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20/1/2018 D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE) POWERED BY C27 Engine(SEBP3655 - 162) - Documentation

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Welcome: r461ah
Product: TRACK-TYPE TRACTOR
Model: D10T TRACK-TYPE TRACTOR RJG
Configuration: D10T TRACK-TYPE TRACTOR RJG00001-UP (MACHINE)
POWERED BY C27 Engine

Special Instruction
Installation of the Cat® Command for Dozing, Base Remote Control, Conversion Kit for Certain Track-Type Tractors {7008, 7605}
Media Number -REHS8838-04 Publication Date -31/08/2015 Date Updated -28/11/2016

i06575538

Installation of the Cat® Command for Dozing, Base Remote Control, Conversion Kit for Certain
Track-Type Tractors {7008, 7605}
SMCS - 7008; 7605

Machine Control and Guidance Products


COMMAND CONSOLE (S/N: RCS1-UP)
COMMAND STATION (S/N: RCC1-UP)
Track-Type Tractor
D10T (S/N: RJG1-UP)
D11T (S/N: GEB1-UP; TPB1-UP)

Introduction
This Special Instruction will guide the user in the installation of the Remote Control (RC) conversion kit on certain Track-Type Tractors.

Important Safety Information


Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools
and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should
also be observed.

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident
can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to
you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or
operating technique you use that is not recommended by Caterpillar is safe.

Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures used.

Improper operation of an access platform could result in injury or


death. Operators must carry out their duties properly and follow all
instructions and guidelines given for the machine and access platform.

Be sure all personnel are clear of the equipment while the equipment is
being lowered.

Failure to stay clear of the equipment while the equipment is being


lowered may result in personal injury.

Do not operate or work on this machine unless you have read and
understand the instructions and warnings in the Operation and
Maintenance Manual. Failure to follow the instructions or heed the
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warnings could result in injury or death. Contact any Caterpillar dealer
for replacement manuals. Proper care is your responsibility.

Failure to use appropriate caution while operating the machine in


remote mode can result in a potential crushing hazard and death or
injury may occur. The remote control system is intended to provide all
the required controls and the displays on the operator console. Use
appropriate caution while you become familiar with the controls and
while using the remote control system.

Failure to use appropriate caution while operating the machine in


remote mode can result in a potential crushing hazard, and death or
injury may occur. The remote control system is intended to provide all
the required controls and the displays on the operator station. Use
appropriate caution while you become familiar with the controls and
while using the remote control system.

Do not service the machine while the machine is in remote mode. Failure
to place the machine in manual mode for service can result in a crushing
hazard. Death or injury may occur if the machine is in remote mode
while servicing. Put the machine in manual mode. Verify that the
machine is in manual mode prior to servicing the machine.

Using the remote operator console near strong magnetic fields may
cause machine movement without warning when the machine is in
remote mode. Machine movement without warning may result in
personal injury or death. Keep the remote operator console away from
strong magnetic fields.

Using the remote operator station near strong magnetic fields may cause
machine movement without warning when the machine is in remote
mode. Machine movement without warning may result in personal
injury or death. Keep the remote operator station away from strong
magnetic fields.

The machine may move without warning if the remote mode of the
machine is activated. Machine movement without warning may result in
personal injury or death. Maintain a safe distance from the remote
control machine.

Personnel who are within the operation area of a remote control


machine may be struck by the remote control machine. Being struck by
a remote control machine may result in personal injury or death.
Clearly mark the operation area for the remote control machine to warn
personnel to stay clear of the operation area of the remote control
machine. Ensure that personnel have an understanding of the mode
indicators on the machine to know when safe to approach the machine.

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Failure to use appropriate caution while operating the machine in


remote mode can result in a potential crushing hazard and serious
injury or death may occur. Operate in an open area away from other
equipment and personnel until you become familiar with the controls.

While operating under active remote control, the machine may move
without warning which could result in serious personal injury or death.
Maintain a safe distance from the machine when the machine is
operated in remote control mode. Personnel who may need to work in
the area of a remote control machine must know and understand the
external remote control mode indicators, job site procedures, and
approach the machine only when it is safe to do so.

Do not enter the area where the remote control machine is operating.
Entering the area of a remote control machine while the machine is in
remote control may result in serious injury or death. Stay clear of the
area where the remote control machine is operating.

If communication between the remote control machine and the operator


console is lost, the machine will continue to execute the last valid
command for 2.1 seconds. After a period of 2.1 seconds, the remote
control machine will transition to an immediate stop state. The
maximum expected travel distance, on level ground with no load, would
be 4.2 m (14 ft) in forward and 5.5 m (18 ft) in reverse. Distances are
based on a D10T, in second gear forward or in reverse.

Personal injury or death may occur if the machine travels into a hazard
zone or towards personnel after losing communication.

Maintain a safe distance from the machine. Maintain clear line-of-sight


with the machine. Understanding the distances stated above, avoid
situations that would place the machine in close proximity to the hazard
zone, for example, pushing material over a high wall, or operating near
infrastructure.

If communication between the remote control machine and the operator


station is lost, the machine will continue to execute the last valid
command for 2.1 seconds. After a period of 2.1 seconds, the remote
control machine will transition to an immediate stop state. The
maximum expected travel distance, on level ground with no load, would
be 4.2 m (14 ft) in forward and 5.5 m (18 ft) in reverse. Distances are
based on a D10T in second gear forward or in reverse.

Personal injury or death may occur if the machine travels into a hazard
zone or towards personnel after losing communication.

Maintain a safe distance from the machine. Maintain clear line-of-sight


with the machine. Understanding the distances stated above, avoid
situations that would place the machine in close proximity to the hazard
zone, for example, pushing material over a high wall, or operating near
infrastructure.

Only mount the machine and dismount the machine at locations that have steps and/or handholds.

Inspect the steps and the handholds before mounting and dismounting. Clean the steps and the handholds, if necessary. Repair the steps and the handholds, if
necessary.

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Illustration 1 g00037367

Face the machine when you are mounting and dismounting.

Maintain a three-point contact with the steps and the handholds. Three-point contact is maintained when two feet and one hand are in contact or one foot and
two hands are in contact.

Never get on a moving machine or off a moving machine.

Never jump off the machine.

Do not try to climb on the machine or climb off the machine when you are carrying tools or supplies. Use a hand line to pull equipment up to the operators
platform.

Do not use any of the controls as handholds as you are climbing into the machine or exiting the machine .

Note: Caterpillar recommends that each customer conducts a risk assessment for remote control operation and establish layers of protection in and around the area
of the remote controlled machine and establish safe job site procedures. Examples may include personnel training, warning signs, and barricades.

Note: Prior to operation of the machine read the Operation and Maintenance Manual.

Weld Specifications and Qualifications

Personal injury or death can result from fumes, gases and ultraviolet
rays from the weld arc.

Welding can cause fumes, burn skin and produce ultraviolet rays.

Keep your head out of the fumes. Use ventilation, exhaust at the arc, or
both, to keep fumes and gases from your breathing area. Wear eye, ear
and body protection before working.

Protect yourself and others; read and understand this warning. Fumes
and gases can be dangerous to your health. Ultraviolet rays from the
weld arc can injure eyes and burn skin. Electric shock can cause death.

Read and understand the manufacturer's instructions and your


employer's safety practices. Do not touch live electrical parts.

See "American National Standard Z49.1, Safety in Welding and


Cutting" published by the American Welding Society.

American Welding Society


2501 N.W. 7th Street
Miami, Florida 33125

See "OSHA Safety and Health Standards, 29 CFR 1910", available from
U.S. Department of Labor.

U.S. Department of Labor


Washington, D.C. 20210

Reference: Refer to Special Instruction, REHS1841, "General Welding Procedures" for more welding instructions.

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Note: Personal breathing protection should be worn by the personnel that are welding. Personal breathing protection will prevent fumes from entering the lungs of
the person that is welding. Use a 1U-8088 Type H Respirator Gp for breathing protection.

Welders must be qualified for fillet welding and groove welding. The welder must be qualified in different welding angles. The welders should be qualified in the
use of the welding processes that follow: Shielded Metal Arc Welding (SMAW), Flux Cored Arc Welding (FCAW) and Gas Metal Arc Welding (GMAW). Refer to
ISO 9606 or "American National Standards Institute (ANSI)/American Welding Society (AWS) Specification D1.1, or Specification D14.3" for information that
regards the qualifications for the processes that follow: SMAW process, FCAW process, and GMAW process. The welders must have used the process at some
time within the last 6 months. The welders must complete the process of certification if the welders have not used the welding processes for 6 months.

The power source should be able to supply 500 A or more with DC current for the welding operation. The power source should be able to gouge metal with 500 A.

Use the direct current electrode positive (DC reverse polarity).

The welding wire must be shielded with CO2 gas or Argon/CO2 80/20 gas.

All repair welds should be done in a controlled environment. Controlled environments prevent the rapid cooldown after the repair. Controlled environments would
be inside a repair shop.

All welds should be done in the horizontal position to make a smooth surface finish.

If the vertical position must be used in the welding procedure, the operation should be performed in the "vertical up" direction, instead of the "vertical down"
direction.

Table 1
Allowed Filler Material
AWS A5.18 ER70S-6
DIN 8559 SG3

EN 440 G4Si1

Recommended European weld consumables: SAF Oerlikon Carbofil SG3, ESAB OK Autrod 12.64, Pittini Pitarc G9, or Thyssen® Union k56.

If only manual welding is possible, use ESAB OK 48.00 with a rod diameter of 3.25 mm (0.128 inch) or the equivalent AWS A5.1 E7018 or EN ISO 2560-A E 42
4 B 42 H5.

If welding quenched steel or tempered steel, the recommendation is to use specific filler metal with higher mechanical properties and lower hydrogen levels such
as flux cored wire with AWS A5.20 Class E70T-5 specification. If something other than an AWS A5.20 Class E70T-5 Electrode is used, preheat to 200° C (392° F)
and maintain interpass temperature at 150° C (302° F).

Mask all parts prior to gouging.

