Académique Documents
Professionnel Documents
Culture Documents
Contents
1 General ............................................................................................................ 1
1.1 Supplemental work and options ................................................................ 1
1.2 Applied loads............................................................................................... 2
1.3 Equipment configurations ......................................................................... 2
1.4 Seismic qualification identification tag..................................................... 6
2 Equipment data .............................................................................................. 6
2.1 Overall dimensions and weights ................................................................ 6
2.2 Maximum input accelerations ................................................................... 7
2.3 Material type and strengths ....................................................................... 8
2.4 Allowable stresses ..................................................................................... 10
3 Method of analysis ....................................................................................... 11
3.1 Method of analysis .................................................................................... 11
3.2 Loads.......................................................................................................... 12
3.3 Combinations of loads .............................................................................. 13
3.4 Name of computer program .................................................................... 13
4 Analysis result .............................................................................................. 13
4.1 Numeric result .......................................................................................... 13
4.2 Check bolts ................................................................................................ 28
4.3 Check welds............................................................................................... 30
5 Simplified analysis result ............................................................................. 31
5.1 Surge arrester analysis ............................................................................. 31
5.2 HGIS analysis ........................................................................................... 32
5.3 Disconnector analysis ............................................................................... 33
5.4 Voltage transformer analysis ................................................................... 34
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
1 General
The modular compact design can be successfully applied to both medium and
high voltage solutions, as shown by 66KV &13.2(6.9) KV Prefabricated
Switching Station. Transportation, infrastructure and skilled labor challenges are
easily overcome by utilizing this concept.
The load and combinations of load is carried out in accordance with the ASCE
standard of the ASCE 7, Minimum Design Loads for Buildings and Other
Structures. The earthquake is considered. Moreover, seismic forces also accord
with load combinations from the IEEE 693-2005, Annex A.
And following types of analysis as it is stated in the analysis methods were used
to calculate the seismic stability of substation.
Response spectrum method of analysis by program ANSYS
1
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
a) Side view
b) Top view
2
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
c) Surge arrester
d) Voltage transformer
3
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
W09-016
e) Disconnector
Technical particulars of disconnector
Model: GW4-72.5D
Manufacturer: Changgao
Rated voltage: 72.5kV
Rated current: 1250A
Rated short time withstand current and duration ( r.m.s) (kA/s): 40kA
Rated peak withstand current (peak)(kA): 100kA
Cantilever withstand, porcelain insulator, C30, kN 30 Test report Nr: W09-016
Porcelain insulator: ZSW-145/30K-4
4
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
f) HGIS
5
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
g) E-house component
Figure.1-1 The complete model
2 Equipment data
6
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
7
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Table 2-3 shows material properties and chemical composition. And Table 2-4
shows the allowable strengths.
We suggest the closest code of materials in ASTM (American Society for Testing
and Materials) / AWS (American Welding Society) / AISI (American Iron and
Steel Institute) with GB (Chinese National Standard) code. Concerning about the
strength of materials, we use the properties of GB, and concerning about the
method to get allowable stresses, we take the values in AISC (American Institute
of Steel Construction). Please refer to below Table 2-4.
8
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Yield
Chemical composition (%) Tensile
Material Strength
Strength
Type Fy
Fu
(Standard) C Si Mn P S Ni Cr Cu Mg Other Ksi
2
Ksi (N/mm2)
(N/mm )
Q235 33.85 59.05
0.14~0.22 ≤0.3 0.30~0.65 ≤0.045 ≤0.050 - - - - -
(GB) (235) (410)
51.48 76.14
Q345 (GB) ≤0.2 ≤0.55 1.0~1.6 ≤0.035 ≤0.035 - - - - -
(355) (525)
9
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Weld 0.3Fexx
J507 / / / res allowable
line
21(145)
0.375 Fu 0.2 Fu ft 2 f
A304L Bolt / / ( ) ( v )2 1
Ft Fv
26.3(183.75) 14.0(98)
0.375 Fu 0.2 Fu ft 2 f
A4-80 Bolt / / ( ) ( v )2 1
Ft Fv
43.5(300) 17.4(120)
0.375Fu 0.2 Fu ft 2 f
A307 Bolt / / ( ) ( v )2 1
Ft Fv
22.5(154.5) 7.2(49.7)
*The performance of epoxy glass fiber is based on the test report (Chinese edition).
*The insulators of disconnector are made of high-strength porcelain with elasticity modulus of
0.93 1011 N/m2 and Poisson's ratio of 0.3. Its failure stress is 60MPa and its allowable stress is
30MPa.
Where:
10
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
3 Method of analysis
11
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
3.2 Loads
Below loads have been considered in this model.
In the method of static analysis the value of seismic loads depends on the feature of the
construction function at earthquakes. According to IEEE693-2005, “The vertical seismic
forces act simultaneously with both horizontal seismic forces. The three forces at each
component’s CG is applied using the SRSS method in the direction that produces the
most severe equipment stresses, and then combined with dead load stresses and normal
operating stresses.”
