Académique Documents
Professionnel Documents
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explosives
engineering
Page 14
Characterisation of blast
loading: current research at
The University of Sheffield
Page 24
The Improvised threat
EXPLOSIVES STORAGE
SOLUTIONS
OVER 95 YEARS LEADING THE FIELD
STILL THE FRONT RUNNER IN QUALITY,
DESIGN INNOVATION AND RELIABILITY
Explosives Engineers
Educational and
Research Trust
The Trust was formed in 1982 to
advance the theoretical and practical
education and training of persons
engaged in the explosives engineering
industry by the provision of training
courses and the publication of technical,
educational and informative material
together with the financing of research
and the provision of scholarships to
assist with courses of study in the field
of explosives engineering.
Contents
Features Regulars
08 Blasting and mining 02 Institute News
raleke Chinedu Okeke BSc aIexpe
30 Sidney Alford column
14 Characterisation of blast loading:
current research at The University of Sheffield 31 The Bennett file
Dr Samuel e rigby Meng PhD
and Dr Samuel D Clarke Meng PhD 32 Tech Spec
The President speaks none of this could have been done without the considerable effort
and hard work of all the Council members, who all give their time
voluntarily to the benefit of the Institute. It is their efforts that have
“It is not the strongest or the now placed the institute in a far better place than it was 12 months ago.
most intelligent who will survive however we do have a significant problem with succession planning
but those who can best manage and we need you to put yourself forward for Council membership as a
the change”- Charles Darwin. significant number of the existing Council members will have retired
or will be up for re-election in 2016. To make this transition less
as you read this just before the annual general Meeting, I hope you daunting, I have stated that prospective new members are welcome
will be able to see the significant changes that have occurred over to understudy existing Council members during 2015 in order for
the last 12 months. last year we identified some major challenges them to be ready for taking over in 2016. If you are interested then
not only to our internal processes, but also to the effectiveness of please contact me by email or speak to me at the conference.
the Institute’s website. additionally we were unable to demonstrate Can I say thank you to Tony Slate and Mike goodwin who have
equity in our routes to membership when mapped against the regrettably had to leave us, but have made a significant contribution
national Occupational Standards (nOS). to the Council’s undertaking and the explosives industry in general
I am now pleased to announce that we have delivered a significant over a considerable number of years.
number of improvements including a new office IT system with a next turning to the Journal awards competition for which we have
Customer relations Management system (CrM), a new website only had one submission. This response is very disappointing as the
including rebranding, that serves both our individual and company members present at last year’s agM requested that Council run the
members, together with our stakeholders. The website is versatile competition again. The competition was widely publicised through
and will be easy to read on tablets and phones in addition to laptops relevant university departments, places of work and journals as it had
and desktops. It will enable the Institute to better reflect its been the previous year.
professional standing and capability alongside its much larger peers.
not last or least it is my pleasure, on my own behalf and that of the
We have also accelerated the delivery of reconciling our routes to membership, to wish Sidney alford congratulations on reaching a
membership as compared to national Occupational Standards and significant birthday. Well done Sidney and I hope this edition finds you
QCf’s for the military, academic and vocational areas across the well and I look forward to reading your valuable contributions to the
explosives industry. This is a major achievement as it provides Journal for many years to come.
equity and transparency for all those seeking membership. We still
have work to do in the specialised areas of special effects, and finally, due to changes within the Office of nuclear regulation
fireworks, demolition and quarrying. however, now the expectations (Onr), it is possible that I may have to pass on the President’s role to
have been mapped out, I would hope these will be completed soon others next year. I will confirm that decision one way or another at the
with support from the Trust where applicable and the cooperation forthcoming agM
of those industry groups. Can I thank all those 25 members who Consequently, as this may be the last President speaks that I will be
volunteered to help us with this work, your offers are greatly writing, I would like to thank all of those on Council and across the
appreciated. membership who have worked hard as a team to deliver a broad
During the last year, we will also have delivered new contractual range of significant improvements and made my presidential year so
arrangements for the SSSg, enabled the eUexcert erasmus Plus rewarding and fulfilling. I have accomplished what I set out to do and
application for training, developed career paths and CPD enjoyed my time in doing it. I believe that as a result of those
registration through “My Career Path”, introduced a revised student improvements, the Institute will better represent your interests in
membership grade, promoted apprentice grants, increased the future. all that will remain is to “pass the baton on”.
diversity, strengthened council competence, introduced an Institute
strategy, programme working and a risk register. John Wolstenholme Ceng fIStrute MICe MIexpe
Early Careers Symposium The early Careers Symposium provides an opportunity to:
Meet and speak to industry figureheads
a two-day symposium for early careers engineers and network with peers from across the industry
scientists* of all disciplines within the defence weapons and attend technical lectures on a range of defence subjects
explosives industry. attend a lively personal effectiveness workshop
Be part of a new defence weapons and explosives community
Topics will include: UK defence capability; communication and
personal effectiveness; technical presentations; emerging To register interest please email: earlycareerssymposium@gmail.com
technologies; protection, detection and analysis. * aimed at those within the first 10 years (or so) of their careers in this
industry.
Location: heythrop Park, enstone, Chipping norton,
** Includes full use of conference facilities, food, drink, accommodation
Oxfordshire Ox7 5Ue with a networking reception and dinner.
Dates: 7th and 8th July, 2015
Cost: £300**
Holli Kimble Meng MSc MIexpe
Sponsorship package available, contact email for details.
02
Institute news
Email: doespm@iexpe.org or
Paul Harris QgM vP Projects
secretariat@iexpe.org
Mobile: 07866 429559 Tel: 01785 240154
03
Institute news
Registrar report
Registrations
Professional registration statistics as at:31st January 2015 engineering Council policy on CPD will require the Institute’s
CEng IEng EngTech registrar to sample all CPD records from 2016. as such I will
QUalIfIeD 22 4 3 encourage all members to sign up for MyCareerPath accounts and
In PrOgreSS 5 0 0 to use it in 2015. I strongly recommend that members of Council
lead from the front in this matter by signing up for MyCareerPath if
application forms sent but not yet received back - 43
they have not already done so.
Of the 43 application forms sent out but not returned, 26 were
issued in 2012 and 2013. I have yet to contact all of them MyCareerPath
individually to determine their intentions but I will publish a Thank you to those members of Council who have registered on
collective notice that they will be assessed under edition 3 of UK- MyCareerPath. It should be easier to do so from the new website.
SPeC. They should apply to the registrar and Secretariat for new The mobile device-friendly version of MyCareerPath has been
forms no later than 30th June 2015. released, which enables easy capture of CPD as people are on the
If you or any of your colleagues are interested in professional move. I use this version occasionally and find it very convenient.
registration, call the Secretariat or email registrar@iexpe.org Uptake for mycareerpath remains extremely poor; actual usage as
at 31st January 2015: Only 24 users! This is free of charge for
Assessor training members of the Institute of all grades and you don’t have to be
See, supported by the engineering Council, runs a “Training Day for enrolled in the professional registration regime.
assessors of Professional review Interviews”, usually at lockheed
Martin, ampthill on an irregular basis. The workshop includes a Last Last Last Last Date
review of engineering Council requirements and delegates are Active Evidence Plan Report Registered
invited to carry out mock interviews of potential Ceng registrants 01/01/0001 05/12/2014 05/12/2014
who have kindly agreed to take part in the exercise. relevant 08/01/2014 30/07/2014 28/07/2014 30/07/2014 11/12/2013
documentation is made available to all those attending. 07/05/2014 07/05/2014
01/01/0001 22/01/2015
Places are strictly limited to 8 delegates, drawn from the See and
01/01/0001 09/07/2014
the half-dozen or so professional affiliate institutions that have a
31/05/2013 09/05/2012
similar partnership to ours. These delegates are generally those
15/03/2013 15/03/2013 15/03/2013 15/03/2013
who can subsequently be expected to assist with PrI interviews for 01/01/0001 13/08/2014
the Society (See) and, where appropriate, be part of a “pool” of 09/05/2012 16/01/2012
interviewers available to other institutions. all delegates must be 09/08/2012 08/06/2012
registered with engineering Council as Ceng or Ieng and See 07/04/2014 07/04/2014
reserves the right to be selective in accepting delegates and 25/04/2013 09/06/2012 25/04/2013 09/03/2012
observers to the workshop in order that there is a good mix of 04/11/2012 04/11/2012
institutions and disciplines. 01/01/0001 30/07/2014
01/05/2013 30/04/2013 30/04/2013
anyone who is interested in becoming an assessor should make
09/03/2012 09/03/2012
contact with the registrar (registrar@iexpe.org).
