Dossier (II)

DESIGN DATA
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O/l.T(;.01·oo·2011
NOZZl.E SCHEDULE REVISIONS
.....
......
.....
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CO
Deficiencies S ummary
No deficiencies found.
2/168
Nozzle Schedule
Nonie Materials
Service Size
mark
Nozzle Impact Norm Fine Grain Pad Impact Norm Fine Grain Flange
M!:! MH 609.60 JDx28.S8 SA-lOS No No No SA-S1670 No Yes No lWN Al05 Class 150
t:!1 NI 876.30 IOx19.0S SA-S1670 No Yes No WN AIOS Class 150
.!i!.lQ NIO SO.80 lOx 13.46 SA-lOS No· No·" No· .lWN AIOS Class 150
lW. NIl 76.20 lOx 15.88 SA-lOS No No No
~ N2 876.30 IOx19.05 SA-S1670 No Yes No
.w. N3 203.20 IDx22.23 SA·l0S No No No
~ N4A 25.40 lOx 12.70 SA-lOS No No No
No No NIA
No No NIA Al05 Class 150
No No NIA
No No NIA
No No NlA
No No N!A
No No NIA
No No NlA lWN AIOS Class ISO
3/168
-------------_._-----
Nozzle Summary
Reinforcement
Shell
OD I Reqt Pad Corr A fA
At? A2?
mark (mm) (mVn) (mmf (mm) <,10)'
I
(rIl~
M!:! 666.15 28.58 7.18 Yes.. Yeti;' 15.68 3.18 100.0
III 914.4 19.Q5 11.51 Yes Yes 19.05 3.18 100.0
!:iUl 77.72 13.46 7.98 Yes Yes 19.05 3.18
!:ill 107.95 15.68 8.44 Yes Yes 19.05 18.99 50.8 15.88 3.18
~ 914.4 19.05 11.51 Yes Yes 19.05 17.97 279.4 22.23 3.18 101.9
!fa 247.65 22.23 11.29 Yes Yes 19.05 18.9 50.8 15.68 3.18 100.0
liia 50.8 12.7 6.6 Yes Yes 19.05 NlA NlA NlA 3.18 Exempt
WJl 50.8 12.7 6.6 Yes Yes 19.05 NlA N/A NlA 3.18 Exempt
~ 77.72 13.46 7.98 ·N/A NlA 3.18 Exempt
77.72 13.46 7.98 NiA NlA 3.18 Exempt
77.72 13.46 7.98 NlA NlA 3.18 Exempt
77.72 13.46 7.98 NlA NlA 3.18 Exempt
66.55 14.22 7.69 NlA NlA 3.18 Exempt
t:!§ 66.55 14.22 7.69 NiA NlA 3.18 Exemp1
t:!§ 66.55 14.22 7.69 N!A NiA 3.18 Exempt
tn~ Nozzle thickness

Req In: Nozzle thickness required per UG~45/UG·16
Nomt: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Usert: Local vessel walJ thickness (near opening)
Aa: Area available per UG-37, governing condition
A{: Area required per UG-37, governing condition
Corr:
4/168
Pressure Summary
Pressure Summary for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1
11t~( JJefn€
P T
MAWP MAP ~DM'
Identifier Ix~DMT Impact
dOCh ¢R
Design Design ( kglcm2) ( kg/cm emption Tested
( kg/cm:!) ( 'C)
"
-48' \ No el
~lIilliiQi!I!i1 1::!!:1i!:l1!1
-~
15 60 119.31 23.41 .. No
~,. IllDAO ~t;lj e2

~
St@ighl ElaN!: on Ellillsoiclal Head #1 15 19.1 23.22 2.15 No
~linglilr#l 15 60 19.1" 23.22 2.15 60 -48 Note 3 No
"~Iin!llilr #2 15 60 19.1 23.22 2.15 60 ·4B Note 3 No
~li!.1dlr#3 15 60 19.1 23,22 2.15 60 -48 Note 3 No
Straight Elang!il gn Ellil2soidal Head 112 15,05 60 19.1 23.22 2.15 60 ·48 NOle2 No
Ellillsoidal Hees! t/.2 15.05 60 17.36 21.47 5.7 60 -48 Note 4 No
liiiiddlj! :il!!" Dia 15 60 16.5 NJA N!A NJA NiA NJA N/A
Noz2!le NoleS No
MHIMHl 15 60 18.03 19.99 2.15 60 ·33.99
Pad Note 6 No
Nozzle Nole7 No
.f:!.1...l!ill 15 60 16.5 18.84 2.15 60 -48
Pad Nole 8 No
Nozzle Nole9 No
NIO [Nl0! 15.05 60 17.37 19.99 2.15 60 -48
Pad NOle 10 No
Nozzle Nole 11 No
NIl iN11! 15 60 19.03 19.99 2.15 60 -48
Pad Note 12 No
Nozzle Note 13 No
~ 15 60 18.03 20.04 2.15 60 ·48
Pad Nole 14 No
NozLle Note 15 No
~ 15 60 18.92 1.19.99 2.15 60 '33.69
Pad Nole 12 No
N4A(N4Al 15 60 19.27 19.99 2.15 60 -48 No
1lI~~!N4§l
l::I:ia It!llal
~
15
15
60
60
60
19.27
19.27
19.03
1~5
19.99
19.99
15
2:15
0-48
60
-48
-48
*'""
Nole 16
Note 16
Nole 17'
No
No
No
!:;!JiA1N!!61 15 60 19.27 19.99 2.15 60 -48 Nole 16 No
H"
NliB!N§Bj 15 60 19.03 19.99 2.15 60 No
N71N7) 15 60 19.27 19.99 2.15 60 Ie 16 INo
N8(N81 15 60 19.16 19.99 2.15 60 ·48 Nole 18· No
N91N9) 15 60 19.16 19.99 2.15 60 -48 Nole 18 No
Chamber deSign MDMT IS -28.89 <> C

Chamber rated MDMT is -33.69 °C @ 16.5 kg/cm2
Chamber MAWP hot & corroded is 16.5 kg/cm2 @ 60 QC
Chamber MAP cold & new is 18.84 kg/cm2 @ 21.11 QC
Chamber MAEP is 2.15 kg/em2 @ 60 "C

Vacuum rings did not govern the external pressure rating.
.51168
Notes for MDMT Rating:
Note # ~ . Exemption Oelails
Material impact test exemption.temperaturefrom F19 UCS-66M GuIVe 0 -41.06 'C

17 ·C MDMT reduction par UCS-SS(c) applies.
1.
Fig UCS-66_1 M MDMT reduction =S_l .c. (coincident ratio 0_8561526)
UCS-66 governing thickness = 19.05 mm
Rated MDMT is govemlld by UCS-66(b)(2)
Malerial impact test exemption temperature from FIQ UCS-66M CUIVe 0 -41.06 'C
17 ·C MDMT reduction per UCS-68(c) applies.
2. 1JCS.66 goveming thickness; 19.05 mrn
Fig UCS-66.1 M MDMT reduction = 7.6 'C. lcoincident ralio = 0.86445(6)
Rated MDMT is governed by UCS-66(b)(2)
Material impact lest exemption temperature flom Fig UCS-66M CUIVe 0 -41.06 'C
17 • C MDMT reduction per UCS-SS(c) applies.
3. UCS-66 governing thickness = 19.05 mrn
Fig UCS-66.t M MDMT reduction = 7.6 ·C. (coincident ratio =0.8644577)
Material Impact test exemption temperature from Fig UCS-66M Curve 0 ·43.02 'C
17 'C MDMT reduction per UCS-68(c) applies.
4. UCS-66 governing thickness = 17.46 mm
Fig UCS-66.1 M MDMT reduction = 2.7 'C. (coincident ralio 0.9512806)
Nozzle impact test exemption temperature from Fig UCS-66M Curve a -9.09 'c
5. 17 'C MDMT reduction per UCS-68Ic) applies. UCS-66 governing thickness 19.05 mm.
Fig UCS-66.1M MDMT reduction = 7.9 'C. (coincident ratio =0.85856)
Pad impacltest exemption temperature Irom Fig UCS-66M Curve 0 -44.03 'C
6. UCS-66 governing thickness = 15.88 mm.
Fig UCS-66.1 M MDMT reduction =7.9 'C, (coincident ratio =0.85856)
7_ Nozzle is impact test exempt to -105 'c per UCS-66(b){3) (coincident ratio. 0.32979).
Pad impact test exemption temperature from Fig UCS-66M Curve 0 = ·41.06 'c
17 • C MDMT reduction per UCS-68(c) applies.
8. UCS-66 governing thickness =19.05 Mm.
Fig UCS-66_1 M MDMT reduction = S.5 'C, (coincident ratio = 0.84832)
9. Nozzle is impact test exempt to -105 'C per UCS·66(b)(3) (coincident ratio =0.03323).
~."
Pad 'impact test exemption temperature liom Fig UCS-66M Curve 0 ·43.02 ·C
10.
Fig UCS·66.1 M MDMT reduction =2.8 ·C. (coincident ratio =0.95047) .. mm
~'
Rated MDMT is governed by UCS-66(b)(2) .... 'It ~.
11. Nozzle is impact test exempl to -105 'C per UCS-66(b)(3) (coincident ratio 0.07504). L l Ai...<v' '"<,. ~ .. "'-~/?
J( ,41 ~~
eo" ''''''" ""_mO'" per'''''''''''' ."m ' . UCs.M" M, 0 ... ~
12.
17 • C MDMT reduction UCS-68(c) applies_
Fig UCS·66.1M MDMT reduction = 7.6 'C, (coincident ratio 0.66454)
l:I'ts-~~ 109 thickness = 15.S8 mm.
Rated MDMT is governed by UCS-66(b){2) •
""Q'!
13. Nozzte is impacl test exempt to -105 ·C per UCS-66(b)(3) (coincident ratio =O'~W'_n W
14.
.
Pad impact test exemption temparature from Fig UCS-66M Curve 0 = -41.06 'C
17 ·C MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 M MDMT reduction =8.3 'C_ (coincident ratio = 0.85267)
V' UCS-66 governing thlcl<ne.ss = 19.05 mm.

Nozzle impact test exemption temperature from FIQ UCS-66M Curve B = ·9.09 ·C
15. 17 'C MDMT reduction per UCS·68(c) applies. UCS-66 governing thickness = 19.05 mm.
Fig UCS-66.1M MDMT reduction = 7.6 'C_ (coincident ratio =0.86454)
Flange rating governs:

16. Flange rated MDMT = -56 'C (UCS-68(c) applies.) UCS-66(b)(l)(b)
Bolts rated MDMT per Fig UCS-66 note (c) = -48 'C
Range rating governs:

17_ Flange rated MDMT = -55.33333 'C (UCS-SS(c) applies.) UCS-66(b)\ 1)(b)
Bolts rated MDMT per Fig UCS-66 note (c) = ·48 ·C
Flange rating gOllerns:

18_ Flange rated MDMT = -55.61111 'C (UCS-68(c) applies.) UCS-66(b)(1)(b)
Bolts rated MDMT per Fig UCS-66 note (c) = -48 'C
Design notes are available on the Settings Summary page_
6/168
Revision History
No. . Date Operator :---.

0 11/16/2010 JuanBermudez New vessel created ASME sic -i~';i6{t~i'" ,6310}
1 1/6/2011 JuanBermudez Updated Vessel and Drawjn~~ROL Of:: 4:; (.'. V·I
: .... L.~
2 1110/2011 JuanBermudez Added Lifting Lugs
3 1110/2011 JuanBermudez Changes Nozzle Sizes for PRV's (from 2" to 1")
MH Sch 40
4 1111/2011 JuanBermudez
Saddles Web Location
Added Piping Loads to N1 & N2

5 1119/2011 JuanBermudez
FEA Analysis for N1 & N2 in liu of WCR-1 07
6 1/21/2011 JuanBermudez Nozzle N2 reincorcement update for Allowable loads
7 1124/2011 JuanBermudez Corrected N1 Material to SA·516 Gr.70
Revised Nozzles (24" and smaller) to LWN.

8 2123/2011 Juan Bermudez
Revised Re-pads
Metric Units
9 31712011 JuanBermudez
Saddle Web Centered
10 3/9/2011 JuanBermudez Change thickness to 19.05 mm (3/4") for material aviability
71168
i·
Settings Summary
COMPRESS Build 7110
Units= MKS
Datum Line Location= 0.00 mm from right seam
Design
ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1.5 mm per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirtflegs stress increase: 1.0
Minimum nozzle projection: 25.4 mm
Juncture calculations for 0: > 30 only: Yes
Preheat P-No 1 Materials> 1.25&#34 and <= 1.50" thick: No
UG-37(a) shell tr calculation considers longitudinal stress: No
Butt welds are tapered per Figure UCS·66.3(a).
Hydro/Pneumatic Test
Shop Hydratest Pressure: 1.3 times design P

Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking· UG-116
UG-116(e) Radiography: RTl
UG-116(f) Postweld heat treatment: HT
Code Cases\lnterpretations
Use Code Case 2547: No
Apply interpretation VIII-1-83-66: No
Apply interpretation VIII-1-86-175: Yes
Apply interpretation VIII-1-83-115: No
Apply interpretation VIII-l-01-37: Yes

No UCS-66.1 MDMT reduction: No
No UCS-68(c) MDMT reduction: No
Disallow UG-20(f) exemptions: No
8/168
UG-22 Loadings
UG-22(a) Internal or External Design Pressure: Yes

UG-22(b) Weight of the vessel and normal contents under operating or test conditions: Yes
UG-22(c) Superimposed static reactions from weight of-attached equipment {external loads): Yes
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: Yes
UG-22{f) Wind reactions: Yes
UG-22(l) Seismic reactions: Yes
UG-22(j) Test pressure and coincident static head acting during the test: Yes
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
91168
Thickness Summary
-~.
Component Material Nominalt Design t Tolal Corrosion JOint load
Identifier (mm)' (mm) (mm) (mm) (mm) E
EIIi!2§oida! Head #1 SA·S1670 2,28610 . .55 19.0S" 15.54 3.18 1.00 Internal
S1'lligh! FW!l~ S![l £lIi!!~Qil:!a1 !::!l!illiIU SA·51670 2,28610 8 19.05 15.66 3.18 1.00 Internal
~li!l!ljirl!l SA:5),670, 2.28610 2,438,4 19.0S 3.18 1.00 Internal
!:<:k:Ii!l!ljir Ill: ". SA·5f670. 2,28610 . 1,727.2 19.05 1S.66 3.18 1.00 Internal
!:<XlillWlr 1l;2 - SA-516 70' 2.28610 2.438.4 19.05 lS.66 3.18 1.00 Internal
S1'lIighl Flilngji 2n flli~£!igill!;l!:ilS! #2 SA..51670 2.26610 50.8 119.05 15.7 3.18 1.00 Internal
"
!;.tIi!l~Qi!;lilIH!ilill'i#Z. SA-51S 70 2.26610 S88.96 17.46" 15.58 3.18 1.00 Intemal
Nominal t: Vessel wall nominal thickness

Design t: . Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam Joint efficiency
Head minimum thickness after forming
load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
101168
Weight Summary
Weight ( kg) Contributed by Vessel Elemenls

Surface Area
Component m2
Metal Metal Insulation & Piping Operating Test
lining
New" Corroded· Supports + liquid liquid liquid
,Hi~i!lal Hl!al:Illl 874 731 0 0 0 1,931.7 1,923.4 626
Cylinder ttl 2,631 2.195.5 0

.0 ... O. 9.954,7 .10.001 17.78
Cvlioder#2 1,813.1 1,513.1 0 0
C~linder4t3 2,528.3 2,110 0 0
EIliIlli!2!daII::l~ IlZ. 893.5 734.3 0

Saddle 90" Dia 1.823.4 1,823.4 0
TOTAL: 10,563.3 9,107.3 0 0 30,721.3 30,972.4 84.03
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Conlribuled by Attachments

Surface
Component Nozzles & Area
Body Flanges PaCked Trays & Rings & Vertical m2
Flanges
Beds Supports Clips loads
New Corroded New Conoded
~
!i"!~i!:!all:l~ #l 0 0 592.2 561.7 10 0 0 0
C)1ind!;l< #] 0 0 32.8 0 10.1 0
g~linder #2
C:tlinder 4t3
~lo
0 0
!515.9
680.8
1502.8
651.1
0
0
0
0
0
0
5.080.2'
0
1.29
1.96
Elli~!1iil! HUrJ 12 0 0 13 12.1 0 0 9.8 0 0.18

TOTAL: 0 0 1,834.7 1.756.6 0 O· 19.9 5,080.2' 5.54
• This number includes vertical loads which are not present in all conditions.
Vessel operating weight, Corroded: 41,605 kg

Vessel operating weight, New: 42,938 kg
Vessel empty weight, Corroded: 15,964 kg
Vessel empty weight, New: 17,498 kg
Vessel test weight, New: 43,390 kg
Vessel surface area: 89.57 m2
Vessel center of gravity location - from datum -lift condition
Vessel Lift Weight, New: 12,418 kg