Proper Welding Procedure on Machines and Engines with Electronic Controls


Proper precautions are necessary to prevent damage to electronic controls. When you weld on a machine with electronic controls, use the steps that follow:

1. Turn off the engine. Put the key start switch in the OFF position.

2. If the machine has a battery disconnect switch, open the switch. If the machine does not have a battery disconnect switch, disconnect the negative battery
cable at the battery.

3. Connect the ground cable for the welder directly to the actual machine component that will be welded. Attach the clamp for the ground cable as close as
possible to the area that is being welded. This connection will reduce the chance of damage from welding current to the components that follow: bearings,
hydraulic components, and electrical components.

Note: Do NOT use electrical components as a ground point for the welder. Do NOT use ground points for electronic components as a ground point for the
welder.

4. Protect the wiring harnesses from the weld splatter.

Preparing the Metal for Welding

Personal injury can result from flame cutting or welding on painted


areas.

The effect of gasses from burned paint is a hazard to the person doing
the cutting or welding.

Do not flame cut or weld on painted areas.

All grease, water, paint, rust, dirt, and scale must be removed before welding. Any of these materials will discharge gas which will cause porosity in the weld
deposit. Water and rust will cause hydrogen embrittlement. Hydrogen embrittlement causes cracks in the weld deposit.

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Required Tools
Table 2
Part Number Description
Welder

Grinder
222-3048 3/8 inch Impact Wrench
222-3059 Air Ratchet

3/8 inch Extensions (Various Lengths)


241-0860 Socket (10-MM)

241-0862 Socket (13-MM)


241-0870 Socket (5/8-IN)
Torx bits/wrenches (T15, T20, T45, T50)

6V-6193 Diagonal Cutter


6V-6194 Needle Nose Pliers
4C-5877 Installer Tool

1U-7574 Hex Wrench (3/32 INCH)


1U-7576 Hex Wrench (5/32 INCH)
Small Screwdriver and Large Screwdriver

4C-4200 Paint (YELLOW)


Cat Electronic Technician (Cat ET) 2013C or newer

Required Parts
Table 3
Required Parts for Cat Command for Dozing Installation
Quantity Part Number Description

1 441-3259 Communication Installation Ar


1 438-4319 Communication Wiring Gp (1)
(1) S/N:RCC Operator station installation only

Table 4
Network Radio Adapter Kits

Quantity Part Number Description

1 448-4460 Radio Kit


1 459-2574 Radio Kit

1 459-2575 Radio Kit

441-3259 Communication Installation Ar

Table 5
Contents of the 441-3259 Communication Installation Ar

Quantity Part Number Description


1 329-6750 Remote Control Wiring Gp

1 363-7021 Shutdown Wiring Gp

1 399-1832 Installation Ar
1 436-8094 Lighting Wiring Gp

1 445-6817 Communication Installation Ar

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1 446-0203 Lamp Mounting

1 446-0204 Film Gp

Table 6
Contents of the 329-6750 Platform Wiring Gp
Quantity Part Number Description

16 7K-1181 Cable Strap

1 331-8474 Platform Harness As


1 331-8475 Switch Harness As

1 331-8476 Wiring Harness

Table 7
Contents of the 399-1832 Installation Ar

Quantity Part Number Description


5 7K-1181 Cable Strap

1 252-2566 Bar

2 347-2397 Clamp
2 361-3927 Band Clamp

1 391-6417 Wiring Harness

Table 8
Contents of the 436-8094 Lighting Wiring Gp
Quantity Part Number Description

1 452-9062 Lighting Mounting Gp

1 452-9063 Lighting Wiring Gp


1 457-5028 Lighting Mounting Gp

Table 9
Contents of the 445-6817 Communication Installation Ar

Quantity Part Number Description


1 457-7940 Communication Installation Gp

4 457-7942 Remote Control Wiring Gp

30 457-7943 Chassis Wiring Gp

Table 10
Contents of the 446-0203 Lamp Mounting

Quantity Part Number Description

4 1K-4649 Spacer
8 4L-6454 Bolt

4 4L-6459 Bolt

2 5D-7635 Grommet
48 5P-1075 Hard Washer

28 6V-8801 Nut

16 7K-1181 Cable Strap


4 7T-1099 Link

4 8R-7041 Bar

1 8T-5387 Grommet
12 9W-4361 Flexible Mount

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1 114-9365 Plate

1 343-8752 Lighting Harness As

2 345-2955 Bracket
3 347-0890 Plate

Table 11
Contents of the 446-0204 Film Gp

Quantity Part Number Description


5 362-2224 Film

5 362-2225 Film

1 372-6296 Film

438-4319 Communication Wiring Gp

Table 12
Contents of the 438-4319 Communication Wiring Gp (1)
Quantity Part Number Description

4 3H-3244 Spacer

4 4P-7581 Clip
4 5C-9553 Bolt

8 5P-1075 Hard Washer

4 5P-4116 Hard Washer


4 6V-8801 Nut

14 7K-1181 Cable Strap

1 7X-0465 Bolt
9 7X-7729 Washer

8 8C-5607 Isolation Mount

4 8C-5608 Spacer
4 8C-8451 Bolt

2 8T-1887 Clip

2 8T-1888 Clip
2 8T-1893 Clip

2 8T-1894 Clip

4 8T-2502 Bolt
4 8T-4121 Hard Washer

4 8T-4137 Bolt

4 8T-4138 Bolt

2 8T-4178 Bolt
4 8T-4197 Bolt

8 8T-4224 Hard Washer

4 8T-6974 Bolt
8 8T-7547 Bolt

8 8T-9655 Isolation Mount

4 8T-9658 Spacer
13 9X-8256 Washer

8 114-6658 Washer

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1 136-4992 Spacer

2 344-5675 Nut
12 353-7956 Grommet

10 353-7957 Grommet

1 441-6548 Electronic Control Module


1 441-3249 Bracket As

1 441-3250 Plate As

1 450-6696 Cable As
1 450-6697 Cable As

1 452-1339 Cable As

1 452-1340 Cable As
1 452-4705 Bracket As

1 456-3452 Cable As

1 456-3453 Cable As
1 456-5024 Cable As

2 456-5035 Bracket As

5 8T-4195 Bolt

2 127-1960 Flat Head Screw


1 473-2338 Plate As

1 473-2339 Plate
(1) S/N:RCCOperator Station installation only

438-4319 Communication Wiring Gp

Table 13
Contents of the 438-4319 Communication Wiring Gp (1)

Quantity Part Number Description


4 3H-3244 Spacer

8 4P-7581 Clip

12 5C-9553 Bolt
4 5P-4116 Hard Washer

4 5P-7464 Clip

4 5P-7465 Clip
4 6V-7359 Grommet

18 7K-1181 Cable Strap

1 7X-0465 Bolt
9 7X-7729 Washer

8 8C-5607 Isolation Mount

4 8C-5608 Spacer
4 8C-8451 Bolt

2 8R-7041 Bar

4 8T-0269 Bolt
2 8T-1887 Clip

2 8T-1888 Clip

2 8T-1893 Clip

2 8T-1894 Clip

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12 8T-2502 Bolt

22 8T-4121 Hard Washer

2 8T-4136 Bolt
8 8T-4137 Bolt

2 8T-4178 Bolt

4 8T-4192 Bolt
5 8T-4195 Bolt

4 8T-4197 Bolt

4 8T-4223 Hard Washer


8 8T-4224 Hard Washer

4 8T-6974 Bolt

8 8T-7547 Bolt
8 8T-9655 Isolation Mount

4 8T-9658 Spacer

21 9X-8256 Washer
8 114-6658 Washer

2 127-1960 Flat Head Screw

1 136-4992 Spacer
4 329-3356 Nut

6 344-5675 Nut

10 353-7956 Grommet
13 353-7957 Grommet

1 441-3249 Bracket As

1 441-3250 Plate As
1 450-6696 Cable As

1 450-6697 Cable As

1 452-1339 Cable As
1 452-1340 Cable As

1 452-4705 Bracket As

1 456-3452 Cable As
1 456-3453 Cable As

1 456-5024 Console Harness As

1 459-0787 Communication Electronic Control Module


1 473-2338 Plate As

1 473-2339 Plate

1 493-9675 Console Harness As

2 505-9940 Plate As
2 505-9941 Plate

2 510-8163 Plate
(1) S/N:RCC Operator Station installation only

Prepare the Machine

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Do not attempt to disassemble or assemble this machine until you read
and understand the disassembly and assembly instructions. Improper
disassembly and assembly procedures could result in injury or death.

Be sure all personnel are clear of the equipment while the equipment is
being lowered.

Failure to stay clear of the equipment while the equipment is being


lowered may result in personal injury.

Sudden movement or accidental starting of the machine can cause


personal injury or death to persons on or near the machine.

To prevent personal injury or death, perform the following:

Park the machine on a smooth level surface.

Lower the blade and or attachments to the ground.

Stop the engine and engage the parking brake.

Turn the battery disconnect switch to the OFF position and remove the
key.

Place a Special Instruction, SEHS7332, "Do Not Operate" tag at the


battery disconnect switch location to inform personnel that the machine
is being worked on.

Note: Prior to installation of the kit ensure that all machine systems are fully tested and functional. Ensure that, if equipped, the Autocarry and Autoblade features
are functional as well.

Note: To begin preparing the machine for the installation of the remote control kit, ensure that all energized systems have been discharged completely.

Note: Ensure that all hydraulic potential has been released and that all electrical circuits have been disconnected from the battery and fully discharged.

1. Remove the seat.

Illustration 2 g03635080

2. Remove the floor mat (1).

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Illustration 3 g03635084
(2) Acoustic panel

3. Remove the right-hand acoustic panel (2).

Refer to Illustration 3.

Illustration 4 g03635086
(3) Right-hand service plate

4. Remove the right-hand service plate (3). Retain six bolts and six washers for future use.

Illustration 5 g03643528
(4) Floor plates
(5) Seat plate

5. Remove the floor plates (4) and the seat plate (5) to access the manhole.

Refer to Illustration 5.

