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h i g h l i g h t s
Composite materials for use as permeable pavers were prepared from chitosan and tire crumb.
Compressive strength and hydraulic conductivity similar to conventional permeable pavers was achieved.
Sorption capacity of dissolved zinc from water was as high as 0.63 mg per gram of chitosan.
Unlike other permeable pavements, properties were not strongly dependent on binder content.
Material properties and morphology were dominated by the concentration of chitosan solution used.
a r t i c l e i n f o a b s t r a c t
Article history: A variety of composite permeable pavement materials were prepared from crumb rubber embedded in a
Received 13 March 2014 matrix of the biopolymer chitosan, which is a waste product of the seafood industry. We have character-
Received in revised form 11 July 2014 ized the hydraulic conductivity, mechanical properties, and the capability of these materials to remove
Accepted 17 July 2014
particulate and dissolved pollutants (including zinc) from water. The dependence of material properties
Available online 12 August 2014
on process parameters such as binding polymer content differs from what is typical of binder-based per-
meable pavement, due to the mechanism by which chitosan is introduced, and in many cases the stability
Keywords:
of the composite material increases with decreased binding polymer content.
Tire crumb
Chitosan
Ó 2014 Elsevier Ltd. All rights reserved.
Permeable pavement
Hydraulic conductivity
Compressive strength
Zinc
http://dx.doi.org/10.1016/j.conbuildmat.2014.07.047
0950-0618/Ó 2014 Elsevier Ltd. All rights reserved.
222 C.A. Murray et al. / Construction and Building Materials 69 (2014) 221–231
asphalt and (2) resin- or elastomer-bound pavement. Materials than one blocked by a small amount of material at the top). Crumb
falling into the former category are typically prepared by omitting rubber has also been considered as an absorbent of the very heavy
or limiting a void-filling component of what would normally be metals and other contaminants it is known to contribute to surface
impermeable concrete or asphalt [1,6] (Fig. 1) and those falling into water.
the latter category are made by bonding granular and/or aggregate In this paper we present results describing the preparation of
material within a polymeric matrix that inherently leaves spaces stormwater filter materials suitable for permeable pavement from
[7]. Cement- or asphalt-based permeable pavement is usually crumb rubber that is untreated following collection from the tire
heavy and capable of supporting similar compression as their recycling facility. The binding material we have used to hold the
impermeable counterparts [6]. Binder-based permeable pavers matrix of rubber particles together is the biopolymer chitosan,
are light, often flexible and are more likely found in walkways than which is derived from chitin. Chitin is the second-most abundant
driveways because of their lesser resistance to compression. polysaccharide found on Earth, and plays a structural role in most
Crumb rubber is a common filler material for both types of per- invertebrate exoskeletons. Chitosan can degrade in a landfill (with
meable paver [7,8], as it is low in cost and can often impart elastic- suitable temperatures, moisture and enzyme content) and corre-
ity and resilience that is desirable in walkways. Crumb rubber is spondingly is a candidate material for many single-use packaging
generally made from waste car and truck tires that have failed or applications that promises to relieve stress on overfilling landfills.
have exceeded their usable lifetime [9]. More than 300 million Chitosan is a waste product of the seafood industry and, like tire
waste tires accumulate each year in the USA and the majority of rubber, it is underutilized because of difficulties associated with
the approximately 80% that are reused are used as fuel. Less than its processing. Unlike common thermoplastics, the high degree of
5% of the tire is typically eroded from the surface before the tread inter- and intra-molecular bonding in chitosan prevents it from
depth becomes insufficient to ensure safe use and the tire is dis- melting, and only solution-based processing methods are available.
carded. Because the rubber used in tires is chemically crosslinked, Dilute solutions of chitosan (dissolved in weakly acidic, aqueous
it cannot be reformed into new rubber without significant energy solutions) can be dried to form films, coatings and membranes
input that generally makes such recycling uneconomical. Tires but chitosan is rarely used in a structural capacity (in spite of this
brought to a tire recycling facility are cryogenically or mechani- being one of its roles as a biomolecule in nature). Instead, chitosan
cally crumbled and ground, and the steel belting and fiber is currently finds application in specialty products requiring antimi-
removed magnetically and through the flow of air, respectively. crobial properties, biocompatibility (chitosan can be formed into
The remaining crumb rubber is sized for the appropriate applica- implants that resist rejection from the body) and fat-binding
tion and most often there is no washing or cleaning step involved capacity: chitosan can be eaten but not digested, and it can bind
in the preparation of the final crumb product. Primary applications to fats and prevent their digestion. Because of hydroxyl and amine
for tire crumb include filler, athletic and equestrian running sur- side groups on the chitosan monomer, it is reactive and readily
faces, road resurfacing [6,10,11], playing surfaces [12] and garden binds with metals [17].
