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KISSsoft Release 03/2013

KISSsoft evaluation

File
Name : Unnamed
Changed by: hp am: 28.05.2018 um: 22:41:56

Warning : Calculation not consistent.


Results are probably not valid !

Important hint: At least one warning has occurred during the calculation:
1-> UNDERCUT Gear 1
(Underneath of the active flank - no reduction of profile overlap ratio)

2-> Contact interference!


Notice: The length of the involute of gear 2 is too short.

Some proposals:
- Change tip form diameter of Gear 3 through
Gear 3: Tip chamfer >= 0.1100 mm or
Tip circle <= -176.2200 mm
- Change reference profile of Gear 2 through:
Smaller root radius or larger dedendum.

CALCULATION OF A SPUR PLANETARY GEAR

Drawing or article number:


Gear 1: 0.000.0
Gear 2: 0.000.0
Gear 3: 0.000.0

Calculation method DIN 3990:1987 Method B

------- Gear 1 --------- Gear 2 --------- Gear 3 ---


Number of planets [p] (1) 3 (1)

Power (kW) [P] 39.14


Speed (1/min) [n] 1000.0 500.0
Speed difference for planet bearing calculation (1/min) [n2] 0.0
Speed planet carrier (1/min) [nSteg] 583.3

Torque (Nm) [T] 106.8 0.0 534.0


Torque Pl.-Carrier (Nm) [TSteg] 640.800

Application factor [KA] 1.25


Power distribution factor [Kgam] 1.00
Required service life [H] 20000.00
Gear driving (+) / driven (-) - +/- +

1. TOOTH GEOMETRY AND MATERIAL

1/10
(geometry calculation according to
DIN 3960:1987)
------- Gear 1 ------------ Gear 2 ------------ Gear 3 ---
Center distance (mm) [a] 54.000
Centre distance tolerance ISO 286:2010 Measure js7

Normal module (mm) [mn] 2.0000


Pressure angle at normal section (°) [alfn] 20.0000
Helix angle at reference circle (°) [beta] 0.0000
Number of teeth [z] 18 36 -90
Facewidth (mm) [b] 25.00 25.00 25.00
Hand of gear Spur gear

Planetary axles can be placed in regular pitch.: 120°

Accuracy grade [Q-DIN3961:1978] 8 8 8


Inner diameter (mm) [di] 0.00 0.00
External diameter (mm) [di] 0.00
Inner diameter of gear rim (mm) [dbi] 0.00 0.00
Outer diameter of gear rim (mm) [dbi] 0.00

Material
Gear 1: 18CrNiMo7-6, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm>=HRC28
Gear 2: 18CrNiMo7-6, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm<HRC28
Gear 3: 18CrNiMo7-6, Case-carburized steel, case-hardened
ISO 6336-5 Figure 9/10 (MQ), core strength >=25HRC Jominy J=12mm<HRC28
------- Gear 1 ------------ Gear 2 ------------ Gear 3 ---
Surface hardness HRC 61 HRC 61 HRC 61
Fatigue strength. tooth root stress (N/mm²) [sigFlim] 460.00 430.00 430.00
Fatigue strength for Hertzian pressure (N/mm²) [sigHlim] 1500.00 1500.00 1500.00
Tensile strength (N/mm²) [Rm] 1200.00 1200.00 1200.00
Yield point (N/mm²) [sigs] 850.00 850.00 850.00
Young's modulus (N/mm²) [E] 206000 206000 206000
Poisson's ratio [ny] 0.300 0.300 0.300
Mean roughness, Ra, tooth flank (µm) [RAH] 0.00 0.00 0.00
Mean roughness height, Rz, flank (µm) [RZH] 4.80 4.80 4.80
Mean roughness height, Rz, root (µm) [RZF] 20.00 20.00 20.00

Tool or reference profile of gear 1:


Reference profile 1.25 / 0.38 / 1.0 ISO 53.2:1997 Profil A
Dedendum coefficient [hfP*] 1.250
Root radius factor [rhofP*] 0.380
Addendum coefficient [haP*] 1.000
Tip radius factor [rhoaP*] 0.000
Tip form height coefficient [hFaP*] 0.000
Protuberance height factor [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Ramp angle [alfKP] 0.000
not topping

Tool or reference profile of gear 2:


Reference profile 1.25 / 0.38 / 1.0 ISO 53.2:1997 Profil A
Dedendum coefficient [hfP*] 1.250