Retrofit Kit Installation Procedure

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The installation of the 329-6750 Platform Wiring Gp retrofit kit is required if the machine serial number falls in the following:

RJG1-1934

GEB1-442

TPB1-172

Note: For "R/C Ready" machines, proceed to "Install Remote Control Kit" for installation information.

Illustration 6 g03680881
(1) Rear acoustic panel

1. Remove the rear acoustic panel (1) to gain access to the power train and implement ECMs.

Illustration 7 g03635276
(2) Dash
(3) Kick Plate
(4) Cover

2. Remove the following components to access the harness for the instrument cluster:

Dash (2)

Kick Plate (3)

Cover (4)

Note: The dash (2) can be left hanging by the lanyard (not removed). Install one screw in the dash (2) to keep the dash from falling.

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Illustration 8 g03635277
(5) Steering harness channel cover
(6) Rear cover plate
(7) Upper cover plate
(8) Lower cover plate

3. Remove the upper cover plate (7), lower cover plate (8), and rear cover plate (6) of the fuse block.

4. Loosen the steering harness channel cover (5) that is located along the left corner of the floor.

Note: Do not remove the channel for the steering harness.

Install the 331-8474 Platform Harness As (Retrofit Kit)

Illustration 9 g02986341
(12) 331-8474 Platform Harness As

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Illustration 10 g02986342
(12) 331-8474 Platform Harness As

Illustration 11 g02986343
(12) 331-8474 Platform Harness As
(13) Fuse panel

1. Route the 331-8474 Platform Harness As (12) as shown in Illustration 9, Illustration 10, and Illustration 11.

2. Use 7K-1181 Cable Straps to secure the 331-8474 Platform Harness As (12) to the existing harnesses.

ECM Harness Connections

Note: The ECM connections are only required if you have installed the retrofit kit harness.

Illustration 12 g02986347
(14) Wire (P991-PK(Pink))
(15) Connector "P-C7"
(16) Ground Lugs
(17) Connector "P-C5"

1. Remove the harness covers from the J2 connectors of each ECM.

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Refer to Illustration 12.

2. Insert wire P991-PK(Pink) (14) of the 331-8474 Platform Harness As (12) into pin "62" of the 70-pin connector "P-C7" (15) of the left ECM.

3. Insert wire P991-PK(Pink) (14) of the 331-8474 Platform Harness As (12) into pin "47" of the 70-pin connector "P-C5" (17) of the right ECM.

4. Connect wire 259-BK(Black)to the ground lug (16) on the rear of the cab.

5. Secure the 331-8474 Platform Harness As (12) to the existing harnesses with 7K-1181 Cable Straps.

6. Install the harness covers for the ECM. Use 7K-1181 Cable Straps to secure the covers.

Left-Hand Console Harness Connections

Illustration 13 g02986350
(18) Connector "CF-C8"
(19) Connector "P-C32"
(20) Connector "P-C16"

1. On the machine steering harness, disconnect 4-pin plug "P-C32" (19) from 4-pin receptacle "CF-C8" (18).

2. Connect 4-pin plug "RT-C5" of the 331-8474 Platform Harness As (12) to the 4-pin receptacle "CF-C8" (18) of the machine harness.

3. Connect 4-pin receptacle "RT-C4" of the 331-8474 Platform Harness As (12) to the 4-pin plug "P-C32" (18) of the machine harness.

4. Remove pin "31" wire 131-RD(Red)from 70-pin connector "P-C16" (16) and insert the wire into pin "1" of 2-pin plug "RT-C13" of the 331-8474 Platform
Harness As (8).

Note: If the 70-pin connector is disconnected, ensure that the connector is properly seated.

5. Insert wire 131-RD(Red)of the 331-8474 Platform Harness As (12) into pin "31" of 70-pin connector "P-C16" (19).

6. Connect 2-pin plug "RT-C13" into 2-pin receptacle "RT-C14".

7. Remove pin "12" wire 113-RD(Red)from 70-pin connector "P-C16" (20) and insert the wire into pin "1" of 2-pin plug "RT-C10" of the 331-8474 Platform
Harness As (12).

8. Insert wire 113-RD(Red)of the 331-8474 Platform Harness As (12) into pin "12" of 70-pin connector "P-C16" (20).

9. Connect 2-pin plug "RT-C10" into 2-pin receptacle "RT-C11".

10. Use 7K-1181 Cable Straps to secure the harness.

Right-Hand Console Harness Connections

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Illustration 14 g02986351
(21) Connector "PM-C1" or Cap
(22) Connector "P-C43"
(23) Connector "AV-C4"
(24) Connector "P-C33"

Make the following connections on the right-hand console.

1. Disconnect "PM-C1" (21) (or cap) from 8-pin plug "P-C43" (22) of the platform harness of the machine.

2. Connect the following connectors of the 331-8474 Platform Harness As (12):

8-pin receptacle "RT-C9" to 8-pin plug "P-C43" (22) of the machine platform harness

"PM-C1" (21) (or cap) to 8-pin plug "RT-C8"

3. Disconnect 4-pin plug "P-C33" (24) from 4-pin receptacle "AV-C4" (23) of the platform harness of the machine.

4. Connect the following connectors of the 331-8474 Platform Harness As (12):

4-pin plug "RT-C7" to 4-pin receptacle"AV-C4" (23) of the machine platform harness

4-pin plug "P-C33" (24) of the machine platform harness to 4-pin receptacle"RT-C6"

5. Use the 7K-1181 Cable Straps to secure the harness.

Install the 331-8475 Switch Harness As (Retrofit Kit)

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Illustration 15 g02986356
(25) 331-8475 Switch Harness As

Illustration 16 g02986358
(25) 331-8475 Switch Harness As

Illustration 17 g02986360
Rear View of Machine
(25) 331-8475 Switch Harness As

1. Route the 331-8475 Switch Harness As (25). Use 7K-1181 Cable Straps to secure the 331-8475 Switch Harness As (25) to the existing harnesses.

Refer to Illustration 15, Illustration 16, and Illustration 17.

2. Insert wire R970-WH(White)of the 331-8475 Switch Harness As (25) into pin "25" of connector "P-C45".

3. Insert wire R976-BU(Blue)of the 331-8475 Switch Harness As (25) into pin "26" of connector "P-C45".

Install the 331-8476 Wiring Harness (Retrofit Kit)

Note: For more information on connectors, refer to "Harness Connector Identification" section.

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Illustration 18 g02986362
(26) 331-8476 Wiring Harness
(27) CAN terminator
(28) Connector "PA-C1"
(29) Connector "P-C45"
(30) Connector "RU-C2" Connector

1. Install the 331-8476 Wiring Harness (26). Use 7K-1181 Cable Straps to secure the harness.

2. Insert wire (R970-WH(White)) from the 331-8476 Wiring Harness (26) into pin "25" of 70-pin connector "PA-C1" (28).

3. Insert wire (R976-BU(Blue)) from the 331-8476 Wiring Harness (26) into pin "26" of 70-pin connector "PA-C1" (28).

Install the Terrain Display

Illustration 19 g03870143
Mini schematic of old CAES harness

1. When installing a Terrain Navigator Display with retrofit harness and old CAES harness, perform the following steps:

a. Remove both wires from the end of the retrofit connector RU-C2.

b. Insert wire (R970-WH(White)) into pin 27 of the Navigator connector CN-C1.

c. Insert wire (R976-BU(Blue)) into pin 29 of the Navigator connector CN-C1.

d. Remove the CAN terminator from connector RU-C1 of the 331-8476 Wiring Harness.

Note: Cap off the 3-pin connector RU-C1 after removing the CAN terminator

Illustration 20 g03870144
Mini schematic of CN-C6 connector

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2. When installing a Terrain Navigator Display with retrofit harness and new CAES harness, perform the following steps:

a. Remove the CAN terminator from RU-C3 on the 331-8476 Wiring Harness. Refer to Illustration 19.

b. Connect RU-C3 to the CN-C6 connector on the Navigator harness. Refer to Illustration 19.

Illustration 21 g03870145
Mini schematic of PA-C10 and PA-C9 connectors

3. When installing a Terrain Navigator display with attachment ready option harness, perform the following steps:

a. Remove the CAN terminator from PA-C10 on the machine dash harness. Refer to Illustration 21.

b. Connect PA-C10 to the CN-C6 connector on the Navigator harness. Refer to Illustration 20.

Illustration 22 g03870147
Mini schematic of CAN4 terminator and RC CAN (CAN4)

4. When installing a Terrain G610 display with Retrofit harness, perform the following steps:

a. Remove the CAN terminator from RU-C3 on the 331-8476 Wiring Harness.

b. Connect RU-C3 to the P6 (RC CAN) connector on the 457-2069 Wiring Harness.

Note: Do not remove the CAN Terminator from G610 harness P11

5. When installing a Terrain G610 display with attachment ready option harness, perform the following steps:

a. Remove the CAN terminator from PA-C10 on the machine dash harness. Refer to Illustration 21.

b. Connect PA-C10 to the P6 (RC CAN) connector on the 457-2069 Wiring Harness. Refer to Illustration 22.

Install Remote Control Kit

Personal injury can result from flame cutting or welding on painted


areas.

The effect of gasses from burned paint is a hazard to the person doing
the cutting or welding.

Do not flame cut or weld on painted areas.

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Protect yourself and others; read and understand this warning. Fumes
and gases can be dangerous to your health. Ultraviolet rays from the
weld arc can injure eyes and burn skin. Electric shock can kill.

Read and understand the manufacturer's instruction and your


employer's safety practices. Keep your head out of the fumes. Use
ventilation, exhaust at the arc, or both, to keep fumes and gases from
your breathing zone and the general area. Wear correct eye, ear and
body protection. Do not touch live electric parts.

Refer to the American National Standard Z49.1, "Safety in Welding and


Cutting" published by the American Welding Society, 2501 N.W. 7th
Street, Miami, Florida 33125: OSHA Safety and Health Standards, 29
CFR 1910, available from U.S. Dept. of Labor, Washington D.C. 20210.

NOTICE
Before carrying out arc welding on the machine or on any equipment
attached to the machine, disconnect all power and ground leads from
the batteries in order to avoid possible damage to electronic
components.

