Académique Documents
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53-06
(Revision of ANSI/AWWA C153/A21.53-00)
AWWA Standard
Ductile-Iron Compact
Fittings for Water
Service
CAUTION NOTICE: The American National Standards Institute (ANSI) approval date on the front cover of this standard
indicates completion of the ANSI approval process. This American National Standard may be revised or withdrawn at
any time. ANSI procedures require that action be taken to reaffirm, revise, or withdraw this standard no later than five
years from the date of publication. Purchasers of American National Standards may receive current information on all
standards by calling or writing the American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York,
NY 10036; (212) 642-4900.
All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopy, recording, or any information or retrieval system, except in the form of brief
excerpts or quotations for review purposes, without the written permission of the publisher.
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Producer Members
User Members
K.A. Alms, St. Louis County Water Company, St. Louis, Mo. (AWWA)
*Liaison, nonvoting
iii
AWWA Standards Committee A21, Ductile-Iron Pipe and Fittings, which reviewed and
approved this standard, had the following personnel at the time of approval:
H.E. Holcomb, Jordan Jones & Goulding Inc., Norcross, Ga. (AWWA)
M.B. Horsley, Black & Veatch Corporation, Kansas City, Mo. (AWWA)
D.H. Kroon, Corrpro Companies Inc., Houston, Texas (AWWA)
G.E. Laverick, Underwriters Laboratories Inc., Northbrook, Ill. (UL)
T.J. McCandless,* Standards Engineer Liaison, AWWA, Denver, Colo. (AWWA)
P.I. McGrath Jr., Birmingham, Ala. (AWWA)
T.C. Moreno, San Antonio, Texas (AWWA)
J.R. Plattsmier, MWH Americas Inc., Denver, Colo. (AWWA)
W.H. Smith, W.H. Smith & Associates, Flora, Ill. (AWWA)
L.C. Yates, McGoodwin Williams & Yates, Fayetteville, Ark. (AWWA)
M.C. Young,* Standards Council Liaison, Bucher Willis & Ratliff
Corporation, Kansas City, Mo. (AWWA)
K. Zastro,† Underwriters Laboratories Inc., Northbrook, Ill. (UL)
Producer Members
J. Critchlow, Pacific States Cast Iron Pipe Company, Provo, Utah (AWWA)
L.R. Dunn, US Pipe & Foundry Company, Birmingham, Ala. (DIPRA)
H. Kennedy Jr., Harold Kennedy & Associates, Cary, N.C. (AWWA)
M. Lundstrom, EBAA Iron Inc., Eastland, Texas (AWWA)
C.W. McCauley Jr., Griffin Pipe Products Company, Lynchburg, Va. (DIPRA)
*Liaison, nonvoting
†Alternate
iv
User Members
* Alternate
All AWWA standards follow the general format indicated subsequently. Some variations from this format
may be found in a particular standard.
SEC. PAGE SEC. PAGE
Foreword 4.3 General Requirements........................ 4
I Introduction...................................... ix 4.4 Coatings and Linings ......................... 5
I.A Background....................................... ix 4.5 Tolerances or Permitted Variations.... 6
I.B History.............................................. ix 4.6 Markings on Fittings ......................... 7
I.C Acceptance ......................................... x 4.7 Special Requirements for Flanged
II Special Issues.................................... xii Fittings............................................ 7
II.A Special Service Application .............. xii 5 Verification
II.B Orientation of Bolt Holes................ xii
5.1 Inspection .......................................... 8
II.C Connecting Mechanical Joint Fittings
5.2 Test Procedures.................................. 9
and Aged Gray-Iron Pipe.............. xii
5.3 Chemical Limitations......................... 9
II.D Advisory Information on Product
5.4 Additional Tests Required by
Testing.......................................... xii
Purchaser ...................................... 10
III Use of This Standard ...................... xiii
5.5 Performance Requirements .............. 10
III.A Purchaser Options and
5.6 Defective Specimens and Retests ..... 10
Alternatives .................................. xiii
5.7 Nonconforming Fittings .................. 10
III.B Modification of Standard................ xiii
5.8 Affidavit of Compliance................... 11
IV Major Revisions .............................. xiv
V Comments ...................................... xiv 6 Delivery ........................................... 11
Standard Appendix
1 General A Flanged Fittings—Bolts, Gaskets,
1.1 Scope ................................................. 1 and Installation
1.2 Purpose .............................................. 2 A.1 Bolts and Nuts................................. 29
1.3 Application ........................................ 2 A.2 Gaskets............................................. 29
A.3 Installation ....................................... 31
2 References.......................................... 2
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viii
Copyright © 2006 American Water Works Association, All Rights Reserved.
