Input data:

Helical Gearing

Normal pressure angle 20°

Helix angle  = 25 °
Normal diametral pitch Pdn = 10 teeth/in
Face width F = 1.5 in
Transmitted power P = 26 hp
Rotational speed of pinion np = 2950 rpm
Number of pinion teeth Np = 20

Desired output speed ng = 907.692 rpm

Design life L = 25000 h
Number of load applications per q = 1
revolution

Rim thickness of pinion and tr = 1 1 in

gear

Bending geometry factor of J = 0.442 0.49

pinion and gear
Pitting geometry factor I = 0.201

Gear application Commercial enclosed gear units

Elastic coefficient Cp = 2300
Overload factor Ko = 1.5
Factor of safety SF = 1
Hardness ratio factor Ch = 1
Reliability factor Kr = 1

Results

Diametral pitch Pd = teeth/in

9.063
Transverse pressure angle t = °
21.880

Actual output speed ng = rpm

907.692
Actual number of gear teeth Ng =
65
Gear ratio mg =
3.250
Qualty number Qv =
9.000

Geometry parameters

Pinion
Gear
Pitch diameter D =
2.207 7.172
Outside diameter Do =
 2.427 7.393
Root diameters Dr =
1.931 6.896
Base circle diameter Db =
2.048 6.655

Addendum a = in
0.110
Dedendum b = in
0.138
Clearance c = in
0.025

Circular pitch p = in
0.347
Normal circular pitch Pn = in
0.314
Axial pitch Px = in
0.743
Whole depth ht = in
0.248
Working depth hk = in
0.221
Tooth thickness t = in
0.157
Center distance C = in
4.689
Fillet radius in basic rack rf = in
0.033

Force and speed factors

Pitch line speed vt = ft/min

1704.296

Tangential force Wt = lbf

503.231
Normal force Wn = lbf
590.889
Radial force Wr = lbf
202.096
Axial force Wx = lbf
234.661

Size factor Ks =
1.000
Load distribution factor Km =
1.200
Dynamic factor Kv =
1.251
Face width/Axial pitch F/Px =
2.018

Pinion
Gear
Rim thickness factor Kb =
 1.000 1.000
Number of load cycle Nc =
4.4e+009 1.4e+009

Bending stress cycle factor Yn =

0.913 0.932
Pitting stress cycle factor Zn =
0.869 0.893

Expected bending stress St =

15481.203 13964.677
Expected contact stress Sc =
94891.715 94891.715

Allowable bending stress number Sat =

16955.333 14976.868
Allowable contact stress number Sac =
1.092e+005 1.062e+005

Note
After computing the values for allowable bending stress number and for
allowable
contact stress number, you should go to the data in AGMA Standard 2001-C95,
to
select a suitable material. Consider first whether the material should be
steel,
cast iron, bronze, or plastic. Then consult the related tables of data.

For instance use through-hardened steel with hardness, HB

Pinion
Gear
Grade 1
248.643 214.507
Grade 2
239.576 206.142
Input data:

Helical Gearing

Normal pressure angle 20°

Helix angle  = 25 °
Normal diametral pitch Pdn = 11 teeth/in
Face width F = 2.5 in
Transmitted power P = 26 hp
Rotational speed of pinion np = 907.692 rpm
Number of pinion teeth Np = 27

Desired output speed ng = 291.862 rpm

Design life L = 25000 h
Number of load applications per q = 1
revolution

Rim thickness of pinion and tr = 1 1 in

gear

Bending geometry factor of J = 0.451 0.512

pinion and gear
Pitting geometry factor I = 0.207

Gear application Commercial enclosed gear units

Elastic coefficient Cp = 2300
Overload factor Ko = 1.5
Factor of safety SF = 1
Hardness ratio factor Ch = 1
Reliability factor Kr = 1

Results

Diametral pitch Pd = teeth/in

9.969
Transverse pressure angle t = °
21.880

Actual output speed ng = rpm

291.758
Actual number of gear teeth Ng =
84
Gear ratio mg =
3.111
Qualty number Qv =
7.000

Geometry parameters

Pinion
Gear
Pitch diameter D =
2.708 8.426
Outside diameter Do =
 2.909 8.626
Root diameters Dr =
2.458 8.175
Base circle diameter Db =
2.513 7.819

Addendum a = in
0.100
Dedendum b = in
0.125
Clearance c = in
0.023

Circular pitch p = in
0.315
Normal circular pitch Pn = in
0.286
Axial pitch Px = in
0.676
Whole depth ht = in
0.226
Working depth hk = in
0.201
Tooth thickness t = in
0.143
Center distance C = in
5.567
Fillet radius in basic rack rf = in
0.030

Force and speed factors

Pitch line speed vt = ft/min

643.580

Tangential force Wt = lbf

1332.631
Normal force Wn = lbf
1564.763
Radial force Wr = lbf
535.180
Axial force Wx = lbf
621.416

Size factor Ks =
1.000
Load distribution factor Km =
1.252
Dynamic factor Kv =
1.272
Face width/Axial pitch F/Px =
3.699

Pinion
Gear
Rim thickness factor Kb =
 1.000 1.000
Number of load cycle Nc =
1.4e+009 4.4e+008

Bending stress cycle factor Yn =

0.932 0.951
Pitting stress cycle factor Zn =
0.893 0.917

Expected bending stress St =

28152.960 24798.799
Expected contact stress Sc =
1.096e+005 1.096e+005

Allowable bending stress number Sat =

30193.549 26064.347
Allowable contact stress number Sac =
1.227e+005 1.196e+005

Note
After computing the values for allowable bending stress number and for
allowable
contact stress number, you should go to the data in AGMA Standard 2001-C95,
to
select a suitable material. Consider first whether the material should be
steel,
cast iron, bronze, or plastic. Then consult the related tables of data.

For instance use through-hardened steel with hardness, HB

Pinion
Gear
Grade 1
290.807 253.409
Grade 2
280.985 244.347