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PROJECT:

PACIFIC RUBIALES
500,000 BPD BWRO Plant

DOCUMENT NUMBER:
RUB-RO02-TAP-TUB-ET-0001-0
JOB NO: SHEET NR.
Piping Specification CLIENT PROJECT NO.
N01212 1 OF 17

DOCUMENT TITLE:

Piping Specification

0 11.10.2012 APPROVED FOR DESIGN EJC AK EA


REV. DATE REASON FOR ISSUE PREP’D CHK’D BY APPRV’D BY
NIROSOFT CLIENT

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Piping Specification

PROCESS MATERIAL ABBREVIATION

RW Raw Water

FW Filtered Water
CP CIP
BA Blower Air
IA instrument Air
FL Flush
RB RO Brine
RP RO permeate
CG Coagulant (40% FeCl3)
CL NaOCl 10%
NH NaOH 50%
HS H2SO4 98%
AS Antiscalant
SB SMBS 40%
DR Drains
HC HCl 33%
CA Cleaning Agent
FC Flocculant
WA Waste
AW AMF Wash
AF Anti-foam

List of Piping Specifications

Piping spec MAT. DESCRIPTION


CS C.S., GALVANIZED
FRP FIBER REINFORCED POLYMER
PP POLYPROPYLENE
PVC C-PVC
PE HDPE
PVDF PVDF

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Piping Specification

FRP- Piping Specification

Service:
Fluid: CP, DR, FW, RP, RW, WA

Material of construction:
Pipes and fittings are made Fiber Reinforced Polyester (FRP). The pipe are manufacture from
three types of layers, each one has a different function in the pipe or fittings characteristics:
 Inner layer
 Structural layer
 External layer

Design pressure and Pipe Rating:


 Pipe rating according to PN standard with vacuum support when applicable. Pressure
rating according to P&ID (PN 1, PN 4, PN 6, PN 10).
 FRP pipe (line 0202, 0401) in AMF area will be manufacture as PN 16 and pressure
tested according to pressure rating according to P&ID (PN6).

Design temperature:
40oC

Flanges Ratting:
2" – 16" ANSI #150 class B
18" – 30" AWWA C-207 class B

Pipe Connection:
 FRP to FRP:
2" – 18" Loose flange
20" – 30" Flat Face flange
 FRP to PE:
Flat Face flange (Using the low bolt tightened Torque)
 FRP to Equipment/Valve/Flow meter:
Loose flange (Using the low bolt tightened Torque)
 FRP to Instruments:
2" Flat Face flange

Valves
 Install on line ratting PN6:
1/4” - 2” V-854 Ball PP threaded (male/female) PN 6 (for instrumentation only)
V-884 Ball PP Flanged ANSI 150#
3" – 6" V-514 Butterfly PP wafer ANSI 150#
8" & up V-511 Butterfly DI EPDM lined, SS316 trim, wafer ANSI 150#
V-512 Butterfly DI EPDM lined, SD/composite trim, wafer ANSI 150#

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Piping Specification

 Install on line ratting PN10:


1/4” - 2” V-8552 Ball RLCS threaded (male/female) (for instrumentation only)
V-8562 Ball PVDF threaded (male/female) (for instrumentation only)
8" & up V-5112 Butterfly DI EPDM lined, SS316 trim, wafer ANSI 150#
 Install on line ratting PN16:
1/4” - 2” V-8553 Ball RLCS threaded (male/female) (for instrumentation only)
V-8563 Ball PVDF threaded (male/female) (for instrumentation only)
V-8853 Ball RLCS Flanged ANSI 150# PN16
V-8863 Ball PVDF Flanged ANSI 150# PN16
3" – 12" V-5123 Butterfly DI EPDM lined, SD/composite trim, wafer ANSI 150#
8" & up V-5113 Butterfly DI EPDM lined, SS316 trim, wafer ANSI 150#

Gaskets:
3 mm thick made of EPDM

Bolts and studs:


 up to 300 mm - Galvanized mechanical bolts A-307 with one nut and 2 washers
 Above 300 mm long - galvanized A-307 with two nut and 2 washers or galvanized stud
bolts A-193 gr. B7 with two nuts and two washers

Notes:
 Connections to metal piping or metal equipment with expansion joints.
 Manifold ends and caps to be flanged with blind flange.

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Piping Specification

PE - Piping Specification

Service:
Fluid: AF, AS, AW, CA, CG, CP, DR, FC, FW, HB, HC, NH, RB, RP, RW, SB, WA

Material of construction:
Polyethylene (PE) according to PE100

Design pressure and Pipe Rating:


 Install on line ratting PN 2 - PN 10 - SDR 17
 Install on line ratting PN 16 - SDR 11
 Install on line ratting PN 20 – SDR 7.4 (PN 24)

Design temperature:
up to 40OC

Fittings:
½” (DN15; OD 20) – 1.25” (DN 32; OD 40), SW fittings.
1.5 “(DN40; OD 50) - 20” (DN 500; OD 500), butt welded fittings.

