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ENGLISH 035T83049-001
INSTALLATION &
OWNER’S MANUAL
MINISPLIT CASSETTE
MODELS : MKC-MKH 24-54 P17
MKC-MKH-24-54 P17G
IDE
1 - SAFETY
L GU
NICA
CH
TE
Installation and maintenance of this air conditioning system should only be carried out by
trained and qualified personnel.
Regular maintenance operations such as cleaning the coils and air filters must be performed to keep the
units in proper operating condition.
CAUTION
Before undertaking any work on the unit, make sure that the power supply has been disconnected.
ELECTRICAL CONNECTIONS
All electrical wiring and connections must comply with local standards. Power supply cord and
interconnection cord used must not be lighter than Polychloroprene sheated cord (245 IEC 57 or
H05RN-F).
Disconnecting device must have a contact separation of at least 3 mm.
GENERAL PRECAUTIONS
Check that the power supply available agrees with nameplate voltage.
Use adequate line protection.
The unit must be grounded.
2 - INDOOR & OUTDOOR UNITS
Part List
Name of Part
Part No.
MKC-MKH 24-54 Qty
Indoor Unit
1 x1
2 x1
3 SLEEP
ON/OFF
TEMP
x1
Installation Layout
HANGER BOLT PITCH 525.0 mm
INSTALLATION TEMPLATE
1. THIS INSTALLATION TEMPLATE IS SAME AS
2. USE THIS TEMPLATE FOR CEILING SIZE AND HANGING BOLT POSITION.
x1
125.0
4
HANGER BOLT PITCH 786.0 mm
HANGER BOLT PITCH 786.0 mm
CENTER OF
52.0
AIR COND.
Installat
5 Owner's m ion & User' s Gu
ide x1
anual
R407C
Indoor MKC-MKH
Unit 24G 34G 44G 54G
Models
Outdoor MOC-MOH
Unit 25G 35G 45G 55G
Power Consumption kW 2.720 3.604 4.983 5.300
Running Current A 12.82 7.60 10.87 14.58
Refrigerant Type R-407C
Refrigerant Charge (MOC/MOH) gr 2,100 3,000/2,500 3,000 4,000
V/Ph/Hz 220-240/1/50
Power Supply
Ph 1 1 1 1
Air Flow m3/h 1,184 1,358 1,637 1,740
Fan
Indoor Unit
I H F
A
MODELS A B C D E F G H I
MKC-MKH 24 827.5 836.5 380 288 950 950 636 629 505
MKC-MKH 34 827.5 836.5 380 288 950 950 636 629 505
MKC-MKH 44 827.5 836.5 380 288 950 950 636 629 505
MKC-MKH 54 827.5 836.5 380 288 950 950 636 629 505
H H
Note
To prevent ice build up beneath the unit during winter operation, it may be necessary to increase the
dimension of C by 50 to 100 mm.
5 - INSTALLATION
Unit installation details:
- unit mounting
- refrigerant piping connections
- condensate water drainage connections
- unit wiring connections.
OK
INSTALLATION OF INDOOR UNIT
Preliminary Site Survey
• Electrical supply and installation is to conform to local authority’s (e.g. National Electrical Board)
codes and regulations.
• Voltage supply fluctuation must not exceed±10% of rated voltage. Electricity supply lines must be
independent of welding transformers which can cause high supply fluctuation.
• Ensure that the location is convenient for wiring, piping and drainage.
• The indoor unit must be installed in such that is free from any obstacles in path of cool air discharge
and warm air return, and must allow spreading of air throughout the room (near the center of the room).
• Must be provide clearance for the indoor unit from the wall and obstacles as shown in the figure.
Beam
Max.3.0 m
Max.3.0 m
Max.3.0 m
Min.0.5 m Min.0.5 m Min.0.5 m
Obstacle
Floor
• The installation place must be strong enough to support a load 4 times the indoor unit weight to avoid
amplifying noise and vibration.
• The installation place (handling ceiling surface) must be assuring levelness and the height in the
ceiling is 350 mm or more.
• The indoor unit must be away from heat and steam sources (avoid installing it near an entrance).
