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Version 02
Date: 15 - 03-2007.
C A R E Sustainability
March 2007 C A R E Sustainability
Monitoring Report
for the period Jan 1, 2006 - January 31, 2007
CONTENTS Page No
2.0 Introduction 6
3.0 Reference 6
10.0 Appendices 43
March 2007 C A R E Sustainability
Tables
Table No Title Page
no
Table 6.1 Data to monitor emissions from the project 8
activity, and how this data will be archived
Table 6.2 Relevant data necessary for determining the 9
baseline of anthropogenic emissions by sources of
GHGs Relevant data necessary for determining the
baseline of anthropogenic emissions by sources of
GHGs
Table .1 2001-02 OM Calculations : Calculations of CoEF i 22
Table 8.2 2001-02 OM Calculations : Calculations of Emission 24
Factor
Table 8.3 2002-03 OM Calculations: Calculations of COEFi, 26
Table 8.4 2002-03 OM Calculations: Calculations of Emission 26
Factor
Table 8.5 2003-04 OM Calculations: Calculations of COEFi, 28
Table 8.6 2003-04 OM Calculations: Calculations of Emission 29
Factor
Table 8.7 Build Margin Calculations 30
Table 8.8 Build Margin Calculations 31
Calculations for Combined Margin Emission Factor 33
Table 8.9
Meter Reading for SNM2 TurbineeNM2 34
Table 8.10
Table 8.11 SNM2 Monthly Power Generation Report (Jan 2006- 36
Jan 2007)
Table 8.12 Exported Power Vs Sales Receipt Figures (2006- 37
2007)
Table 8.13 CERs to USWL during the period January 1, 2006 to 38
January 31, 2007
March 2007 C A R E Sustainability
List of Figures
Page no
Title: Grid connected Bagasse based Cogeneration project of Ugar Sugar Works
Limited (USWL).
Version: Version 02
UNFCCC Ref No: 0189
Date of completion of the Monitoring Report: March 15, 2007
2.0 Introduction
The purpose of this monitoring report is to calculate the Greenhouse Gas emission
reduction achieved by the USWL - CDM project for periodic verification.
This monitoring report covers the activity from 1, January 2006 till 31, January 2007.
The start date of the project activity is 23, November 2003 and of the crediting period is
1, January 2004.
3.0 Reference
Project Design Document: Grid connected bagasse based cogeneration project of Ugar
Sugar Works Limited (USWL).
1. Government of India
2. Ugar Sugar Works Ltd (USWL)
Biomass—Bagasse is the primary fuel used. With the expanded sugar mill capacity of
10000TCD bagasse production has become 127.4TPH. Total bagasse requirement for
the steam and power generation will be 127.5TPH. An additional 2500MT of cane
leave supplements the bagasse deficit of 0.1TPH or 0.05%.
The following are the novel practices in departure from the common and prevalent ones
in the sector and the region:
• High Pressure Boiler and Turbine
• Demineralisation of water with the mixed bed and condensate polishing unit
• Bagasse Dryer- using waste heat in flue gases
Export To Grid
March 2007 C A R E Sustainability
• Electricity generation from the proposed project activity; - required in the specific
project situation
• Data needed to recalculate the operating margin emission factor, if needed, based on
the choice of the method to determine the operating margin (OM), consistent with
“Bagasse based cogeneration connected to an electricity grid” (AM0015);- not required
recalculation in the specific project situation due to choice of simple OM, and ex-ante
option
• Data needed to recalculate the build margin emission factor, if needed, consistent with
“Bagasse based cogeneration connected to an electricity grid” (AM0015) baseline
methodology;-not required recalculation in the specific project situation due to choice
of ex ante option in the BM calculation in AM 0015
• Data required to calculate CO2 emissions from fossil fuels combusted due to the
project activity at the project site; - not required in the specific project situation, as
there is no such onsite stationary or mobile fossil fuel consumption
March 2007 C A R E Sustainability
• Data required to calculate leakage effects due to fossil fuel switch from bagasse to
other fuels outside the project boundary; - not required in the specific project situation
as the leakages are zero
March 2007 C A R E Sustainability
6.1.1 Data to monitor emissions from the project activity; and how it will be archived?
Table 6.1
Data collected in order to monitor emissions from the project activity, and how this data will be archived:
ID number Data variable Source Data Measured Recording Proportion How will the Comment
(Please use numbers of data unit (m), frequency of data to data be
to ease cross- calculated be archived?