Flanges Ratting:
2" – 16" ANSI #150 class B
18" – 30" AWWA C-207 class B

Pipe Connection:
 Pipe connection:
½” ( DN15) – 1.25” (DN 32), unions or flange.
DN40 - DN 400, PE stab with PP metal core loose flange ANSI #150.
DN 450 - DN 500 PE stab with epoxy coated 20" loose flange.
 Instrument Connection:
PE saddle adapter to 1/2" male scr'd NPT

Valves
 Install on line ratting PN6:
1/4” - 2” V-854 Ball PP threaded (male/female) PN 6 (for instrumentation only)
V-884 Ball PP Flanged ANSI 150#
3" – 6" V-514 Butterfly PP wafer ANSI 150#
8" – 12" V-511 Butterfly DI EPDM lined, SS316 trim, wafer ANSI 150#
V-512 Butterfly DI EPDM lined, SD/composite trim, wafer ANSI 150#
14" & up V-591 Butterfly DI EPDM lined, SS316 trim, double flange, ANSI 150#
V-592 Butterfly DI EPDM lined, SD/composite trim, double flange, ANSI 150#

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Piping Specification

 Install on line ratting PN10:


1/4” - 2” V-8552 Ball RLCS threaded (male/female) (for instrumentation only)
V-8562 Ball PVDF threaded (male/female) (for instrumentation only)
3" – 12" V-5112 Butterfly DI EPDM lined, SS316 trim, wafer ANSI 150#
14" & up V-5912 Butterfly DI EPDM lined, SS316 trim, double flange, ANSI 150#
 Install on line ratting PN16:
1/4” - 2” V-8553 Ball RLCS threaded (male/female) (for instrumentation only)
V-8563 Ball PVDF threaded (male/female) (for instrumentation only)
V-8853 Ball RLCS Flanged ANSI 150# PN16
V-8863 Ball PVDF Flanged ANSI 150# PN16
3" – 12" V-5113 Butterfly DI EPDM lined, SS316 trim, wafer ANSI 150#
V-5123 Butterfly DI EPDM lined, SD/composite trim, wafer ANSI 150#
14" & up V-5913 Butterfly DI EPDM lined, SS316 trim, double flange, ANSI 150#

Gaskets:
3 mm thick made of EPDM.
3 mm thick of Viton (for HCl only)

Bolts and studs:


 up to 300 mm - Galvanized mechanical bolts A-307 with one nut and 2 washers
 Above 300 mm long - galvanized A-307 with two nut and 2 washers or galvanized stud
bolts A-193 gr. B7 with two nuts and two washers

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Piping Specification

CS – Galvanized Carbon Steel

Service:
Fluid: IA

Material of construction:
Seamless C.S. galvanized A-106 gr. I

Design pressure:
10 bar at ambient temperature

Design temperature:
up to 40OC

Connection:
½- 2" sch. 80 threaded NPT ends or Galvanized Flat Face flange ANSI 150#

Fittings:
½- 2" Class 3000 threaded ends NPT

VALVES
1/2" - 2" V-8332, Ball, BRASS, PN16, threaded BSPT
V-XXX, check, ball, BRASS, PN16, threaded BSPT

GASKETS
1.5 mm thick C4400

BOLTS
Galvanized stud bolts A-193 gr. B7 with two nuts and two washers

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Piping Specification

PP - Piping Specification
Service:
Fluid:

Material of construction:
Polypropylene (PP)

Design pressure and Pipe Rating:


 Install on line ratting PN 2 - PN 6 - SDR 17

Design temperature:
up to 40OC

Fittings:
½” (DN15; OD 20) – 1.25” (DN 32; OD 40), SW fittings.
1.5 “(DN40; OD 50) - 20” (DN 500; OD 500), butt welded fittings.

Flanges Ratting:
2" – 16" ANSI #150
18" – 30" AWWA C-207 class B

Pipe Connection:
 Pipe connection:
½” ( DN15) – 1.25” (DN 32), unions or flange.
DN40 - DN 400, PE stab with PP metal core loose flange ANSI #150.
DN 450 - DN 500 PE stab with epoxy coated 20" loose flange.
 Instrument Connection:
PE saddle adapter to 1/2" male scr'd NPT

Valves
 Install on line ratting PN6:
1/4” - 2” V-854 Ball PP threaded (male/female) PN 6 (for instrumentation only)
V-884 Ball PP Flanged ANSI 150#
3" – 6" V-514 Butterfly PP wafer ANSI 150#

Gaskets:
3 mm thick made of EPDM.
3 mm thick of Viton (for HCl only)

Bolts and studs:


 up to 300 mm - Galvanized mechanical bolts A-307 with one nut and 2 washers

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Piping Specification

PVC - Piping Specification

Service:
Material of construction: CPVC
Rating: PN 16
Working pressure: up to 6 bar
Working temperature: up to 40OC
Design pressure 16 barg

PIPES
½” (DN15; OD 20) -2” (DN50; OD 63)
CPVC pipes according to PN 16 solvent welding

FITTINGS
½” (DN15; OD 20) -2” (DN50; OD 63)
CPVC fittings according to PN 16 solvent welding

CONNECTIONS
½” (DN15; OD 20) -2” ( DN50;OD 63)
CPVC pipes according to PN 16 solvent welding unions

FLANGES
½” (DN15; OD 20) -2” (DN50; OD 63) ANSI 150 (loose flange)

VALVES
1/2"(DN15; OD 20)- 2” (DN50; OD 63)
V-867 ball PVC SW PN 10
V-857 ball PVC threaded PN 10
V-357 check, ball or piston PVC threaded PN 10
V-358 check, ball or piston PVC SW PN 10

GASKETS
3 mm thick made of FKM .