2/10
Root radius factor [rhofP*] 0.380
Addendum coefficient [haP*] 1.000
Tip radius factor [rhoaP*] 0.000
Tip form height coefficient [hFaP*] 0.000
Protuberance height factor [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Ramp angle [alfKP] 0.000
not topping

Tool or reference profile of gear 3:


Reference profile 1.25 / 0.38 / 1.0 ISO 53.2:1997 Profil A
Dedendum coefficient [hfP*] 1.250
Root radius factor [rhofP*] 0.380
Addendum coefficient [haP*] 1.000
Tip radius factor [rhoaP*] 0.000
Tip form height coefficient [hFaP*] 0.000
Protuberance height factor [hprP*] 0.000
Protuberance angle [alfprP] 0.000
Ramp angle [alfKP] 0.000
not topping

Summary of reference profile gears:


Dedendum reference profile (in module) [hfP*] 1.250 1.250 1.250
Root radius reference profile (in module) [rofP*] 0.380 0.380 0.380
Addendum reference profile (in module) [haP*] 1.000 1.000 1.000
Protuberance height coefficient (in module) [hprP*] 0.000 0.000 0.000
Protuberance angle (°) [alfprP] 0.000 0.000 0.000
Tip form height coefficient (in module) [hFaP*] 0.000 0.000 0.000
Ramp angle (°) [alfKP] 0.000 0.000 0.000

Type of profile modification: none (only running-in)


Tip relief (µm) [Ca] -0.00 -0.00 -0.00

Lubrication type oil bath lubrication


Type of oil Oil: ISO-VG 220
Lubricant base Mineral-oil base
Kinem. viscosity oil at 40 °C (mm²/s) [nu40] 220.00
Kinem. viscosity oil at 100 °C (mm²/s) [nu100] 17.50
FZG test A/8.3/90 ( ISO 14635-1:2006) [FZGtestA] 12
Specific density at 15 °C (kg/dm³) [roOil] 0.895
Oil temperature (°C) [TS] 70.000

------- Gear 1 ------------ Gear 2 ------------ Gear 3 ---


Overall transmission ratio [itot] 0.000
Gear ratio [u] 2.000 -2.500
Transverse module (mm) [mt] 2.000
Pressure angle at pitch circle (°) [alft] 20.000
Working transverse pressure angle (°) [alfwt] 20.000 20.000
[alfwt.e/i] 20.044 / 19.956 19.956 / 20.044
Working pressure angle at normal section (°) [alfwn] 20.000 20.000
Helix angle at operating pitch circle (°) [betaw] 0.000 0.000
Base helix angle (°) [betab] 0.000
Reference centre distance (mm) [ad] 54.000 -54.000
Sum of profile shift coefficients [Summexi] 0.0000 -0.0000
Profile shift coefficient [x] 0.0000 0.0000 -0.0000
Tooth thickness (Arc) (module) (module) [sn*] 1.5708 1.5708 1.5708

