_friction = Maximum of 40% of Weight of Tank

= 0,4 * (W_Roof_Corroded + W_Shell_Corroded +
W_Btm_Corroded + W_min_Liquid)
= 0,4 * (0 + 166.386 + 72.175 + 2.827.031)
= 1.226.237 lbf

No anchorage needed to resist sliding since

F_friction > F_wind

<Anchorage Requirement>
Anchorage NOT required since Criteria 1, Criteria 2, and Sliding
ARE acceptable.
 Page 17 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:49

SEISMIC CALCULATIONS PER API-650 11TH ED., ADDENDUM 2

< Non ASCE7 (Sp) Method >

WEIGHTS
Ws = Weight of Shell (Incl. Shell Stiffeners & Insul.)
= 205.120 lbf
Wf = Weight of Floor (Incl. Annular Ring)
= 90.218 lbf
Wr = Weight Fixed Roof, framing and 10% of Design Live Load & Insul.
= 0 lbf
 Page 18 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:49

SEISMIC VARIABLES
SUG = Seismic Use Group (Importance factor depends on SUG)
= I
Site Class = D
Sp = Design level peak ground acceleration parameter for sites not
addressed by ASCE methods
= 0,004 Decimal %g
Ss = Design Spectral Response Param. (5% damped) for Short Periods
(T=0.2 sec)(Ss = 2.5*Sp per E.4.3 formula E.4.3-1)
= 0,01 Decimal %g
S1 = Design Spectral Response Param. (5% damped) for 1-Second Periods
(T=1.0 sec)(S1 = 1.25*Sp per E.4.3 formula E.4.3-2)
= 0,005 Decimal %g
T_L = Regional Dependent Transition Period for Long Period Ground «
Motion
(per API-650 E.4.6.1 for regions outside the USA)
= 4 sec.
Av = Vertical Earthquake Acceleration Coefficient
= 0 Decimal %g
Q = Scaling factor from the MCE to design level spectral accelerations
= 1
Fa = Acceleration-based site coefficient (at .2 sec period)(Table E-1)
= 1,6
Fv = Velocity-based site coefficient (at 1 sec period)(Table E-2)
= 2,4
I = Importance factor defined by Seismic Use Group
= 1
Rwi = Force reduction factor for the impulsive mode using allowable
stress design methods.
= 4
Rwc = Force reduction factor for the convective mode using allowable
stress design methods.
= 2
Ci = Coefficient for impulsive period of tank system (Fig E-1)
= 6,49
tu = Equivalent uniform thickness of tank shell
= 0,3868 in.
Density = Density of tank product. SG*62.4
= 49,171 lbf/ft^3
E = Elastic modulus of tank material (bottom shell course)
= 28.799.999 PSI
Sds = The design spectral response acceleration param. (5% damped)
at short periods (T = 0.2 sec) based on ASCE7 methods.
= Q*Fa*Ss
= 1*1,6*0,01
= 0,016 decimal %g
Sd1 = The design spectral response acceleration param. (5% damped)
at 1 second based on ASCE7 methods.
= Q*Fv*S1
= 1*2,4*0,005
= 0,012 decimal %g
 Page 19 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:49

E.4.5 STRUCTURAL PERIOD OF VIBRATION

E.4.5.1 Impulsive Natural Period
Ti = (1/27,8)*(Ci*H)/((tu/D)^0,5)*(Density^0,5/E^0,5)
= 0,21 sec.
E.4.5.2 Convective (Sloshing) Period
Ks = 0,578/SQRT(TANH(3,68*H/D))
= 0,578/SQRT(TANH(3,68/2,185))
= 0,5983
Tc = Ks*SQRT(D)
= 0,5983*SQRT(94,59)
= 5,82 sec.
E.4.6.1 Spectral Acceleration Coefficients
Ai = Impulsive spectral acceleration parameter
= MAX(2.5*Q*Fa*Sp*I/Rwi,0,007)
= MAX(2,5*1*1,6*0,004*1/4,0,007)
= MAX(0,004,0,007)
= 0,007 decimal %g
K = Coefficient to adjust spectral acceleration from 5% - 0.5% damping
= 1,5
Ac = Convective spectral acceleration parameter
= 2,5*K*Q*Fa*Sp*TS*T_L/Tc^2*I/Rwc
= 2,51,5*1*1,6*0,004*0,75*4/5,82^2*1/2
= 0,0011 decimal %g

