1515 020 SPC 0001

Santos Engineering Standard
Specification 1515-020-SPC-0001-0 Rev 4

Page 1 of 11
Santos Specification
Title: Unfired Pressure Vessels
Table of contents:
FOREWORD ......................................................................................................................... 2
1 SCOPE ...................................................................................................................... 3
2 STANDARDS, CODES OF PRACTICE, REFERENCES ........................................... 3
2.1 Australian Standards ...................................................................................... 3
2.2 International Standards................................................................................... 3
2.3 Santos Engineering Standards ....................................................................... 4
2.4 Other Related Documentation ........................................................................ 4
3 TECHNICAL CONSIDERATIONS ............................................................................. 4
3.1 Vessel Design Pressures and Temperatures .................................................. 4
3.2 Design Class .................................................................................................. 4
3.3 Corrosion Allowance ....................................................................................... 5
3.4 Nozzles and Manholes ................................................................................... 5
3.5 Bolting ............................................................................................................ 5
3.6 Welding .......................................................................................................... 5
3.7 Internal Equipment ......................................................................................... 6
3.8 Vessel Supports ............................................................................................. 6
3.9 External Attachments...................................................................................... 6
3.10 Insulation ........................................................................................................ 6
3.11 Heat Treatment Requirements ........................................................................ 6
3.12 Surface Treatment .......................................................................................... 6
3.13 Non Destructive Testing ................................................................................. 6
3.14 Hydrostatic Tests ............................................................................................ 6
3.15 Pressure Equipment Data ............................................................................... 7
3.16 Nameplates .................................................................................................... 7
3.17 Quality Assurance .......................................................................................... 7
3.18 Inspection and Testing .................................................................................... 7
4 REGISTRATION AND PLANT DESIGN .................................................................... 7
4.1 Design Roles and Responsibilities .................................................................. 7
4.2 Registration .................................................................................................... 8
4.3 Pressure Equipment Supplied from Overseas ................................................ 9
5 REVISION NOTES................................................................................................... 10
6 APPENDICES.......................................................................................................... 11
Custodian: Principal Mechanical Engineer

Approved By: Chief Facilities Engineer
Date: August 2014
Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

Printed document may not be current issue. Check ‘SES site’ ABN 80 007 550 923
Page 2 of 11
FOREWORD
Application of this Santos Engineering Standard shall meet requirements of the

Santos Environment Health and Safety Management System – in particular, but not limited
to:
EHSMS 02 - Legal and Other Obligations
EHSMS 06 - Training and Competency
EHSMS 09 - Hazard Identification, Risk Assessment and Control
EHSMS 10 - Contractor and Supplier Management
EHSMS 11 - Operations Integrity
EHSMS 12 - Management of Change
EHSMS - Definitions & Acronyms
HSHS 06 - Electrical Safety
Santos Engineering Standards apply to all Santos facilities and are based on
Australian Regulations and Standards. When applied outside of Australia, Local Regulations,
Codes of Practice and Environmental Regulations shall take precedence.
The Santos Engineering Standards are generated, implemented and reviewed in accordance
with the Santos Engineering Management Standards (EMS).
Compliance with Regulations, Engineering Management Standards (1520-002-STN-0002

and 1520-002-STN-0004) and Engineering Standards is compulsory in accordance with
EHSMS 02 and EHSMS 11.2. The current Santos Engineering Standards shall apply unless
specifically stated within individual standards or when directed by the Custodian of the
relevant Standard. Regulations may superimpose retroactive provisions.
Use of this Santos Engineering Standard is MANDATORY. If any part of this Standard
appears inadequate, unsuitable or not cost effective, consult with the Custodian to agree a
suitable solution. This may result in a revision to the Standard.
Deviations from Santos Engineering Standards shall be approved in writing via the Santos
Engineering Standards Waiver process. Approval of waivers is vested in the Santos Chief
Facilities Engineer or his delegate.