Center of Gravity: 3,384.65 mm
Vessel Capacity
Vessel Capacity'" (New): 30,650 liters

Vessel Capacity*' (Corroded): 30,837 liters
HThe vessel capacity does not include volume of nozzle, piping or other attachments.
111168
Long Seam Summary
Shell Long Seam

Angles
Component Seam 1
Cl!lind!lr#l 45°
!;;y!i!!&1l:rj!2 315 0
!:;;l!'illg!l( /ia 45°
Component
CYlinder # 1 45· 7.241.53mm
CYlinger #2 315 0 7.241.53mm
Cylinder j!3 45· 7.241.53mm
~Plate Lengths use the circumfrence of the vessel based on the mid diameter of the components
121168
0' 90' 18{)' 27a'
NM .N,59
76.~ 76.~'l1I'n
0
N6A
76.tp'.m
I COTEMAR
S.JL DE C.V.
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Shell Rollout
13/168
Hydrostatic Test
Shop test pressure determination for Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal Head #1 based
on design P per UG-99(b)
Shop hydrostatic test gauge pressure is 19.5 kg/cm 2 at 21.11 °C (the chamber design P = 15 kg/cm2)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG·99 UG-99 Stress Allowable

Identifier Stress
pressure static head stress pressure during test test stress
excessive?
kg/cm 2 kg/cm2 ratio factor kg/cm2 . kg/cm2
Ellipsoidal Head # 1 (1) 19.n 0.27 1 1.30 1.067.569 12,404.489 No
Straight Flange on Ellipsoidal Head #1 19.n 0.27 1 1.30 1,196.045 2,404.439 No
ICylinder #t 19.77 0.27 1 1.30 1,196.045 2,404.489 No
~
Cylinder #2 19.77 0.27 1 1.30 2,404,489 No
Cylinder #3 19.77 0.27 1 1.30 2.404,469 No
.~969
Straight Flange on Empsoidal Head #2 19.n 0.27 1 1.30 1,196.045 No
Ellipsoidal Head #2 19.77 0.27 1 1.30 1,164.62 No
MH(MH) 19.69 0.19 1 1.30 1.285.669 3,579.201 No
N1 (Nl) 19.66 0.16 1 1.30 1,621.536 3.579.201 No
Nl0 (Nl0) " 19.76 0.26 1 1.30 610.464 3.579.201 No
Nl1 INl1) 19.79 0.29 1 1.30 ~ 3.579.201 No

N2(N2) 19.54 0.04 1 1.30
/: il.)·e39\ 3.579.201 No
N3(N3) 19.79 0.29 1 ~>-{t..~ 1,~1.~· \ 3,579.201 No
'H
N4A(N4A) 19.54 0.04 3,579.201 No
N4B(N4B) 19.54 0.04 I( e.." 3.579.201 No

N5A(NSA) 19.54 0.04 1 '(,l.\):,,v
.:;.-: . 3,579.201 No
N5B (N5B) 19.79 0.29 1 1.357.792 3.579.201 No
N6A (N6AI 19.54 0.04 1 '" 1.30 1.340.834 3,579.201 No
N6B(NSB) 19.79 0.29 1 1.30 1,357.792 3,579.201 No
N7(N7) 19.54 0.04 1 1.30 1,262,403 3.579.201 No
N8 (N8) 19.66 O.IS 1 1.30 1,270.027 3.579.201 No
N9(N9) 19.66 0.16 1 1.30 1,270.027 3.579.201 No
Notes:
(1) Ellipsoidal Head #1 limits the UG·99 stress ratio.
(2) Pl stresses at nozzle openings have been estimated using the method described in PVp·Vol. 399, pages 77-82.
(3) 1.5*O.9'Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection Pl'
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by Ellipsoidal Head #2 and Ellipsoidal
Head #1.
The test temperature of 21.11 °C is warmer than the minimum recommended temperature of -16.69 °C so the brittle
fracture provision of UG-99(h) has been met
14/168 .
~ COTEMAR,
L~· S.A. DE C.V.
CO~T~Q~.!L_
15/168
I' .
Vacuum Summary
Elevation
Component Line of Support Length Le
above Dawm
(mm)
(mm)
EIliI2~Qigal Head #1 7,245.35 NlA
J 113 degln 01 Ellir;!soidal He!ld #1 6,846.36 NfA
::ilralgill RiOiJll gil f!li~is;!il! Hila!! III Liltl 6.654.8 7,088.72
Straight Range on EIIi[lli!lidal Head #1 R!gh! 6,604 7,088.72
C~linder 1/1 Left 6,604 7,088.72
~
l:Il!!i!llW: it~ Lilli
- 4,165.6
4,165.6
7,088.72
7,088.72
"l1im:!ll[ Ill: Bighl 12,438.4 7,08&72
l:Il1i n!lll[ Ita Lilli 1;,438_4 17,088.72

Ql1i[Js;!!lE Il;l Bighl 7,088.72
Straigh1 Flange on fflig§oidal Heag #2 Lltfl

° 7,088.72
I.2lraight F1a!lge on Elliosoidal Head #2 Right

°-50.8 7,088.72
li3 de!!!h of Ellir;!soidal Head #2 -242.36 NlA
ElllIlsQjgal Head #2 -639.76 NlA
Note
For main components, the listed value of ,Le' is the largest unsupported length lor the component
161168
I
I
Cylinder #1
Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, In. 24)
Material impact test exemption temperature from Fig UCS-66M Curve D = -41.06 °C
17 "C MDMT reduction per UCS-68{c) applies. [. ;;=;;;--_____
Fig UCS-66.1M MDMT reduction = 7.6 °C, (coincident ratio = 0.86445Z ~ COT EM A
Rated MDMT is governed by UCS-66(b)(2) .--=.:

SAO R,
UCS-66 governing thickness = 19.05 mm . . E C. V.
C"'~iT
Y-~--!Q!_DE CAl.IV
Internal design pressure: P 15 kglcm2 @ 60°C
External design pressure: Pe = 1.05 kg/cm2 @ 60°C
Static liquid head:
Ps 0.23 kg/cm2 (SG 0.99, Hs =2289.18 mm,Operating head)

P k / 2 (SG 1, Hs = 2700.34 mm, Horizontal test
th = 0.27 g cm head)
Corrosion allowance Inner C ': 3.18 mm OuterC '" 0 mm
Design MDMT = ·28.89 "C No impact test performed

Rated MDMT = -48°C Material is normalized
Material is produced to Fine Grain Practice
PWHT is performed
Radiography: Longitudinal joint· Full UW-ll (a) Type 1

left circumferential joint - Full UW-l1 (a) Type 1
Right circumferential joint· Full UW-11 (a) Type 1
Estimated weight New = 2,631 kg corr = 2,195.5 kg

Capacity New = 10.008 liters corr = 10,063.68 liters
2,286
ID
mm
Length 2,438.4
lc mm
19.05
mm
Design thickness, (at 60 °C) UG-27(c)(1}
P*R / (S*E - 0.60*P) + Corrosion
= 15.23*1,146.181 (1.407.21*1.00 - 0.60*15.23) + 3.18
= 15.66 mm
Maximum aUowable working pressure, (at 60 "C) UG-27(c)(1)
P S*E*t / (R + 0.60*t) - Ps
1,407.21*1.00*15.87/ (1,146.18 + 0.60*15.87) - 0.23
= 19.1 kg/cm2
171168
Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)
P S*E*t I (R + 0.60*t)
= 1,407.21*1.00*19.051 (1 ,143 + 0.60*19.05)
= 23.22 kg/cm 2
External Pressure, (Corroded & at 60°C) UG-28(c)
L/ 7,088.721
Do =2,324.1
3.0501
Do 1 2,324.11
t = 11.89 = 195.5398
From table G: A 0.000153
From table CS·2 153.9874
8
Metric: kg/cm 2
P a 4*81 (3*(00 It»

4*153.991 (3*(2,324.11
-= 11.89))
1.05 kg/cm2
Design thickness for external pressure Pa =1.05 kg/cm2

t+ 11.89 +
15.06
fa = . Corrosion = 3.18
mm
Maximum Allowable External Pressure, (Corroded & at 60 "C) UG-28(c)
LI 7,088.721
3.0501
Do 2,324.1
Do 1 2,324.11
146.4000
t 15.87
From table CS-2 235.6993
8
Metric: kg/cm2
Pa = 4*81 (3*(00 It»)

4*235.7/ (3*(2.324.1 /
= 15.87»
2.15 kg/cm2
% Extreme fiber elongation - UCS-79(d)
EFE (50"t! At)*(1 - R,/ Ro)

(50*19.05/1,152.53)*(1 - 1,152.53/ 00 )
0.8264%
The extreme fiber elongation does not exceed 5%.
18/168
Cylinder #2
ASME Section VIII Division 1,2007 Edition, A09 Addenda Metric
Component: Cylinder
Material specification: SA-516 70 (II-D Metric p. 18, In. 24)
Material impact test exemption temperature from Fig UCS-66M Curve D -41.06 QC
17 "C MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1M MDMT reduction·=?6· o C; (coincidi:mtratio= 0:864J'1'''''''-I...._ _ _ _ _ _-..
UCS-66 governil"lg thickness = 19.05 mm COTEMAR,

S.A.DEC.V.
Internal design pressure: P 15 kg/cm2 @ 60 QC
External design pressure: Pe = 1.05 kg/cm2 @ 60 QC
Sialic liquid head:
Ps 0.23 kglcm2 (SG 0.99, Hs = 2289.18 mm,Operating head)

2 (SG = 1, Hs = 2700.34 mm, Horizontal test
PIh 0 •27 k9I cm head)
Corrosion allowance Inner C = 3.18 mm OuterC = 0 mm

Design MDMT = -28.89 "C No impact test performed
Rated MDMT ,;, -48 ° C Material is normalized
PWHT is performed
Radiography: Longitudinal jOint - Full UW-11(a) Type 1

Left circumferential joint - Full UW-11 (a) Type 1
Right circumferential joint· Full UW-11(a) Type 1
Estimated weight New", 1,813.1 kg carr 1,513.1 kg

Capacity New .. 7,089 liters carr = 7,128.44 liters
2,286
10
mm
Length 1,727.2
Lc mm
19.05
mm
Design thickness, (a160 °C) UG-27(c)(1)
= P*R I (S-E 0.60·P) + Corrosion
= 15.23*1,146.18 f (1,407.21*1.00 - 0.60*15.23) + 3.18
= 15.66 mm
Maximum allowable working pressure, (at 60 "C) UG-27(c)(1)
P S*E*t I (R + 0.60*t) - Ps
1,407.21*1.00*15.871 (1,146.18 + 0.60*15.87) - 0.23
19.1 kg/cm 2
19/168
Maximum allowable pressure, (at 21.11 °Cl UG-27(c)(1) .
P S"Pt I (R + 0.60*t)
= 1,407.21*1.00*19.05 1(1,143 + 0.60*19.05)
= 23.22 kg/cm 2 ..
External Pressure, (Corroded & at 60 ec) UG-28(c)
LI 7,088.721
= 2,324.1 3.0501
Do
Dol 2,324.11
= 11.89 195.5398
t
8
Metric: kg/cm 2
Pa 4*8/ (3*(0 0 1 t)}

4*153.991 (3"(2,324.1 1
11.89)
1.05 kg/cm2
Design thickness for external pressure Pa = 1.05 kg/cm 2
t+ 11.89 + = 15.06
ta =- CorroSion = 3.18 mm
Maximum Allowable External Pressure, (Corroded & at 60 ec) UG-28(c)
LI 7,088.721
Do
=2,324.1
= 3.0501
Dol 2,324.11
= 146.4000
t 15.87
8
Metric: kg/cm 2
Pa 4'81 {3*(Do 1 t»
4*235.7 I (3*(2,324.1 1
= 15.87»
2.15 kg/cm 2
% Extreme fiber elongation - UCS-79(d}
EFE (50"t 1 Rt)*(1 - f\ 1 Ro)

= (50*19.05 11,152.53)*(1 - 1,152.53/ 00 )
0.8264%
20/168
_________ ~_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.. ,.J.. - 'L~:::-

Cylinder #3
Component: Cylinder
Material specification: SA-516 70 (lI-D Metric p. 18, In. 24)
Material impact test exemption temperature from Fig UCSc66M Curve D = -41.06 °C
17°C MDMT reduction per UCS~68(c)applies.
Fig UC&-66.1 M MDMT reduction = 7.6 oC, (coincident ratio;: 0.8
Internal design pressure: P = 15 kglcm2 @ 60°C

Static liquid head:
Ps 0.23 kg/cm2 (SG = 0.99, Hs = 2289.18 mm,Operating head)

_ 027 k I 2 (SG "" 1, Hs = 2700.34 mm. Horizontal test
PIh - . g cm head)
Corrosion allowance Inner C = 3.18 mm OuterC = 0 mm
Design MDMT = -28.89 °c No impact test performed

Rated MDMT ;: -48 °C Material is normalized
Malerial is produced to Fine Grain Practice
PWHT is performed
Radiography: Longitudinal joint Full UW-11 (a) Type 1

Left circumferential joint - Full UW-11 (a) Type 1
Right circumferential joint· Full UW-11 (a) Type 1
Estimated weight New 2,528.3 kg corr 2,110 kg

Capacity New = 10,008 liters corr = 10,063.68 liters
2,286
ID = mm
Length 2,438.4
Lc mm
19.05
mm
Design thickness, (at 60°C) UG-27(c){1)
= P*R I (S*E - 0.60*P) + Corrosion
= 15.23*1,146.18 I (1.407.21 *1.00 - 0.60*15.23) + 3.18
== 15.66mm
Maximum allowable working pressure, (at 60°C) UG-27(c)(1)
P S'E*t I (R + 0.60't) - Ps
1,407.21*1.00*15.87 I (1 ,146.18 + 0.60*15.87) -0.23
19.1 kg/cm2
21/168
Maximum allowable pressure, (at 21.11 °C) UG-27(c)(1)
P S*E*t I (R + 0.60*0
=- 1,407.21*1.00*19.051 (1,143 + 0.60*19.05)
=- 23.22 kglcm2
External Pressure, (Corroded & at 60°C) UG-28{c)
II 7,088.721 : ,. f
3.0501
Do = 2,324.1
Do I 2,324.1 I
195.5398
t = 11.89
B
Metric: kg/cm 2
P a 4*8 I (3*(00 I t»
4*153.991 W(2,324.1 I
11.89»
1.05 kg/cm 2
Design thickness for external pressure Pa = 1.05 kg/cm 2
t t+
_ _ 11.89 + '" 15.06
a Corrosion
- - 3.18 mm
Maximum Allowable External Pressure, (Corroded & at 60 GC) UG-28(c)
II 7,088.72 I
3.0501
Do 2,324.1
Do / 2,324.1 I
146.4000
t 15.87
8
Metric: kglcm2
P a 4*8/ (3*(00 I t»
4'235.7 I (3*(2,324.1/
15.87»
2.15 kg/cm2
EFE {50*t I ~)*{1 - R,I Ro>

(50'19.05/1,152.53},{1 • 1,152.531 (0)
0.8264%
22/168
I.
I
Ellipsoidal Head #1
ASME Section VIII. Division 1, 2007 Edition, A09 Addenda Metric
Component: Ellipsoidal Head
Material Specification: SA-516 70 (II-D Metric p.18, In. 24)
Material impact test exemption temperature from Fig UCS-66MCurve D = -41.06 °C
17°C MDMT reduction per UCS-68(c)applfes . . t'(~·
Fig UCS-66.1 M MDMT reduction:::: 8.1 °C, (coincident ratio =: .. 26} 0 TENt
Rated MDMT is governed by UCS-66(b)(2) , ---.: S. it DAR,
UCS-66 governing thickness = 19.05 mm . CONT . E C. V.

'- ' ROt DE CAL IDAO
Internal design pressure: p .. 15 kg/cm2@ 60°C
External design pressure: Pe '" 1.05 kg/cm 2 @ 60 ° C
Static liquid head:
Ps= 0.2264 kg/cm 2 (SG::::O.99, Hs=2289.18 mm Operating head)

P1h= 0.2698 kg/cm 2 (SG", 1, Hs=2700.34 mm Horizontal test head,
Corrosion allowance: Inner C = 3.18 mm Outer C = 0 mm
Design MDMT = -28.89°C No impact test performed

Rated MDMT -48°C Material is normalized
Material is produced to fine grain practice
PWHT is performed
D.o not Optimize MDMT 1 Find MAWP
Radiography: Category A joints - Full UW-l1 (a) Type 1

Head to shell seam - Full UW-ll (a) Type 1
Estimated weight": new 874 kg corr", 731 kg

Capacity·: new 1,772.3 liters corr '" 1,790.8 liters
.. includes straight flange
Inner diameter 2286 mm

Minimum head thickness 19.05mm
Head ratio D/2h 2 (new)
Head ratio D/2h 1.9945 (corroded)
Straight flange length LSI 50.8 mm
Nominal straight flange thickness lSI 19.05mm
:Results Summary
The governing condition is internal pressure.