Foreword
This foreword is for information only and is not a part of ANSI/AWWA C153/A21.53.
I. Introduction.
I.A. Background. The earliest record of an AWWA standard for cast-iron pipe
appears in the 1890 AWWA annual conference proceedings. In 1902, the New
England Water Works Association (NEWWA) adopted a more detailed standard
titled, “Standard Specification for Cast-Iron Pipe and Special Castings.” The next
AWWA standard for pipe and fittings, 7C.1-1908, was approved May 12, 1908, and
was followed by AWWA C100-52T, Tentative Standard Specifications for Cast Iron
Pressure Fittings, which was approved Dec. 31, 1952. A complete listing and
description of subsequent cast-iron-fittings standards is presented in the foreword of
ANSI/AWWA C110/A21.10, ANSI Standard for Ductile-Iron and Gray-Iron
Fittings, for Water.
In 1926 the American Standards Association (ASA), now the American National
Standards Institute (ANSI), Committee A21 on Cast-Iron Pipe and Fittings was
organized under the sponsorship of the American Gas Association (AGA), the
American Society for Testing and Materials (ASTM), AWWA, and NEWWA.
Between 1972 and 1984 the co-secretariats were AGA, AWWA, and NEWWA, with
AWWA serving as administrative secretariat. In 1984, the committee became an
AWWA committee named AWWA Standards Committee A21 on Ductile Iron Pipe
and Fittings. In 1988, NEWWA withdrew as a separate secretariat; however, it
continues to maintain its representation on the A21 committee. In 1997, AGA
withdrew as co-secretariat. The present scope of Committee A21 activity is the
development of standards and manuals addressing ductile-iron pressure pipe for
water and ductile-iron and gray-iron fittings for use with such pipe. These standards
and manuals include topics such as design, dimensions, materials, coatings, linings,
joints, accessories, methods of inspection and testing, and installation.
The work of Committee A21 is conducted by subcommittees. The scope of
Subcommittee 3, Fittings, includes the periodic review of all current A21 standards
for ductile-iron and gray-iron fittings; preparation of revisions and new standards
when needed; and examination of other matters pertaining to standards for fittings.
I.B. History. At the meeting of Standards Committee A21 in 1981, Subcom-
mittee 3 was directed to prepare a standard for 3-in. through 12-in. (75-mm through
300-mm) compact fittings designed to use the attendant strength of ductile iron. The
subcommittee was directed to present this standard to the committee for action in
ix
*Persons outside the United States should contact the appropriate authority having jurisdiction.
xi
xii
xiii
xiv
AWWA Standard
SECTION 1: GENERAL
*Metric conversions given in this standard are direct conversions of US customary units and are not
those specified in International Organization for Standardization (ISO) standards.
Fittings with push-on joints and flanged joints are listed in this standard for the
54-in. through 64-in. (1,400-mm through 1,600-mm) sizes. Fittings with flange
joints are not discussed in this standard for sizes 3 in. through 48 in. (76 mm
through 1,219 mm) because of the importance of standardized center-to-flange face
dimensions for these sizes already described in ANSI*/AWWA C110/A21.10.
Fittings with plain ends are listed for bends and reducers of the 3-in. through
64-in. (76-mm through 1,600-mm) size range and for tees and crosses of the 54-in.
through 64-in. (1,400-mm through 1,600-mm) size range.
SECTION 2: REFERENCES
This standard references the following documents. In their latest editions, these
documents form a part of this standard to the extent specified within the standard.
In any case of conflict, the requirements of this standard shall prevail.
ANSI*/AWWA C104/A21.4—American National Standard for Cement–
Mortar Lining for Ductile-Iron Pipe and Fittings for Water.
ANSI/AWWA C110/A21.10—American National Standard for Ductile-Iron
and Gray-Iron Fittings for Water.
ANSI/AWWA C111/A21.11—American National Standard for Rubber-Gasket
Joints for Ductile-Iron Pressure Pipe and Fittings.
*American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036.
SECTION 3: DEFINITIONS
The following definitions shall apply in this standard:
1. Compact fitting: A short-bodied fitting (as compared to the fittings
described in ANSI/AWWA C110/A21.10) designed with ductile-iron metal and
described in this standard.
2. Ductile iron: The cast ferrous material in which a major part of the
carbon content occurs as free graphite in a substantially nodular or spheroidal form.
3. Flanged joint: The flanged and bolted joint as described in ANSI/AWWA
C111/A21.11 and illustrated in ANSI/AWWA C110/A21.10 and in Figure 12 of this
standard.
4. Gray iron: The cast ferrous material in which a major part of the carbon
content occurs as free graphite in the form of flakes interspersed throughout the
metal.
5. Manufacturer: The party that manufactures, fabricates, or produces
materials or products.