Page 3 of 11
1 SCOPE
This specification covers minimum requirements for design, registration, inspection and
testing of unfired pressure vessels manufactured from carbon, low alloy or stainless steels.
2 STANDARDS, CODES OF PRACTICE, REFERENCES
2.1 Australian Standards
AS/NZS 1200 Pressure Equipment

AS 1210 SAA Unfired Pressure Vessels Code (incl. Supplement 1: Advanced
Design & Construction)
AS 1228 Pressure Equipment-Boilers
AS 1657 Fixed Platforms, Walkways, Stairways and Ladders
AS 2971 Serially produced pressure vessels
AS/NZS 3788 In-service Inspection
AS/NZS ISO 3834 Quality requirements for the fusion welding of metallic materials
AS 3873 Pressure Equipment Operation and Maintenance
AS 3892 Pressure Equipment-Installation
AS 3920.1 Quality Assurance – Pressure Equipment Manufacture
AS 3992 Welding and Brazing Qualifications
AS 4037 Pressure Equipment – Examination and testing
AS 4343 Pressure Equipment – Hazard Levels
AS 4458 Pressure Equipment – Manufacture
AS/NZS 4360 Risk Management
AS/NZS ISO/IEC General criteria for the operation of various types of bodies performing
17020 inspection
NOHSC – 1010 National Standard for Plant (National Occupational Health & Safety
Commission)
Local State Occupational Health, Safety & Welfare Regulations
To view current individual Australian Standards, click on this Santos link

Australian Standards.
2.2 International Standards

ASME 1 Rules for construction of Power Boilers
ASME VIII Pressure Vessel Code, Section VIII
ASME IX Pressure Vessel Code, Section IX
BSI PD 5500 Unfired Fusion Welded Pressure Vessels

Page 4 of 11
EN 286.1 Simple unfired pressure vessels designed to contain air or nitrogen-Part

1-pressure vessels for general purposes
2.3 Santos Engineering Standards
1515-00-S003 Specification for Quality Management.

1515-010-DSG-0010 Design Practice for Two & Three Phase Separators
1515-120-SPC-0050 Specification for Welding (reference only)
1515-50-G004 Design Practice for Gaskets, Bolting and Flanged Joints
1515-050-DSG-0010 Design Practice for Defect Assessment
1515-050-SPC-0030 Specification for Preservation of Pressure Equipment
2.4 Other Related Documentation
Form 14 Qld Govt (DEIR) Application for Registration of Registrable Plant Design
Qld Govt (DEIR) Application for Registration of Registrable Plant
ASQ182141623 Importation of Pressure Equipment into South Australia
3 TECHNICAL CONSIDERATIONS
Note:
1. Construction tolerances for pressure vessels are given in Santos Drawing 1500-20-604 in
Appendix A. Note that these tolerances supplement the Governing Code tolerances and
also apply to other pressure vessels wherever applicable, horizontal or vertical.
2. A Pressure Vessel Work Flow Diagram is given in Appendix B as a guideline only.
Additions and Preferences to Referenced Standards and Codes of Practice Are:
3.1 Vessel Design Pressures and Temperatures

Each pressure vessel shall have a documented operating envelope.
Vessel operating and design pressures and temperatures shall be as entered on the vessel
specification data sheet, and shall not be limited by flanges or nozzles.
When a vessel forms part of packaged equipment supply, the vendor shall advise an
operating envelope and select operating and design pressures and temperatures.
3.2 Design Class

AS 1210 Class 1, 2 and 3 designs are preferred. Due to potential for reduced cost in
manufacture, a supplier may elect to provide a price based on AS 1210 Supplement 1 (Class
1H). In this case, a price based on AS 1210 is also required so that Santos can make a

Page 5 of 11
comparative evaluation, including cost of pressure monitoring, additional inspection and

reduced equipment life for these Class 1H (Advanced Design & Construction) vessels.
3.3 Corrosion Allowance

The following corrosion allowances shall apply:
 Stainless Steel / Corrosion Resistance Alloys – No corrosion allowance required until
requested by design engineer.
 Carbon or Low Alloy Steel – In low corrosion duty, such as sweet gas processing or
refrigeration service, an allowance of 1.5 mm shall be made. In medium corrosion
duty, such as raw gas, crude oil or condensate service, an allowance of 3 mm shall be
made. Where corrosion inhibitors are not effective internal cladding or coating
requirement should be investigated. Corrosion allowance above 4mm is not
recommended.
 Corrosion allowance for nozzles and manways is at least equal that selected for the
vessel shell and heads.
 Other corrosion allowance to meet the Integrity Management Plan requirements.
3.4 Nozzles and Manholes