20/06/2013 06/09/2012
01/01/0001 05/08/2014
Marketing 21/08/2012 21/08/2012
The drive towards professionalisation in the explosives sector of 31/03/2014 19/12/2014 16/08/2012
the MOD continues, particularly in the Defence equipment & 01/01/0001 03/01/2015
Support (De&S) Weapons Operating Centre. I held a briefing and 17/08/2012 17/08/2012 15/08/2012 15/08/2012
series of 1:1s in January. 02/05/2013 22/03/2012
01/01/0001 17/01/2015
I gave a presentation about the Institute and professional
registration to a QinetiQ safety panel in March, which I hope to tie in reD = 2012 activity aMBer = 2013 activity green = 2014 activity
with the work going on to map membership to nOS etc.
There has been no activity on the army’s ammunition Technical Licensing workshop
professionalisation project since December. I will have attended a workshop run by the engineering Council Qa
office on 18th february 2015 about “guidelines for registration
CPD agreements between Professional affiliates and licensed
The Institute’s policy of requiring professional registrants to members”, looking at current arrangements across all professional
undertake 30 hours CPD per year, and recommendation that all affiliates such as Iexpe and the formal agreements and
other members do the same, is included in the revision of Institute relationships with their licensed partners. further details next time.
Procedures.
Ken Cross MBe Ceng MSc BSc(hons) fIexpe
04
Institute news
EUExcert Report
EUExImp Project
The project is now moving on, although still • germany: Dresdner Sprengschuele The UK project partner, PICrITe ltd, visited
in the ‘forming’ stage of a new group/team. gmbh; Orica – Orica has an aspiration SaaB Bofors Test Center aB at the end of
The benefit of having the experienced to use the nOS as a benchmark for their January to begin the process of
project partners is that this phase will be explosives workers across the global implementing eSa nOS into their existing
relatively short as they are in regular company. They are very much at the competence management system as part of
contact with their industry partners outside beginning of defining their sub-project their work towards SO 17025 compliance.
the formal meetings of the project as a so this may change over the next couple This visit included the beginning of role
whole. of months. Profiling all staff with eSa in their jobs and
• Portugal: University of Coimbra; g.J.r. - discussions on linking the nOS to their
Council members will be aware of the
Pirotecnia e explosivos, Sa – g.J.r. current hr system, Competera.
project partners and I am now in a position
intends to implement manufacturing
to provide further information about the PICrITe ltd has begun work on the two
qualifications for its staff. Scale and
various sub-projects, i.e. what each industry ‘intellectual outputs’ of the project: a Step-
scope have yet to be defined but it is
partner intends to do to implement the by-Step guide to implementing the nOS and
looking very positive.
nOS: a detailed manual on how to implement the
• estonia: Tallinn University of
nOS, supported by case studies from the
• Sweden: KCeM aB; SaaB Bofors Test Technology; voglers eesti OÜ – voglers
project.
Centre aB – BTC will use the nOS in a intends to use UK qualifications, most
management role, to identify the skills likely In explosives safety management, EUExcert UK AGM
of their explosives workers on their hr to demonstrate their workers’ The agM was held on 22nd January 2015 at
system as part of their ISO 17001 competence to their international DeMS Training regiment, Bicester.
compliance management framework. customers.
• UK: PICrITe ltd; event horizon Ken Cross MBe Ceng MSc BSc(hons) fIexpe
event horizon is in the process of mapping
Pyrotechnics limited – event horizon is
its existing courses to the nOS and met
going to redesign their existing Sfx
with a senior Sfx representative of BeCTU
courses, mapped to the nOS and, at
in february to confirm the industry
least at the moment and pending a visit
requirements. a link into the Iexpe
with the prime customer for Sfx
membership mapping project was
technicians (BeCTU), develop and
requested.
deliver qualifications.
all Iexpe members are entitled to attend the agM and Conference as always, partners are welcome and are encouraged to attend the
at no cost, other than travel expense and overnight accommodation. event and their attendance should be detailed on the Booking
non-members will find the associated event costs on the agM and form also. further details of attractions and activities available
Conference Booking form previously enclosed. as Iexpe have within the surrounding area of the hotel are available from
chosen to stay with the Q hotel chain, competitive rates have been www.visitwinchester.co.uk. There are leisure facilities available at
offered, aligned as far as possible with previous year’s event costs. the hotel and all hotel details can be found by visiting:
accommodation should be booked directly through the hotel by http://www.qhotels.co.uk/our-locations/norton-park/.
05
Institute news
Blasting
and mining
figure 1. loading of ore in an open pit mine.
By Raleke Chinedu Okeke BSc aIexpe
Introduction
Blasting is considered as an integral component by the mining coordination of tasks between the blasting crew and other
industry for the success of their operations. While cognisant of the employees working in the vicinity of the blast site.
inherent dangers, explosives are necessary in breaking rock.
The essential objective of an excavation process is to remove rock Planning for blasts is important because geological conditions and
material either to create an opening or to obtain material for its purposes for the blast vary from mine to mine. The ability to model
intrinsic value. In order to remove part of a rock mass, it is and adjust blast designs based on these factors can give mines a
necessary to induce additional fracturing and fragmentation of the distinct advantage in reacting to changing conditions and then
rock. The fragmentation of rock is fundamental to mining as this is proactively adjusting to them. Blast modelling programmes have
the first preparatory stage in the extraction process. significantly aided engineers in accurately simulating and analysing
different blast designs (figure 2). Be it quarries, open pit or
The technique of rock breakage using explosives involves drilling underground mines, intelligent and proper planning for each blast is
blast holes, loading the borehole with explosives, and then essential to ensure compliance with appropriate regulations.
detonating the explosive in each hole in sequence. for the best
blasting results it is essential that all holes are drilled in accordance everyone involved in blasting must be safe, accurate, and thorough.
with the preset drilling pattern. Blasting by design results from a
large number of factors, all of which need to be brought under
figure 2. Drill
control in order to achieve the right result. These include the choice
hole layout in an
of drill rig and tools, the layout of the holes, the explosive, and the
underground
expertise of the operators.
mine.
Blast fragmentation determines how efficiently muck from surface
excavation or working underground can be removed. fragmentation
is considered the most crucial aspect of production blasting
because of its direct effects on the cost of drilling and blasting of
the rock, and on the economics of loading, hauling and crushing. In
mining, both the ore and the waste have to be moved for processing
or disposal (figure 1).
Planning
Blasting is a complex activity demanding special skills on the part of
the blaster and other group members. It requires a careful
08
feature
Sound planning is the best insurance against such things as
premature detonation, flyrock, and misfires; any of which can lead
to fatalities, injuries, or property damage [1]. The plan needs to
consider:
• the location of the blast.
• drilling plan depicting intended hole positions, depth, diameter,
direction and inclination.
• drillers log showing geological anomalies such as cavities, joint
planes, clay bands and discontinuities.
• survey showing the diameter, angle of inclination, number,
spacing and extent of sub-grade drilling for each completed
shot-hole.
• profile required to determine the burden around each hole
(figure 3).
• diagrammatic representation of the specific amount and type of
explosives, detonators and stemming in each blast hole.
• system of initiation, also giving full details of delay and timing.
• the danger zone, shotfiring and sentry positions.
Drilling
Drilling the blast holes to the desired depth is the foremost thing
done when blasting. The blaster determines the diameter of the drill
to use. Depending upon the job specifications, the holes are
commonly drilled to a desired depth or subdrilled deeper than the
desired depth. In order to help improve blasting operations, the
driller has to measure and log the conditions of all holes. Measure
While Drilling (MWD) is an optional instrumentation that logs a
number of parameters at requested intervals while drilling, such as
hole depth, penetration rate, damper, feed, percussion and rotation
figure 3. Profile generated by intersection of a plane and the free surface of pressures. This provides input to analysis of the rock properties.
the bench.
for the best overall blasting result, the drill hole needs to follow its
designed path along its entire length. While drilling, deviation should
be avoided as far as possible. geological conditions are a major
cause of in-hole deviation during drilling, however deviation can also
result from faulty setup, hole alignment as well as bad collaring. The
main consequences of hole deviation are: uncontrolled
fragmentation of blasted material; possible misfires due to
intersecting holes firing at undesirable intervals; excessive burden
and spacing between adjacent blast holes, secondary breaking,
leading to higher costs for loading, haulage and crushing; and uneven
bench floors, resulting in higher equipment maintenance costs.
however, using positioning lasers, angle indicators and guide tubes
will aid operators to control and manage deviation.
figure 5. exposure of
helper to dust.