Minimum thickness per UG-16 1.5 mm + 3.18 mm = 4.68 mm
Design thickness due to internal pressure (t) ~mm
Design thickness due to extemal pressure (te) .a..t1mm
Maximum allowable working pressure (MAWP) .1£.31 kg/cm 2
Maximum allowable pressure (MAP) ~kg/cm2
Maximum allowable external pressure (MAEP) §..2!l kg/cm 2
K (Corroded)
K=(1I6)·(2 + (D 1 (2·h»2]=(1/6}*[2 + (2,292.351 (2·574.68»)2]=0.996322
23/168
K(New)
K=(1/6)*[2 + (01 (2*h»2J=(1/6)*[2 + (2,2861 (2*571.5»2J=1
Design thickness for internal pressure, (Corroded at SO °C) Appendix 1-4(c)
P*O*K 1 (2*S*E - 0.2*P) + Corrosion

15.23*2,292.35*0.9963221 (2*1,407.207*1 - 0.2*15.23) + 3.18
15.54 mm
The head internal pressure design thickness is 15.54 mm.
Maximum allowable working pressure, (Corroded at 60 "C) Appendix 1~4(et·
P 2*S*E*t 1 (K*O + 0.2*t) - Ps

2*1,407.207*1*15.881 (0.996322*2,292.35 +0.2*15.88) - 0.23
19.31 kg/cm2
The maximum allowable working pressure (MAWP) is.lll31 kg/cm 2•
Maximum allowable pressure, (New at 21.11 °C) Appendix 1-4(c)
P 2*S*E*tI (K*O + 0.2·t) Ps

2*1,407.207*1*19.051 (1*2,286 +0.2*19.05) - 0
23.41 kg/cm2
The maximum allowable pressure (MAP) is 23.41 kg/cm 2 .
Design thickness for external pressure, (Corroded at SO ° C)
Equivalent outside spherical radius (Ro)

Ro = Ko*Do
0.8855*2,324.1
2,057.95mm
A 0.1251 (Ro It)

0.1251 (2,057.95/5.93)
0.00036
364.2365
From Table CS-2 Metric:B
kg/cm2
P a B/(Ro/t)
364.2365 f (2,057.951 5.93)
1.05 kg!cm 2
t 5.93 mm + Corrosion = 5.93 mm + 3.18 mm = 9.11 mm

Check the extemal pressure per UG-33(a)(1) Appendix 1-4(c)
1.67*Pe*0*KI (2*S*E· O.2*1.67*Pe) + Corrosion

1.67*1.05*2,292.35*0.9963221 (2*1,407.207*1 - 0.2*1.67*1.05) + 3.18
4.Smm
The head external pressure design thickness (te) is ~ mm.
. :24/168
Maximum Allowable External Pressure, (Corroded at 60 "C) UG-33(d)

Ro Ko*Oo
0.8855*2,324.1
= 2,057.95 mm
A 0.125 / (Ro / t)
0.125/ (2,057.95/ -Wiofj1filiP'------..,
0.000964
Pa B / (Ro / t)
= 852.5773/ (2,057.95 115.88)
6.5768 kg/cm 2
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)
P 2*S*E*t I ((K*O + 0.2*W1.67) . Ps2

2*1,407.207*1"15.88 / (0.996322*2,292.35 +0.2* 15.88Y1.67) - 0
11.7 kg/cm2
The maximum allowable external pressure (MAEP) is a..5.a kg/cm 2 •
EFE (75*t / Rf)*(1 • Rf I Ro)

(75*19.05 I 398.15Y(1 .398.15/ 00)
3.5885%
251168
Straight Flange on Ellipsoidal Head #1
Component: Straight Flange
Material specification: SA-51670 (II-D Metric p. 18, In. 24)
Material impact test exemption temperature from Fig UCS-66M Curve D = -41.06 0 C
17°C MDMT reduction per UCS-68(c) applies.
Fig UCS-66.1 M MDMT reduction = 7.6 °c, (coincident ratio = 0.8644576)
UCS-66 governing thickness == 19.05 mm
Internal design pressure: P = 15 kg/cm2 @ 60 "C
External design pressure: Pe == 1.05 kg/cm2 @ 60 "C
Static liquid head:
Ps 0.23 kg/cm 2 (SG '" 0.99, Hs '" 2289.18 mm,Operating head)

2 (SG = 1, Hs = 2700.34 mm, Horizontal test
PIh 0•27 kg/ cm head)
Corrosion allowance Inner C = 3.18 mm OulerC =0 mm
Design MDMT = -28.89 "c

Rated MDMT -48 "C
Radiography: Longitudinal jOint

Circumferential joint
Estimated weight New", 54.9 kg

Capacity New = 208.5 liters corr = 209.66 liters
2,286
ID
mm
Length 50.8
Lc mm
19.05
mm
Design thickness, (at 60 0 e) UG-27(c}(1)
P"R 1 (S-E - 0.60·P) + Corrosion

15.23"1,146.181 (1,407.21*1.00·0.60*15.23) + 3.18
15.66 mm
Maximum allowable working pressure, (at 60 "e) UG-27(c)(1)

P -=S*E*t / (R + 0.60*t) - Ps
= 1,407.21*1.00*15.881 (1,146.18 + 0.60*15.88) - 0.23
= 19.1 kg/cm2
Maximum allowable pressure, (at 21.11 "e) UG-27(c)(1)

P = S"E*t I (R + 0.60*t)
== 1,407.21*1.00*19.051 (1,143 + 0.60*19.05)
261168
= 23.22 kg/cm 2
External Pressure, (Corroded & at 60°C) UG-28(c)
L/
Do
Dol
t
=
=
7,088.721
2,324.1
2,324.11
11.89
From table G: A
3.0501
195.5398
0.000153
m COTEMAR,
~'''::J S . A. 0 E C. V.
From table CS-2 153.9874 CONTROL De CAUDAD
B kg/cm2
Metric:
P a 4*B/(3*(Do /t))
4*153.991 (3'(2,324.1 I
11.89»
1.05 kg/cm 2
Design thickness for ex1ernal pressure Pa = 1.05 kg/cm 2
t _ t+ 11.89+ == 15.06
a - Corrosion 3.18 mm
Maximum Allowable External Pressure, (Corroded & at 60°C) UG-28(c)
LI 7,088.721
= == 3.0501
Do 2,324.1
Dol 2,324.11
= 146.4000
t 15.88
B
Metric: kg/cm 2
P a 4*B/W{Do/t)) ,
4*235.7 I (3*(2,324.1 I
15.88))
2.15 kg/cm2
% Extreme fiber elongation· UCS-79(d)
EFE (50't I R,)"(l - R,I Ro)

(50'19.05/1,152.53),(1 - 1,152.53/ 00 )
0.8264%
27/168
Straight Flange on Ellipsoidal Head #2
Component: Straight Flange
Material specification: SA-516 70 (11-0 Metric p. 18,ln. 24)
Material impact test exemption temperature from Fig UCS-66M Curve D = -41.06 ° C
17°C MOMT reduction per UC8-68(c) applies.
Fig UC8-66.1M MOMT reduction = 7.6 °C, (coincident ratio 0.8644576)
Rated MOMT is governed by UCS-66(b){2)
Internal design pressure: P = 15.05 kg/cm2 @ 60°C
Static liquid head:
Ps 0.23 kg/cm2 (SG:: 0.99, Hs = 2289.18 mm,Operating head)

2 (SG = 1, Hs =2700.34 mm, Horizontal test
PIh 0 •27 kg!cm head)
Corrosion allowance Inner C :; 3.18 mm OuterC =0 mm
Design MOMT = -28.89 0 C No impact test performed

Rated MDMT :: -48 0 C Material is normalized
PWHT is performed
Radiography: Longitudinal joint - Full UW-11 (a) Type 1

Circumferential joint - Full UW-11 (a) Type 1
Estimated weight New = 54.9 kg corr = 45.8 kg

Capacity New 208.51iters corr = 209.66 liters
2,286
10
mm
Length 50.8
Lc mm
19.05
= mm
Design thickness, (at 60 °C) UG-27(c)(1)
P*R / (S"E - 0.60·P) + Corrosion

'" 15.27*1,146.18 / (1,407.21*1.00 - 0.60'15.27) + 3.18
= 15.7 mm
Maximum allowable working pressure, (at 60 °e) UG-27{c)(1)
P = S*E·t / (R + 0.60"t) - Ps
= 1,407.21"1.00*15.88/ (1 ,146.18 + 0.60*15.88) - 0.23
= 19.1 kg/cm2
Maximum allowable pressure, (at 21.11 °C) UG-27(c}(1}
P S*E*t / (R + 0.60*t)
= 1,407.21*1.00*19.05/ (1,143 + 0.60*19.05)
28/168
= 23.22 kg/cm2
External Pressure, (Corroded & at 60 °C) UG-28(c)
LI
Do
Do/
t
7,088.72/
=
2,324.1
2,324.1/
= 11.9
From table G: A -
3.0501
195.2536
0:000153 .
m
_
COTEMAR,
S.A. DE C.V.
From table CS-2 154.4366 CONTROL DE CAUDAD
B
Metric: kg/cm 2
P a 4*B/(3*(00/t»
4*154.441 (3*(2,324.11
= 11A9))
1.05 kg/cm2
Design thickness for external pressure Pa =1.05 kg/cm 2
t+ 11.9 + = 15.08
ta Corrosion = 3.18 mm
Maximum Allowable External Pressure, (Corroded & at 60 "C) UG-28(c)
LI 7,088.721
3.0501
Do =2,324.1
Do 1 2,324.1 1
146.4000
t 15.88
B
Metric: kg/cm2
Pa 4*B 1(3*(00 1t))

4*235.7/(3*(2,324.11
15.88»
2.15 kg/cm:!
0/., Extreme fiber elongation - UCS-79(d)
EFE (50"t I A,)*(l - A,l Ao) .

(50*19.05/1,152.53)*(1-1,152.53/ 00 )
:= 0.8264%
29/168
E;llipsoidaJ Head #2
ASME Section VIII, Division 1,2007 Edition, A09 Addenda Metric
Component: Ellipsoidal Head
Material Specification: SA-516 70 (11-0 Metric p.1S, In. 24)
Material impact test exemption temperature from Fig UCS-66M Curve 0 -43.02 °C
17 °C MOMT reduction per UCS-68(c) applies.
Fig UCS-66.1M MDMT reduction = 2.7 °C, (coincident ratio = 0.9512806)
Rated MOMT is governed by UCS-66(b)(2)
Internal design pressure: P = 15.045Tkg/cmz @60 "'C
External design pressure: Pa = 1.0546 kg/cm:! @ 60 °C
Static liquid head:
Ps= 0.2264 kg/cm 2 (SG=0.99, Hs=2289.18 mm Operating head)

Pth= 0.2698 kg/cm 2 (SG= 1, Hs=2700.34 mm Horizontal test head)
Corrosion allowance: Inner C = 3.18 mm OuterC = 0 mm
Design MDMT = -28.89"'C No impact test performed

Rated MDMT = -48°C Material is normalized
Material is produced to fine grain practice
PWHT is performed
Do not Optimize MDMT 1 Find MAWP
Radiography: Category A joints - Full UW-11 (a) Type 1

Head to shell seam - Full UW-11{a) Type 1
Estimated weight·: new = 893.5 kg corr = 734.3 kg

Capacity': ' new = 1,772.3 liters
* includes straight flange
Inner diameter 2286 mm

Minimum head thickness 17.46 mm
Head ratio D/2h 2 (new)
Head ratio D/2h 1.9945 (corroded)
Straight flange length LSI = 50.8mm
Nominal straight flange thickness tSI 19.05mm
Results Summary
The governing condition is internal pressure.

Minimum thickness per UG·16 =- 1.5 mm + 3.18 mm =: 4~68 mm
Design thickness due to internal pressure (t) 1.5..5.6mm
Design thickness due to external pressure (ta) .aJ..gmm
Maximum allowable working pressure (MAWP) .1Z..a6 kg/cm 2
Maximum allowable pressure (MAP) := 21.47 kg/cm 2
Maximum allowable external pressure (MAEP) =- 5.7 kg/cm 2
K (Corroded)
K=(1/6)*[2 + (D 1 (2*h))2}=(1/6)*[2 + (2,292.351 (2*574.68))2)=0.996322
301168
K (New)
K=(1/6)'[2 + (0 I (2*h»2J=(1/6)*[2 + (2,2861 (2*571.5»2J=1
Design thickness for internal pressure, (Corroded at 60°C) Appendix 1-4(c)
= P*O*K I (2*S*E - 0.2*P) + Corrosion

15.27'2,292.35'0.9963221 (2*1 ,407.207*1 0.2*15.27) + 3.18
15.58 mm _-------,
The head internal pressure design thickness is 15.58 mm. ~

....!.... . J. S.CQTEMAR,
A. 0 E C. V .
Maximum allowable working pressure, (Corroded at 60°C) IAppe«4IitCll..Ali!lCAUOAO
P 2"S"E*t 1 (K"O + 0.2"t) - Ps

2"1,407.207*1'''14.291 (0.996322*2,292.35 +0.2'1.4.29) 0.23
17.36 kg/cm2
The maximum allowable working pressure (MAWP) is l.L3.2 kg/cm2.
Maximum allowable pressure, (New at 21.11 GC) Appendix 1-4{c)
P 2"S*E*t I (K*O + 0.2't) . Ps

2'1,407.207*1*17.46 1(1'2,286 +0.2*17.46) - 0
21.47 kg/cm 2
The maximum allowable pressure (MAP) is 2.ill kg/cm 2.
Design thickness for external pressure, (Corroded at 60 GC) UG-33(d)
Equivalent outside spherical radius (Ho)

Ho Ko*Oo
= 0.8867*2,320.93
2,057.87 mm
A 0.1251 (Holt)
0.1251 (2,057.87 1 5.95)
= 0.000361
365.036
kg/cm 2
Pa B 1 (Ho I t)
365.0361 (2,057.87/5.95)
1.0546 kg/cm 2
t 5.95 mm + Corrosion 5.95 mm + 3.18 mm = 9.12 mm

Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
1.67*P/O'K 1 (2*S'E· 0.2*1.67'Pe ) + Corrosion

1.67*1.05*2,292.35*0.9963221 (2*1,407.207'1 ·0.2"1.67*1.05) + 3.18
4.6mm
The head external pressure design thickness (te) is 9.12 mm.
31/168
Maximum Allowable External Pressure, (Corroded at 60°C) UG-33(d)

Ro Ko*Do .
0.8867*2,320.93
2,057.87 mm
A = 0.1251 (Ro It)·

0.1251 (2,057.87/14.29)
0.000868
821.126
kg/cm 2
P a B/(Ro/t)
= 821.126 I (2,057.87 114.29)
5.701 kg/cm2
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)
P = 2*S*E*tI «K*D + 0.2*t)*1.67) . P52

2*1,407.207*1 *14.29/ «0.996322*2,292.35 +0.2*14.29}*1.67) - 0
10.53 kg/cm 2
The maximum allowable external pressure (MAEP) is.5...Z kglcm2.
EFE = (75*t I Rf)*(l RII Ro)

:= (75*19.05 I 398.15}*(1 398.15/ 00 )
3.5885%
32/168
MH(MH)
fw(IOWer) = 19.05 mm
203.2
15.88
1m
_
Leg =
COT fvMPJ%!#", 1 .88 mm
S. A. rl-~~ ~V,1 .7 mm
15.88 mm
D = 1073.15 mm
.>_g.91iLF!QlQ.E l.YMJL .88 mm
15.88
NOle: round inside edges per UG·16(c)
Located on:
Cylinder #2
Liquid static head included:
0.1131 kg/cm 2
Nozzle material specification:
SA-105 (II-D Metric p. 18, In, 10)
Nozzle longitudinal joint efficiency:
1
Pad material specification:
SA-516 70 (II-D Metric p. 18, In. 24) (normalized)
Pad diameter:
1,073.15 mm
Flange description:
24 ineh Crass 150 LWN A 105
Bolt Material:
SA·193 B7M Bolt <= 64 (II·D Metric p. 348, In. 30)
Flange rated MDMT:
·48"C
(UCS-66(b)( 1)(b»
(Flange rated MDMT := -55.61111 "C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C)

Liquid static head on flange:
0.1131 kg/em 2
ASME B16.5 flange rating MAWP:
19.27 kg/cm 2 @ 60"C
ASME B 16.5 flange rating MAP:
19.99 kglem2 @ 21.11 °C
ASME B16.5 flange hydro test:
30.59 kg/em2 @ 21 .11 ° C
Gasket Description:
Flexitallic Spiral Wound CG 304 S.S...
PWHT performed:
Yes
Nozzle orientation:
90°
Local vessel minimum thickness:

19.05 mm
Nozzle center line offset to datum line:

3,302mm
End of nozzle to shell center:

1,362.08 mm
Nozzle inside diameter, new:

609.6mm
Nozzle nominal wall thickness:

28.58mm
Nozzle corrosion allowance:

3.18 mm
Projection available outside vessel, Lpr:

152.27mm
Projection available outside vessel to flange face, U:

200.03 mm
33/168
Pad is split: No
Reinforcement Calculations for Internal Pressure
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45
Nozzle Wall
UG~37 Area Calculation Summary (cm2) Thickness
For P '" 18.14 kg/cm2@60 'C Summary
The opening is adequately reinforced
(mm)
Thenoule
passes UG-45
A
required
A
available
A, A2 A3 As
A
welds t,eq I tm;n
91.7071 91.7095 6.0748 16.9858 - 64.516 4.1329 7.18 128.58
UG-41 Weld Failure Path Analysis Summary (kg,)

All failure paths are stronger than the applicable weld loads
Weld load WeldJoad Path 1·1 Weld load Path 2-2 Weld load Path 3-3
W W,., strength W:MI strength W3-3 strength
1,207 120,506 399,679 38,797 460,916 131,854 320,754
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)
Nozzle 10 pad fillet (Leg41l 6 11.11 weld size is adequate
Pad to shell fillel (Leg42) 7.94 8.89 weld size is adequale I~

Nozzle to pad groove (Upper) 11.11 15.88 weld size is adequate
Reinforcement Calculations for MAP
The attached ASME 816.5 flange limits the nozzle MAP.
UG-45
Nozzle Wall
UG-37 Area calculation Summary (cm2) Thickness
For P = 19.99 kglcm2@21.11 'C Summary
(mm)
The nozzle
passes UG-45
A A A t.
Al A2 A3 As welds
treq
required available
99.8119 108.0243 16.3167 23.0587 - 64.516 4.1329 4.37 28.58

AillaHure paths are stronge.- than the applicable weld loads
Weld Joad Weld load Path 1-1 Weld load Path 2-2 WeJdload PathS-S
W W'-1 strength W2·2 strength W3-3 strength
119,648 129,052 429,782 51,315 495,543 144,372 355,381
34/168

Required weld Actual_ld
Weld description Slatus
size (mm) size (mm}
Nozzle to pad fillet (leg41) 6 11.11 weld size is adequate
Pad to shellliHet Ileg42)
, Nozzle to pad groove (Upper)

7.94
11.11
8.89
15.88
weld size is adequate

lI:f1 COTE~AR,
--:-- S.A. De C.V.
Reinforcement Calculations for External Pressure
CONTROL
._..:....,.. ,3",..
DE CAUDAD
UG-45
Nozzle Wall
UG-37 Area Calculation Summary (cm2) Thickness
For Pe 2.15 kg/cm2 @6O ·c Summary
The opening is adequately reinlorced
(mm)
The nozzle
passes UG-45
A A A
required available
Al A2 A3 As welds
t,aq tmin
48.8902 87.3347 0.0013 18.6845 - 64.516 4.1329 5.04 28.58
UG·41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external
pressure

Required weld Aclualweld
size (mm) size (mm)
Nozzle to pad 'iDet (leg41) 6 11.11 weld size is adequale
Pad to shellliUet (leg4V 7.94 8.89 weld size is adequate
351168
N1 (N1)
!.v(lower} '"
19.05mm
Leg41 "" 12.7 mm
228.6
!.v(upper} = 19.05 mm
Leg 42 = 15.88 mm
15.88 12.7
Dp= 1,390.56 mm
te = 19.05 mm
19.05
19.05 ~9.05
Nore: round inside edges per UG·76\c)
Located on:
Pad diameter:
1,390.56 mm
Flange description:
36 inch Class 150 WN A 105 Series A
Bolt Material:
SA-193 B7 Bolt <= 64 (II-D Metric p. 348, In. 33)
Flange rated MDMT:
-48°C
(UCS-66(b)(1 }(b»
(Flange rated MDMT", -53.94444 °C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48 0c)
0.0736 kg/cm 2
Flange MAWP reduction due to external loads:
0.7143 kg/cm 2
19.33 kg/cm2@60°C
ASME B16.47 flange rating MAP:
20.04 kg/cm 2 @21.11 ° C
31.64 kg 1/cm 2 @ 21.11 °C
PWHT performed:
Yes
Circumferential joint radiography:
Full UW-11 (a) Type 1
Nozzle orientation:
0°
Calculated as hillside:
Yes
19.05 mm
End of nozzle to datum line:
7,620mm
876.3 mm
19.05mm .
3.18mm
Opening chord length:
901.27 mm
36/168
Projection available outside vessel, lpr: 218.18 mm

Projection available outside vessel to flange face, U: 375.4 mm
m.
Distance to head center, R: 398.46 mm _ - - - - - - - . . . . ,
Pad is split: No
COTEMAR,
Reinforcement Calculations for Internal Pressure ___ S,A. DE C.V.
Available reinforcement per UG-37 governs the MAWP of this nozzle. CONTR9...L DE CALIOAIL~
UG-45
Nozzle Wall
For P = 16.58 kg/cm2.@60 ·C Summary
The opening is adequalely reinforced
(mm)
The nozzle
passes UG-45
~A .A, A
required available
A2 A3 As welds Ireq tmln
121.3 21.3772 21.7019 8.4458 -- 87.0966 4.1329 11.51 19.05
UG-41 Weld Failure Path Analysis Summary (kgf )

All failure palhs are stronger Ihan Ihe applicable weld toads
Weld load Weld load Path 1-1 Weld load , Path 2-2 Weld toad Path 3-3
W W,., strength W2·2 cs,lrenglh W3-3 slrenglh
./ ....
141,336 140,264 459,80$ 21.,247:. 648,156 147,357 476,542 .~ ......
."

size (mm) size (mm)
Nozzle to pad fillet (Leg41) 6 8.89 weld size is adequate
Pad to sheD tillet (Leg42.) 7.94 11.11 weld size is adequate
37/168
Applied loads
Radial load: Pr 7,302.84 kg,

Circumferential moment M1 = 2,073.82 kg,-m
Circumferential shear: V2 = 7,302.84 k9r
Longitudinal moment: Mz = 2,073.82 kg,-m
Longitudinal shear: V1 = 7,302.84 kg,
Torsion moment: MI == 2,073.82 kg,-m
Internal pressure: P = 16.58 kg/cmz
Head yield stress: Sy 2,539.09 kg/em:!
38/168
Maximum stresses due to the applied loads at the pad edge (includes pressure)
Mean dish radius Rm "" 2,078.8 mm
U = ro I Sqr(Rm"t):= 3.775 > 2.2 so let U = 2.2

Pressure stress intensity factor, I = 1 (derived from PVP-VoL 399, pages n-82
rm CQTEMAR,
:::. S. A. 0 E C. V .
co!'!.I!.~E CAu~.L
Local pressure stress := I'P"Ri I (2*t) =1,081.109 kg/cm2
Maximum combined stress (Pl+Pb+O) = 1,402.55 kg/cm 2

Allowable combined stress (PL+Pb+0) = +-3"S = +-4,221.62 kg/cm 2
The maximum combined stress (P L+P b+0) is within allowable limits.
Maximum local primary membrane stress (P ) = 1,094.33 kg/cm 2

Allowable local primary membrane stress {pJ
= +-1 SS +-2,110.81 kg/cm2
The local maximum primary membrane stress (PL) is within allowable limits.
Stresses at the pad edge per WRC Bulletin 107
Figure value Au AI Bu B. Cu C1 Du D,
SR·2' 0.022 ·63.768 ·63.768 ·63.768 ·63.768 ·63.768 ·63.768 -63.768 ·63.768
SR·2 0.01· -173.869 173.869 ·173.869 173.869 -173.869 173.869 -173.869 173.869
SR·3· 0.017 0 0 0 0 ·76.986 -76.986 76.986 76.986
SR-3 0.0105 0 0 0 0 ·285.376 1285.376 265.376 -285.376
SR·3· 1
0 .017 ·76.986 ·76.986 76.986 76.986 0 0 0 0
SR·3 0.0105 -285.376 285.376 285.376 ·285.376 0 0 0 0
Pressure slress' 1.081.109 1.081.109 1,081.109 1,061.109 1,081.109 1,081.109 1,081.109 1.061.109
Tolal O. stress 481.11 1,399.599 1,205.634 962.82 481.11 1.399.599 1,205.634 982.82
Membrane 0"
940.355 940.355 1.094.327 1,094.327 940.355 940.355 1,094.327 1,094.327
stress'
SR·2' 0.0066 -19.123 ·19.123 ·19.123 ·19.123 -19.123 ·19.123 ·19.123 -19.123
SR·2 0.003 ·52.166 52.168 ·52.168 152.168 -52.168 52.168 ·52.168 52.168
SA-3' 0.005 0 0 0 0 ·22.639 ·22.639 22.639 22.639
SR-3 0.0032 0 0 0 0 -86.97 86.97 186.97 -86.97
SA~5 ·22.639 -22.639 22.639 22.639 0 0 0 0
SA·3 032 ·86.97 86.97 86.97 -86.97 0 0 0 0
Pressure stress' 1.081.109 1,081.109 1.081.109 1,081.109 1.081.109 1,081.109 1.081.109 1,081.109
Tolal Oy stress 900.21 1,178.484 1,119.426 1.049.823 900.21 1.178.484 1,119.426 1.049.823
Membrane-Oy
1.039.347 1,039.347 1.084.625 1,084.625 1.039.347 1,039.347 1,084.625 1.084.625
stress'
Shear from M, 4.429 4.429 4.429 4.429 4.429 4.429 4.429 4.429
Shear from VI
Shear from Vl!

0
21.373 = 0
21.373
0
-21.373
0
-21.373
-21.373
0
·21.373
0 0
21.373 21.373
"~''''
Total Shear stress 25.603 25.803 ·16.944 ·16.944 -16.944 25.803
Combined stress
901.827 1.402.552 1,209.068 1,053.83 900.913 1,400:865 1.212.935 1.058.611
(PL+Pb+Q)
39/168
Notes: (1) * denotes primary stress.
(2) The nozzle is assumed to be a rigid (solid) attachment.
40/168
Maximum stresses due to the applied loads at the nozzle 00 (includes pressure)
Mean dish radius Rm = 2,078.8 mm rg;1

_
COT E MAR,
S.A. DE C.V.
U", ro I Sqr(Rm*t) = 1.697
Pressure stress intensity factor, I 0.7005 (derived from PVP-VoL 399, pagE S.~l~~E C.M-l~~JL
Local pressure stress = I'P"R j I (2't) =757.346 kg/cm2
Maximum combined stress (Pl+Pb+O) 861.12 kg/cm2

Allowable combined stress (Pl+Pb+O) = +-3*S = +-4,221.62 kg/cm 2
The maximum combined stress (PL+Pb+O) is within allowable limits.
Maximum local primary membrane stress (PL) = 757.56 kg/cm 2

Allowable local primary membrane stress (Pl ) = +-1.5*8 = +-2,110.81 kg/cm 2
The local maximum primary membrane stress (P) is within allowable limits.
• L
Stresses at the nozzle 00 per WRC Bulletin 107

Figure value Au AI Bu BI Cu C, Du 01
SR·2' 0.0321 ·19.194 ·19.194 -19.194 ·19.194 ·19.194 ·19.194 ·19.194 ·19.194
SR·2 0.D155 ·55.683 ~.55.683 55.683 -55.683 55.683 ·55.683 55.683
SR·3' 0.0308 0 0 0 0 -19.405 -19.405 19.405 19.405
SR·3 0.0216 0 0 0 0 ·81.767 81.767 81.767 -81.767
SR-3' 0.0308 -19.405 ·19.405 19.405 19.405 0 0 0 0
SR·3 0.0216 -81.767 81.767 81.767 -81.767 0 0 0 0
Pressure slress' 757.346 757.346 757.346 757.346 757.346 757.346 757.346 757.346
Tolal O. stress 581.297 ~783.641 731.473 856.197 783.641 731.473
MembraneO. 718.747 718.747 757.557 757.557 718.747 718.747 757.557 757.557

stress'
SR-2' 0.0096 ·5.765 ·5.765 -5.765 ·5.765 ·5.765 ·5.765 -5.765 ·5.765
SR·2 0.0047 -16.874 16.874 -16.874 16.874 1.,6.874 16.874 ·16.874 16.874
SR·3' 0.0093 0 0 0 1- 5.8 35 ·5.835 5.835 5.835
SR-3 0.0064 0 0 0 0 -24.256 24.256 24.256 -24256
SR·3' 0.0093 ·5.835 -5.835 5.835 5.835 0 0 0 0
SR·3 1 0 .0064 ·24.256 24.256 24.256 -24.256 0 0 0 0
Pressure stress' 757.346 757.346 757.346 757.346 757.346 757.346 757.346 757.346
Tolal Oy stress 704.616 786.875 764.798 750.034 704.616 786.875 764.798 750.034
MembraneOy 745.745 745.745 757.416 757.416 745.745 745.745 757.416 757.416

slress'
I Shear from Mt 4.5 4.5 4.5 4.5 4.5 4.5
4.5~
Shear from V, 0 0 0 0 ·14.554 ·14.5S4 14.5S4 4
Shear from V2 14. 14.5S4 -14.554 -14.5S4 0 0 0 0
TOIal Shear stress 19.053 19.053 ·'0.0S4 ·10.054 ·10.0S4 -1O.0S4 19.053 19.053
Combined stress 707.498 861.119 788 754.463 705.459 857.604 795.452 761.916
(Pl+Pb+O)
41/168
Notes: (1) * denotes primary stress.
(2) The nozzle is assumed to be a rigid (solid) attachment.
longitudinal stress in the nozzle wall due to internal pressure + external loads
On \pm) = P*Ri / (2*~) - P, / (:n:*(R/ - Rn> + M*Ro 1.1

= 16.58*441.33/ (2*15.88) - 7.302.84/ (:n:*{457.22 - 441.332 »*100 + 2,932.819*457.2/4,523,761,000*100
= 243.746 kglcm2
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( :s S 1,407.207 kglcm2)
Shear stress in the nozzle wall due to external loads
0shear = (VL 2 + Vc2)0.5/ (x*Rttn)*1 00

= (7,302.842 + 7.302.842)0.5/ (n*441.33*15.88)*1 00
= 46.923 kglcm2
0torsion "" Mt / (2*x*Rttn)*1 00000

= 2.073.8/ (2*:n:*441.332*15.88)*100000
= 10.675 kglcm 2
0lolal = oshea' + Oto,sian

=46.923 + 10.675
57.598 kglcm 2
UG-45(c): The total combined shear stress (57.598 kglcm2) is below than the allowable (0.7*Sn = 0.7*1,407.207 =
985.045 k9lcm2)
EFE ::: (50't / RI)*(1 - RI/ RJ
= (50*19.05/447.68)*(1 - 447.68/ (0)

2.1277%
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45
. Nozzle Wall
Forp:18.84kg/cm2 @21.11·C Summary
The opening 1$ adequately reinforced (mm)
The nozzle
passes lJG.45
A A A
required available At A2 A, As welds treq tmin
137.0945 137.101 33.3586 12.5129 - 87.0966 4.1329 8.33 19.05
42/168
m
Weld load Weld load Path I-I Weld load Path 2-2 Weld load Path 3-3
W W,., strength W2·2 strength W3-3 strength
COTEMAR,
147,977 145,987 503.013 30,092 695,645 156,201 524,030 _ S.A. DE C.V.
CONTROL DE CAUDAD
Weld description Required weld

size (mm)
I
A:a::::.eld
m}
Status
Nozzle to pael fillet (leg41) 6 8.89 weld size is adequate
Pad to shell fillet (leg42J 9.5 11.11 weld size is adequate
Nonie to pad groove (Upper) 13.3 19.05 weld size is adequate

. .
Reinforcement CalculatIons for External Pressure
UG-45
Nozzle Wall
UG·37 Area Calculation Summary (cm2) Thickness
2
For Pe = 2.15 kg/em @6O'C Summary
(mm)
The nozzle
passes UG-45
A A
A, A2 As A
required available
A3 welds
t,eq tmln
38.1957 167.99 66.6934 10.0671 - 87.0966 4.1329 6.37 19.05
UG-41 Weld Failure Path Analysis Summary

pressure
UW·16 Weld Sizing Summary

size (mm) size (mm)
Nozzle to pad fillet (leQ41J 6 8.89 weld size ;s adequate
Pad to shell tillet (Leg42) 7.94 11.11 weld size is adequate
Nozzle to pad groove (Upper) 11.11 19.05 weld size is adeqlJale
431168
Tabular Results
Results were generated with the finite element program FEJPipe&#174. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Mon Mar 14 15:23:472011.
• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• Region Data
• ASME Overstressed Areas
• Highest Primary Stress Ratios
• Highest Secondary Stress Ratios
• Highest Fatiaue Stress Ratios
• Stress Intensification Factors
• Allowable Loads
• Flexibilities
• Graphical Results
Model Notes
Input Echo:
Model Type: Elliptical Head
Parent Outside Diameter: 2324.100 mm.