Welding Operations

Welding Links in Position to the Bottom of the Right Side Floor Plate Frame

Illustration 23 g03643551
Bottom view of the floor plate frame on the bottom of the cab

Table 14
Weld Link Dimensions Table for Step 1

Point Dimension

A 445.0 mm (17.51 inch)

1. Lay out the dimensions for one 7T-1099 Link on the bottom of the right side floor plate frame of the cab. Refer to the dimensions that are provided in
Illustration 23 and Table 14.

2. Weld the 7T-1099 Link to the bottom of the right side floor plate frame of the cab.

Installation of the 485-9470 Plate As

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Illustration 24 g03487798
(1) 492-1819 Chassis Harness As
(2) 365-6787 Electronic Control Module
(3) 485-9470 Plate As
(4) 7X-7729 Washers
(5) 8T-4191 Bolts
(6) 462-7201 Weld Bosses

1. Remove the 365-6787 Electronic Control Module (2) and 492-1819 Chassis Harness As (1) from the 485-9470 Plate As (3).

2. Verify the four 462-7201 Weld Bosses (6) are installed to the bottom of the 485-9470 Plate As (3) using four 7X-7729 Washers (4) and four 8T-4191 Bolts
(5) correctly.

Note: The longer Weld Bosses are provided to accommodate for VIMS Guardian ECMs (if equipped).

Illustration 25 g03502480

3. Lay out the dimensions shown in Illustration 25 and Table 15.

Table 15
Weld Boss Dimensions Table for Step 3
Point Dimension

B 113 mm (4.4 inch)

C 153 mm (6.0 inch)

4. Using the 485-9470 Plate As (3) as a jig weld the 7X-7964 Weld Bosses (6) to the bottom of the 341-1826 Plate As at the dimensions shown.

Note: The sound suppression material on the 341-1826 Plate As will come in contact with the 485-9470 Plate As (3) the minor contact is acceptable. Do not
remove the sound suppression material.

Note: After welding, set aside the assembly to cool prior to further assembly.

5. Check the 8T-4191 Bolts (5) to make sure that the bolts remain tight after welding.

Sub Assemble the 365-6787 Electronic Control Module and the 460-3836 Grade Sensor and Mounting.

Note: If the machine is equipped with autocarry, the 460-3836 Grade Sensor and Mounting are not needed.

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Illustration 26 g03420264
(1) 492-1819 Chassis Harness As
(2) 365-6787 Electronic Control Module
(3) 485-9470 Plate As
(7) 341-1826 Plate As

1. Remount the 365-6787 Electronic Control Module (2) and 492-1819 Chassis Harness As (1) to the 485-9470 Plate As (3) as shown in Illustration 26.

Note: Use Standard Torque when tightening bolts.

2. Mount the 334-1658 Angle Sensor As (3A) to the 460-3835 Bracket As (3B) using the 9X-8256 Washers and 8T-4138 Bolts.

3. Anchor the connecting cable using 7K-1181 Cable Straps.

Illustration 27 g06031481
(3) 485-9470 Plate As
(3A) 334-1658 Angle Sensor As
(3B) 460-3835 Bracket As
(4) 7X-7729 Washers
(5) 8T-4191 Bolts

4. Mount the 460-3835 Bracket As (3B) to the 485-9470 Plate As (3) using the two right-side 7X-7729 Washers (4) and 8T-4191 Bolts (5).

5. Plug the 334-1658 Angle Sensor As into the harness using the appropriate connection point.

Note: If the machine is equipped with Autocarry the 334-1658 Angle Sensor As is not needed.

6. Set aside the 341-1826 Plate As (7), 334-1658 Angle Sensor As and 365-6787 Electronic Control Module (2) assembly for reinstallation later.

Welding Links in Position on the Left Rear Side Panel of the Cab (Serial Number (S/N: RCC), Operator Station Install Only)

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Illustration 28 g03419698

Table 16
Weld Link Dimensions Table for Step 1
Point Dimension
D 109 mm (4.2 inch)

E 97.5 mm (3.83 inch)


F 192.5 mm (7.57 inch)

1. Lay out dimensions for two 7T-1099 Links on the left rear side panel of the cab. Refer to the dimensions that are provided in Illustration 28 and Table 16.

2. Weld two 7T-1099 Links to the left rear side panel of the cab.

Welding the 8R-7041 Bars and 7T-1099 Links to the ROPS

Illustration 29 g03618756
(8) 7T-1099 Links
(9) 8R-7041 Bars

Table 17
Weld Link and Bar Dimensions Table

Point Dimension
G 911.9 mm (35.90 inch)

H 888.3 mm (34.97 inch)


J 520.9 mm (20.50 inch)

K 84.5 mm (3.32 inch)

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L 694.4 mm (27.33 inch)
M 210 mm (8.26 inch)

N 0 mm (0.0 inch)
P 60 Degrees

1. Using Illustration 29 and Table 17 layout and weld the 8R-7041 Bars and 7T-1099 Links to the top of the ROPS.

2. Mount the 345-2955 Bracket to the 8R-7041 Bars using four 4L-6454 Bolts and four 5P-1075 Hard Washers. The 345-2955 Bracket and 8R-7041 Bars
assembly now can be used as a jig to hold in place during welding.

Welding 8R-7041 Bar to the ROPS for the 438-4319 Communication Wiring Gp

Illustration 30 g06122868
View of the top of the ROPS
(8) 8R-7041 Bars

1. Using the Dimensions from Illustration 30 and Table 18 place and weld the 8R-7041 Bars (8) to the top of the ROPS.

Table 18
8R-7041 Bars Placement Dimensions
Callout Dimension

R 155 mm (6.10 inch)


S 70 mm (2.75 inch)

Welding the 9R-2672 Threaded Boss to the Transmission Housing

Illustration 31 g03638004

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(10) Example of 9R-2672 Threaded Boss mounting location

1. Weld the 9R-2672 Threaded Boss (10) to the transmission housing location shown in Illustration 31.

Manual Override Switch

Illustration 32 g03635516
(12) 424-4915 Rocker Switch

1. Remove the six Torx screws that hold the switch plate to the console.

2. Remove the switch blank on the far right-hand side.

3. Install the 424-4915 Rocker Switch (12) into the switch plate.

4. Connect the 362-3609 Switch Harness As to the switch.

5. Reinstall the switch plate.

Note: The machine console harness located behind the switch plate might require repositioning so the harness does not interfere with the 424-4915 Rocker
Switch (12).

Illustration 33 g03686280
(11) 372-6296 Film
(12) 424-4915 Rocker Switch

6. Apply 372-6296 Film (11) around the 424-4915 Rocker Switch (12). Refer to Illustration 33.

Assembling the 438-4319 Communication Wiring Gp ECM

Note: As part of the Operator Station install, the following sub assembly must be completed prior to installing the"Right-Hand Side Service Plate"and "Right-Hand
Side Mounting Plate".

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Illustration 34 g03635160
(13) Rear acoustic panel

1. Remove the rear acoustic panel (13) to gain access to the power train and implement ECMs.

Illustration 35 g03686287
Rear view of the right-hand side console assembly
(14) 380-8684 Plate As
(15) "RH-C3"

2. Remove the "RH-C3" (15) from the 380-8684 Plate As (14). Remove the 380-8684 Plate As (14) from the 475-4997 Bracket As.

Note: Hardware removed will not be reused and can be discarded.

Illustration 36 g03643603
Rear view of the right-hand side console assembly
(15) "RH-C3"
(16) 441-6548 Electronic Control Module
(17) 8C-5607 Isolation Mount
(18) 8C-8451 Bolt
(19) 114-6658 Washer
(20) 8C-5608 Spacer
(21) 485-9469 Plate As

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Illustration 37 g03644426
(16) 441-6548 Electronic Control Module
(17) 8C-5607 Isolation Mount
(18) 8C-8451 Bolt
(19) 114-6658 Washer
(20) 8C-5608 Spacer
(21) 485-9469 Plate As

3. Install a 441-6548 Electronic Control Module (16) to the 485-9469 Plate As (21) using eight 8C-5607 Isolation Mounts (17), four 8C-5608 Spacers (20),
four 8C-8451 Bolts (18), and four 114-6658 Washers (19). Refer to Illustrations 36 and 37.

Right-Hand Side Service Plate

Illustration 38 g03413138
(21) 485-9469 Plate As
(22) Six bolt and washer locations

1. Install the 485-9469 Plate As (21) with six bolts and six washers (22) from the right-hand service plate that were saved in "Prepare the Machine".

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Illustration 39 g03695382
(21) 485-9469 Plate As
(23) 482-9114 Control Harness As
(24) RH-C15, RH-C16, and RH-C17 connectors

2. Take care while installing the 485-9469 Plate As (21) not to damage the connectors (24) attached to the back as shown in Illustration 39. The removal of the
connectors from the 485-9469 Plate As (21) may be necessary for installation. Reinstall the connectors after the 485-9469 Plate As (21) is installed.

Illustration 40 g03562760
(26) 4P-7581 Clip
(27) 8T-4137 Bolt
(28) 8T-4121 Hard Washer

3. Install a 4P-7581 Clip (26) to the weld boss on the side of the Platform using a 8T-4137 Bolt (27) and 8T-4121 Hard Washer (28). Attach the 482-9114
Control Harness As to the 4P-7581 Clip (26) with a 7K-1181 Cable Strap. Refer to Illustration 40.

Right-Hand Side Mounting Plate

Illustration 41 g03615016
Right side mounting plate (harness is removed for clarity)
(29) 8T-4185 Bolts
(30) 7X-7729 Washers
(31) 204-8000 Cable Tie Mounting
(32) 8T-6466 Bolt

1. Install the 485-9471 Plate As onto the 485-9469 Plate As (21).

2. Secure the plate using the 8T-4185 Bolts (29), 7X-7729 Washers (30), and 8T-6466 Bolt (32).
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Refer to Illustration 41.