AS1210 provides for both screwed and flanged connections. All pipe connections shall be a
minimum of 50 mm NB flanged. 3000# and 6000# NPT threaded couplings may be used for
pressure and temperature instrument service.
Slip-on flanges shall not be used, except for low pressure <1,050 kPa utility services where
ASME Class 150 slip-on flanges, all with internal seal welds, are allowable.
All vessel bottom nozzles, or nozzles identified as pump suction lines, shall be fitted with a
vortex breaker. Refer typical details, Appendix A.
Dirt caps shall be fitted on all level controller and gauge nozzles.
Manholes shall be circular, with a minimum nominal bore of 500 mm and internal hand-grip.
All manhole covers or inspection opening covers heavier than 15 kg shall be furnished with
davits. Two spare manhole gaskets shall be supplied.
3.5 Bolting
Carbon Steel Vessels use ASTM A193 grade B7 studs, ASTM A194 grade 2H nuts for
temperatures down to –29°C.
Low Temp Carbon Steel and Stainless Steel Vessels use impact- tested and certified ASTM
A320 grade L7 bolts and L7 nuts suitable for temperatures down to –101°C. Grade L7 studs
and nuts shall be marked ”L” after the “L7” and painted bright green as per requirements of
Clause 3.4 of Santos Design Practice for Bolting, Gaskets and Flanged Joints
1515-50-G004.
Alloy steel vessels shall have internal non-pressure bolting materials of equivalent
composition to the pressure envelope materials. Attention shall be given to the effect of
vibration on internal bolting and access to nuts for dismantling.
Reference is also made to Santos Design Practice for Bolting, Gaskets and Flanged Joints
1515-50-G004.
3.6 Welding
The requirements of AS 4458 – Pressure Equipment Manufacture, AS 3920.1 – Quality
Assurance and AS 3992 – Welding and Brazing Qualifications apply.

Page 6 of 11
Location of weld joints closer than greater of 6 x thickness or 75 mm shall apply the
requirements of AS 4458 Clauses 8.3.3, 8.4.7 and 14.3(a)(vi).
All internal crevices formed when welding supports and fixed internals to the vessel pressure
envelope shall be seal welded to exclude process fluids.
Welding flat plates as chords inside vessel shall be avoided: use of external or internal pipes
or curved plates is acceptable.
A Santos nominated Inspector shall visually inspect and accept 100% of the welding before
vessel Post Weld Heat Treatment.
Reference is also made to Santos Specification for Welding 1515-120-SPC-0050.
3.7 Internal Equipment

Where dissimilar metals are required as internal equipment, attention shall be given to the
connection methods to avoid corrosion, particularly of the vessel shell.
3.8 Vessel Supports

Vessel supports (example Skirts) shall comply with the appropriate Standards and testing
requirements. This includes their attachment to the vessel.
3.9 External Attachments

All vessels shall have at least two grounding clips. The clips shall not be painted.
Removable domes shall be fitted with lifting lugs.
3.10 Insulation
Provision of insulation and fireproofing support rings, lugs and clips on vessels where
insulation is nominated on the data sheet shall be the supplier’s responsibility and shall be
included in the vessel design.
Fireproofing of skirts shall be such that ingress of water at the vessel/skirt interface is
prevented and allowance made for drainage at 120° intervals at the base.
3.11 Heat Treatment Requirements

The procedures and requirements for Heat Treatment are given in Section 14 of AS 4458
Stainless steel components or attachments shall not be stress relieved with carbon steel
vessels, the only exception being fully stabilised stainless attachment lugs welded to the
vessel wall. All removable internals shall be installed after vessel stress relief. For post weld
heat treatments of stainless steel lined or clad vessels, refer to AS 4458.
3.12 Surface Treatment

Surface treatment requirements shall comply with applicable coating standards and Santos
Engineering Standard 1515-120-SPC-0012.
3.13 Non Destructive Testing

Reference is made to the appropriate manufacturing standard in order to determine the
nature and extent of Non Destructive Testing.
3.14 Hydrostatic Tests

Hydrostatic testing shall be carried out under the supervision of a competent supervisor while
complying to AS 4037. (Competent supervisor will be required to be certified as a pressure
vessel inspector and have adequate training and experience in hydrostatic testing).