3/10
Tip alteration (mm) [k*mn] 0.000 0.000 0.000
Reference diameter (mm) [d] 36.000 72.000 -180.000
Base diameter (mm) [db] 33.829 67.658 -169.145
Tip diameter (mm) [da] 40.000 76.000 -176.000
(mm) [da.e/i] 40.000 / 39.990 76.000 / 75.990 -176.000 / -176.010
Tip diameter allowances (mm) [Ada.e/i] 0.000 / -0.010 0.000 / -0.010 0.000 / -0.010
Tip form diameter (mm) [dFa.e/i] 40.000 / 39.990 76.000 / 75.990 -176.000 / -176.010
Active tip diameter (mm) [dNa.e/i] 40.000 / 39.990 76.000 / 75.990 -176.000 / -176.010
Operating pitch diameter (mm) [dw] 36.000 72.000 / 72.000 -180.000
(mm) [dw.e] 36.010 72.020 / 71.980 -179.950
(mm) [dw.i] 35.990 71.980 / 72.020 -180.050
Root diameter (mm) [df] 31.000 67.000 -185.000
Generating Profile shift coefficient [xE.e/i] -0.0371 / -0.0577 -0.0481 / -0.0756 -0.0653 / -0.0996
Manufactured root diameter with xE (mm) [df.e] 30.85 66.81 -185.26
(mm) [df.i] 30.77 66.70 -185.40
Theoretical tip clearance (mm) [c] 0.500 0.500/ 0.500 0.500
Tip clearance upper allowance (mm) [c.e] 0.671 0.635/ 0.719 0.671
Tip clearance lower allowance (mm) [c.i] 0.581 0.559/ 0.616 0.581
Active root diameter (mm) [dNf] 33.908 69.432/ 68.663 -183.658
(mm) [dNf.e] 33.916 69.456/ 68.684 -183.615
(mm) [dNf.i] 33.903 69.412/ 68.648 -183.692
Root form diameter (mm) [dFf] 33.835 68.882 -183.712
(mm) [dFf.e/i] 33.829 / 33.829 68.779 / 68.722 -184.006 / -184
.159
Internal toothing: Calculation dFf with pinion type cutter (z0=
29, x0= 0.000)
Reserve (dNf-dFf)/2 (mm) [cF.e/i] 0.044 / 0.037 -0.019 / -0.066 0.272 / 0
.157
(undercut taken into account)
Addendum (mm) [ha = mn * (haP*+x)] 2.000 2.000 2.000
(mm) [ha.e/i] 2.000 / 1.995 2.000 / 1.995 2.000 /
1.995
Dedendum (mm) [hf = mn * (hfP*-x)] 2.500 2.500 2.500
(mm) [hf.e/i] 2.574 / 2.615 2.596 / 2.651 2.631 /
2.699
Roll angle at dFa (°) [xsi_dFa.e/i] 36.152 / 36.120 29.316 / 29.298 16.477 /
16.489
Roll angle to dNf (°) [xsi_dNf.e/i] 4.115 / 3.781 13.295 / 13.131
[xsi_dNf.e/i] 10.017 / 9.837 24.202 / 24.269
Roll angle at dFf (°) [xsi_dFf.e/i] 0.315 / 0.065 10.474 / 10.202 24.540 /
24.671
Tooth height (mm) [H] 4.500 4.500 4.500
Virtual gear no. of teeth [zn] 18.000 36.000 -90.000
Normal tooth thickness at tip cyl. (mm) [san] 1.363 1.505 1.778
(mm) [san.e/i] 1.309 / 1.270 1.437 / 1.389 1.689 / 1.637
Normal spacewidth at root cylinder (mm) [efn] 0.000 0.000 1.179
(mm) [efn.e/i] 0.000 / 0.000 0.000 / 0.000 1.162 / 1.153
Max. sliding velocity at tip (m/s) [vga] 0.296 0.327/ 0.065 0.085
Specific sliding at the tip [zetaa] 0.635 0.866/ 0.173 0.398
Specific sliding at the root [zetaf] -6.461 -1.738/ -0.662 -0.209
Sliding factor on tip [Kga] 0.376 0.416/ 0.083 0.108
Sliding factor on root [Kgf] -0.416 -0.376/ -0.108 -0.083
Pitch on reference circle (mm) [pt] 6.283
Base pitch (mm) [pbt] 5.904
Transverse pitch on contact-path (mm) [pet] 5.904
Length of path of contact (mm) [ga] 9.512 11.457
(mm) [ga.e/i] 9.556 / 9.448 11.501 / 11.384
Length T1-A (mm) [T1A] 10.672 7.797/ 17.309 -35.778

4/10
Length T1-B (mm) [T1B] 7.064 11.405/ 11.756 -30.225
Length T1-C (mm) [T1C] 6.156 12.313/ 12.313 -30.782
Length T1-D (mm) [T1D] 4.768 13.701/ 11.405 -29.874
Length T1-E (mm) [T1E] 1.160 17.309/ 5.852 -24.321
Diameter of single contact point B (mm) [d-B] 36.661 71.399/ 71.627 -179.622
(mm) [d-B.e] 35.147 72.963/ 71.399 -179.416
(mm) [d-B.i] 35.142 73.036/ 71.392 -179.351
Diameter of single contact point D (mm) [d-D] 35.147 72.996/ 71.399 -179.387
(mm) [d-D.e] 36.627 71.399/ 71.598 -179.622
(mm) [d-D.i] 36.703 71.392/ 71.668 -179.635

Transverse contact ratio [Eps.a] 1.611 1.940


Transverse contact ratio with allowances [Eps.aEffe/i] 1.619 / 1.600 1.948 / 1.928
Overlap ratio [Eps.b] 0.000 0.000
Total contact ratio [Eps.G] 1.611 1.940
Total contact ratio with allowances [Eps.gEffe/i] 1.619 / 1.600 1.948 / 1.928