Illustration 42 g03615018
(30) 7X-7729 Washers
(31) 204-8000 Cable Tie Mounting
(32) 8T-6466 Bolt

Note: Be sure to retain the 204-8000 Cable Tie Mounting (31) with a 8T-6466 Bolt (32) and a 7X-7729 Washer (30), below the relay box. Refer to illustration 42.

Right-Hand Side Console Harness

Illustration 43 g03615036
(33) "RC-C3"
(34) "T-C1"
(35) "RC-C5"
(36) "RC-C11" (term resister)
(37) "RC-C8" (diode)
(38) "RC-C2" (machine harness "P-C8")
(39) "RC-C25"
(40) "RC-C26"
(41) "RC-C27"
(42) "RC-C13" (to 438-4319 Communication Wiring Gp)
(43) "RC-C10" ethernet service port
(44) "RC-C1" (machine harness "RC-C1")
(45) "RC-C4" fire suppression
(46) "RC-C9" service port
(47) 482-9113 Console Harness As

1. Connect "RC-C3" (33) 70-pin plug to "RH-C2" 70-pin Receptacle bulkhead connector on the 485-9469 Plate As (21).

2. Connect the 8-pin plug "RC-C5" (35) of the 482-9113 Console Harness As (47) to receptacle "T-C1" (34) on the 362-3609 Switch Harness As.

3. Tie the 8-pin plug "T-C1" of the 362-3609 Switch Harness As to the 132-5789 Clip using a 7K-1181 Cable Straps .

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Illustration 44 g03623278
(48) "RC-C1"
(49) "P-C8"

4. On the machine platform harness separate connectors "RC-C1" (48) and "P-C8" (49).

5. Connect the 70-pin plug "RC-C2" (38) of the 482-9113 Console Harness As (47) to the 70-pin receptacle "P-C8" on the machine platform harness. Install the
connector assembly into the mount provided in the Cab.

6. Connect the 70-pin receptacle "RC-C1" (44) of the 482-9113 Console Harness As (47) to the 70-pin plug "RC-C1" on the machine platform harness. Install
the connector assembly into the mount provided on the RH mounting plate.

Note: For retrofitted equipment, skip to Step 9.

7. Connect 12-pin receptacle "RC-C25" (39) of the 482-9113 Console Harness As (47) to the 12-pin plug "P-C44" of the machine right-hand console harness.

8. Connect 12-pin plug "RC-C26" (40) of the 482-9113 Console Harness As (47) to the 12-pin receptacle "P-C48" of the machine right-hand console harness.
For non-retrofitted equipment, proceed to "Install the 482-9109 Chassis Harness As".

Note: The following steps pertain to retrofitted equipment.

9. Connect 12-pin receptacle "RC-C25" (39) of the 482-9113 Console Harness As (47) to the 12-pin plug "RT-C2" of the 331-8474 Platform Harness As.

10. Connect 12-pin plug "RC-C26" (40) of the 482-9113 Console Harness As (47) to the 12-pin receptacle "RT-C3" of the 331-8474 Platform Harness As.

11. Connect 2-pin plug "RC-C27" (41) of the 482-9113 Console Harness As (47) to the 2-pin receptacle "RT-C1" of the 331-8474 Platform Harness As.

12. Connect the 12-pin Plug "RV-C1" of the 331-8475 Switch Harness As to the 12-Pin receptacle "A-C8" of the 482-9109 Chassis Harness As.

Install the 482-9109 Chassis Harness As

Illustration 45 g03520946
(1) "A-C1"
(2) "RH-C5" (black)
(3) "RH-C3"
(4) RH-C2
(5) 482-9113 Console Harness As
(6) "RH-C1" RCM connector (under seat)
(7) "RH-C6" (green)
(8) "RH-C5" (black)
(9) "A-C4"
(10) "A-C8" (used with Retrofit harness install)

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(11) "A-C7" (to GS420 IMU)
(12) "A-C6" (not used this machine)
(13) "A-C5"

Note: Connector "A-C6" (12) of the 482-9109 Chassis Harness As (18) is not used currently.

Illustration 46 g03563216
(14) 436-8070 Lighting Harness As
(15) "VA-C1" (green)
(16) "C-C1" (black)
(17) "A-C2" (black)
(18) 482-9109 Chassis Harness As

1. Route the 482-9109 Chassis Harness As (18). Use some 7K-1181 Cable Straps to secure the 482-9109 Chassis Harness As (18) to the existing harnesses.

Refer to Illustration 45.

2. Connect the 12-pin plug "A-C1" (1) of the 482-9109 Chassis Harness As (18) to the 12-pin receptacle "RH-C5" (8) of the right-hand side service plate
harness.

3. Connect the 12-pin plug "A-C4" (9) of the 482-9109 Chassis Harness As (18) to the 12-pin receptacle "RH-C6" (7) of the right-hand side service plate
harness.

Illustration 47 g03426292
(15) "A-C3" (green)
(16) "C-C1" (black)
(17) "A-C2" (black)
(18) 482-9109 Chassis Harness As
(19) 7K-1181 Cable Strap
(20) 8T-4136 Bolt
(21) 8T-4121 Hard Washer
(22) 130-5300 Clips

4. "A-C3" (15) and "A-C2" (17) routes between the cab and Rollover Protection System (ROPS) structure. Unpining the connector for clearance may be
necessary.

5. Attach the "A-C3" (15) and "A-C2" (17) to the rear of the ROPS with 130-5300 Clips (22) using a 8T-4136 Bolt (20) and a 8T-4121 Hard Washer (21).

6. Tie up any excess harness to the ROPS using two 7K-1181 Cable Straps (19). Refer to Illustration 47.

Installing the 446-0203 Lamp Mounting

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Illustration 48 g03623557
(1) Flood Lamps

1. Remove the Flood Lamps from the left side work light assembly and right side work light assembly. Set aside the hardware and Flood Lamps for
reinstallation on the new brackets.

Illustration 49 g03626498
(2) Flood lamp bracket assemblies

2. Remove the Flood Lamp bracket assemblies (2) from both left and right side of the ROPS.

Illustration 50 g03626536
(4) Flood lamp wiring harness

3. Remove the old Flood Lamp wiring harness (4) from the ROPS.

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Illustration 51 g03623562
(6) 345-2955 Bracket
(7) 4L-6454 Bolts
(8) 5P-1075 Hard Washers

4. Mount a 345-2955 Bracket (6) to right front 8R-7041 Bars on top of the ROPS using four 4L-6454 Bolts (7) and four 5P-1075 Hard Washers (8).

Illustration 52 g03623564
(9) 6V-8801 Nuts
(10) 5P-1075 Hard Washers
(11) 347-0890 Plate
(12) 9W-4361 Mounts

5. Mount a 347-0890 Plate (11) to the 345-2955 Brackets using four 9W-4361 Mounts (12), eight 6V-8801 Nuts (9), and eight 5P-1075 Hard Washers (10).

Illustration 53 g03623565
(13) Flood Lamp
(14) Bolt
(15) Washer
(16) Nut

6. Mount a Flood Lamp (13) using the hardware (14 to 16) saved in Step 1 to the 347-0890 Plates on each side of the ROPS.

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7. Repeat Step 4 through Step 6 to mount the left side Flood Lamp.

Illustration 54 g03623568
(17) 4L-6459 Bolt
(18) 5P-1075 Hard Washer
(19) 114-9365 Plate
(20) 1K-4649 Spacer

8. Mount the 114-9365 Plate (19), on top of four 1K-4649 Spacers (20), through the holes near the rear of the ROPS with four 4L-6459 Bolts (17), four 6V-
8801 Nuts, and eight 5P-1075 Hard Washers (18). Refer to Illustration 54.

Illustration 55 g03624397
(21) 347-0890 Plate
(22) 6V-8801 Nuts
(23) 5P-1075 Hard Washers
(24) 9W-4361 Mounts

9. Mount a 347-0890 Plate to the 114-9365 Plate using four 9W-4361 Mounts (24), eight 6V-8801 Nuts (22), and eight 5P-1075 Hard Washers (23).

Illustration 56 g03624335
(25) Route of the 343-8752 Lighting Harness As
(26) 1Q-1591 Plate

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10. Route the 343-8752 Lighting Harness As (25) from the bottom left rear corner of the ROPS up and around to the top right corner of the ROPS. Attach the
343-8752 Lighting Harness As (25) to the links provided to the back of the left side 1Q-1591 Plate (26). Reattach the left side 1Q-1591 Plate (26) to the rear
of the ROPS. Refer to Illustration 56.

Note: Let the 343-8752 Lighting Harness As (25) hang loosely from the rear of the ROPS. The 343-8752 Lighting Harness As (25) will be attached to the
ROPS with 7K-1181 Cable Straps later in these Special Instructions.

Illustration 57 g03623566
(27) 343-8752 Lighting Harness As
(28) 7T-1099 Links
(29) 5D-7635 Grommet

11. Route the 343-8752 Lighting Harness As (27) through the hole in the side of the ROPS. Install a 5D-7635 Grommet in the hole in the ROPS. Connect the
343-8752 Lighting Harness As (27) to the Flood Lamp. Attach the 343-8752 Lighting Harness As (27) to the 7T-1099 Links on the ROPS and the 347-0890
Plate using some 7K-1181 Cable Straps as shown in Illustration 57.

12. Repeat Step 11 for the left side Flood Lamp.

Illustration 58 g03624332
(27) 343-8752 Lighting Harness As
(30) Flood lamp
(31) Flood lamp hardware
(32) 8T-5387 Grommet
(33) 7K-1181 Cable Straps

13. Mount a Flood Lamp (30) using the hardware (31) saved in Step 1 to the 347-0890 Plates on Rear of the ROPS. Route the center connector of the 343-8752
Lighting Harness As (27) through the hole in the rear of the ROPS and install a 8T-5387 Grommet (32) in the hole. Attach the 343-8752 Lighting Harness
As (27) to the 347-0890 Plate using two 7K-1181 Cable Straps (33) as shown in Illustration 58.

Installing the 436-8094 Lighting Wiring Gp on the Rollover Protection System (ROPS)
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Improper operation of an access platform could result in injury or


death. Operators must carry out their duties properly and follow all
instructions and guidelines given for the machine and access platform.