E.6.1.1 EFFECTIVE WEIGHT OF PRODUCT

D/H = Ratio of Tank Diameter to Design Liquid Level
= 2,185
Wp = Total Weight of Tank Contents based on S.G.
= 14.965.470 lbf
Wi = Effective Impulsive Portion of the Liquid Weight
= TANH(0,866*D/H)/(0,866*D/H)*Wp
= TANH(0,866*2,185)/(0,866*2,185)*14.965.470
= 7.557.558 lbf
Wc = Effective Convective (Sloshing) Portion of the Liquid Weight
= 0,23*D/H*TANH(3,67*H/D)*Wp
= 0,23*2,185*TANH(3,67/2,185)*14.965.470
= 7.015.597 lbf
Weff = Effective Weight Contributing to Seismic Response
= Wi + Wc
= 14.573.160 lbf
Wrs = Roof Load Acting on Shell, including 10% of Live Load
= 0 lbf

E.6.1 DESIGN LOADS

Vi = Design base shear due to impulsive component from effective «
weight
of tank and contents
= Ai*(Ws + Wr + Wf + Wi)
= 0,007*(205.120 + 0 + 90.218 + 7.557.558)
= 54.970 lbf
Vc = Design base shear due to convective component of the effective
sloshing weight
= Ac*Wc
= 0,0011*7.015.597
= 7.437 lbf
V = Total design base shear
= SQRT(Vi^2 + Vc^2)
= SQRT(54.970^2 + 7.437^2)
= 55.471 lbf
 Page 20 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:49

E.6.1.2 CENTER OF ACTION for EFFECTIVE LATERAL FORCES

Xs = Height from Bottom to the Shell's Center of Gravity
= 18,65 ft
RCG = Height from Top of Shell to Roof Center of Gravity
= 0 ft
Xr = Height from Bottom of Shell to Roof Center of Gravity
= h + RCG
= 43,3 + 0
= 43,3 ft

E.6.1.2.1 CENTER OF ACTION for RINGWALL OVERTURNING MOMENT

Xi = Height to Center of Action of the Lateral Seismic force related «
to
the Impulsive Liquid Force for Ringwall Moment
= 0,375*H
= 0,375*43,3
= 16,24 ft
Xc = Height to Center of Action of the Lateral Seismic force related «
to
the Convective Liquid Force for Ringwall Moment
= (1-(COSH(3,67*H/D)-1)/((3,67*H/D)*SINH(3,67*H/D)))*H
= (1-(COSH(1,6796)-1)/((1,6796)*SINH(1,6796)))*43,3
= 25,62 ft

E.6.1.2.2 CENTER OF ACTION for SLAB OVERTURNING MOMENT

Xis = Height to Center of Action of the Lateral Seismic force «
related to
the Impulsive Liquid Force for the Slab Moment
= 0,375*[1 + 1,333*[(0,866*D/H)/TANH(0,866*D/H)-1]]*H
= 0,375*[1 + 1,333*[(0,866*2,185)/TANH(0,866*2,185)-1]]*43,3
= 37,45 ft
Xcs = Height to Center of Action of the Lateral Seismic force «
related to
the Convective Liquid Force for the Slab Moment
= (1-(COSH(3,67*H/D)-1,937)/((3,67*H/D)*SINH(3,67*H/D)))*H
= (1-(COSH(1,6796)-1,937)/((1,6796)*SINH(1,6796)))*43,3
= 34,95 ft

E.6.1.4 Dynamic Liquid Hoop Forces

0,75 * D = 70,9425
D/H = 2,185
SHELL SUMMARY Width Y Ni Nc Nh SigT+ SigT-
ft ft lbf/in lbf/in lbf lbf/in lbf/in
Shell #1 7,9 42,3 48,55 2,629 8391 22093 21839
Shell #2 7,9 34,4 46,52 2,786 6860 15661 15450
Shell #3 7,9 26,5 41,26 3,209 5329 16995 16733
Shell #4 7,9 18,6 32,77 3,936 3798 12123 11915
Shell #5 5,9 10,7 21,04 5,039 2267 11982 11756
Shell #6 5,8 4,8 10,17 6,168 1124 5947 5823
 Page 21 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

