PRE-INSPECTION&RECOMENDATION

Part Desc. : SAFETY VALVE 2.81” TYPE FXE

PO No. :-
Wo No. :-

Summary SAFETY VALVE 2.81” TYPE FXE

Qty : 1 Unit S/N :SBOF 042

1
Foto No Description Qty Finding Recomendation
FUNCTION TEST 1 Pressure 1.Dismantling all parts.
1 1. Open Flapper 1500psi failed 2.Clean up.
2. Pressure 1500psi 3.Inspection(NDT).
4.Action Repair as per
Finding
5.Replace New Repair
Kit(Seal,O-Ring,V-
Packing etc)
6.Assy.
7.Function Test.
8.Pressure Test Body.
9.Final Inspection(COC)

FISHING NECK 1 Surface Damage 1.Clean Up All Surface.

2
2.NDT Thread.
3.Repair Thread
4.Machining skim cut

HOUSING LOCK 1 Surface Damage 1.Clean Up All Surface.

3
2.NDT Thread.
3.Repair Thread
4.Machining skim cut

LOCK 3 Surface Damage 1.Clean Up All Surface.

4
2.NDT Thread.
3.Polishing
4.Machining skim cut

SPRING HOLDER 1 Rusty,Thread 1.Clean Up All Surface.

5
Stuck 2.NDT Thread.
3.Repair Thread
4.Machining skim cut

SPRING 3 Rusty,Corrotion 1.Cleaning

6
2.NDT
3.Polishing

INNER MANDREL 1 Rusty,Thread 1.Clean Up All Surface.

7
Stuck 2.NDT Thread.
3.Repair Thread
4.Machining skim cut

OUTER MANDREL 1 Rusty,Thread 1.Clean Up All Surface.

8
Stuck 2.NDT Thread.
3.Repair Thread
4.Machining skim cut

PACKING SUB 1 Rusty,Thread 1.Clean Up All Surface.

9
Stuck 2.NDT Thread.
3.Repair Thread
4.Machining skim cut

MANDREL 1 Rusty,Thread 1.Clean Up All Surface.

10
Stuck 2.NDT Thread.
3.Repair Thread
4.Machining skim cut

2
 MANDREL 1 Rusty,Thread 1.Clean Up All Surface.
11
Stuck 2.NDT Thread.
3.Repair Thread
4.Machining skim cut

INNER MANDREL 1 Rusty,Thread 1.Clean Up All Surface.

12
Stuck 2.NDT Thread.
3.Repair Thread
4.Machining skim cut

FLAPPER HOUSING&FLAPPER DISC 1 Rusty,Thread 1.Clean Up All Surface.

13
Stuck 2.NDT Thread.
3.Repair Thread
4.Machining skim cut

TOP V-PACKING SET 1 Rusty,Damage 1.Clean Up Female

14
Adapter.
2. Replace New V-
Packing and O-Ring

SEAL O-RING 1 Rusty,Damage 1.Clean Up All Surface.

15
2.Replace New

BOTTOM V-PACKING SET 1 Rusty,Damage 1.Clean Up All Surface.

16
2.Replace New

O-RING&BACK UP RING 2 Rusty,Damage 1.Clean Up All Surface.

17
2.Replace New

INNER FLOW TUBE 1 Rusty,Corrotion 1.Clean Up All Surface.

18
2.NDT Inspection.
3.Machining skim cut

SPRING 1 Rusty,Corrotion 1.Clean Up All Surface.

19
2.NDT Inspection.

FLOW TUBE 1 Rusty,Corrotion 1.Clean Up All Surface.

20
2.NDT Inspection.
3.Machining skim cut

PREPARED BY

MAHENDRA