referencing ) (c) or monitored (electronic/
estimated paper)
(e)
6.1.2 Data to be monitored to determine the baseline of emission by sources of GHGs within the project boundary; How will t be
archived.?
Table 6.2:
Relevant data necessary for determining the baseline of anthropogenic emissions by sources of GHGs within the project boundary
and how such data will be collected and archived:
ID number Data variable Source of Data unit Measured Recording Proportion How will the Comment
(Please use data (m), frequency of data to data be
numbers to calculated be archived?
ease cross- ©, monitored (electronic/
referencing estimated paper)
to table (e),
D.3)
1EGy Electricity Main MWh Directly Hourly 100% Electronically Data will be
Quantity, control measured measurement archived for
Electricity Room and monthly crediting period 10
supplied to recording years plus 2years
the grid by after that.
SNM2 The net or
additional
electricity supplied
by the project
activity.
Also checked with
the receipt of sales.
Also refer
Appendix 2
2 EFy Emission Central tCO2/MWh c yearly 100% Electronically The Data, published
3 EFOM, y Emission CEA tCO2/MWh c yearly 100% Electronically The relevant Data
factor, General Calculations, published by the
CO2 Review Ex-ante CEA, will be
operating obtained and
margin archived/maintained
emission in same form, for
factor of the crediting period 10
Southern years plus 2years
Regional after that. Also refer
grid Appendix 4
4 EFBM ,y Emission CEA tCO2/MWh c yearly 100% Electronically The relevant Data
factor, General Calculations, published by the
CO2 build Review Ex-ante CEA, will be
margin obtained and
emission archived/maintained
factor of the in same form, for
Southern crediting period 10
Regional years plus 2years
grid after that. Also refer
Appendix 5
5 Fi, y Amount of CEA Mass or m yearly 100% electronically The relevant Data
each fossil General volume Ex-ante published by the
fuel Review CEA, will be
consumed by obtained and
each power archived/maintained
source in same form for
crediting period 10
years plus 2years
after that. Also refer
Appendix 6
6 COEFi Emission IPCC tCO2/mass m Yearly 100% electronically The relevant Data
factor Default or volume will be obtained and
coefficient unit archived for
for each fuel crediting period 10
years plus 2years
after that. Also refer
Appendix 7
7 GEN m ,y Electricity CEA MWh/yr m Yearly 100% electronically The relevant Data
generation General Ex-ante published by the
by each Review CEA, will be
power source obtained and
archived/maintained
in same form for
crediting period 10
years plus 2years
after that. Also refer
Appendix 8
11b COEFi CO2 IPCC tCO2/ c yearly 100% electronically Data will be
imports emission Default mass or Ex-ante archived for
factor in the volume calculations crediting period 10
connected unit years plus 2years
electricity after that.
Information will be
obtained from local
statistics
The operation, data transfer and reporting procedures are incorporated into the ISO 9001
procedure with the company.
The personnel are adequately trained and highly competent enough to carry out the
necessary work.
7.2 Quality control (QC) and quality assurance (QA) procedures that are
being undertaken for the data monitored
Quality control (QC) and quality assurance (QA) procedures are being undertaken
for data monitored
Data Uncertainty level of Explain QA/QC procedures planned for these
(Indicate data data, or why such procedures are not necessary.
table and ID (High/Medium/Low)
number e.g.