10
feature
wooden or plastic plugs to prevent entry of debris (figure 6). When improvement in lump fines ratio and wall stability than delay
the round has been drilled, preparations for blasting will start. The systems, thus increasing mill throughput. enhanced production
holes are blown clean with compressed air to remove water and rates and consequent cost reduction in digging, hauling, crushing, or
rock fragments. moving rock are the major benefits obtained from the efficient
application of explosive energy. There are other benefits from
Surface mine drilling is accomplished using both rotary and better fragmentation, such as reduced secondary blasting, reduced
percussion drilling methods. rotary drilling achieves penetration power consumption at the crusher, and less wear and maintenance
through rock by a combination of rotation and high down pressures on equipment with less down-time. electronic detonators provide
on a column of drill pipe with a roller drill bit attached to its end. protection against accidents caused by extraneous electricity.
Percussion drilling also achieves rock penetration through rotation Despite higher unit price, the usage of electronic detonators is
and down pressure, but with a pneumatic drill, which contains a growing.
piston which delivers hammer blows to the drill column or the drill
bit, depending upon the location of the drill (top hammer or down- Principles of rock blasting
the-hole hammer), eliminating the need for the high down-pressures following the detonation of an explosive charge in a drill hole, a
required in rotary drilling. Typical holes can be any size up to 15 chemical reaction occurs that rapidly changes the solid or liquid
inches (381mm) in diameter, with the larger hole diameters explosive material into a hot gas. This reaction starts at the point of
commonly produced using rotary drill bits. By and large, these holes initiation and forms a convex shock wave on its leading edge that
are oriented vertically, although some operations do use angled acts on the borehole wall and propagates through the explosives
holes in their blast design, and the holes are drilled in a pattern column. The shock wave cracks and crushes the rock near the
where they are aligned in rows. Drilling equipment used in surface explosive charge. It also creates a massive amount of cracks around
mines and quarries are small surface crawler rigs, truck-mounted the blast hole.
drills and large track-mounted drill rigs. Dust control methods for
surface drilling use wet drilling or dry drilling with dust collection The conversion acts on the rock in three successive stages
systems [2]. (Compression- reflection- gas Pressure).
Compression: a pressure wave spreads through the rock at a
Underground drilling is usually accomplished using percussion velocity of about 2,500-6,000 ms-1, depending on the type of
drilling with holes up to 41/2 inches (114mm). Depending upon the explosives and rock type. This wave creates micro fractures which
type of underground mining method used, these holes can be enhances rock fracturing.
oriented in almost any direction. normally the holes for a blast are
consistently oriented horizontally or vertically and are drilled in a reflection: subsequently, the pressure wave bounces back from the
symmetrical pattern. Underground drilling equipment used to free surface, which is usually the bench wall or natural fissures in
include jackleg drills, stopers and jumbos which operate two to the rock. The initial wave is now transformed into tension and shear
three drill booms. recent significant technological advances in waves, hence increasing the fracturing process.
underground drilling include the use of computer-controlled
equipment and remote access. The most common method of dust gas Pressure: finally, large volumes of gas are released. The
control for underground drilling is using wet drilling techniques. This explosive gas pressurises the borehole and applies a radial
has a slower penetration rate than dry drilling, but underground compressive stress, sufficiently large to initiate and propagate
drilling requires water for dust suppression. Wet drilling uses water cracks under high pressure. gas penetrates the primary radial
to flush the drill cuttings from the hole. cracks, and natural cracks, and extends them further. Where the
distance between the blast hole and the free face has been
Electronic blasting correctly calculated, the rock mass will yield and be thrown forward.
Precision blasting has been popularised by the introduction of
electronic detonators, although shock tube blasting systems have Controlled blasting techniques
been standard in mining for decades. The benefits of electronic at some point in blasting, the rock breakage may not only occur
blasting systems (eBS), includes remote firing and better according to the blasting round design, but there may also be extra
programmability to control fragmentation. The ability to fire rock damage behind the excavation boundary. In open pit
remotely and wirelessly is not only safer, but is also ergonomically operations, breakage beyond the pit limit is both costly and unsafe.
advantageous as it eliminates excess wire or shock tube being Underground, overbreak in the stope results in costly ore dilution.
rolled to the firing point. Controlled blasting techniques are therefore carried out so as to
save cost and also enhance mine safety.
a specially designed blast controller unique to each manufactured
• In a pre-split blast, series of parallel small-diameter boreholes
system transmits a selectable digital signal to each wired electronic
are drilled first along the plane of the required final excavation
detonator. The signal is identified by each electronic detonator and
boundary [3]. The holes are lightly loaded with explosive in order
the detonation firing sequence is accurately assigned. The
to generate an appropriate borehole pressure and are
manufacturer’s control unit will show any incomplete circuits during
detonated prior to the main blast. The resulting fractures forms
hook-up prior to initiation of the explosive round. The wired round
a pre-split line that presents a barrier to the fractures and
will not fire until all detonators in the circuit are properly accounted
allows expanding gases from the production blast to vent rather
for according to the blasting plan layout.
than penetrate the preserved wall.
The precision of electronic detonators yields more uniform In open pit mines and quarries, pre-splitting at an angle less than
fragmentation from blasts, and helps in achieving significant vertical contributes to a wall that remains in better condition for
11
feature
extended periods of time than the one that is pre-split vertically. from the first row of holes has moved a significant amount of the
however, vertical pre-split may be appropriate where the rock is burden (horizontal distance between the hole and the free face),
particularly competent. (figure 7) when the next row is blasted. The optimum burden
depends upon a number of parameters, such as lithology, required
• Cushion blasting is used to slice or trim excess material from a fragmentation, type of explosives, hole deviation and inclination. The
bench face to leave a smooth clean wall with little back break. bottom charge from where the initiation normally starts require
Blast holes are drilled in a line along the planned excavation limit well-packed explosives of higher blasting power than is needed in
and are loaded with a reduced charge capable of slashing the column charge.
material from the wall without damaging the walls behind the
holes. accurate drilling is vital in cushion blasting and charges Stemming materials are used to top-off the blast holes. The
are normally decoupled for this purpose. It is imperative that the stemming material act to provide confinement preventing the
holes are fired after the main excavation is removed. explosive gases and energy from venting up through the drill hole,
and instead are contained within the rock mass, thus ensuring that
• The smooth-wall blast is used to control overbreak in the energy of the explosives is properly utilized. It will also reduce
underground openings such as drifts or stopes. It follows a and control the flyrock ejected from the blast. The major factors
similar process to the pre-split blast, except in the reverse responsible for flyrock are insufficient burden, improper blast hole
order. a rough opening is formed initially using a large bulk blast, layout and loading, anomaly in the geology and rock structure,
and then the smooth-wall blast follows along a series of closely insufficient stemming, and inadequate firing delays.
spaced and lightly charged parallel holes.
Blasting underground
In controlled blasting, loading can be accomplished with special Two reasons may be adduced for going underground to excavate:
long, slender cartridges made for the purpose, or cartridges of these are to use the excavated space for storage and transportation,
conventional explosives taped at intervals to detonating cord, or and to use the excavated material in mining and quarrying operations.
just detonating cord alone.
The excavation work for underground mines can be divided into two
Benching broad groupings, which are the development and production. for
The most common blasting method in open pit mines and quarries is most bulk mining methods, the drill rigs will have the same basic
the bench blast. a major difference between the two is the carriage but with a difference in the drill. The rock drills, feeds and
geological conditions and the demand characteristics on the blasted positioning systems are different between development and
material. Whereas quarries deliver the majority of rock via the production equipment; this is due to the tasks required of the
crushing and screening plant in various size fractions, the open pit machine.
mine attempts to deliver the ore as pure as possible via crushers to
the dressing plant. In development, drifts, shafts, raises, and cross cuts are made so
that the ore bodies are easily accessible and transportable after
In bench blasting, parallel holes are blasted in each round in large excavation. In underground mines, drifts are used as adits, and for
numbers. It is expedient to have a proper delay between each row, preparatory work, as well as for internal communication. a
and even between individual holes in each row. a proper delay while prerequisite in shaft sinking is to provide optimum fragmentation of
reducing rock throw will in turn enhance fragmentation and also the rock so that it can be cleared quickly from the congested shaft-
limit ground vibrations. The blast should be planned so that the rock face area. Blasting operation is carried out against gravity, and the
scatter of the broken rock is confined in the shaft. Water resistant
explosives are normally used in shaft sinking because of the wet
blast holes. Crosscuts could either serve as passage from the shaft
to get to the ore body or a passage driven at right angles to the main
entry to connect it with a parallel entry or air course [4].
ring drilling and blasting is done from a series of sub level drill drifts
developed in the ore body. The drill pattern is designed to cover off
the extent of the ore in the stope. In order to guide against freezing
of the blast, the ore must be allowed to swell when blasting.
Conclusion
It is obvious that the mineral deposit is the principal and
indispensable asset of a mining project, the in-situ deposit must
therefore be loosened so as to extract the valuable mineral.
