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HMM INFRA LTD, AMBALA

CALCULATION OF LIFTING STREESES


IN PLATE GIRDER DUE TO PREPARED BY PS
TITLE LAUNCHING
PROJECT 38.590 MTR SPAN RFO CHECKED BY RKS
CUSTOMER TATA Aldesa JV DATE ###

WIRE ROPE SLING

SLING FIXING ARRANGEMENT FOR


LIFTING THE GIRDER

CODE AND REFRENCES


The following documents are referred in preparation of this calculation
i) IS : 800-1984

BASIC DATA
Overall span = 38.590 m
No. of Girder/span = 2 Nos.
Total Weight two lines = 140 MT
Weight of girder per meter length per girder 140/38.59/2 = 1.814 MT/Rm
Size of top flange 36 mm 675 mm
Size of web 20 mm 2690 mm
Size of Bottom flange 63 mm 1475 mm
Over all depth of girder = 2789 mm
Maximum Cantiliver length (as per launching methodology) = 10.295 m

COMPUTATION
Maximum BM due to cantiliver length WL2/2 = 96.127 MT-m

Shear Force due to cantiliver Length WL 18.6745 MT

Properties of plate girder


675 36

20
2690

1475 63
I section detail
Taking Moment about Top
Sizes Area(cm2)A y(cm) Ay(cm3) Ayy(cm4) Ixx(cm4) Iyy(cm4)
Top flange 243 1.8 437 787.32 262.44 92264.0625
Web plate 538 138.1 74297.8 10260526 3244184.83333333 179.333333
Bottom Flange 929.25 275.75 256241 70658370 3073.494375 1684749.61
Total 1710.25 330976 80919683 3247521 1777193

Ytop Ay/A = 193.525 cm


Ybot = 85.375 cm
Ina(MI) Ixx+Ayy-Ay x ymax = 20115142.389 cm4
Ztop = 103940.872 cm3
Zbot = 235608.888 cm3
rxx = 108.451 cm
ryy = 32.236 cm
slenderness ratio λ L/rmin = 95.810 cm

Checking Exiisting Flange in Tension Bending (TOP FLANGE)


Area of Flange plate = 243 cm2
Nos. of Rows of bolt holes = 4
Dia of bolt = 3.2 c.m
Net area 243 - 4x3.2 = 230.2 cm2
Bending stress 9612700/103940 x 243/230.2 = 97.625 Kg/cm2
Maximum permisible Stress = 1683 Kg/cm2
Safe
Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)

While lifting Compression flange is laterally unsupported


calculation of laterally unsupported permissible compression bending stress

Refre IS 800 clause 6.2.4 for below given calculation


The elastic critical stress Fcb K1(X+K2Y)C2/C1

K1 1
K2 0.4
D/T 44
L/rmin 96 cm
X 290 cm
Y 265 cm
C2= 193.525 cm
C1= 85.375 cm
Fcb= 897.64 MPA
FY=250 MPA
Permissible compressive stress 148 MPA 1480 Kg/cm2
Compressive bending stress 9612712.8142 / 235608.888 = 40.80 cm2
Permissible compressive stress = 1480 Kg/cm2
Safe
Checking Web Plate in Shear
Area of Web plate = 538 cm2
Actual Shear Stress = 34.711 Kg/cm2
Permissible shear stress = 1020 Kg/cm2
Safe
HMM INFRA LTD, AMBALA
CALCULATION OF LIFTING STREESES
IN PLATE GIRDER DUE TO PREPARED BY PS
TITLE LAUNCHING
PROJECT 30 MTR SPAN IOCL CHECKED BY RKS
CUSTOMER TATA Aldesa JV DATE 3/1/2016

WIRE ROPE SLING DIA 36MM

10102
6X37 CONSTRUCTION

12627
7675 14500 7675
29850
SLING FIXING ARRANGEMENT FOR LIFTING
THE GIRDER

CODE AND REFRENCES


The following documents are referred in preparation of this calculation
i) IS : 800-1984

BASIC DATA
Overall span = 29.850 m
No. of Girder/span = 2 Nos.
Total Weight two lines = 76 MT
Weight of girder per meter length per girder 140/38.59/2 = 1.273 MT/Rm
Size of top flange 25 mm 450 mm
Size of web 20 mm 2450 mm
Size of Bottom flange 50 mm 1200 mm
Over all depth of girder = 2525 mm
Maximum Cantiliver length (as per launching methodology) = 7.675 m