3.-1.; 3.2.)
1 and 15 Low These data will directly be used for calculation
of emission reductions. Sales records will be
sued to ensure consistency
Others Low Default data (for emission factors) and IEA
statistics (for energy data) will be used to check
local statistics
All measuring and analytical instruments are being calibrated as per the methodology
AM0015 and created as a protocol in USWL’s Quality management system procedures.
The calibration certificates for all the export meters of SNM2 Turbine are available at the
plant for the verification.
The maintenance methods and procedures have been incorporated as part of the ISO 9000
procedures and form an integral part of the systems and procedures for the organization.
The project activity is small in size and hence the emissions and discharges due to the
project activity do not have any significant environmental impacts. Internal
Environmental Audit Reports are available at the project site. The cogeneration activity
uses bagasse as fuel, which is a carbon neutral fuel.
The host party does not consider the environmental impacts of such activities as
significant and hence excluded such activities from the Environmental Impact
Assessment Notification (1991) under Environment Protection Act (1984)
However, the USWL diligently identified the possible environmental impacts and
mitigated these to the extent feasible after an environmental impact assessment of the
project activity.
USWL has obtained an environmental clearance from the state government in addition to
consent to establish and operate from the Karnataka State pollution Control Board. The
factory has ISO 14000 accreditation and therefore any environmental impacts are
recorded.
The periodic (annual) audits as a part of ISO 14000 based management systems would
take care of any undesirable environmental impacts.
The project activity mainly reduces the CO2 emissions from fossil fuels by energy
generation with bagasse. The emission reduction ER y by the project activity during a
year y is the difference between the baseline emissions through substitution of the
electricity generation with fossil fuels (BE electricity, y), the baseline emissions through the
substitution of the thermal energy generation with fossil fuels (BE thermal, y), and project
emissions (PE y), emissions due to leakage (Ly) as follows:
ER y = BE electricity, y + BE thermal, y – PE y – Ly
Where,
In the specific project case, BE thermal, y, PE y and Ly are zero or not applicable.
Where,
BEelectricity, y is the baseline emissions due to displacement of electricity during the
year y in tons of CO2,
EG, y is the net quantity of increased electricity generated as a result of the project
activity during the year y in MWh, and
EFelectricity, y is the CO2 baseline emission factor for the electricity displaced due to
the project activity during the year y in tons CO2/MWh.
wOM and wBM are respective weight factors (where wOM + wBM = 1), and by default are
weighted equally (wOM = wBM = 0.5).
Fi,j,y and COEFi,j,y are the fuel consumption and associated carbon coefficient of the fossil
fuel i consumed in the grid in the year y. GENj,y is the electricity generation at the plant j
connected to the grid excluding zero- or low-operating cost sources. (EMy and GENy are
the total GHG emissions and electricity generation supplied to the grid by the power
plants connected to the grid excluding zero- or low-operating cost sources in the year y )
Where:
NCVi,j is the net calorific value per mass or volume unit of a fuel i,
OXIDi is the oxidation factor of the fuel (see page 1.29 in the 1996 Revised IPCC
Guidelines for default values),
EFCO2,i is the CO2 emission factor per unit of energy of the fuel i.
As per the approved methodology AM0015, the methodology used for the registered
CDM activity (The relevant portion in AM0015 says as given below in italics),
The Simple OM emission factor can be calculated using either of the two following
data vintages for years(s) y:
• A 3-year average, based on the most recent statistics available at the time of PDD
submission, or
• The year in which project generation occurs, if EF OM, y is updated based on ex post
monitoring.