Do not operate or work on this machine unless you have read and
understand the instructions and warnings in the Operation and
Maintenance Manual. Failure to follow the instructions or heed the
warnings could result in injury or death. Contact any Caterpillar dealer
for replacement manuals. Proper care is your responsibility.

Illustration 59 g03417360

Illustration 60 g03417419
(1) 461-2450 Plate
(2) 8T-4896 Hard Washer
(3) 4L-6454 Bolt

1. Mount a 461-2450 Plate (1) to each side of the ROPS using 4 4L-6454 Bolts (3) and 4 8T-4896 Hard Washers (2) as shown in Illustration 60.

NOTICE
Do not over torque the 8T-4133 Nuts or the 330-5646 Mounts may be
damaged. Use 4C-4030 Thread Lock Compound to assure retention of
the mount nuts.

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Illustration 61 g03565886
(4) 8T-4133 Nuts
(5) 8T-4121 Hard Washers
(6) 330-5646 Mounts
(7) 436-8073 Bracket As

2. Mount six 330-5646 Mounts to the 436-8073 Bracket As using six 8T-4121 Hard Washers (5) and six 8T-4133 Nuts (4) as shown in Illustration 61.

3. Torque the 8T-4133 Nuts (4) to 30 ± 7 N·m (22.1 ± 5.1 lb ft).

Illustration 62 g03566334
Connectors secured to the

4. Connect the connectors to all the Signal Lamp connectors. Secure the connectors to the 436-8073 Bracket As at the provided tees with 7K-1181 Cable
Straps. Refer to Illustration 62.

Note: The connectors are different for each of the indicators. If one of the connectors will not mate up, verify that the indicators are in the proper location.

NOTICE
Do not over torque the 8T-4133 Nuts or the 330-5646 Mounts may be
damaged. Use 4C-4030 Thread Lock Compound to assure retention of
the mount nuts.

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Illustration 63 g03417504
(1) 461-2450 Plate
(4) 8T-4133 Nuts
(5) 8T-4121 Hard Washers
(6) 330-5646 Mounts
(7) 436-8073 Bracket As

5. Mount the 436-8073 Bracket As (7) to the 436-8082 Plate (1) using six 330-5646 Mounts (6), six 8T-4121 Hard Washers (5), and six 8T-4133 Nuts (4) as
shown in Illustration 60.

6. Repeat Steps 2 and 5 for the opposite side.

Illustration 64 g03420725
(8) Route of the 436-8070 Lighting Harness As

7. Route the 436-8070 Lighting Harness As along the 1Q-1592 Plate As from the bottom right rear of the ROPS to the top left rear.

Note: Let the 436-8070 Lighting Harness As hang loosely from the rear of the ROPS. The 436-8070 Lighting Harness As will be attached to the ROPS with
7K-1181 Cable Straps later in these Special Instructions.

Note: Leave a loop of harness at the bottom of the bracket to give the harness plenty of flexibility. Refer to Illustration 65.

Illustration 65 g03612156
(9) 418-9798 Bracket
(10) 7K-1181 Cable Straps
(11) Harness flex loop

8. On the right side indicator bracket, use the bottom rear 4L-6454 Bolt and 8T-4896 Hard Washer from the 461-2450 Plate to attach the 418-9798 Bracket.
Attach the 436-8070 Lighting Harness As to the 418-9798 Bracket using 7K-1181 Cable Straps at the provided areas. Refer to Illustration 65.

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Note: Leave a loop of harness at the top and bottom of the bracket to give the harness plenty of flexibility.

9. Repeat Step 8 on the left side indicator bracket.

Installation of the 438-4319 Communication Wiring Gp


The installation of the 438-4319 Communication Wiring Gp is required for the Operator Station installation.

Note: For Operator Console installation skip to "Attaching the 343-8752 Lighting Harness As, the 436-8070 Lighting Harness As, the 450-6697 Cable As, and the
450-6696 Cable As to the Rear of the ROPS".

Note: For Operator Console Installation the "Network Communication Harness Break out" of the 482-9113 Console Harness As. Connectors should be capped off
and the harness wrapped up and tied up out of the way.

Illustration 66 g03779782
Back wall of the cab behind the seat assembly.
(3) The "network communication harness break out" of the 482-9113 Console Harness As

1. Route the "Network Communication Harness Break out" of the 482-9113 Console Harness As (3) along the back of the cab to the Left rear of the cab. Use
7K-1181 Cable Straps as needed.

2. Attach the "Network Communication Harness Break out" of the 482-9113 Console Harness As to the 7T-1099 Links installed in weld section using 7K-1181
Cable Straps.

Illustration 67 g03779357
(4) 261-3768 Mounting Bracket Gp

3. Remove the 261-3768 Mounting Bracket Gp (4) (First Aid Kit) from the rear of the C-column.

Illustration 68 g03779395
(5) 212-9974 Duct

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4. Remove the 212-9974 Duct (5) from the C-column.

Illustration 69 g03779398
(6) 473-2339 Plate
(7) 127-1960 Flat Head Screws

5. Attach the 473-2339 Plate (6) to the C-column using two 127-1960 Flat Head Screws (7).

Illustration 70 g03779399
(8) 473-2338 Plate As
(9) 8T-4195 Bolts
(10) 7X-7729 Washers

6. Attach the 473-2338 Plate As (8) to the rear of the C-column using two 8T-4195 Bolts (9) and two 7X-7729 Washers (10).

Illustration 71 g03779400

7. Install three 8T-4195 Bolts (9) and 7X-7729 Washers (10) in back of the 473-2338 Plate As (8) attaching it to the 473-2339 Plate (6).

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Illustration 72 g03779421
(11) 452-4705 Bracket As
(12) 8T-7547 Bolts
(13) 8T-4224 Hard Washers

8. Attach the 452-4705 Bracket As (11) to the back of 473-2338 Plate As (8) using four 8T-7547 Bolts (12) and 8T-4224 Hard Washers (13).

Illustration 73 g03591922
Radio adapter harness

9. Install the Network Radio adapter harness for the Network Radio that will be used to the "Network Communication Harness Break out" of the 482-9113
Console Harness As (3).

Table 19
Network Radio Adapter Kits

Quantity Part Number Description Radio Name


1 448-4460 Radio Kit Cisco 1282

1 459-2574 Radio Kit Rugged com WIN5100 and Cisco 1532


1 459-2575 Radio Kit Motorola 7161

Note: The Network Radio adapter harness must be selected from the price pages when ordering the Command for dozing kits. Refer to the price pages when
ordering for the correct Part numbers.

Note: The Network Radio adapter harness may need plugged in to the Network Radio before the radio is mounted.

10. Mount the Network Radio to the 441-3250 Plate As.

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Illustration 74 g03779794

11. Mount the 441-3250 Plate As (14) to the 452-4705 Bracket As (11) using eight 8T-9655 Isolation Mounts (15), four 8T-4197 Bolts (16), four 8T-9658
Spacers (17), and four 5P-4116 Hard Washers (18), as shown in Illustration 74.

Illustration 75 g03779801
(19) 212-9974 Duct

12. Reinstall the 212-9974 Duct (19) to the C-column.

13. Mount the power converter (customer/dealer supplied) to the 452-4705 Bracket As (11) using four 5C-9553 Bolts and four 9X-8256 Washers.

14. Route the "Network Communication Harness Break out" of the 482-9113 Console Harness As (3) to the Network Radio and the power converter. Attach the
"Network Communication Harness Break out" of the 482-9113 Console Harness As (3) to the brackets using 7K-1181 Cable Straps to the provided tees on
the bracket.

Installation of the Network Antennas

Improper operation of an access platform could result in injury or


death. Operators must carry out their duties properly and follow all
instructions and guidelines given for the machine and access platform.

Do not operate or work on this machine unless you have read and
understand the instructions and warnings in the Operation and
Maintenance Manual. Failure to follow the instructions or heed the
warnings could result in injury or death. Contact any Caterpillar dealer
for replacement manuals. Proper care is your responsibility.

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Illustration 76 g03531244
(10) 304-4032 Cab Liner As (rear headliner)

1. Remove the 304-4032 Cab Liner As (rear headliner) (10) from the cab. Refer to Illustration 76.

2. Start routing the antenna cables at the 441-3250 Plate As.

Note: There are two different antenna cables provided in this kit. Choose the proper cable for the radio being used in the machine.

Illustration 77 g03695423
(11) Antenna cable
(12) Antenna cable
(13) 8T-7547 Bolts
(14) 8T-4224 Hard Washers
(15) 8T-1893 Clips
(16) 8T-1894 Clips
(17) 353-7956 Grommets

3. Attach the Antenna cables to the 452-4705 Bracket As with two 8T-1893 Clips (15), two 8T-1894 Clips (16), and two 353-7956 Grommets (17) using the
top two existing 8T-7547 Bolts (13) and two 8T-4224 Hard Washers (14). Refer to Illustration 77.

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Illustration 78 g03533482

4. Route the Antenna cables up the C-column and along the existing harnesses in the top rear of the cab. Attach a 353-7956 Grommet and a 7K-1181 Cable
Strap as needed to support the cables. Refer to Illustration 78.

Note: When installing the antenna cables all 7K-1181 Cable Strap must go around the 353-7956 Grommet and not come into direct contact with the cables.

Illustration 79 g03532818

5. Measure and drill two 13 mm (0.5 inch) holes in the rear of the top of the cab, above the rear window using the dimensions shown in Illustration 79 and
Table 20.

Note: These holes may exist already in the rear of the top of the cab.

Note: Depending on machine options, may have to locate these holes elsewhere. Locate as close as possible to this location.

Table 20
Point Dimension
L 75 mm (2.9 inch)

M 387 mm (15.2 inch)


N 417 mm (16.4 inch)

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6. Install the antenna cables through the holes drilled in Illustration 79.

Illustration 80 g03532897

7. Notch two 17 mm (0.6 inch) by 17 mm (0.6 inch) slots in the rear edge of the 304-4032 Cab Liner As (rear headliner) near the rear of the cutout for the C-
column. Refer to Illustration 80.