ASD = 1.0D +1.0ERRS +1.0OP
D is the dead load
ERRS is the earthquake load demand from the RRS (service load)
12
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
1 : 1.00D+1.00E+1.00OP
Where:
D : dead load
E : weight of earthquake
4 Analysis result
Analyses are performed for substation and each assembly (surge arrester, voltage
transformer, disconnector, HGIS). The results from these analyses are summarized in
table 4-1~table 4-6. Figure 4-1~ Figure 4-4 /Table 4-1 is result of substation. Figure 4-5~
Figure 4-8/Table 4-2 is result of surge arrester assembly. Figure 4-9~ Figure 4-12 /Table
4-3 is result of voltage transformer assembly. Figure 4-13~ Figure 4-16 /Table 4-4 is
result of disconnector assembly. Figure 4-17~ Figure 4-20 /Table 4-5 is result of HGIS
assembly. Table 4-6 shows the summary of maximum stresses, load and F/f.
13
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Maximum
Maximum Contour picture of stress and
Combination Von-mises
displacement/mm displacement/( Pa and m)
stress/MPa
1 83.3 3.357 Figure 4-1~Figure 4-4
Table 4-2 Summary of Maximum Von-mises Stresses and Displacement on Surge Arrester
Assembly
Maximum
Maximum Contour picture of stress and
Combination Von-mises
displacement/mm displacement/( Pa and m)
stress/MPa
Table 4-3 Summary of Maximum Von-mises Stresses and Displacement on Voltage Transformer
Assembly
Maximum
Maximum Contour picture of stress and
Combination Von-mises
displacement/mm displacement/( Pa and m)
stress/MPa
Maximum
Maximum Contour picture of stress and
Combination Von-mises
displacement/mm displacement/( Pa and m)
stress/MPa
1 51.4 7.737 Figure 4-13~Figure 4-16
Table 4-5 Summary of Maximum Von-mises Stresses and Displacement on HGIS Assembly
Maximum
Maximum Contour picture of stress and
Combination Von-mises
displacement/mm displacement/( Pa and m)
stress/MPa
1 78 5.91 Figure 4-17~Figure 4-20
14
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Location of Moment,
Calculated Allowable Safety
component, shear,torsion,
Component Page value value factor
Location of tension,combination,ec
(f) (F) (F/f)
stress t
Substation 13 Frame Combination 83.3 213 2.56
Surge arrester 16 Insulator Combination 41.4 105 2.54
19 tank 33 141 4.27
Voltage
18 Insulator Combination 12 105 8.75
transformer
18 base 58.2 141 2.42
21 Insulator 19.8 30 1.52
Disconnector 21 base Combination 51.4 141 2.74
22 Blade 14.5 141 9.72
24 Insulator 4.49 105 23.39
HGIS 24 base Combination 78 213 2.73
24 tank 78 213 2.73
15
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
16
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
17
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Figure 4-7(a) Stress Distribution of Surge Arrester (Unit in the figure is Pa)
18
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Figure 4-7(b) Stress Distribution of Insulator (Surge Arrester)(Unit in the figure is Pa)
19
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
20
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Figure 4-11(a) Stress Distribution of Voltage Transformer (Unit in the figure is Pa)
21
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
22
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
23
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Figure 4-15(b) Stress Distribution of Insulator (Disconnector) (Unit in the figure is Pa)
24
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Figure 4-15(c) Stress Distribution of Blades (Disconnector) (Unit in the figure is Pa)
25
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
26
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Figure 4-19(b) Stress Distribution of Insulator (HGIS) (Unit in the figure is 10-6MPa)
27
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
The maximum reaction force of the surge arrester can be obtained. The shear stress is fv,
and the tensile stress is ft. The allowable shear stress is Fv, and the allowable tensile stress
is Ft.
ft 2 f
Bolt fv ft Fv Ft ( ) ( v )2
Ft Fv
1 4.4061 18.157 132 264 0.08
2 7.0216 26.5361 132 264 0.11
3 1.6877 2.59936 132 264 0.02
4 2.0483 4.87969 132 264 0.02
ft 2 f
For all the bolts of the surge arrester, ( ) ( v ) 2 <1.So the bolts of the support
Ft Fv
meet requirements.
28
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
The maximum reaction force of the voltage transformer can be obtained. The shear stress
is fv, and the tensile stress is ft. The allowable shear stress is Fv, and the allowable tensile
stress is Ft.
ft 2 f
Bolt fv ft Fv Ft ( ) ( v )2
Ft Fv
1 82.2725 3.746481088 132 264 0.623438
2 7.86012 1.770897224 132 264 0.059923
3 9.77612 95.88739483 132 264 0.370684
4 10.8813 40.5795392 132 264 0.17442
ft 2 f
For all the bolts of the voltage transformer, ( ) ( v ) 2 <1.So the bolts of the
Ft Fv
support meet requirements.