mulch. In some of these applications, significant cleaning of the In developed countries, rubber and chitosan are both industrial
rubber is required after it has been purchased from the tire waste products for which much-needed recycling technologies
recycling facility, because of the contaminants present in tires- may be encouraged by higher value applications. We have used lar-
most notably organic compounds and heavy metals such as zinc, gely untreated rubber and chitosan as it is available from large-
lead and cadmium [12,13]. These metals eventually leach from quantity manufacturers to demonstrate that this type of technol-
untreated crumb rubber into water, and similarly pose a threat ogy can be made available not only to the developed world where
to water along roadways, where the tread has been abraded off stormwater is increasingly of concern, but also to developing
in the form of tiny, high-surface area particles that eventually get nations and areas recovering from disaster. Cleanliness of water
swept from the road into ditches and other stormwater is of primary concern in such areas, and it is our hope that because
conveyances. both chitosan and rubber are easily available and because the pro-
Because of the environmental impact of tire waste, significant cessing techniques described below are simple and inexpensive
interest exists in developing new applications for crumb rubber. this type of technology may find use in such areas where water
While most existing applications treat tire crumb as a commodity quality and pollution are of more critical concern.
filling material, some researchers have pursued more exotic appli-
cations that might increase its value and indirectly motivate more 2. Materials and methods
progressive approaches to tire recycling. Crumb rubber has been
used as an experimental filter media [14–16] that becomes more We have prepared a variety of candidate permeable paving materials by mixing
compressed with increased depth in the filter, leading to decreas- crumb rubber and weakly acidic aqueous chitosan solutions, using various solution
concentrations and ratios of solution to rubber. A subset of these samples were
ing pore sizes ideal for physical filtration (where large particles
exposed to sodium tripolyphosphate solution to achieve chemical crosslinking
are stopped first, smaller particles make their way further into (but without the toxic consequences of typical crosslinkers such as glutaraldehyde),
the filter and ultimate filter clogging involves a full filter, rather as some form of crosslinking of chitosan is necessary to prevent dissolution should
Fig. 1. Schematic representation of cement-based permeable pavement, which differs from conventional concrete (left) in that the cement content is reduced, leaving a
continuous network of pores between aggregate materials (right).
C.A. Murray et al. / Construction and Building Materials 69 (2014) 221–231 223
these materials encounter acidic environments. The ability of these materials to 2.3. Filtration performance
perform as permeable pavers was characterized by measuring their hydraulic
conductivity, their ability to remove fine sediment from water, their mechanical Following hydraulic testing, the filtration performance of a subset of samples
compressibility and their ability to remove zinc from aqueous solution. was measured. Influent water with concentration of finely ground silica particles
(sil-co-sil 106) [22] (average particle size of 22 lm) of 200 mg/l was allowed to flow
2.1. Sample preparation into the hydraulic testing cell, and inlet and outlet samples were collected and mea-
sured using a modified Total Suspended Solids (TSS) removal test procedure [23].
Crumb rubber (with average particle diameter of approximately 2 mm) was Trans-sample pressure drop and flow rate were recorded (as described above).
donated by Emterra Rubber (Mississauga, Ontario). The crumb rubber was prepared The samples were not tested for sediment loading capacity, and no pressure change
that might be associated with clogging was observed over the course of the
from a typical mix of used car and truck tires, and was used in all preparations with-
measurements.
out any cleaning or other treatment beyond the mechanical and magnetic sizing
and separation carried out at the plant. As such, fine particles, impurities such as Each collected sample was filtered through a pre-weighed glass fiber filter (with
fiber and wire were still present. nominal pore size of 1 lm) under light vacuum, and the sample collection beaker
A high-molecular weight sample Chitosan was provided by Imtex membranes was rinsed with deionized water into the filter until no trace of the sediment was
Corp., and had an average molecular weight (as measured through viscometry of observed. The filter was dried in an oven at 85 °C and weighed to obtain a measure
weakly acidic solutions [18]) of 450,000 g/mol, and a degree of acetylation (which of the amount of sediment in the sample. Control samples with well-defined sedi-
ment concentration were interspersed with the experimental samples to confirm
ranges from 0% to 100% for pure chitosan and chitin, respectively) of DA = 81%, as
accuracy of the measurement.