8. Reinstall the 304-4032 Cab Liner As (rear headliner) and install the antenna cables with a 353-7956 Grommet around each in the slots. Secure the grommet
to the cables using a 7K-1181 Cable Strap

Note: When installing the antenna cables all 7K-1181 Cable Strap must go around the 353-7956 Grommet and not come into direct contact with the cables.

9. Remove the right front work light assembly from the 8R-7041 Bars on the ROPS and set it aside for re-installation later.

Illustration 81 g06105358
(18) 505-9940 Plate As
(19) 8T-2502 Bolt
(20) 8T-4121 Hard Washer
(21) 4P-7581 Clip

10. Attach the 505-9940 Plate As (18) to the 8R-7041 Bars on the right front corner of the ROPS. Use six 8T-2502 Bolts (19), six 8T-4121 Hard Washers (20),
and one 4P-7581 Clip (21). Refer to Illustration 81.

Illustration 82 g06105409
505-9941 Plate (for the Huber Suhner Omni Antenna)

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Illustration 83 g06105436
510-8163 Plate (for the Mobile Mark High Vibration Wi-Fi Antenna)

Illustration 84 g06105430
510-8164 Plate (for the Luxul Omni Directional Antenna)

11. The customer is supplied three Antenna Adapter plates to choose from.

Illustration 85 g06105456
(22) 8T-4192 Bolt
(23) 8T-4223 Hard Washer
(24) 329-3356 Nut
(25) 5P-7465 Clip
(26) 5P-7464 Clip
(27) 6V-7359 Grommet
(28) 510-8163 Plate
(29) 8T-4137 Bolt
(30) 8T-4121 Hard Washer
(31) 344-5675 Nut

12. Mount one of the Antenna Adapter plates to the 505-9940 Plate As (18) using two 8T-4137 Bolts (29), two 8T-4121 Hard Washers (30) and two 344-5675
Nuts (31).

13. The antenna for the 510-8163 Plate (28) will need two 5P-7465 Clips (25), two 5P-7464 Clips (26), two 6V-7359 Grommets (27), two 8T-4192 Bolts (22),
two 8T-4223 Hard Washers (23), and two 329-3356 Nuts (24) to be mounted.

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Illustration 86 g06105603
(32) 347-6355 Plug As
(33) 450-6697 Cable As
(34) 353-7957 Grommet
(35) 7K-1181 Cable Strap

14. Attach the 450-6697 Cable As (33) to the right side 347-6355 Plug As (32). Route the 450-6697 Cable As (33) along the harness on the back of the ROPS to
the right side 461-2450 Bracket As. Attach the 450-6697 Cable As (33) to the 461-2450 Bracket As with a 353-7957 Grommet (35) and a 7K-1181 Cable
Strap (34) at each 4P-7581 Clip provided on the 461-2450 Bracket As. Refer to Illustration 86.

Note: When installing the antenna cables all 7K-1181 Cable Straps must go around the 353-7957 Grommet and not come into direct contact with the cables.

Note: Let the 450-6697 Cable As (33) hang loose on the rear of the ROPS. The 450-6697 Cable As (33) will be attached to the ROPS in the "Attaching the
343-8752 Lighting Harness As, the 436-8070 Lighting Harness As, the 450-6697 Cable As, and the 450-6696 Cable As to the Rear of the ROPS" section.

Illustration 87 g06105625
(33) 450-6697 Cable As
(34) 7K-1181 Cable Strap
(35) 353-7957 Grommet
(36) 4P-7581 Clip
(37) 8T-1888 Clip
(38) 8T-1887 Clip
(39) 8T-4136 Bolt
(40) 8T-4121 Hard Washer

15. Route the 450-6697 Cable As (33) along the top of the ROPS. Securing the Cable As to the ROPS on the provided 7T-1099 Link and 4P-7581 Clip (36) with
a 353-7957 Grommet (35) and a 7K-1181 Cable Strap (34). Refer to Illustration 87.

16. Install a 353-7957 Grommet (35) to the 450-6697 Cable As (33) about half way up the 505-9940 Plate As (18). Attach the 353-7957 Grommet (35) to the
505-9940 Plate As (18) using a 8T-1888 Clip (37), a 8T-1887 Clip (38), a 8T-4136 Bolt (39) and a 8T-4121 Hard Washer (40).

Note: When installing the antenna cables all 7K-1181 Cable Straps must go around the 353-7957 Grommet and not come into direct contact with the cables.

17. Attach the 450-6697 Cable As to the antenna.

Perform the following actions, when connecting the coax cables together:

Apply 420-5249 Sealant (Loctite 243 Thread Locker) to the threads of the coupling.

The antenna coupling should be tightened to torque 1.6 ± 0.1 N·m (14.16 ± 0.88 lb in).

18. Repeat steps 9 thru 17 for the left side Antenna.

Autonomous Stop (A-Stop) Installation (Optional)


Required Parts

436-8095 Receiver Mounting Gp

Table 21
Contents of the 436-8095 Receiver Mounting Gp

Quantity Part Number Description


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2 4P-7581 Clip
4 5P-1075 Hard Washer
4 6V-7357 Bolt

2 6V-8801 Nut
8 7K-1181 Cable Strap
2 8T-2502 Bolt
8 9X-8256 Washer
1 290-2770 Antenna

4 344-5673 Nut
1 365-2131 Cable As
1 373-8620 Satellite Receiver Gp
1 451-5918 Wiring Harness
1 475-8763 Bracket As

Installation of the 436-8095 Receiver Mounting Gp

Illustration 88 g06106016
Left front work light assembly
(1) 4L-6454 Bolt
(2) 5P-1075 Hard Washers

1. Remove the 4L-6454 Bolt (1) and the two 5P-1075 Hard Washers (2) on the back of each side of the 345-2955 Bracket on the left front work light assembly.

Illustration 89 g06106026
Left front work light assembly
(3) 345-2955 Bracket
(4) 4P-7581 Clip

2. Attach a 4P-7581 Clip (4), one on each side of the 345-2955 Bracket (3), with a 4L-6454 Bolt (1) and two 5P-1075 Hard Washers (2) (placing both washers
between the bolt head and the 4P-7581 Clip).

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Illustration 90 g06106033
Left front work light assembly
(5) 475-8763 Bracket As
(6) 347-0890 Plate

3. Mount the 475-8763 Bracket As (5) to the 347-0890 Plate (6) using two 8T-2502 Bolts, four 5P-1075 Hard Washers, and two 6V-8801 Nuts. Make sure the
flat vertical panel section of the 475-8763 Bracket As (5) is facing the centerline of the machine.

Illustration 91 g06106977
Left front work light assembly
(8) 373-8620 Satellite Receiver Gp
(9) 6V-7357 Bolt
(10) 9X-8256 Washer
(11) 344-5673 Nut

4. Mount 373-8620 Satellite Receiver Gp (8) to the 475-8763 Bracket As (5) using four 6V-7357 Bolts (9), eight 9X-8256 Washer (10), and four 344-5673 Nut
(11).

Note: Be sure to mount 373-8620 Satellite Receiver Gp (8) on the side of 475-8763 Bracket As (5) facing the centerline of the machine, the male SMA
connector is pointing downward and is towards the front of the cab, and the 12-pin plug receptacle oriented towards the back of the machine.

Illustration 92 g06107100
475-8763 Bracket As
(12) nut
(13) metal tab
(14) 365-2131 Cable As

5. Attach the 365-2131 Cable As (14) to the 475-8763 Bracket As at the metal tab (13) on the upper edge jutting out away from the machine centerline. Attach
the 365-2131 Cable As (14) by unscrewing the nut (12) on the 365-2131 Cable As (14), removing the washer, inserting the male end through the hole in the
tab, placing the washer back on the 365-2131 Cable As (14), and affixing it by screwing the nut back on the end.

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Illustration 93 g06107107
Left front work light assembly
(15) 290-2770 Antenna

6. Attach the 290-2770 Antenna (15) to the male end of 365-2131 Cable As (14) that is now attached to the tab on the 475-8763 Bracket As.

Illustration 94 g06107146

7. Attach the female end of 365-2131 Cable As (14) to the 373-8620 Satellite Receiver Gp (8) by screwing it on the male SMA connector that is pointing
downward towards the front of the cab at the base of 373-8620 Satellite Receiver Gp (8).

Illustration 95 g06107152
373-8620 Satellite Receiver Gp
(16) 451-5918 Wiring Harness

8. Plug the 12-pin end of the 451-5918 Wiring Harness (16) into the 373-8620 Satellite Receiver Gp (8).

Illustration 96 g06107198
Routing of the 451-5918 Wiring Harness (16).
(16) 451-5918 Wiring Harness
(18)

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Illustration 97 g06107220
Routing of the 451-5918 Wiring Harness (16).
(16) 451-5918 Wiring Harness
(19) 436-8070 Lighting Harness As

Illustration 98 g06107245
Routing of the 451-5918 Wiring Harness (16).
(16) 451-5918 Wiring Harness
(19) 436-8070 Lighting Harness As

9. Route the 451-5918 Wiring Harness (16) underneath the 477-1075 Lighting Harness As (18) then under the 436-8070 Lighting Harness As (19), then around
to the back and under the edge of the ROPS.

Note: Let the 451-5918 Wiring Harness (16) hang loose on the rear of the ROPS. The 451-5918 Wiring Harness (16) will be attached to the ROPS in the
"Attaching the 343-8752 Lighting Harness As, the 436-8070 Lighting Harness As, the 450-6697 Cable As, and the 450-6696 Cable As to the Rear of the
ROPS" section.

Illustration 99 g06107258
Center of the bottom of the ROPS
(16) 451-5918 Wiring Harness
(22) Open four-pin connector on the 436-8070 Lighting Harness As

10. Plug the four-pin connector of the 451-5918 Wiring Harness (16) into the open four-pin connector on the 436-8070 Lighting Harness As near the center of
the bottom of the ROPS.