Thickness: 15.875 mm.
Ellipse Ratio: 1.889
Straight Flange Length: 50.800 mm.
Attached Shell Length: 2438.400 mm.
Attached Shell Thick: 19.050 mm.
Fillet Along Shell: 12.700 mm.
Parent Properties:
Cold Allowable: 138.0 MPa
Hot Allowable: 138.0 MPa
Material ID #2 : Low Alloy Steel
Ultimate Tensile (Amb) : 483.0 MPa
Yield Strength (Amb) : 262.0 MPa
Yield Strength (Hot) : 249.0 MPa
Elastic Modulus (Amb) : 202272.0 MPa
Poissons Ratio: 0.300
Weight Density: 0.7682E-04 N Icu.mm.(NOT USED)
Nozzle Outside Diameter: 914.400 mm.

Thickness: 15.875 mm.
Length: 418.391 mm.
Nozzle Weld Length: 12.700 mm.
44/168
RePad Width: 228.600 mm.
RePad Thickness: 19.050 mm.
Location perpendicular
to the head centerline : 398.462 mm.
Nozzle Tilt Angle: 0.000 deg.
.m COTEMAR,
- S.A.DEC.V.
Nozzle Properties
CONJROL DE CAUDAD
Cold Allowable: 138.0 MPa
Hot Allowable : 138.0 MPa
Material 10 #2 : Low Alloy Steel
Ultimate Tensile (Amb) : 483.0 MPa
Yield Strength (Amb) : 262.0 MPa
Yield Strength (Hot) : 249.0 MPa
Elastic Modulus (Am b) : 202272.0 MPa
Poissons Ratio: 0.300
Weight Density: 0.7682E-04 N Icu.mm. (NOT USED)
Design Operating Cycles: O.
Ambient Temperature (Deg.) : 21.00
The following temperatures have been specified for the analysis:
Nozzle Inside Temperature: 60.00 deg.
Nozzle Outside Temperature: 60.00 deg.
Vessel Inside Temperature: 60.00 deg.
Vessel Outside Temperature: 60.00.deg.
Nozzle Pressure: 1.478 MPa
Vessel Pressure: 1.478 MPa
FEA Model Loads:
These are the user defined loads applied to the FEA model
at the end of the nozzle in global coordinates.
Forces( N ) Moments (N-m)
Load Case FX FY FZ MX MY MZ
THERMAL: -71616.4 71616.4 -71616.4 9057.9 9057.9 20337.3
Stresses will be calculated in the weld elements surrounding
the junction of the nozzle with the parent shell. This is
typically done to get accurate values for the pressure
stresses on the inside surface of the nozzle in the
longitudinal plane. The effect of any external loads will
overemphasized (too conservative) in this run.
Stresses are NOT averaged.
No pad weld dimensions have been given for the pad
connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector: 0.000 0.000 1.000
45/168
Nozzle Centerline Vector: 0.000 0.000 1.000

Zero Degree Orientation Vector: 0.000 1.000 0.000
Table of Conlents
Load Case Report

Inner and outer element temperatures are the same
throughout the model. No thermal ratcheting
calculations will be performed.
THE 10 LOAD CASES ANALYZED ARE:
1 WEIGHT ONLY
Weight ONLY case run to get the stress range

between the installed and the operating states.
/-----.-- Loads in Case 1

Loads due to Weight
2 SUSTAINED
Sustained case run to satisfy local primary

membrane and bending stress limits.
/------- Loads in Case 2

Loads due to Weight
Pressure Case 1
3 Thermal ONLY
Thermal ONLY case run in the event expansion

stresses exceed the secondary stress allowable.
1-------- Loads in Case 3

Temperature Case 1
Loads from (Thermal Only)
4 OPERATING
Case run to compute the operating stresses used in

secondary, peak and range calculations as needed.
/-------- Loads in Case 4

Pressure Case 1
Temperature Case 1
Loads from (Operating)
5 EXPANSION (Fatigue Calc Performed)
Expansion case run to get the RANGE of stresses.
/------- Combinations in Expansion Case 5

Plus Stress Results from CASE 4
Minus Stress Results from CASE 1
46/168
6 Program Generated -- Force Only
Case run to compute sit's and flexibilities.
Loads from (Axial)

COTEMAR,
Case run to compute sif's and flexibilities. S.A. DE C.V.
/..------ Loads in Case 7
loads from (Inplane) .~- ---
CONTROL DE CALIDAD
Case run to compute sif's and flexibilities.
/-------- loads in Case 8
Loads from (Outplane)
Case run to compute sif's and ftexibilities.
Loads from (Torsion)
Case run to compute sit's and flexibilities.
t-------- loads in Case 10
Pressure Case 1
Table of Contents
Solution Data
Maximum Solution Row Size 948

Number of Nodes 2734
Number of Elements = 900
Number of Solution Cases = 9
Summation of Loads per Case
Case # FX FY FZ
1 O. -35640. O.
2411. -35648. 6184488.
3 -71600. 71620. -71600.
4 411. -35648. 6184488.
5 O. O. 6179204.
60.0. O.
70. O. O.
80.0. O.
9411. -9. 6184488.
471168
Table of Contents
ASME Code Stress Output Plots
1) PI < 1.5(k)Smh (SUS,Membrane) Case 2
2} Ob < 3(Smh} (SUS,Bending) Case 2
3) S1+S2+S3 < 4S (SUS,Sl+S2+S3) Case 2
4) PI+Pb+O < 3(Smavg) (OPE,lnside) Case 4
5) PI+Pb+O < 3(Smavg) (OPE,Outside) Case 4
6} Membrane < User (OPE,Membrane) Case 4
7) Bending < User (OPE,Bending) Case 4
8) PI+Pb+O+F < Sa (SIF,Outside) Case 6
13} PI+Pb+O < 3(Smavg} (EXP,lnside) Case 5
14} PI+Pb+O < 3(Smavg) (EXP,Outside) Case 5
15) PI+Pb+O+F < Sa (EXP ,Inside) Case 5
16} P/+Pb+O+F < Sa (EXP,Outside) Case 5
17) PI+Pb+Q-at < 3(Smavg) (EXP,Outside) Case 4
18) PI+Pb+O-Ot < 3(Smavg) (EXP,Outside) Case 5
19) PI+Pb+O-Ot < 3(Smavg) (EXP,lnside) Case 4
20) PI+Pb+O-at < 3(Smavg) (EXP,lnside) Case 5
Table of Conlents
Region Data
Pad Next to Nozzle 1
Cold Allowable ........... 138. MPa
Hot Allowable @ 60 deg .. 138. MPa
Case 2
Nominal Stress (MIl) ... O. MPa
Pressure Stress (Pdl2t) .. 108. MPa
48/168
Case 4
Nominal Stress (MlZ) ... O. MPa
Pressure Stress (Pd/2t) 108. MPa
Case 6
Nominal Stress (MIZ) ... 138. MPa
Pressure Stress (Pd/2t) .. O. MPa
Case 7
Pressure Stress (Pd/2t) .; O. MPa [~ s~~~~~~~V.
Case 8
CONTROL Of: CAUDAD
Nominal Stress (MIl) ... 138. MPa
Pressure Stress (Pdl2t) .. O. MPa
Case 9
Nominal Stress (MJZ) ... 138. MPa
Case 10
Smallest Thickness ....... 15.875 mm.
Stress Concentration ..... 1.350
Nozzle 1 Next to Shell

Case 2
Nominal Stress (MIl) ... O. M Pa
Pressure Stress (Pd/2t) .. 108. MPa
Case 4
Nominal Stress (M/Z) ... O. MPa
Case 6
Nominal Stress (M/Z) ... 138. MPa
Case 7
Case 8
Case 9
Case 10
Pressure Stress (Pd/2t) O. MPa
Shell Next to Nozzle 1 Pad

Case 2
Nominal Stress (MJZ) '" O. MPa
Case 4
491168
Nominal Stress (M/Z) .., O. MPa

Pressure Stress (Pdl2t) .• 1OS. MPa
Case 6
Nominal Stress (M/Z) ... 13S. MPa
Case 7 .
Nominal Stress (Mil) ... 13S. MPa
Case S .
Case 9
Nominal Stress (Mil) ... 138. MPa
Case 10
Smallest Thickness ....... 15.S75 mm.
NOT USED

Case 2
Nominal Stress (Mil) '" O. MPa
Pressure Stress (Pdl2t) .. 10S. MPa
Case 4
Case 6
Nominal Stress (Mil) .,. 138. MPa
Case 7
Pressure Stress (Pd/2t) ., O. MPa
Case 8
Nominal Stress (Mil) ... 138. MPa
Case 9
Pressure Stress (Pd/21) .. O. MPa
Case 10
Nozzle 1 Pad Weld Area
Cold Allowable ........... 13S. MPa

Case 2
Pressure Stress (Pd/2t) .. 10S. MPa
Case 4
Nominal Stress (Mil) '" O. MPa
50/168

Case 6
Nominal Stress (M/Z) ... 138. MPa \.
Case 7 I.~~ COT E MAR,
Nominal Stress (MIZ) .,. 138. MPa ~- S.A.DEC.V.
Pressure Stress (Pd/2t) .. O. MPa DE CAUDAD
.CONTROL em
::::::- .. ...~
Case 8
Case 9
Nominal Stress (M/Z) '" 138. MPa
Case 10
Shell In Nozzle 1 Vicinity

Hot Allowable @ 60 deg .. 138. M Pa
Case 2
Case 4
Nominal Stress (M/Z) '" O. MPa
Case 6
Case 7
Case 8
Case 9
Pressure Stress (PdJ2t) .. O. MPa
Case 10
Nozzle 1 Transition Area

Hot Allowable@60 deg .. 138. MPa
Case 2
Nominal Stress (MIZ) '" O. MPa
Pressure Stress (Pd/2t) •. 108. MPa
Case 4
51/168
Case 6
Nominal Stress (M/Z) •.. 13B. MPa
Case 7
Nominal Stress (M/Z) ... 13B. MPa
CaseB
Nominal Stress (MIZ) ... 13B. MPa
Case 9
Case 10
Nominal Stress (MlZ) ... 108. MPa
Barrel Section of Nozzle 1

Hot Allowable @ 60 deg .. 13B. MPa
Case 2
Nominal Stress (MIZ) ... O. MPa
Pressure Stress (Pd/2t) .. lOB. MPa
Case 4
Case 6
Case 7
CaseB
Case 9
Case 10
Nominal Stress (M/Z) ... lOB. MPa
Smallest Thickness ....... 15.B75 mm.
Nozzle 1

Case 2
Case 4
Case 6
52/168
. Case 7
Nominal Stress (M/z) ... 138. MPa
Case 8
Nominal Stress (MlZ) ... 138. MPa
.[~I s~~~~~~ ~V.
Case 9 CONTROL DE CALI DAD

Case 10
Nominal Stress (M/Z) '" 108. MPa
Pad at Nozzle 1

Hot Allowable @ 60 deg .. 13S. MPa
Case 2
Nominal Stress (M/z) ... O. MPa
Pressure Stress (Pd/2t) •. 108. MPa
Case 4
Pressure Stress (Pd/2t) .. lOS. MPa
Case 6
Case 7
Nominal Stress (M/Z) .., 138. MPa
Case S
Nominal Stress (M/z) ... 138. MPa
Case 9
Pressure Stress (Pd/21) " O. MPa
Case 10
Nominal Stress (M/Z) ... lOS. MPa
Table of Contents
ASME Overstressed Areas
PI 1.5(k)Smh Primary Membrane Load Case 2
563207 Sect VIII Ref: AD·140. 4-112(i), 4-133,
MPa MPa Fig. 4-130.1, Table 4-120.1
Plot Reference:
53/168
272% 1) PI < 1.5(k)Smh (SUS, Membrane) Case 2
Sl+S2+S34S Part 5 (5.3.2) Load Case 2
910 552 Plot Reference: .
MPa MPa 3) Sl+S2+S3 < 4S (SUS,Sl+S2+S3) Case 2
164%
PI+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 4
658 414 Sect VIII Ref: 4-120(b)(4 ),4-134,4-136.6,
MPa MPa Fig. 4-130.1 {Note 1)
Plot Reference:
158% 4) PI+Pb+Q < 3(Smavg) (OPE,lnside) Case 4
PI+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 4
587414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1 (Note 1)
Plot Reference:
141% 5) PI+Pb+Q < 3(Smavg) (OPE,Outside) Case 4
Membrane User Component Evaluation Load Case 4
563 414 Plot Reference:
MPa MPa 6) Membrane < User (OPE,Membrane) Case 4
136%
P!+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 5
658414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
158% 13) PI+Pb+Q < 3(Smavg) (EXP,lnside) Case 5
PI+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 5
588414 Sect VIII Ref: 4-120(b)(4),4·134,4-136.6,
Plot Reference:
141% 14) PI+Pb+Q < 3(Smavg) (EXP,Outside) Case 5
PI+Pb+Q-Qt 3(Smavg) Primary+Secondary (Inner) Load Case 4
666414 Sect VIII Ref: 4-136.6, 4-136.7
MPa MPa Plot Reference:
19) PI+Pb+Q-Qt < 3(Smavg) (EXP,lnside) Case 4
160010
PI+Pb+Q-Qt 3(Smavg) Primary+Secondary (Outer) Load Case 4
589 414 Sect VIII Ref: 4-136.6, 4-136.7
17) PI+Pb+Q-Qt < 3{Smavg) (EXP,Outside) Case
142%
665414 Sect VIII Ref: 4-136.6, 4-136.7
20) PI+Pb+Q-Qt < 3(Smavg) (EXP,lnside) Case 5
160%
PI+Pb+Q-Ot 3(Smavg) Primary+Secondary (Outer) load Case 5
54/168
589414 Sect VIII Ref: 4-136.6, 4-136.7
m
18) PI+Pb+O-Ot < 3(Smavg) (EXP,Outside) Case
142%
COTEMAR,
....,.....;.. S.A. DE C.V.
_CONTROL pE CAUDAD
PI1.5(k)Smh Primary Membrane load Gase 2
727207 Sect VIII Ref: AO-140, 4-112(i), 4-133.
Plot Reference:
351 % 1) PI < 1.5(k)Smh (SUS, Membrane) Case 2
S1 +S2+S3 4S Part 5 (5.3.2) Load Case 2
MPa MPa 3) S1+S2+S3 < 4S (SUS,S1+S2+S3) Case 2
148%
PI+Pb+O 3(Smavg) Primary+Secondary (Inner) Load Case 4
751414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
181% 4) PI+Pb+O < 3(Smavg) (OPE,lnside) Case 4
PI+Pb+O 3(Smavg) Primary+Secondary (Outer) Load Case 4
762414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
184% 5) PI+Pb+O < 3(Smavg) (OPE,Outside) Case 4
Membrane User Component Evaluation Load Case 4
MPa MPa 6) Membrane < User (OPE,Membrane) Case 4
175%
750414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
181% 13) PI+Pb+O < 3(Smavg) (EXP,lnside) Case 5
763414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
Plot Reference:
184% 14) PI+Pb+O < 3(Smavg) (EXP,Outside) Case 5
PI+Pb+O-Ot 3(Smavg) Primary+Secondary (Outer) Load Case 4
760 414 Sect VIII Ref: 4-136.6, 4-136.7
17) P/+Pb+O-Ot < 3(Smavg) (EXP,Outside) Case
183%
PI+Pb+O-Ot 3(Smavg) Primary+Secondary (Outer) Load Case 5
55/168
761414 Sect VIII Ref: 4-136.6,4-136.7
18) PI+Pb+Q-Ot < 3(Smavg) (EXP,Outside) Case
183%
PI+Pb+Q-Ot 3(Smavg) Primary+Secondary (Inner) Load Case 4
757414 Sect VIII Ref: 4-136.6, 4-136.7
19) PI+Pb+Q-Ot < 3(Smavg) (EXP,lnside) Case 4
182%
756414 Sect VIII Ref: 4-136.6, 4-136.7
20) PI+Pb+Q-Ot < 3(Smavg) (EXP,lnside) Case 5
182%
Table of Contents
Highest Primary Stress Ratios
PI l.5(k)Smh Primary Membrane Load Case 2

160207 Sect VIII Ref; AD-140, 4-112(i), 4-133,
MPa MPa Rg. 4-130.1, Table 4-120.1
Plot Reference:
77% 1) PI < 1.5(k)Smh (SUS, Membrane) Case 2