E.6.1.5 Overturning Moment

Mrw = Ringwall moment—Portion of the total overturning moment that
acts at the base of the tank shell perimeter
Mrw = ((Ai*(Wi*Xi+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xc)^2)^0,5
= ((0,007*(7.557.558*16,24+205.120*18,65+0*43,3))^2
+ (0,0011*7.015.597*25,62)^2)^0,5
= 906.177 lbf-ft
Ms = Slab moment (used for slab and pile cap design)
Ms = ((Ai*(Wi*Xis+Ws*Xs+Wr*Xr))^2 + (Ac*Wc*Xcs)^2)^0,5
= ((0,007*(7.557.558*37,45+205.120*18,65+0*43,3))^2
+ (0,0011*7.015.597*34,95)^2)^0,5
= 2.024.743 lbf-ft

E.6.2 RESISTANCE TO DESIGN LOADS

E.6.2.1.1 Self-Anchored
Fy = Minimum yield strength of bottom plate
= 36.000 psi
Ge = Effective specific gravity including vertical seismic effects
= S.G.*(1 - 0,4*Av)
= 0,788*(1 - 0,4*0)
= 0,788
1,28*H*D*Ge = 4.131 lbf/ft

wa = Force resisting uplift in annular region

= 7,9*ta*(Fy*H*Ge)^0,5 <= 1,28*H*D*Ge
= 7,9*0,25*(36.000*43,3*0,788)^0,5
= 2.189 lbf/ft

wt = Shell and roof weight acting at base of shell

= (Wrs + Ws)/(PI*D)
= (0 + 205.120)/(PI*94,59)
= 690,2604 lbf/ft

wint = Uplift Load due to design pressure acting at base of shell

= 0,4*P*144*(PI*D^2/4)/(PI*D)
= 0,4*0*144*(PI*94,59^2/4)/(PI*94,59)
= 0 lbf/ft

E.6.2.1.1.1 Anchorage Ratio

J = Mrw/(D^2*[wt*(1-0,4*Av)+wa-0,4*wint])
= 906.177/(94,59^2*[690,2604*(1-0,4*0)+2.189-0,4*0])
= 0,0352
The tank is self anchored.

E.6.2.2 Maximum Longitudinal Shell-Membrane Compressive Stress

E.6.2.2.1 Shell Compression in Self-Anchored Tanks
ts1 = Thickness of bottom shell course minus C.A.
= 0,382 in.
SigC = Maximum longitudinal shell compression stress
= (Wt*(1+0,4*Av) + 1,273*Mrw/D^2)/(12*ts1)
= (690,2604*(1+0,4*0) + 1,273*906.177/94,59^2)/(12*0,382)
= 179 psi
 Page 22 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

E.6.2.2.3 Allowable Longitudinal Shell-Membrane Compression Stress

Fty = Minimum specified yield strength of shell course
= 36.000 psi
G*H*D^2/ts1^2 = 2.092.078
Fc = Allowable longitudinal shell-membrane compressive stress
= 10^6*ts1/D
= 10^6*0,382/94,59
= 4.038 psi
Shell Membrane Compressive Stress OK

E.6.2.4 Hoop Stresses

Shell Summary SigT+ Sd*1.333 Fy*.9*E Allowable t-Min Shell OK
Membrane
Stress
Shell #1 22093 30926, 32400, 30926, 0,3909 Yes
Shell #2 15661 30926, 32400, 30926, 0,2823 Yes
Shell #3 16995 30926, 32400, 30926, 0,2327 Yes
Shell #4 12123 30926, 32400, 30926, 0,1829 Yes
Shell #5 11982 30926, 32400, 30926, 0,133 Yes
Shell #6 5947 30926, 32400, 30926, 0,0957 Yes

Shell Membrane Hoop Stress OK? Verdadero

Tank Adequate with No Anchors? Verdadero

E.6.2.1.2 Mechanically-Anchored
Number of Anchors = 32
Max Spacing = 10 ft
Actual Spacing = 9,29 ft
Minimum # Anchors = 30
Wab = Design Uplift Load on Anchors per unit circumferential length
= (1,273*Mrw)/D^2 - wt*(1-0,4*Av) + wint
= (1,273*906.177)/94,59^2 - 690,2604*(1-0,4*0) + 0
= -561 lbf/ft
Pab = Anchor seismic design load
= Wab*PI*D/Na
= -561*PI*94,59/32
= -5.210 lbf
Pa = Anchorage chair design load
= 3 * Pab
= 3*-5.210
= -15.630 lbf