11. Let the 451-5918 Wiring Harness (16) hang loose on the rear of the ROPS. The 451-5918 Wiring Harness (16) will be attached to the ROPS in the
"Attaching the 343-8752 Lighting Harness As, the 436-8070 Lighting Harness As, the 450-6697 Cable As, and the 450-6696 Cable As to the Rear of the
ROPS" section.

Note: Make sure the 451-5918 Wiring Harness (16) is not pulled tight at either end.

Note: Make sure that there is no overt or potentially damage causing slack in the 451-5918 Wiring Harness (16) that could harm the 451-5918 Wiring
Harness (16) or other components along its route.

Attaching the 343-8752 Lighting Harness As, the 436-8070 Lighting Harness As, the 450-6697 Cable
As, and the 450-6696 Cable As to the Rear of the ROPS

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Illustration 100 g03637764


(1) 7T-1099 Link
(2) 7K-1181 Cable Strap
(3) 353-7957 Grommet around the antenna cable.

1. Attach the 343-8752 Lighting Harness As, the 436-8070 Lighting Harness As, the 450-6697 Cable As, and the 450-6696 Cable As to the rear of the ROPS at
each location with a 7K-1181 Cable Strap (2) as shown in Illustration 100.

Note: When installing the antenna cables, all 7K-1181 Cable Straps (2) must go around the 353-7957 Grommet and not come into direct contact with the
cables.

Install the Ground Level Service Center (GLSC) and Hardware Kit ( 363-7021 Shutdown Wiring Gp)
Note: The GLSC cover will need to be removed to install the GLSC and connect the harness.

Install the GLSC to Ripper Cylinder

Illustration 101 g02986538


(74) Band Clamps
(75) 8T-4121 Hard Washers
(76) 8T-4133 Nuts

1. Install the Ground Level Service Center (GLSC) to the cylinder of the ripper.

2. Attach the band clamps (74) to the GLSC using four 8T-4121 Hard Washers (75) and four 8T-4133 Nuts (76).

3. Tighten the band clamps (74) to 17 N·m (12 lb ft).

4. Proceed to "Install the GLSC Harness" to install the harness.

Install GLSC to Drawbar Attachment

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Illustration 102 g02986540


(77) 9R-2672 Threaded Boss
(78) 8T-4186 Bolt
(79) 8T-4121 Hard Washer

1. Install the GLSC. Use the four 9R-2672 Threaded Boss (77), four 8T-4186 Bolt (78), and four 8T-4121 Hard Washer (79) to secure the box.

2. Proceed to "Install the GLSC Harness" to install the harness.

Install GLSC to Counterweight Attachment

Illustration 103 g03384656


(77) 252-2566 Bar
(78) 5P-2228 Bolt
(79) 260-6696 Copper Washer

1. Install the GLSC. Use the 252-2566 Bar (77), 5P-2228 Bolts (78), and 260-6696 Copper Washers (79) to secure the box.

Note: The 252-2566 Bar will have to be welded to the counterweight assembly.

2. Proceed to "Install the GLSC Harness" to install the harness.

Install the GLSC Harness

Note: 399-1832 Installation Ar will be needed to complete the install of the GLSC harness.

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Illustration 104 g02887680


GLSC R/C ready connection

Illustration 105 g02986556


(93) Cable Strap
(94) "LF-C32" 6-pin plug
(95) "LF-C14" 12-pin plug

Note: Cable Strap requires to be cut and the harness unbundled in-order to connect to GLSC connector.

1. Loosen the harness flange bolts at the GLSC box to help with harness routing.

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Illustration 106 g03328108
(83) 376-9921 Wiring Harness
(84) 124-7000 Plate As
(85) 8T-1899 Clip
(86) 8T-1900 Clip
(87) 5P-1075 Hard Washer
(88) 5S-7379 Bolt
(89) 9R-2672 Threaded Boss
(90) 8T-4137 Bolt
(91) 8T-4121 Hard Washer
(92) 130-5300 Clip
(97) GR-C1 12-pin Receptacle
(98) GR-C5 3- pin Receptacle

2. Route the 376-9921 Wiring Harness (83).

3. Install the 124-7000 Plate As (84), use the 8T-1899 Clip (85), 8T-1900 Clip (86), 5P-1075 Hard Washer (87), and 5S-7379 Bolt (88). Refer to illustration
106.

4. Attach the 376-9921 Wiring Harness (83) to the two 130-5300 Clips with the 8T-4137 Bolt and 8T-4121 Hard Washer.

Illustration 107 g03328126


391-6417 Wiring Harness

5. Connect 12-pin plug "GR-C1" of the GLSC harness to 12-pin receptacle "JX-C3" (89) of the 391-6417 Wiring Harness.

6. Connect 6-pin receptacle "JX-C1" (90) of the GLSC adapter harness to 6-pin plug "LF-C32" (94) of the left fender harness of the machine.

Note: If using the 329-6750 Platform Wiring Gp: Connect 6-pin receptacle "JX-C1" (90) of the GLSC adapter harness to 6-pin plug "RV-C3" of the retrofit
harness.

Install the 398-8488 Wiring Harness (GLSC Ladder Switch Harness)

Illustration 108 g03132042

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Illustration 109 g03132044

1. Route the 398-8488 Wiring Harness (GLSC ladder harness) along the machine ladder harness on the LH fender.

Note: (S/N: RJG), (S/N: GEB), and (S/N: TPB) machines with the ladder option do not have a connector provided on the machine. Splice in the connectors
provided with the 398-8488 Wiring Harness.

2. Cut into the ladder switch harness inside the battery box.

3. Using the 3-pin receptacle and plug provided, attach the receptacle to the switch side of the machine ladder harness. Attach the plug to the machine side of
the machine ladder harness.

4. Connect the 3-pin plug "GJ-C2" of the GLSC ladder harness, into the 3-pin receptacle installed in Step 3.

5. Connect the 3-pin receptacle "GJ-C3" of the GLSC ladder harness, into the 3-pin plug installed in Step 3.

6. Route the 398-8488 Wiring Harness (GLSC Ladder Harness) to the rear of the machine to connect to the 3-pin connector on the GLSC harness.

Fire Suppression
Note: Connector "RC-C4" (29) is for a third-party fire suppression switch.

Caterpillar does not provide Fire Suppression Systems to customers, the Cat Command System does provide a means to electrically or electronically actuate one.
Fire Suppression is activated by a guarded toggle switch on the Command for Dozing system. The guard must be lifted prior to flipping the 2-position maintained
Fire Suppression switch. Fire suppression is actuated via a relay. The system controls the relay coil. The common, NC, and NO pins are provided to the customer
via a 3-pin connector in the RC System harness.

Illustration 110 g06031556


Mini schematic of fire suppression circuit

Install Remote Safety Labels

Illustration 111 g02721933


ANSI Label 362-2225 Film

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Illustration 112 g02721941


ISO Label 362-2224 Film

Safety labels are to be attached to the equipment to identify that the machine is operated remotely.

ANSI Label 362-2225 Film is to be used in the United States and ISO Label 362-2224 Film is to be used all other locations.

Label Placement

Illustration 113 g02722065


Suggested Placement for Left Side of Equipment
(1) Front Mount
(2) Center Mount
(3) Top Mount
(4) Rear Mount

Illustration 114 g02722072


Suggested Placement for Right Side of Equipment
(5) Front Mount
(6) Center Mount
(7) Top Mount
(8) Rear Mount

Attach one label to each side of the machine at the suggested locations. For suggested locations refer to Illustration 113 and Illustration 114.

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Illustration 115 g02722085


Suggested Placement for Rear of Equipment
(9) Left Mount Location
(10) Top Mount Location
(11) Right Mount Location

Attach two labels to the rear of the machine at the suggested locations. For suggested locations refer to Illustration 115

Note: Labels are used to notify non-familiars of the ability to move the machine with an RC System (without an operator in the cab).

The following should be considered when selecting label placement:

Highly Visible from a "Safe Distance" from both sides and rear of the machine

Near eye level

Near possible pinch points or locations of machine movement

Near ingress location

Final Assembly

Illustration 116 g03870509

1. Connect Remote Control ECM J1 and J2 to wire harness connectors. See bottom view of floor plate with Remote Control ECM connections in Illustration
116.

Illustration 117 g03870511

2. Reinstall seat floor plate with Remote Control ECM and mounting bracket. See transparent view of installed floor plate in Illustration 117.

3. Install the floor plates.

4. Tighten the steering console channel.

5. Install the floor mats and trim the floor mats as needed for proper fit.

6. Install the seat.

7. Install the dash, kick plate, and covers.

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Note: Do not install the right-hand service plate sound dampening cover.

8. Reconnect the power to the machine electrical system with the ground level electronics stop switch, manual override switch, and the key start switch in the
OFF position.

9. The machine is now ready to be tested for correction operation.

Note: The commissioning instructions can be found in Special Instruction, REHS7417, "Installation of the Cat® Command for Dozing Operator Station for Track-
Type Tractors"

Harness Connector Identification


Before this procedure is started, locate the connectors that are used in the procedure. All the connectors for this procedure can be located in the cab of the machine.
Use the illustrations that follow to identify the connectors.

Illustration 118 g02786179


(1) Implement ECM
(2) Power train ECM
(3) "P-C5" (J2) connector
(4) "P-C7" (J2) connector

Illustration 119 g03329102


Connector 52 (part of the platform harness)

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Illustration 120 g01642056


Connector 55 (part of harness for the Advisor)

Illustration 121 g01642013


Connector 50 (part of the harness for the steering system)

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Illustration 122 g01642058


Connector 60 (Fuse block)

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Illustration 123 g01642174


Connector 56

Illustration 124 g01642059


Connector 56 (Dash)

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Illustration 125 g02722151


Connector 25 ("LF-C14")

Illustration 126 g01642062


Connector 25 (Back of machine near the ripper)

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Illustration 127 g02789692


Connector ER-C1 of the 331-1063 Wiring Harness (49)

Copyright 1993 - 2018 Caterpillar Inc. Sat Jan 20 2018 15:04:22 GMT-0500 (Hora est. Pacífico, Sudamérica)
All Rights Reserved.
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