COMPUTATION
Maximum BM due to cantiliver length WL2/2 = 37.494 MT-m

Shear Force due to cantiliver Length WL 9.7705 MT

Properties of plate girder


450 25

20
2450

1200 50
I section detail
Taking Moment about Top
Sizes Area(cm2)A y(cm) Ay(cm3) Ayy(cm4) Ixx(cm4) Iyy(cm4)
Top flange 112.5 1.25 141 175.78125 58.59375 18984.375
Web plate 490 125 61250 7656250 2451020.83333333 163.333333
Bottom Flange 600 250 150000 37500000 1250 720000
Total 1202.5 211391 45156426 2452329 739148

Ytop Ay/A = 175.793 cm


Ybot = 76.707 cm
Ina(MI) Ixx+Ayy-Ay x ymax = 10447843.493 cm4
Ztop = 59432.777 cm3
Zbot = 136203.888 cm3
rxx = 93.212 cm
ryy = 24.793 cm
slenderness ratio λ L/rmin = 30.957 cm

Checking Exiisting Flange in Tension Bending (TOP FLANGE)


Area of Flange plate = 112.5 cm2
Nos. of Rows of bolt holes = 4
Dia of bolt = 3.2 c.m
Net area 112.5 - 4x3.2 = 99.7 cm2
Bending stress 3749400/59432 x 112.5/99.7 = 71.186 Kg/cm2
Maximum permisible Stress = 1683 Kg/cm2
Safe
Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)

While lifting Compression flange is laterally unsupported


calculation of laterally unsupported permissible compression bending stress

Refre IS 800 clause 6.2.4 for below given calculation


The elastic critical stress Fcb K1(X+K2Y)C2/C1
K1 = 0.45
K2 = 0.4
D/T=50.5
L/rmin = 30.957
X=1683
Y= 1656
C2=175.793 c.m.
C1=76.707 c.m.
Fcb=2418 MPA
FY=250 MPA
Permissible compressive stress 160 MPA 1632 Kg/cm2
Compressive bending stress 3749436.7672 / 136203.888 = 27.5281183909 cm2
Permissible compressive stress = 1632 Kg/cm2
Safe
Checking Web Plate in Shear
Area of Web plate = 490 cm2
Actual Shear Stress = 19.940 Kg/cm2
Permissible shear stress = 1020 Kg/cm2
Safe
Hold down Arrangement (tempoerary side support)
Self weight of Girder = 70 MT
Considered Lateral Load 0.025*70 = 1.75 MT
Tension at CT prop = 1.75 MT
Nos of CT Prop = 2 nos
Tension in one CT prop 1.75/2 = 0.875
Degree of Prop
Capacity of 1 CT prop (for open height of 2.5m) =
HMM INFRA LTD, AMBALA
CALCULATION OF LIFTING STREESES
IN PLATE GIRDER DUE TO PREPARED BY PS
TITLE LAUNCHING
PROJECT 39.400 MTR SPAN RUB CHECKED BY RKS
CUSTOMER TATA Aldesa JV DATE ###

WIRE ROPE SLING

11322
14021
10200 19000 10200
39400
SLING FIXING ARRANGEMENT FOR
LIFTING THE GIRDER
CODE AND REFRENCES
The following documents are referred in preparation of this calculation
i) IS : 800-1984

BASIC DATA
Overall span = 60.000 m
No. of Girder/span = 4 Nos.
Total Weight two lines = 1650 MT
Weight of girder per meter length per girder 140/38.59/2 = 7.175 MT/Rm
Size of top flange 36 mm 900 mm
Size of web 16 mm 3500 mm
Size of Bottom flange 32 mm 900 mm
Over all depth of girder = 3568 mm
Maximum Cantiliver length (as per launching methodology) = 15 m

COMPUTATION
Maximum BM due to cantiliver length WL2/2 = 807.188 MT-m

Shear Force due to cantiliver Length WL 107.6250 MT

Properties of plate girder


900 36

16
3500

900 32
I section detail
Taking Moment about Top
Sizes Area(cm2)A y(cm) Ay(cm3) Ayy(cm4) Ixx(cm4) Iyy(cm4)
Top flange 324 1.8 583 1049.76 349.92 218700
Web plate 560 178.6 100016 17862858 5716666.66666667 119.466667
Bottom Flange 288 355.2 102298 36336108 245.76 194400
Total 1172 202897 54200015 5717262 413219