• Measure and mark the position for the hanging rod. Drill the hole for the angle nut on the ceiling and
fix the hanging rod.
• The installation template is extended according to temperature and humidity.
Check on dimensions in use.
• The dimensions of the installation template are the same as those of the ceiling opening dimensions.
• Before ceiling laminating work is completed, be sure to fit the installation template to the indoor unit.
786
MOUNTING HOLE
MOUNTING HOLE
870
525
525
786
870
Note
Be sure to discuss the ceiling drilling work with the installers concerned.
UNIT HANGING
Indoor Unit
Ceiling Board
60.0 mm
6.1 - INSTALLATION
The units are fitted with an internal condensate drainage pump. The hose connection point on the unit is
located 260 mm above the level of the false ceiling. Drainage piping connected to the unit must be
installed with a downwards slope without any rises.
Indoor Unit
Pipe Clamp
GOOD BAD
Drain Test
∞ Connect the main drain pipe to the flexible drain hose.
∞ Feed water from flexible drain hose to check the piping for leakage.
∞ When the test is completed, connect the flexible drain hose to the drain connector on the indoor unit.
Feed Water
Flexible
Drain Hose
Note
THIS INDOOR UNIT USES A DRAIN PUMP FOR CONDENSED WATER DRAINAGE. INSTALL THE UNIT HORIZONTALLY TO
PREVENT WATER LEAKAGE OR CONDENSATION AROUND THE AIR OUTLET.
When a common drainage line is required, the connection point of each unit to the line must be higher
than the line itself. The diameter of a common drainage line must be sufficient to accommodate the
condensate flow from the units connected to it.
The pre-charged outdoor unit does not require charging if piping length is 5 m or less. However, the inter-
connecting piping and the indoor unit must be pumped down before releasing R22/R407C refrigerant into
them from the outdoor unit.
R22/R407C
Gas valve
Liquid valve
Pressure tap
If piping length exceeds 7.5 meters, add 40g * Note : The expansion device is located in
of refrigerant R22/R407C per extra meter. the outdoor unit.
Unit size 25 35 45 55
D (m) 20 20 24 24
L D
L (m) 25 25 30 30
H (m) 22 22 26 26
Piping Connection
• Do not use contaminated or damaged copper tubing. If any piping, evaporator or condenser had been
exposed or had been opened for 15 seconds or more, then vacuum and purge with field supplied
refrigerant. Generally, do not remove plastic, rubber plugs and brass nuts from the valves, fitting,
tubing and coils units it is ready to connect suction or liquid line int•o valves or fittings.
• If any brazing work is required, ensure that nitrogen gas is passed through coil and joints• while the
brazing work is being done. This will eliminate soot formation on the inside wall of copper tubing.
• Cut the pipe stages by stages, advancing the blade of pipe cutter slowly. Extra force and a deep cut
will cause more distortion of pipe and therefore extra burr.
• Remove burrs from cut edges of pipes with a remover. This will avoid unevenness on the flare face
which will cause gas leak.
• Align the center of the piping and sufficiently tighten the flare nut with fingers. Finally, tighten the flare
nut with torque wrench until the wrench clicks.
• Be sure to execute heat insulation. (polyurethane form with thickness more than 15 mm)
• Except the outdoor unit which is pre-charged with refrigerant R22/R407C, the indoor unit and the
refrigerant connection pipes must be purged because the air that contain moisture remaining in the
refrigerant cycle may cause malfunction to the compressor.
8 - FRONT PANEL INSTALLATION
Unpack the front panel and disassemble the grille and filter. Fix the front panel with four screws to the
hook plates provided on the unit.
Make sure that there is no gap between the mounting surface on the unit and the front panel. Gaps may
cause air leakage and possible condensation.
Take care when installing the long screws in the front panel. Check the installation height of the unit again
(the front panel should be flush with the ceiling, otherwise air leakag•e will occur at the seal between the
unit and the front panel).
Once the long screws are inserted and tightened, plug the access holes with the rubber plugs provided.
The outer end of the rubber plugs is inclined and should be installed flush with the slope. Turn the plugs
to suit their location and press gently into place.
Panel Installation
• The front panel can only be fitted in one direction,
follow the piping direction, (Follow piping arrow
sticker on front panel).