Page 7 of 11
Water fill temperature shall be warmer than 10°C. Test reports shall record at 15 minute
intervals the water temperature during filling and the metal temperature during the test.
Vessels constructed in austenitic stainless steel shall be tested with water having a chloride
content of less than 100ppm.
3.15 Pressure Equipment Data

Design deliverables shall include items listed in Clause 8.5.1 of AS/NZS 3788. and Appendix
F of AS 1210 These documents shall be forwarded to Santos at the time of equipment
dispatch.
The Vendor shall furnish three copies of a Manufacturer's Data Report. The report shall
comply with, but not be limited to, the requirements of Appendix F of AS 1210.
3.16 Nameplates
All pressure vessels shall have one AISI 316 stainless steel nameplate that shall be securely
attached via brackets welded to the vessel wall or skirt. The nameplate shall be affixed by
such means as to prevent corrosion between the vessel and nameplate.
All insulated vessels where nameplates interface with insulation, appropriate sealing
procedure shall be followed to avoid moisture ingress and corrosion.
The nameplate shall be positioned as to be readily accessible after vessel installation and
shall have a bracket stand-out to clear any installed insulation by 25 mm. Nameplate
information layout shall comply with Appendix A - Drawing 1500-20-601.
In addition to the nameplate, identification data as per AS/NZS 1210 including the
registration number and tag number shall be permanently stamped on the lowermost
manway compensating plate or outer edge of that flange and within the top quadrant.
3.17 Quality Assurance

Quality Assurance and Quality Control requirements will be in compliance with Santos
Engineering Standard 1515-00-S003 and the requirements of AS 3920.1 Quality Assurance
– Pressure Equipment Manufacture directing to AS/NZS ISO 9001/9002 or approved
equivalent shall apply to all pressure vessel activity. Refer AS 3920.1 Section 3.1.
3.18 Inspection and Testing

Depending on hazard rating as defined in AS 4343 for the vessel Inspection and QA
requirement have to be established as per AS 3920.1 Table 1, and AS 1210.
Standards of inspection and testing shall meet or exceed:

 AS 4037 Pressure Equipment – Examination and Testing for new items, and
 AS/NZS 3788 In-service Inspection in event of repair or modification works.
ITPs (Inspection and Test Plans) shall be reviewed and accepted by Santos prior to pressure
equipment manufacture work.
4 REGISTRATION AND PLANT DESIGN
4.1 Design Roles and Responsibilities

Originators (Designers) with necessary technical qualifications and experience shall
complete pressure vessel calculations following applicable codes, procedures and agreed
project quality plan to achieve the required operating envelope.

Page 8 of 11
Reviewers or checkers shall be equal or senior in qualification and experience to the

pressure vessel calculation originator. Review of all input data, methodology and output data
is required.
Verifiers shall be ‘competent persons’ (who do not have any involvement in the design being
verified) with current certification acceptable to the requirements of Occupational Health and
Safety and Welfare Regulations applicable for the location in which the pressure equipment
will operate.. A competent person is defined in the National Standard for Plant as: “a person
who has acquired through training, qualification, or experience, or a combination of these,
the knowledge and skills enabling that person to perform the task required by this national
standard.”
Santos Representative is a Supervisor, Senior Engineer or more senior person nominated
and authorised in writing by a Santos Manager.
4.2 Registration
In general, Occupational Health, Safety & Welfare (OHSW) Act and Regulations require, for
pressure vessels, Registration of Plant Design and Registration of Plant. A qualified designer
shall establish the vessel’s hazard level from AS 4343 Pressure Equipment – Hazard Levels.
Calculations performed when establishing hazard level are subject to modification for special
conditions. A number of conditions receive further definition—Santos nominates these as
follows—refer AS 4343 Table 1 Notes 4(a)(iii), 4(c)(i):
 Processing plants are considered major hazard facilities for purpose of applying AS
4343 hazard level classification to Pressure Vessel Plant Design, Manufacture,
Inspection and Maintenance.
 Major hazard facility factor is not used when determining hazard level classification for
pressure vessels located outside the processing plant perimeter fence.
 Unattended equipment such as well sites, nodal compressors, beam pumps, jet
pumps and the like, are considered remote for the purpose of pressure vessel hazard
level classification.
 A facility that contains an amenities/control room where an operator makes periodic
and regular site visits during the day is not considered a remote site.
State requirements for Registrations at Santos operating locations are:
Registration for… Plant Design Plant Website