Optimised drill and blast operations result in good fragmentation
and excellent heave needed for easy digging of muckpiles, loading,
conveying and ore processing operations. efficient drilling
equipment and advanced blasting systems make these possible.
figure 8. Diagram showing vetical (a) and horizontal (b) blast holes in Summing up, getting it right from the onset, in accordance with the
underground bench blasting. planned drill and blast pattern, saves cost, speeds up production
process and also enhances mine safety records.
to the top and bottom of the ore block is established with drifts. a
vertical hole (slot raise) is created within the ore from the top of the
Selected References
block to the bottom. 1. rehak, T. r., Bajpayee, T. S., Mowrey, g. l. , & Ingram, D. K. (2001). flyrock
issues in blasting. In: Proceedings of the 27th annual Conference on
There are three systems in long-hole basting: bench blasting, explosives and Blasting Technique, vol I, January 28 - 31, 2001,
vertical crater retreat (vCr) and ring blasting. In underground bench Cleveland, Oh: International Society of explosives engineers,
blasting, a development heading is initially excavated at the top pp.165-175.
2. hustrulid Wa (1999). Blasting principles for open pit mining, vol. 1—
sublevel to provide drilling space; this is because the equipment general design concepts. rotterdam, netherlands: a.a. Balkema.
being used work in a confined area, moreover versatility and 3. hudson, Ja and harrison, JP (1997). engineering rock Mechanics - an
manoeuvrability are also important. Subsequently, depending on the Introduction to the Principles. elsevier Science: Oxford
thickness of the orebody, either vertical or horizontal blast holes are 4. Puhakka,Tulla (1997). Underground Drilling and loading handBook
drilled to increase the height of the excavation (figure 8). finland: Tamrock Corporation
5. Moore, P (2008). The lowest profile possible. Mining Magazine, vol
199.no 6 .29p
Crater blasting techniques are often employed for larger
underground ore bodies in hard rock mines stoped with bulk mining This paper is a revised edition of a paper submitted to the 2014
methods. It has been used successfully for drop raises and even for Journal Awards Competition.
shaft sinking. vertical or sub vertical blast holes are drilled
downward from the top to the bottom level. Spherical charges Further information: ralus2002@yahoo.co.uk
13
feature
of blast loading:
on targets under different threats. These projects fall broadly
under two distinct scenarios: the combined soil-throw/blast
load acting on a vehicle underside resulting from the
detonation of a shallow-buried improvised explosive device;
current research at The and the free-air blast load acting on a structural component
which either wholly or partly forms a non-infinite reflecting
University of Sheffield
surface. The research is largely experimentally based, and is
augmented with numerical analysis. This paper provides a
brief overview of the work conducted to date.
Introduction
Over recent years, the use of explosives for malicious attacks has In order to investigate the role of geotechnical parameters on the
undoubtedly become more common and the potential threat more impulse generated by buried explosives, a bespoke test frame was
varied. There are two principal events of which we must be aware fabricated on behalf of the Defence Science and Technology
and against which we must design our infrastructure to resist; laboratory (Dstl), shown schematically in figure 1. The apparatus,
namely high explosives detonated on or near the ground surface, built to represent a half scale version of STanag threat level 2 [9],
and high explosives buried beneath a soil overburden. comprises a large reaction mass (~1500 kg) supported by a rigid
reaction frame. an interface plate is welded to the bottom of the
These two threats are typically deployed against different targets.
reaction mass to which a thin (12.5 mm) steel target plate or a
Small hand-held explosives, or improvised explosive devices (IeDs),
surrogate vehicle underside can be attached. a soil container is
are used primarily against crowds of people and large vehicle-borne
situated directly beneath the target plate, with a cylindrical
explosives are used primarily against structural elements within
explosive buried in the centre of the soil container to some
high value buildings such as government offices or embassies with
prescribed burial depth. full details of the experimental
the specific intention of causing collapse. Buried explosives are
arrangement are available in Clarke et al. [10].
more commonly deployed against military vehicles such as
armoured personnel carriers. These situations, clearly, present very after detonation, the reacted detonation products and soil particle
different challenges to the engineer. barrage impart an impulse to the target which causes the target
plate and reaction mass to accelerate upwards. The apparatus was
as a first step, in order to protect our infrastructure against such
designed such that the reaction mass was given a free upward flight
events, we first must be able to quantify the output of an explosive
of ~800 mm, with the vertical motion being arrested either by
device to some degree of confidence. This is where the Blast &
gravity (if the initial velocity is less than 4 m/s) or by impact of the
Impact research group at The University of Sheffield has focussed
interface plate with the lower face of the arrestor plate which is
its attention for the past few years. This paper presents an
attached to the underside of the rigid reaction frame. Two target
overview of the experimental work undertaken to date, and is split
into three subsequent sections. The first two sections relate to two figure 1: Schematic of the free-flying mass impulse capture apparatus [10].
distinct projects comprising large bodies of experimental work in
capturing the total impulse and discrete pressure-time loads
applied to rigid targets from buried explosives respectively. The
third section summarises the work done to date on quantifying
free-air blast loads.
14
feature
markers are attached to the rig, one fixed to the rigid reaction target plate with subsequent holes at 25 mm spacing (centre to
frame (‘reference’), the other attached to the rising mass (‘object’). centre) parallel and perpendicular to the span of the concrete
Both target markers are raised up on masts to ensure they are not beams. 10 mm diameter, 3.25 m long steel hopkinson pressure bars
obscured by soil throw during the test. a high-speed video camera (hPBs) were inserted through the bar holes and suspended such
(Dantec Dynamics nanoSense Mk.2, framing at 4000 fps) is used to that their ends sat flush with the underside of the target. Up to 17
film these target markers, and image tracking software is used to bars can be located within a 100 mm radius circle centred above the
give the displacement-time histories of both markers. Post-test, the charge location for any test, with the ability to load subsequent bars
motion of the reference target marker is subtracted from that of at any distance up to 250 mm away from the target centre.
the object target marker to eliminate the effects of shock induced Semiconductor strain gauges were affixed to the perimeter of the
vibration of the camera. The peak rise can be used to calculate the hPBs to record any change in axial strain of the bar with time. This
initial velocity, which is then multiplied by the mass of the moving can then be converted into a pressure-time history acting at the
object to give the total impulse imparted to the plate. a secondary loaded face of the bar, with the apparatus therefore giving a
camera was situated within a reinforced concrete bunker and was temporal description of the pressure acting at discrete points on a
positioned to film the breakout of the charge and resulting sand rigid target.
throw. an example of the footage from the lower camera is shown in
figure 2. figure 3: Schematic
of the spatial and
temporal pressure
distribution
measurement
apparatus [14].
figure 2: frames from high speed video of an indicative test; a) pre firing, b)
initial vertical throw, c) cloud reaches container edge, d) expansion clearing
frame, e) expansion into free air, f) target movement clearly visible from
object target marker. So far, this work has largely comprised initial studies investigating
explosives engineering issues such as: explosive size; detonator
The work has thus far provided valuable insights into the relevant
type and placement; and potential contamination of the results
geotechnical parameters governing the output from a buried
from the cable umbilical striking the attack face of the target [14,
explosive event. The authors have shown that for a fixed bulk
15]. With the preferential experimental arrangement determined, a
density, an increase in moisture content leads to an increase in
series of commissioning shots were performed with bare Pe4
generated impulse when all other variables are kept constant [11].
spherical charges suspended underneath the target face [16, 17].
This work was extended to study the influence of particle size
The results show good agreement with semi-empirical predictions
distribution [12], where it was shown that non-uniform sand exhibits
[18], and indicate that the apparatus can be used as a research tool
greater test-to-test variation. Tight control of the geotechnical
for investigating the fundamental mechanisms of explosive loading,
conditions (density errors of ±0.2% and moisture content errors of
as well as offering valuable data for validation of numerical
±0.1%) has enabled extremely repeatable results to be gathered.
modelling approaches.
This database has since been used to draw conclusions on the
geotechnical causes for repeatability of buried charge testing [13],
and the variations in total imparted impulse and peak dynamic plate
Free-air blast characterisation
In addition to the two large bodies of experimental work dedicated
deformations has allowed the authors to begin to unlock the
to measuring the output from buried explosives, several smaller
mechanisms governing buried explosive loading [10].
experimental programmes have been undertaken in the broad field
of blast load characterisation from free-air explosives, i.e. small
Fixed target approach explosive charges detonated on a rigid surface. Whilst predictions
leading on from the free-flying mass test programme, The
for air blast pressures acting on effectively infinite reflecting
University of Sheffield was commissioned by Dstl to fabricate a
surfaces are prevalent in the literature [18], the process is
second testing apparatus. for this, a test frame was built of two
complicated when considering targets of finite lateral dimension. In
steel fibre and bar reinforced concrete frames spaced 1 m apart,
this situation, diffraction of the blast wave around the target edge
with a 1400 mm diameter, 100 mm thick effectively rigid steel
causes a rarefaction relief wave to travel inwards along the loaded
target plate spanning between the two frames, as in figure 3.
face. This is known as blast wave clearing. The subject is somewhat
a central 10.5 mm hole was drilled through the thickness of the
addressed in the literature; design guidance recommends
15
feature
figure 4: Dimensions of the
(a) (b) finite reflecting surface in
mm; a) reflected pressure
measurements, b) plate
deflection trials.