In the registered PDD, from the above options given in AM0015 for using data vintages,
a 3-year average, based on the most recent statistics available at the time of PDD
submission was used. Hence the Simple OM, as used in the registered PDD, has been
used for the present calculations for this monitoring period. The Simple OM calculations,
as used in the registered PDD, are shown in the Tables 8.1- 8.6
The Build Margin emission factor EFBM,y is given as the generation-weighted average
emission factor of the selected representative set of recent power plants represented by
the 5 most recent plants or the most 20% of the generating units built (summation is over
such plants specified by k):
As per the approved methodology AM0015, the Build Margin emission factor has been
calculated in the registered PDD using Option 1:
Option 1: Calculate the Build Margin emission factor EF BM, y ex ante based on the
most recent
Information available on plants already built for sample group m at the time of PDD
submission. The sample group m consists of either:
• The five power plants that have been built most recently, or
• The power plants capacity additions in the electricity system that comprise 20% of the
system
Generation (in MWh) and that have been built most recently.
Project participants should use from these two options that sample group that
comprises the larger annual generation.
In the registered PDD, Build Margin emission factor EF BM,, y has been calculated, with
the option of ex-ante, based on the most recent information available on plants already
built for sample group m at the time of PDD submission. The sample group m has been
power plants capacity additions in the electricity system that comprise 20% of the system
generation (in MWh) and that have been built most recently, and has comprised larger
annual generation. The Build Margin Calculations as used in the registered PDD are
presented in the Tables 8.7 and 8.8
Calculations of COEFi,y
COEFi, = NCVi, * EFCO2,i * OXIDi……………………………….(3)
Where:
NCVi,j is the net calorific value per mass or volume unit of a fuel i,
OXIDi is the oxidation factor of the fuel (see page 1.29 in the 1996 Revised IPCC
Guidelines for default values
EFCO2,i is the CO2 emission factor per unit of energy of the fuel i.
OM Calculations - 2001-02
Table 8.1: Calculations of COEFi, using équation (3)
Table 8.2 : Calculations of Operating Margin Emission Factor using equation (2)
Emission
factor
(tCO2/103
3 Gross Gross
Density 10 MT tonnes)* Auxiliary Net ele Gen
Fuel Units Consumption Emissions Electricty
(kg/Lt) (Fi,j,y) NG consumption ( GENj,y)
(tCO2) generation
=TCO2/M
Cu.m)
(COEFi,y)
Steam Stations * * * ** GWh
Coal 000 MT 52607 1.0 52607.0 1909.7100461020.2 84031 8.44 76938.78
Furnace Oil KL 129339 0.9 120.3 3366.0 404881.7 8.44 0
Light Oil KL 6849 0.8 5.7 3178.4 18002.7 8.44 0
LSHS/HHS/HSDKL 8324 0.8 6.9 3210.2 22098.6 8.44 0
Gas KL 0.0 0.0 8.44 0
Lignite 000 MT 17318.25 1.0 17318.3 1089.9 18875627.4 8.44 0
Gas stations 0
Natural Gas M Cu M 1782 1.0 1782.0 1931.4 3441674.1 10330.65 3.241 9995.834
HSD KL 5429 0.8 4.5 3159.8 14186.9 3.241 0