Ytop Ay/A = 173.120 cm


Ybot = 183.680 cm
Ina(MI) Ixx+Ayy-Ay x ymax = 24791755.511 cm4
Ztop = 143205.499 cm3
Zbot = 134972.637 cm3
rxx = 145.442 cm
ryy = 18.777 cm
slenderness ratio λ L/rmin = 79.885 cm

Checking Exiisting Flange in Tension Bending (TOP FLANGE)


Area of Flange plate = 324 cm2
Nos. of Rows of bolt holes = 6
Dia of bolt = 2.6 c.m
Net area 324 - 4x3.2 = 308.4 cm2
Bending stress 10562400/115597 x 306/293.2 = 592.169 Kg/cm2
Maximum permisible Stress = 1683 Kg/cm2
Safe
Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)

While lifting Compression flange is laterally unsupported


calculation of laterally unsupported permissible compression bending stress

Refre IS 800 clause 6.2.4 for below given calculation


The elastic critical stress Fcb K1(X+K2Y)C2/C1
K1 = 0.7
K2 = 0.4
D/T=88
L/rmin = 93.940
X=304
Y= 294
C2=187.79 c.m.
C1=82.11 c.m.
Fcb=2428 MPA
FY=250 MPA
Permissible compressive stress 160 MPA 385 Kg/cm2
Compressive bending stress 80718750 / 134972.637 = 598.0378829378 cm2
Permissible compressive stress = 385 Kg/cm2
Safe
Checking Web Plate in Shear
Area of Web plate = 560 cm2
Actual Shear Stress = 192.188 Kg/cm2
Permissible shear stress = 1020 Kg/cm2
Safe
Hold down Arrangement (tempoerary side support)
Self weight of Girder = 70 MT
Considered Lateral Load 0.025*70 = 1.75 MT
Tension at CT prop = 1.75 MT
Nos of CT Prop = 2 nos
Tension in one CT prop 1.75/2 = 0.875
Degree of Prop
Capacity of 1 CT prop (for open height of 2.5m) =
HMM INFRA LTD, AMBALA
CALCULATION OF LAUNCHING PREPARED BY PS
TITLE STRESSES IN 64 MTR SPAN
PROJECT 64 MTR SPAN CHECKED BY RKS
CUSTOMER TATA Aldesa JV DATE 3/9/2016
CODE AND REFRENCES
The following documents are referred in preparation of this calculation
i) IS : 800-1984

BASIC DATA
Overall span = 64 m
No. of Girder/span = 4 Nos.
Total Weight four lines = 400 MT
Weight of girder and track per meter length per girder 400/64/4 = 1.763 MT/Rm
Size of top flange 25 mm 800 mm
Size of top flange 25 mm 900 mm
Size of web 16 mm 3500 mm
Size of Bottom flange 32 mm 900 mm
25 mm 1100 mm
Over all depth of girder = 3582 mm
Maximum Cantiliver length (as per launching methodology) = 64 m

COMPUTATION
Maximum BM due to cantiliver length WL2/2 = 3609.600 MT-m

Shear Force due to cantiliver Length WL 112.8000 MT

Properties of plate girder


900 25

16
3500

900 32
I section detail
Taking Moment about Top
Sizes Area(cm2)A y(cm) Ay(cm3) Ayy(cm4) Ixx(cm4) Iyy(cm4)
Additional top flange 200 1.25 250 312.5 104.1666666667 106666.667
Top flange 225 3.75 844 3164.0625 117.1875 151875
Web plate 560 180 100800 18144000 5716666.66666667 119.466667
Bottom Flange 288 356.6 102701 36623105 245.76 194400
Bottom Flange 275 359.45 98849 35531183 143.2291666667 277291.667
Total 1548 303443 90301765 5717277 730353