17
feature
study on novel
structure of the radial jet cutter is a circular tube, and
there are several shaped rings designed on it, which not
only can reduce the charge quantity but also raise the
cut blasting
utilization ratio of the explosive energy. In the process of
detonation, radial shaped charge jets are formed along
the axial line of the jet cutter in sequence and then
penetrate the surrounding rock medium, and these
technology with cracked rocks will be thrown out by delaying the blasting
technology. Experimental results show that the
utilization ratio of the blasting hole nearly approaches
98% with this cutter, and the blasting efficiency and the
a radial jet cutter length of cyclical footage can be improved effectively,
and the cost of drifting can also be reduced.
By Wei Chen PhD student, Associate Professor Honghao Ma PhD, Professor Zhaowu Shen MSc and Debao Wang MSc student
Introduction
Drilling and blasting continues to be an important method of rock addition, for the sake of eliminating the clamping effect of rocks at
excavation and rock breaking [1-2]. The term “rock fragmentation” is the bottom of the blasting hole and reducing the resistance of the
an index that is used to estimate the effect of cut blasting in the bottom burden, the traditional method is to increase the depth of
mining industry [3]. The drill and blast technique has a disadvantage the blasting hole (subdrilling) to lower the center position of the
that sometimes it produces cracks in an uncontrolled manner and charge [1].

also produces micro cracks in the block as well as in the remaining
In order to solve the problems that traditional cut blasting
rock, if not carefully carried out. Therefore, attempts have been
encounters in utilization, we designed a new type of jet cutter (see
made to develop a controlled growth of the crack in the desired
figure 1). This type of jet cutter makes the best use of its cartridge
direction [4-5]. fourney [6] used a blasting method which utilizes a
case with a shaped charge structure; the cartridge case is a circular
ligamented split-tube charge holder in smooth blasting, through
shell tube with several paralleled v-groove rings outside, and the
controlling the crack propagation direction of the rocks, the forming
distances between each v-groove ring are equal. The v-groove ring
quality of perimeter holes are improved and their maintenance
serves as a shaped cover to accumulate energy, so it was called
costs are also reduced. Bjarnholt et al. [7] put forward linear shaped
“shaped ring”; the shape of the vertical-section is wedge or
charges used in contour blasting, achieving the aim of directional
semicircular.
controlled blasting. In rock blasting, cut blasting is a major process
to determine the blasting footage. It is generally understood that
cut blasting has only one free face, and this is the reason why the figure 1. Structure diagram of the radial jet cutter.
clamping action of the rock has increased significantly with the
increase of mining depth. The rock mass does not have sufficient 1. top cover
space for volume expansion in the crushing process. Most of the 2. detonating cord
explosive energy consumption is in the smash area. Unspecified 3. shell
fractures were produced under the action of the stress wave from 4. shaped ring
the explosion, which resulted in uneven rock fragmentation [8-9]. 5. shaped charge jet
6. main charge
In order to solve the uneven rock fragmentation problem and
7. bottom cover
subdrilling phenomenon in cut blasting, and to improve the speed of
8. charge divider
rock drivage, a new type of jet cutter was invented. During the
device
detonation process, radial shaped charge jets [10-11] are formed
along the axial line of the jet cutter in sequence and then penetrate
the surrounding rock medium, and these cracked rocks will be
thrown out by delayed blasting technology.
19
feature
Experimental method The method was to put the radial jet cutter into the central borehole
The purpose of cut blasting is to form a cavity in the excavation of concrete, and plug the central borehole with soil, the stemming
face, which can increase the free face for the blasting of the length upper and lower was 75mm, as shown in figure 4 (b), while
following perimeter holes. In this experiment, the perimeter holes the perimeter holes stay the same without any further treatment.
were designed as free face for the central borehole, which can This was followed by detonating the radial jet cutter with a
provide free space for the borehole blasting, and the cut blasting of detonator.
rocks can be simulated by this experiment.
Results and discussion
as shown in figure 5 (a), after detonating the radial jet cutter, the
borehole was dilated and the concrete on the borehole wall was
extruded into the perimeter holes. figure 5b clearly shows the
penetration traces of the shaped charge jet along the axial
distribution caused by the radial jet cutter, which was similar to the
results of steel tube penetration experiment (see figure 3).
Compared with the traditional cut blasting method, the radial jet
cutter can make the best use of the explosive power on the cracks
propagation, reduce the crushing zone of blasting, and the cracks
network improves the crushing efficiency of rocks.

Cut blasting experiment
The experimental results above show that the cut blasting effect of
the borehole caused by the radial jet cutter is good, but the
concrete of the borehole wall was only extruded into the perimeter
holes while not thrown out of the cutting hole. To simulate the whole
process of cut blasting, we conducted the experiment as following.
as shown in figure 7 (a), the borehole was filled with the radial jet
cutter which was the same as that used above, and the perimeter
holes were charged with detonating cords made by the PeTn; the
perimeter holes were delayed detonated after the central borehole
for 50ms. The central borehole and perimeter holes were plugged
with soil, the stemming length upper and lower was 75mm.
When the radial jet cutter exploded in the central borehole, the free
space was provided by perimeter holes and the central borehole
was dilated. Conversely, the central dilated borehole would provide
figure 5. experimental
results of borehole blasting
experiment.
figure 6. Penetration
process of borehole caused
by radial jet cutter
20
feature
Acknowledgement:
This work was supported by the national fund of nature Science of
China. (grant nos. 51374189 and 51174183)
References
[1] lopez JC, lopez Je. Drilling and Blasting of rocks. rotterdam: Balkema;
1995.
[2] U. langefors and B. Kihlström: The modern technique of rock blasting,
(Jone Wiley & Sons, Inc., Stockholm, 1963).
[3] S.h. Cho, K. Kaneko. rock fragmentation Control in Blasting. Materials
Transactions, 2004, 45(5): 1722-1730.
[4] fourney Wl. Mechanisms of rock fragmentation in by blasting.
Compressive rock engineering, principles, practice and projects.
Oxford: Pergamon Press, 1993.
[5] P.K. Singh, M.P. roy, ranjit et al. Controlled blasting for long term
stability of pit-walls. International Journal of rock Mechanics & Mining
Sciences, 2014, 70: 388-399.
[6] W.l. fourney, J.W. Dally and D.C. holloway. Controlled blasting with
ligamented charge holders. Journal of rock Mechanics & Mining
Sciences, 1978, 15(3): 121-129.
[7] g. Bjarnholt, r. holmberg, f. Ouchterlong. a linear shaped charge
system for contour blasting. Proceeding of 9th conference on
explosives and blasting technique, Dallas, 1983: 350-358.
[8] n.v. Melnikov, l.n. Marchenko, I.f. Zharikov, et al. Blasting methods to
improve rock fragmentation, acta astronautica, 1978, 5: 1113-1127
[9] S. Strelec, M. gazdek, J. Mesec. Blasting Design for Obtaining Desired
fragmentation, 2011, 18(1): 79-86.
[10] harrold D. O. apparatus for cutting pipe and method pertaining thereto.
4724105: 1988.
[11] Yang W. B., William T. B. radial- linear shaped charge pipe cutter.
8302534 B2: 2012.
[12] Y. luo, Z.W. Shen, x.r. Cui. application Study on Blasting with linear
Cumulative Cutting Charge in rock, Chinese Journal of energetic
Materials 2006, 14(3): 236-240.
Conclusions
In this study, a new type of radial jet cutter was designed.
experimental results show that the penetration effect of the radial
jet cutter is very good, and with the help of detonating cords and
delay blasting technology, the blasting efficiency and cyclical
footage can be improved effectively. The radial jet cutter has been
initially used in mining excavation, and its cut blasting effect proves
to be better than the traditional technology. The structure of the
radial jet cutter is simple and easy to be manufactured, what is
more, the blasting vibration is decreased and explosives are saved
by using the radial jet cutter in cut blasting engineering; this type of
radial jet cutter has a promising application prospect in blasting
engineering.
21
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Optimising
burden at
Cornish china
clay operations
By Joseph Coxson Beng (undergraduate) and
Benjamin Keverne Meng aCSM
Imerys satellite map.
This article provides an overview of an ongoing project in St 4.7 and 7.2m. Whilst IMerYS standard burdens are lower than the
Austell, Cornwall, for a Camborne School of Mines final year calculated figures, these values have been developed and proven
engineering dissertation, working with the blasting team at over many years of operation within the deposit.