BOLTS AND STUDS


Galvanized stud bolts A-193 gr. B7 with two nuts and two washers

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Piping Specification

PVDF-Piping Specification

Service: HS
Material of construction: PVDF
Ends: SW (ANSI 150# for special equipment matching flanges)
Working pressure: 10 bar at ambient temperature
Design pressure 6 barg at 30OC

PIPES
PVDF SDR 17.6 ½- 2"

FITTINGS

PVDF SDR 17.6 ½- 2"

Flanges

PVDF ANSI 150#

Flanges to be protected against hazardous leakage with flange covers

VALVES
1/2" - 2" V-876, Ball, PVDF socket weld
V-354, check, ball, PVD, socket weld.

GASKETS
1.5 mm thick Viton

BOLTS
Galvanized stud bolts ASTM A-193 gr. B7 with two nuts and two washers

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Valve Schedule

Valve tagging matrix:

4" - V - 851
A B C

A Nominal Diameter
B Valve
C Valve Code
C1 Valve type
C2 Connection type
C3 Material
C4 Rating

C1 C2 C3 C4
0 ANSI 150 ( PN6)
1 Needle Wafer CS-RL / ss316
2 Diaphragm Other CS-RL / SD or composite PN10
3 Check CS PN16
4 Gate NPT Male PP PN20
5 Butterfly NPT Female CS-RL
6 Plug SW Male PVDF
7 3-way SW Female PVC
8 Ball Flange SS316
9 Other Double flange

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Piping Specification

Valve Pressure Material of Construction


Valve Type Size Range End Type Spec Remarks
Code Rating Body Trim
BUTTERFLY VALVES
PE - 8"-12"
ANSI 150 DI EPDM FRP,
Wafer V-511 FRP – 8" and SS316 Wafer For 12", stub to be machined
PN6 lined PE
up
ANSI 150 DI EPDM FRP,
Wafer V-5112 PE - 3"-12" SS316 Wafer For 12", stub to be machined
PN10 lined PE
FRP – 8" and
ANSI 150 DI EPDM FRP,
Wafer V-5113 up SS316 Wafer For 12", stub to be machined
PN16 lined PE
PE - 8"-12"
ANSI 150 DI EPDM SD or FRP,
Wafer V-512 FRP – 8" and Wafer For 12", stub to be machined
PN6 lined composite PE
up
ANSI 150 DI EPDM SD or FRP,
Wafer V-5123 3"-12" Wafer For 12", stub to be machined
PN16 lined composite PE
ANSI 150 FRP,
Wafer V-514 3" – 6" PP PP Wafer
PN6 PE
Double ANSI 150 DI EPDM Double
V-591 14" and up SS316 PE For FRP only at tank connection
Flange PN6 lined Flange
Double ANSI 150 DI EPDM SD or Double
V-592 14" and up PE
Flange PN6 lined composite Flange
Double ANSI 150 DI EPDM Double
V-5912 14" and up SS316 PE For FRP only at tank connection
Flange PN10 lined Flange
Double ANSI 150 DI EPDM Double
V-5913 14" and up SS316 PE For FRP only at tank connection
Flange PN16 lined Flange

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Piping Specification

Valve Pressure Material of Construction


Valve Type Size Range End Type Spec Remarks
Code Rating Body Trim
BALL
VALVES
Full bore V-8332 1/2"-2" PN10 CS CS NPT Female CS For Compresssed Air
NPT FRP,
Full bore V-854 1/2" – 2" PN6 PP PP For instrumentation isolation
Female/Male PE
NPT FRP, For instrumentation isolation – High
Full bore V-8552 1/2" – 2" PN10 RLCS
Female/Male PE Pressure
NPT FRP, For instrumentation isolation – High
Full bore V-8553 1/2" – 2" PN16 RLCS
Female/Male PE Pressure
NPT FRP, For instrumentation isolation – High
Full bore V-8562 1/2" – 2" PN10 PVDF PVDF
Female/Male PE Pressure
NPT FRP, For instrumentation isolation – High
Full bore V-8563 1/2" – 2" PN16 PVDF PVDF
Female/Male PE Pressure
Flanged FRP,
Full bore V-884 1/2" – 2" PN6 PP PP
ANSI #150 PE
Flanged FRP,
Full bore V-8853 1/2" – 2" PN16 RLCS
ANSI #150 PE
Flanged FRP,
Full bore V-8863 1/2" – 2" PN16 PVDF
ANSI #150 PE

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