Académique Documents
Professionnel Documents
Culture Documents
data guide
Contents
Section 1
Piping system specifications
Section 2
Valve types and service specifications
Section 3
Bolted joints
Section 4
Pumps and seals
Section 5
Insulation designs to reduce fire hazard
Piping system
specifications
1.1
General overview
1.3
Guide for selecting piping system specifications (PSS)
1.4
Copper system for use from –325º to 350ºF (–198º to 177ºC)
1.5
Class 150 stainless steel system for use from –325º to 350ºF (–198º to 177ºC)
1.7
Class 150 low-alloy steel system for use from –150º to 350ºF (–101º to 177ºC)
1.9
Class 150 impact-tested carbon steel system for use from –50º to 350ºF (–46º to 177ºC)
1.11
Class 150 carbon steel system for use from –20º to 350ºF (–29º to 177ºC)
1.13
Class 300 stainless steel system for use from –325º to 750ºF (–198º to 399ºC)
1.15
Class 300 low-alloy steel system for use from –150º to 750ºF (–101º to 399ºC)
1.17
Class 300 impact-tested carbon steel system for use from –50º to 750ºF (–46º to 399ºC)
1.19
Class 300 carbon steel system for use from –20º to 750ºF (–29º to 399ºC)
Piping system specifications
Fire resistance
Operating temperatures Fire resistance addresses the ability of the piping system to
Materials are limited to use at certain temperatures either remain free of damaging leaks when exposed to external fire. A
because their properties are not suitable or because the piping component is considered to be fire resistant when it is
material degrades outside the specified temperature range. able to withstand exposure to 1200°F (649°C) for 30 minutes.
The use of metals at lower temperatures is limited because of See API STD 607. For liquid phase Therminol fluid operating
their tendency to become brittle. The use of metals at higher above its flash point and vapor phase Therminol fluid operating
temperatures is limited because of low strength, as is the above its boiling point, fire-resistant piping systems are
case for copper, or material degradation, as is the case for recommended. For other operating conditions, the user should
carbon steel. judge whether or not fire resistance is required based on such
factors as the volume of combustible material involved, the
Suitable temperature ranges presence of flammable materials, the fire protection provided,
Fluoroelastomers –10°F (–25°C) to 400°F (200°C)a and how close the unit under consideration is to other
operating units.
Flexible graphite –325°F (–200°C) to 800°F (425°C)b
Materials considered to be fire resistant
Copper –325°F (–200°C) to 350°F (175°C)
• H
igh-melting-point metals: carbon and stainless steel and
Carbon steel –20°F (–30°C) to 800°F (425°C)c
nickel alloys
Low-alloy steel –150°F (–100°C) to 800°F (425°C)b • F lexible graphite packing and gaskets
Stainless steel –325°F (–200°C) to 800°F (425°C) b • A
sbestos packing and gaskets
a
ertain fluoroelastomers are suitable for use at temperatures outside of the range
C Materials not considered to be fire resistant
shown. Consult the manufacturer.
b
These materials are suitable for use at higher temperatures.
• L ow-melting-point metals: aluminum and copper elastomers
c
S ome carbon steel materials are suitable for use down to –50°F (–45°C). Under • P TFE gaskets and packing
certain conditions, some codes permit the use of ordinary carbon steels down to
–50°F (–45°C). • N
onasbestos, fiber-reinforced, rubber-bound gaskets
NO
Operating
YES temperature NO
range less than
300˚F
(150˚C)
NO Fire
resistance
required
YES
Lowest Lowest
operating operating
temperature YES temperature YES
greater than greater than
–20˚F –20˚F
(–30˚C) (–30˚C)
NO NO
Lowest Lowest
operating operating
temperature YES temperature YES
greater than greater than
–50˚F –50˚F
(–45˚C) (–45˚C)
NO NO
Copper Class 150 Class 150 Class 150 Class 150 Class 300 Class 300 Class 300 Class 300
stainless steel low-alloy steel impact-tested CS carbon steel stainless steel low-alloy steel impact-tested CS carbon steel
–325° to 350°F –325° to 350°F –150° to 350°F –50° to 350°F –20° to 350°F –325° to 750°F –150° to 750°F –50° to 750°F –20° to 750°F
(–198° to 177°C) (–198° to 177°C) (–101° to 177°C) (–46° to 177°C) (–29° to 177°C) (–198° to 399°C) (–101° to 399°C) (–46° to 399°C) (–29° to 399°C)
Fittings 1/2–4 Wrought copper and bronze fittings, ASME B16.22, solder joint
Flanged joint 1/2–4 Bronze flanges, ASME B16.24, Class 150 threaded, flat face
Gaskets 1/2–4 Full-face gasket, ANSI B16.21, Class 125 1/16-inch-thick metal-inserted flexible graphite, UCAR Carbon Grade GHE
Bolts 1/2–4 Stainless steel heavy hex head bolt, ASTM A193 Grade B8, with heavy hex nut, ASTM A194 Grade 8 for Class 150 joint.