E.6.2.2.2 Shell Compression in Mechanically-Anchored Tanks

SigC_anchored = Maximum longitudinal shell compression stress
= (Wt*(1+0,4*Av) + 1,273*Mrw/D^2)/(12*ts1)
= (690,2604*(1+0,4*0) + 1,273*906.177/94,59^2)/(12*0,382)
= 179 psi
Fc = longitudinal shell-membrane compression stress
= 4.038 psi
Shell Membrane Compressive Stress OK

Shell Membrane Hoop Stress OK? Verdadero

Tank Adequate with Anchors? Verdadero

 Page 23 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

E.7 Detailing Requirements

E.7.1 Anchorage
SUG = I
Sds = 0,016 decimal %g
E.7.1.1 Self Anchored
Annular plates not required per this section.

E.7.2 Freeboard - Sloshing

TL_sloshing = 4 sec.
I_sloshing = 1
Tc = 5,82
K = 1,5
Sd1 = 0,012
Af = K*Sd1*I*4/Tc^2
= 1,5*0,012*1*4/5,82^2
= 0,0021
Delta_s = Height of sloshing wave above max. liquid level
= 0,5*D*Af
= 0,5*94,59*0,0021
= 0,1005 ft
0,7*Delta_s = 0,0704 ft
Per Table E-7,
A freeboard of 0,7*Delta_s is recommended but not required.

E.7.6 Sliding Resistance

mu = 0,4 Friction coefficient
V = 55.471 lbf
Vs = Resistance to sliding
= mu*(Ws + Wr + Wf + Wp)*(1 - 0,4*Av)
= 0,4*(205.120+0+90.218+14.965.470)*(1-0,4*0)
= 6.104.323 lbf

E.7.7 Local Shear Transfer

Vmax = 2*V/(PI*D)
= 2*55.471/(PI*94,59)
= 373,3369 lbf/ft
 Page 24 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

ANCHOR BOLT DESIGN

Bolt Material : A-325

Sy = 36.000 PSI

< Uplift Load Cases, per API-650 Table 5-21b >

D (tank OD) = 94,59 ft

P (design pressure) = 0 INCHES H2O
Pt (test pressure per F.4.4) = P = 0 INCHES H2O
Pf (failure pressure per F.6) = N.A. (see Uplift Case 3 below)
t_h (roof plate thickness) = 0,529 in.
Mw (Wind Moment) = 1.108.411 ft-lbf
Mrw (Seismic Ringwall Moment) = 906.177 ft-lbf
W1 (Dead Load of Shell minus C.A. and Any
Dead Load minus C.A. other than Roof
Plate Acting on Shell)

W2 (Dead Load of Shell minus C.A. and Any

Dead Load minus C.A. including Roof
Plate minus C.A. Acting on Shell)

W3 (Dead Load of New Shell and Any

Dead Load other than Roof
Plate Acting on Shell)

For Open-Top Tank,

W1 = Corroded Shell + Shell Insulation
= 166.386 + 0
= 166.386 lbf
W2 = Corroded Shell + Shell Insulation
= 166.386 + 0
= 166.386 lbf
W3 = New Shell + Shell Insulation
= 202.983 + 0
= 202.983 lbf

Uplift Case 1: Design Pressure Only

U = [(P - 8*t_h) * D^2 * 4,08] - W1
U = [(0 - 8*0,529) * 94,59^2 * 4,08] - 166.386
= -320.875 lbf
bt = U / N = -10.027 lbf

Sd = 15.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.

Uplift Case 2: Test Pressure Only

U = [(Pt - 8*t_h) * D^2 * 4,08] - W1
U = [(0 - 8*0,529) * 94,59^2 * 4,08] - 166.386
= -320.875 lbf
bt = U / N = -10.027 lbf

Sd = 20.000 PSI
A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.
 Page 25 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

Uplift Case 3: Failure Pressure Only

Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.