169207 Sect VIII Ref: AD-140, 4-112(i), 4-133,
Plot Reference:
81% 1) PI < 1.5(k)Smh (SUS,Membrane) Case 2

563207 Sect VIII Ref: AD-140, 4-112(i), 4-133,
Plot Reference:

727207 Sect VIII Ref: AD-l40, 4-1120), 4-133.
Plot Reference:
351% 1) PI < l.S(k)Smh (SUS,Membrane) Case 2
561168
Nozzle 1

~-rJ COTEMAR,
150207 Sect VIII Ref: AD-140, 4-112(i), 4-133,
- S.A. DE C.V.
CQ~~Ol DE C~UDAD
Plot Reference:
Table of Contents
Highest Secondary Stress Ratios
235414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,

'b
Plot Reference:
56% 5) PI+Pb+O < 3(Smavg) (OPE,Outside) Case 4
371 414 Sect VIII Ref: 4-120(b}(4),4-134,4-136.6,
MPa MPa Rg. 4-130.1 (Note 1)
Plot Reference:
89% 5) PI+Pb+O < 3(Smavg) (OPE.Ou!sid~) Case 4
P/+Pb+O-Ot 3(Smavg) Primary+Secondary (Inner) Load Case 4
666 414 Sect VIII Ref: 4-136.6, 4-136.7
19) PI+Pb+O-Ot < 3(Smavg) (EXP ,Inside) Case 4
160%
763414 Sect VIII Ref: 4-120(b)(4),4-134,4-136.6,
MPa MPa Fig. 4-130.1 (Note 1}
Plot Reference:
184% 14) PI+Pb+O < 3(Smavg) (EXP,Outside) Case 5
Nozzle 1
173414 Sect VIII Ref: 4-120(b}(4),4-134,4-136.6,
57/168
Plot Reference:
41% 13) PI+Pb+O < 3(Smavg) (EXP,lnside) Case 5
Table of Contents
Highest Fatigue Stress Ratios
PI+Pb+O+F Sa Primary+Secondary+Peak (Outer) Load Case 5
15912,362 Stress Concentration Factor::: 1.350

MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress 46,256.
1% "831" Fatigue Stress Allowable == 345.0
Mark! Fatigue Stress Allowable 1689.2
WRC 474 Mean Cycles to Failure = 191,789.
WRC 47499% Probability Cycles = 44,554.
WRC 474 95% Probability Cycles 61,858.
BS5500 Allowed Cycles(Curve F) = 38,042.
Membrane-to-Bending Ratio 0.376
Bending-to-PL+PB+O Ratio = 0.727
Sect VIII Ref: 4-112(1)(2),Fig.4-130.1 ,4-135
Plot Reference:
16) PI+Pb+O+F < Sa (EXP,Outside) Case 5
PI+Pb+O+F Sa Primary+Secondary+Peak (Outer) Load Case 5

251 12,362 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor::: 1.000
Cycles Allowed for this Stress = 11 ,055.
2% "B31" Fatigue Stress Allowable = 345.0
Markl Fatigue Stress Allowable = 1689.2
WRC 474 Mean Cycles to Failure:: 84,117.
WRC 474 99% Probability Cycles = 19,541.
WRC 474 95% Probability Cycles::: 27.130.
Membrane-to-Bending Ratio 0.495
Sect VIII Ref: 4-112(1){2),Fig.4-130.1 ,4-135
Plot Reference:
PI+Pb+O+F Sa Primary+Secondary+Peak (Inner) Load Case 5
444 3,685 Stress Concentration Factor = 1.350

Cycles Allowed for this Stress = 84.
12"/0 "B31" Fatigue Stress Allowable::: 345.0
WRC 474 Mean Cycles to Failure = 11,697.
WRC 47499% Probability Cycles = 2.717.
581168
WRC 474 95% Probability Cycles = 3,773.
BS5500 Allowed Cycles(Curve F) 1,301.
Membrane-to-Bending Ratio = 5.063
Sect VIII Ref: 4-112(1)(2),FigA-130.1 ,4-135
Plot Reference:
15) PI+Pb+Q+F < Sa (EXP,lnside) Case 5
PJ+Pb+O+F Sa Primary+Secondary+Peak (Outer) Load Case 5

5152,829 Stress Concentration Factor = 1.350
Cycles Allowed for this Stress'" 32.
18% ~B31" Fatigue Stress Allowable = 345.0
WRC 474 Mean Cycles to Failure := 7,353.
WRC 474 99% Probability Cycles:= 1,708.
BS5500 Allowed Cycles(Curve F} =701.
Bending-to-PL+PB+O Ratio:= 0.145
Sect VIII Ref: 4-112(1)(2),FigA-130.1.4-135
Plot Reference: .
Nozzle 1
PI+Pb+O+F Sa Primary+Secondary+Peak (Inner).Load Case 5
86 12,362 Stress Concentration Factor 1.000

Cycles Allowed for this Stress = 795,276.
0% "B31" Fatigue Stress Allowable", 345.0
WRC 474 Mean Cycles to Failure", 792,808.
Bending-to-PL+PB+O Ratio", 0.356
Sect VIII Ref: 4-112(1}(2),Fig.4-130.1 ,4-135
Plot Reference:
15) PI+Pb+O+F < Sa (EXP,lnside) Case 5
Table of Contents
Stress Intensification Factors
Branch/Nozzle Sif Summary
Peak Primary Secondary

Axial: 10.22013.65215.141
Inplane: 7.4086.821 10.975
59/168
Outplane: 7.206 8.69910.676
Torsion: 2.365 3.297 3.504
Pressure: 4.759 6.727 7.051
The above stress intensification factors are to be used
in a beam-type analysis ot the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sit should be used to intensify the
axial stress in the branch pipe calculated by FlA. The
pressure sif should be used to intensify the nominal
pressure stress ilYthe PARENT or HEADER, calculated
from PDI2T.
Pipe 00: 914.400 mm.
Pipe Thk: 15.875 mm.
Z approx: 10066155.000 CU.mm.
Z exact: 9894483.000 cU.mm.
831.3
Peak Stress Sif .... 0.000 Axial
5.622 Inplane
7.1630utplane
1.000 Torsional
831.1
7.163lnplane
7.163 OutpJane
7.163 Torsional
WRC330
7.163 Inplane
7.163 Outplane
7.163 Torsional
Table of Cootents
Allowable Loads
SECONDARY Maximum Conservative Realistic
Load Type (Range); Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force (N) 1225270. O. O.
Inplane Moment (mm. N ) 373227968. O. O.
Outplane Moment (mm. N ) 383688992. O. O.
Torsional Moment (mm. N) 1168909568. O. O.
Pressure (MPa ) 0.80 1.48 1.48
PRIMARY Maximum Conservative Realistic
Load Type: Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 679454. O. O.
Inplane Moment (mm. N ) 300272544. O. O.
Outplane Moment {mm. N ) 235444544. O. O.
Torsional Moment (mm. N) 621137280. O. O.
" ."
60/168
Pressure (MPa ) 0.42 1.48 1.48
NOTES:
1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if aU other
load components are zero, Le. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2} The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion

and operating piping loads.
5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.
Jable of Contents
Flexibilities
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 914.400 mm.

Wall Thickness = 15.875 mm.
Axial Translational Stiffness = 661058. N /mm.

Inplane Rotational Stiffness = 1963463808. mm.N /deg
Outplane Rotational Stiffness = 2155609344. mm. N Ideg
Torsional Rotational Stiffness = 20519417856. mm. N Ideg
Table of Cootents
611168
/.
Finite Element Model
- Einite Element Model
Area of Discontinuity at Nozzle
- 1) PI < 1 5(k}Smh (SUS Membrane) Case 2
- 2) Qb < 3(Smh) (SUS Bending) Case 2 .
- 3) Sl +S2+S3 < 4S (SUS S~ +S2+S3) Case 2
- 4} PI+Pb+Q < 3lSmavg) (OPE Inside) Case 4
- 5) PI+Pb+Q < 3fSmavg) (OPE Outside) Case 4
- 5} Membrane < User (OPE Membrane) Case 4
- ]} Bending < User (OPE Bending) Case 4
-13} PI+Pb+Q < 3(Smavg) (EXP Inside) Case 5
-14) PI+PbtO < 3(Smavgl (EXP Outside) Case 5
- 15} PI+Pb+O±E < Sa CEXP Inside) Case 5
-16) PI+Pb±O±F < Sa lEXP Outside) Case 5
- 17) PI±Pb+Q-Ot < 3(Smayg) (EXP Outside) Case 4
-18) PI±Pb+QOt < 3(Smayg) (EXP Outside) Case 5
- 19) PI+Pb+Q-Q! < 3(Smavg) (EXP Inside) Case 4
- 20) PI+Pb+Q-Ot < 3lSmavg) (EXP Inside) Case 5
- 8) PI±Pb±Q+E < Sa (SIE Outside) Case 6
• 9) PI+Pb+Q+E < Sa (SIE Outside) Case 7
-lQ) PI+Pb+Q+E < Sa (SIE Outside) Case 8
- 11) PI+Pb+O±E < Sa iSlE Outside} Case 9
-12) PI+Pb+O±E < Sa (SIE Outside) Case 10
Tabular Results
62/168
1) PI < 1.S(k)S~h (SUS He~brane) Case 2

727.2
623.3 I"
415.5
259.7
183.9
8.8
I
63/168
2) Qb < 3(SlIlh) (SUS Bending) Case 2