Naphtha KL 222352 0.8 169.0 3267.7 552204.9 3.241 0
Diesel Stations 0.0 0
LSHS KL 0 0.8 0.0 3210.3 0.0 2.3 0
Diesel KL 770168 0.8 636.9 3160.0 2012672.7 4154.98 2.3 4059.415
125802369 90994.03
OM 1382.534
* Source ;table 6.1, CEA general Review
** Table 5.5, CEA general review
Note: Values in Column 6 (blue highlights) have been taken from Table 1
Sample Calculations
2002-03
Table 8.3: Calculations of COEFi, using equation (3)
Table 8.4 : Calculations of Operating Margin Emission Factor using equation (2)
Emission
factor
(tCO2/103
3 Gross Gross
Density 10 MT tonnes)* Auxiliary Net ele Gen
Fuel Units Consumption Emissions Electricty
(kg/Lt) (Fi,j,y) NG consumption ( GENj,y)
(tCO2) generation
=TCO2/M
Cu.m)
(COEFi,y)
Steam Stations * * * ** GWh
Coal 000 MT 65997 1.0 65997.0 1644.0108498729.0 92053.1 8.47 84256.2
Furnace Oil KL 115914 0.9 107.8 3439.4 370772.2 8.47 0
Light Oil KL 8407 0.8 7.0 3198.7 22239.5 8.47 0
LSHS/HHS/HSD KL 6093 0.8 5.0 3230.7 16279.3 8.47 0
Gas KL 0.0 0.0 8.47 0
Lignite 000 MT 17738 1.0 17738.0 1115.3 19782388.0 8.47 0
Gas Stations 0
Natural Gas M Cu M 3130 1.0 3130.0 1931.4 6045140.2 13950.1 2.25 13636.22
HSD KL 275122 0.8 227.5 2996.2 681710.7 2.25 0
Naphtha KL 485496 0.8 369.0 3267.7 1205715.6 2.25 0
Diesel Stations 0.0 0.0 0
LSHS KL 0 0.8 0.0 3230.9 0.0 4379.4 1.61 4308.892
Diesel KL 865938 0.8 716.1 2996.3 2145765.9 1.61 0
138768741 102201.3
OM 1357.798
* Source ;table 6.1, CEA general Review
** Table 5.5, CEA general review
Note: Values in Column 6 (blue highlights) have been taken from Table 3
Table 8.6 : Calculations of Operating Margin Emission Factor using equation (2)
Emission
factor
(tCO2/103
3 Gross Gross
Density 10 MT tonnes)* Auxiliary Net ele Gen
Fuel Units Consumption Emissions Electricty
(kg/Lt) (Fi,j,y) NG consumption ( GENj,y)
(tCO2) generation
=TCO2/M
Cu.m)
(COEFi,y)
Steam stations * * * ** GWh
Coal 000 MT 52985 1.0 52985.0 1505.6 79776792.0 98434.6 8.46 90107.04
Furnace Oil KL 56498 0.9 52.5 3323.7 174636.8 8.46 0
Light Oil KL 33031 0.8 27.3 3131.3 85535.6 8.46 0
LSHS/HHS/HSDKL 5310 0.8 4.4 3162.6 13888.0 8.46 0
GAS KL 0.0 0.0 8.46 0
Lignite 000 MT 20755 1.0 20755.0 1136.4 23586613.6 8.46 0
Gas Stations 0
Natural Gas M Cu M 2010 1.0 2010.0 1931.4 3882022.9 14214 2.83 13811.76
HSD KL 226981 0.8 187.7 3127.0 586973.0 2.83 0
Naphtha KL 719694 0.8 547.0 3267.7 1787339.7 2.83 0
Diesel Stations 0.0 0.0 0
LSHS KL 647451 0.8 535.4 3162.7 1693457.0 3294.75 1.74 3237.421
Diesel KL 14903 0.8 12.3 3127.1 38541.0 1.74 0
111625800 107156.2
OM 1041.711
Note: Values in Column 6 (blue highlights) have been taken from Table 5
EFOM ,simple,2003-04 = 111625800/107156.2
= 1041.711 tCO2/GWh
Total Gross Electrical Ene Gen for WR grid (2003-2004) = 139451.1 Percentage
Total Gross Ele Gen from the power plant which is added to the ele system = 28496.03 20.4344245 %
Note: Values in Column 9 (blue highlights) have been taken from Table 7
Simple OM TCO2/GWh
Total 3782.04
52G3 K.W.H M.W.H 52F3 K.W.H M.W.H 52F4 K.W.H M.W.H TOTALEXPORT
Note: 52 G3 is total generation meter for SNM2 and 52 F3, 52 F4 are Export Feeders
The values given in column (a), (d) and (g) in the above table are cumulative.