(Vessel Design) (Vessel)
AS 4343 hazard level A, B, C or D A, B or C N/A

South Australia Required Required safework.sa.gov.au
Queensland Required Required justice.qld.gov.au
Northern Territory Required Required nt.gov.au
Victoria Required Required worksafe.vic.gov.au
New South Wales Required Required workcover.nsw.gov.au
Western Australia Required Required commerce.wa.gov.au
Tasmania Required Required worksafe.tas.gov.au

Page 9 of 11
4.2.1 Registration of Plant Design

Registration of Plant Design is required for all pressure vessels with hazard level A, B, C or D
as defined in AS 4343 Pressure Equipment – Hazard Levels.
Registration of Plant Design is required under division 3.4 of WorkSafe Australia – National
Standard for Plant. Regulatory Authorities in South Australia, Queensland, New South
Wales, Western Australia, Tasmania, Northern Territory and Victoria administer this function.
For vessels designed/manufactured to AS 2971-Serially produced Pressure Vessels-
Regulatory Authorities may require third-party verification of design for some equipment.
Vessels designed/manufactured interstate or overseas also require Registration of Plant
Design with the Regulatory Authority in the state of vessel operating location.
The manufacturer shall ensure that suppliers and subcontractors meet the requirements of
the pressure equipment standard and AS 3920.1 and all Regulatory requirements of the
State/Territory in which the pressure equipment will be operating.
Application for Registration of Plant Design is the responsibility of the Supplier. In the case of
overseas Suppliers, the Agent or Importer shall make this application. State and Territory
Regulatory Authorities do not normally provide design verification services for pressure
vessels, but rely on the applicant for the design registration to arrange for their own design
verifier who should be competent at designing pressure vessels to AS 1210 (Pressure
Vessels). The definition of “competent Person” has previously been given in 4.1 above.
The application for Registration of Plant Design shall include the following:
 A compliance statement, signed by the designer, verifying compliance with the Duties
of Designers, described in OHS&W regulations.
 An external design verification statement by an independent qualified design
verification body when required by table 2.1 of AS 3920.1.
A general arrangement drawing and the appropriate fee.
OHS&W regulations preclude manufacture or supply of hazard level A, B, C or D pressure
vessels unless a current Registration of Plant Design number is issued.
4.2.2 Registration of Plant

Registration of Plant is required for all pressure vessels with hazard level A, B or C as
defined in AS 4343 Pressure Equipment – Hazard Levels.
Application for Registration of Plant is a Santos responsibility and is made, in addition to
Registration of Plant Design, separately to the appropriate office of the Regulatory Authority.
Vessels manufactured interstate or overseas also require Registration of Plant with the
Regulatory Authority in the state of vessel operating location.
OHS&W regulations preclude operation of hazard level A, B or C pressure vessels unless a
current Registration of Plant number is issued.
4.3 Pressure Equipment Supplied from Overseas

All pressure equipment supplied from overseas shall comply with AS3920.1 Assurance of
Product Quality – Pressure Equipment Manufacture or other equivalent Standard acceptable
to the Regulatory Authority.

Page 10 of 11
Example: The following link gives requirements for

importation of pressure equipment into South Australia:
Other State Regulatory Authorities need to be contacted to clearly define their requirements
for importing pressure equipment from overseas.
In applying AS 3920.1 table 2.1 it is important to note that the Certifying Body (who approves
a designer’s or fabricator’s quality system) requires accreditation from the Joint Accreditation
System of Australia and New Zealand (JAS-ANZ). See AS 3920.1 paragraph 3.1. If this is
not the case the designer or fabricator is regarded as having no certified quality system and
will require:
 Design verification for all but hazard level E vessels, and
 Independent fabrication inspection of hazard level A, B & C vessels, by an approved
overseas inspection organisation.
5 REVISION NOTES
This standard is next scheduled for review: October 2014
Revision 4
This standard was previously TIMS document [1515-20-S-001-0].
Revision 4 reflects the migration of Santos engineering documentation from The Technical
Information Management Systems (TIMS) to myPlant OP during 2014. No technical update
changes have been made to this standard but where possible the update has addressed:
 Compliance with the new Santos naming conventions
 Links, including Redirect documents, to Santos Intranet, Extranet and external web
sites
 Keyword replacements (eg. replace TIMS with myPlant)
 Inclusion of reference to the Santos Engineering Management Standards (EMS)
which were launched in 2014.
Prepared AF Rooney, ARQS Aug-2014