Ytop Ay/A = 196.023 cm


Ybot = 162.177 cm
Ina(MI) Ixx+Ayy-Ay x ymax = 36537235.635 cm4
Ztop = 186392.782 cm3
Zbot = 225292.066 cm3
rxx = 153.632 cm
ryy = 21.721 cm
slenderness ratio λ L/rmin = 41.658 cm
PASS
Checking Exiisting Flange in Tension Bending (TOP FLANGE)
Area of Flange plate = 425 cm2
Nos. of Rows of bolt holes = 6
Dia of bolt = 2.6 c.m
Net area 425 - 4x2.6 = 409.4 cm2
Bending stress 340400000/115597 x 324/308.4 = 2010.347 Kg/cm2
Maximum permisible Stress = 1540 Kg/cm2
Increse in Maximum permisible Stress = 1925
FAIL
Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)
Area of Flange plate = 563 cm2
Bending stress 340400000/134972 = 1602.187 Kg/cm2
Maximum permisible Stress = 1540 Kg/cm2
Increse in Maximum permisible Stress = 1925
PASS
Checking Web Plate in Shear
Area of Web plate = 560 cm2
Actual Shear Stress = 201.429 Kg/cm2
Permissible shear stress = 1020 Kg/cm2
Safe
Check for deflection
self weight of girder+track 1.763 MT/Rm
span 64 Mtr
MI of girder 36537235.635 cm4
Modulus of elasticity 2047000.000 kg/cm2
actual deflection wL4/8EI 49.4203 cm
permissibe deflection l/325 19.692 cm
FAIL
HMM INFRA LTD, AMBALA
CALCULATION OF LIFTING STREESES
IN PLATE GIRDER DUE TO PREPARED BY PS
TITLE LAUNCHING
PROJECT 39.400 MTR SPAN RUB CHECKED BY RKS
CUSTOMER TATA Aldesa JV DATE ###

WIRE ROPE SLING

11322
14021
10200 19000 10200
39400
SLING FIXING ARRANGEMENT FOR
LIFTING THE GIRDER
CODE AND REFRENCES
The following documents are referred in preparation of this calculation
i) IS : 800-1984

BASIC DATA
Overall span = 46.710 m
No. of Girder/span = 5 Nos.
Total Weight two lines = 240 MT
Weight of girder per meter length per girder 140/38.59/2 = 1.328 MT/Rm
Size of top flange 40 mm 600 mm
Size of web 20 mm 2420 mm
Size of Bottom flange 40 mm 750 mm
Over all depth of girder = 2500 mm
Maximum Cantiliver length (as per launching methodology) = 18.98 m

COMPUTATION
Maximum BM due to cantiliver length WL2/2 = 239.131 MT-m

Shear Force due to cantiliver Length WL 25.1982 MT

Properties of plate girder


600 40

20
2420

750 40
I section detail
Taking Moment about Top
Sizes Area(cm2)A y(cm) Ay(cm3) Ayy(cm4) Ixx(cm4) Iyy(cm4)
Top flange 240 2 480 960 320 72000
Web plate 484 125 60500 7562500 2362081.33333333 161.333333
Bottom Flange 300 248 74400 18451200 400 140625
Total 1024 135380 26014660 2362801 212786

Ytop Ay/A = 132.207 cm


Ybot = 117.793 cm
Ina(MI) Ixx+Ayy-Ay x ymax = 10479273.443 cm4
Ztop = 79264.116 cm3
Zbot = 88963.489 cm3
rxx = 101.162 cm
ryy = 14.415 cm
slenderness ratio λ L/rmin = 131.666 cm

Checking Exiisting Flange in Tension Bending (TOP FLANGE)


Area of Flange plate = 240 cm2
Nos. of Rows of bolt holes = 6
Dia of bolt = 2.6 c.m
Net area 240 - 4x3.2 = 224.4 cm2
Bending stress 10562400/115597 x 306/293.2 = 322.661 Kg/cm2
Maximum permisible Stress = 1683 Kg/cm2
Safe
Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)