Uplift Case 4: Wind Load Only

PWR = Wind_Uplift/5,208
= 20,8333/5,208
= 4,0003 IN. H2O
PWS = vF * 18
= 0,6944 * 18
= 12,5 lbf/ft^2
MWH = PWS*(D+t_ins/6)*H^2/2
= 12,5*(94,59+0/6)*43,3^2/2
= 1.108.412 ft-lbf
U = PWR * D^2 * 4,08 + [4 * MWH/D] - W2
= 4,0003*94,59^2*4,08+[4*1.108.412/94,59]-166.386
= 26.515 lbf
bt = U / N = 829 lbf

Sd = 0,8 * 36.000 = 28.800 PSI

A_s_r = Bolt Root Area Req'd
A_s_r = bt/Sd
= 829/28.800 = 0,029 in^2

Uplift Case 5: Seismic Load Only

U = [4 * Mrw / D] - W2*(1-0,4*Av)
U = [4 * 906.177 / 94,59] - 166.386*(1-0,4*0)
= -128.066 lbf
bt = U / N = -4.002 lbf

Sd = 0,8 * 36.000 = 28.800 PSI

A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.

Uplift Case 6: Design Pressure + Wind Load

U = [(0,4*P + PWR - 8*t_h) * D^2 * 4,08] + [4 * MWH / D] - W1
= [(0,4*0+4,0003-8*0,529)*94,59^2 * 4,08]+[4*1.108.412 / «
94,59] - 166.386
= -127.974 lbf
bt = U / N = -3.999 lbf

Sd = 20.000 = 20.000 PSI

A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.

Uplift Case 7: Design Pressure + Seismic Load

U = [(0,4*P - 8*t_h)*D^2 * 4,08] + [4*Mrw/D] - W1*(1-0,4*Av)
= -282.554 lbf
bt = U / N = -8.830 lbf

Sd = 0,8 * 36.000 = 28.800 PSI

A_s_r = Bolt Root Area Req'd
A_s_r = N.A., since Load per Bolt is zero.

Uplift Case 8: Frangibility Pressure

Not applicable since if there is a knuckle on tank roof,
or tank roof is not frangible.
Pf (failure pressure per F.6) = N.A.
 Page 26 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

< ANCHOR BOLT SUMMARY >

Bolt Root Area Req'd = 0,029 in^2

d = Bolt Diameter = 1,5 in.

n = Threads per inch = 8
A_s = Actual Bolt Root Area
= 0,7854 * (d - 1,3 / n)^2
= 0,7854 * (1,5 - 1,3 / 8)^2
= 1,405 in^2

Exclusive of Corrosion,
Bolt Diameter Req'd = 0,264 in. (per ANSI B1.1)

Including Corrosion,
Bolt Diameter Req'd = 0,323 in. (per ANSI B1.1)

Actual Bolt Diameter = 1,500 in.

Bolt Diameter Meets Requirements.

<ANCHORAGE REQUIREMENTS>
No Anchorage Required.
Anchorage Meets Spacing Requirements.
 Page 27 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

ANCHOR CHAIR DESIGN

(from AISI 'Steel Plate Engr Data' Dec. 92, Vol. 2, Part VII)

Entered Parameters

Chair Material: A-36

Top Plate Type: DISCRETE
Chair Style: VERT. TAPERED

a : Top Plate Width = 10,000 in.

b : Top Plate Length = 10,000 in.
k : Verical Plate Width = 6,000 in.

c : Top Plate Thickness = 1,020 in.

d : Bolt Nominal Diameter = 1,500 in.
e : Bolt Eccentricity = 5,000 in.
f : Outside of Top Plate to Hole Edge = 5,000 in.
g : Distance Between Vertical Plates = 5,100 in.
h : Chair Height = 12,000 in.
j : Vertical Plate Thickness = 0,500 in.

m : Bottom Plate Thickness = 0,3125 in.

t : Shell Course + Repad Thickness = 0,7500 in.

r : Nominal Radius to Tank Centerline = 567,415 in.

Design Load per Bolt: P = 1,24 KIPS (1.5 * Maximum from Uplift «
Cases)

d = Bolt Diameter = 1,5 in.

n = Threads per unit length = 8 TPI
A_s = Computed Bolt Root Area
= 0.7854 * (d - 1.3 / n)^2
= 0.7854 * (1,5 - 1.3 / 8)^2
= 1,405 in^2

Bolt Yield Load = A*Sy/1000 (KIPS)

= 1,405*36.000/1000
= 50,58 KIPS

Seismic Design Bolt Load = Pa = 3*Pab = -15,63 KIPS

Anchor Chairs will be designed to withstand

Design Load per Bolt.