Reviewed DR Robinson, Santos Aug-2014
Approved Michael McCarthy, Chief Facilities Engineer August 2014
Revision 3
 Registration, Roles and Responsibilities and Plant Design moved from Section 2 to
Section 4.
 Design Verifier responsibility and competency requirements defined in Section 4.1
 Requirements for Registration of Plant Design more clearly outlined in Section 4.2.1
 Requirements for importation of pressure equipment into Australia more clearly
defined in Section 4.3.
 Appendix 1 removed with content included in Section 4.2
 Appendix 2 removed. Link to Importation requirements included in Section 4.3
 New Sections 3.17 and 3.18 added relative to Quality Assurance and Inspection /
Testing

Page 11 of 11
 Minor editorial and textural changes
Prepared Vijay Vijayaraghavan, Principal Engineer - Integrity Sept 2011

Reviewed Martin Joyce – AWS Global Consultant to Santos Sept 2011
Reviewed Raimond Sils, Principal Engineer - Mechanical Oct 2011
Approved Michael McCarthy, Chief Facilities Engineer October 2011
Revision 2
Document updated (January 2009) as part of continuous improvement. All changes are for
improved useability and no technical changes have been made since the last revision.
Revision 1
 Reaffirmed, upgraded to include links to registration forms
 Inspection and testing standards added
 Requirements for design class clarified
 Slip-on flanges in low pressure utility services acceptable
 Temperature recording for hydrostatic tests added
 Workflow guide added.
Prepared Russell Schulz, Principal Mechanical Engineer Nov 2005

Reviewed Sreedhar, Lead Mechanical Engineer Mar 2006
Approved David Craig, Manager Facilities Engineering Governance Mar 2006
Revision 0
 Formerly SABU Specification 1500-20-S001 Rev 5
 Review input from QNTBU included
 General rewrite of Section 2.
Prepared R J Schulz, Principal Mechanical Engineer Aug 2001

Reviewed C J Moss, Senior Metallurgist Sept 2001
Approved D P Young, P J Strimaitis, J Cushworth, R Stiles, Nov 2001
Engineering Managers
Issued D R Poole, Corporate Engineering Nov 2001
6 APPENDICES
Appendix A Santos Vessel Standard Drawings – (Examples)

Appendix B Pressure Vessel Work Flow Diagram

Page 1 of 3
APPENDIX A SANTOS VESSEL STANDARD DRAWINGS – (EXAMPLES)
1500-20-601 Nameplate
1500-20-604 Construction Tolerances
1500-20-608 Standard Vortex Breaker Details

Page 2 of 3

Page 3 of 3

Page 1 of 1
Appendix B Pressure Vessel Work Flow Diagram
APPENDIX B PRESSURE VESSEL WORK FLOW DIAGRAM
(Guideline only)
R = Responsible A = Accountable S = Supportive C = Consulted I = Informed
Santos Construction
Santos Operations
Santos inspection
Integrity Engineer
Design Engineers
Design Approver
Pressure Vessel
Pressure Vessel
Representative
Representative
Representative
Santos Project
Santos Senior
Procurement
DELIVERABLE Related Documents
Manufacture
Department
Activity Item
(Key Document) or Procedures
Regulator
Engineer
FEED, Work Scope