While lifting Compression flange is laterally unsupported


calculation of laterally unsupported permissible compression bending stress

Refre IS 800 clause 6.2.4 for below given calculation


The elastic critical stress Fcb K1(X+K2Y)C2/C1
K1 = 0.7
K2 = 0.4
D/T=88
L/rmin = 93.940
X=304
Y= 294
C2=187.79 c.m.
C1=82.11 c.m.
Fcb=2428 MPA
FY=250 MPA
Permissible compressive stress 160 MPA 385 Kg/cm2
Compressive bending stress 23913067.785 / 88963.489 = 268.7964257992 cm2
Permissible compressive stress = 385 Kg/cm2
Safe
Checking Web Plate in Shear
Area of Web plate = 484 cm2
Actual Shear Stress = 52.062 Kg/cm2
Permissible shear stress = 1020 Kg/cm2
Safe
Hold down Arrangement (tempoerary side support)
Self weight of Girder = 70 MT
Considered Lateral Load 0.025*70 = 1.75 MT
Tension at CT prop = 1.75 MT
Nos of CT Prop = 2 nos
Tension in one CT prop 1.75/2 = 0.875
Degree of Prop
Capacity of 1 CT prop (for open height of 2.5m) =
HMM INFRA LTD, AMBALA
CALCULATION OF LIFTING STREESES
IN PLATE GIRDER DUE TO PREPARED BY PS
TITLE LAUNCHING
PROJECT 38.590 MTR SPAN RFO CHECKED BY RKS
CUSTOMER TATA Aldesa JV DATE ###

WIRE ROPE SLING

SLING FIXING ARRANGEMENT FOR


LIFTING THE GIRDER

CODE AND REFRENCES


The following documents are referred in preparation of this calculation
i) IS : 800-1984

BASIC DATA
Overall span = 43.550 m
No. of Girder/span = 5 Nos.
Total Weight OF lines = 200 MT
Weight of girder per meter length per girder 140/38.59/2 = 0.918 MT/Rm
Size of top flange 32 mm 750 mm
Size of web 16 mm 2686 mm
Size of Bottom flange 32 mm 750 mm
Over all depth of girder = 2750 mm
Maximum Cantiliver length (as per launching methodology) = 14.225 m

COMPUTATION
Maximum BM due to cantiliver length WL2/2 = 92.928 MT-m

Shear Force due to cantiliver Length WL 13.0654 MT

Properties of plate girder


750 32

16
2686

750 32
I section detail
Taking Moment about Top
Sizes Area(cm2)A y(cm) Ay(cm3) Ayy(cm4) Ixx(cm4) Iyy(cm4)
Top flange 240 1.6 384 614.4 204.8 112500
Web plate 429.76 137.5 59092 8125150 2583787.31413333 91.6821333
Bottom Flange 240 273.4 65616 17939414 204.8 112500
Total 909.76 125092 26065179 2584197 225092

Ytop Ay/A = 137.500 cm


Ybot = 137.500 cm
Ina(MI) Ixx+Ayy-Ay x ymax = 11449225.714 cm4
Ztop = 83267.096 cm3
Zbot = 83267.096 cm3
rxx = 112.182 cm
ryy = 15.730 cm
slenderness ratio λ L/rmin = 90.435 cm

Checking Exiisting Flange in Tension Bending (TOP FLANGE)


Area of Flange plate = 240 cm2
Nos. of Rows of bolt holes = 6
Dia of bolt = 2.4 c.m
Net area 240 - 4x3.2 = 225.6 cm2
Bending stress 9612700/103940 x 243/230.2 = 118.726 Kg/cm2
Maximum permisible Stress = 1683 Kg/cm2
Safe
Checking Exiisting Flange in Compression Bending (Bottom flange FLANGE)

While lifting Compression flange is laterally unsupported


calculation of laterally unsupported permissible compression bending stress

Refre IS 800 clause 6.2.4 for below given calculation


The elastic critical stress Fcb K1(X+K2Y)C2/C1
K1 = 0.45
K2 = 0.4
D/T=42.84
L/rmin = 32.08
X=1697
Y= 1656
C2=187.79 c.m.
C1=82.11 c.m.
Fcb=2428 MPA
FY=250 MPA
Permissible compressive stress 160 MPA 1632 Kg/cm2
Compressive bending stress 9292795.6372 / 83267.0961 = 111.6022543374 cm2
Permissible compressive stress = 1632 Kg/cm2
Safe
Checking Web Plate in Shear
Area of Web plate = 429.76 cm2
Actual Shear Stress = 30.402 Kg/cm2
Permissible shear stress = 1020 Kg/cm2
Safe
Hold down Arrangement (tempoerary side support)
Self weight of Girder = 70 MT
Considered Lateral Load 0.025*70 = 1.75 MT
Tension at CT prop = 1.75 MT
Nos of CT Prop = 2 nos
Tension in one CT prop 1.75/2 = 0.875
Degree of Prop
Capacity of 1 CT prop (for open height of 2.5m) =