331.6
284.3
189.5 I
118.4
47.4
9.9 I
3) S1+S2+83 < 4S (SUS S1+82+83) Case 2

989.5
779.6 I
519.7 ,.
324.8
129.9
9.8
I
~
z x
64/168
4) PI+Pb+Q
'151.4
644.8
429.4
I'"
< 3<Smavg) <OPE Inside) Case 4
r-mcr: C01EMAR,
-
268.4
18'1.3
8.8 1 ~
S.A. OE C.\!·
CoW'TROL O~ c~LlDAO--=,
J-.
5) PI+Pb+Q < 3<Smavg) <OPE Outside) Case 4
~~~:~ I
435.5
2'12.2 1
188.9
8.8
J
2 X
65/168
6) l1eJllb:rane < Usel' (OPE l1eJllb:rane) Case 4
727.2
623.3
415.5
I"",
259.7
183.9
8.8 1
7) Bending < Usel' (OPE Bending) Case 4
331.6
284.3
189.5 I
118.4
47.4
9.8 I
661168
13) Pl+Pb+Q < 3(Srnaug) (E~P Inside) Case S

'759.5
643.3
428.9 ;'"
I
268.9
1.9'7.2
8.8 1
J-
z x
14) Pl+Pb+Q < 3(Srnaug) (~P Outside) Case 5
I
'762.8
643535'~
• 7 '"
..
2'72.4
189.8
9.8 1
J-
z x
67/168
15) Pl+Pb+Q+P < Sa (EKP Inside) Case 5
586.6
434.2
I
188.9
72.4
8.8
I
289.5 ::,'.
J-
z x
16) Pl+Pb+Q+P < Sa (EKP Outside> Case 5

514.9
441.3
294.2 ..
I
183.9
73.6
I'
8.8
J-
z x
68/168
17) Pl+Pb+Q-Qt < 3(Smavg) (EKP Outside) Case 4
768.4
651.8
I
434.5 d'"
271.6
188.6
8.8
I
~ COTEMAR,
- , S,A. DE C.V.
--~~~.
~
z x
18) Pl+Pb+Q-Qt < 3(Smavg) (EKP Outside) Case 5

761.1
652.4 I
434.9 ',:.'
271.81
188.7
8.8
69/168
19) Pl+Pb+Q-Qt < 3(Smaug) (EXP Inside) Case 4

756.'7
648.6 •
432.4 '"
278.2
188.1
8.8 1
20) Pl+Pb+Q-Qt < 3<Smaug) (EXP Inside) Case 5

755.8
64'7.8
I
431.9 ".'
269.9
188.8
8.8
I .
i
J
f
/
~
...;
z x
70/168
8) Pl+Pb+Q+F < Sa (SIF Outside> Case 6
9) Pl+Pb+Q+F < Sa (SIF Outside> Case ?
~
z x

711168
10) Pl+Pb+Q+F < Sa (SIP Outside> Case 8
11> Pl+Pb+Q+F < Sa (SIP Outside> Case 9
~
2 X
..
72/168
12} Pl+Pb+Q+F < Sa (SIF Outside) Case 10
~ CQTEMAR,
":::'1 S . A. 0 E C. V .
COJIITRO~.I?~ CAUDAD
~
z x

731168
N10 (N10)
ASME Section VIII Division 1,2007 Edition, A09 Addenda Metric
t..(!ower) 17.46 mm
Leg41 = 9.53 mm
~(upper) = 19.05 mm
Leg 42 12.7 mm
Dp = 204.52 mm
te = 19.05 mm
19.05
Note: round inside edges per 00·7S(e)
Located on:
Ellipsoidal Head #2
0.2123 kg/cm"
SA-105 (II-D Metric p. 18, In. 10)
Nozzle longitudinal Joint efficiency:
1
Pad diameter:
204.52 mm
Flange description:
2 inch Class 150 LWN Al05
Bolt Material:
SA-193 B7M Bolt <= 64 (ll-D Metric p. 348, In. 30)
Flange rated MDMT:
-48°C
(UCS-66(b)(1 )(b»
(Flange rated MDMT = -55.44445 "C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) '" ·48 "c}
0.2123 kg/cm 2
19.27 kg/cm"@60°C
ASME B16.5 flange rating MAP:
19.99 kg/cm2 @ 21.11 °C
30.59 kg/cm 2 @21.11 <> C
Gasket Description:
Flexitallic Spiral Wound CG 304 S.S.
PWHT performed:
Yes
Nozzle orientation:
180 0
Calculated as hillside:
Yes
17.46 mm
End of nozzle to datum line:
-523.88 mm
50.8 mm
13.46 mm
3.18 mm
Opening chord length:
76.19mm
Projection available outside vessel, Lpr:
126.47 mm
74/168
Projection available outside vessel to flange face, U: 145.52mm

Distance to head center, R: 1,003.3 mm
Pad is split: No
The vessel wall thickness gover'

l ..t 8'f'l!SNf~~1 -
TJ:
UG-37 Area Calculation Summary (cm2)
- ;...
\ S, A . OEC.V,
C.9.t{TR9-~l ~~I)
Nozzle Wall
Thickness
For P = 17.58 kg/cm2@60 'C Summary
(mm)
The noule
passes UGoo45
A A A
tn.,,,
required available
Al A2 A3 As
welds
lreq
10.8863 17.4219 - 7.091 _. 9.4239 0.9071 7.98 13.46

Weld load We/dlosd Path 1·1 Weld load Path 2·2 Weld load Path 3-3
W WH strength W'2-'2 strength W3-3 strength
15,319 24,516 38,867 15,391 50,402 28,653 46,297

size (mm) size (mm)
6.~"
Nozzle to pad fillel (leg.,) 6 weld siZe is adequate
Pad to shell fllle! {leg42l 7.15 8.89. weld size is adequate

.
The attached ASME 816.5 flange limits the nozzle MAP.
UG-45
Nozzle Wall
= 2
For P 19.99 kfj/cm @21.11 'C
Summary
(mm)
The nozzle
passesUGoo45
A A A
required available
AS welds
tr",! tmin
11.0491 19.4516 0.8194 11.4368 0.9071 4.8 13.46
UG·41 Weld Failure Path AnalYSis Summary (kg,)

AU fal/ure paths are stronger than the applicable weld loads
Weld load
W
I Weld load
W,_,
I
Path 1-1
strength
r WeldW2-2load I Path 2-2
strength
I Weld load
W3-3
I Path 3-3
strength
75/168
~ '.'

size (mm) slze(mm)
Nozzle to pad fillet (Leg41) 6 6.67 weld size is adequate
Pad 10 shell fillet (Leg42) 8.73 8.89 weld size Is adequate
Reinforcement Calculations for External Pressure
UG-45
Nozzle Wall
UG-37 Area Calculation Summary Thickness
(cm2) Summary
For Pe = 2.15 kg,/cm2@6O 'C
(mm)
The nozzle
passes UG-45
A
welds
Imln
nozzle is exempt from area

4.92
ulations per UG-36{c)(3)(a)
UG41 Weld Failure Path Analysis Summary

pressure

Required weld Actual
si:ze(mm) size I
Nozzle to pad fdlet (Leg41) 6 6.67 weld size is adequate
Pad to shell fillel fLeg42) 7.15 , 8.89 weld size is adequate
This opening does not require reinforcement per UG-36(c)(3)(a)
761168
Nl1 (Nl1)
ASME Section VIII Division 1, 2007 Edition, A09 Addentr.t.iTccrc::O~T~E.~M~A~R~.l

EE S.A. OE C.V.
-
..£S,.N~-"
AD (lower)
g41 =
19.05 mm
9.53 mm
15.88 mm
\v(upper) =
Leg 42 = 12.7 mm
Dp 209.55 mm
te = 15.88 mm
15.88
Nole: round inside edges per UG·76{c)
located on:
Cylinder #3
0.228 kg/cm 2

SA-105 (11-0 Metricp.18, In. 10)

1
SA-516 70 (11-0 Metric p. 18. In. 24) (normalized)
Pad diameter:
209.55 mm
Flange description:
3 inch Class 150 lWN A105
Bolt Material:
SA-193 B7M Bolt <= 64 (11-0 Metric p. 348, In. 30)
Flange rated MDMT:
-48°C
(UCS-66(b)(1 )(b»
(Flange rated MDMT = -55.33333 °C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48 0 C)

Liquid static head on flange: 0.2428 kg/cm 2
ASME B16.5 flange rating MAWP: 19.27 kg/cm 2 @60°C
ASME B16.5 flange rating MAP: 19.99 kg/cm2@21.11°C
AS ME B16.5 flange hydro test: 30.59 kg/cm2 @21.11 °C
Gasket Description: Flexitallic Spiral Wound.CG 304 S.S.
PWHT performed: Yes
Nozzle orientation: 180 0
local vessel minimum thickness: 19.05 mm
Nozzle center line offset to datum line: 446.09mm
End of nozzle to shell center: 1,311.28 mm
Nozzle inside diameter, new: 76.2mm
Nozzle nominal wall thickness: 15.88 mm
Nozzle corrosion allowance: 3.18mm
Projection available outside vessel, Lpr: 125.35 mm
Projection available outside vessel to flange face, If: 149.23 mm
77/168
Pad is split: No
The attached ASME 816.5 flange limits the nozzle MAWP.
UG-45
Nozzle Wall
2
=
For P 19.26 kg/cm @60 ·e Summary
The openlng Is adequately reinforced
(mm)
The nozzle
passes UG-45
A
required
13.0557 9.0726
UG-41 Weld Failure Path Analysis SUmmary (kg,)

We!dload Weld load Patl! 1-1 Weld load Path 2·2 Weld load Path 3-3 I.
W
18,324
WH
27,593
strength
47,542 20,501
W2·2 strength
67,200 33,268
W3-3 strength
56,856· "

Weld description s
size (mm)
Size(m~
Nozzle to pad Iillet (Leg4 I) 6 6.67
Pad 10 shell lilfet (Leg42) 7.94 8.89 weld size is adequate
78/168
Applied Loads
Radial load: Pr
Circumferential moment: Me =
362.87 kg,
63.37 kg(m
~. COTE MAR,
--. S.A. DE C.V.
Circumferential shear: Vc = 362.87 kg,
Longitudinal moment: ML = 63.37 kg(m CONTROL DE tAI.ID~D _
Longitudinal shear: VL = 362.87 kg!
Torsion moment: M\ = 63.37 kg(m
Internal pressure: P == 19.26 kg/cm2
Mean shell radius: Rm 1,154.11 mm
Local shell thickness: t= 15.88 mm
Shell yield stress: Sy = 2,539.09kg/cm2
79/168
Maximum stresses due to the applied loads at the pad edge (includes pressure) I
Rm / t = 1,154.11 /15.88 = 72.7
Pressure stress intensity factor, I 1 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress I*P*Ri / t =1,390.389 kg/cm 2
The maximum local primary membrane stress lP ) is within allowable limits.

Figure value ~ Au AI Bu B) Cu C, Du 0,
3C' 10.8944 0.0794 0 0 0 0 -21.584 -21.584 -21.584 -21.584
4C' 12.3925 0.0794 -24.537 ·24.537 -24.537 -24.537 0 0 0 0
Ie 0.1219 0.0794 0 0 0 0 -105.32 105.32 -105.32 105.32
2C-l 0.087 0.0794 -75.158 75.158 -75.158 75.158 0 0 0 0
3A" 2.2938 0.0794 0 0 0 0 -8.648 -8.648 8.646 8.648
1A 0.0946 0.0794 0 0 0 0 ·155.659 155.659 155.659 ·155.659
38' 7.5443 0.0794 ·28.474 ·28.474 28.474 28.474 0 0 0 0
lS'1 0.0449 0.0794 ·73.893 73.893 73.693 ·73.893 0 0 0 0
Pressure stress' 1,390.389 1.390.389 1,390.389 1.390.389 1,390.389 1.390.389 1,390.389 1,390.369
Total circumferential stress 1,188.327 1.48?428 1,393.061 1.395.592 1,099.178 1.621.136 '.427.792 1 ,327.113
Primary membrane 1,337.378 1.337.378 1,394.326 1.394.326 1,360.157 1.360.157 1,377.453 1.377.453
circumferential stress'
3C' 10.8944 0.0794 -21.584 ·21.584 ·21.584 ·21.584 0 0 0 0
4C' 12.3925 0.0794 0 0 0 0 ·24.537 ·24.537 -24.537 ·24.537
lC·'. 0.1239 0.0794 ·107.007 107.007 '107.007 107.007 0 0 0 0
2C 0.0855 0.0794 0 0 0 0 -73.893 73.893 ·73.893 73.893
4A" 3.4018 0.0794 0 0 0 0 -12.866 -12.866 12.866 12.866
2A 0.0531 0.0794 0 0 0 0 -87.391 87.391 87.391 -87.391
46' 2.2692 0.0794 -8.577 -8.577 8.577 8.577 0 0 0 0
28-1 0.0707 0.0794 -116.358 116.358 116.358 ·116.358 0 0 0 0
Pressure stress' 695.195 695.195 695.195 695.195 695.195 695.195 695.195 695.195
Totallonglludinal stress 441.668 688.398 . 691.539 672.937 496.507 619.075 697.023 670.025
Primary membrane 665.033 665.033 682.188 682.188 657.791 657.791 683.524 693.524
longitudinal stress'
Shear from MI 5.765 5.765 5.765 5.765 5.765 5.765 5.765 5.765
eire shear from Vc 6.96 6.96 -6.96 -8.96 0 0 0 0
80/168
Long shear from VI. 0 0 0 0 -6.96 -6.96 6.96 6.96
Total Shear stress 12.726 12.726 -1.195 -1.195 -1.195 ·1.195 12.726 12.726
Combined stress (PI.+Pb+Q ) 1,188.538 1,486.71 1,393.061 1,395.592 1.099.178 1,621.136 1,428.003 1,327.394
"TFA.- COiEMAR,
~S.A' OE C,V.
L CQt41'ROlQE CAUDAD...J
81/168
Note: * denotes primary stress.
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
Rm /t = 1,154.11/31.75:: 36.35
Pressure stress intensity factor, 1= 0.6408 (derived from PVP-Vol. 399, pages 77-82)
Local circumferential pressure stress ='*P*R j / t =890.929 kg/cm2
local longitudinal pressure streSs = '*P*Rj / (2*t) =445.465 kg/cm2
Maximum combined stress (Pl+Pb+O) '" 1,515.25 kg/cm 2 '

Allowable combined stress (Pl +Pb+0) = +-3*S '" +-4,221.62 kg/cm 2
The maximum combined stress (Pl +Pb+O) is within allowable limits.
Maximum local primary membrane stress (Pl ) '" 1,384.84 kg/cm 2

=
Allowable local primary membrane (P ) +-1.5*S = +-2,110.81 kg/cm 2
t
The maximum local orimarv membrane stress (P ) is within allowable limits.

Stresses at the nozzle OD per WRC Bulletin 107
Figure value ~ Au AI Bu BI Cu C, Du DI
3C' 6,9779 0.0409 0 0 0 0 ·6,89 ·6.89 ·6.89 ·6.89
4C' 7,0498 0,0409 ·6.96 ·6.96 -6.96 ·6.96 0 0 0 0
lC 0,222 0.0409 0 0 0 0 '47.9 47.949 ·47.949 47.949
2C·l 0.1766 0.0409 '38.177 38.177 ·38.177 38.177 0 0 0 0
3A" 0,3702 0.0409 0 0 0 0 ·1.336 ·1,336 1.336 1.336
~
lA 0.1066 0.0409 0 0 0 ·85.142 85.142 85.142 ·85.142
389 1.5204 0.0409 ·5.554 ·5.554 5.554 0 0 0 0
lB·l 0.0609 0.0409 ·48.652 48.652 48.852 ·48.652 0 0 0 0
Pressure stress' 890.929 890.929 890.929 890.929 1.390.389 1.390.389 1,390.389 1,390.389
Total circumferential stress 791.585 965.243 899,999 879.047 1.249.072 1.515.254 1,422.027 1.347.643
Primary membrane 889,523
circumferential slress'
878.414 878.414 889.523 1,382.163 1.382.163 1.384.835 1.384.835
3C' 6,9779 0.0409 ·6.89 ·6,89 -6.89 ·6,89 0 0 0 0

4C' 7.0498 0.0409 0 0 0 96 ·6.96 ·6.96 ·6,96
lC'1 0.225 0.0409 ·48.582 48.582 -48,582 48.582 0 0 0 0
2C 0,177 0,0409 0 0 0 0 ·38,247 38,247 ·38,247 38.247
4A' 0.4935 0,0409 0 0 0 0 ·1.828 ·1.828 1.828 1.828
2A 0.0631 0,0409 0 0 0 0 ·50.41 50.41 50.41 ·50.41
4B' 0,3812 0,0409 ·1.408 ·1.406 1.406 1.406 0 0 0 0
26·1 0,1041 0,0409 ·83.103 83.103 83.103 -83,103 0 0 0 0
Pressure stress' 695.195 695.195 695.195 695,195 445.465 445.465 445.465 445.465
Tolallongitudinal stress 555.214 818. 724,231 655.19 348.019 525.333 452.495 428,169
Primary membrane 440,332
longlludlnal stress'
686.898 686.898 689.711 689.711 436,676 436.676 440.332
Shear from Mt 10.898 10.898 10.898 10.898 10.898 10.898 10,898 10.898
82/168
Ieire shear from Vc 6.749 6.749 ·6.749 -6.749 0 0 0 0
I"'"......~ V,
Shear stress
0
17.647
0
17.647
0
4.148
0
4.148
·6.749
4.148
-6.749
4.148
6.749
17.647
6.749
17.647
Combined stress IPL+Pb+Q ) 792.921 987.353 900.069 879.117 1,249.072 1,515.254 1,422.379 1.347.994
Longitudinal stress in the nouJ~lI8l1kh:fe"'nr!iitm~;~

an (Pm) = P*R j / (2*tn) Pr I (rc"(R/
;:; 19.26*41.281 (2*12.7) - 362.87 ,613.9*53.98/4,386,433*100
= 132.016 kg!cm 2
loads is acceptable ( ::; S = 1,407.207 kg/cm2)
O'shear = (Vl2 + Vc2)05 / (rc*Rttn)*1 00

= (362.872 + 362.872)°.5/ (:rr*4L28*12.7)*100
= 31.162 kg!cm 2
O'tOfSion = M,l (2*:rr"Rttn}*1 00000
= 63.41 (2"11:*41.282*12.7)*100000
= 46.613 kg!cm 2
O'shear + O'torsion
O'tOlaI
= 31.162 + 46.613
77.775 kg/cm 2
UG-45(c): The total combined shear stress (77.775 kg/cm2 ) is below than the allowable (O.7*Sn = 0.7*1,407.207 =
985.045 kg!cm 2)
The attached ASME B16.5 flange limits the nozzle MAP.
UG-45
Nozzle Wall
UG·37 Area Calculation Summary (cm2) Thickness
2
For P : 19.99 kg j lcm @21.11 'C Summary
(mm)
Thenoule
passes UG·4S
A~
required available
A
Al A2 A:! As
A
welds
t,eq ImIn
12.47 24.6035 2.0394 14.6006 1-- 17.0564 0.9071 5.27 15.88
UG-41 Weld Failure Path Analysis Summary (k91)

Weld load Weld load Palh 1·1 Weklload Path 2·2 Weld load Path 3-3
W WH strength W2-2 strength W3-3 strength
15,883 31,752 . 51,442 30,334 72,806 40,264 62,463
83/168

Required weld Aclualweld
size (mm) size (mm)
Nozzle to pad fillel (leg'lll 6 6.67 weld size is adequate
Pad to sheillinet (Leg4z1 7.94 8.89 weld size is adequate

,
Nozzle 10 pad groove (Upper) 11.11 15.88 weld size is adequale
.
Reinforcement CalculatIons for External Pressure
UG-45
Nozzle Wall
UG-37 Area.Calculation Summary (cm2) Thickness
For Pe:: 2.15 kg/cm2@60·C Summary
(mm)
The nozzle
passes UG-45
A
required avva:able I A'
Az A3 Pvs
A
welds
I,,,,, Imin
6.5523 19.6396 1- 9.66 - 9.0726 0.9071 4.93 15.88
UG-41 Weld FaIlure Path AnalYSIS Summary

. ~

pressure

Weld description Stalus
size (mm) size (mm)
Nozzle 10 pad fillet (leg41) 6 6.67 weld size is adequate
Pad to shell fillet (Leg42) 7.94 8.89 weld size is adequate
Nozzle 10 pad groove (Upper) 8.89 15.88 weld size is adequate
84/168
N2 {N2}
~(Iower) = 19.05 mm
Leg 41 = 12.7 mm