IMERYS Minerals Ltd. The aim is to investigate the effects of
The reason for the difference in burden across the Cornish
increasing and decreasing blast burden over one long bench of
operations is due to the change in mining style. In Western area
kaolinised St Austell Granite. The effect on rock fragmentation is
blasted material is transported to the modern processing plant,
of specific interest, but also the resulting muck pile profile and
where smaller particle sizes are beneficial to limit the use of the
resultant blast back wall condition.
pecker on the primary feed grid (which results in operational delay)
By blasting one continuous bench, with three variations of burden and reduced wear and tear on the plant. In Central area, good clay
along its length, the benefits and drawbacks of each option can be liberation can be achieved with hydraulic mining at a higher burden,
compared directly to one another. The direct visual comparison, and the resulting washed muck pile is either transported to tip or
along with use of fragmentation software, should provide a simple processed for secondary aggregates. Therefore larger
but effective indicator of the ideal burden distance in the fragmentation is not an issue as long as the material can be
geotechnical conditions of the blast site. efficiently loaded and transported by mobile plant fleets.
An ideal blast
Background as previously mentioned, fragmentation is an essential quality of a
IMerYS employs two techniques for the extraction of kaolin (china
good blast, but along with this there are other features that need to
clay) from their numerous operational pits in ‘Clay Country’. Wet or
be optimised. One primary example is the blast throw. Most blast
hydraulic mining, consists of blasting a bench, then spraying the
holes are inclined at 10° from vertical, providing the material with a
muck pile with a high pressure water monitor. The water jet
horizontal component to spread it out, and clear it from the back
produced is capable of penetrating into the muck pile. liberated
wall of the blast, forming a trough, whilst also improving
kaolin is held in suspension and flows under gravity into a ‘sink’,
geotechnical stability of the resulting back wall. By reducing the
where it is subsequently pumped into the processing circuit. In dry
burden of a blast, the amount of material each hole has to move is
mining, the blasted material is moved using mobile plant fleets to a
obviously reduced, and the resultant throw is increased. If it is
centralised processing plant which efficiently liberates the kaolin
reduced too much, the chances of flyrock will also increase, as the
from four size segregated waste streams.
material that is being moved has enough energy to reach a higher
Due to the geological nature of the reserve, hydraulic mining is used velocity, and therefore travel faster and further.
in IMerYS’ Central area, whereas dry mining is employed in
another important feature is ‘back break’ or ‘over break’ – how much
Western area. Central area contains the largest Cornish open pit,
effect or damage the blast has inflicted on the back wall. naturally, a
littlejohns, at 262 hectares. Melbur Pit in Western area is the
largest dry mining pit, at 146 hectares.
Blast design.
Due to the often wet environment, truck pumped bulk emulsion is
the standard explosive used in china clay mining. In line with the UK
Quarry regulations 1999 individual hole decks are charged with
two nOnel downhole detonators, both connected into a booster
(primer), and a variable weight of the bulk emulsion is pumped in the
hole. an aggregate stemming is added to the top of the hole to a
depth at least equal to the holes burden.
Blast drawing.
23
feature
threat
ii) how an IED is made
iii) how we have tried to fight this threat
and
iv) how industry can help in this fight.
By Sally Sterling See iii) and iv) in future issues of
Explosives Engineering.
The Improvised Explosive Device (IED) is used by insurgents, IeDs are a global threat; where victims include not just security
terrorists and criminals around the world, due to its ease of forces but civilian men, women and children. In the 12 months prior
manufacture, relatively low cost and potentially devastating effect to July 2014, more than 27,000 IeD incidents were recorded across
on people and property. the world, resulting in over of 56,000 casualties either killed or
injured [2].
The previous article, by the UK Ministry of Defence (UK MOD) Joint
Improvised Explosive Device Analysis Centre (JIEDAC), published in IeDs by their nature have constantly adapted and evolved
SAFEX Newsletter No. 49, and in Explosives Engineering, dependant on availability of resources, and action by global
December 2014, assessed the history, evolution and associated Counter-IeD (CIeD) measures. a primary example of this is the main
technologies of the IED threat, which have led to the IED becoming charge explosive which can consist of a wide mixture of explosives
a significant weapon of choice for terrorists, criminal organisations from Military grade explosives (Mge) to home Made explosives
and individuals worldwide over the past century. (hMe), created using agricultural fertilisers, to Cge procured
through various means.
This article will describe the typical construction of an IED noting in
particular the use of Commercial Grade Explosives (CGE), to inform The development and proliferation of IeDs has been aided through
readers of their use in order to prevent further catastrophic events. the use of the internet. It has allowed individuals to share
knowledge and plan terrorist acts. This has led to a rise in the
Construction of an IED capabilities of home grown terrorists, such as the Boston Marathon
as stated in the previous article an IeD is “a device placed or
bombings of april 2013, when two pressure cooker IeDs detonated
fabricated in an improvised manner incorporating destructive,
within seconds of each other near the finishing line. The bombing
lethal, noxious, pyrotechnic or incendiary chemicals and designed to
was carried out by two individuals aged only 26 and 19 who were
destroy, incapacitate, harass or distract [1].”
able to construct the IeDs and the hMe content from al-Qaeda
manuals proliferated via the internet. They used household and
figure 1- a typical IeD construction.
24
feature
figure 2 - The manipulator arm of a remote controlled Wheelbarrow robotic device cautiously reaches for an improvised explosive device that has been placed
under a vehicle during a training exercise [4].. © Crown copyright 2014 Imagery.
commercially available products to create the IeDs, including a • Suicide bomber – Suicide bombers maintain the principle of
mixture of ball bearings, nails and additional shrapnel for maximum direct control over the detonator. They will look to disguise the
destructive power. The result from their bombing left three people device on their person or in a vehicle, intending to take their own
dead, including an 8 year old boy and 264 people injured, including life as part of the attack. Through maintaining such close
several who had limbs amputated [3]. proximity to the device, the bomber minimises the opportunities

for any countermeasures intended to stop the device detonating
The typical construction of an IeD, as illustrated in figure 1, is
and taking lives.
composed of a trigger mechanism (switch), an explosive main
• Radio controlled – radio controlled IeDs tend to be the most
charge, an initiator, a power source and detonating cord which is not
sophisticated type of initiation. They cover a spectrum from
featured but commonly used. Typically, the variations for each
simple radio circuits to cell phones that require a certain input
component part are:
from the bomber to arm and detonate the device at a time of
Switch – The trigger mechanism will act as a switch in order to close their choosing. radio controlled devices allow the bomber to
the circuit within the IeD and begin the explosive chain. The switch maintain distance from the IeD to avoid being identified, yet
will normally be chosen depending on the target that the user enables them to be more precise in their attack.
wishes to attack and the amount of control they want to have over • Time lapse – Time lapse IeDs are emplaced with a timing device
the device. This may include having an arming switch before a firing that will initiate a detonation after a set period of time. The
switch. There are many types of trigger mechanisms, these include: timing devices most often seen are electrical or mechanical in
nature; however chemical delays have occasionally been seen.
• Command wire – Command wire devices will enable the
Time lapse devices allow the bomber to be at some distance from
perpetrator to initiate the device by manually closing the circuit
the device before it detonates, minimising their chances of being
of an IeD and start the detonation train. The IeD will be
caught. figure 2 shows a training device that imitates a time
emplaced with a long length of wire from the initiator to the
lapse under-vehicle devices, which are magnetically attached to
firing point; this can be up to a few thousand metres. The
the vehicle and were used extensively in northern Ireland.
command wire will often be camouflaged or buried in order to
• Combined devices - Combined devices may have a combination
avoid detection.
of trigger mechanisms to aid their ability to kill their intended
• Victim operated – victim operated devices are the most
target. for example a radio controlled device may be used to
indiscriminate. The device will be activated by an individual
initiate a victim operated device.
whether or not they are the intended target. This type of device
allows the emplacer to maintain an unlimited distance between Main charge explosives – Main charge explosives vary according to
themselves and the IeD, but it removes precision. victim the availability of explosive material, the target and the financial
operated devices are most commonly pressure plates restrictions on acquisition of materials. The main charge will often
(sometimes created from saw blades or other conductive be disguised within innocuous objects, such as pressure cookers,
material suspended between a wooden set up, which when palm oil canisters or propane gas canisters, that might add to the
compressed closes the electrical circuit and starts the destructive effect by providing fragmentation. Main charges can be
detonation chain). Improvised trip wire devices have been used constructed from military grade explosives, commercial grade
along with other more complex systems. explosives, or home made explosives.
25
feature
figure 3 The grand hotel in Brighton a few hours after the PIra bomb attack on October 12 1984 [7].