2. FACTORS OF GENERAL INFLUENCE

------- Gear 1 ------------ Gear 2 ------------ Gear 3 ---


Nominal circum. force at pitch circle (N) [Ft] 0.000 0.000
Axial force (N) [Fa] 0.0 0.0 0.0
Axial force (total) (N) [Fatot=Fa* 3] 0.0 0.0
Radial force (N) [Fr] 0.000 0.000
Normal force (N) [Fnorm] 0.0 0.0 0.0
Tangent.load at p.c.d.per mm (N/mm) (N/mm) [w] 0.00 0.00
Only as information: Forces at operating pitch circle:
Nominal circumferential force (N) [Ftw] 0.000 0.000
Axial force (N) [Fa] 0.0 0.0/ 0.0 0.0
Axial force (total) (N) [Fatot=Fa* 3] 0.0 0.0
Radial force (N) [Fr] 0.000 0.000
Circumferential speed pitch d.. (m/sec) [v] 0.79

Running-in value (µm) [yp] 0.000 0.000


Running-in value (µm) [yf] 0.000 0.000
Gear body coefficient [CR, bs/b] 0.000 ( 0.000) 0.000 ( 0.000)
Correction coefficient [CM] 0.000 0.000
Reference profile coefficient [CBS] 0.000 0.000
Material coefficient [E/Est] 0.000 0.000
Singular tooth stiffness (N/mm/µm) [c'] 0.000 0.000
Meshing stiffness (N/mm/µm) [cg] 0.000 0.000
The formula for c' and cg at w*KA < 25 N/mm is imprecise!
c', cg is calculated with w*KA = 25 N/mm.
Reduced mass (kg/mm) [mRed] 0.0000 0.0000
Resonance speed (min-1) [nE1] 0 0
Nominal speed (-) [N] 0.000 0.000
Subcritical range

Running-in value (µm) [ya] 0.000 0.000


Planets are supported by fixed restraint bolts
lpa (mm) = 0.00 b (mm) = 25.00 dsh (mm) = 0.00
Tooth trace deviation (active) (µm) [Fby] 0.00 0.00
from deformation of shaft (µm) [fsh*B1] 0.00 0.00
Tooth trace 0 0
(0:without, 1:crowned, 2:Tip relief, 3:full modification)
from production tolerances (µm) [fma*B2] 0.00 0.00
Running-in value y.b (µm) [yb] 0.00 0.00

5/10
Dynamic factor [KV] 1.00 1.00

Face load factor - flank [KHb] 0.00 0.00


- Tooth root [KFb] 0.00 0.00
- Scuffing [KBb] 0.00 0.00

Transverse load factor - flank [KHa] 1.00 1.00


- Tooth root [KFa] 0.00 0.00
- Scuffing [KBa] 0.00 0.00

Helical load factor scuffing [Kbg] 0.00 0.00

Number of load cycles (in mio.) [NL] 0.0 0.0 0.0

3. TOOTH ROOT STRENGTH

Calculation of Tooth form coefficients according method: B


Tooth form factors calculated with manufacturing profile shift xE.e
------- Gear 1 ------------ Gear 2 ------------ Gear 3 ---
Tooth form factor [YF] 0.00 0.00/ 0.00 0.00
Stress correction factor [YS] 0.00 0.00/ 0.00 0.00
Bending lever arm (mm) [hF] 0.00 0.00/ 0.00 0.00
Working angle (°) [alfFen] 0.00 0.00/ 0.00 0.00
Tooth thickness at root (mm) [sFn] 0.00 0.00/ 0.00 0.00
Tooth root radius (mm) [roF] 0.00 0.00/ 0.00 0.00
(sFn* = 0.000/ 0.000/ 0.000/ 0.000 roF* = 0.000/ 0.000/ 0.000/ 0.000 dsFn = 0.00/ 0.00/ 0.00/ 0.00 alfsFn = 0.0/ 0.0/
0.0/ 0.0)