1 Project Initiation RA C C I Engineering Standards
EHSMS
Design Work Scope
Work Scope, Specifications
2 Pressure Vessel Specification R C A I
Prelim Data Sheets
Approved Data Sheets
Purchase Order / Contract Purchase Order
3 for Design or A I I C RA (C) Contract
(Design and Manufacture) Work Scope Specification
Work Scope,
QMS
4 S R A C S S Data sheets,
[Quality Management System]
Project Schedule
Design Specifications, Detailed Work Scope,
5 Calculations, S R A C Approved Data sheets,
Drawings, ITP Project Schedule
Design Review, Pressure Vessel Design:
6 Verification and I R A C (C) Specification, Calcs,
Approval Drawings, ITP
Approved Pressure Vessel
7 Registration of design I RA A I
Design
Purchase Order / Contract Purchase Order:
8 for manufacture S C I C RA C Approved Design,
or Approval to Fabricate ITP
Purchase Order,
ITP reports
9 R A Specification, Reports,
[Inspection Test Plan]
Charts
Purchase Order,
NDT reports
10 R A Specification, Reports,
[Non Destructive Testing]
Charts
Purchase Order,
11 Hydrostatic test report R A Specification, Reports,
Charts
MDR Drawings ITP, NDT, Hydro,
12 I I I I R A
[Manufacturer Data Report] WPS, WPQ, WQ, etc.
13 Registration of Plant I R A MDR
Pressure Vessel Work

14 Delivery and Transport I RA C C
Plan, Drawings
15 Construction Scope RA C C C C Contract Scope, FICs
16 Issue of site Work Permits I I RA Work Permit Procedure
FIC's Pressure Vessel Procedure

17 S C RA
[Field Installation Checklists] Specifications
Integrity Base-line Inspection and Pressure Vessel Work
18 S RA C C
Report Plans, ITP, FICs
Certificate of Mechanical
19 CI C S C RA Commissioning procedure
Completion
Hand-over to Operations
20 Certificate of Plant Acceptance CI C S I RA
procedure


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Santos Engineering Standard

Specification 1515-020-SPC-0001-0 Rev 4

Title: Unfired Pressure Vessels

Custodian: Principal Mechanical Engineer

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

Application of this Santos Engineering Standard shall meet requirements of the

EHSMS 02 - Legal and Other Obligations

EHSMS 06 - Training and Competency

EHSMS 09 - Hazard Identification, Risk Assessment and Control

EHSMS 10 - Contractor and Supplier Management

EHSMS 11 - Operations Integrity

EHSMS 12 - Management of Change

EHSMS - Definitions & Acronyms

HSHS 06 - Electrical Safety

Compliance with Regulations, Engineering Management Standards (1520-002-STN-0002

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

2 STANDARDS, CODES OF PRACTICE, REFERENCES

2.1 Australian Standards

AS/NZS 1200 Pressure Equipment

To view current individual Australian Standards, click on this Santos link

2.2 International Standards

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

EN 286.1 Simple unfired pressure vessels designed to contain air or nitrogen-Part

2.3 Santos Engineering Standards

1515-00-S003 Specification for Quality Management.

2.4 Other Related Documentation

Additions and Preferences to Referenced Standards and Codes of Practice Are:

3.1 Vessel Design Pressures and Temperatures

3.2 Design Class

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

comparative evaluation, including cost of pressure monitoring, additional inspection and

3.3 Corrosion Allowance

3.4 Nozzles and Manholes

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

3.7 Internal Equipment

3.8 Vessel Supports

3.9 External Attachments

3.11 Heat Treatment Requirements

3.12 Surface Treatment

3.13 Non Destructive Testing

3.14 Hydrostatic Tests

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

3.15 Pressure Equipment Data

3.17 Quality Assurance

3.18 Inspection and Testing

Standards of inspection and testing shall meet or exceed:

4 REGISTRATION AND PLANT DESIGN

4.1 Design Roles and Responsibilities

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

Reviewers or checkers shall be equal or senior in qualification and experience to the

State requirements for Registrations at Santos operating locations are:

Registration for… Plant Design Plant Website

AS 4343 hazard level A, B, C or D A, B or C N/A

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

4.2.1 Registration of Plant Design

4.2.2 Registration of Plant

4.3 Pressure Equipment Supplied from Overseas

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

Example: The following link gives requirements for

This standard is next scheduled for review: October 2014

Prepared AF Rooney, ARQS Aug-2014

Rev Date: Aug-2014 Issued by Facilities Engineering  Santos Ltd

 Minor editorial and textural changes