KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description : Erection of Steel Structure (Gantry and equipment) Functional Area: 275kV Kolopis switchyard Specific Area:
JSA No : JHA/KLPS/2013/ABB/02

Type of JSA : / New Revised Purpose of JSA : Non Routine Work / Routine Work Turnaround Projects Other…
Prepared by : CTCI & KPSB
Name Position Company Signature Date Name Position Company Signature Date
LUQMAN OSMAN HSE SV ABB 16.05.13
Reviewed by: Reviewed by CTCI:
1 SHAH NAWAZ SAFETY ADVISOR ABB 16.05.13 1
2 2
3 3
1. Approved for Submission: 2. Approved by KPSB:
1 1

Workers : I acknowledge receiving these instruction, understand the instruction, and fully comply with the JSA
Comp Name
Signature I/C No. Date Company Name Signature I/C No. Date
any

Potential Hazard Example for Specific Categories : RISK RATING

Worker Equipment Severity:
Slip/ Trip/ Fall Fire Likelihood
Struck/ Against Damage (Physical) Extreme Multiple facilities, extensive damage or prolong Severity Low Med High
Overhead Work Loss of Production loss of production > RM 200M Low L L M
Burn (Heat/ Chemical) Explosion High Single Fatality, major injury, > 1 lost Time Med L M H
Eye Injury Injury (LTI) major and loss of production High M H EX
Radiation Hazard (between RM 8M to RM 200M).
Sharp Objects Environment Medium Major & minor injury loss of production Mitigation
Back Injury Gas Release (HC / H2S) (between RM 2 M to RM 8M) Low Safe working practices
Hazardous Chemical Spill or Loss of Low No injury, slight damage to equipment and no Med OPP, PTW, HSEMS
Containment loss to production. OPP, HSEMS, PTW,
Contacted by/ with Dusty Likelihood: High
HSE awareness,
Caught/ in/ on/ between Off-Site Impact
High Probable, likely to occur (0-0.5 year). Special procedure, HSE
Strains Extreme
Medium Possible could occur (0.5-4 year). awareness, OSH program
Electrical Hazard
Low Remote, unlikely to occur (4-30 year).

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 KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description : Erection of Steel Structure (Gantry and equipment) Functional Area: 275kV Kolopis switchyard Specific Area:
JSA No : JHA/KLPS/2013/ABB/02

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)
1.0 Transportation of 1.1 Narrow road/ collision or topple Person/Equipment L 1.1.1 Ensure valid vehicle driving license Supervisor
material to site
1.1.2 Observe proper traffic control and speed limit
1.1.3 Equipment or material should be properly
secure
1.1.4 Warning signs shall be erected as means of
warning where applicable.

1.2 Insecure instrument on vehicle Person/Equipment L Supervisor

1.2.1 Properly secure the equipment and material
1.2.2 Ensure right position of the equipment and
material is properly set on the vehicle
1.2.3 No person allowed to sit/present on the back of
truck lorry

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 KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description : Erection of Steel Structure (Gantry and equipment) Functional Area: 275kV Kolopis switchyard Specific Area:
JSA No : JHA/KLPS/2013/ABB/02

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)
2.0 Loading and unloading of 2.1 Improper manual handling method Person (slip/trip) L 2.1.1 Toolbox briefing Supervisor
2.1.2 Proper manual handling method.
material
2.1.3 Close supervision by Work Supervisor.
2.1.4 Maintain good housekeeping
2.1.5 Work related PPE to be worn.

2.2 Falling load M 2.2.1 Toolbox briefing – drop object and lifting Supervisor
Person
(falling from height/ 2.2.2 use tagline during lifting
falling object) 2.2.3 provide signalman
2.2.4 Provide signages
2.2.5 Only competent operator are allowed to
operate
the crane
2.2.6 Crane functional test to be done before
commencing the work
2.2.7 all lifting gear will be inspected before use
2.2.8 Will isolate the working area to ensure public
safety
2.2.9 Work related PPE to be worn.
2.3 Pinch Point / sharp edges Person L Supervisor
2.3.1 Toolbox briefing – Pinch point.
2.3.2 Using Proper PPE
(hand glove/ long sleeve jacket)
2.3.3 Proper handling method

3.0 Preparing the foundation 3.1 Pinch Point / sharp edges Person 3.1.1 Toolbox briefing – Pinch point.
M Supervisor
and material at respective 3.1.2 Using Proper PPE (hand glove/ long sleeve

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 KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description : Erection of Steel Structure (Gantry and equipment) Functional Area: 275kV Kolopis switchyard Specific Area:
JSA No : JHA/KLPS/2013/ABB/02

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)
installation point jacket)

3.2 Manual Handling. Person M Supervisor

3.2.1 Ensure proper handling on tools before
performing the job
3.2.2 Trained the workers correct way to lift material
3.2.3 Ensure all workers follow the correct procedure
3.2.4 Clearance of loose material
3.2.5 Post Signages as a way to increase awareness