6. Mechanical joint: A gasketed and bolted joint as detailed in the latest
revision of ANSI/AWWA C111/A21.11.
7. Purchaser: The person, company, or organization that purchases any
materials or work to be performed.
8. Push-on joint: The single rubber-gasket joint described in the latest
revision of ANSI/AWWA C111/A21.11.
SECTION 4: REQUIREMENTS
An additional tolerance of –0.02 in. (–0.5 mm) shall be permitted over areas
not exceeding 4 in. (102 mm) in any direction.
4.5.3 Weight. The tabulated weight reported by the manufacturer’s literature
shall be the nominal weight of the fitting before application of any lining or special
coating. The weight of any fitting shall not be less than the manufacturer’s nominal
tabulated weight by more than 10 percent.
4.5.3.1 The weights listed in the tables of this standard represent the
approximate weights of fittings with nominal wall thickness and minimum or
nominal laying length as designated. Weights are listed for information only. These
listed weights may not be applicable for fittings with longer laying lengths or
different bell weights. For weights of fittings, it is necessary to consult the
manufacturer’s literature.
parallel such that any two face-to-face dimensions 180° apart at the flange OD shall
not differ by more than 0.06 in. (1.5 mm).
4.7.4 Bolt holes. Bolt holes shall be in accordance with the dimensions
shown in Table 12. They shall be equally spaced and shall straddle the centerlines of
the flange, as shown in Figure 12. Bolt hole tolerances shall be +1/32 in. (+0.79 mm).
4.7.4.1 Misalignment of corresponding bolt holes of two opposing flanges
shall not exceed 0.12 in. (3.05 mm).
4.7.4.2 If bolt-hole alignment other than provided for in this standard is
required by the purchaser, it shall be specified by the purchaser.
4.7.5 Laying-length dimensions. Face-to-face dimensions shall conform to a
tolerance of ±0.12 in. (±3.0 mm) for sizes 54 in. through 64 in. (1,400 mm through
1,600 mm). Center-to-face tolerances shall be one half those of face-to-face
tolerances. The largest opening shall determine the tolerance for all openings.
SECTION 5: VERIFICATION
and shall be obtained from either an acceptance test specimen or specimens cast for
this purpose.
SECTION 6: DELIVERY
There is no applicable information for this section.
A
A
A
T
T
1/4 o 1/8 o
Bend (90 ) Bend (45 )
A A
A A
T T
A Minimum
1/4Bend 1/8Bend 1/16Bend 1/32Bend 1/4Bend 1/8Bend 1/16Bend 1/32Bend
Pressure (90°) (45°) (221/2°) (111/4°) (90°) (45°) (221/2°) (111/4°)
Size Rating Nom.
in. psi T Dimensions—in. Weight—lb*
3 350 0.33 031/2 011/2 01 1 19 16 15 14
4 350 0.34 04 02 011/2 11/4 25 22 18 16
6 350 0.36 05 03 02 11/2 39 32 31 30
8 350 0.38 061/2 031/2 021/2 13/4 57 46 46 42
10 350 0.40 071/2 041/2 03 2 89 70 64 58
12 350 0.42 09 051/2 031/2 21/4 108 86 80 67
14 350 0.47 111/2 05 033/4 21/2 210 160 136 93
16 350 0.50 121/2 051/2 033/4 21/2 264 202 172 148
18 350 0.54 14 06 041/2 3 335 250 255 205
20 350 0.57 15 07 041/2 3 400 305 310 245
24 350 0.61 163/4 071/2 041/2 3 565 405 412 315
30 250 0.66 211/2 101/2 063/4 43/4 930 780 665 600
36 250 0.74 241/2 111/2 073/4 5 1,450 1,135 960 820
42 250 0.82 291/4 14 09 6 2,205 1,610 1,350 1,180
48 250 0.90 331/4 15 10 61/2 2,990 2,090 1,760 1,475
NOTE: Metric conversions: Pressure rating: psi × 6.8948 = kPa; dimensions: in. × 25.4 = mm; weight: lb × 0.4536 = kg.
*Weight shown is the approximate weight for fittings with minimum A dimensions. For actual weights and laying lengths of fittings,
consult manufacturer's literature. Weight does not include accessory weights.
T
S A S
T
o
1/16 Bend (221/2 )
1/4 o
Bend (90 )
T T
A
S A S
1/8 o 1/32 o
Bend (45 ) Bend (111/2 )
A and S Minimum
1/4 Bend 1/8 Bend 1/16 Bend 1/32 Bend 1/4 1/8 1/16 1/32
T T1
J
H H
T T
J
H H
J
Figure 4 Mechanical-joint crosses (See Table 4)
Dimensions—in.