Anchor Chair Design Load, P = 1,2435 KIPS

For Anchor Chair material: A-36

Per API-650 Table 5-2b, Sd_Chair = 20 KSI

Since bottom t <= 3/8 in., Seismic Zone is a Factor,

and Wind Speed is >= 100 mph,
h_min is 12 in.

For Discrete Top Plate,

Max. Chair Height Recommended : h <= 3 * a
h_max = 3 * 10 = 30 in.
 Page 28 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

e_min = 0,886 * d + 0,572 = 1,901 in.

g_min = d + 1 = 2,5 in.

f_min = d/2 + 0,125 = 0,875 in.

c_min = SQRT[P / Sd_Chair / f * (0,375 * g - 0,22 * d)]

= SQRT[1,2435 / 28,8 / 5 * (0,375 * 5,1 - 0,22 * 1,5)]
= 0,117 in.

j_min = MAX(0,5, [0,04 * (h - c)])

= MAX(0,5, [0,04 * (12,000 - 1,020)])
= 0,5 in.

b_min = e_min + d + 1/4

= 1,901 + 1,5 + 1/4
= 3,651 in.

<Stress due to Top Plate Thickness>

S_actual_TopPlate = P / f / c^2 * (0,375 * g - 0,22 * d)
= 1,24/5/1,02^2 * (0,375 * 5,1 - 0,22 * 1,5)
= 0,38 KSI

<Repad>

ClearX = Minimum Clearance of Repad from Anchor Chair

= MAX(2, 6*Repad_t, 6*t_Shell_1)
= MAX(2, 6*0,25, 6*0,5)
= 3 in.

Minimum Height = h + ClearX

= 15 in.
Minimum Width = a + 2*ClearX
= 16 in.

<Shell Stress due to Chair Height> (For Discrete Top Plate)

S_actual_ChairHeight = P * e / t^2 * F3
where F3 = F1 + F2,

now F1 = (1,32 * z) / (F6 + F7)

where F6 = (1,43 * a * h^2) / (r * t)
and F7 = (4 * a * h^2)^(1/3)
and z = 1 / (F4 * F5 + 1)
where F4 = (0,177 * a * m) / SQRT(r * t)
and F5 = (m / t)^2

yields F5 = (0,3125 / 0,75)^2

= 0,1736
yields F4 = (0,177 * 10, * 0,3125) / SQRT(567,415 * 0,75)
= 0,0268
yields z = 1 / (0,0268 * 0,1736 + 1)
= 0,9954
yields F7 = (4 * 10, * 12,^2)^(1/3)
= 17,9256
yields F6 = (1,43 * 10, * 12,^2) / (567,415 * 0,75)
= 4,8388
yields F1 = (1,32 * z) / (4,8388 + 17,9256)
= 0,0577
 Page 29 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

now F2 = 0,031 / SQRT(r * t)

yields F2 = 0,031 / SQRT(567,415 * 0,75)
= 0,0015
yields F3 = 0,0577 + 0,0015
= 0,0592
yields S_actual_ChairHeight = 1,2435 * 5, / 0,75^2 * 0,0592
= 0,6546 KSI

Maximum Recommended Stress is 25 KSI for the Shell

(per API-650 E.6.2.1.2)
Sd_ChairHeight = 25 KSI

< ANCHOR CHAIR SUMMARY >

S_actual_TopPlate Meets Design Calculations

(within 105% of Sd_Chair)
S_actual_TopPlate/Sd_Chair
= 0,38/30,856 = 1,2%
S_actual_ChairHeight Meets Design Calculations
(within 105% of Sd_ChairHeight)
S_actual_ChairHeight/Sd_ChairHeight
= 0,6546/25 = 2,6%
 Page 30 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

NORMAL & EMERGENCY VENTING (API-2000)

Contents : Alcohol
Tank OD = 94,59 ft
Tank Shell Height = 43,3 ft
Tank Design Temp. = 200 °F

<INBREATHING - VACUUM RELIEF>

Q1 (Maximum Movement Out of Tank) (per Section 4.3.2.1.1)