Temperature, ºC
40 60 80 100 120 140 160
15
200
Class 150 flanged joint
150 10
100
5
50
0 0
–325 to 100 150 200 250 300 350
ST 4
ST ST 3
ST ST 2
ST ST 1½
ST ST 1
ST ST ST with reducer ¾
Branch size
ST ST ½
½ ¾ 1 1½ 2 3 4
1/2–12 316 SS may be substituted for the 304 SS pipe and fittings when the 304 SS material is not available.
Pipe 1/2–3/4 304 SS fusion-welded pipe, ASTM A312 Grade TP 304, Schedule 40S
1–12 304 SS fusion-welded pipe, ASTM A312 Grade TP 304, Schedule 10S
Nipples 1/2–1 304 SS seamless nipple, ASTM A312 Grade TP 304, Schedule 40S
Fittings 1/2–1 Forged 304 SS fittings, ASME B16.11, ASTM A182 Grade F304, Class 3000 socket weld
1/2–1 Forged 304 SS integral seat union, ASTM A182 Grade F304, Class 3000 socket weld
11/2–12 304 SS or 304L SS fittings, ASTM A403 Class WP-W 304, WP-W 304L, WP-S 304, or WP-S 304L ASME B16.9,
Schedule 10S butt weld
11/2–12 Forged 304 SS fittings, ATSM A182 Grade F304, Class 3000 socket-weld welding outlet;
for branch NPS 1/2 through 1 per Table 2
3–12 Forged 304 SS fittings, ATSM A182 Grade F304, butt-weld welding outlet, for Schedule 10S header and
Schedule 10S branch; for branch NPS 11/2 through 3 per Table 2
6–12 304 SS reinforcing pad made from ASTM A312 Grade TP 304 pipe, Schedule 10S; for branch NPS 4 through 10
per Table 2
Flanged joint 1/2–3/4 Forged 304 SS flanges, ASTM A182 Grade F304 ASME B16.5, Class 150 welding neck, raised face, with
Schedule 40S bore
1–3 Forged 304 SS flanges, ASTM A182 Grade F304 ASME B16.5, Class 150 welding neck, raised face, with
Schedule 10S bore
4–12 304 SS or 304L SS fittings, ASTM A403 Class WP-W 304, WP-W 304L, WP-S 304, or WP-S 304L ASME B16.9,
Schedule 10S butt-weld type A short-stub end
4–12 Forged 304 SS flanges, ASTM A182 Grade F304, ASME B16.5, Class 150 lap joint
Gaskets 1/2–12 Corrugated stainless steel-inserted flexible graphite gasket, Marine & Petroleum Graphonic for Class 150 flanges
Bolts 1/2–12 Stainless steel heavy hex head bolt, ASTM A193 Grade B8, with heavy hex nut, ASTM A194 Grade 8 for
Class 150 joint
Temperature, °C
15
200
100
50
0 0
–325 to 100 150 200 250 300 350 400 450 500
ET 12
ET 10
ET 8
ET 6
ET Reinforced stub-in 4
ET ET 3
ET ET BW welding outlet 2
ET ET 1½
ET 1
Branch size
SW welding outlet ¾
Socket-weld tee ½
½ ¾ 1 1½ 2 3 4 6 8 10 12
Pipe 1/2– 11/2 Seamless 3½ nickel alloy steel pipe, ASTM A333 Grade 3, extra-strong wall thickness
2–24 Seamless 3½ nickel alloy steel pipe, ASTM A333 Grade 3, standard wall thickness
Fittings 1/2– 11/2 Forged 3½ nickel alloy steel fittings, ASTM A350 Grade LF3, ASME B16.11, Class 3000 socket weld
2–24 Wrought 3½ nickel alloy steel fittings, ASTM A420 Grade WPL3, ASME B16.9, Std. WT butt weld
2–24 Forged 3½ nickel alloy steel fittings, ASTM A350 Grade LF3, Class 3000 socket-weld welding outlet;
for branch NPS 1/2 through 11/2 per Table 3
4–24 Forged 3½ nickel alloy steel fittings, ASTM A350 Grade LF3, butt-weld welding outlet, for Std. WT header
and Std. WT branch; for branch NPS 2 through 6 per Table 3
Flanged joint 1/2–11/2 Forged 3½ nickel alloy steel flanges, ASTM A350 Grade LF3, ASME B16.5, Class 150 welding neck, raised face,
with XS WT bore
2–24 Forged 3½ nickel alloy steel flanges, ASTM A350 Grade LF3, ASME B16.5, Class 150 welding neck, raised face,
with Std. WT bore
Gaskets 1/2–24 Corrugated stainless steel-inserted flexible graphite gasket, Marine & Petroleum Graphonic® for Class 150 flanges
Bolts 1/2–24 Stainless steel heavy hex head bolt, ASTM A320 Grade L7, with heavy hex nut, ASTM A194 Grade 4 for
Class 150 joint
Temperature, °C
300
20
250
Class 150 flanged joint
15
200
150 10
100
50
0 0
–150 to 100 150 200 250 300 350 400 450 500
ET 24
ET ET 20
ET ET 18
ET ET 16
ET ET 14
ET ET 12
ET ET Reinforced stub-in 10
ET ET 8
ET ET 6
ET ET 4
ET ET BW welding outlet 3
ET ET 2
1½
Branch size
1
SW welding outlet ¾
Socket-weld tee ½
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
Pipe 1/2–2 Seamless carbon steel pipe, ASTM A106 Grade B, extra-strong wall thickness
3–24 Seamless impact-tested carbon steel pipe, ASTM A333 Grade 1 or Grade 6, standard wall thickness
Fittings 1/2–11/2 Forged impact-tested carbon steel fittings, ASTM A350 Grade LF2, ASME B16.11, Class 3000 socket weld
2 Carbon steel fittings, ASME B16.9, ASTM A234 Grade WPB, XS WT butt weld
3–24 Impact-tested carbon steel fittings, ASTM A420 Grade WPL-6, ASME B16.9, Std. WT butt weld
2–24 Impact-tested carbon steel fittings, ASTM A350 Grade LF2, Class 3000 socket-weld welding outlet; for branch
NPS 1/2 through 11/2 per Table 4
4–24 Impact-tested carbon steel fittings, ASTM A350 Grade LF2, butt-weld welding outlet, for Std. WT header
and Std. WT branch; for branch NPS 2 through 6 per Table 4
Flanged joint 1/2–2 Forged impact-tested carbon steel flanges, ASTM A350 Grade LF2, ASME B16.5, Class 150 welding neck, raised
face, with XS WT bore
3–24 Forged impact-tested carbon steel flanges, ASTM A350 Grade LF2, ASME B16.5, Class 150 welding neck, raised
face, with Std. WT bore
Gaskets 1/2–24 Corrugated stainless steel-inserted flexible graphite gasket, Marine & Petroleum Graphonic for Class 150 flanges
Bolts 1/2–24 Alloy-continuous threaded stud, ASTM A193 Grade B7M, with heavy hex nuts, ASTM A194 Grade 2HM, for
Class 150 joint
Temperature, °C
250
Class 150 flanged joint
15
200
150
10
100
5
50
0 0
–50 to 100 150 200 250 300 350
ET 24
ET ET 20
ET ET 18
ET ET 16
ET ET 14
ET ET 12
ET ET Reinforced stub-in 10
ET ET 8
ET ET 6
ET ET 4
ET ET BW welding outlet 3
ET ET 2
1½
1
Branch size
SW welding outlet ¾
Socket-weld tee ½
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
Pipe 1/2–11/2 Seamless carbon steel pipe, ASTM A106 Grade B, extra-strong wall thickness
2–24 Seamless carbon steel pipe, ASTM A53 TP S Grade B, standard wall thickness
Fittings 1/2–11/2 Forged carbon steel fittings, ASME B16.11, ASTM A105, Class 3000 socket weld
1/2–11/2 Forged carbon steel integral seat union, MSS SP-83, ASTM A105, Class 3000 socket weld
2–24 Carbon steel fittings, ASME B16.9, ASTM A234 Grade WPB, Std. WT butt weld
2–24 Carbon steel, ASTM A105, Class 3000 socket-weld welding outlet; for branch NPS 1/2 through 11/2 per Table 5
4–24 Carbon steel, ASTM A105, butt-weld welding outlet, for Std. WT header and Std. WT branch;
for branch NPS 2 through 6 per Table 5
Flanged joint 1/2–11/2 Forged carbon steel flanges, ASTM A105, ASME B16.5, Class 150 welding neck, raised face, with XS WT bore
2–24 Forged carbon steel flanges, ASTM A105, ASME B16.5, Class 150 welding neck, raised face, with Std. WT bore
Gaskets 1/2–24 Corrugated stainless steel-inserted flexible graphite gasket, Marine & Petroleum Graphonic for Class 150 flanges
Bolts 1/2–24 Alloy-continuous threaded stud, ASTM A193 Grade B7, with heavy hex nuts, ASTM A194 Gr 2H, for Class 150 joint
Temperature, °C
250
15
200
150 10
100
5
50
0 0
–20 to 100 150 200 250 300 350 400 450 500
ET 24
ET ET 20
ET ET 18
ET ET 16
ET ET 14
ET ET 12
ET ET Reinforced stub-in 10
ET ET 8
ET ET 6
ET ET 4
ET ET BW welding outlet 3
ET ET 2
1½
Branch size
1
SW welding outlet ¾
Socket-weld tee ½
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
1/2–12 316 SS may be substituted for the 304 SS pipe and fittings when the 304 SS material is not available.
Pipe 1/2–3/4 304 SS fusion-welded pipe, ASTM A312 Grade TP 304, Schedule 40S
1–4 304 SS fusion-welded pipe, ASTM A312 Grade TP 304, Schedule 10S
6–12 304 SS fusion-welded pipe, ASTM A312 Grade TP 304, Schedule 40S
Nipples 1/2–1 304 SS seamless nipple, ASTM A312 Grade TP 304, Schedule 40S
Fittings 1/2–1 Forged 304 SS fittings, ASME B16.11, ASTM A182 Grade F304, Class 3000 socket weld
11/2–4 304 SS or 304L SS fittings, ASTM A403 Class WP-W 304, WP-W 304L, WP-S 304, or WP-S 304L ASME B16.9,
Schedule 10S butt weld
6–12 304 SS or 304L SS fittings, ASTM A403 Class WP-W 304, WP-W 304L, WP-S 304, or WP-S 304L ASME B16.9,
Schedule 40S butt weld
11/2–12 Forged 304 SS fittings, ATSM A182 Grade F304, Class 3000 socket-weld welding outlet; for branch NPS 1/2 through
1 per Table 6
3–4 Forged 304 SS fittings, ATSM A182 Grade F304, butt-weld welding outlet, for Schedule 10S header and Schedule 10S
branch; for branch NPS 11/2 through 2 per Table 6
6–12 Forged 304 SS fittings, ATSM A182 Grade F304, butt-weld welding outlet, for Schedule 40S header and Schedule 10S
branch; for branch NPS 11/2 through 3 per Table 6
6–12 304 SS reinforcing pad made from ASTM A312 Grade TP 304 pipe, Schedule 40S; for branch NPS 4 through 10
per Table 6
Flanged joint 1/2–3/4 Forged 304 SS flanges, ASTM A182 Grade F304 ASME B16.5, Class 300 welding neck, raised face, with
Schedule 40S bore
1–4 Forged 304 SS flanges, ASTM A182 Grade F304 ASME B16.5, Class 300 welding neck, raised face, with
Schedule 10S bore
6–12 Forged 304 SS flanges, ASTM A182 Grade F304 ASME B16.5, Class 300 welding neck, raised face, with
Schedule 40S bore
Gaskets 1/2–12 Stainless alloy spiral-wound gasket, API 601, Class 300 0.175-inch-thick 304 SS/flexible graphite with stainless
steel centering ring
Bolts 1/2–12 Strain-hardened stainless steel continuous threaded stud, ASTM A193 Grade B8 Class 2, with heavy hex nuts,
ASTM A194 Grade 8-S1, for Class 300 joint
Temperature, °C
40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380
45
600 40
35
500
30
400
300 20
15
200
10
100
5
0 0
–325 to 100 150 200 250 300 350 400 450 500 550 600 650 700 750
ET 12
ET 10
ET 8
ET 6
ET Reinforced stub-in 4
ET ET 3
ET ET BW welding outlet 2
ET ET 1½
ET 1
Branch size
SW welding outlet ¾
Socket-weld tee ½
½ ¾ 1 1½ 2 3 4 6 8 10 12
Pipe 1/2–11/2 Seamless 3½ nickel alloy steel pipe, ASTM A333 Grade 3, extra-strong wall thickness
2–16 Seamless 3½ nickel alloy steel pipe, ASTM A333 Grade 3, standard wall thickness
18–24 Seamless 3½ nickel alloy steel pipe, ASTM A333 Grade 3, extra-strong wall thickness
Fittings 1/2–11/2 Forged 3½ nickel alloy steel fittings, ASTM A350 Grade LF3, ASME B16.11, Class 3000 socket weld
2–16 Wrought 3½ nickel alloy steel fittings, ASTM A420 Grade WPL3, ASME B16.9, Std. WT butt weld
18–24 Wrought 3½ nickel alloy steel fittings, ASTM A420 Grade WPL3, ASME B16.9, XS WT butt weld
2–24 Forged 3½ nickel alloy steel fittings, ASTM A350 Grade LF3, Class 3000 socket-weld welding outlet for
branch NPS 1/2 through 11/2 per Table 7
4–16 Forged 3½ nickel alloy steel fittings, ASTM A350 Grade LF3, butt-weld welding outlet for Std. WT header
and Std. WT branch for branch NPS 2 through 6 per Table 7
18–24 Forged 3½ nickel alloy steel fittings, ASTM A350 Grade LF3, butt-weld welding outlet, for XS WT header
and Std. WT branch for branch NPS 2 through 6 per Table 7
Flanged joint 1/2–11/2 Forged 3½ nickel alloy steel flanges, ASTM A350 Grade LF3, ASME B16.5, Class 300 welding neck, raised face,
with XS WT bore
2–16 Forged 3½ nickel alloy steel flanges, ASTM A350 Grade LF3, ASME B16.5, Class 300 welding neck, raised face,
with Std. WT bore
18–24 Forged 3½ nickel alloy steel flanges, ASTM A350 Grade LF3, ASME B16.5, Class 300 welding neck, raised face,
with XS WT bore
Gaskets 1/2–12 Stainless alloy spiral-wound gasket, API 601, Class 300 0.175-inch-thick 304 SS/flexible graphite with stainless steel
centering ring
Bolts 1/2–12 Alloy-continuous threaded stud, ASTM A320 Grade L7 with heavy hex nuts, ASTM A194 Grade 4, for Class 300 joint
Temperature, °C
40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380
800 55
Class 300 flanged joint
50
700
45
600
40
NPS 12 and larger pipe fittings
500 35
400
25
300 20
200 15
10
100
5
0 0
–150 to 100 150 200 250 300 350 400 450 500 550 600 650 700 750
ET 24
ET ET 20
ET ET 603 18
ET ET 684 573 16
ET ET RS 727 609 14
ET ET 633 RS 695 582 12
ET ET RS 686 RS RS 630 10
ET ET RS RS 659 RS 723 606 8
ET ET 6
ET ET 4
ET ET BW welding outlet 3
ET ET 2
1½
Branch size
1
SW welding outlet ¾
Socket-weld tee ½
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
Pipe 1/2–2 Seamless carbon steel pipe, ASTM A106 Grade B, extra-strong wall thickness
3–16 Seamless impact-tested carbon steel pipe, ASTM A333 Grade 1 or Grade 6, standard wall thickness
18–24 Seamless impact-tested carbon steel pipe, ASTM A333 Grade 1 or Grade 6, extra-strong wall thickness
Fittings 1/2 –11/2 Forged impact-tested carbon steel fittings, ASTM A350 Grade LF2, ASME B16.11, Class 3000 socket weld
2 Carbon steel fittings, ASME B16.9. ASTM A234 Grade WPB, XS WT butt weld
3–16 Impact-tested carbon steel fittings, ASTM A420 Grade WPL-6, ASME B16.9, Std. WT butt weld
18–24 Impact-tested carbon steel fittings, ASTM A420 Grade WPL-6, ASME B16.9, XS WT butt weld
3–24 Impact-tested carbon steel fittings, ASTM A350 Grade LF2, Class 3000 socket-weld welding outlet for branch
NPS 1/2 through 2 per Table 8
6–16 Impact-tested carbon steel fittings, ASTM A350 Grade LF2, butt-weld welding outlet, for Std. WT header
and Std. WT branch for branch NPS 3 through 6 per Table 8
18–24 Impact-tested carbon steel fittings, ASTM A350 Grade LF2, butt-weld welding outlet, for XS WT header and
Std. WT branch for branch NPS 3 through 6 per Table 8
Flanged joint 1/2–2 Forged impact-tested carbon steel flanges, ASTM A350 Grade LF2, ASME B16.5, Class 300 welding neck,
raised face, with XS WT bore
3–16 Forged impact-tested carbon steel flanges, ASTM A350 Grade LF2, ASME B16.5, Class 300 welding neck,
raised face, with Std. WT bore
18–24 Forged impact-tested carbon steel flanges, ASTM A350 Grade LF2, ASME B16.5, Class 300 welding neck,
raised face, with XS WT bore
Gaskets 1/2–24 Stainless alloy spiral-wound gasket, API 601, Class 300 0.175-inch-thick 304 SS/flexible graphite
Bolts 1/2–24 Alloy-continuous threaded stud, ASTM A193 Grade B7M with heavy hex nuts, ASTM A194 Grade 2HM, for
Class 300 joint
Temperature, °C
40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380
800 55
Class 300 flanged joint
50
700
45
600
40
500 35
25
300 20
200 15
10
100
5
0 0
–50 to 100 150 200 250 300 350 400 450 500 550 600 650 700 750
ET 24
ET ET 20
ET ET 509 18
ET ET 577 483 16
ET ET 679 613 514 14
ET ET 534 648 586 491 12
ET ET 659 579 702 634 531 10
ET ET 692 632 555 675 610 511 8
ET ET 6
ET ET 4
ET ET BW welding outlet 3
ET ET 2
1½
1
Branch size
SW welding outlet ¾
Socket-weld tee ½
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
Pipe 1/2–11/2 Seamless carbon steel pipe, ASTM A106 Grade B, extra-strong wall thickness
2–16 Seamless carbon steel pipe, ASTM A53 TP S Grade B, standard wall thickness
18–24 Seamless carbon steel pipe, ASTM A53 TP S Grade B, extra-strong wall thickness
Fittings 1/2–11/2 Forged carbon steel fittings, ASME B16.11, ASTM A105, Class 3000 socket weld
2–16 Carbon steel fittings, ASME B16.9, ASTM A234 Grade WPB, Std. WT butt weld
18–24 Carbon steel fittings, ASME B16.9, ASTM A234 Grade WPB, XS WT butt weld
2–24 Carbon steel, ASTM A105, Class 3000 socket-weld welding outlet for branch NPS 1/2 through 11/2 per Table 9
4–16 Carbon steel, ASTM A105, butt-weld welding outlet, for Std. WT header and Std. WT branch for branch
NPS 2 through 6 per Table 9
18–24 Carbon steel, ASTM A105, butt-weld welding outlet, for XS WT header and Std. WT branch for branch
NPS 2 through 6 per Table 9
Flanged joint 1/2–11/2 Forged carbon steel flanges, ASTM A105, ASME B16.5, Class 300 welding neck, raised face, with XS WT bore
2–16 Forged carbon steel flanges, ASTM A105, ASME B16.5, Class 300 welding neck, raised face, with Std. WT bore
18–24 Forged carbon steel flanges, ASTM A105, ASME B16.5, Class 300 welding neck, raised face, with XS WT bore
Gaskets 1/2–24 Stainless alloy spiral-wound gasket, API 601, Class 300 0.175-inch-thick 304 SS/flexible graphite
Bolts 1/2–24 Alloy-continuous threaded stud, ASTM A193 Grade B7 with heavy hex nuts, ASTM A194 Grade 2H, for
Class 300 joint
Temperature, °C
40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380
800 55
Class 150 flanged joint
▲
50
700 ▲
▲ ▲ 45
● ● ● ● ▲
● ▲
● ▲
● ▲
●
600 ▲
●
▲
● 40
▲
●
NPS 16 and larger ▲
● ▲
● ▲ 35
pipe and/or fittings
500
400
25
300 20
15
200
10
100
5
0 0
–20 to 100 150 200 250 300 350 400 450 500 550 600 650 700 750
ET 24
ET ET 20
ET ET 556 18
ET ET 630 528 16
ET ET RS 670 562 14
ET ET 583 709 640 537 12
ET ET 720 632 RS 693 580 10
ET ET RS 691 607 738 666 559 8
ET ET 6
ET ET 4
ET ET BW welding outlet 3
ET ET 2
1½
Branch size
SW welding outlet 1
Socket-weld tee ¾
¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
Valve types
and service specifications
2.1
Valve stem seals
2.1
Gate valves
2.2
Globe valves
2.3
Check valves
2.4
Ball valves
2.5
High-pressure butterfly valves
2.5
Proprietary valves
Flexible graphite packing with inner and outer anti-extrusion Carbon steel valves can be used down to –20°F (–30°C), and
rings of braided graphite fiber gives the best results for stainless steel valves can be used down to –150°F (–100°C).
elevated-temperature systems. It is important that flexible Impact-tested carbon steel and low-alloy steel valves can also
graphite ring dimensions conform closely to the valve stem be used for services below –20°F (–30°C), but the cost to the
and stuffing box. Cup- and cone-shaped ring sets, such as those valve manufacturers handling these special materials frequently
offered by Garlock, are less sensitive to dimensional mismatches. results in valves that are more expensive than stainless steel
Flexible graphite-packed stuffing boxes are generally considered valves. Valves which are intended for continuous operation
to be fire resistant. below 0°F (–20°C) should be ordered with extended bonnets so
that they can be completely insulated and the packing gland
PTFE packing works in systems operating up to 400°F (200°C).
can be kept warm enough to prevent ice balls from forming on
PTFE-packed stuffing boxes are not generally considered to be
it. Ice balls prevent packing adjustments and can prevent
fire resistant.
operation of the valve.
Carbon steel bellows-sealed valve, Class 300 Known suppliers of specific valves are given. A list showing the
flanged RF gate full name and location of valve manufacturers is provided at
• C
arbon steel bellows-sealed OS&Y valve our website, www.therminol.com.
• 1
3 Cr stem and disc, Stellite seat(s)
• F lexible graphite backup packing
Carbon steel valve, Class 800 socket
• N
PS ½ to 2
weld globe
• C
arbon steel
316 SS gate valve, Class 150 and 300, • B
olted or welded bonnet, OS&Y, or bolted cap valve
socket weld or flanged RF • 1
3 Cr stem, 13 Cr or Stellite disc, Stellite seat(s)
• 3
16 SS bolted-bonnet OS&Y valve • F lexible graphite packing: spiral-wound 304 SS, soft iron,
• 3
16 SS stem, disc, and integral seat(s) confined graphite, metal-inserted flexible graphite, or
• F lexible graphite packing: spiral-wound 316 SS, soft 316 SS, non-asbestos-filled jacketed gasket
confined graphite, metal-inserted flexible graphite, or • N
PS ½ to 2
non-asbestos-filled 316 SS jacketed gasket
• V
alve bolting and other trim suitable for operation down to
–150ºF (–100ºC)
• C
arbon steel can be kept warm enough to prevent ice balls from forming on
it. Ice balls prevent packing adjustments and can prevent
• B
olted bonnet, OS&Y, or bolted cap valve
operation of the valve.
• 1
3 Cr stem, 13 Cr or Stellite disc, Stellite seat(s)
• F lexible graphite packing: spiral-wound 304 SS, soft iron, A list showing the full name and location of valve manufacturers
confined graphite, metal-inserted flexible graphite, or is provided at our website, www.therminol.com.
non-asbestos-filled jacketed gasket
• N
PS 2 to 24
Carbon steel valve, Class 150/300 ball valve
• C
arbon steel
Carbon steel wafer valve, Class 300
• S wing-out ball or standard ball
wafer check
• S ocket weld, RF flange
• C
arbon steel • E lectroless nickel, hard chrome-plated carbon steel ductile
• B
olted bonnet, OS&Y, or bolted cap valve iron or stainless steel ball and stem
• C
arbon steel seats and disc (304 SS acceptable alternate) • P TFE or reinforced PTFE seats
• Inconel springs • P TFE or Viton seals
• N
PS 2 to 24
Bolted joints
3.1
Minimizing leaks
3.1
Bolting
3.1
Flanges
3.1
Gaskets
4.1
Pump selection
4.1
Mechanical seals
Pump selection Because the pump bearings are lubricated by the pumped fluid,
special operating attention and instrumentation is needed to
The conventional high-temperature pump is a horizontal frame, assure a reliable application of sealless pumps. Potential to run
centerline-supported centrifugal with a mechanical seal. Some the pump dry at too low a flow to remove the heat, variations
fluid leakage at the seal is common. For those applications in fluid properties such as vapor pressure and viscosity over the
where small leakage is undesirable, consider the use of a range of operation, and solid materials in the system all need to
double-mechanical seal or canned pumps. Small flow rates (100 be addressed. Start-up and shutdown, in particular, require
gpm or less) are frequently handled using positive-displacement consideration.
pumps.
Sealless pumps have been successfully applied in Therminol
Therminol fluid services can be handled with properly applied fluid services at temperatures over 600°F (315°C). To assure a
sealless pumps. Either canned-motor or magnet-drive type can good application and installation, it is essential to involve the
be used, and the considerations for the application are end user (operations considerations), Eastman sales and
essentially the same. Other than hydraulics, sealless pump technical services (fluid properties), and the pump
application must account for heat and temperature, pressures, manufacturer (heat generation and removal) at the design
and operations in more detail than with a mechanically sealed stage.
pump.
An effect similar to cavitation—entrained gases or rapid liquid Some fluids may be chemically incompatible with one another
to vapor phase change—can produce chattering on the seal, in heating applications. Any change of heating fluid or top-up
causing face damage and leakage. with another fluid should be evaluated thoroughly to preclude
seal and other system problems. Most heat transfer fluids can
System design with attention to net positive suction head form high boilers and tars on thermal decomposition. These tars
requirements usually corrects cavitation problems. are sludgelike and abrasive to the seal faces. This sludgelike
deposit has been observed as an uneven coating on mating seal
Many heat transfer fluids form lower-boiling components on
faces, which prevents sealing of the surfaces and results in
thermal or oxidative decomposition that can result in cavitation
leakage.
conditions. Therminol heat transfer fluids can form low boilers
from thermal damage. Venting a slipstream of pumped fluid to Most Therminol heat transfer fluids are low-vapor-pressure,
a nitrogen or CO2-inert vented expansion tank generally will high-boiling compounds. Vaporization of the fluid is not
relieve low boilers from the fluid. Any vented material should expected under conditions of proper pump selection and
be collected for proper, nonpolluting disposal. Inerting usually operation. Low boilers of Therminol fluids occasionally develop
prevents oxidation damage to the fluid during venting operation. from overheating or excessive oxidation.
The seal flush system continuously vents the stuffing box and
cools the seal area with filtered fluid. Venting the system, as discussed under Cavitation, generally
resolves this problem. Attention should be given to operating
conditions that might bring about low-boiler formation, such as
Product characteristics air contact, overheating, and process leakage contamination.
Mechanical seal performance can be affected by certain
characteristics of the heat transfer fluid, such as system dirt Lubricity of clean Therminol fluids usually is adequate for seal
pickup, decomposition products, chemical compatibility, sludge faces, even at seal environment temperatures above 300°F
formation, oxidation resistance, vapor pressure, and lubricity. (149°C). Some work on uncooled seal applications using
improved face materials shows reasonable lubricity at pumped
Abrasive particles are a major contributing factor to seal failure, fluid temperatures approaching the fluid boiling point within
particularly particles under 200-mesh size. These particles 75°F (24°C) fluctuation. Seal environment temperatures,
include thermal decomposition products, such as salts, oxides however, should be maintained below 300°F (149°C) for
and tars; carbonaceous oxidation products from certain types of long-term service.
fluids; dirt from the environment external to the seal; or
combinations of these. Virtually all heat transfer fluid systems generate dirt or debris
that can affect seal performance. The mechanical seal or pump
Rust and scale usually found in the pipework are loosened supplier should be contacted to determine how seal failures can
frequently by heat transfer fluids and circulated throughout the be minimized.
system. Filtration through a glass string-wound filter in a
side-stream operation usually effectively removes the particles. In summary, a clean and cool mechanical seal environment is a
prerequisite to satisfactory seal service in high-temperature
heating systems. As a heat transfer fluid supplier, we welcome
the opportunity to work with you and your seal or pump
supplier on application of the Therminol heat transfer fluids.
Insulation designs
to reduce fire hazard
Insulation systems can be designed to minimize fire problems The following suggestions may help minimize the fire hazard
in the event of fluid leakage. potential in insulation systems:
• Install and maintain a leak-free piping system when
Fires have occurred in insulation materials that have been
combustible heat transfer fluids are being used. Reduce the
soaked with heating fluids at apparent temperatures of
number of flanges in initial system design. Use suggested
500–600°F (260°–315°C), which is well below the autoignition
piping specifications. If a leak develops, remove the insulation,
temperature of most commercial heating fluids. Tests indicate
contain, and control the fluid until the leak can be repaired.
that magnesia, calcium silicate, and silicate-bonded asbestos
• O
n horizontal runs of pipe with welded joints and proper
insulations are subject to this problem. While the exact
flange fittings, use the standard high-temperature insulation,
mechanism by which such fires occur is not fully understood,
such as calcium silicate or magnesium oxide.
the most probable explanation is that a slow exothermal
• O
n vertical runs of lines where occasional leak sources can
oxidation reaction between hydrocarbon-type heating fluids
develop at flanges and valves, install protective, tight-fitting
and air inside the voids of the insulation starts at about 500°F
caps below flanges and valves to divert any fluid leakage to
(260°C).
the outside of the insulation.
Such a reaction is believed to occur for the following reasons:
• Install valve stems horizontally so that any stem leakage does
• T
he combination of the large heating fluid surface exposed on not enter the insulation.
the insulation fibers
• O
n those sections of lines where control valves and
• P oor heat dissipation conditions instrument fittings are attached and where leaks are a
• T
he formation of low-flash-point oxidation products potential problem, install cellular glass insulation or metal
• T
emperature buildup in the saturated insulation mass, causing shielded insulation to minimize or eliminate any fluid
material ignition when exposed to air saturation of the insulation system.
Although the information and recommendations set forth herein are presented in good faith, Eastman Chemical
Company and its subsidiaries make no representations or warranties as to the completeness or accuracy thereof.
You must make your own determination of its suitability and completeness for your own use, for the protection
of the environment, and for the health and safety of your employees and purchasers of your products. Nothing
contained herein is to be construed as a recommendation to use any product, process, equipment, or formulation
in conflict with any patent, and we make no representations or warranties, express or implied, that the use thereof
will not infringe any patent. NO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, OF
Eastman Chemical Company MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR OF ANY OTHER NATURE ARE MADE HEREUNDER
Corporate Headquarters WITH RESPECT TO INFORMATION OR THE PRODUCT TO WHICH INFORMATION REFERS AND NOTHING HEREIN
P.O. Box 431 WAIVES ANY OF THE SELLER’S CONDITIONS OF SALE.
Kingsport, TN 37662-5280 U.S.A.
Safety Data Sheets providing safety precautions that should be observed when handling and storing our products
U.S.A. and Canada, 800-EASTMAN (800-327-8626) are available online or by request. You should obtain and review available material safety information before
Other Locations, +(1) 423-229-2000 handling our products. If any materials mentioned are not our products, appropriate industrial hygiene and other
safety precautions recommended by their manufacturers should be observed.
www.eastman.com/locations
© 2016 Eastman Chemical Company. Eastman brands referenced herein are trademarks of Eastman Chemical
Company or one of its subsidiaries or are being used under license. The ® symbol denotes registered trademark
status in the U.S.; marks may also be registered internationally. Non-Eastman brands referenced herein are
trademarks of their respective owners.
TF-43 10/16