Contact ratio factor [Yeps] 0.00 0.00


Helical load factor [Ybet] 0.00 0.00
Effective facewidth (mm) [beff] 25.00 25.00/ 25.00 25.00
Nominal stress at tooth root (N/mm²) [sigF0] 0.00 0.00/ 0.00 0.00
Tooth root stress (N/mm²) [sigF] 0.00 0.00/ 0.00 0.00
Permissible bending stress at root of Test-gear
Support factor [YdrelT] 1.000 1.000/ 1.000 1.000
Surface factor [YRrelT] 1.000 1.000 1.000
Size coefficient (Tooth root) [YX] 1.000 1.000 1.000
EHT factor (DNV41.2) [YC] 0.000 0.000/ 0.000 0.000
Finite life factor [YNT] 0.000 0.000 0.000
Alternating bending coefficient [YM] 1.000 0.700 1.000
Stress correction factor [Yst] 0.00
Yst*sigFlim (N/mm²) [sigFE] 0.00 0.00 0.00
Permissible tooth root stress (N/mm²) [sigFP=sigFG/SFmin] 0.00 0.00/ 0.00 0.00
Limit strength tooth root (N/mm²) [sigFG] 0.00 0.00/ 0.00 0.00
Required safety [SFmin] 1.40 1.40/ 1.40 1.40
Safety for Tooth root stress [SF=sigFG/sigF] 0.00 0.00/ 0.00 0.00
Transmittable power (kW) [kWRating] 0.00 0.00/ 0.00 0.00

4. SAFETY AGAINST PITTING (TOOTH FLANK)

------- Gear 1 ------------ Gear 2 ------------ Gear 3 ---


Zone factor [ZH] 0.00 0.00
Elasticity coefficient (N^.5/mm) [ZE] 0.00 0.00
Contact ratio factor [Zeps] 0.00 0.00

6/10
Helix angle factor [Zbet] 0.00 0.00
Effective facewidth (mm) [beff] 25.00 25.00
Nominal flank pressure (N/mm²) [sigH0] 0.00 0.00
Surface pressure at operating pitch circle (N/mm²)
[sigHw] 0.00 0.00
Single tooth contact factor [ZB,ZD] 0.00 0.00/ 0.00 0.00
Flank pressure (N/mm²) [sigH] 0.00 0.00/ 0.00 0.00

Lubrication coefficient at NL [ZL] 1.000 1.000/ 1.000 1.000


Speed coefficient at NL [ZV] 1.000 1.000/ 1.000 1.000
Roughness coefficient at NL [ZR] 1.000 1.000/ 1.000 1.000
Material pairing coefficient at NL [ZW] 1.000 1.000/ 1.000 1.000
Finite life factor [ZNT] 0.000 0.000 0.000
Small no. of pittings permissible: no
Size coefficient (flank) [ZX] 1.000 1.000 1.000
Permissible surface pressure (N/mm²) [sigHP=sigHG/SHmin] 0.00 0.00/ 0.00 0.00
Limit strength pitting (N/mm²) [sigHG] 0.00 0.00/ 0.00 0.00

Safety for surface pressure at operating pitch circle


[SHw] 0.00 0.00/ 0.00 0.00
Required safety [SHmin] 1.00 1.00/ 1.00 1.00
Transmittable power (kW) [kWRating] 0.00 0.00/ 0.00 0.00
Safety for stress at single tooth contact [SHBD=sigHG/sigH] 0.00 0.00/ 0.00 0.00
(Safety regarding nominal torque) [(SHBD)^2] 0.00 0.00/ 0.00 0.00

4b. MICROPITTING ACCORDING TO ISO TR 15144-1:2010

Pairing Gear 1- 2:
Calculation did not run. (Lubricant: Load stage micropitting test is unknown.)

Pairing Gear 2- 3:
Calculation did not run. (Lubricant: Load stage micropitting test is unknown.)

5. STRENGTH AGAINST SCUFFING

Calculation method according to


DIN 3990:1987

Lubrication coefficient (for lubrication type) [XS] 0.000


Relative structure coefficient (Scuffing) [XWrelT] 1.000 1.000
Thermal contact factor (N/mm/s^.5/K) [BM] 13.780 13.780 13.780
Relevant tip relief (µm) [Ca] 0.00 0.00 0.00
Optimal tip relief (µm) [Ceff] 0.00 0.00
Ca taken as optimal in the calculation (0=no, 1=yes) 0 0/ 0 0
Effective facewidth (mm) [beff] 25.000 25.000
Applicable circumferential force/facewidth (N/mm)
[wBt] 0.000 0.000
Angle factor [Xalfbet] 0.000 0.000