= 5,6 CFH Air per 42 GPH outflow

= (5,6/42)*4.200*60
= 33.600 CFH, or 560 CFM free air

Q2 (Thermal Inbreathing) (per Section 4.3.2.1.2)

= 41.678 CFH, or 695, CFM free air (Table 2A Column 2)

Total Vacuum Relief Required = Q1 + Q2 = 75.278 CFH, or 1255, CFM

<OUTBREATHING - PRESSURE RELIEF>

Q1 (Maximum Movement Into Tank) (per Section 4.3.2.3.1)

= 12 CFH Air per 42 GPH inflow

= (12/42)*5.600*60 = 96.000 CFH, or 1600, CFM free air

Q2 (Thermal Outbreathing) (per Section 4.3.2.3.2)

= 41.714 CFH, or 695 CFM free air (Table 2A Column 4)

Total Pressure Relief Required = Q1 + Q2 = 137.714 CFH, or 2295, «

CFM

<EMERGENCY VENTING>

Max W = 30 ft.
For flat bottom tanks, only shell is considered for Wetted Area.
Wetted Area = 8.915 ft^2

(Section 4.3.3.2.2, Design Pressure <= 1 PSI)

Qe = 742.000 CFH, or 12367, CFM free air (Table 3A Column 2)

x1 = 0,5 (Environment Factor for Drainage)

x2 = 1 (Environment Factor for Insulation)

Qe = x1*x2*Qe = (0,5)(1)(742.000)
= 371.000 CFH
 Page 31 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

TABLE 1: NOZZLES & MANWAYS

----------------------------------------------------------------------
NAME TYPE SIZE FLANGE SCH. ELEV. WEIGH REPAD REPAD REPAD REPAD
FACING ON t Do W CA
SHELL or L
(in) (ft) lbf (in) (in) (in) (in)
----------------------------------------------------------------------
N1 SHNZ 10 RFWN 80 1,31 1.505 0,562 23 0 0
N2 SHNZ 6 RFWN 80 1 630 0,562 15,75 0 0
N3 SHNZ 4 RFWN 80 0,75 320 0,062 12 0 0
----------------------------------------------------------------------
 Page 32 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:50

< Nozzle N1 Reinforcement Requirements >

(Per API-650 Section 3.7.2 and other references below)

NOZZLE Description : 10in. 80 RFWN

MOUNTED ON SHELL COURSE 1 ; Elevation = 1,31 ft.

COURSE PARAMETERS:
t_cr = 0,4713 in. (Course t-Calc)
t_c = 0,382 in. (Course t less C.A.)
t_Basis = 0,4713 in.

(SHELL NOZZLE REF. API-650 TABLE 5-6, AND FOOTNOTE A OF TABLE 5-7)

t_rpr (Repad Required Thickness)

t_rpr = NOMINAL(A_rpr / D)

A_rpr = (Required Area - Available Shell Area

- Available Nozzle Neck Area)

Required Area = t_Basis * D

= 0,4713 * 10,25
= 4,831 in^2

Available Shell Area = (t_c - t_Basis) * D

= (0,382 - 0,4713) * 10,25
= -0,915 in^2

Available Nozzle Neck Area = [4 * (t_n-ca) + t_c] * (t_n-ca) * «

MIN(Sd_n/Sd_s, 1)
= [4 * (0,5775) + 0,382] * (0,5775) * 20.000/23.200
= 1,34 in^2

A_rpr = 4,831 - -0,915 - 1,34

= 4,406 in^2
t_rpr = NOMINAL(4,406/10,25)
= 0,4375 in.

Based on Shell Nozzle Size of 10 in.,

Repad Size (OD) Must be 23 in.
 Page 33 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:51

< Nozzle N2 Reinforcement Requirements >

(Per API-650 Section 3.7.2 and other references below)

NOZZLE Description : 6in. 80 RFWN

MOUNTED ON SHELL COURSE 1 ; Elevation = 1 ft.

COURSE PARAMETERS:
t_cr = 0,4713 in. (Course t-Calc)
t_c = 0,382 in. (Course t less C.A.)
t_Basis = 0,4713 in.