L L L L
T1 T1 T T1 T T1
T T
Mechanical Joint × Mechanical Joint Mechanical Joint Large-End Bell Mechanical Joint Small-End Bell Plain End × Plain End
(MJ × MJ) (MJ LEB) (MJ SEB) (PE × PE)
T T
L1 L2
Short Long
Dimensions—in. Weight—lb*
CAPS PLUGS
T T
T T
A
A
S
T
T
1/4 o
Bend (90 )
POJ and PE
POJ and POJ
A
A A S
T 1/6 o
Bend (60 )
T
POJ and PE
POJ and POJ
A A
A S
T 1/8 o
Bend (45 )
T
POJ and PE
POJ and POJ
A A
A S
1/12 o
Bend (30 )
T T
A A
A S
1/16 o
T Bend (221/2 ) T
A A
A
S
Dimensions—in.
Pressure† Min. Weight—lb‡
Size Rating
in. psi Nom. T A S PO Jt. PO Jt × PE
1/4 Bends (90°)
54 150 0.90 371/2 471/2 3,750 3,524
60 150 0.94 391/2 491/2 4,395 4,140
64 150 0.99 421/2 521/2 5,170 4,870
T1 T1
T T
J
J
H H H S
T1 T1
T T
J
J
H H H S
J
J
All POJ POJ, POJ, and POJ
Weight—lb‡
L L L L
T1 T1 T T1 T T1
T T
POJ × POJ POJ LEB POJ × SEB PE × PE
Thickness, Nom.
in. Dimensions—in. and Weights—lb
NOTE: Metric conversions: Pressure rating: psi × 6.8948 = kPa; dimensions: in. × 25.4 = mm; weight: lb × 0.4536 = kg.
*Dimensions and thickness requirements for plain-end fittings are covered in Sec. 4.3.1.
†Fittings with greater pressure ratings are available. For dimensions and pressure ratings the manufacturer should be consulted.
‡ Weight shown is the approximate weight for fittings with minimum L dimension. For actual weights and laying lengths of fittings,
consult manufacturer’s literature. Weight does not include accessory weights.
BC T
OD
Si
ze
Bolt
Nominal Bolt Hole Diameter
Flange Size OD BC T Diameter and Length Number
in. in. in. in. in. in. of Bolts
30 38.75 36.00 ± 0.06 2.12 ± 0.25 13/8 11/4 × 61/2 28
36 46.00 42.75 ± 0.06 2.38 ± 0.25 15/8 11/2 × 71/2 32
42 53.00 49.50 ± 0.06 2.62 ± 0.25 15/8 11/2 × 71/2 36
48 59.50 56.00 ± 0.06 2.75 ± 0.25 15/8 11/2 × 81/2 44
54 66.25 62.75 ± 0.06 3.00 ± 0.25 2 13/4 × 81/2 44
60 73.00 69.25 ± 0.06 3.12 ± 0.25 2 13/4 × 91/2 52
64* 80.00 76.00 ± 0.06 3.38 ± 0.25 2 13/4 × 91/2 52
NOTE: Flange details of the 30 in., 36 in., 42 in., and 48 in. sizes are shown since these are outlet sizes on 54–64 in. Flanged Tees and
Crosses.
Metric conversion: Dimensions: in. × 25.4 = mm.
*The dimensions of 64-in. flanges correspond to applicable dimensions of 66-in. Class E flanges in ANSI/AWWA
C207, and 64-in. ductile-iron flanges can be connected to those flanges.
o o
(90 ) (45 ) (221/2o)
A A A
A
A A
T T T
(60 )
o (30o) o
(111/4 )
A A A A
A A
T T
T
T1 T
J
T1 T
J
H H
J
H H
T1
T
The bolts and gaskets to be used with flanged pipe, fittings, and appurtenances
are to be selected by the purchaser for the particular pressure-service and installation
requirements.
*American National Standards Institute, 25 West 43rd Street, Fourth Floor, New York, NY 10036.
† ASME International, Three Park Avenue, New York, NY 10016.
‡ASTM International, 100 Barr Harbor Dr., West Conshohocken, PA 19428.
29
than 1/8 in. (3.18 mm), or gaskets of materials other than synthetic rubber, the
purchaser should contact the fitting manufacturer concerning suitability for a
particular application. Also available for most pipe and fitting sizes are specially
designed gaskets, either ring or full faced, using one or more annular rings molded
into the gasket to improve joint performance. By use of these or other special gaskets
in combination with ductile-iron flanges, it may be possible to obtain a pressure
rating greater than 350 psi (2,413 kPa) in the 24-in. and smaller sizes and greater
than 250 psi (1,720 kPa) in the 30-in. and larger sizes. The manufacturer should be
contacted for details.