measured using potentiometric titration [19] and UV–vis spectroscopy [20]. Before
mixing with crumb rubber, chitosan was dissolved in solutions of 5% acetic acid in
water, at concentrations between 1% and 8% by mass of chitosan.
Each sample was prepared by mixing 10 g of crumb rubber with a well-defined 2.4. Mechanical (compressive) strength
amount of chitosan solution (ranging from 5 to 40 g) in a cylindrical mold with
inner diameter of 3.8 cm (see Fig. 2). The mixture was left to dry in a dehydrator The mechanical response of the samples was evaluated by measuring stress and
and sample mass was periodically measured until no change within a 5 hour period strain of samples with a procedure modeled after ASTM D575 [24], using a custom-
was observed, at which point drying of the sample was judged to be complete. Once built device consisting of a screw and force transducer, which was capable of apply-
dried, the samples were removed from the molds, photographed and qualitatively ing in excess of 1330 N of force to the samples with a resolution of 4 N, and allowed
examined. Depending on the ratio of chitosan to rubber used and the initial chito- simultaneous measurement of compression with a resolution of 0.03 mm. The
san concentration the initial sample height ranged from 1.5 cm to 3 cm. As apparatus was calibrated by applying compression to the limits of the device with-
described below, initial compression testing was performed before further treat- out sample, and the stress/strain behavior of the force transducer was subtracted
ment and characterization. from the measurements made with samples in place.
Following drying and initial compression testing, half of the samples were neu- Following release from the molds and examination, preliminary measurements
tralized by replacing them in their molds and exposing them to an excess amount of of the mechanical response of the samples was made, so that any change accompa-
0.1% NaOH solution for 48 h. The samples were thoroughly rinsed with deionized nying crosslinking, hydraulic or filter testing could be discerned. Compression was
water to remove any precipitated salts and then dried. The other half of the samples kept to a minimum to avoid any destruction of the samples.
were simultaneously neutralized/insolubilized and crosslinked through exposure to After neutralizing/crosslinking and the hydraulic and filter testing described
an excess amount of 5% sodium tripolyphosphate (STPP) in water for 48 h, after above, samples were replaced in the compression testing apparatus and exposed
which samples were thoroughly rinsed with deionized water and dried. to progressively higher values of compressive force while the displacement of the
A small number of ‘‘conventional’’ permeable paver material samples were pre- samples was measured. The samples were thus cycled in pressure until either the
pared by mixing the same crumb rubber with polyurethane adhesive at various sample disintegrated or the limits of the testing device were reached. As described
ratios and allowing these similarly sized coupons to cure. in standardized compression testing procedures [24], every value of displacement
was held for approximately 3 s before pressure was measured, to allow for a
consistent amount of stress relaxation in the samples.
2.2. Hydraulic conductivity measurement
Fig. 2. Digital images of the sample coupons resulting from varying the concentration of chitosan solution used (vertical axis) and the amount of chitosan solution (horizontal
axis) in combination with 10 g of crumb rubber.
224 C.A. Murray et al. / Construction and Building Materials 69 (2014) 221–231
3. Results and discussion (5 g of a 2% solution), but twice this amount, when introduced as
20 g of 1% solution, resulted in a sample with too little stability
3.1. Qualitative observations for any kind of testing. It is likely that an even smaller amount of
chitosan than 0.1 g could be used to prepare a stable sample, if
Dramatic differences were observed in the samples as a func- solutions of higher concentrations were used.
tion of the amount and concentration of chitosan solution added This qualitatively different mechanism of composite material
to the rubber (see Fig. 2). Because of the means by which chitosan preparation leads to a much richer behavior than what is observed
solution dries, high ratios of solution to rubber caused crumb rub- with traditional resin-bound permeable pavement. Because the
ber particles to be widely dispersed in the final dried material, extra degree of freedom afforded by variable solution concentra-
leading to a more porous sample with less mechanical integrity tion strongly affects the final sample structure, much more
than when a smaller amount of solution was used. On average, variation can be achieved through adjustment of a few process
the void space formed by the gaps between 10 g of crumb rubber parameters.