• Be sure to remove the installation template before OPEN
installing the front panel.
• Open the air intake grille by pull back the catchers
and remove it together with filter from panel.
SCREWS
• Connect the LED wire with PCB board and air swing wire to the indoor unit.
LED WIRE
CONTROL BOX
FROM
FRONT
PANEL
AIR SWING
WIRE
Notes
Install the front frame panel firmly to prevent cool air leakage which will cause condensation and water
dripping.
Indoor Unit
Panel
Good Installation Bad Installation Panel
Fig B
Possible openning Dimension For Duct Connection
Back Back
Ø 5 (2 holes) Ø 5 (2 holes)
120 40 120 61.5
114
114
114 114
2 2
74
74
80
80
120
120
2
114
77
77 120
50
Front 203 203 Front
Air Discharge Knock Out Hole Air Fresh Knock Out Hole
Notes
• Avoid using the short duct on which the air discharge grille can be completely closed, to prevent
evaporator freezing.
• In order to prevent condensation forming, be sure that there is sufficient thermal insulation and no
leakage of cool air when installing the short duct.
• Keep the introduction of fresh air intake within 20% of total air flow. Also provide a chamber and use a
booster fan.
Sealing Material
• It is possible to seal one of the four air discharge outlet. (sealing two or more air discharge outlet
could cause a malfunction)
• Remove the front panel and insert the sealing material into the air discharge outlet on the indoor unit
to seal the air outlet.
• The sealing material is the same length as the longer air discharge outlet. If it is desired to seal the
shorter air discharge outlet, cut the scaling material to shorten it.
• Push the sealing material in about 10 mm beyond the bottom surface of the indoor unit so that it does
not touch the air louver. Be sure not to push the sealing material in any further than about 10 mm.
120
203
Front
Air Filter
Damper
Inspection Panel Duct Fan Fresh Air Intake Hood with Gellary
(Attached Drip-Proof Hood Type)
Note
All parts of the above figure should be field-supplied.
10 - UNIT CONTROLLER OPERATION
EMERGENCY OPERATION
Units are equipped with a switch to run in emergency operation mode. The switch is on the infrared
receiver board where the LED lights are located, or in the case of wall mount units it can be accessed by
opening the front grill. This switch is used for manual operation upon expiration of service life of remote
control batteries, or upon occurrence of a problem. Pushing the emergency switch first turns it on; pushing
it again turns it off (toggle action). During emergency operation, the remote controller cannot be used and
the power LED light will flash in intervals, while the other LED lights will indicate the operation of the
Diagnostic Codes.
In Emergency Operation in cool mode, the temperature will be set at 24°C and the fan on Auto. In heating
°C and the fan will run on auto mode.
the unit will switch to auto mode at a temperature set point of 24
LOW VOLTAGE
The feature is used to protect against any damage to the unit caused by fluctuation of voltage. If voltage
is lower than the lower limit for approximately 10 seconds or longer, compressor operation will be
temporarily stopped. Normal operation will resume when the voltage returns above the set limit for a
minimum of 10 seconds. If the time elapsed is less than 3 minutes then the compressor start up will be
delayed until 3 minutes has passed.
SYSTEM OPERATION MODE SELECTION
There are five different operating modes;
Cool Only and Heat Pump Units
- Cooling mode Heat Pump Units Only
- Dry mode - Automatic mode
- Fan mode (only on Cooling units) - Heating mode
The required mode can be selected by pressing the System button until the corresponding mode symbol
appears on the display. In automatic mode the unit operates automatically between Cool and Heat modes
based on the change in the room temperature and the temperature set point entered on the control.
START STOP
1. Turn the unit on. 1. With the unit on.
2. Press the start button 2. Press the stop button
3. Adjust the clock display to the 3. Adjust the clock display to the desired
desired start time stop time
4. Press Enter 4. Press Enter
The START symbol will be shown on the display, The STOP symbol will be shown on the display,
indicating that a start time has been indicating that a stop time has been programmed.
programmed.
Lights will indicate that the unit timer has been set.
After the unit has either been started or stopped by the timer, the set time will remain in the program,
however the start or stop button must be pressed again to reset the timer function.