The maximum reaction force of the disconnector can be obtained. The shear stress is fv,
and the tensile stress is ft. The allowable shear stress is Fv, and the allowable tensile stress
is Ft.
ft 2 f
bolt fv ft Fv Ft ( ) ( v )2
Ft Fv
1 69.3498 58.728 132 264 0.570533
2 11.9439 21.04 132 264 0.120585
3 51.0922 21.27 132 264 0.395357
4 34.416 88.213 132 264 0.423825
5 57.7272 33.662 132 264 0.455536
6 68.8856 23.63 132 264 0.529482
7 35.4589 56.36 132 264 0.343127
8 63.7178 7.892 132 264 0.483635
9 7.66253 1.102 132 264 0.058199
10 86.9544 13.315 132 264 0.660673
11 91.3758 10.596 132 264 0.693403
12 3.1325 0.0013 132 264 0.023731
13 38.8985 2.7434 132 264 0.294869
14 12.7237 13.42 132 264 0.108973
29
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
ft 2 f
For all the bolts of the disconnector, ( ) ( v ) 2 <1.So the bolts of the support meet
Ft Fv
requirements.
The maximum reaction force of the HGIS can be obtained. The shear stress is fv, and the
tensile stress is ft. The allowable shear stress is Fv, and the allowable tensile stress is Ft.
ft 2 f
Bolt fv ft Fv Ft ( ) ( v )2
Ft Fv
1 60.0952 161.28 132 264 0.761891
2 39.2591 49.08 132 264 0.350741
3 36.6753 16.847 132 264 0.285078
4 83.6879 78.4069 132 264 0.700115
5 7.28687 48.0302 132 264 0.190123
6 72.9578 116.179 132 264 0.706508
7 59.078 78.1749 132 264 0.536653
8 93.4754 106.877 132 264 0.815698
9 37.1395 56.126 132 264 0.352648
10 66.0928 48.1324 132 264 0.532864
11 58.5713 16.299 132 264 0.447997
12 69.9095 36.1264 132 264 0.54701
13 37.4214 18.9833 132 264 0.292473
14 38.8533 27.38 132 264 0.31208
ft 2 f
For all the bolts of the HGIS, ( ) ( v ) 2 <1.So the bolts of the support meet
Ft Fv
requirements.
30
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
171570
2.61MPa <145MPa
2 9380 0.7 5
257350
z 1.3MPa
2 (9380 4690) 0.7 5 2
Check the stress of the bolt which has the most unfavorable stress.
Its maximum tension force is 1.566/0.265/2=2.955kN.
The maximum tension stress f t = 2.955 1000 / (3.14 16 / 4) 14.704 MPa . Its safety
2
factor is 264/14.704=18.0
Its maximum shear force is 1.849/4=0.462kN
The maximum shear stress f v = 0.462 1000 / (3.14 16 / 4) 2.300 MPa . Its safety
2
factor is 132/2.3=57.4
31
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
ft 2 f 14.704 2 2.3 2
( ) ( v )2 ( ) ( ) 0.0584 1 .
Ft Fv 264 132
So the surge arrester is O.K.
Check the stress of the bolt which has the most unfavorable stress.
Its maximum tension force is 47.937/2.2/6=3.632kN.
The maximum tension stress f t = 3.632 1000 / (3.14 16 / 4) 18.073MPa . Its safety
2
factor is 264/18.073=14.6
Its maximum shear force is 40.6/26=1.562kN
The maximum shear stress f v = 1.562 1000 / (3.14 16 / 4) 7.77 MPa . Its safety
2
factor is 132/7.77=17.0
ft 2 f 18.073 2 7.77 2
( ) ( v )2 ( ) ( ) 0.0903 1 .
Ft Fv 264 132
So the HGIS is O.K.
32
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
33
SEISMIC ANALYSIS QUALIFICATION FOR TGOOD SUBSTATION
Check the stress of the bolt which has the most unfavorable stress.
Its maximum tension force is 6.06891/0.24/2=12.644kN.
The maximum tension stress ft = 12.644 1000 / (3.14 162 / 4) 62.916 MPa . Its
safety factor is 264/62.916=4.2
Its maximum shear force is 4.33/4=1.0825kN
The maximum shear stress f v = 1.0825 1000 / (3.14 16 / 4) 5.387 MPa . Its safety
2
factor is 132/5.387=24.5
ft 2 f 62.916 2 5.387 2
( ) ( v )2 ( ) ( ) 0.242 1 .
Ft Fv 264 132
So the disconnector is O.K.
Check the stress of the bolt which has the most unfavorable stress.
Its maximum tension force is 4.82/0.53/2=4.547kN.
The maximum tension stress f t = 4.547 1000 / (3.14 16 / 4) 22.627 MPa . Its safety
2
factor is 264/22.627=11.6
Its maximum shear force is 4.9375/4=1.2344kN
The maximum shear stress f v = 1.2344 1000 / (3.14 16 / 4) 6.142 MPa . Its safety
2
factor is 132/6.142=21.5
ft 2 f 22.627 2 6.142 2
( ) ( v )2 ( ) ( ) 0.0975 1 .
Ft Fv 264 132
So the voltage transformer is O.K.
34