particles is 12–13 ml. As such, when the volume of solution used In the ‘‘conventional’’ samples prepared by mixing polyure-
in preparing the sample, Vsol, is greater than 12 ml, rubber particles thane adhesive with crumb rubber, the stiffness and durability of
are forced to separate. As the amount of solution used increases the sample increased with polyurethane content, and there was
beyond this void space amount, the resulting structure becomes very little change in the mass (<1%) of the sample upon drying/cur-
increasingly fragile and includes larger gaps between rubber parti- ing. The highest amount of polyurethane added was only barely
cles. Because the chitosan solution at the surface of the sample sufficient to fill the void space between the rubber particles, and
dries and becomes immobile before the solution in the bulk of as such overall sample dimensions were not strongly affected by
the sample has time to dry and contract, in samples prepared using the amount of polyurethane used. The thickness of the polyure-
large amounts of chitosan solution rubber particles become immo- thane/rubber samples were all nominally identical (16 ± 1 mm).
bilized near the surface (where a crust formed) and at the bottom Because there is little change in resin volume associated with cur-
(where chitosan remains mobile the longest), leaving a large open ing, the properties of the polyurethane/rubber composite material
space in the center of the sample (Fig. 3a). If smaller amounts of are a relatively simple function of binder content: porosity
more concentrated solution are used, a much denser, stronger sam- decreases as more binder is added, and when the void spaces
ple resulted (see Fig. 3b). Though only one sample prepared using a between the rubber particles are completely occupied by the
chitosan solution concentration of 1% was sufficiently stable for binder, a solid composite material without pores is formed upon
mechanical testing, several samples prepared using solutions of curing.
higher concentration but smaller absolute amounts of chitosan There was no qualitative difference observed between the
were stable. This result is contrary to what is expected of conven- chitosan/rubber samples that had been neutralized with NaOH
tionally prepared ‘‘binder-based’’ permeable materials, in which exposure and those that had been simultaneously neutralized
more binding polymer generally leads to a stronger material that and crosslinked through exposure to STPP.
is less porous.
Clearly, there must be a lower limit to the amount of chitosan
3.2. Hydraulic conductivity
that can be used and still maintain sufficient sample integrity. In
the samples prepared for this study, the smallest amount of
Results obtained from chitosan/rubber samples using the mod-
chitosan that when used resulted in a cohesive sample was 0.1 g
ified falling head method [21] are shown in Fig. 4, where flow rate
through a cross-sectional area of 11.3 cm2 is shown as a function of
pressure drop across the sample. Consistent with the qualitative
observations made above, the amount of chitosan in the sample
did not strongly affect the ease with which water passed through
the sample. The data shown in Fig. 4 was analyzed using two meth-
ods: first, it was used to calculate an average value of hydraulic
conductivity K (as is typical when characterizing the flow of water
Fig. 3. Schematic diagram indicating how composite samples prepared using large
amounts of dilute solution can lead to a fragile, open structure upon drying (a),
while for samples prepared using smaller amounts of more concentrated solution, a Fig. 4. Flow rate of water measured through various chitosan/rubber samples as a
denser sample may be obtained (b). function of the height of driving head (in cm).
