Specification Requirements Level Control Company Notes

cliparts of plant. • Required resources – plant, equipment and manpower. • Plant – make, model and capacities • References – specifications, standards, quality control & assurance, method statement. • Outputs & cycle times. • Concise information on
Purpose & Use of Chart • Organising, ensuring resources are at hand to do the work. • Planning, setting targets & tracking progress. • Better understanding of process and resources required. • Presentations
Aim
Concrete PQ ( Pavement Quality) Stringlines & sensors

Carry out daily material reconciliations on the material used against the quanity that will be paid under the contract.
Included • Illustrated methods and sequence using 3D plan and
David H Moloney 24th August 2010 Mix :- 50N40 w/c ratio 0.42% 25mm slump Finish :- Brush Level Equipment
Curing by :- Initial by curing agent then moist hessian & plastic sheeting for 14 days
Concrete Pavement by Slipform Protection :- Keep traffic and pedestrians off slabs for 14 days
2 # stringlines
Pins set at 5m centres with wire 350mm over ground level
Combines "Lessons Learned" at Doha Airport Separation Membrane :- Plastic Sheeting Paver with autonated level control , sensoring two stringlines
References - Joints Level Tolerances

to Engineer & Client. • Preparing method statements with risk assessment. • Communication on site leading to target commitment. • Brainstorming to find improvements and increase outputs. • Estimating and costing operation.
1 Method Statement # 31 Expansion @ 50m c/c Surface +/- 10mm Concrete Batching Plants

This is a living document which will be continually edited and updated, so contributions and corrections are welcome.
2 Specification Series 5100 Pavement Concrete Contraction @ 5 m c/c Under Straight edge 3 m long. 3mm on slabs & 5mm across slabs Liebherr Mixer 2# 50m3 per hour each
3 ITP SE-CTJ-01CW-PLN-0008 Longitudinal @ 5m c/c Slab Thickness Turkish Mixer 1# 50m3 per hr
4 Drawings SE-CTJ-CWCA-X-12000X-63011 Sealant for concrete joints - Cold applied Polyurethane or polysulphide Not less than designed thickness by 15mm on average Take available output @ 100m3 per hour
Materials Approval Submissions Sealant for concrete to asphalt joints - Hot applied
Temperatures :- Fresh max 32*C, during hardening max 65*C
Sun's Rays Protection :-
Wastage & Efficiency Cover with canvas shade set 300 high

Material Waste - Keep tight control by reconciling daily the quantity of concrete used on
site, against quantity that will be paid to establish the daily waste factors.

Ensure level of cheaper aggregate layer under is not low. As the daily crew cost if fixed, Tipper Lorries
seek ways to improve the daily output without compromising quality.
3 axles, 8m3
Vibrator fitted to aid discharge

Slab Thicknesses
Runway & Aprons = 450mnm

Chart shows birds eye view of proposed slipform methods for the concrete slabs on the Muscat Airport Expansion contract .
Stands & Isolation Bays = 390mm
Fuel Farm = 250mm

Gomaco Placer / Spreader

Cost Controls. Save concrete by keeping the layer of cheaper material underneath on the high side of the allowable tolerance.
Testing Train of Plant Gomaco Slipform Paver GP-2600
Consistence by slump cone Delivery :- Tipper lorries
Telescopic Frames 3.66 m to 9.75 m
Section thru Pavement Compressive strength by Cubes Placer :- Gomaco Placer / Spreader with side conveyor
Levels by Engineers level Slipform Machine:- Gomaco GP-2600

to show a great deal of concise information that can be easily understood, conveyed and discussed.
Smoothness by Straight Edge Touch up :- Off foot bridge on wheels
Plastic separation membrane placed on Cement Stabilised Base Course CSBC Ingredients by Sample to Lab Brush :- Gomaco Texturing Machine
Spray Bitumen coat, better than plastic sheet as paver will tear it. Quantities, Outputs & Durations Texture depth by Sand patch method Curing :- Spray off foot bridge on wheels
Quantities Cutting Joints :- Saw cut contraction joints within 10 hours
Lorry Round-trip Cycle Time Slabs for Runways & Taxiways = 12,400 m3 Dowel drilling :- Drilling Rig
Travel from batching plant to site Av 5km 10 minutes Aprons & Aircraft Stands = 127,200 m3

Record the daily waste factor and seek ways to reduce waste and improve output.
Queue, Reverse, Unload & Pull out 3 to 5 minutes TOTAL = 140,000 m3
Return to batching plant 10 minutes Materials Typical Crew Gomaco Texturing Machine
Mix & Load 10 minutes Output per Day (10 hrs shift) 7 # by 45 m long strips = 700 m3 / day Concrete 50N40 25mm slump Engineer
Total 40 minutes => 200 days Curing Agent - Concure by Fosroc Supervisor
=> 8 # Lorries with capacity 8m3 required Slipform - Outputs & Pave Speed Joint Sealant Slilform Operator 60 # persons
Rate of Pour = 100 m3 per hour Concrete Mix Details 25mm slump Hot - Igas-K by Sika Labourer
Sequence of Construction :- Volume per metre run = 2.25 m3 per metre run 50N40 with < 40 mm slump. Temp <32*C Cold - Colpor by Fosroc Banksman
Hit and Miss strips Linear metres per Hour = 45 linear metres per 60 minutes 410 kgs Cement Joint Filler Hydrocell by Fosroc Breaks for meals 30 minutes maximum
Hand lay stop ends with shutter & return ends Rate of Pave = 0.75 linear metres per minute 745 kgs Washed Natural Sand Anchor Grout for Dowels Lokfix by Fosroc
Formwork at start 320 kgs 10mm Crusher Agg
Alternative put a stop end in 0.75m past the original line and deep saw at a later date, 450 kgs 20mm Crusher Agg Saw Contraction joints
Jump Bay at expansion joints 480 kgs 40mm Crusher Agg within 10 hours
154 kgs Water

Introduction
Sequence of Construction Photos Note :- Position of ground lights relative to slab joints to be looked at. 4.5 ltrs Rheobuild 857

construction details.
Work Method Chart
Sealing Joints hot sealant
Dowel Cage 5m x 5m x 0.45m concrete pavement Slab

Dowels & Tie-bar

Placer with side conveyor Slipform Paver Float at back Foot bridge Texturing Machine Foot Bridge 40 mm dia coated for Contraction & Expansion Joints
Step 1 Step 2 Step 3 Step 4 Step 5 16 mm dia for Longitudinal joint with Key ( Tie joint)
Unload place, spread, strike off Vibrate, Screed & Float Touch up Brush Finish Curing by spray Note expansion joints dowels to have caps
& Final touch up Dowels preassembled in cages for contraction joints Dowels Drilling Rig
Note - No reinforcement in slabs 500 # holes per day per Rig