• Military explosives (MGE) within areas of conflict may be bomber, Patrick Magee, to escape and avoid detection.
relatively accessible through theft from explosives stores, as When the device detonated, the midsection of the hotel
explosives remnants of war, or illegal arms deals. Often groups crashed into the basement. The Prime Minister was outside
may lack the expertise or equipment to use the munitions in the blast radius and was uninjured, however five individuals
their intended manner and, as such, will use them in IeDs. were killed and 34 injured; some seriously [6].
• Commercial grade explosives (CGE) are often acquired by • Home made explosives (HME) are often used where Cge and
groups illicitly through theft, illegitimate front companies or Mge are unavailable, however they may also be chosen to avoid
illegal trading. examples of Cge procurement by terrorist law enforcement detection methods. The content of hMe
groups include: varies, as with other components of IeDs, according to the
availability of materials and the associated cost. In order to
The Madrid bombings of March 2004 produce hMe, chemicals that have legitimate commercial uses
four packed commuter trains were rocked by 10 IeD are combined and processed in order to create an explosive
explosions. The devices were initiated by cell phones, capable of detonating. Within afghanistan, the predominant
injuring over 1800 people and killing 191. The main charge main charge has changed over the past few years due to action
was reported to be Cge, manufactured for use in mining. It by security forces, government and industry. ammonium nitrate
transpired that the explosives had been obtained from a (an) fertilisers were predominantly used, however this changed
retired miner who still had access to blasting equipment [5]. when the government banned an fertilisers and the insurgency
moved to potassium chlorate, which equally has legitimate uses
The bombing of the grand hotel in Brighton (see figure 3)
within the textiles and match making industry [8]. a good
In October 1984. The Provisional Irish republican army
example of hMe use outside of a conflict zone is the 1995
(PIra), a northern Irish terrorist group, attempted to
bombing of a federal building in the US City of Oklahoma where
assassinate the UK Prime Minister Margaret Thatcher at the
two individuals built a vehicle borne IeD, using ammonium
political party conference, through the use of an IeD. The
nitrate fertiliser, nitromethane and illicitly acquired Cge. The
IeD main charge was frangex, a commercial gelignite
IeD, hidden inside a rental truck, was detonated outside the
designed for mining, which was procured illicitly in spite of
building, killing 168 people including 19 children and injuring
security service efforts. The device was placed behind a
over 800 [9].
bath panel with a long delay trigger, set to detonate three
and a half weeks after emplacement. This allowed the
26
feature
Initiator – Initiators are a critical part of an explosive device as 1 allIeD JOInT DOCTrIne fOr COUnTerIng – IMPrOvISeD
without the initiator the device is unable to detonate. Commercial & exPlOSIve DevICeS, aJP-3.15 (a), ,2013, naTO, [OnlIne] available at
< http://www.dtic.mil/doctrine/doctrine/other/aap6.pdf>, [ accessed on
military electric blasting caps are most commonly seen in IeD
28 august 2014]
construction, however non-electric blasting caps and improvised 2 Small, D, 2014 JIeDDO Director addresses explosives symposium,
blasting caps have been used. Commercial blasting caps have been U.S.army[ on-line], available at
procured through mining activities whether it is through theft or <http://www.army.mil/article/130950/JIeDDO_director_addresses_expl
illegal sales. osives_symposium/?from=rSS>, [accessed on 28 august 2014].
3 Case 1:13-cr-10200-gaO Document 58 filed 06/27/13, 2013, US
Department of Justice [on-line], available at
Detonating cord – detonating cord is a key element recovered in <http://www.justice.gov/usao/ma/news/2013/June/Indictment1.pdf-
IeDs worldwide. Detonating cord is typically used for linking main 233k-2013-06-27->, [accessed on 01 September 2014.]
charges, however it has also been used within IeDs as a booster to 4 2004, Ministry of Defence, Defence imagery, [Online] available at
detonate blasting agents such as ammonium nitrate fuel oil (anfO) <http://www.defenceimagery.mod.uk/fotoweb/grid.fwx?archiveId=504
2&search=45148213.jpg>, [accessed: 28 august 2014], usage details
mixtures. although improvised detonating cord has been seen in
available at : <Contains public sector information licensed under the
IeDs, it is a very difficult item to produce so bombers will tend to Open government licence v2.0.>
use commercial detonating cord which is very often seen in IeDs 5 Madrid bombers get long sentences, 2007, BBC news [on-line],
globally. available at < http://news.bbc.co.uk/1/hi/world/europe/7070827.stm
>, [accessed 28 august 2014]
6 roe, n, 2000, What happened after the bomb? , Telegraph Online,
Power Source – Most IeDs use an electric initiation system and so
[Online] available at <http://www.telegraph.co.uk/travel/destinations/
require a power source to initiate the detonator. This will normally europe/uk/southern england/722593/What-happened-after-the-
be in the form of a commercially available battery. The resistance bomb.html – 28/04/2014>, [accessed 28 august 2014]
within the circuit will dictate the size of the battery, in the case of 7 D4444n, 2007, Wikimedia, [online] available at <http://en.wikipedia.org/
command wire IeDs, it is the length of wire that will dictate the wiki/file:grand-hotel-following-Bomb-attack-1984-10-12.jpg>
[accessed on 28 august 2014] , Usage details: <http://commons.
resistance and thus tend to require a larger battery in order to
wikimedia.org/wiki/Commons:gnU_free_ Documentation_license_1.2>
deliver the amperage required to overcome the resistance. Batteries 8 vanden Brook, T, 2013, afghan bomb makers shifting to new explosives
will range from the type used in portable electronic devices, to for IeDs, USa Today, [Online] available at <
groups of vehicle batteries. http://www.usatoday.com/story/news/world/2013/06/25/ammonium-
nitrate-potassium-chlorate-ieds-afghanistan/2442191/> [accessed 28
august 2014]
The future of IEDs 9 US federal bureau of Investigations, [online] available at
IeDs will remain a threat in the future, adapting and evolving to <http://www.fbi.gov/about-us/history/famous-cases/oklahoma-city-
exploit new technologies that challenge and defeat bombing -07/05/2014> [accessed on 28 august 2014]
countermeasures. The primary evolution will be switches, exploiting
new and more complex methods, aided by the proliferation of This article contains public sector information licensed under the
knowledge online and an increasingly technological society. It is Open Government Licence v.2.0. Readers are encouraged to use
likely that the bomber will continue to utilise commercially available and re-use the information that is available under this licence freely
products in IeDs such as cell phones and remote control devices. and flexibly, with only a few conditions (see
Whilst developments are expected in switches and methods of http://www.nationalarchives. gov.uk/doc/open-government-
employment it is not anticipated that explosive material used within licence/version/2/). Use of copyright and database right material
IeDs will change without action. Bombers will continue to use Cge, expressly made available under this licence (the ‘Information’)
Mge and hMe where available. however, if action is taken by indicates your acceptance of the terms and conditions on the
industry and governments to reduce access to material it will be website. The Licensor grants you a worldwide, royalty-free,
more difficult for bombers to make IeDs. This combined with perpetual non-exclusive licence to use the information subject to
greater control of precursor elements will lead to a greater chance the conditions on the website. This licence does not affect your
of bombers being caught and stopped before they are able to strike. freedom under fair dealing or fair use or any other copyright or
database right exceptions and limitations.
Conclusion
IeDs provide a threat world wide; often aided by online proliferation Further information: JIEDAC@iexpe.org
of knowledge and technology. The key elements for Counter IeD
forces are switches, initiators, the detonating cord and the main
charge, which may include elements of Cge. Commercial explosive
products are made with the intention of legitimate use, whether for
demolition, mining or construction purposes. however, as some of
the examples have illustrated, they have been diverted for illicit
uses. Through combined efforts by governments and industry
working in partnership, it is hoped that improved control over these
elements can eliminate or diminish the access to those who intend
to cause harm and kill through the use of IeDs. The next article will
look at what has been done by global Counter-IeD forces to date to
combat the threat presented by IeDs.
27
feature
Tube 1.
AWE plays a crucial role in national defence A variety of high-speed cameras are in use
by providing and maintaining warheads for at remote locations...where conventional
Trident, the UK’s nuclear deterrent. AWE explosives trials are conducted.
has been at the forefront of the UK nuclear
deterrence programme for more than 60 expanding cylinder experiments, for
years and delivers innovative solutions to example, allow investigations into dynamic Tube 2.
national nuclear security issues. failure and damage mechanisms at the high
strain rates that can occur within different
from its beginning in the early 1950s, aWe sheet metals, such as stainless steel.
has been a leader in producing high-speed experiments are conducted on the large
imaging techniques. high-speed imaging is bore gas-gun at the ISP, in which a gas is
vital to understanding the performance, used to launch projectiles at velocities in
reliability and characteristics of a nuclear excess of 1 km/s. high-speed imaging gives
warhead and this became increasingly us the capability to record the temporal
important following the UK’s ratification of history of fracture activation in these
the Comprehensive Test Ban Treaty in april experiments, the results of which support Tube 3.