Table 8.11: SNM2 Monthly Report (2006-2007) of power generation and export
S .N. M 2
MON MON
2006 GENERATION EXPORT
K.W.H. M.W.H K.W.H. M.W.H
JANUARY 10045000 10045 9324000 9324
FEBRUARY 9540000 9540 7766000 7766
MARCH 8724000 8724 5396000 5396
APRIL 5445000 5445 3626000 3626
MAY 0 0 0 0
JUNE 0 0 0 0
JULY 0 0 0 0
AUGUST 0 0 0 0
SEPTEMBER 0 0 0 0
OCTOBER 0 0 0 0
NOVEMBER 461000 461 245000 245
DECEMBER 11257000 11257 7048000 7048
JANUARY 10524000 10524 5819000 5819
Table 8.12: Exported Power vs Sales Receipt Figures for the turbines SNM1, SNM2 & SIEMENS (2006-2007)
Total Gen From
1, Jan 2006 to (SNM1, SNM2 & Total Exp From BILLING EXP from
31, Jan 2007 SIEMENS) Mwh (SNM1,SNM2&SIEMENS) (SNM1,SNM2&SIEMENS)
JANUARY 22149.72 12190 12177
FEBRUARY 22263.88 12203 12202
MARCH 21813.36 11051 11076
APRIL 11083.49 5193 5255
MAY 1536.4 996 968
JUNE 3665.65 2542 2564
JULY 4490.63 3120 3126
AUGUST 0 0 0
SEPTEMBER 0 0 0
OCTOBER 0 0 0
NOVEMBER 711.68 234 212
DECEMBER 22315.76 11992 11948
JANUARY,
2007
20800 11178 11172
70700
130830.57 70699
Note: The variation between Export Figures vs Sales Receipt is due to different timings for noting the readings adopted by USWL and
KPTCL. USWL notes the readings at 4.00 am daily, while KPTCL generally note their reading at 12.00 midnight
Table 8.13: CERS to USWL during the period January 1, 2006 to January 31, 2007
The bagasse and steam balance is monitored and recorded to check that the
1. Purchased bagasse is not used in the project activity
2. Bagasse is not diverted to project activity from other existing activities.
The calculation of the steam and bagasse balance for the period 1st January 2006 to 31st
January 2007 is given in Appendix 13.
The bagasse and steam balance will be done as below:
10.0 Appendices
Appendix 1
Appendix 2
Year EF, y
MWh
1, January 2006 – 31, January 2007 39224
Appendix 3
Year EF,y
tCO2/MWh
1, January 2006 – 31, January 2007 0.996
Appendix 4
Year EF,OMy
tCO2/MWh
1st January 2006 – 31st January 2007 1.261; Ex-ante
Appendix 5
Year EF,BM y
tCO2/MWh
1st January 2006 – 31st January 2007 0.733; Ex-ante
Appendix 6
Appendix 7
Appendix 8
Appendix 9
Appendix 10
Name of item Sr No 8 in Table
Description Identification of plant source, Name of
source of power plant for BM
Value in period At Tables 8.8 for the periods 2003-04
Example: Neyveli FST is a power
plant(steam)
Recording frequency Yearly
Background document CEA general review
Calculation method Text
Archiving mode Electronic
Appendix 11
Appendix 12
Appendix 13
Bagasse Balance
Statement showing Mass balance of Fuel for the period 1, Jan 06 – 31, Jan 07)
Bagasse Used in 4
Boilers (OB1i)
Own 447316.79 MT Bagasse required for 4
Bagasse Boilers
(OBi) (BBi)
434333.89 MT 447316.79 MT
Excess Bagasse
(OB2i)
-12982.9 MT
Inventory
IBi= OB2i+BS(i-1)
17101.12 MT
Previous Stock in
inventory (BS(i-
1))
19789.24 MT
Purchased Bagasse
(PBi) used in 50
USWL Monitoring Report 51 TPH Boiler
17101.12 MT
March 2007 C A R E Sustainability
Balance: