FLAKINESS INDEX TEST

( IS: 2386 )

Location : RMC Plant - Date :

Source :
Size of Aggregate : 20 mm

Size of Aggregate Number of Particles Wt. Particles

Sl Pass Total In Each Passing Xi = e / d Total In Each Yi = Xi x Yi / 100
No. Thro Ret. on Fraction Thro Fraction g / Total %
mm mm Gauge
a b c d e f g h
1 63.0 50.0
2 50.0 40.0
3 40.0 31.5
4 31.5 25.0
5 25.0 20.0
6 20.0 16.0
7 16.0 12.5
8 12.5 10.0
9 10.0 6.3
Total = Total (%) =
FLAKINESS INDEX =

Size of Aggregate :12.5 mm / 10mm

Size of Aggregate Number of Particles Wt. Particles

Sl Pass Total In Each Passing Xi = e / d Total In Each Yi = Xi x Yi / 100
No. Thro Ret. on Fraction Thro Fraction g / Total
mm mm Gauge
a b c d e f g h
1 25.0 20.0
2 20.0 16.0
3 16.0 12.5
4 12.5 10.0
5 10.0 6.3
Total Total (%)

FLAKINESS INDEX =

Lab Technician QC Incharge

 ELONGATION INDEX TEST
( IS: 2386 )

Location : RMC Plant Date :

Source :
Size of Aggregate : 20mm

Sl. Size of Aggregate Weight of particles, g

No. Pass Thro . Ret . on Total In Each Ret.Each
mm mm Fraction Fraction
1 40.0 25.0
2 25.0 20.0
3 20.0 16.0
4 16.0 12.5
5 12.5 10.0
6 10.0 6.3
Total Sample Total Sample
(Yi) = (Xi) =

ELONGATION INDEX = ( Xi / Yi) x 100

Size of Aggregate : 12.5mm / 10mm

Sl. Size of Aggregate Weight of particles, g

No. Pass Thro . Ret . on Total In Each Ret.Each
mm mm Fraction Fraction
1 25.0 20.0
2 20.0 16.0
3 16.0 12.5
4 12.5 10.0
5 10.0 6.3
Total Sample Total Sample
(Yi) = (Xi) =

ELONGATION INDEX = ( Xi / Yi) x 100

Lab Technician QC Incharge

CLIENT NAME :

SL No GRADE SLUMP DATE DATE AGE AT WEIGHT LOAD COMPRESSIVE AVERAGE

OF LOCATION OF IN OF OF TEST OF IN STRENGTH STRENGTH REMARKS
RMC CONCRETE mm CASTING TESTING DAYS CUBE,Kg KN N/mm 2
N/mm2

Lab Technician QC Incharge

 SIEVE ANALYSIS OF FINE AGGREGATE
( IS: 383 / 2386)

Location : RMC Plant Date

Source :

Size of Aggregate : (River Sand / Crushed Stone Sand)

IS Weight retained % Cum % Cum %

Remarks
Sieve,mm gms Retained Retained Passing
10.000
4.750
2.360
1.180
0.600
0.300
0.150
pan
Total =

Grading Zone =

Test accepted / rejected under clause. 4.1 ( Table - 2 ) of IS: 383 - 1970.

Remarks.

Lab Technician QC Incharge

 SIEVE ANALYSIS OF COARSE AGGREGATE
( IS: 2386 / IS: 383 )

Location : RMC Plant Date :

Source :

Size of Aggregate : 20mm

IS Weight retained % Cum % Cum %

Remarks
Sieve,mm gms Retained Retained Passing
40.00
20.00
10.00
4.75
pan
Total =

Size of Aggregate : 12.5/10mm

IS Weight retained % Cum % Cum %

Remarks
Sieve,mm gms Retained Retained Passing
16.00
12.50
10.00
4.75
2.36
pan
Total =

Test accepted / rejected under clause. 4.1 ( Table - 2 ) of IS: 383 - 1970.

Remarks.

Lab Technician QC Incharge

 ALL IN AGGREGATE

Location : RMC Plant Date :

Source :

CUM % PASSING IN MATERIAL CUM % PASSING IN MATERIAL CUM% IS 383

% % % % % % % % PASSING LIMITS
IS SIEVE
100 100 100 100 ALL IN AGG ALL IN AGG
20mm 10mm R.SAND C.S.SAND 20mm 10mm R.SAND C.S.SAND
40.00 100
20.00 95 -100
4.75 30 - 50
0.60 10 - 35
0.15 0-6
BLENDED FOR PUMPABLE MIX
120

100

80
% PASSING

60
Column M
Column O
40

20

0
0.15 0.6 4.75 20 40
IS SIEVE (mm)

Lab Technician QC Incharge

 WET SIEVE ANALYSIS OF FINE AGG & COARSE AGG SILT & CLAY TEST
(IS: 2386 / IS 383)

Location : RMC Plant - Date :

Source :

SL No DETERMINATION 1 2

1 Weight of Rep. sample

2 Weight of Sample after oven drying

3 Oven dried weight of sample retained on 75 micron

sieve after washing
4 Percentage of silt / clay (3-4) / (3) x 100

Test accepted / rejected under clause Table - 1, Sl.No.(iii) of IS : 383 - 1970.

Remarks ______________________

Lab Technician QC Incharge

 DETERMINATION OF IMPACT VALUE
( IS: 2386 /PART 4 )

Location : RMC Plant - Date :

Source :
Size of Aggregate : PASSING 12.5 mm
RETAINED ON 10 mm

DETERMINATION No. 1 2

Weight of Dry Aggregate (W1) gms.

Weight of Aggregate retained on 2.36 mm

Weight of Aggregate passing through

2.36 mm sieve (W2) gms.

Impact Value = W2/W1X100 %

Average Impact value %

Lab Technician QC Incharge

 DETERMINATION OF SPECIFIC GRAVITY
( IS: 2386 /PART 4 )

Location : RMC Plant - Date :

Source :
Size of Aggregate :

DETERMINATION 1 2
Weight of Empty Pyconometer (W1) gms

Wt. of PYC + Sample (W2) gms

Wt. of PYC + Sample + Water (W3) gms

Wt. of PYC + Water (W4) gms

Specific gravity= (W2-W1)/(W4-W1)-(W3-W2)

Specific gravity Average

Lab Technician QC Incharge

 DRY LOOSE BULK DENSITY - COARSE & FINE AGGREGATE
( IS: 2386 )

Location : RMC Plant - Date

Source :
Size of Aggregate :

SL No DETERMINATION 1 2

1 CYLINDER + SAMPLE Wt (g)

2 Wt of CYLINDER (g)

3 Wt of SAMPLE (g)

4 CYLINDER VOLUME

5 DLBD kg/m3

6 AVERAGE DLBD kg/m3

Lab Technician QC Incharge

 Coarse & Fine Aggregates – TIP No:7 / IRC-36

Location : RMC Plant -

Source : Date

Weight of Wet. Weight dry sample, g Weight of water , g Water Content, % Average water
Sl. No.
Sample , g B C B-C B-C/C content, %

20mm Agg

10mm Agg

Fine Agg

Tests accepted / rejected under clause Tip No:7 / IRC-36

Remarks _______________

Lab Technician QC Incharge

 DIRECT / INTRA Date :-
SL Clients Grade of Receipe Batch Correction Batch Mix For
No Name Concrete No Ingradiants Qty ( 1 m3 ) Factor Operator

Lab Technician QC Incharge

 EFFECT ON STRENGTH, SETTING TIME & SLUMP RETENTION

Date :

TRIAL MIX DOSAGE OF FREE CEMENT SLUMP ( mm ) AVERAGE COMPRESSIVE

REFERENCE TEST ADMIXTURE W/C CONTENT 5 30 60 90 120 150 STRENGTH N/mm2
No BY Wt OF RATIO IN Kg/m3 min min min min min min 3 Days 7 Days 28 Days
CEMENT

NOTE :-
1) CEMENT BATCH No :
2) ADMIXTURE BATCH No :
3) TOTAL DOSAGES :
4) CONCRETE INITIAL SETTING TIME :

Lab Technician QC Incharge

 DETERMINATION OF WATER ABSORPTION
( IS: 2386 /PART 4 )

Location : RMC Plant -

Source :
Size of Aggregate : Date :

DETERMINATION No 1 2

Wt of SSD Agg in Air (W1) g

Wt of Dry Agg in Air (W2) g

Water Absorption,% (W1-W2)/W2x100

Average %

Lab Technician QC Inchargge

 BATCHING PLANT CALIBRATION
Date : 24/2/2006
AGGREGATES
PLANT NO. :- 8 ( ORU )
LOADING DIAL ERROR % UN LOADING DIAL ERROR %
SL STD GAUGE IN OF STD GAUGE IN OF
NO WEIGHT READING Kgs ERROR WEIGHT READING Kgs ERROR
IN Kgs IN Kgs
1 0 0 0 0 1800 1795 -5 -0.28
2 50 50 0 0 1750 1745 -5 -0.29
3 100 100 0 0 1700 1695 -5 -0.29
4 150 150 0 0 1650 1645 -5 -0.30
5 200 200 0 0 1600 1596 -4 -0.25
6 250 250 0 0 1550 1546 -4 -0.26
7 300 300 0 0 1500 1496 -4 -0.27
8 350 350 0 0 1450 1447 -3 -0.21
9 400 400 0 0 1400 1397 -3 -0.21
10 450 450 0 0 1350 1347 -3 -0.22
11 500 500 0 0 1300 1297 -3 -0.23
12 550 550 0 0 1250 1247 -3 -0.24
13 600 600 0 0 1200 1197 -3 -0.25
14 650 650 0 0 1150 1148 -2 -0.17
15 700 700 0 0 1100 1098 -2 -0.18
16 750 750 0 0 1050 1048 -2 -0.19
17 800 800 0 0 1000 998 -2 -0.20
18 850 848 -2 -0.24 950 948 -2 -0.21
19 900 898 -2 -0.22 900 898 -2 -0.22
20 950 948 -2 -0.21 850 848 -2 -0.24
21 1000 998 -2 -0.20 800 800 0 0.00
22 1050 1048 -2 -0.19 750 750 0 0.00
23 1100 1097 -3 -0.27 700 700 0 0.00
24 1150 1147 -3 -0.26 650 650 0 0.00
25 1200 1197 -3 -0.25 600 600 0 0.00
26 1250 1247 -3 -0.24 550 550 0 0.00
27 1300 1297 -3 -0.23 500 500 0 0.00
28 1350 1347 -3 -0.22 450 450 0 0.00
29 1400 1397 -3 -0.21 400 400 0 0.00
30 1450 1447 -3 -0.21 350 350 0 0.00
31 1500 1496 -4 -0.27 300 300 0 0.00
32 1550 1546 -4 -0.26 250 250 0 0.00
33 1600 1596 -4 -0.25 200 200 0 0.00
34 1650 1646 -4 -0.24 150 150 0 0.00
35 1700 1695 -5 -0.29 100 100 0 0.00
36 1750 1745 -5 -0.29 50 50 0 0.00
37 1800 1795 -5 -0.28 0 0 0 0.00
Batching tolerence :- As per IS Specification ± 3%

QC Incharge P&M Incharge

 BATCHING PLANT CALIBRATION
Date : 24/2/2006
WATER
PLANT NO. :- 8 ( ORU )
LOADING DIAL ERROR % UN LOADING DIAL ERROR %
SL STD GAUGE IN OF STD GAUGE IN OF
NO WEIGHT READING Kgs ERROR WEIGHT READING Kgs ERROR
IN Kgs IN Kgs
1 0 0 0.0 0 200 199 -1 -0.5

2 20 20 0.0 0.0 180 179 -1 -0.6

3 40 40 0.0 0.0 160 159 -1 -0.6

4 60 60.5 0.5 0.8 140 140.5 0.5 0.4

5 80 80.5 0.5 0.6 120 120.5 0.5 0.4

6 100 100.5 0.5 0.5 100 100.5 0.5 0.5

7 120 120.5 0.5 0.4 80 80.5 0.5 0.6

8 140 140.5 0.5 0.4 60 60.5 0.5 0.8

9 160 159 -1.0 -0.6 40 40 0 0.0

10 180 179 -1.0 -0.6 20 20 0 0.0

11 200 199 -1.0 -0.5 0 0 0 0.0

Batching tolerence :-

QC Incharge P&M Incharge

 TEST CERTIFICATE FOR FLYASH

SAMPLE FROM : JOB ID NO

REF LETTER NO: TEST REF. No.
SOURCE : DATE OF TEST
DATE OF REPORT

Sl. No. NAME OF TEST RESULTS OBTAINED

1 Specific gravity
2 Passing through 45 micron, %
3 Surface area by Blaines, m2 /kg

REMARKS: ACCEPTED / REJECTED AS PER IS 3812 part 1 - 2003 PHYSICAL REQUIREMENTS

Tested by Incharge ZTC(S)

 CHEMICAL ADMIXTURE TEST REPORT ( IS : 9103 )

SAMPLE FROM JOB ID NO

REF LETTER NO TEST REF NO
MANUFACTURER DATE
ADMIXTURE
BATCH NO
SOLIDS CONTENT

Trial No.
Sl. No. Details
1 2

1 Weight of empty dish, g.

2 Weight of dish. + Admixture sample, g.

3 Weight of dish. + admixture sample after oven dry

at a Temperature of 100oC

4 Percentage of Solids content = (3 - 1) / (2 - 1) x 100

Average (%).

SPECIFIC GRAVITY

1 Specific gravity of admixture determined by

Hydrometer at 28oC.

Remarks.

Tested By Incharge ZTC(S)

 BATCHING PLANT CALIBRATION
Date: 24/2/2006
ADMIXTURE
PLANT NO. :- 8 ( ORU )
Disply Out put Error %
SL NO Reading Reading in of Remarkes
(kg) (lit) (kg) Error
1 2

1 1.5 1.48 -0.02 -1.33

2 2.5 2.48 -0.02 -0.80

3 3.5 3.47 -0.03 -0.86

4 4.5 4.47 -0.03 -0.67

5 5.5 5.44 -0.06 -1.09

QC Incharge P&M Incharge

Sl.
No. STD No. Year Description
Specification for 33 Grade ordinary portland cement
1 IS 269 1989( Reaffirmed 1998)
( P No : 7)
Specification for coarse and fine aggregate from natural
2 IS 383 1970( Reaffirmed 1997)
source for concrete ( P No : 19 )
3 IS 455 1989( Reaffirmed 1995) Specification for portland slag cement ( P No : 7 )

Plain and reinforced concrete code of practice

4 IS 456 2000
( P No : 100 )
Plain and reinforced concrete code of practice
5 IS 456 2001
( P No : 5 )
6 IS 516 1959( Reaffirmed 1999) Methods of tests for strength of concrete ( P No : 24 )

Specification for standard sand for testig of cement.

7 IS 650 1991 ( Reaffirmed 1999)
( P No : 4 )
Methods of sampling and analysis of concrete ( P No :
8 IS 1199 1959( Reaffirmed '1999')
44 )
9 IS 1343 1980( Reaffirmed 1999) Code of practice for prestressed concrete (P No : 62 )

IS 1489 Portland pozzolana cement - specification

10 1991
( Part - II ) Part - II ( P No : 16 )
Method of test aggregate of concrete - Particle size and
11 IS 2386 P-I 1963( Reaffirmed 1997)
shape ( P No : 17 )
Method of test aggregate of concrete - Estimation of
12 IS 2386 P-II 1963( Reaffirmed 1990) deleterious materials and arganic impurities.
( P No : 15 )
Method of test aggregate of concrete - Specific gravity,
13 IS 2386 P-III 1963( Reaffirmed 1997)
density, voids, absorption and bulking.( P No : 17 )
Method of test aggregate of concrete - Determination
14 IS 2386 P-IV 1963( Reaffirmed 1997) Crushing value, Impact value & Abrasion value ( P No :
28 )
Method for sampling of aggregate for concrete.
15 IS 2430 1986( Reaffirmed 1995)
( P No : 12 )
16 IS 3535 1986( Reaffirmed 1999) Method of sampling hydralic cement ( P No : 13 )

Specification for fly ash for use as pozzolama and

17 IS 3812 1981( Reaffirmed 1999)
admixture ( First Revision ) ( P No : - 9 )
IS 4031
18 1996( Reaffirmed 2000) Determination of fineness by dry sieving ( P No : 4 )
( Part I )
Method of Physical tests for hydraulic cement-
19 IS 4031 P-IV 1988( Reaffirmed 1995) Determination of considency of standard cement paste
( P No : 2 )
Method of Physical tests for hydraulic cement-
20 IS 4031 P-V 1988( Reaffirmed 1995) Determination of initial and final setting time ( P.No :2)

IS 4031 Determination of compressive strength of hydraulic

21 ( Part 1988 cement other than masonry cement ( P.No : 3)
VI )
Recommendations on stacking and storage of
22 IS 4082 1996
constrction materials at site ( P No : 11 )
Specification for concrete batching and mixing plant
23 IS 4925 1968( Reaffirmed 1996)
( P No : 14 )
Specification for ready mixed concrete
24 IS 4926 1976( Reaffirmed 1999)
( P No : 12 )
Code of practice for extreme weather concreting
25 IS 7861 P-I 1975( Reaffirmed 1997) recommended practice for hot weather concreting
( P No : 20 )
Specification for 43 grade ordinary portland cement
26 IS 8112 1989
( P No : 7 )
Methods of tests for determining setting time of concrete
27 IS 8142 1976( Reaffirmed 1997)
by penetration resistance ( P No : 8 )
Methods of making curing and determining compressive
28 IS 9013 1978( Reaffirmed 1999) strength of accelerated concrete cured test specimens.
( P No : 12 )

29 IS 9103 1999 Specification for admixture for concrete ( P No : 14 )

Recommended guideliness for concrete mix design
30 IS 10262 1982( Reaffirmed 1999)
( P No : 21 )
Specification for 53 grade ordinary portland cement
31 IS 12269 1987( Reaffirmed 1999)
( P No :- 5 )

Prepared By :
Rev No : 00 .