Flash temperature-criteria
Tooth mass temperature (°C) [theM-B] 0.00 0.00
theM-B = theoil + XS*0.47*theflamax [theflamax] 0.00 0.00
Scuffing temperature (°C) [theS] 0.00 0.00

7/10
Coordinate gamma (point of highest temp.) [Gamma] 0.000 0.000
(1) [Gamma.A]=0.734 [Gamma.E]=-0.812
(2) [Gamma.A]=0.406 [Gamma.E]=-0.525
Highest contact temp. (°C) [theB] 0.00 0.00
Geometry factor [XB] 0.000 0.000
Load sharing factor [XGam] 0.000 0.000
Dynamic viscosity (mPa*s) [etaM] 0.00 0.00
Coefficient of friction [mym] 0.000 0.000
Required safety [SBmin] 2.000
Safety factor for scuffing (flash-temp) [SB] 0.000 0.000

Integral temperature-criteria
Tooth mass temperature (°C) [theM-C] 0.00 0.00
theM-C = theoil + XS*0.70*theflaint [theflaint] 0.00 0.00
Integral scuffing temperature (°C) [theSint] 0.00 0.00
Contact ratio factor [Xeps] 0.000 0.000
Dynamic viscosity (mPa*s) [etaOil] 0.00 0.00
Averaged coefficient of friction [mym] 0.000 0.000
Geometry factor [XBE] 0.000 0.000
Meshing factor [XQ] 0.000 0.000
Tip relief factor [XCa] 0.000 0.000
Integral tooth flank temperature (°C) [theint] 0.00 0.00
Required safety [SSmin] 1.800
Safety factor for scuffing (intg.-temp.) [SSint] 0.00 0.00
Safety referring to transferred torque [SSL] 0.00 0.00

6. MEASUREMENTS FOR TOOTH THICKNESS

------- Gear 1 ------------ Gear 2 ------------ Gear 3 ---


Tooth thickness deviation DIN 3967 cd25 DIN 3967 cd25 DIN 3967 cd25
Tooth thickness allowance (normal section) (mm) [As.e/i] -0.054/ -0.084 -0.070/ -0.110 -0.095/ -0.145

Number of teeth spanned [k] 3.000 4.000 -10.000


(Internal toothing: k = (Measurement gap number)
Base tangent length (no backlash) (mm) [Wk] 15.629 21.309 -58.247
Actual base tangent length ('span') (mm) [Wk.e/i] 15.578/ 15.550 21.243/ 21.206 -58.337/ -58.384
Diameter of contact point (mm) [dMWk.m] 37.238 70.909 -178.930

Theoretical diameter of ball/pin (mm) [DM] 3.746 3.317 3.275


Eff. Diameter of ball/pin (mm) [DMeff] 3.750 3.500 3.500
Theor. dim. centre to ball (mm) [MrK] 21.252 38.011 -86.826
Actual dimension centre to ball (mm) [MrK.e/i] 21.200/ 21.171 37.919/ 37.866 -86.975/ -87.053
Diameter of contact point (mm) [dMMr.m] 36.958 71.129 -178.622
Diametral measurement over two balls without clearance (mm)
[MdK] 42.504 76.023 -173.653
Actual dimension over balls (mm) [MdK.e/i] 42.400/ 42.342 75.839/ 75.732 -173.951/ -174
.105
Actual dimension over rolls (mm) [MdR.e/i] 42.400/ 42.342 75.839/ 75.732 -173.951/ -174
.105
Actual dimensions over 3 rolls (mm) [Md3R.e/i] 0.000/ 0.000 0.000/ 0.000 0.000/ 0.000

Tooth thickness (chordal) in pitch diameter (mm) ['sn] 3.524 2.753 3.529
(mm) ['sn.e/i] 3.470/ 3.440 2.683/ 2.643 3.434/ 3.384
Reference chordal height from da.m (mm) [ha] 2.616 1.491 2.513
Tooth thickness (Arc) (mm) [sn] 3.142 3.142 3.142
(mm) [sn.e/i] 3.088/ 3.058 3.072/ 3.032 3.047/ 2.997