4.1 Pinch Point / sharp edges Person M Supervisor

4.1.1 Toolbox briefing – Pinch point.
4.1.2 Using Proper PPE (hand glove/ long sleeve
4.0 Assembly of material
jacket)

Supervisor
4.2 Sharp object Person M
4.2.1 Will install edge protector
4.2.2 Proper PPE to be worn
4.2.3 Put warning signages
4.2.4 Barricade all protrusion hazard

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 KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description : Erection of Steel Structure (Gantry and equipment) Functional Area: 275kV Kolopis switchyard Specific Area:
JSA No : JHA/KLPS/2013/ABB/02

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)

5.0 Installation of steel 5.1 Falling load Person 5.2.1 Toolbox briefing – drop object and lifting
M Supervisor
structure 5.2.2 use tagline during lifting
5.2.3 provide signalman
5.2.4 Provide signages
5.2.5 Only competent operator are allowed to
operate
the crane
5.2.6 Crane functional test to be done before
commencing the work
5.2.7 all lifting gear will be inspected before use
5.2.8 Will isolate the working area to ensure public
safety
5.2.9 Work related PPE to be worn.

5.2 Pinch Point / sharp edges Person Supervisor

M 5.2.1 Posting Warning Signage
5.2.2 Toolbox briefing – Pinch point.
5.2.3 Using Proper PPE (hand glove/ long sleeve
jacket)

5.3 Manual Handling. Person 5.3.1 Toolbox briefing Supervisor

M
5.3.2 Proper manual handling method.
5.3.3 Close supervision by Work Supervisor.
5.3.4 Maintain good housekeeping
Page 5 of 9
 KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description : Erection of Steel Structure (Gantry and equipment) Functional Area: 275kV Kolopis switchyard Specific Area:
JSA No : JHA/KLPS/2013/ABB/02

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)
M 5.3.5 Work related PPE to be worn.

5.4 Working at height Person 5.4.1 wear full body harness

5.4.2 Close supervision by supervisor
5.4.3 Provide suitable working platform

6.0 Bolt tightening and 6.1 Working at height (Bad weather) 6.2.1 Toolbox briefing – Working at height
Person Supervisor
alignment work 6.2.2 Inspect safety harness before use
M 6.2.3 Ensure workers are using correct tools
6.2.4 Tight supervision from supervisor
6.2.5 Use skylift to tighten the bolt
6.2.6 Provide safe working platform
6.2.7 Stop the work
6.2.8 Outrigger fully extend
6.2.9 Training of personnel

6.2 Pinch Point / sharp edges Supervisor

Person M
6.2.1 Posting Warning Signage
6.2.2 Toolbox briefing – Pinch point.
6.2.3 Using Proper PPE (hand glove/ long sleeve
jacket)

6.3 Manual Handling.

Person
6.1.1 Toolbox briefing
Page 6 of 9
 KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description : Erection of Steel Structure (Gantry and equipment) Functional Area: 275kV Kolopis switchyard Specific Area:
JSA No : JHA/KLPS/2013/ABB/02

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)
M 6.1.2 Proper manual handling method. Supervisor
6.1.3 Close supervision by Work Supervisor.
6.1.4 Maintain good housekeeping
6.1.5 Work related PPE to be worn.

7.0 Housekeeping 7.1 Manual handling Person 7.1.1 Toolbox briefing

M Supervisor
7.1.2 Proper manual handling method.
7.1.3 Close supervision by Work Supervisor.
7.1.4 Maintain good housekeeping
7.1.5 Work related PPE to be worn.

7.2.1 Posting Warning Signage

7.2 Pinch Point / sharp edges Person M 7.2.2 Toolbox briefing – Pinch point. Supervisor
7.2.3 Using Proper PPE (hand glove/ long sleeve
jacket)

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 KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description : Erection of Steel Structure (Gantry and equipment) Functional Area: 275kV Kolopis switchyard Specific Area:
JSA No : JHA/KLPS/2013/ABB/02

BASIC JOB STEP POTENTIAL HAZARDS Who or What might Risk CONTROLS Action
be harmed Rating Party
(Person/Equip/ Env)

7.3 Slippery surfaces Person 6.1.1 Toolbox briefing

Supervisor
6.1.2 Wear appropriate PPE
M

GENERAL NOTES
• Basic PPE (Safety Helmet @ Hard Hat, Safety Shoes, Safety Glass and Long Sleeve Jacket) shall be worn at all the time.
• Set up barricades around work area and display warning signs.
• All equipment / machinery to be inspected by CTCI before any work commences.
• All PTW and supporting permits must be valid before any works begins.
• On hearing of emergency siren, stop all works, machinery & source of ignition and walk on foot to the nearest muster point.
• Vehicle to exit immediately to designated parking area after delivery of material.
• No eating and resting on site. Use designated eating and resting area.
• All pressure gauges used must be calibrated and tagged with valid calibration sticker.
• All scaffolding must have a green "safe to use" tag before put into service.

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 KIMANIS POWER PROJECT

JOB SAFETY ANALYSIS

Task / Job Description : Erection of Steel Structure (Gantry and equipment) Functional Area: 275kV Kolopis switchyard Specific Area:
JSA No : JHA/KLPS/2013/ABB/02

• Maintain good housekeeping daily at all the work places.

• Tool box talk specific on work instruction and briefing on hazards and control measures to be conducted before start of work.

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