(SHELL NOZZLE REF. API-650 TABLE 5-6, AND FOOTNOTE A OF TABLE 5-7)

t_rpr (Repad Required Thickness)

t_rpr = NOMINAL(A_rpr / D)

A_rpr = (Required Area - Available Shell Area

- Available Nozzle Neck Area)

Required Area = t_Basis * D

= 0,4713 * 6,25
= 2,946 in^2

Available Shell Area = (t_c - t_Basis) * D

= (0,382 - 0,4713) * 6,25
= -0,558 in^2

Available Nozzle Neck Area = [4 * (t_n-ca) + t_c] * (t_n-ca) * «

MIN(Sd_n/Sd_s, 1)
= [4 * (0,3625) + 0,382] * (0,3625) * 21.233/23.200
= 0,608 in^2

A_rpr = 2,946 - -0,558 - 0,608

= 2,896 in^2
t_rpr = NOMINAL(2,896/6,25)
= 0,5 in.

Based on Shell Nozzle Size of 6 in.,

Repad Size (OD) Must be 15,75 in.
 Page 34 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:51

< Nozzle N3 Reinforcement Requirements >

(Per API-650 Section 3.7.2 and other references below)

NOZZLE Description : 4in. 80 RFWN

MOUNTED ON SHELL COURSE 1 ; Elevation = 0,75 ft.

COURSE PARAMETERS:
t_cr = 0,4713 in. (Course t-Calc)
t_c = 0,382 in. (Course t less C.A.)
t_Basis = 0,4713 in.

(SHELL NOZZLE REF. API-650 TABLE 5-6, AND FOOTNOTE A OF TABLE 5-7)

t_rpr (Repad Required Thickness)

t_rpr = NOMINAL(A_rpr / D)

A_rpr = (Required Area - Available Shell Area

- Available Nozzle Neck Area)

Required Area = t_Basis * D

= 0,4713 * 4,25
= 2,003 in^2

Available Shell Area = (t_c - t_Basis) * D

= (0,382 - 0,4713) * 4,25
= -0,38 in^2

Available Nozzle Neck Area = [4 * (t_n-ca) + t_c] * (t_n-ca) * «

MIN(Sd_n/Sd_s, 1)
= [4 * (0,7375) + 0,382] * (0,7375) * 21.233/23.200
= 2,249 in^2

A_rpr = 2,003 - -0,38 - 2,249

= 0,134 in^2
t_rpr = NOMINAL(0,134/4,25)
= 0,0625 in.

Based on Shell Nozzle Size of 4 in.,

Repad Size (OD) Must be 12 in.
 Page 35 of 35
CONSULTORIA ENERGETICA-CE&SAC. - TQ-76 (ALCOHOL)
TANK REPORT: Printed - 20/03/2013 12:34:51

CAPACITIES and WEIGHTS

Maximum Capacity (to upper TL) : 2.273.044 gal

Design Capacity (to Max Liquid Level) : 2.272.136 gal
Minimum Capacity (to Min Liquid Level) : 430.289 gal
NetWorking Capacity (Design - Min.) : 1.841.847 gal

New Condition Corroded

-----------------------------------------------------------
Shell 202.983 lbf 166.386 lbf
Roof Plates 0 lbf 0 lbf
Bottom 90.218 lbf 72.175 lbf
Stiffeners 2.137 lbf 2.137 lbf
Nozzle Wgt 2.455 lbf 2.455 lbf
Misc Roof Wgt 0 lbf 0 lbf
Misc Shell Wgt 0 lbf 0 lbf
Insulation 0 lbf 0 lbf
-----------------------------------------------------------
Total 297.793 lbf 243.153 lbf

Weight of Tank, Empty : 297.793 lbf

Weight of Tank, Full of Product (SG=0,788): 15.245.728 lbf
Weight of Tank, Full of Water : 19.267.254 lbf
Net Working Weight, Full of Product : 12.410.100 lbf
Net Working Weight, Full of Water : 15.668.740 lbf

Foundation Area Req'd : 7.027 ft^2

Foundation Loading, Empty : 42,38 lbf/ft^2

Foundation Loading, Full of Product (SG=0,788) : 2.170 lbf/ft^2
Foundation Loading, Full of Water : 2.742 lbf/ft^2

SURFACE AREAS
Roof 0 ft^2
Shell 12.867 ft^2
Bottom 7.027 ft^2

Wind Moment 1.108.411 ft-lbf

Seismic Moment 2.024.743 ft-lbf

MISCELLANEOUS ATTACHED ROOF ITEMS

MISCELLANEOUS ATTACHED SHELL ITEMS