8/10
Backlash free center distance (mm) [aControl.e/i] 53.828/ 53.728 -54.223/ -54.342
Backlash free center distance, allowances (mm) [jta] -0.172/ -0.272 -0.000/ -0.000
dNf.i with aControl (mm) [dNf0.i] 33.971 67.901 -183.483
Reserve (dNf0.i-dFf.e)/2 (mm) [cF0.i] 0.071 -0.439 0.261
Centre distance allowances (mm) [Aa.e/i] 0.015/ -0.015 0.015/ -0.015

Circumferential backlash from Aa (mm) [jt_Aa.e/i] 0.011/ -0.011 0.011/ -0.011


Radial clearance (mm) [jr] 0.287/ 0.157 0.357/ 0.208
Circumferential backlash (transverse section) (mm)
[jt] 0.205/ 0.113 0.266/ 0.154
Normal backlash (mm) [jn] 0.193/ 0.106 0.250/ 0.145

Entire torsional angle (°) [j.tSys] 0.2382/ 0.1533


(j.tSys: Torsional angle of planet carrier for blocked shaft)

7. GEAR ACCURACY

------- Gear 1 ------------ Gear 2 ------------ Gear 3 ---


According to DIN 3961:1978:
Accuracy grade [Q-DIN3961] 8 8 8
Profile form deviation (µm) [ff] 12.00 12.00 12.00
Profile slope deviation (µm) [fHa] 10.00 10.00 10.00
Total profile deviation (µm) [Ff] 16.00 16.00 16.00
Helix form deviation (µm) [ffb] 11.00 11.00 11.00
Helix slope deviation (µm) [fHb] 17.00 17.00 17.00
Total helix deviation (µm) [Fb] 20.00 20.00 20.00
Normal base pitch deviation (µm) [fpe] 13.00 14.00 15.00
Single pitch deviation (µm) [fp] 13.00 14.00 15.00
Difference between adjacent pitches (µm) [fu] 17.00 18.00 19.00
Total cumulative pitch deviation (µm) [Fp] 38.00 48.00 57.00
Cumulative circular pitch deviation over z/8 pitches (µm)
[Fpz/8] 24.00 30.00 36.00
Concentricity deviation (µm) [Fr] 27.00 32.00 37.00
Tooth Thickness Variation (µm) [Rs] 15.00 19.00 21.00
Total radial composite deviation (µm) [Fi"] 33.00 40.00 46.00
Radial tooth-to-tooth composite deviation (µm) [fi"] 13.00 16.00 19.00
Total tangential composite deviation (µm) [Fi'] 43.00 51.00 58.00
Tangential tooth-to-tooth composite deviation (µm)
[fi'] 21.00 21.00 22.00

According DIN 58405:1972 (Precision Mechanics):


Tooth-to-tooth composite error (µm) [fi"] 16.00 18.00 20.00
Composite error (µm) [Fi"] 45.00 50.00 56.00
Axis alignment error (µm) [fp] 15.12 15.12 15.12
Flank direction error (µm) [fbeta] 9.00 9.00 9.00
Concentricity deviation (µm) [Trk, Fr] 56.00 65.00 72.00

Axis alignment tolerances (recommendation acc. ISO TR 10064:1992, Quality


8)
Maximum value for deviation error of axis (µm) [fSigbet] 24.00 24.00
Maximum value for inclination error of axes (µm) [fSigdel] 48.00 48.00

8. ADDITIONAL DATA

Maximal possible centre distance (eps_a=1.0) [aMAX] 55.338 -52.362

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Mean coeff. of friction (acc. Niemann) [mum] 0.000 0.000
Wear sliding coef. by Niemann [zetw] 0.000 0.000

Meshpower (kW) 0.000 0.000


Power loss from gear load (kW) 0.000 0.000
Total power loss (kW) 0.000
Total efficiency 0.000
Weight - calculated with da (kg) [Mass] 0.246 0.888 0.000
Total weight (kg) [Mass] 2.910

Moment of inertia (System referenced to wheel 1):


calculation without consideration of the exact tooth shape
single gears ((da+df)/2...di) (kg*m²) [TraeghMom] 0 0 0
System ((da+df)/2...di) (kg*m²) [TraeghMom] 0

9. DETERMINATION OF TOOTHFORM

Data for the tooth form calculation :


Data not available.

REMARKS:
- Specifications with [.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances
Specifications with [.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the Operating pitch circle..
- Details of calculation method:
cg according to method B
KV according to method B
KHb, KFb according method C
KHa, KFa according to method B

End of Report lines: 519

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