To cancel either the Start or Stop Timer setting press the Cancel button. To check the time that has been
entered either for starting or stopping the unit, press the appropriate start - stop button and the time will
be displayed. Press the button again to go back to the clock display.
L N 1 2 L N 1 2 3
Outdoor Unit Outdoor Unit
Power Supply Power Supply
220-240V/1Ph/50Hz 220-240V/1Ph/50Hz
208-230V/1Ph/60Hz 208-230V/1Ph/60Hz
MKC 24-34/MOC 25-35 Cooling Only Units Indoor MKH 24-54/MOH 25-55 Heat Pump Units
Unit Indoor
N 1 2 N 1 2 3 Unit
L1 L2 L3 N 1 2 L1 L2 L3 N 1 2 3
Outdoor Outdoor Unit
Power Supply Unit Power Supply
380-415V/3Ph/50Hz 380-415V/3Ph/50Hz
460V/3Ph/60Hz 460V/3Ph/60Hz
RECOMMENDED
COMPONENT MAINTENANCE OPERATIONS
FREQUENCY
Air filter 1 - Clean with a vacuum cleaner or tap gently then Every month or more often if
wash in warm water (40°C) with a mild detergent. necessary.
2 - Rinse and dry before replacing on unit.
3 - Never use petrol, alcohol or any other chemical
product.
Unit casing 1 - Remove dust from the front panel with a soft Every month or more often if
duster or wipe a dump cloth with a mild necessary.
soap solution.
2 - Never use petrol, alcohol or any other chemical
product.
Drain pan and 1 - Clean and check for obstructions. Each season before start up.
evacuation piping
Indoor / Outdoor 1 - Check condition and remove dust from between Each season before start up.
coils coil fins.
Turn the two screws through 90° (1/4 turn). Extract the filter.
First vacuum clean the filter, then wash under tap water and finally dry. Replace the filter in the correct position.
13 - TECHNICAL APPENDIX
Unit Capacity
Total cooling capacity can be determined by using correction factors C1, C2 and C3.
Given cooling capacity = Cooling capacity at standard rating conditions x C1 x C2 x C3.
C1 = Capacity correction factor for temperature
C2 = Capacity correction for piping length
C3 = Capacity correction for indoor unit fan speed
Capacity correction factor for temperature
Intel air wet bulb temperature, indoor unit (CWB)
35
25
100%
90%
20
85%
R.C. Capacity correction factor for indoor
15 fan speed (C3)
10
Indoor unit
20 25 30 35 40 45
Air intake dry bulb temperature, outdoor unit (CDB) Fan speed High Medium Low
R.C. = Standard rating condition : Correction factor C3 1 0.90 0.75
Indoor 27°C DB / 19.5°C WB
Outdoor 35°C DB / 24°C WB
Operating temperature limits
Capacity correction factor
for piping length (C2) Maximum Minimum
+ 19°C
Indoor unit Cooling mode + 46°C (-5 with low
ambient kit)
Piping length (m) 5 10
Heating mode + 24°C - 8°C
Correction factor C2 1.00 0.98 (heat pump mode)
1. Isolate all sources of electrical supply to the unit including any control system supplies switched by the unit. Ensure that all points of electrical
and gas isolation are secured in the OFF position. The supply cables and gas pipework may then be disconnected and removed. For points of
connection refer to unit installation instructions.
2. Remove all refrigerant from each system of the unit into a suitable container using a refrigerant reclaim or recovery unit. This refrigerant may
then be re-used, if appropriate, or returned to the manufacturer for disposal.Under No circumstances should refrigerant be vented to
atmosphere. Where appropriate, drain the refrigerant oil from each system into a suitable container and dispose of according to local lawsand
regulations governing disposal of oily wastes.
3. Packaged unit can generally be removed in one piece after disconnection as above. Any fixing down bolts should be removed and then unit lifted
from position using the points provided and equipment of adequate lifting capacity. Reference MUST be made to the unit installation instructions
for unit weight and correct methods of lifting. Note that any residual or spilt refrigerant oil should be mopped up and disposed of as described above.
4. After removal from position the unit parts may be disposed of according to local laws and regulations.