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DELPHI PROCESS LAYOUT IMPROVEMENT ANALYSIS

This study is Cooperative Educations Project made by N. Sirikul the student from Burapha University to study the

improvement of raw material flow

process at Kerry Logistics (Thailand) Co., ltd

CONTENT

ABOUT COMPANY

ABOUT PROJECT

METHOD & RESULT

JOB RESPONSIBILITY

ABOUT

KERRY LOGISTICS

1 ST

KERRY RAYONG

LOGISTICS CENTRE

KERRY RAYONG LOGISTICS CENTRE KRLC Automobile logistics and pre-assembly 2 KM. from new Ford and Mazda

KRLC

Automobile logistics and pre-assembly

2 KM.

from new Ford

and Mazda Plant

50 km.

From LCH

Total area

36,000

sq.m.

ABOUT PROJECT

“Delphi” Process Layout Improvement Analysis

2 ND

ABOUT PROJECT

PURPOSE

ABOUT PROJECT PURPOSE RIGHT TIME Find the right time to do the delivery to customers USE

RIGHT TIME

Find the right time to do the delivery to customers

USE THEORY

Apply different theories to improve the analysis

IMPROVING ENVIRONMENT

Apply the theory to analyze the work area. To

be able to use the workspace at most efficiency

REDUCE WASTE

To predict resource usage in relation to the future order

THEORY & PROCESS OF PROJECT
THEORY & PROCESS OF PROJECT
Simplify ( S )
Simplify
( S )

#3 ECRS

THEORY & PROCESS OF PROJECT Simplify ( S ) #3 ECRS Eliminate ( E ) Combine
Eliminate ( E ) Combine ( C ) Non Value applied Activity Rearrange ( R
Eliminate
( E )
Combine
( C )
Non
Value
applied
Activity
Rearrange
( R )
#2 VALUE STREAM MAPPING
#2 VALUE
STREAM
MAPPING
Takt Time
Takt
Time
Cycle Time
Cycle
Time
Standard Time
Standard
Time
Determining Allowance
Determining
Allowance
#1 TIME STUDY
#1 TIME STUDY
#4 IMPROVE WORKPLACE LAYOUT
#4 IMPROVE
WORKPLACE
LAYOUT
Value Stream Mapping
Value
Stream
Mapping
New Process Layout
New
Process
Layout

r educed

=

STANDARD TIME CALCULATIONS TO FIND THE VALUE ENTERED IN THE VALUE STREAM MAPPING NORMAL TIME
STANDARD TIME
CALCULATIONS
TO FIND THE VALUE ENTERED IN THE VALUE STREAM MAPPING
NORMAL TIME / UNIT
ENTERED IN THE VALUE STREAM MAPPING NORMAL TIME / UNIT ALLOWANCES / UNIT 44 sec +

ALLOWANCES / UNIT

44 sec
44 sec

+

Personal Needs Allowance 5% 24 min Conditions Allowance + 23 min 23 min Basic Fatigue
Personal Needs Allowance
5%
24 min
Conditions Allowance
+
23 min
23 min
Basic Fatigue Allowance
+
4%
19.2 min
Total Time
= 66.2 min or 13%
=
66.2 min or 13%

=

STANDARD TIME / UNIT

STANDARD TIME / UNIT

0.44 + [(13 / 100) x 0.44]
0.44 + [(13 / 100) x 0.44]
0.49 sec / pcs.
0.49 sec / pcs.
E C R S
E C R
S
USE FLOW OF RM TO MAKE NEW PLANT
USE FLOW OF RM TO MAKE NEW PLANT

Travelling Roller Existing Layout

No.

Operations

Travelling Roller Existing Layout No. Operations 1 Store   2 Unpacking    
Travelling Roller Existing Layout No. Operations 1 Store   2 Unpacking    
Travelling Roller Existing Layout No. Operations 1 Store   2 Unpacking    
Travelling Roller Existing Layout No. Operations 1 Store   2 Unpacking    
Travelling Roller Existing Layout No. Operations 1 Store   2 Unpacking    

1 Store

 

2 Unpacking

       
 

3 Checking

4 Bring the box

5 Packing

6 Bring the pallet

7 Move on pallet

 
 

8 Tagging

9 Wrapping   10 Waiting for loading   8 10 1 0 1
9
Wrapping
10
Waiting for loading
8
10
1
0
1
Travelling Roller Prepose Layout No. Operations 1 Store   2 Unpacking  3 Checking
Travelling Roller Prepose Layout
No.
Operations
1
Store
2
Unpacking
3
Checking
4
Packing
5
Move on pallet
6
Tagging and Wrapping
7
Waiting for loading
5
4
1
0
1
RESULT OF PROJECT STUDY
RESULT OF PROJECT STUDY
Pallet Empty Waiting for Wrapping Flim Tagging Store Box Load 10 9 8 6 4
Pallet
Empty
Waiting for
Wrapping Flim
Tagging
Store
Box
Load
10
9
8
6
4
5
7
1
2
3
Unpackin
Checking and
Store
g
Packing
Existing Layout
Door
Checking and Store g Packing Existing Layout Door Door Pallet Store 4 5 Load 6 Tagging
Checking and Store g Packing Existing Layout Door Door Pallet Store 4 5 Load 6 Tagging
Door Pallet Store 4 5 Load 6 Tagging and Waiting for Wrapping Flim 3 2

Door

Pallet Store 4
Pallet
Store
4
5
5

Load

6

Tagging and

Waiting for

Wrapping Flim

Store 4 5 Load 6 Tagging and Waiting for Wrapping Flim 3 2 1 Unpacking, Checking
3 2 1 Unpacking, Checking and Store Box Packing
3
2
1
Unpacking, Checking and
Store
Box
Packing

Empty

2 1 Unpacking, Checking and Store Box Packing Empty Prepose Layout Eliminate ( E ) Combine

Prepose Layout

Checking and Store Box Packing Empty Prepose Layout Eliminate ( E ) Combine ( C )
Checking and Store Box Packing Empty Prepose Layout Eliminate ( E ) Combine ( C )
Eliminate ( E )
Eliminate
( E )
Combine ( C )
Combine
( C )
Rearrange ( R )
Rearrange
( R )
Simplify ( S )
Simplify
( S )

THANK YOU

THANK YOU