1998, which meant that data could no our ability to predict the behaviour of
longer be collected from nuclear tests. fragmenting systems.
EXPLOSIVES &
DETONATOR STORES
ARMOURIES &
AMMUNITION STORES
all stores and magazines are supplied compliant with the current largest explosives stores to date, for a company located in the
hSe specification (er 2014), aCPO, BSSC & MoD JSP440 SeaP 3 South of england, who specialise in the manufacture of air and naval
(enhanced) and 4 (high), with off-shore stores certified and countermeasures. This store, utilises a single compartment with
compliant with Dnv 2.7-1 (2013). external dimensions of 12m long, 4.9m wide & 3.5m high, and was
designed, manufactured and installed onsite by h&g.
h&g explosives Services ltd (hornsby & goodwyn) was established
in 1921 by harold Kenneth goodwyn, an engineer in the royal naval h&g have also just completed and released a batch of new style, up
air force, who designed the company’s first store in 1926. graded off-shore stores for the oil service industry in australia.
These two compartment bespoke-design stores are fully certified
To this date h&g has remained a family run business, currently run
and compliant with Dnv 2.7-1 (2013)
by third generation owner, Michael goodwin and his business partner
and fellow director andrew Smith.
29
Sidney alford Column
having, as usual, been caught making my way through heathrow Were it only so for plastic explosives. at some late stage of
airport carrying items which were undeniably contaminated with selection the opinion of a soldier or former soldier will probably be
traces of several tools of our trade, I was shortly afterwards greeted sought. he has probably used quite a lot of the stuff in his time,
by a small posse of variously armed policemen and women and two having, for example, piled unopened boxes of plastic explosive from
dogs1. about half the policemen, certainly the police ladies and, I floor to ceiling of a Taliban “cave” in afghanistan, pressed the button
believe, one of the dogs recognised me and one policeman asked if I and changed the shape of a hillside. The careful study of the
had enjoyed my birthday, which I had celebrated only the day before. candidate explosive’s mechanical properties in cold weather, its
records had obviously been checked on the way from their office stickiness in hot weather, and how deeply the corresponding
and the kind comment was made that it was a jolly good thing that I detonator needs to be embedded to obtain a consistent high
continued/was still able to work2. detonation velocity even in thin layers is evidently not always
required as that would take more than an afternoon. Cost seems to
In occasional depressing moments, usually precipitated by matters
be the determining factor in most countries and a knowing
related to pseudo safety legislation, I briefly contemplate changes in
handshake in others. Some, such as the USa, continue to use an
career path and consider Tony Blair who, turning a deaf ear to cries
ancient formulation and believe their own propaganda on matters
of "Crusader" and "war criminal", got on his bike and beetled over to
related thereunto.
the vatican where the then Pope Benedict xvI gave him a twenty
minute ticking off for sins past and an invitation to continue his The requirement - usually ignored - to use rubber gloves because of
career as a roman Catholic thenceforth. he had, after all, done very the alleged toxicity of the taggent introduced by the well meaning
well as the vicar of St albans3 and, in the event, relaunched himself Montreal Convention of 1991 is the equivalent of giving a surgeon
as his country's Middle east Peace envoy4 and, in countries which thick leather gloves lest he cut himself with his dangerously sharp
could afford him, Winer, Diner and Speaker, thus earning free meals, scalpel.
first class travel and much needed personal protection as well as
such delights as Wendy, a charming Chinese lady, who reported him
as having "such a good body" including "really, really good legs [and]
butt" as well as very good clothes. neither was his largesse limited
to young ladies as the presentation by Save the Children’s new York
branch of their “global legacy award” demonstrated.
now I have never admitted this before, but I have always thought
that a red silk skull cap would rather suit me and equip me elegantly
for old age and a degree of respect. Then, two days before my
birthday, what did I learn but the sad fact that, not only is silk
frowned on in favour of tumbler dry-able nylon by the enlightened
new Pope, but that the retirement age for cardinals has now been set
at eighty. another of life's boats that I have missed.
30
The Bennett file
In summer last year, the Senior Coroner for West Somerset called a perhaps in this instance) and closure of public areas like parks and
meeting in Taunton to discuss ways to avoid a reoccurrence of the even roads to stage events is not unheard of. The main problem
tragic road crash on the M5 which occurred soon after a firework seems to have been that touts were asking large sums for tickets
display had taken place at Taunton rugby Club. representatives of that had a face value of £10. Some were reported to have changed
the firework industry and the highways agency were among those hands at £600. for those who could not afford even the £10 and
attending. It will be recalled that, despite media talk at the time, the there cannot have been many that fell into that category, the
inquest into the incident discovered that the firework display was alternative of watching the television broadcast of the event was
not responsible for the multiple crash. suggested by the authorities.
The Coroner issued notes before the meeting proposing legislation Certainly broadcasting of firework displays has improved greatly
requiring firework displays to be licensed and for the permitted from the days when filming was used as an excuse for cameramen
distance to roads to be increased from the present fifty feet. to exercise their ‘skills’ and it is good that there is now an identified
Coroners’ recommendations must be carefully considered despite programme so that those unable to stay up can record it. One
their being ‘only’ recommendations. remembers the use of starburst filters to produce stars when the
display provided a proliferation of these anyway and this practice
We surely do not need to repeat the problems that would be
seems to have been largely abandoned. But was it necessary to
encountered if firework displays were licensed (or, indeed,
show so much of the audience? The background? Big Ben? The
distances to highways increased). Both would limit the ability of
presenters? and to close in on small areas of the display?
numerous groups, like scouts, churches, schools to undertake their
own displays – and oblige them to employ companies to fire them. I do believe that the fireworks were poorly filmed. Why does the
The cost would be prohibitive for small under-financed groups, camera team not present a panoramic view of the fireworks and
would reduce their ability to raise funds or donate to local charities keep the cameras still so that the display is seen as the audience
and increase paperwork to the extent that most would just not sees it – perhaps changing the view only when the highlight of the
bother. Would this matter? Well, we, of course, would say yes – but display – Big Ben or the Wheel for instance – are a feature? and – a
others might not. They perhaps might need reminding of the good continued gripe – where is the credit to the firework company
such events do but also that the result would be the pushing undertaking the display? It is, after all, the most important element.
underground of what is at the moment a well (and highly)-regulated
finally, a few words on firework records. Should records be
activity.
attempted irrespective of the quality of the resulting display? One
But, anyway, the inquest found that the cause of the crash was fog – remembers the fat Man shells that achieved records in america but
and not fireworks! which provided no pyrotechnic enjoyment – only a hole in the ground
and shattered windows. In Dubai last year, 479,651 shells were
following the consideration of pricing of fireworks in my last
fired in a display generally regarded as one of the most impressive
column, John Woodhead – a director of Standard fireworks during
ever fired. The guinness ratified record has since been broken by a
their British manufacturing days – phoned me to discuss the issue
company in norway. 540,382 shells were fired in a successful
of codes instead of prices on fireworks. he told me that it was very
attempt to beat Dubai but it was significant that the producer of
difficult to provide a price on the label when it was impossible to
this display praised the efforts in Dubai: ‘It was the most beautiful
know when the firework was to be sold. Contrary to popular belief,
display I have ever seen,’ he said. and that surely is the point?
fireworks rarely deteriorate and could well be sold the year after
manufacture when inflation had pushed up the prices of raw John Bennett is editor of Fireworks, a magazine for enthusiasts
materials and labour. and the trade. It is obtainable, by credit card on the website
www.fireworks-mag.org or, by post, from Fireworks, PO Box 40,
for the first time this year, the new Year’s eve display in london
Bexhill TN40 1GX (tel: 01424 733050;
was not free. The practice – to reduce numbers and help security
email: editor@fireworks-mag.org).
and organisation of the event - is by no means unique and may be
£10 annual subscription payable to Fireworks Magazine.
taken up by others. On private land, the practice is acceptable, and
Fireworks is also available electronically (See website).
standard – in public places there may still be good reason for it (as
31
Tech Spec
Tech Spec
Bruce Cochrane MPhil MIexpe
Malcolm and Charles adcock invite you to apply for this course
by contacting the Secretariat at the Institute. This will allow
participants to apply for either associate or full Membership
depending on qualifications and practical experience. all
lecturers are members of the Institute and leading authorities in
their field.
Malcolm Ingry lectures at the Institute of Civil engineers on current
blasting underground tunnelling construction.
34
Industry news
35
Conference/exhibition Diary
IExpE Merchandise