219.4 ...._ _ _ _ _ _ _ _-t~{upper) = 22.23 mm
Leg 42 = 15.88 mm
15.88
12. ~ S~~:~~~~V,
Dp = 1,473.2 mm
e 22.23 mm
CONTROL De. CAUDAD
··22.23
22.23 - --,
_!l~~~~~19.05
NOle: round inside edges per UG-76(c)
Located on:
Cylinder #3
o kg/cm 2
SA-516 70 (It-D Metric p. 18, In. 24) (normalized)
1
Pad diameter:
1,473.2 mm
Flange description:
36 inch Class 150 WN A 105 Series A
Bolt Material:
SA-193 B7 Bolt <= 64 (II-D Metric p. 348, In. 33)
Flange rated MDMT:
-48°C
(UCS-66(b)(1)(b»
(Flange rated MDMT = -56.11111 °C (UCS-68(c) applies.)
Bolts rated MDMT per Fig UCS-66 note (c) = -48 ° C)

Liquid static head on flange: o kg/cm2
ASME B16.47 flange rating MAWP: 19.33 kg/cm 2 @ 60°C
ASME B16.47 flange rating MAP: 20.04 kg/cm2 @ 21.11 °C
ASME B16.47 flange hydro test: 31.64 kg/cm2 @ 21.11 °C
PWHT performed: Yes
Circumferential joint radiography: Full UW-11(a) Type 1
Nozzle orientation: 0°
Local vessel minimum thickness: 19.05 mm
Nozzle center line offset to datum line: 1,314.45 mm
End of nozzle to shell center: 1,557.34 mm
Nozzle inside diameter, new: 876.3 mm
Nozzle nominal wall thickness: 19.05 mm
Nozzle corrosion allowance: 3.18mm
Projection available outside vessel, Lpr: 238.06 mm
Projection available outside vessel to flange face, U: 395.29 mm
85/168
Pad is split: No
Note: Nozzle is outside of scope of Appendix 1-7 as externally applied loads exist. Appendix 1-10 or Division 2 Part
4.5 was used for the U-2(g) large opening analysis.
Local stresses at the nozzle OD per WRC-l 07 govern the MAWP of this nozzle.
UG-45
Nozzle Wall
Appendix 1·10 Maximum Local Primary Membrane Stress Thickness
For P= 18.03kglcm2@60·C Summary
(mm)
TIle nozzle
passes UG-45
A
Sallow A, AS welds
t req Imln
(lcgjlcm2) (cm2) (cm2) (mm) (mm)
(cm2)
2,071.36 2,110.811 29.5734 12.8846 - 35.2822 0.8065 11.51 19.05
4.5 Strength of Nozzle Attachment Welds Summary

Average Shear Stress in Weld
,
l4aT f"",lds ~1 Tl! Y3 1" S Over
Icy (kg,/cm2)
(mm) (kgll (kgr/cm2) (k9lICm2) (kgtlcm2 ) (kgf/cm2) stressed
1.036 7 0 27,196.9 171.62 129.04 258.25 258.25 1,407.21 No
.5 Strength of Nozile Attachment Welds Summary

Average Shear Stress in Nozzle Wall
1.5"Sn Over
(kg,lcm2 ) stressed
1,570.19 2,110.81 No

Weld description Sialus
size (mm) size (mm)
Nozzle 10 pad fillet (le!w) 6 8.89 weld size is adequate
Pad 10 shelllillel (Leg421 7.94 11.11 weld size is adequate
···861168
Applied Loads
Radial load: Pr = 4,535.92k9f

Circumferential moment: Me = 1,728.19kgr m
Circumferential shear: Vc = 4,535.92 kg,
Longitudinal moment: ML = 1,728.19kgf-m
Longitudinal shear: VL =
4,535.92kg,
Torsion moment: Mt = 1,728.19kg,

COTEMAR,
Internal pressure: P = 18.03 kgl S.A. DE C.V.
Mean shell radius: Rm 1,154.11 mm .
Local shell thickness: t = 15.88 mm
Shell yield stress: Sy = 2,539.09k9/~;:':;:'~~~~;~~
871168
Maximum stresses due to the applied loads at the pad edge (includes pressure)
Pressure stress intensity factor, I:; 1 (derived from PVP-VoL 399, pages n-82)
Local circumferential pressure stress = I'P'R; I t =1,301.592 kg/em:!
Local longitudinal pressure stress = "P'R;' (2't) =650.761 kg/cm 2
Maximum combined stress (Pl +Pb+0) = 2,341.5 kg/cm 2

Allowable combined stress (Pl+Pb+O) = +-3*S =+-4,221.62 kg/em 2
The maximum combined stress (Pl +Pb+O) is within allowable limits.
Maximum local primary membrane stress (Pl ) :; 1,291.54 kg/cm 2

Allowable local primary membrane (Pl) =+-1.5'S:; +-2,110.81 kg/cm2
The maximum local primary membrane stress (P} is within allowable limits.
Figure value p Au A, Bu B, Cu C, Du D,
o~
3C' 1.0709 0 0 0 0 ·26.506 ·26.506 ·26.506 '26.506
4C' 3.5448 0.5585 ·87.743 ·87.743 -87.743 ·87.743 0 0 0 0
1C 0.0674 0.5585 0 0 0 0 ·727.887 727.887 ·727.887 727.887
2C-l 0.0036 0.5585 ·38.88 38.88 ·38.88 38.88 0 0 0 0
3A' 1.1253 0.5585 0 0 0 0 ·16.452 ·16.452 16.452 16.452
1A 0.0556 0.5585 0 0 0 0 ·354.909 354.909 354.909 '354.909
3B' 1.8724 0.5585 ·27.42 ·27.42 27.42 27.42 0 0 0 0
lB·l 0.0053 0.5585 ·33.818 33.818 33.818 1.33.818 0 0 0 0
Pressure stress' 1,301.582 1.301.592 1,301.592 1,301.592 1,301.592 1.301.592 1,301.592 11,301.592
Total circumferential stress 1,113.732 1.259.126 1,236.206 1.246.33 175.838 2,341.431 918.56 1.664.516
Primary membrane 1,186.429 1,186.429 1,241.268 1.241.268 1,258.634 1.258.634 1,291.538 1,291.538
:
3C' 1.0709 0.5585 ·26.506 ·26.506 -26.506 ·26.506 0 0 0 0
4C' 3.5448 0.5585 0 0 0 0 -87.743 -87.743 -87.743 ·87.743
lC·l 0.0071 0.5585 ·76.705 76.705 ·76.705 76.705 0 0 0 0
2C 0.03 0.5585 0 0 0 0 ·323.974 323.974 ·323.974 323.974
4N 5.635 0.5585 0 0 0 0 ·82.47 ·82.47 82.47 82.47
2A 0.0219 0.5585 0 0 0 0 ·139.n 139.n 139.77 ·139.77
4B' 1.02:27 0.5585 ·14.975 -14.975 14.975 14.975 0 0 0 0
2B-l 0.012 0.5585 '76.635 76.635 76.635 ·76.635 0 0 0 0
Pressure stress' 650.761 650.761 650.761 650.761 650.761 650.761 650.761 650.761
Totallongitudina' stress 455.94 762.619 639.16 639.301 16.803 944292 461.284 829.692
Primary membrane 609.28 609.28 639.23 639.23 480.548 480.548 645.488 645.468
Shear from MI 3.164 3.164 3.164 3.164 3.164 3.164 3.164 3.164
eirc shear from Vc 12.374 12.374 -12.374 ·12.374 0 0 0 0
88/168
Long shear from Vl 0 0 0 a -12.374 -12.374 12.374 12.374
Total Shear stress 15.536 15.538 -9.21 -9.21 -9.21 -9.21 15.536 15.538
Combined stress (Pl+Pb+O) 1,114.083 1,259.618 1,236.347 1,246.471 176.4 2,341.501 919.122 1,664.797
m
-
COTEMAR,
S.A. DE C.V.
CONTROL DE CAUDAD
89/168
Maximum stresses due to the applied loads at the nozzle 00 (includes pressure)
J\t /t = 1,154.11/38.1 =30.2917
Pressure stress intensity factor, I = 1.63037 (derived from PVP-Vol. 399, pages 77-82)
t
Local circumferential pressure stress '*P*R j / t =2,122.073 kg/cm 2
Local longitudinal pressure stress = I*P*R j / (2*t) =1,061.001 kg/cm 2
Maximum combined stress (PL+Pb+0) = 2,127.14 kg/cm 2

Allowable combined stress (PL+Pb+0) =' +-3*8 =: +-4,221.62 kg/cm 2
\'~'
~~ C·~·
The maximum combined stress (Pt+Pb+O) is within allowable limits. 0'" t,
. ~.. I-'~ ,~,,<)
Maximum local primary membrane stress (Pt ) = 2,110.75 kg/cm 2
Allowable local primary membrane (P = +-1 SS = +-2,110.81 J kgicm' ~ ~,<-Q\.
~. C,;. ~\.?~'"'
<)
The maximum local orimarv membrane stress iP ) is within allowable limiti~ ov.
_ ~,
v
Stresses at the nozzle 00 per WRC Bulletin 107
Figure value j} Au AI Bu BI Cu G °u 0,
3C' 1.6303 0.3466 0 0 0 0 -16,803 ·16.803 -16.803 '16.803
4C' 3.191 0.3466 ·32.904 -32.904 -32.904 ·32.904 0 - 0 0 0
lC 0.0612 ·114.741 114.741
=
0.3466 0 0 0 0 ·114.741 114.741
2C·1 0.0167 0.3466 ·31.287 31.287 -31.287 31.287 0 0 0

o
~~o
3A' 1.1255 0 0 0 ·11.038 ·11.038 11.038 11.038
lA 0.0699 O. 0 0 0 0 ·124.795 124.795 124.795 ·124.795
3B' 2.1938 0.3466 ·21.584 -21.584 21.584 21.584 0 0 0 0
18-1 0.0158 0.3466 ·28.193 28.193 28.193 '28.193 0 0 0 0
I Pressure slress' 2,122.073 2.122.073 2,122.073 2.122.073 1,301.592 1,301.592 1.301.592 1,301.592
Total circumferential stress 2,OOB.106 2.127.065 2,107.66 2.113.847 1.034.214 1,513.286 1,305.88 1,285.773
Primary membrane 2,067.585 2.067.585 2,110.754 2.110.754 1,273.75 1.273.75 1,295.826 1,295.826
3C' 1.6303 0.3466 ·16.803 ·16.803 ·16.803 ·16.803 0 0 0 0
4C' 3.191 0.3466 0 0 0 0 ·32.904 -32.904 -32.904 -32.904
IC·l 0.0405 0.3466 -75.931 75.931 -75.931 75.931 0 0 0 0
2C 0.03 0.3466 0 0 0 0 -56.246 56.246 -56.246 56.246
4N 2.9383 0.3466 0 0 0 0 -28.896 '28.896 28.896 28.896
2A 0.0318 0.3466 0 0 0 0 ·56.808 56.808 56.8OB -56.808
4B' 1.133 0.3466 -11.108 ·11.108 11.108 11.108 0 0 0 0
28-1 0.0301 0.3466 -53.714 53.714 53.714 -53.714 0 0 0 0
Pressure stress' 650.761 650.761 650.761 650.761 1,061.001 1,061.001 1,061.001 1,061.001
Total longitudinal stres& 493.203 752.495 622.849 667.283 686.148 1,112.255 1,057.556 1,056.431
Primary membrane 1622.849 622.849 645.066 645.066 999.202 999.202 1,056.994 1,056.994
Shear from MI 3.445 3.445 3A45 3.445 3.445 3.445 3.445 3.445
901168
Cire $hear from V" 6.296 8.296 ·8.296 '8.296 0 0 0 0
Long shear from V L 0 0 0 -8.296 -8.296 8.296 8.296

Total Shear stress
°11.741 11.741 -4.851 ·4.851 -4.851 -4.851 11.741 11.741
COmbined stress (PL+Pb+O) 2,008.176 2,127.135 2,107.66
Note: • denotes primary stress.

longitudinal stress in the nozzle wall due to interna
2,113.847
m 1.034.355
~ .CONTRO
1,513.356 1.306.443 1,286.405
COT E
p~ r;... ~Jftril4b~~
iw A 1
on !pm) = P·Ri / (2*10) . Pr / (1I:*(Ro 2 - Ri 2» + MORo / I ~~PJ

=18.03*441.331 (2*15:88 - 4 535.92/ (11:.457.2
2
( »
2 441.332 *100 + 2 444 016·4~/4 523,761,000*100
= 265.163 kg/cm
loads is acceptable ( :5 S = 1,407.207 kg/cm2)
0shear = (Vl 2 + Vc2)O.5 / (1[*Rttn 100 r

== (4,535.92 2 + 4,535.92 2)0.5 / (1[*441.33*15.88)*100
= 29.145 kg/cm 2
0torsion Mt 1 (2*1[* RttnY1 00000
= 1,728.21 (2*1[*441.33 2 *15.88)"100000
= 8.896 kg/cm2
°IOlal =°shear + °torsion

= 29.145 + 8.896
= 38.04 kg/cm 2
UG-45(c): The total combined shear stress (38.04 kg/cm 2 ) is below than the allowable (O.7*Sn = 0.7*1,407.207
985.045 kg/cm2)
EFE (50*t I f\)*(1 - Rf I Ro)

(50"19.05/447.68)·(1 ·447.68/ (0)
= 2.1277%
The attached ASME B16.47 flange limits the nozzle MAP.
UG-45
Nozzle Wall
Appendix 1·10 Maximum local Primary Membrane Stress Thickness
ForP:20.04kglcm2@21.11 ·c Summary
(mm)
The nozzle
passes UG-45
A
PL S;,uow A1 A2 Aa A5
welds
Ireq fmin
(kg,/cm2) (kgvcrn2) {cm2} (cm2) (cm2) (crn2) (mm) (mm)
(cm2J
91/168
------------_._--
Division 2 Part 4.5 Strength of Nozzle Attachment Welds Summary
l-. L'1' L41T l..ur lqr Iwelds _ - , Tl t2 T3 T 5 Over
ky
(mm) (mm) (mm) (mm) (mm) (~gf) (kgr/cm2) (kgrtem2) (kgricm2) Ikgtlcm2) (kg,/cm2) stressed
1.0435 718.17 1,157.05 8.98 11.23 0 36,315.05 213.06 160.2 320.61 320.61 1,407.21 No

Tn 1.5'5n Over
(kgvcm2) (kg,/cm2) stressed
1,213.74 2,110.81 No
UW-16 We~g Summary

Weld description ~i~~d.
·!i.~mm,
~Iweld
(mm)
Status
Nozzle to pad fillet (leg 41 V: ~:..,~'" ~ ~9

.~
Pad 10 shed fillel (l~ V'" ~5 (,~,!/ 11.11 weld size is adequate
Nozzlelopad .//D";; l~Y 22.23 weld size is adequale

" ".... 7-'.
Relnforcemevs for External Pressure
" (J\>
/
UG-45
Nozzle Wall
Appendix 1-10 Maximum local Primary Membrane Stress Thickness
For Pe =2.15 kg/em2@60'C Summary
(mm)
Thenoute
passes UG-45
A
PL Sall"w A, A2 Aa As welds
Ireq tm'n
(kg,lem2) (kg,/cm 2) (cm2) (em 2) (cm2) (em2) (mm) (mm)
(cm2)
270.308 353.548 25.2016 12.8846 -. 35.2822 0.8065 6.19 19.05
Division 2 Part 4.5 Strength of Nozzle Attachment Welds Summary .

l-. l'1' Lm' l42T Lm fweldS Tl T2 T3 t S Over
ky (mm) (mm) (mm) (mm) (mm) (kgr) (kgvem2) (kgriem2) (kg,/cm2) (kgrtcm2) (kgf/cm2) stressed
1.036 718.17 1,157.05 8.98 11.23 0 11,248.63 70.98 53.37 106.81 106.81 1,407.21 No

Tn 1.5'5., Over
(kgrlem2) (kgr/cm2) stressed
210.63 2,110.81 No
92/168
UW·16 Weld Sizing Summary

Weld description Sta
size (mm) sw. (mm)
COTEMAR ,
Noule to pad tillet (Leg41) 6 8.89 weld size is d S,A. DE C.V.
Pad to shelllillet (Leg42) 7.94 11.11 weld size is RgL DE CAUDAD
Nozzle to pad groove (Upper) 11.11 22.23
93/168

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DESIGN DATA

)l'1)~It~1 ~~1),7.l11:r."" (lton

....... ... 7<"I1I1J>W______

t:!1 NI 876.30 IOx19.0S SA-S1670 No Yes No WN AIOS Class 150

lW. NIl 76.20 lOx 15.88 SA-lOS No No No

~ N2 876.30 IOx19.05 SA-S1670 No Yes No

.w. N3 203.20 IDx22.23 SA·l0S No No No

~ N4A 25.40 lOx 12.70 SA-lOS No No No

No No NIA Al05 Class 150

No No NlA lWN AIOS Class ISO

III 914.4 19.Q5 11.51 Yes Yes 19.05 3.18 100.0

!:iUl 77.72 13.46 7.98 Yes Yes 19.05 3.18

~ 77.72 13.46 7.98 ·N/A NlA 3.18 Exempt

77.72 13.46 7.98 NiA NlA 3.18 Exempt

77.72 13.46 7.98 NlA NlA 3.18 Exempt

77.72 13.46 7.98 NlA NlA 3.18 Exempt

66.55 14.22 7.69 NlA NlA 3.18 Exempt

t:!§ 66.55 14.22 7.69 NiA NlA 3.18 Exemp1

t:!§ 66.55 14.22 7.69 N!A NiA 3.18 Exempt

tn~ Nozzle thickness

~,. IllDAO ~t;lj e2

~linglilr#l 15 60 19.1" 23.22 2.15 60 -48 Note 3 No

"~Iin!llilr #2 15 60 19.1 23.22 2.15 60 ·4B Note 3 No

~li!.1dlr#3 15 60 19.1 23,22 2.15 60 -48 Note 3 No

Ellillsoidal Hees! t/.2 15.05 60 17.36 21.47 5.7 60 -48 Note 4 No

N4A(N4Al 15 60 19.27 19.99 2.15 60 -48 No

!:;!JiA1N!!61 15 60 19.27 19.99 2.15 60 -48 Nole 16 No

N71N7) 15 60 19.27 19.99 2.15 60 Ie 16 INo

N8(N81 15 60 19.16 19.99 2.15 60 ·48 Nole 18· No

N91N9) 15 60 19.16 19.99 2.15 60 -48 Nole 18 No

Chamber deSign MDMT IS -28.89 <> C

Chamber MAWP hot & corroded is 16.5 kg/cm2 @ 60 QC

Chamber MAP cold & new is 18.84 kg/cm2 @ 21.11 QC

Chamber MAEP is 2.15 kg/em2 @ 60 "C

Note # ~ . Exemption Oelails

Material impact test exemption.temperaturefrom F19 UCS-66M GuIVe 0 -41.06 'C

17 ·C MDMT reduction per UCS-68(c) applies.

Fig UCS-66.1 M MDMT reduction =8.3 'C_ (coincident ratio = 0.85267)

V' UCS-66 governing thlcl<ne.ss = 19.05 mm.

Flange rating governs:

Range rating governs:

Flange rating gOllerns:

Design notes are available on the Settings Summary page_

No. . Date Operator :---.­

Added Piping Loads to N1 & N2

6 1/21/2011 JuanBermudez Nozzle N2 reincorcement update for Allowable loads

7 1124/2011 JuanBermudez Corrected N1 Material to SA·516 Gr.70

Revised Nozzles (24" and smaller) to LWN.

10 3/9/2011 JuanBermudez Change thickness to 19.05 mm (3/4") for material aviability

COMPRESS Build 7110

Datum Line Location= 0.00 mm from right seam

ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric

Design or Rating: Get Thickness from Pressure

Shop Hydratest Pressure: 1.3 times design P

Required Marking· UG-116

UG-116(e) Radiography: RTl

UG-116(f) Postweld heat treatment: HT

Use Code Case 2547: No

Apply interpretation VIII-1-83-66: No

Apply interpretation VIII-1-86-175: Yes

Apply interpretation VIII-1-83-115: No

Apply interpretation VIII-l-01-37: Yes

UG-22(a) Internal or External Design Pressure: Yes

No. . Date Operator :---.

J 113 degln 01 Ellir;!soidal He!ld #1 6,846.36 NfA

PR / (SE - 0.60*P) + Corrosion

= 15.231,146.181 (1.407.211.00 - 0.60*15.23) + 3.18

P a 481 (3(00 It»

Pa = 481 (3(00 It»)