C.A. Murray et al. / Construction and Building Materials 69 (2014) 221–231 225
through granular media, such as gravel, sand, and other materials used to calculate an equivalent hole diameter using the orifice
used for stormwater filtration) through the use of Eq. (1) [21]: equation [26], Eq. (2):
pffiffiffiffiffiffiffiffi
K ¼ QL=Ah; ð1Þ Q ¼ C d A 2gh; ð2Þ
where Q is the flow rate, L is the thickness of the sample, A is the where Q is flow rate, Cd is the coefficient of discharge, A is the cross-
cross-sectional area of the sample and h is the height of the driving sectional area of the hole, g is the acceleration due to gravity and h
head of water. The resulting values of hydraulic conductivity are is the height of driving water. In this way, an estimate of the
shown as a function of the amount of chitosan in the sample in hydraulic behavior of the sample was made by calculating the size
Fig. 5a, as a function of the amount of solution used in preparing of a sharp-rimmed orifice (Cd = 0.62) that would demonstrate the
the sample in Fig. 5b, and as a function of solution concentration same dependence of flow rate on trans-sample pressure. A sample
in Fig. 5c (a dashed line is added to indicate hydraulic conductivity curve from Fig. 4 is shown in Fig. 6, with a fit to the orifice model
values typical of sand or gravel). Clearly, the hydraulic properties of (Eq. (2)) shown. The results of this calculation are shown in Fig. 7,
the sample depend more strongly on the amount of solution and where Fig. 7a shows this calculated equivalent hole size as a func-
solution concentration than on amount of chitosan in the sample. tion of the amount of chitosan in the sample, Fig. 7b shows the
This is consistent with the qualitative observations that porosity equivalent hole size as a function of the amount of chitosan solution
of the sample varies strongly with the amount of chitosan solution used in preparation of the sample and Fig. 7c shows what is the
used, though for Vsol < 12 ml the porosity of the sample should strongest correlation – effective hole size as a function of solution
decrease as the amount of chitosan increases. In Fig. 5a the hydrau- concentration.
lic conductivity for samples for which Vsol < 12 ml are differentiated For comparison, a representative dataset of flow rate versus
from those for which Vsol > 12 ml, and when either of these subsets trans-sample pressure for a polyurethane/rubber sample (where
of data is considered separately, the dependence of hydraulic con- 2 g of polyurethane is combined with 10 g of rubber) is shown with
ductivity on the amount of chitosan is clear. that of a chitosan/rubber sample (in which 10 g of 2% chitosan
To facilitate comparison with other devices used for manage- solution is combined with 10 g of rubber) in Fig. 8. These two
ment of stormwater quantity, the data shown in Fig. 4 were also samples have quantitatively similar hydraulic behavior but very
Fig. 5. Hydraulic conductivity, K, calculated for chitosan/rubber composite samples by application of Eq. (1) to the data shown in Fig. 4, as a function of the amount of
chitosan in the resulting sample (a), the amount of chitosan solution used in the preparation of the sample (b) and the concentration of the chitosan solution used in preparing
the sample (c). In (a) the results obtained using samples prepared using volume of solution Vsol less than the void space between rubber particles of approximately 12 ml are
differentiated from those measured for samples with Vsol > 12 ml. The dashed line indicates a hydraulic conductivity of K = 0.001 m/s, typical of sand or gravel used for
filtration.
226 C.A. Murray et al. / Construction and Building Materials 69 (2014) 221–231
Fig. 7. Diameter of an orifice with equivalent hydraulic properties to that of the chitosan/rubber samples, made by fitting Eq. (2) to the data shown in Fig. 4, as a function of
the amount of chitosan in the resulting sample (a), the amount of chitosan solution used in the preparation of the sample (b) and the concentration of the chitosan solution
used in preparing the sample (c).
C.A. Murray et al. / Construction and Building Materials 69 (2014) 221–231 227
Fig. 9. Total Suspended Solids (TSS) removal efficiency measured for chitosan/
rubber samples as a function of the concentration of chitosan solution used in their Fig. 10. Initial measurements of pressure applied versus strain for a subset of
preparation. Inset: TSS removal efficiency as a function of hydraulic conductivity K, chitosan/rubber samples. The dashed line shows a pressure of 200 kPa, typical of
calculated using the data shown in Fig. 4. foot traffic.
228 C.A. Murray et al. / Construction and Building Materials 69 (2014) 221–231
Fig. 11. Compressive modulus, calculated by linear regression of the data shown in Fig. 10, as a function of the amount of chitosan in the resulting sample (a), the amount of
chitosan solution used in the preparation of the sample (b) and the concentration of the chitosan solution used in preparing the sample (c). In (a) the results obtained using
samples prepared using Vsol < 12 ml are differentiated from those measured for samples with Vsol > 12 ml.
Fig. 15. Compressive modulus calculated by averaging all pressure/strain data for each sample, over several compressive cycles, as a function of the amount of chitosan in the
sample (a), the amount of chitosan solution used in the preparation of the sample (b) and the concentration of the chitosan solution used in preparing the sample (c). In (a) the
results obtained using samples prepared using Vsol < 12 ml are differentiated from those measured for samples with Vsol > 12 ml.
4. Conclusions